JP2003245934A5 - - Google Patents
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- JP2003245934A5 JP2003245934A5 JP2002049323A JP2002049323A JP2003245934A5 JP 2003245934 A5 JP2003245934 A5 JP 2003245934A5 JP 2002049323 A JP2002049323 A JP 2002049323A JP 2002049323 A JP2002049323 A JP 2002049323A JP 2003245934 A5 JP2003245934 A5 JP 2003245934A5
- Authority
- JP
- Japan
- Prior art keywords
- skin material
- mold
- thermoplastic resin
- male
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Claims (4)
１）雌雄両金型を型締めした時に、キャビティ面の形状に沿った状態で、表皮材が基材表面の外周部の少なくとも一部を覆い、かつ該表皮材の基材内部に収まる端末部が基材表面における表皮材貼合部と非貼合部の境界部の形状と一致するような形状に表皮材を予め裁断する工程。
２）開放状態にある雌雄両金型間の所定の位置に前記表皮材を供給する工程。
３）雌雄両金型を型締めして、表皮材をキャビティ面の形状に沿わせる工程
４）可動堰をキャビティ内に突出させ、その先端部で表皮材の基材内部に収まる端末部を金型面に押さえつける工程。
５）表皮材を雌雄いずれかの一方の金型面に押さえつけた状態を維持しながら、最終製品厚みよりも大きいキャビティクリアランスとなるまで雌雄金型を開く工程。
６）表皮材と非表皮材側の金型面との間のキャビティに、全溶融状熱可塑性樹脂量のうち、表皮材が貼合される基材部を形成するに必要な樹脂量の溶融状熱可塑性樹脂を供給する工程。
７）前記溶融状熱可塑性樹脂を供給後あるいは供給しながら最終製品厚みとなるまで型締めする工程。
８）金型内で熱可塑性樹脂を１次冷却する工程。
９）可動堰を金型内に収容する工程。
１０）キャビティクリアランスを保持しつつ、残余のキャビティ内に残余の溶融状熱可塑性樹脂を供給する工程。
１１）金型内で熱可塑性樹脂を２次冷却する工程。
１２）金型を開放状態にして成形体を取り出す工程。
からなることを特徴とする多層成形品の製造方法。Thermoplastic resin using a pair of male and female molds provided with a movable weir that can protrude at a position corresponding to the boundary between the skin material bonding part and the non-bonding part in the cavity of either mold The skin material is partially bonded and integrated with at least a part of the outer peripheral portion of the substrate surface, and the skin material bonded portion is a method for producing a multilayer molded article having a shape including a three-dimensional shape. And
1) A terminal portion in which the skin material covers at least a part of the outer peripheral portion of the surface of the base material and fits inside the base material of the skin material in a state along the shape of the cavity surface when both the male and female molds are clamped Cutting the skin material in advance into a shape that matches the shape of the boundary portion between the skin material bonding portion and the non-bonding portion on the substrate surface.
2) A step of supplying the skin material to a predetermined position between the male and female molds in the open state.
3) Clamping both the male and female molds to make the skin material conform to the shape of the cavity surface 4) The movable weir protrudes into the cavity, and the end portion that fits inside the base material of the skin material at the tip is gold The process of pressing against the mold surface.
5) A step of opening the male and female molds until the cavity clearance is larger than the final product thickness while maintaining the state in which the skin material is pressed against one of the male and female mold surfaces.
6) Melting of the amount of resin necessary to form the base material portion to which the skin material is bonded, out of the total molten thermoplastic resin amount, in the cavity between the skin material and the non-skin material side mold surface Supplying a thermoplastic resin.
7) A step of clamping the mold until the final product thickness is obtained after or while supplying the molten thermoplastic resin.
8) A step of primarily cooling the thermoplastic resin in the mold.
9) The process of accommodating a movable weir in a metal mold | die.
10) A step of supplying the remaining molten thermoplastic resin into the remaining cavity while maintaining the cavity clearance.
11 ) A step of secondarily cooling the thermoplastic resin in the mold.
12 ) A step of removing the molded body with the mold open.
A method for producing a multilayer molded article comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002049323A JP4321003B2 (en) | 2002-02-26 | 2002-02-26 | Method for producing multilayer molded product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002049323A JP4321003B2 (en) | 2002-02-26 | 2002-02-26 | Method for producing multilayer molded product |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2003245934A JP2003245934A (en) | 2003-09-02 |
| JP2003245934A5 true JP2003245934A5 (en) | 2005-06-23 |
| JP4321003B2 JP4321003B2 (en) | 2009-08-26 |
Family
ID=28661867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002049323A Expired - Fee Related JP4321003B2 (en) | 2002-02-26 | 2002-02-26 | Method for producing multilayer molded product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4321003B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007083898A (en) * | 2005-09-22 | 2007-04-05 | Kasai Kogyo Co Ltd | Automobile interior component |
| JP6725832B2 (en) * | 2016-03-07 | 2020-07-22 | テイ・エス テック株式会社 | Molding method |
| KR102200943B1 (en) * | 2017-04-21 | 2021-01-08 | (주)엘지하우시스 | Method for manufacturing vehicle parts |
-
2002
- 2002-02-26 JP JP2002049323A patent/JP4321003B2/en not_active Expired - Fee Related
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