TW201112277A - Coaxial cable harness - Google Patents

Coaxial cable harness Download PDF

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Publication number
TW201112277A
TW201112277A TW099124244A TW99124244A TW201112277A TW 201112277 A TW201112277 A TW 201112277A TW 099124244 A TW099124244 A TW 099124244A TW 99124244 A TW99124244 A TW 99124244A TW 201112277 A TW201112277 A TW 201112277A
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TW
Taiwan
Prior art keywords
coaxial
insulator
coaxial cable
harness
coaxial cables
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Application number
TW099124244A
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Chinese (zh)
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TWI402863B (en
Inventor
Nobuyuki Yamazaki
Takeki Ishimoto
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Sumitomo Electric Industries
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Publication of TW201112277A publication Critical patent/TW201112277A/en
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Publication of TWI402863B publication Critical patent/TWI402863B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/20Cables having a multiplicity of coaxial lines
    • H01B11/203Cables having a multiplicity of coaxial lines forming a flat arrangement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/20Cables having a multiplicity of coaxial lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • H01B7/0892Flat or ribbon cables incorporated in a cable of non-flat configuration

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  • Insulated Conductors (AREA)
  • Communication Cables (AREA)

Abstract

Provided is a coaxial cable harness which is able to form in flat curved shape and has high durability. A coaxial cable 10 comprises a center conductor 11, an insulator 12 covering on the center conductor 11, an outer conductor 13 covering around the insulator 12, and a coat 14 which is made from remelting material whose melting point is lower than the melting point of the insulator 12. And then the coaxial cable harness is that the portion of plural arranged coaxial cable 10 in the direction of length is bound by melting coat 14.

Description

201112277 六、發明說明: 【發明所屬技術領域】 本發明係關於將複數條同軸纜線於一面上配列而成的 扁平型之同軸線束。 【先前技術】 同軸纜線係以:中心導體'被覆該中心導體之絕緣體、 被覆該絕緣體周圍之外部導體、及外被所構成。在行動式 機器等小型電子設備中,例如可使用纜線外徑爲〇.35mm 以下,且中心導體直徑爲0.1mm以下之極細同軸纜線。吾 人要求將複數條此種極細同軸纜線於一面上配列而成的同 軸線束組裝於電子設備中。在扁平的配線構件方面,另外 尙有FPC(撓性印刷電路板)纜線,不過因雜訊特性不良, 故不適於高頻之信號傳遞。 在日本特開2006-222059號公報(專利文獻1)揭示,絕 緣體及外被係將爲PFA(四氟乙烯-全氟烷基乙烯醚共聚物) 之同軸纜線配列成平面狀,並使具有FEP(四氟乙烯·六氟丙 烯共聚物)作爲熔融層的EPTFE(多孔質聚四氟乙烯)之積層 薄片予以熔融的扁平線束。 PFA係一種加熱而無法再熔融的材料,加熱至熔融 時,則造成極大損傷,故在專利文獻1記載之同軸線束, 係僅使EPTFE熔融’而不使PFA熔融。因此,兩者之接著 力並不那麼強’各線馬上成爲散亂而難以作爲線束使用。 再者’專利文獻1記載之同軸線束,只能假定是直線形狀, -3- 201112277 並無法形成任意的形狀。又,將外被擠壓、被覆於複數條 同軸纜線之周圍的扁平型之同軸線束亦只限於直線形狀。 先行技術文獻 專利文獻 專利文獻1 日本特開2006-222059號公報 【發明內容】 [發明欲解決課題] 本發明之目的係提供一種可形成扁平且彎曲的形狀, 耐久性高的同軸線束。 [解決課題之手段] 爲達成本目的,係提供一種同軸線束,其係複數條同 軸纜線於一面上之配列而成扁平型同軸線束,該同軸纜線 具有:中心導體、被覆該中心導體的絕緣體、被覆該絕緣 體周圍的外部導體、及使用熔點較絕緣體之材料更低之再 熔融材料而成之外被,該複數條同軸纜線長度方向之一部 分係以外被之熔融而結合。 本發明之同軸線束中,外被之再熔融材料例如係乙烯-四氟乙烯共聚物’絕緣體之材料例如係四氟乙烯-全氟烷基 乙烯醚共聚物。所結合的部分係在複數條同軸纜線長度方 向之一部分單面或兩面’配置與外被之再熔融材料相同材 料之薄片,亦可使該薄片與外被熔接。結合的部分具有複 數個,在至少1個該結合的部分間,亦可使複數條同軸纜 線成爲曲線形狀。 -4- 201112277 【實施方式】 第1圖係表示關於本發明第一實施形態之同軸線束15 的槪念圖。第2圖係製造中同軸線束1 5之11 -11剖面圖。 同軸線束15係使複數條同軸纜線10配列於一面上,使其 如以下說明,予以一體化之物。 同軸纜線1 〇具有:中心導體(內部導體)11、被覆中心 導體11之絕緣體12、被覆絕緣體12周圍之外部導體13、 及被覆外部導體13外周之外被14。在中心導體11方面, 主要係使用鍍錫或銀的銅線或銅合金線,在外部導體1 3方 面,主要係使用鍍錫的銅線或銅合金線。在外被1 4方面係 使用熔點較絕緣體1 2之材料更低的再熔融材料。 同軸線束15使用夾具等以使鄰接同軸纜線10之同軸 纜線1 〇彼此間爲接觸而予以配列後,藉由熔融外被1 4並 結合該等同軸纜線10之長度方向(長形方向)之一部分而形 成。以下,該已結合的部分稱爲結合部(10a、10b、l〇c、 l〇d)。(在第1圖中,爲使各同軸纜線l〇明顯易見,則如 圖示在結合部以外使同軸纜線10隔開,不過實際上同軸纜 線1 0至少在直線部分爲相接觸)。 在同軸線束15中,由於絕緣體12之材料係熔點較外 被14之材料更高的材料,故可以絕緣體12不致熔融的溫 度使外被14熔融。因此,在同軸線束15中之絕緣體12不 致損傷,耐久性高。如此一來,藉由連接各同軸纜線10製 成同軸線束15,不僅可製成如FPC般之扁平’且爲各式各 201112277 樣形狀之配線材’亦可實現具有高雜訊性能的配線材。再 者,即使在使用纜線之外徑爲〇.35mrn以下且中心導體之 直徑爲0.1mm以下之極細同軸纜線之情形,尤其是在使用 較一般稱爲極細的AWG40之同軸纜線更細的極細同軸纜 線之情形’亦可構成可達到上述效果的同軸線束15» 接著’就用以製作結合部10a、10b、l〇c、i〇d之外被 14的熔融方法加以說明。首先,將構成同軸線束i5之同 軸纜線10配列成一平面狀,以使相鄰之同軸纜線1〇彼此 間在至少直線部分相接觸。接著,如第2圖所示,自互爲 接觸之同軸纜線10之兩面以來自加熱晶片等之熱源30加 熱’熔融各同軸纜線10之外被14,使相鄰之同軸纜線1〇 以外被1 4彼此間熔接並形成結合部。在同軸線束〗5,結 合部有4處(l〇a,10b,10c,l〇d)。各結合部可依照順序形成, 亦可在4處配置熱源並同時形成。 在同軸線束15中,在配列各同軸纜線1〇時,在結合 部10b與結合部l〇c之間於合適的地方使各同軸纜線1〇彎 曲。更具體而言’預先在夾具形成彎曲的溝,在該溝放置 同軸纜線10並決定同軸線束15之形。(在彎曲部分中,各 同軸纜線10之長度不同)如此一來,在同軸線束15中,結 合部形成複數個,在至少1個結合部間,將各同軸纜線1 〇 製成曲線形狀,亦即將同軸線束丨5製成曲線形狀。 如此一來,根據同軸線束1 5,可形成扁平且彎曲的形 狀’且亦可使其保持高耐久性。此外,使熱源3〇僅設置於 -6- 201112277 各同軸纜線1 〇之單面側’亦可僅自單面加熱’使各同 線10熔接。又,亦可使熱源30直接接觸各同軸纜線 熔接各同軸纜線10’亦可自熱源30對各同軸纜線1C 加熱,熔接各同軸纜線1 0。 在同軸線束15中’一端連接連接器21,同時, 合部l〇d之前端(與連接器21相反方向之前端)設置指 22,捆起同軸線束15’接著’在同軸線束15之另一 接連接器23。如此一來’在同軸線束15中’亦可展 捆包。 第一實施形態係例舉配列7條同軸纜線之同軸線 爲例,不過同軸纜線之纜線數只要是複數條則可爲任 量。又,雖然例舉了使之彎曲的形狀,不過亦可爲请 狀之同軸線束。 接著,例舉如上述之絕緣體1 2與外被1 4之組合: 例如使絕緣體12之材料成爲PFA(四氟乙烯-全氟烷基 醚共聚物),使外被14之再熔融材料成爲ETFE(乙烯 乙烯共聚物)。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flat type coaxial wire harness in which a plurality of coaxial cables are arranged on one side. [Prior Art] A coaxial cable is composed of a center conductor 'overlying an insulator of the center conductor, an outer conductor covering the periphery of the insulator, and an outer cover. In a small electronic device such as a mobile device, for example, a very thin coaxial cable having a cable outer diameter of 〇.35 mm or less and a center conductor diameter of 0.1 mm or less can be used. We have assembled a coaxial bundle of a plurality of such ultra-fine coaxial cables arranged on one side to be assembled in an electronic device. In addition to the flat wiring member, there is an FPC (flexible printed circuit board) cable, but it is not suitable for high-frequency signal transmission due to poor noise characteristics. Japanese Laid-Open Patent Publication No. 2006-222059 (Patent Document 1) discloses that an insulator and an external sheath are arranged in a planar shape with a coaxial cable of PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer). FEP (tetrafluoroethylene·hexafluoropropylene copolymer) is a flat wire bundle which is melted as a laminated sheet of EPTFE (porous polytetrafluoroethylene) of a molten layer. PFA is a material that is heated and cannot be remelted. When it is heated to melt, it causes great damage. Therefore, in the coaxial wire harness described in Patent Document 1, only EPTFE is melted ‘ without melting PFA. Therefore, the adhesion between the two is not so strong. The lines are immediately scattered and difficult to use as wiring harnesses. Further, the coaxial harness described in Patent Document 1 can only be assumed to have a linear shape, and -3-201112277 cannot form an arbitrary shape. Further, the flat type coaxial harness which is externally pressed and covered around a plurality of coaxial cables is also limited to a linear shape. [Problem to be Solved by the Invention] An object of the present invention is to provide a coaxial wire harness which can be formed into a flat and curved shape and has high durability. [Means for Solving the Problem] In order to achieve the object, a coaxial wire harness is provided which is formed by arranging a plurality of coaxial cables on one side to form a flat coaxial wire harness having a center conductor and covering the center conductor. The insulator, the outer conductor covering the periphery of the insulator, and the remelted material having a lower melting point than the material of the insulator are formed by melting and bonding one of the plurality of coaxial cables in the longitudinal direction. In the coaxial wire harness of the present invention, the material of the externally remelted material such as an ethylene-tetrafluoroethylene copolymer' insulator is, for example, a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer. The bonded portion is formed by arranging a sheet of the same material as the outer remelted material on one side or both sides of one of the plurality of coaxial cable length directions, or the sheet may be welded to the outside. The combined portion has a plurality of portions, and a plurality of coaxial cables may have a curved shape between at least one of the combined portions. -4- 201112277 [Embodiment] Fig. 1 is a view showing a perspective view of a coaxial harness 15 according to a first embodiment of the present invention. Figure 2 is a cross-sectional view of the 11-11 of the coaxial harness 1 in the manufacture. The coaxial beam 15 is such that a plurality of coaxial cables 10 are arranged on one surface to be integrated as described below. The coaxial cable 1 has a center conductor (internal conductor) 11, an insulator 12 covering the center conductor 11, an outer conductor 13 surrounding the insulator 12, and an outer periphery of the outer conductor 13. In the case of the center conductor 11, copper or copper alloy wires of tin or silver are mainly used, and in the case of the outer conductor 13, mainly tinned copper wires or copper alloy wires are used. A remelted material having a lower melting point than the material of the insulator 12 is used in the outer portion. The coaxial beam 15 is assembled by using a jig or the like so that the coaxial cables 1 adjacent to the coaxial cable 10 are in contact with each other, and the length direction (long direction) of the coaxial cables 10 is combined by melting the outer portion 14 ) formed in one part. Hereinafter, the combined portion is referred to as a joint portion (10a, 10b, l〇c, l〇d). (In Fig. 1, in order to make each coaxial cable 〇 obvious, the coaxial cable 10 is separated except for the joint portion as shown, but in reality the coaxial cable 10 is at least in contact with the straight portion. ). In the coaxial wire harness 15, since the material of the insulator 12 is a material having a higher melting point than the material of the outer material 14, the outer layer 14 can be melted at a temperature at which the insulator 12 does not melt. Therefore, the insulator 12 in the coaxial harness 15 is not damaged and has high durability. In this way, by connecting the coaxial cables 10 to form the coaxial harness 15, it is possible to form not only a flat type of FPC but also various wiring materials of the shape of 201112277, which can also realize wiring with high noise performance. material. Furthermore, even in the case of using a very thin coaxial cable having an outer diameter of 〇.35mrn and a diameter of the center conductor of 0.1mm or less, especially in the case of using a coaxial cable which is generally called a very thin AWG40. The case of the extremely thin coaxial cable 'can also constitute a coaxial harness 15» which can achieve the above effects. Next, the melting method for forming the joint portions 10a, 10b, l〇c, i〇d 14 will be described. First, the coaxial cable 10 constituting the coaxial harness i5 is arranged in a planar shape so that adjacent coaxial cables 1 are in contact with each other at least in a straight line portion. Next, as shown in Fig. 2, the two sides of the coaxial cable 10 that are in contact with each other are heated by a heat source 30 from a heating wafer or the like to 'melt the outer coaxial cables 10, 14 to make the adjacent coaxial cables 1〇. The outer portions are welded to each other and form a joint portion. In the coaxial harness 〖5, there are 4 joints (l〇a, 10b, 10c, l〇d). Each of the joints may be formed in order, or a heat source may be disposed at four places and formed at the same time. In the coaxial harness 15, when the coaxial cables 1 are arranged, the coaxial cables 1 are bent at appropriate places between the joint portion 10b and the joint portion 100c. More specifically, a curved groove is formed in advance in the jig, and the coaxial cable 10 is placed in the groove to determine the shape of the coaxial wire bundle 15. (In the curved portion, the lengths of the coaxial cables 10 are different.) In the coaxial bundle 15, the plurality of joint portions are formed, and the coaxial cables 1 are formed into a curved shape between at least one joint portion. That is, the coaxial harness 丨 5 is also formed into a curved shape. As a result, according to the coaxial harness 15, a flat and curved shape can be formed and it can be maintained with high durability. Further, the heat source 3 is placed only on the one-side side of each of the coaxial cables 1 - 00 - 201112277, and the same line 10 may be welded only by heating from one side. Alternatively, the heat source 30 may be directly contacted with the coaxial cables to fuse the coaxial cables 10'. The coaxial cables 1C may be heated from the heat source 30 to fuse the coaxial cables 10. In the coaxial harness 15, one end is connected to the connector 21, and at the same time, the front end of the joint portion 〇d (the front end opposite to the connector 21) is provided with the finger 22, and the coaxial harness 15' is bundled and then the other one of the coaxial bundles 15 Connect the connector 23. In this way, 'in the coaxial harness 15' can also be bundled. In the first embodiment, a coaxial line in which seven coaxial cables are arranged is exemplified, but the number of cables of the coaxial cable may be any number as long as it is plural. Further, although the shape is made to be curved, it may be a coaxial harness of the shape. Next, a combination of the insulator 1 2 and the outer layer 14 as described above is exemplified: for example, the material of the insulator 12 is PFA (tetrafluoroethylene-perfluoroalkyl ether copolymer), and the remelted material of the outer layer 14 is made into ETFE. (ethylene ethylene copolymer).

ETFE係再熔融性之樹脂,即使予以再熔融,也7 損傷到影響強度的地步,故可保持強度。又,因P F A較 熔點更高,故爲了使各同軸纜線10熔接,在加熱時, 使絕緣體1 2熔融,即可保持形狀及電的特性。此時, 3 0在考慮E T F E之熔點,亦可設成例如2 5 0至2 6 0 °C 丨軸纜 1 0並 1間接 在結 j包部 -端連 P中間 束1 5 :意數 :線形 之例。 ;乙烯 -四氟 :會有 ETFE 不必 熱源 201112277 第3圖係表示本發明第二實施形態之同軸線束16的槪 念圖。第4圖係製造中中同軸線束16之IV-IV剖面圖。(在 第3圖,爲使各同軸纜線1〇易於觀察起見,係如圖示使結 合部位外之同軸纜線1 〇相隔開,不過實際上同軸纜線1 0 至少在直線部分爲相接觸)。 同軸線束1 6中之結合部,在予以配列以使複數條(例 如7條)之同軸纜線1〇互爲接觸後,在該等7條同軸纜線 1〇之長度方向一部分之兩面,配置與外被14之再熔融材 料相同材料之薄片20,其後,藉由自薄片20兩面添加熱 源30,則使薄片20與外被14熔接。在此,關於外被14 與絕緣體12之材料,可採用與第一實施形態相同之物。 將薄片20配置於同軸纜線1〇上之4處,藉由較佳爲 配置4處熱源並加熱,以使熱加諸於薄片20,即可如第3 圖所示’形成4處之結合部20a, 20b,20c,20d。接著,以結 合部20a,20b,20c,20d使各同軸纜線10 —體化。 即使在同軸線束1 6,與同軸線束1 5相同,在配列各 同軸纜線10時,在結合部20b與結合部20c之間於合適地 方’使各同軸纜線10彎曲。如此一來,即使在第二實施形 態’亦可使結合部形成複數個,在至少1個結合部間將各 同軸纜線1 〇製成曲線形狀,亦即將同軸線束製成曲線形 狀。 在第二實施形態,亦與第一實施形態相同,在同軸線 束之一端連接連接器21,同時在結合部2 0d前端(與連接器 201112277 21相反方向之前端)設置捆包部22,在同軸線束之另一端, 連接連接器23。如此一來’即使在第二實施形態,亦如捆 包部22所示,可自中途捆包。 又,即使在第二實施形態中亦可形成直線形狀之同軸 線束。又,亦可僅在各同軸纜線1〇之單面熔接薄片20, 又,亦可使熱源30直接接觸薄片20,熔接薄片與同軸纜 線,亦可自熱源3 0間接地加熱於薄片與同軸纜線,使該等 熔接。 以上,根據第二實施形態,可獲得與第一實施形態之 效果同等之效果。再者,在第一實施形態中,外被14爲薄 時,則熔接各同軸纜線1 〇之部分之面積減小,不過在第二 實施形態中薄片20熔融,在第4圖之剖面圖埋入各線之間 之凹部,使熔融處所之面積變大,故各線之密接力進一步 變大,對捻回(twisting)等之強大衝擊之耐久性更爲優異。 又第二實施形態之同軸線束之構造係如FPC般呈扁 平,而可製成各種形狀之配線材。例如只要是中心導體1 1 爲 AWG46(直徑 0.03 984mm),則亦可使含有兩面薄片 20 的厚度成爲〇.3mm。再者,該構造係雜訊特性較FPC更優 異。藉由在配線時使彎曲之處所製成捆包部22,則亦可使 彎曲性良好。 在第一實施形態及第二實施形態中,結合部係如結合 部 10a,10b,10c,10d 或結合部 20a,20b,20c,20d 般,在長度 方向僅製作一部分,不過亦可在長度方向製作全部部分。 -9 - 201112277 實施例 同軸纜線1 0係使用A W G 4 6之中心導 0.21mm'外被14之厚度爲0.017mm之物 1 0計20條,無間隔地配列,以寬度2mm、 薄片20(ETFE之帶)自兩面夾持,以260°C 右)予以熱壓,熔接同軸纜線10之ETFE之 之薄片20予以一體化,並形成同軸線束。 使浸漬於8 5 °C之恆溫槽9 6小時,又,即{] °C、95%RH)曝露96小時,亦無變化或剝 線束做相同地使用。 爲比較起見,則使中心導體之直徑、 厚爲相同,如傳統般使用外被做成PFA的 驗。將該傳統之同軸纜線2 0條間無間隔 2mm、厚度0.05mm之FEP帶自兩面夾持,即 之熔點左右)予以熱壓,FEP帶與PFA並不 線束。 [產業上可利用性] 由於高頻特牲優異、形狀之自由度極 式機器等小型電子設備中之配線極爲合適 【圖式簡單說明】 第1圖表示關於本發明第一實施形態 念圖。 體11、纜線外徑 。使該同軸纜線 厚度0.05mm之 (ETFE之熔點左 外被1 4與E T F E 該同軸線線束即 g在高溫高濕(65 離,可與傳統之 纜線外徑、外被 同軸纜線進行試 地配列,以寬度 使於 310°C (PFA 熔融,不能成爲 大,故作爲行動 之同軸線束的槪 -10- 201112277 第2圖係製造中第一實施形態之同軸線束之II-II剖面 圖。 第3圖表示關於本發明第二實施形態之同軸線束之槪 念圖。 第4圖係製造中第二實施形態之同軸線束之IV-IV剖 面圖。 【主要元件符號說明】 10 同軸纜線 10a,10b,10c,10d, 結合部 20a,20b,20c,20d 11 中心導體 12 絕緣體 13 外部導體 14 外被 20 薄片 2 1,23 連接器 22 捆包部 30 熱源 -11-The ETFE remelting resin retains strength even when it is remelted and 7 is damaged to the point where it affects strength. Further, since P F A has a higher melting point, in order to fuse the coaxial cables 10, the insulator 12 is melted during heating, and the shape and electrical characteristics can be maintained. At this time, 30 is considering the melting point of ETFE, and can also be set to, for example, 2 5 0 to 2 60 ° C. The cable 1 0 and 1 indirectly in the junction j-end end P intermediate bundle 1 5 : Italian number: An example of a line. Ethylene-tetrafluoroethylene: There is no need for heat source for ETFE 201112277 Fig. 3 is a view showing the coaxial harness 16 of the second embodiment of the present invention. Figure 4 is a cross-sectional view of the IV-IV of the mid-coaxial harness 16 in the manufacture. (In Fig. 3, in order to make each coaxial cable 1〇 easy to see, the coaxial cable 1 外 outside the joint is separated as shown, but in reality the coaxial cable 10 is at least in the straight portion. contact). The joint portion of the coaxial beam 16 is arranged such that a plurality of (for example, seven) coaxial cables 1 〇 are in contact with each other, and then arranged on both sides of a length direction of the seven coaxial cables 1 , The sheet 20 of the same material as the remelted material of the outer layer 14 is thereafter welded to the outer layer 14 by adding the heat source 30 from both sides of the sheet 20. Here, as for the material of the outer cover 14 and the insulator 12, the same thing as the first embodiment can be employed. The sheet 20 is disposed at four places on the coaxial cable 1b. By preferably arranging four heat sources and heating to apply heat to the sheet 20, the combination of four places can be formed as shown in FIG. Parts 20a, 20b, 20c, 20d. Next, the coaxial cables 10 are integrated by the joint portions 20a, 20b, 20c, and 20d. Even in the case of the coaxial harness 16, the same as the coaxial harness 15, when the coaxial cables 10 are arranged, the coaxial cables 10 are bent at appropriate positions between the joint portion 20b and the joint portion 20c. In this way, even in the second embodiment, the plurality of joint portions can be formed, and the coaxial cable 1 can be formed into a curved shape between at least one joint portion, that is, the coaxial strand is formed into a curved shape. In the second embodiment, as in the first embodiment, the connector 21 is connected to one end of the coaxial harness, and the package portion 22 is provided at the front end of the joint portion 20d (the front end opposite to the connector 201112277 21). At the other end of the wire harness, the connector 23 is connected. As a result, even in the second embodiment, as shown in the package unit 22, it can be bundled from the middle. Further, even in the second embodiment, a coaxial wire harness having a linear shape can be formed. Moreover, the sheet 20 may be welded only on one side of each of the coaxial cables, or the heat source 30 may be directly in contact with the sheet 20, and the sheet and the coaxial cable may be welded, or may be indirectly heated from the heat source 30 to the sheet and Coaxial cable to make these welds. As described above, according to the second embodiment, the same effects as those of the first embodiment can be obtained. Further, in the first embodiment, when the outer cover 14 is thin, the area of the portion where the coaxial cable 1 is welded is reduced, but in the second embodiment, the sheet 20 is melted, and the cross-sectional view of Fig. 4 is shown. By embedding the recesses between the respective lines, the area of the molten space is increased, so that the adhesion of the respective lines is further increased, and the durability against strong impact such as twisting is further excellent. Further, the structure of the coaxial harness of the second embodiment is flat like FPC, and can be made into wiring materials of various shapes. For example, if the center conductor 1 1 is AWG 46 (diameter 0.03 984 mm), the thickness of the double-sided sheet 20 may be set to 0.3 mm. Furthermore, the structure is more excellent in noise characteristics than FPC. By forming the packing portion 22 at the time of bending at the time of wiring, the bending property can be improved. In the first embodiment and the second embodiment, the joint portion is formed only by a part of the joint portion 10a, 10b, 10c, 10d or the joint portions 20a, 20b, 20c, 20d in the longitudinal direction, but may be in the longitudinal direction. Make all the parts. -9 - 201112277 The coaxial cable of the embodiment 10 uses 20 sheets of the central guide of the AWG 4 6 and the thickness of the outer cover 14 of 0.017 mm, 20 pieces, 20 pieces, arranged without intervals, with a width of 2 mm, a sheet 20 ( The ETFE tape is heat-pressed from both sides and 260 ° C right), and the sheet 20 of the ETFE welded to the coaxial cable 10 is integrated to form a coaxial wire harness. The mixture was immersed in a constant temperature bath at 85 ° C for 96 hours, and again, {] ° C, 95% RH) for 96 hours, and no change or stripping was used for the same purpose. For the sake of comparison, the center conductor has the same diameter and thickness, and is used as a PFA test as conventionally used. The FEP tape with a gap of 2 mm and a thickness of 0.05 mm between the two coaxial cables is clamped from both sides, i.e., around the melting point, and the FEP tape and the PFA are not bundled. [Industrial Applicability] Wiring in a small electronic device such as a high-frequency, high-definition, and free-of-the-box device is extremely suitable. [Brief Description] FIG. 1 is a view showing a first embodiment of the present invention. Body 11, cable outer diameter. The coaxial cable has a thickness of 0.05 mm (the melting point of the ETFE is left and the ETFE is the coaxial wire harness, that is, the g is high temperature and high humidity (65 detach, and can be tested with the conventional cable outer diameter and the outer coaxial cable). Since the width is set to 310 ° C (PFA is melted, it cannot be made large, so 作为-10-201112277 as a coaxial wire harness for action) Fig. 2 is a cross-sectional view taken along the line II-II of the coaxial harness of the first embodiment in the manufacture. Fig. 3 is a perspective view of a coaxial harness according to a second embodiment of the present invention. Fig. 4 is a cross-sectional view taken along the line IV-IV of the coaxial harness of the second embodiment of the invention. [Description of main components] 10 coaxial cable 10a , 10b, 10c, 10d, joint 20a, 20b, 20c, 20d 11 center conductor 12 insulator 13 outer conductor 14 outer 20 sheets 2 1, 23 connector 22 bundle portion 30 heat source -11-

Claims (1)

201112277 七、申請專利範圍: 1 · 一種同軸線束,其係複數條同軸纜線於一面上配列而成 之扁平型同軸線束,該同軸纜線具有:中心導體、被覆 該中心導體的絕緣體、被覆該絕緣體周圍的外部導體及 使用熔點較該絕緣體之材料更低之再熔融材料而成的外 被, 該複數條同軸纜線長度方向之一部分係以該外被之 熔融而結合。 2 ·如申請專利範圍第1項之同軸線束,其中該外被之再熔 融材料爲乙烯-四氟乙烯共聚物,該絕緣體之材料爲四氟 乙烯-全氟烷基乙烯醚共聚物。 3,如申請專利範圍第1或2項之同軸線束,其中該結合的 部分’係在該複數條同軸纜線長度方向一部分之單面或 兩面,配置與該外被之再熔融材料相同材料之薄片,使 該薄片與該外被熔接。 4 -如申請專利範圍第1或2項之同軸線束,其中該結合的 部分具有複數個’在至少1個該結合的部分間,使該複 數條同軸纜線成爲曲線形狀。 5 .如申b靑專利範圍第3項之同軸線束,其中該結合的部分 具有複數個,在至少i個該結合的部分間,使該複數條 同軸纜線成爲曲線形狀。201112277 VII. Patent application scope: 1 · A coaxial wiring harness, which is a flat coaxial cable bundle formed by arranging a plurality of coaxial cables on one side, the coaxial cable having: a center conductor, an insulator covering the center conductor, and the covering An outer conductor around the insulator and a re-melting material having a lower melting point than the material of the insulator, and one of the plurality of coaxial cables in the longitudinal direction is joined by melting the outer portion. 2. The coaxial wiring harness of claim 1, wherein the outer remelting material is an ethylene-tetrafluoroethylene copolymer, and the material of the insulator is a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer. 3. The coaxial harness of claim 1 or 2, wherein the combined portion is disposed on one or both sides of a portion of the plurality of coaxial cables in a length direction, and is disposed of the same material as the outer remelted material. A sheet is used to weld the sheet to the outside. A coaxial wiring harness according to claim 1 or 2, wherein the bonded portion has a plurality of 'between at least one of the bonded portions, such that the plurality of coaxial cables have a curved shape. 5. The coaxial wiring harness of claim 3, wherein the combined portion has a plurality of, and the plurality of coaxial cables are curved in shape between at least i of the combined portions.
TW099124244A 2009-07-24 2010-07-23 Coaxial beam TWI402863B (en)

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