TW201106006A - An anti-reflection film and a polarizing plate using the same - Google Patents

An anti-reflection film and a polarizing plate using the same Download PDF

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TW201106006A
TW201106006A TW099115222A TW99115222A TW201106006A TW 201106006 A TW201106006 A TW 201106006A TW 099115222 A TW099115222 A TW 099115222A TW 99115222 A TW99115222 A TW 99115222A TW 201106006 A TW201106006 A TW 201106006A
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film
refractive index
hard coating
fine particles
layer
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TW099115222A
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Chinese (zh)
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TWI497106B (en
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Tatsuya Izumi
Satoru Shoshi
Tomo Iwata
Jun Furukawa
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Lintec Corp
Sumitomo Chemical Co
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/113Anti-reflection coatings using inorganic layer materials only
    • G02B1/115Multilayers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/12Optical coatings produced by application to, or surface treatment of, optical elements by surface treatment, e.g. by irradiation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/0236Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
    • G02B5/0242Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)

Abstract

To provide an anti-reflection film having anti-reflection function which is excellent in scratch resistance and anti-glare property and has a simple layer construction and can be produced with low cost and is suitably usable particularly for polarizing plates. The anti-reflection film has a construction in which a hard coat layer which is formed of a material for forming hard coat layer and a low refractive index layer having a refractive index of 1.43 or less and a thickness of 50 to 200 nm which contains a hardened resin obtained by irradiating with an active energy ray, the hard coat layer and the low refractive index layer being laminated on a surface of a transparent plastic film in this order and (1) the material for forming hard coat layer is a material which contains (A) a composition sensitive to an active energy ray containing (a) a multi-functional (meth)acrylate and (b) silica-based fine particles, (B) organic fine particles and (C) a dispersant having at least one polar group in a molecule and (2) the thickness of the hard coat layer is larger than the average particle diameter of the organic fine particles (B) and (3) the refractive index of the cured product of the composition sensitive to an active energy ray is 1.46 to 1.80.

Description

201106006 六、發明說明: 【發明所屬之技術領域】 本發明係關於抗反射膜及使用它之偏光板,詳細而 言,本發明係關於一種具有抗反射功能,且耐擦傷性及防 眩性亦佳,層構成簡單且成本低,尤其適合於偏光板用之 抗反射膜,以及使用它之偏光板。 【先前技術】 電漿顯示器(PDP)、映像管(CRT)、液晶顯示器(LCD)等 之顯示器中,光從外部入射至畫面,此光產生反射而難以 觀看顯示圖像,尤其近年來隨者顯示器的大型化,解決上 述課題者乃逐漸變成重要課題。 爲了解決此般課題,至目前爲至係對各種顯示器採用 各種抗反射處至或防眩處置。其中之一係進行將抗反射膜 使用在各種顯示器之方式。 此抗反射膜,以往係利用蒸鍍或濺鍍等之乾式製程 法,於基材膜上,藉由將低折射率的物質(MgF2)進行薄膜 化之方法或是交互積層折射率高的物質[ITO(摻雜錫的氧 化銦)、Ti〇2等]與折射率低的物質[MgF2、Si〇2等]之方法等 所製作。然而,此般以乾式製程法所製作之抗反射膜,乃 具有無法避免製造成本高之問題。 因此,近年來係嘗試藉由濕式製程法,亦即塗布法來 製作抗反射膜之作法。然而,藉由此濕式製程法所製作之 抗反射膜中’與藉由前述該乾式製程法所製作之抗反射膜 201106006 相比’會產生表面的耐擦傷性惡化之問題。 因此’爲了解決濕式製程法中的前述問題,係使用電 解離輻射線硬化型樹脂組成物來進一步形成硬化層(硬被 覆層)。例如係揭示有下列光學用膜,亦即在基材膜上,(i) 係依序積層:含有藉由電解離輻射線所硬化之硬化樹脂, 且厚度爲2~20#m的硬被覆層;含有藉由電解離輻射線所 硬化之硬化樹脂、及含摻雜銻的氧化錫之至少2種的金屬 氧化物’且折射率位於1.65~1.80的範圍之厚度60〜160nm 的高折射率層;以及含有矽氧烷系聚合物,且折射率位於 1.37〜1.47的範圍之厚度80〜180nm的低折射率層而成之光 學用膜(例如參照專利文獻1) ; (2)係依序積層:含有金屬 氧化物及藉由熱或電解離輻射線所硬化之硬化物,且厚度 爲2〜20ym的硬被覆層;以及含有多孔性二氧化矽與聚矽 氧烷系聚合物,且折射率位於1.30〜1.45的範圍之厚度 40~200nm的低折射率層而成之光學用膜(例如參照專利文 獻2)等。 此等光學用膜,可有效地防止圖像顯示元件表面的光 反射,且爲耐擦傷性佳之抗反射膜。 前述各顯示器中所用之光學膜中,近年來就成本面來 看,爲了減少光學膜的用量,對多功能光學膜之要求乃逐 漸增多。多功能光學膜,例如可列舉出具有選自下列至少 2種以上的功能之光學膜,亦即,以抗反射功能爲首1耐 擦傷性,防止螢光燈等之室內光源的映射所造成的閃斑等 201106006 之防眩功能,PDP中,更有近紅外線阻隔功能,抗帶電功 能,防污功能等。 先前技術文獻 專利文獻1:日本特開2002-341103號公報 專利文獻2:日本特開2003-139908號公報 【發明內容】 發明所欲解決之課題 本發明係在上述狀況下所創作出之發明,該目的係提 供一種具有抗反射功能,且耐擦傷性及防眩性亦佳,層構 成簡單且成本低,尤其適合於偏光板用之抗反射膜。 用以解決課題之手段 本發明者們係爲了達成前述目的而進行精心硏究,結 果發現到,使用含有:含二氧化矽系微粒之硬化物的折射 率位於預定範圍之活性能量線感應型組成物、有機微粒、 以及於分子內具有至少1個極性基之分散劑之硬被覆層形 成材料來形成硬被覆層,並且在該硬被覆層上,設置含有 藉由活性能量線的照射所硬化之硬化樹脂且折射率位於某 値以下之預定厚度的折射率層,藉此可達成該目的。本發 明係根據該發現所完成者。 亦即,本發明係提供:[1 ]—種抗反射膜’係於透明塑 膠膜的表面,依序積層:使用硬被覆層形成材料所形成之 硬被覆層;以及含有藉由活性能量線的照射所硬化之硬化 樹脂,且折射率爲1.43以下之厚度50〜200nm的低折射率 201106006 層而構成之抗反射膜,其特徵爲:(υ前述硬被覆層形成材 料,係含有:(Α)含有(a)多官能性(甲基)丙烯酸酯與(b)二氧 化矽系微粒之活性能量線感應型組成物,(B)有機微粒’以 及(C)於分子內具有至少1個極性基之分散劑之材料;(2) 前述硬被覆層的膜厚較前述(B)有機微粒的平均粒徑更 大;以及(3)前述(A)活性能量線感應型組成物之硬化物的折 射率爲1.46〜1.80; [2] 如上述[1]項所述之抗反射膜,其中(C)於分子內具 有至少1個極性基之分散劑,係具有選自顯現酸性之官能 基及1〜3級胺基中之至少1種以上作爲極性基: [3] 如上述[2]項所述之抗反射膜,其中(C)於分子內具 有至少1個極性基之分散劑係具有N,N-二烷基胺基: [4] 如上述[1]至[3]項中任一項所述之抗反射膜,其中(b) 二氧化矽系微粒爲具備含有(甲基)丙烯醯基之基作爲表 面官能基之二氧化矽微粒; [5] 如上述[1]至[4]項中任一項所述之抗反射膜,其中(B) 有機微粒的平均粒徑爲6〜lOym: [6] 如上述[1]至[5]項中任一項所述之抗反射膜,其中(a) 活性能量線感應型組成物的硬化物與(B)有機微粒之折射 率差爲0.1以下; [7] 如上述[1]至[6]項中任一項所述之抗反射膜,其中低 折射率層含有多孔性二氧化矽爲30~80質量% ; [8] 如上述[1]至[7]項中任一項所述之抗反射膜,其中外 •201106006 部霧度値爲20%以下; [9] 一種偏光板,其係於表面具有如上述[1]至[8]項中任 一項所述之抗反射膜。 發明之效果 根據本發明,可提供一種具有抗反射功能,且耐擦傷 性及防眩性亦佳,層構成簡單且成本低,尤其適合於偏光 板用之抗反射膜,以及使用它之偏光板。 【實施方式】 本發明之抗反射膜中,設置在透明塑膠膜的至少單面 上之硬被覆層的形成,係使用具有下列組成之硬被覆層形 成材料。 [硬被覆層形成材料] 本發明之硬被覆層形成材料,係含有:(A)活性能量線 感應型組成物,(B)有機微粒及(C)於分子內具有至少1個 極性基之分散劑》 ((A)活性能量線感應型組成物) 前述硬被覆層形成材料中,用作爲(A)成分之活性能量 線感應型組成物中,係含有(a)多官能性(甲基)丙烯酸酯, 以及(b)二氧化矽系微粒作爲必要成分。 本發明中,所謂活性能量線,是指電磁波或荷電粒子 束中具有能量量子者,亦即紫外線或電子束等。此外,所 謂(甲基)丙烯酸酯,係意味著甲基丙烯酸酯及丙烯酸酯兩 .201106006 < (a)多官能性(甲基)丙烯酸酯> 本發明中,(a)多官能性(甲基)丙烯酸酯係使用多官能 性(甲基)丙烯酸酯系單體及/或(甲基)丙烯酸酯系預聚物。 前述多官能性(甲基)丙烯酸酯系單體,例如可列舉出 二(甲基)丙烯酸1,4-丁二醇酯、二(甲基)丙烯酸1,6-己二醇 酯、二(甲基)丙烯酸新戊二醇酯、二(甲基)丙烯酸聚乙二醇 酯、二(甲基)丙烯酸羥基三甲基乙酸新戊二醇酯、二(甲基) 丙烯酸二環戊酯、經己內酯改質之二(甲基)丙烯酸二環戊 酯、經環氧乙烷改質之二(甲基)丙烯酸磷酸酯、二(甲基) 丙烯酸烯丙基化環己酯、二(甲基)丙烯酸異氰酸酯、三(甲 基)丙烯酸三羥甲基丙烷酯、三(甲基)丙烯酸二新戊四醇 酯、經丙酸改質之三(甲基)丙烯酸二新戊四醇酯、三(甲基) 丙烯酸新戊四醇酯、經環氧丙烷改質之三(甲基)丙烯酸三 羥甲基丙烷酯、三(丙烯氧基乙基)異氰酸酯、經丙酸改質 之五(甲基)丙烯酸二新戊四醇酯、六(甲基)丙烯酸二新戊四 醇酯、經己內酯改質之六(甲基)丙烯酸二新戊四醇酯等之 多官能性(甲基)丙烯酸酯。此等單體可使用1種或組合2 種以上使用。 另一方面’前述(甲基)丙烯酸酯系預聚物,例如可列 舉出聚酯丙烯酸酯系、環氧丙烯酸酯系、胺基甲酸丙烯酸 酯系、多元醇丙烯酸酯系等。在此,聚酯丙烯酸酯系預聚 物,例如可藉由(甲基)丙烯酸,將藉由多價羧酸與多價醇 的縮合所得之兩末端具有羥基之聚酯低聚物的羥基進行酯 201106006 化,或是藉由(甲基)丙烯酸’將環氧烷加成於多價羧酸所 得之低聚物末端的羥基進行酯化而製得。 環氧丙烯酸酯系預聚物,例如可藉由將(甲基)丙烯酸 與分子量相對較低的雙酚型環氧樹脂或酚醛型環氧樹脂的 環氧乙烷環反應以進行酯化而製得。胺基甲酸丙烯酸酯系 預聚物,例如可藉由(甲基)丙烯酸,將藉由聚醚多元醇或 聚酯多元醇與聚異氰酸酯的反應所得之聚胺基甲酸酯低聚 物進行酯化而製得。再者,多元醇丙烯酸酯系預聚物,可 藉由(甲基)丙烯酸,將聚醚多元醇的羥基進行酯化而製 得》上述多官能性(甲基)丙烯酸酯系預聚物的重量平均分 子量,以GPC法所測定之經標準聚甲基丙烯酸甲酯換算之 値,較佳係在50,000以下,尤佳爲500〜50,000,更佳爲 3,000〜40,000的範圍內選定。此等預聚物可使用1種或組 合2種以上使用,此外,亦可與前述多官能(甲基)丙烯酸 酯系單體倂用。 < (b)二氧化矽系微粒〉 本發明中,(b)二氧化矽系微粒可使用膠體狀二氧化矽 系微粒及/或具有表面官能基之二氧化矽系微粒。 膠體狀二氧化矽系微粒,其平均粒徑約爲卜400nm, 此外,具有表面官能基之二氧化矽系微粒,例如可列舉出 具有含(甲基)丙烯醯基作爲表面官能基之基的二氧化矽系 微粒(以下有稱爲反應性二氧化矽系微粒時)。 上述反應性二氧化矽系微粒,例如可藉由使具有可與 201106006 矽醇基反應之官能基之含聚合性不飽和基的有機化合物’ 與平均粒徑0.005~1μ m之二氧化矽系微粒表面的矽醇基進 行反應而製得。聚合性不飽和基’例如可列舉出自由基聚 合性的(甲基)丙烯醯基等。 前述具有可與矽醇基反應之官能基之含聚合性不飽和 基的有機化合物,例如較佳可使用一般式⑴所表示之化合 物等, R1BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an antireflection film and a polarizing plate using the same, and in particular, the present invention relates to an antireflection function, and is also resistant to abrasion and glare. Preferably, the layer is simple in composition and low in cost, and is particularly suitable for an antireflection film for a polarizing plate, and a polarizing plate using the same. [Prior Art] In displays such as plasma display (PDP), video tube (CRT), liquid crystal display (LCD), etc., light is incident from the outside to the screen, and this light is reflected and it is difficult to view the display image, especially in recent years. The increase in the size of the display has gradually become an important issue for those who have solved the above problems. In order to solve such problems, various anti-reflection treatments or anti-glare treatments have been used for various displays. One of them is a method of using an antireflection film on various displays. In the conventional anti-reflection film, a dry process method such as vapor deposition or sputtering is used to form a film having a low refractive index (MgF2) on a substrate film or a substance having a high refractive index. [ITO (tin-doped indium oxide), Ti〇2, etc.] is produced by a method such as a substance having a low refractive index [MgF2, Si〇2, etc.]. However, the antireflection film produced by the dry process method has a problem that manufacturing cost cannot be avoided. Therefore, in recent years, attempts have been made to produce an antireflection film by a wet process, that is, a coating method. However, the antireflection film produced by the wet process method has a problem that the scratch resistance of the surface is deteriorated as compared with the antireflection film 201106006 produced by the dry process described above. Therefore, in order to solve the aforementioned problems in the wet process method, the electrodeposited radiation-curable resin composition is used to further form a hardened layer (hard coating layer). For example, the following optical film is disclosed, that is, on the substrate film, (i) sequentially laminated: a hard coating layer having a hardening resin hardened by ionizing radiation and having a thickness of 2 to 20 #m a high refractive index layer having a thickness of 60 to 160 nm having a refractive index in the range of 1.65 to 1.80 and a hardening resin hardened by ionizing radiation and at least two kinds of metal oxide containing cerium-doped tin oxide And an optical film comprising a low refractive index layer having a refractive index of from 0.87 to 1.47 and having a thickness of from 80 to 180 nm (for example, see Patent Document 1); (2) sequential lamination : a hard coating layer containing a metal oxide and a cured product hardened by heat or ionizing radiation, and having a thickness of 2 to 20 μm; and a porous cerium oxide and a polyoxyalkylene-based polymer, and having a refractive index An optical film (see, for example, Patent Document 2) having a low refractive index layer having a thickness of 40 to 200 nm in the range of 1.30 to 1.45 (see, for example, Patent Document 2). These optical films are effective for preventing light reflection on the surface of an image display element and are excellent anti-reflection films. Among the optical films used in the above-mentioned respective displays, in recent years, in terms of cost, the demand for multifunctional optical films has been increasing in order to reduce the amount of optical films. The multi-functional optical film may, for example, be an optical film having at least two or more functions selected from the following, that is, an anti-reflection function is used as the first scratch resistance, and is prevented from being mapped by an indoor light source such as a fluorescent lamp. Anti-glare function of 201106006 such as flash spot, PDP, more near-infrared blocking function, anti-charge function, anti-fouling function. OBJECTS OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION The present invention is an invention created under the above circumstances. The object of the invention is to provide an anti-reflection film which has an anti-reflection function, is excellent in scratch resistance and anti-glare property, has a simple layer structure and is low in cost, and is particularly suitable for a polarizing plate. Means for Solving the Problems The inventors of the present invention have intensively studied in order to achieve the above object, and as a result, it has been found that an active energy ray-inducing type composition having a refractive index of a cured product containing cerium oxide-based fine particles in a predetermined range is used. a hard coating layer forming material of the material, the organic fine particles, and a dispersing agent having at least one polar group in the molecule to form a hard coating layer, and the hard coating layer is provided to be hardened by irradiation with an active energy ray This can be achieved by hardening a resin and having a refractive index of a predetermined thickness below a certain thickness. The present invention has been completed in accordance with this finding. That is, the present invention provides that: [1] an anti-reflection film is attached to the surface of a transparent plastic film, sequentially laminated: a hard coating layer formed using a hard coating layer forming material; and containing an active energy ray An antireflection film comprising a cured resin having a cured refractive index and a refractive index of 1.43 or less and a low refractive index of 201,106,006 having a thickness of 50 to 200 nm, wherein: (the hard coating layer forming material contains: (Α) An active energy ray-sensitive composition containing (a) a polyfunctional (meth) acrylate and (b) cerium oxide-based fine particles, (B) an organic fine particle ' and (C) having at least one polar group in the molecule The material of the dispersant; (2) the film thickness of the hard coating layer is larger than the average particle diameter of the (B) organic fine particles; and (3) the refraction of the hardened material of the (A) active energy ray-inductive composition [2] The antireflection film according to the above [1], wherein (C) a dispersant having at least one polar group in the molecule, having a functional group selected from the group which exhibits acidity and 1 At least one of the ~3 amine groups as a polar group: [3 The antireflection film according to the above [2], wherein (C) the dispersant having at least one polar group in the molecule has an N,N-dialkylamino group: [4] as described above [1] The antireflection film according to any one of [3], wherein (b) the cerium oxide-based fine particles are cerium oxide microparticles having a (meth)acryl fluorenyl group as a surface functional group; [5] The antireflection film according to any one of the above [1] to [4] wherein (B) the organic fine particles have an average particle diameter of 6 to 10 μm: [6] as in the above [1] to [5] The antireflection film according to any one of the invention, wherein (a) the refractive index difference between the cured product of the active energy ray-sensitive composition and (B) the organic fine particles is 0.1 or less; [7] as described in [1] to [6] above; The anti-reflection film according to any one of the items [1] to [7], wherein the low refractive index layer contains the porous cerium oxide in an amount of from 30 to 80% by mass. The anti-reflection film, wherein the outer surface of the film is 20% or less; [9] A polarizing plate having an anti-reflection film according to any one of the above [1] to [8]. Effect of the Invention According to the present invention, a It has an anti-reflection function, is excellent in scratch resistance and anti-glare property, has a simple layer structure and low cost, and is particularly suitable for an anti-reflection film for a polarizing plate, and a polarizing plate using the same. In the film, a hard coating layer formed on at least one surface of a transparent plastic film is formed by using a hard coating layer forming material having the following composition. [Hard coating layer forming material] The hard coating layer forming material of the present invention contains (A) active energy ray-inductive composition, (B) organic fine particles, and (C) a dispersing agent having at least one polar group in the molecule" ((A) active energy ray-sensitive composition) In the forming material, the active energy ray-inductive composition as the component (A) contains (a) a polyfunctional (meth) acrylate and (b) cerium oxide-based fine particles as essential components. In the present invention, the active energy ray means an energy quantum in an electromagnetic wave or a charged particle beam, that is, an ultraviolet ray or an electron beam. Further, the term "(meth)acrylate" means methacrylate and acrylate. 201106006 < (a) Polyfunctional (meth) acrylate. In the present invention, (a) polyfunctionality ( As the methyl acrylate, a polyfunctional (meth) acrylate monomer and/or a (meth) acrylate prepolymer is used. Examples of the polyfunctional (meth)acrylate monomer include 1,4-butylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, and Neopentyl glycol (meth)acrylate, polyethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, dicyclopentanyl (meth)acrylate, Dicyclopentyl (meth)acrylate modified by caprolactone, di(meth)acrylic acid phosphate modified by ethylene oxide, allylated cyclohexyl di(meth)acrylate, two (meth)acrylic acid isocyanate, trimethylolpropane tri(meth)acrylate, dineopentyl tris(meth)acrylate, and propionic acid modified trispentaerythritol (meth)acrylate Ester, neopentyl glycol tris(meth)acrylate, trimethylolpropane tris(meth)acrylate modified with propylene oxide, tris(propyleneoxyethyl)isocyanate, modified with propionic acid Pentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, modified by caprolactone Six polyfunctional (meth) acrylic acid esters of pentaerythritol new (meth) acrylate. These monomers may be used alone or in combination of two or more. On the other hand, the (meth) acrylate-based prepolymer may, for example, be a polyester acrylate type, an epoxy acrylate type, an amino carboxylic acid acrylate type, or a polyol acrylate type. Here, the polyester acrylate-based prepolymer can be, for example, a hydroxyl group of a polyester oligomer having a hydroxyl group at both terminals obtained by condensation of a polyvalent carboxylic acid and a polyvalent alcohol by (meth)acrylic acid. The ester 201106006 is obtained by esterification of a hydroxyl group at the end of the oligomer obtained by adding an alkylene oxide to a polyvalent carboxylic acid by (meth)acrylic acid. The epoxy acrylate-based prepolymer can be produced, for example, by reacting (meth)acrylic acid with an oxirane ring of a relatively low molecular weight bisphenol type epoxy resin or a novolac type epoxy resin for esterification. Got it. A urethane acrylate based prepolymer, for example, which can be esterified by a reaction of a polyether polyol or a polyester polyol with a polyisocyanate by (meth)acrylic acid. Made by. Further, the polyol acrylate-based prepolymer can be obtained by esterifying a hydroxyl group of a polyether polyol with (meth)acrylic acid to obtain the above-mentioned polyfunctional (meth)acrylate-based prepolymer. The weight average molecular weight is preferably selected from the range of 50,000 or less, particularly preferably 500 to 50,000, more preferably 3,000 to 40,000, as measured by the GPC method in terms of standard polymethyl methacrylate. These prepolymers may be used singly or in combination of two or more kinds, or may be used in combination with the above-mentioned polyfunctional (meth) acrylate monomer. <(b) cerium oxide-based fine particles. In the present invention, (b) cerium oxide-based fine particles may be colloidal cerium oxide-based fine particles and/or cerium oxide-based fine particles having surface functional groups. The colloidal cerium oxide-based fine particles having an average particle diameter of about 400 nm, and the cerium oxide-based fine particles having a surface functional group, for example, a group having a (meth)acryl fluorenyl group as a surface functional group. Cerium oxide-based fine particles (hereinafter referred to as reactive cerium oxide-based fine particles). The above-mentioned reactive cerium oxide-based fine particles can be, for example, an organic compound having a polymerizable unsaturated group having a functional group reactive with 201106006 sterol groups, and cerium oxide-based particles having an average particle diameter of 0.005 to 1 μm. The surface sterol group is reacted to obtain. The polymerizable unsaturated group 'is, for example, a (meth)acryl fluorenyl group which is radically polymerizable. The above-mentioned organic compound having a polymerizable unsaturated group capable of reacting with a sterol group, for example, a compound represented by the general formula (1) or the like can be preferably used, R1

I GH2 = C — COR2 · · · (I) (式中,R1爲氫原子或甲基,R2爲鹵素原子或下列式所 示之基)。 OCH2CH2NGO、一 OCH2CH — CH2、一 OCH2CH — GHe V \/I GH2 = C - COR2 · · · (I) (wherein R1 is a hydrogen atom or a methyl group, and R2 is a halogen atom or a group represented by the following formula). OCH2CH2NGO, one OCH2CH — CH2, one OCH2CH — GHe V \/

Ο N Η OCH2CH2OH、一OH、一 0(CH2)3 — SI(OCH3)3 此般化合物,例如可使用丙烯酸、氯化丙烯酸、丙烯 酸2-異氰酸基乙酯、丙烯酸縮水甘油酯、丙烯酸2,3-亞胺 基丙酯、丙烯酸2-羥乙酯、丙烯醯氧基丙基三甲氧矽烷等 以及對應於此等丙烯酸衍生物之甲基丙烯酸衍生物。此等 丙烯酸衍生物或甲基丙烯酸衍生物可單獨使用或組合2種 以上使用》 如此製得之含聚合性不飽和基的有機化合物所鍵結之 二氧化矽系微粒,係作爲活性能量線硬化成分,藉由活性 -11- .201106006 能量線的照射進行交聯而硬化。 此反應性二氧化矽系微粒,係具有可提升所得之抗反 射膜的耐擦傷性之效果。 含有將具有聚合性不飽和基之有機化合物鍵結於此般 =¾化:矽系微粒而成之化合物的活性能量線感應型組成物 (A) ’市面上例如有iSR股份有限公司製,商品名稱「〇pstar Z75 30」、「〇pstar Z75 24」、「Opstar TU4086」等。 本發明中,此(b)成分之二氧化矽系微粒的含量,在(A) 成分之活性能量線感應型組成物的固形份中,一般爲5〜90 質量%,較佳爲1〇〜70質量%。 此(b)成分的二氧化矽系微粒之二氧化矽粒子的平均 粒徑,可藉由雷射繞射.散射法進行測定。此方法中,係 藉由將雷射光照射至分散有粒子之液體時之繞射·散射光 的強度變化,來測定平均粒徑》 該(A)活性能量線感應型組成物中,其硬化物的折射率 係在1.46~1.80,較佳爲1.49~1.75的範圍內選定。若該硬 化物的折射率位於上述範圍,則所得之抗反射膜可顯現出 良好的抗反射功能。 ((B)有機微粒) 本發明之硬被覆層形成材料中,用作爲(B)成分之有機 微粒,例如可列舉出聚矽氧烷系微粒、三聚氰胺系微粒、 丙烯酸系微粒、丙烯酸-苯乙烯系微粒、聚碳酸酯系微粒、 聚乙烯系微粒、聚苯乙烯系微粒、苯並胍胺系樹脂微粒等。 -12- 201106006 此外,有機微粒的形狀並無特別限制,但爲了可將藉 由後述(c)分散劑來抑制有機微粒的沉降之本發明的效果 發揮到最大程度,有機微粒較佳爲球狀。此外,就將硬被 覆層的防眩功能予以均質化並提升重現性之觀點來看,較 佳亦爲球狀。就同樣觀點來看,較佳爲粒度分布較窄者。 亦即,有機微粒較佳爲球狀,且就防眩性能之觀點來看, 該平均粒徑較佳爲6~10;c/m。粒徑分布,其以柯特粒子計 數法所測定之平均粒徑的±2//m以內的範圍之重量分率, 較佳爲70%以上。關於此平均粒徑的測定方法,將於之後 說明。 本發明中,此(B)成分之有機微粒,可單獨使用1種或 組合2種以上使用,此外,該調配量,.就防眩性能之觀點 來看,相對於前述(A)成分之活性能量線感應型組成物的固 形份100質量份而言,較佳爲0.1〜30質量份,尤佳爲1~20 質量份。 本發明中’前述(A)成分之活性能量線感應型組成物的 硬化物’與該(B)成分之有機微粒,可因應目的而選擇各種 折射率差。此折射率差,例如當將抗反射膜構成爲高對比 型式時’較佳以不顯現出內部霧度値之方式使折射率差的 絕對値較小,成爲〇〜〇.〇3,尤佳爲〇~〇.〇2。此外,當將抗 反射膜構成爲泛用型式時,爲了使內部霧度値可控制地顯 現’較佳爲0.03〜0.2,尤佳爲〇.〇4。亦即,該折射率差, —般較佳爲0.2以下,尤佳爲〇」以下。活性能量線感應型 -13- 201106006 組成物的硬化物以及有機微粒之折射率的測定方法,將於 之後說明。 ((c)分散劑) 本發明之硬被覆層形成材料中,用作爲(c)成分之分散 劑,係於分子內具有至少1個極性基之化合物,該極性基 例如可列舉出羧基、羥基、磺酸基、1級胺基、2級胺基、 3級胺基、醯胺基、4級銨鹽基、吡啶鹽基、鏑鹽基、鳞鹽 基等。此等當中,較佳爲羧基、磺酸基、1~3級胺基等。 此等極性基,可於分子內導入1個或複數個。 於分子內具有複數個極性基時,必須有將各個具有極 性基之化合物彼此予以鍵結之成分,此般成分例如可列舉 出聚氧伸烷二醇等,此時,極性基係存在於側鏈。此般成 分的分子量並無特別限定,可從數百至數十萬程度的廣範 圍中選擇。 此於分子內具有至少1個極性·基之分散劑,係在膜厚 較有機微粒的平均粒徑還大之硬被覆層中可抑制該球狀有 機微粒的沉降,於硬被覆層的表面附近存在多數個該微 粒,且具有提升防眩性能之作用。 該機制並不見得明確,但可考量爲以下所示者。 分散劑中的極性基係配位於有機微粒的表面,其結果 使有機微粒表面的極性產生變化,有機微粒存在於表面附 近之機率提高,其結果爲,即使在有機微粒的平均粒徑以 上之膜厚下,有機微粒亦存在於硬被覆層的表面附近,因 -14- 201106006 而提升防眩性能》 此外,該分散劑之極性基的較佳例子,可列舉出 烷基的碳數爲1〜8之N,N-二烷基胺基的極性基。具有 性基之化合物,就取得性之觀點來看,特佳爲具有來 烷基的碳數爲1~8之二烷基胺基作爲極性基之N,N-二 胺基烷醇。 前述N,N-二烷基胺基烷醇的具體例,可列舉出N, 甲基胺基乙醇、N,N-二乙基胺基乙醇、N,N-二丙基胺 醇、N,N-二丁基胺基乙醇、N,N-二戊基胺基乙醇、N, 己基胺基乙醇等,以及以丙醇或丁醇取代此等化合物 醇部分之化合物等。Ν,Ν-二烷基部分的2個烷基可爲 或不同。 此外,具有複數個來自Ν,Ν-二烷基胺基烷醇的極 之分散劑,例如較佳可列舉出經Ν,Ν-二烷基胺基烷醇 之聚氧伸烷二醇。具體而言,可列舉出經Ν,Ν-二甲基 乙醇改質之聚氧伸烷二醇 '經Ν,Ν-二乙基胺基乙醇改 聚氧伸烷二醇、經Ν,Ν-二丙基胺基乙醇改質之聚氧伸 醇、經Ν,Ν-二丁基胺基乙醇改質之聚氧伸烷二醇、經 二戊基胺基乙醇改質之聚氧伸烷二醇、經Ν,Ν -二己基 乙醇改質之聚氧伸烷二醇等,以及以丙醇或丁醇取代 化合物的乙醇部分之化合物等》 本發明中,(C)成分之分散劑,可單獨使用1種或 2種以上使用。此外’該調配量,就硬被覆層的防眩 來自 該極 自各 烷基 Ν·二 基乙 Ν-二 的乙 相同 性基 改質 胺基 質之 烷二 Ν,Ν- 胺基 此等 組合 性、 -15- 201106006 耐擦傷性'其他物性、經濟性等的均衡之觀 於前述(A)成分之活性能量線感應型組成物的 量份而言,較佳爲0.01〜10質量份’尤佳爲0. (光聚合起始劑) 本發明之硬被覆層形成材料中,可因應 聚合起始劑。此光聚合起始劑,例如可列舉 息香甲醚、安息香乙醚、安息香異丙醚、安 安息香異丁醚、苯乙酮、二甲基胺基苯乙酮、 -2-苯基苯乙酮、2,2-二乙氧基-2-苯基苯乙酮 基-1-苯基丙烷-1-酮、1-羥基環己基苯酮、2-基硫)苯基]-2·嗎啉基-丙烷-1·酮' 4-(2-羥基 -2(羥基-2-丙基)酮、二苯基酮、對苯基二苯 二乙基胺基二苯基酮、二氯二苯基酮、2·甲 基蒽醌、2-三級丁基蒽醌、2·胺基蒽醌、2-甲 乙基噻吨酮、2-氯噻吨酮、2,4·二甲基噻吨醑 噻吨酮、苯甲基二甲基縮酮、苯乙酮二甲基 基胺基苯甲酸酯等。 此等可使用1種或組合2種以上使用, 量,相對於全活性能量線硬化型化合物1 〇〇 —般係在0.2〜10質量份的範圍內選擇。在此 量線硬化型化合物,當使用反應性二氧化矽 二氧化矽系微粒時,係表示含有此者。 (硬被覆層形成材料的調製) 點來看,相對 固形份100質 05~5質量份。 期望而含有光 出安息香、安 息香正丁醚、 2,2-二甲氧基 、2-羥基-2-甲 .甲基-1-[4-(甲 丨乙氧基)苯基 基酮、4,4 z - 基蒽醌、2-乙 基噻吨酮、2-Ϊ、2,4-二乙基 縮酮、對二甲 此外,該調配 質量份而言, 所謂全活性能 系微粒作爲(b) -16- .201106006 本發明中所用之硬被覆層形成材料,可因應必要,在 適當的溶劑中,分別以預定比率添加前述(A)成分之活性能 量線感應型組成物,(B)成分之有機微粒,(〇成分之分散劑 以及因應期望所用之光聚合起始劑及各種添加成分,例如 抗氧化劑、紫外線吸收劑、矽烷偶合劑、光安定劑、勻化 劑、消泡劑等,並藉由進行溶解或分散而調製出。 此時所用之溶劑,例如可列舉出己烷、庚烷等之脂肪 族烴’甲苯、二甲苯等之芳香族烴,氯化甲烷、氯化乙烷 等之鹵化烴,甲醇、乙醇、丙醇、丁醇等之醇類,丙酮、 丁酮、2 -戊酮、異佛爾酮、環己酮等之酮類,乙酸乙酯、 乙酸丁酯等之酯類,乙基溶纖劑等之溶纖劑系溶劑等。 如此調製出之硬被覆層形成材料的濃度、黏度,只要 可進行被覆者即可,並無特別限制,可因應狀況適當地選 定。 [透明塑膠膜] 本發明之抗反射膜,係使用前述調製出之硬被覆層形 成材料,將硬被覆層形成於透明塑膠膜的至少單面上。 前述透明塑膠膜並無特別限制,可從作爲以往光學用 硬被覆膜基材爲人所知之塑膠膜中適當地選擇。此般透明 塑膠膜,例如可列舉出聚對苯二甲酸乙二酯、聚對苯二甲 酸丁二酯、聚萘二甲酸乙二酯等之聚酯膜、聚乙烯膜、聚 丙烯膜、玻璃紙、二乙酸纖維素膜、三乙酸纖維素膜、乙 酸織維素丁酯膜、聚氯乙烯膜、聚偏二氯乙烯膜、聚乙烯 -17- 201106006 醇膜、乙烯-乙酸乙烯酯共聚物膜、聚苯乙烯膜、聚碳酸酯 膜、聚甲基戊烯膜、聚颯膜、聚醚醚酮膜、聚醚楓膜、聚 醚醯亞胺膜、聚醯亞胺膜、氟樹脂膜、聚醯胺膜、丙烯酸 樹脂膜、降莰烯矽樹脂膜、環烯烴樹脂膜等之塑膠膜。 此等塑膠膜可爲透明或半透明,此外,可經著色或無 著色,可因應用途來適當地選擇。例如當用作爲液晶顯示 體的保護用時,較佳爲無色的透明膜》 此等塑膠膜的厚度並無特別限制,可因應狀況適當地 選定,一般爲15〜3004m,較佳爲30~200 ym之範圍。此 外,此塑膠膜,就提升與設置於該表面之層的密著性之目 的下,可因應期望,藉由氧化法或凹凸化法等對單面或雙 面施以表面處理。上述氧化法,例如可列舉出電暈放電法、 電漿處理、鉻酸處理(濕式)、火焰處理、熱風處理、臭氧· 紫外線照射處理等,此外,凹凸化法,例如可列舉出噴砂 法、溶劑處理法等。此等表面處理法,可因應塑膠膜的種 類來適當地選擇,一般就效果及操作性等之方面來看,較 佳爲使用電暈放電處理法。此外,亦可設置引體層。 [硬被覆層的形成] 可使用以往所知的方法,例如棒塗布法、刮刀塗布法、 輥塗布法、板片塗布法、壓模塗布法、凹版塗布法等,將 前述硬被覆層形成材料被覆於前述透明塑膠膜的至少單面 上以形成塗膜,乾燥後將活性能量線照射於此而使該塗膜 硬化,藉此形成硬被覆層。 -18- 201106006 活性能量線例如有紫外線及電子束等。上述紫外線, 可藉由高壓水銀燈、無電極燈、金屬鹵化物燈、氙氣燈等 取得,照射量一般爲100~500mJ/cm2,另一方面,電子束可 藉由電子束加速器等取得,照射量一般爲150〜3 50kV。此 活性能量線中,特佳爲紫外線。當使用電子束時,可在不 需添加光聚合起始劑下製得硬化物。 如此形成之硬被覆層的厚度,本發明中係要求須較所 使用之有機微粒的平均粒徑更大,因此,其下限約爲7//m, 至於上限,就防止因硬被覆層的硬化收縮使硬被覆膜產生 捲曲者之觀點來看,約爲20//m»較佳的厚度爲8~15/zm之 範圍。 [低折射率層] 本發明之抗反射膜中,係在如此形成之硬被覆層上, 設置有含有藉由活性能量線的照射所硬化之硬化樹脂,且 折射率爲1.43以下之厚度50~200nm的低折射率層。 該低折射率層,例如可將含有前述硬被覆層中所說明 之多官能性(甲基)丙烯酸酯,及較佳爲多孔性二氧化矽粒 子,及因應期望所用之光聚合起始劑等之低折射率層形成 用塗布液,被覆於硬被覆層上以形成塗膜,並照射活性能 量線使該塗膜硬化而形成。 該低折射率層所含有之藉由活性能量線的照射所硬化 之硬化樹脂,係將活性能量線照射至前述硬被覆層中所說 明之多官能性(甲基)丙烯酸酯及因應期望所用之前述光聚 -19- 201106006 合起始劑及各種添加成分而成,可從與該調配、物性爲相 同範圍中選擇。 該低折射率層所含有之多孔性二氧化矽粒子,較佳可 使用比重爲1.7〜1.9,折射率爲1.25~1.36及平均粒徑位於 20~100nm者。藉由使用具有此般性狀之多孔性二氧化矽粒 子,可製得抗反射性能佳之抗反射層爲單層型式的抗反射 膜。 本發明中,此低折射率層所含有之多孔性二氧化矽粒 子的含量,較佳係在30~80質量%的範圍內選定,更佳的含 量爲50~80質量%,特佳爲60~75質量%之範圍。若該多孔 性二氧化矽粒子的含量位於上述範圍,則可成爲低折射率 層具有期望的低折射率之層,所得脂抗反射膜,其抗反射 性佳。 低折射率層,其厚度爲50〜200nm,折射率爲1.43以下, 較佳爲1.30-1.42之範圍。若該低折射率層的厚度及折射率 位於上述範圍,則可製得抗反射性能及耐擦傷性佳之抗反 射膜。低折射率層的厚度較佳爲70~ 1 30nm,折射率尤佳爲 1.35〜1.40之範圍。 本發明中所用之低折射率層形成用塗布液,可因應必 要,在適當的溶劑中,分別以預定比率添加前述多官能性 (甲基)丙烯酸酯,及較佳爲多孔性二氧化矽粒子,及因應 期望所用之前述光聚合起始劑,以及各種添加劑,例如抗 氧化劑、紫外線吸收劑、光安定劑、勻化劑、消泡劑等, -20- 201106006 並藉由進行溶解或分散而調製出。 此時所用之溶劑,可從與前述硬被覆層的說明所列舉 之溶劑爲同等範圍中選擇。 如此調製出之塗布液的濃度、黏度,只要是可進行被 覆之濃度、黏度即可,並無特別限制,可因應狀況適當地 選定。 可使用以往所知的方法,例如棒塗布法、刮刀塗布法、 輥塗布法、板片塗布法、壓模塗布法、凹版塗布法等,將 低折射率層形成用塗布液被覆於硬被覆層上以形成塗膜, 進行乾燥後,將活性能量線^射於此使該塗膜硬化而形成 低折射率層。 關於低折射率層的形成中所用之活性能量線,係與前 述硬被覆層的說明相同。 [抗反射膜的製作] 製作本發明之抗反射膜的方法,例如可採用下列所示 之方法。 首先藉由前述方法,將硬被覆層形成材料塗布於透明 塑膠膜之一方的面,進行乾燥並形成塗膜後,照射活性能 量線使其硬化而形成硬被覆層。接著以與前述相同之方 式,將低折射率層形成用塗布液塗布於此硬被覆層上,進 行乾燥並形成塗膜後,照射活性能量線使其硬化而形成低 折射率層,藉此可製作出本發明之抗反射膜。 形成硬被覆層時,亦能夠以成爲半硬化程度的硬化層 -21 - 201106006 之方式照射活性能量線,於低折射率層的形成時,再同時 使該下層的半硬化的硬化層完全硬化來形成硬被覆層。 [抗反射膜的光學特性] 如此形成之本發明之抗反射膜的光學特性,係有因形 式的不同使較佳値有所差異之情況。 爲高對比型式時,內部霧度値一般爲0~10%。即使內 部霧度値位於此範圍並產生閃斑時,亦可達成高對比,所 以可因應顯示器種類(設計槪念)的不同而充分地適用。當 內部霧度値超過10%時,無法獲得高對比(變成泛用型式)。 此外,爲泛用型式時,內部霧度値一般爲5〜40%。當內部 霧度値小於5%時,抑制閃斑之性能不足,超過40%時,觀 看性會降低。泛用型式的抗反射膜之較佳的內部霧度値, 一般爲10〜35%,較佳爲15~30%。 此外,外部霧度値,就觀看性之觀點來看,高對比型 式及泛用型式均較佳爲20%以下,就防眩性之觀點來看, 均較佳爲5 %以上。外部霧度値,爲測定出抗反射膜的總霧 度値與內部霧度値,並藉由從總霧度値減去內部霧度値後 的差所得之値。 再者,波長500~700nm之反射率一般爲4%以下,較佳 爲3%以下,60°光澤値,高對比型式及泛用型式均較佳爲 20~95。當60°光澤値超過95時,表面光澤度變大(光的反 射變大),而對防眩性產生不良影響。當60°光澤値小於20 時,容易產生泛白。此外,抗反射膜的總透光耷較佳爲8 8 % -22- 201106006 以上,尤佳爲90%以上。當總透光率小於88 %時,有透明 性不足之疑慮。 前述光學特定値的測定方法,將於之後說明》 [其他功能層] 本發明之抗反射膜中,可在前述低折射率層上設置防 污被覆層。此防污被覆層,一般可使用以往所知的方法, 例如棒塗布法、刮刀塗布法、輥塗布法、板片塗布法、壓 模塗布法、凹版塗布法等,將含有氟系樹脂之塗布液被覆 於低折射率層上以形成塗膜,並藉由乾燥處理而形成。 此防污被覆層的厚度一般爲l~10nm,較佳爲3~8nm之 範圍。藉由設置此防污被覆層,所得之抗反射膜,其表面 的平滑性變得良好,並且更不易被污染。此外,藉由防污 被覆層種類的不同,可達到抗帶電性的提升。 [黏著劑層] 本發明之抗反射膜中,在塑膠膜之與低折射率層爲相 反側的面上,可形成用以貼著於液晶顯示體等之被黏著體 之黏著劑層。構成此黏著劑層之黏著劑,較佳爲使用適合 於光學用途之例如丙烯酸系黏著劑、胺基甲酸酯系黏著 劑、聚矽氧烷系黏著劑。此黏著劑層的厚度,一般爲5〜1〇〇 /zm,較佳爲1〇〜6〇vm之範圔。 再者,於此黏著劑層上,可因應必要設置剝離薄片。 此剝離薄片,例如可列舉出在聚對苯二甲酸乙二酯、聚丙 烯等之各種塑膠膜上塗附有聚矽氧烷樹脂等的剝離劑者 -23- 201106006 等。此剝離薄片的厚度並無特別限制,一般爲20〜150 /z m » 形成有此般黏著劑層之抗反射膜,乃適合用作爲將抗 反射性能、防眩性能及耐擦傷性能等賦予至CRT、LCD、 PD P等之顯示器,尤其適合於LCD等之偏光板黏附用。 [偏光板] 本發明亦提供在表面具有前述本發明之抗反射膜之偏 光板。 LCD的液晶單元,一般係具有下列構造,亦即以該配 向層位於內側並藉由間隔材形成預定間隔之方式,配置形 成有配向層之2片透明電極基板,並將該周邊予以密封使 液晶材料夾持於該間隙,並且於上述2片透明電極基板的 外側表面上,分別介於黏著劑層配設有偏光板之構造》 第1圖係顯示上述偏光板之1例的構成之立體圖。如 此圖所示般,該偏光板10 —般係具有將三乙酸纖維素(TAC) 膜2及貼合於聚乙烯醇系偏光件1的雙面上之3層構造 的基材,於該單面形成有用以貼著於液晶單元等的光學零 件之黏著劑層3,然後於此黏著劑層3貼著有剝離薄片4。 此外,此偏光板之與該黏著劑層3爲相反側的面上,一般 係設置有表面保護膜5。 本發明之偏光板,較佳係在設置於偏光件1的雙面之 TAC膜2及中之一方的TAC膜上設置有上述本發明之 硬被覆層及低折射率層。當於偏光板設置有黏著劑層3、Ο N Η OCH2CH2OH, mono-OH, mono 0(CH2)3 - SI(OCH3)3 Such compounds, for example, acrylic acid, chlorinated acrylic acid, 2-isocyanatoethyl acrylate, glycidyl acrylate, acrylic acid 2 can be used. 3-i-propyl propyl ester, 2-hydroxyethyl acrylate, propylene methoxy propyl trimethoxy decane, and the like, and methacrylic acid derivatives corresponding to the acrylic acid derivatives. These acrylic acid derivatives or methacrylic acid derivatives may be used alone or in combination of two or more kinds of cerium oxide-based fine particles bonded with an organic compound containing a polymerizable unsaturated group, which is an active energy ray hardening. The component is hardened by crosslinking by irradiation of an active -11-.201106006 energy ray. This reactive cerium oxide-based fine particle has an effect of improving the scratch resistance of the resulting anti-reflective film. An active energy ray-inductive composition (A) containing a compound in which an organic compound having a polymerizable unsaturated group is bonded to a ruthenium-based granule, and is commercially available as iSR Co., Ltd. The name is "〇pstar Z75 30", "〇pstar Z75 24", "Opstar TU4086", etc. In the present invention, the content of the cerium oxide-based fine particles of the component (b) is usually 5 to 90% by mass, preferably 1 〇%, based on the solid content of the active energy ray-sensitive composition of the component (A). 70% by mass. The average particle diameter of the cerium oxide particles of the cerium oxide-based fine particles of the component (b) can be measured by a laser diffraction method. In this method, the average particle diameter is measured by the intensity change of the diffracted and scattered light when the laser light is irradiated onto the liquid in which the particles are dispersed. The (A) active energy ray-inductive composition is cured. The refractive index is selected in the range of 1.46 to 1.80, preferably 1.49 to 1.75. If the refractive index of the cured product is in the above range, the resulting antireflection film can exhibit a good antireflection function. (B) Organic fine particles In the hard coating layer forming material of the present invention, examples of the organic fine particles as the component (B) include polyoxyalkylene-based fine particles, melamine-based fine particles, acrylic fine particles, and acrylic-styrene. Examples are fine particles, polycarbonate fine particles, polyethylene fine particles, polystyrene fine particles, and benzoguanamine resin fine particles. -12- 201106006 The shape of the organic fine particles is not particularly limited. However, in order to maximize the effect of the present invention for suppressing the sedimentation of the organic fine particles by the (c) dispersant described later, the organic fine particles are preferably spherical. . Further, from the viewpoint of homogenizing the anti-glare function of the hard coating layer and improving the reproducibility, it is preferably spherical. From the same point of view, it is preferred that the particle size distribution is narrow. That is, the organic fine particles are preferably spherical, and the average particle diameter is preferably from 6 to 10; c/m from the viewpoint of antiglare performance. The particle size distribution is preferably 70% or more by weight fraction within a range of ± 2 / / m of the average particle diameter measured by the Cote particle counting method. The method for measuring the average particle diameter will be described later. In the present invention, the organic fine particles of the component (B) may be used singly or in combination of two or more kinds, and the amount of the compound may be relative to the activity of the component (A) from the viewpoint of antiglare performance. The amount of the solid portion of the energy ray-sensitive composition is preferably from 0.1 to 30 parts by mass, particularly preferably from 1 to 20 parts by mass, per 100 parts by mass of the solid content. In the present invention, the "cured material of the active energy ray-sensitive composition of the component (A)" and the organic fine particles of the component (B) can be selected for various refractive index differences depending on the purpose. This refractive index difference, for example, when the antireflection film is formed into a high contrast type, is preferably such that the absolute enthalpy of the refractive index difference is small in such a manner that the internal haze is not exhibited, and it is preferable that 〇 〇 〇 〇 3 is preferable. For 〇~〇.〇2. Further, when the antireflection film is formed into a general-purpose type, it is preferable that the internal haze is controlled to be '0.03 to 0.2, particularly preferably 〇.〇4. That is, the refractive index difference is generally preferably 0.2 or less, and more preferably 〇" or less. Active energy ray-inductive type -13- 201106006 The method of measuring the cured product of the composition and the refractive index of the organic fine particles will be described later. (c) Dispersing agent In the hard coating layer forming material of the present invention, a dispersing agent as the component (c) is a compound having at least one polar group in the molecule, and examples of the polar group include a carboxyl group and a hydroxyl group. And a sulfonic acid group, a 1-stage amine group, a 2-stage amine group, a 3-stage amine group, a guanamine group, a 4-stage ammonium salt group, a pyridinium salt group, a phosphonium salt group, a scale salt group, and the like. Among these, a carboxyl group, a sulfonic acid group, a 1 to 3 amino group, etc. are preferable. These polar groups can be introduced into one or a plurality of molecules. When a plurality of polar groups are contained in the molecule, a component in which each of the compounds having a polar group is bonded to each other is required. Examples of such a component include polyoxyalkylene glycol and the like. In this case, a polar group is present on the side. chain. The molecular weight of such a component is not particularly limited and can be selected from a wide range of hundreds to hundreds of thousands. The dispersing agent having at least one polar group in the molecule suppresses sedimentation of the spherical organic fine particles in the hard coating layer having a larger film thickness than the average particle diameter of the organic fine particles, and is adjacent to the surface of the hard coating layer. There are a large number of such particles, and have the effect of improving anti-glare properties. The mechanism is not clear, but it can be considered as shown below. The polar group in the dispersant is located on the surface of the organic fine particles, and as a result, the polarity of the surface of the organic fine particles changes, and the probability that the organic fine particles are present in the vicinity of the surface is increased, and as a result, the film is larger than the average particle diameter of the organic fine particles. Thickness, organic fine particles are also present in the vicinity of the surface of the hard coating layer, and the anti-glare property is improved by -14 to 201106006. Further, a preferred example of the polar group of the dispersing agent is exemplified by the carbon number of the alkyl group being 1~ a polar group of 8 N,N-dialkylamino. The compound having a reactive group is particularly preferably an N,N-diaminoalkanol having a dialkylamino group having 1 to 8 carbon atoms and having a polar group as a polar group from the viewpoint of availability. Specific examples of the N,N-dialkylaminoalkanol include N, methylaminoethanol, N,N-diethylaminoethanol, N,N-dipropylamine alcohol, and N. N-dibutylaminoethanol, N,N-dipentylaminoethanol, N, hexylaminoethanol, and the like, and a compound in which the alcohol moiety of these compounds is substituted with propanol or butanol. The two alkyl groups of the oxime, fluorene-dialkyl moiety may be different or different. Further, as a polydispersant having a plurality of polar groups derived from anthraquinone, fluorene-dialkylaminoalkanol, for example, a polyoxyalkylene glycol of a fluorene-fluorenyl-dialkylaminoalkanol is preferred. Specifically, a polyoxyalkylene glycol modified by hydrazine, hydrazine-dimethylethanol can be exemplified by hydrazine, hydrazine-diethylaminoethanol, polyoxyalkylene glycol, hydrazine, hydrazine- Dipropylaminoethanol-modified polyoxyalkylene alcohol, polyoxyalkylene glycol modified by hydrazine, hydrazine-dibutylaminoethanol, polyoxyalkylene modified by dipentylaminoethanol a polyoxyalkylene glycol modified by an alcohol, a hydrazine, a hydrazine-dihexylethanol, or a compound which substitutes an ethanol moiety of a compound with propanol or butanol, etc. In the present invention, a dispersant of the component (C) may be used. It is used alone or in combination of two or more. In addition, the amount of the anti-glare of the hard coating layer is derived from the combination of the alkane dioxime and the oxime-amine group of the ethylamine bismuthylene-di-ethyl amide group. -15- 201106006 The balance of the other physical properties, economy, etc. of the scratch resistance is preferably 0.01 to 10 parts by mass in terms of the amount of the active energy ray-sensitive composition of the component (A). (Photopolymerization initiator) In the hard coating layer forming material of the present invention, a polymerization initiator can be used. Examples of the photopolymerization initiator include benzoic acid methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, acetophenone, dimethylaminoacetophenone, and -2-phenylacetophenone. , 2,2-diethoxy-2-phenylacetophenone-1-phenylpropan-1-one, 1-hydroxycyclohexyl benzophenone, 2-ylthio)phenyl]-2·morpholine Base-propane-1·ketone' 4-(2-hydroxy-2(hydroxy-2-propyl) ketone, diphenyl ketone, p-phenyldiphenyldiethylaminodiphenyl ketone, dichlorodiphenyl Ketone, 2, methyl hydrazine, 2-tert-butyl hydrazine, 2, amino hydrazine, 2-methylethyl thioxanthone, 2-chlorothioxanthone, 2,4 dimethyl thioxanthene醑 thioxanthone, benzyl dimethyl ketal, acetophenone dimethylamino benzoate, etc. These may be used alone or in combination of two or more, in amounts relative to the full active energy ray. The hardening type compound 1 is generally selected in the range of 0.2 to 10 parts by mass. When the reactive amount of the hardening type compound is used, the reactive cerium oxide cerium oxide type fine particles are used. Modulation of the coating material of the coating layer) From the point of view, the relative solid content is 100 quality 05~5 Desirable, containing benzoin, benzoin n-butyl ether, 2,2-dimethoxy, 2-hydroxy-2-methyl-methyl-1-[4-(methyl ethoxy)phenyl group Ketone, 4,4 z -based oxime, 2-ethyl thioxanthone, 2-oxime, 2,4-diethyl ketal, p-dimethyl dimethyl, in addition to the mass parts, the so-called fully active energy system (b) -16-.201106006 The hard coating layer forming material used in the present invention may be added to the active energy ray-sensitive composition of the above component (A) in a predetermined ratio in a suitable solvent, if necessary. (B) component of organic fine particles, (dispersing agent of bismuth component and photopolymerization initiator and various added components used as desired, such as antioxidant, ultraviolet absorber, decane coupling agent, light stabilizer, homogenizing agent, elimination A foaming agent or the like is prepared by dissolving or dispersing. The solvent to be used in this case is, for example, an aromatic hydrocarbon such as hexane or heptane, or an aromatic hydrocarbon such as toluene or xylene. a halogenated hydrocarbon such as ethane chloride, an alcohol such as methanol, ethanol, propanol or butanol, acetone, a ketone such as a ketone, 2-pentanone, isophorone or cyclohexanone; an ester such as ethyl acetate or butyl acetate; a cellosolve such as ethyl cellosolve; and the like. The concentration and viscosity of the hard coating layer forming material are not particularly limited as long as they can be coated, and can be appropriately selected depending on the condition. [Transparent plastic film] The antireflection film of the present invention is obtained by using the above-mentioned hard coating. The layer forming material is formed on at least one surface of the transparent plastic film. The transparent plastic film is not particularly limited, and may be suitably used in a plastic film known as a conventional hard coating film for optical use. Such a transparent plastic film may, for example, be a polyester film such as polyethylene terephthalate, polybutylene terephthalate or polyethylene naphthalate, a polyethylene film or a polypropylene film. , cellophane, cellulose diacetate film, cellulose triacetate film, cellulose acetonide film, polyvinyl chloride film, polyvinylidene chloride film, polyethylene-17- 201106006 alcohol film, ethylene-vinyl acetate copolymerization Film, polystyrene film, polycarbonate Membrane, polymethylpentene film, polyfluorene film, polyether ether ketone film, polyether maple film, polyether phthalimide film, polyimine film, fluororesin film, polyamide film, acrylic resin film, A plastic film such as a decene oxime resin film or a cycloolefin resin film. These plastic films may be transparent or translucent, and may or may not be colored, and may be appropriately selected depending on the application. For example, when used as a protective layer for a liquid crystal display, it is preferably a colorless transparent film. The thickness of the plastic film is not particularly limited, and may be appropriately selected depending on the condition, and is generally 15 to 3004 m, preferably 30 to 200. The range of ym. Further, in order to enhance the adhesion to the layer provided on the surface, the plastic film may be subjected to a surface treatment on one side or both sides by an oxidation method or a roughening method as desired. Examples of the oxidation method include a corona discharge method, a plasma treatment, a chromic acid treatment (wet type), a flame treatment, a hot air treatment, an ozone/ultraviolet irradiation treatment, and the like, and the embossing method includes, for example, a sand blast method. , solvent treatment, etc. These surface treatment methods can be appropriately selected depending on the type of the plastic film, and it is generally preferable to use the corona discharge treatment method in terms of effects and operability. In addition, a puller layer can also be provided. [Formation of Hard Coating Layer] The hard coating layer forming material can be formed by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a sheet coating method, a die coating method, a gravure coating method, or the like. The coating film is formed on at least one surface of the transparent plastic film, and after drying, the active energy ray is irradiated thereon to cure the coating film, thereby forming a hard coating layer. -18- 201106006 The active energy rays are, for example, ultraviolet rays and electron beams. The ultraviolet rays can be obtained by a high pressure mercury lamp, an electrodeless lamp, a metal halide lamp, a xenon lamp, or the like, and the irradiation amount is generally 100 to 500 mJ/cm 2 . On the other hand, the electron beam can be obtained by an electron beam accelerator or the like. Generally 150~3 50kV. Among the active energy rays, ultraviolet rays are particularly preferred. When an electron beam is used, a cured product can be obtained without adding a photopolymerization initiator. The thickness of the hard coating layer thus formed is required to be larger than the average particle diameter of the organic fine particles used in the present invention, and therefore, the lower limit is about 7/m, and as for the upper limit, the hardening of the hard coating layer is prevented. From the viewpoint of shrinkage to cause the hard coating film to be curled, a thickness of about 20//m» is preferably in the range of 8 to 15/zm. [Low Refractive Index Layer] In the antireflection film of the present invention, the hard coating layer thus formed is provided with a cured resin which is cured by irradiation with an active energy ray, and has a refractive index of 1.43 or less and a thickness of 50 Å. A low refractive index layer of 200 nm. The low refractive index layer may, for example, contain a polyfunctional (meth) acrylate described in the above-mentioned hard coating layer, and preferably a porous cerium oxide particle, and a photopolymerization initiator which is used as desired. The coating liquid for forming a low refractive index layer is formed by coating a hard coating layer to form a coating film, and irradiating an active energy ray to cure the coating film. The cured resin which is cured by irradiation with an active energy ray contained in the low refractive index layer is an active energy ray which is irradiated to the polyfunctional (meth) acrylate described in the hard coating layer and is used as desired. The above-mentioned photopolymerization -19-201106006 is prepared by combining the initiator and various additives, and can be selected from the same range as the formulation and physical properties. The porous cerium oxide particles contained in the low refractive index layer preferably have a specific gravity of 1.7 to 1.9, a refractive index of 1.25 to 1.36, and an average particle diameter of 20 to 100 nm. By using the porous ceria particles having such a property, an antireflection film having excellent antireflection properties can be obtained as a single layer type antireflection film. In the present invention, the content of the porous cerium oxide particles contained in the low refractive index layer is preferably selected from the range of 30 to 80% by mass, more preferably 50 to 80% by mass, particularly preferably 60. ~75% by mass range. When the content of the porous cerium oxide particles is in the above range, the low refractive index layer can have a layer having a desired low refractive index, and the obtained lipid antireflection film is excellent in antireflection property. The low refractive index layer has a thickness of 50 to 200 nm and a refractive index of 1.43 or less, preferably 1.30 to 1.42. When the thickness and refractive index of the low refractive index layer are in the above range, an antireflection film excellent in antireflection performance and scratch resistance can be obtained. The thickness of the low refractive index layer is preferably from 70 to 130 nm, and the refractive index is particularly preferably in the range of 1.35 to 1.40. In the coating liquid for forming a low refractive index layer used in the present invention, the polyfunctional (meth) acrylate, and preferably porous cerium oxide particles, may be added in a predetermined ratio in a suitable solvent, if necessary. And the above-mentioned photopolymerization initiator used as desired, and various additives such as an antioxidant, an ultraviolet absorber, a light stabilizer, a leveling agent, an antifoaming agent, etc., -20- 201106006 and by dissolving or dispersing Modulated. The solvent to be used at this time can be selected from the same range as the solvent exemplified in the description of the hard coating layer. The concentration and viscosity of the coating liquid thus prepared are not particularly limited as long as they are the concentration and viscosity that can be coated, and can be appropriately selected depending on the conditions. The coating liquid for forming a low refractive index layer can be coated on the hard coating layer by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a sheet coating method, a die coating method, a gravure coating method, or the like. After forming a coating film and drying it, the active energy ray is irradiated thereon to cure the coating film to form a low refractive index layer. The active energy ray used in the formation of the low refractive index layer is the same as that described above for the hard coating layer. [Production of Antireflection Film] For the method of producing the antireflection film of the present invention, for example, the method shown below can be employed. First, the hard coating layer forming material is applied onto one surface of the transparent plastic film by the above method, dried to form a coating film, and then irradiated with an active energy ray to be hardened to form a hard coating layer. Then, the coating liquid for forming a low refractive index layer is applied onto the hard coating layer in the same manner as described above, dried to form a coating film, and then irradiated with an active energy ray to be cured to form a low refractive index layer. The antireflection film of the present invention was produced. When the hard coating layer is formed, the active energy ray can be irradiated so as to be a hardened layer of a semi-hardened layer - 201106006. When the low refractive index layer is formed, the semi-hardened hardened layer of the lower layer is completely cured at the same time. A hard coating layer is formed. [Optical Characteristics of Antireflection Film] The optical characteristics of the antireflection film of the present invention thus formed are different depending on the form. For high contrast type, the internal haze is generally 0~10%. Even if the internal haze is within this range and a flare is generated, a high contrast can be achieved, so that it can be sufficiently applied depending on the type of display (design commemoration). When the internal haze is more than 10%, high contrast cannot be obtained (becomes a general-purpose type). In addition, when it is a general-purpose type, the internal haze is generally 5 to 40%. When the internal haze is less than 5%, the performance of suppressing the flare is insufficient, and when it exceeds 40%, the visibility is lowered. The preferred internal haze of the general-purpose antireflection film is generally 10 to 35%, preferably 15 to 30%. Further, the external haze is preferably 20% or less in terms of visibility and high-contrast type and general-purpose type, and is preferably 5% or more from the viewpoint of anti-glare property. The external haze is obtained by measuring the total haze 内部 and the internal haze of the anti-reflection film, and subtracting the difference after the internal haze from the total haze 値. Further, the reflectance at a wavelength of 500 to 700 nm is generally 4% or less, preferably 3% or less, 60° gloss 値, and the high contrast type and the general use type are preferably 20 to 95. When the 60° gloss 値 exceeds 95, the surface gloss becomes large (reflection of light becomes large), and the anti-glare property is adversely affected. When the 60° gloss 値 is less than 20, whitening is liable to occur. Further, the total light transmittance of the antireflection film is preferably from 8 8 % -22 to 201106006 or more, and more preferably 90% or more. When the total light transmittance is less than 88%, there is a concern that the transparency is insufficient. The measurement method of the optical specific enthalpy will be described later. [Other functional layer] In the antireflection film of the present invention, the antifouling coating layer may be provided on the low refractive index layer. The antifouling coating layer can be generally coated with a fluorine-based resin by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a sheet coating method, a die coating method, a gravure coating method, or the like. The liquid is coated on the low refractive index layer to form a coating film, and is formed by a drying treatment. The thickness of the antifouling coating layer is usually from 1 to 10 nm, preferably from 3 to 8 nm. By providing this antifouling coating layer, the resulting antireflection film has a smooth surface roughness and is less likely to be contaminated. In addition, the antistatic property can be improved by the difference in the type of the antifouling coating layer. [Adhesive layer] In the antireflection film of the present invention, an adhesive layer for adhering to an adherend such as a liquid crystal display can be formed on a surface of the plastic film opposite to the low refractive index layer. As the adhesive constituting the adhesive layer, for example, an acrylic adhesive, an urethane-based adhesive, or a polyoxyalkylene-based adhesive suitable for optical use is preferably used. The thickness of the adhesive layer is generally 5 to 1 Å / zm, preferably 1 〇 to 6 〇 vm. Further, on the adhesive layer, a release sheet may be provided as necessary. Examples of the release sheet include a release agent such as a polyoxymethylene resin coated on various plastic films such as polyethylene terephthalate or polypropylene, -23-201106006, and the like. The thickness of the release sheet is not particularly limited, and is generally 20 to 150 /zm. 3. An antireflection film having such an adhesive layer is formed, and is suitable for imparting antireflection performance, antiglare property, and scratch resistance to a CRT. , LCD, PD P and other displays, especially suitable for LCD and other polarizing plate adhesion. [Polarizing Plate] The present invention also provides a polarizing plate having the above-described antireflection film of the present invention on the surface. The liquid crystal cell of the LCD generally has the following structure, that is, two transparent electrode substrates on which the alignment layer is formed are disposed such that the alignment layer is located inside and a predetermined interval is formed by the spacer, and the periphery is sealed to make the liquid crystal A structure in which a material is sandwiched between the two transparent electrode substrates and a polarizing plate is disposed on the outer surface of the two transparent electrode substrates. FIG. 1 is a perspective view showing a configuration of one example of the polarizing plate. As shown in the figure, the polarizing plate 10 generally has a three-layer structure in which a cellulose triacetate (TAC) film 2 and a double-sided structure bonded to both sides of a polyvinyl alcohol-based polarizer 1 are provided. The surface is formed with an adhesive layer 3 for adhering to an optical component such as a liquid crystal cell, and then the release sheet 4 is adhered to the adhesive layer 3. Further, on the surface of the polarizing plate opposite to the adhesive layer 3, a surface protective film 5 is generally provided. In the polarizing plate of the present invention, it is preferable that the hard coating layer and the low refractive index layer of the present invention are provided on the TAC film 2 provided on both sides of the polarizing material 1 and the TAC film. When the polarizing plate is provided with an adhesive layer 3,

剝離薄片4及表面保護膜5時,尤在表面保護膜5側的TAC -24- 201106006 膜2 >側設置有本發明之硬被覆層及低折射鸟 製造本發明之偏光板的方法,例如可進 操作。 第2圖係顯示本發明之偏光板之1例的 式圖。 首先,係使用TAC膜般之無光學異向性I 基材的透明塑膠膜,於該一方的面上形成本 層1 3及低折射率層1 4,而構成抗反射膜1 5 著劑層16、16> ,將未形成硬被覆層13及1 之TAC膜12積層於偏光件11的單面,將前 積層於相反面。當透明塑膠膜使用TAC膜時 接著劑所形成之積層來提升密著性,除了前 外,亦可進行鹼化處理等。 藉此可製得抗反射性能及防眩性能及耐 偏光板20。偏光板20亦可因應必要,在設置 14之面上,設置如前述第1圖所示之可剝離 5,或是於該相反面上,設置用以貼附於液晶 零件之黏著劑層1 7或剝離薄片1 8。 本發明之偏光板,以LCD的液晶單元爲 光量調整用、偏光干涉應用裝置用、光學缺% 實施例 接著藉由實施例來詳細說明本發明,但 定於此等例子。 g層。 行下列所示之 構成之剖面模 的膜12 /作爲 發明之硬被覆 。接著使用接 β折射率層1 4 述抗反射膜1 5 ,爲了藉由以 述表面處理之 擦傷性能佳之 有低折射率層 的表面保護膜 單元等的光學 首,可用作爲 ί偵測器用等。 本發明並不限 -25- 201106006 各例的諸項特性係藉由下列方法求取。 <有機微粒> (1) 平均粒徑 係藉由柯特粒子計數法進行測定。 (2) 折射率 以根據有機微粒的單體組成從含有的單體組成與含有 質量比中所求得之平均折射率,作爲有機微粒折射率。 <活性能量線感應型組成物> (3) 硬化物的折射率 各調製例中,係製作出由活性能量線感應型組成物 (A),光聚合起始劑及稀釋溶劑所構成之被覆劑。與實施例 相同,將此塗布於TAC膜[富士軟片股份有限公司製,商品 名稱「TAC80TD80ULH」],以構成硬化物的折射率測定用 的硬被覆膜。使用Atago股份有限公司製的阿貝折射率計, 對此求取硬被覆層的折射率,並以此作爲活性能量線感應 型組成物之硬化物的折射率。 <低折射率層> (4) 折射率 依循後述的調製例7來製作出低折射率層用被覆劑 7。以使硬化膜厚成爲約Ο.Ι/zm之方式,藉由繞線棒塗布 檫將此塗布於厚度80 M m之TAC膜[富士軟片股份有限公 司製]的表面。在70°C的烤爐中進行1分鐘的乾燥後,以高 -26- 201106006 壓水銀燈照射光量500m:T/cm2的紫外線,而形成低折射率 層。 對所得之低折射率層,藉由阿貝折射率計[Atago公司 製’品名「阿貝折射率計4T」,Na光源波長:約590nm] 來求取折射率,並以此値作爲低折射率層的折射率。 <抗反射膜> (5) 總透光率及總霧度値 使用日本電色工業股份有限公司製的霧度計 「NDH-2000」,依據JIS K 7136來測定總透光率及總霧度 値。總霧度値爲起因於內部之霧度値(內部霧度値)與起因 於表面凹凸之外部霧度値之合計値。 (6) 內部霧度値,外部霧度値 將異氰酸酯交聯劑[東洋油墨公司製,商品名稱 「BHS-8515」]2質量份及甲苯100質量份添加於丙烯酸系 黏著劑[日本Carbide公司製,商品名稱「PE-121」]100質 量份以製作出黏著劑溶液。以使乾燥後的厚度成爲20 之 方式將黏著劑溶液塗布於厚度50//m的聚對苯二甲酸乙二 酯膜[東洋紡績公司製,商品名稱「A4300」],在100°C下 進行3分鐘的乾燥而製作出黏著薄片》將所製作之黏著薄 片黏附於硬被覆膜的硬被覆層來構成內部霧度値判定用試 樣。測定出該黏著薄片及內部霧度値判定用試樣的霧度 値,以從內部霧度値判定用試樣的霧度値中減去黏著薄片 的霧度値後之値,作爲硬被覆膜的內部霧度値。並且以相 -27- 201106006 同方式測定出實施例及比較例所用之基材膜(三乙酸纖維 素)及聚對苯二甲酸乙二酯的霧度値,其結果爲小於0.01% 以下,爲可忽視之値。霧度値的測定系與上述(5)相同。 (7) 防眩性的評估 在螢光燈下,以目視來觀察介於丙烯酸系黏著劑將硬 被覆膜黏附於丙烯酸樹脂黑板[住友化學股份有限公司製] 之樣本,並以下列判定基準來評估防眩性。 〇:螢光燈的抗映射性充分,且少泛白 X:螢光燈的抗映射性不足,或是螢光燈的抗映射性充 分,但泛白程度較大使觀看性惡化 (8) 60°光澤値 使用日本電色工業股份有限公司製的光澤計 「VG2000」,依據JISK7105進行測定。 (9) 鉛筆硬度 依據JIS K 5 400,使用安田精機製作所股份有限公司 製的鉛筆刮取塗膜硬度試驗機「No5 5 3-Ml」進行測定。 (10) 反射率 使用島津製作所股份有限公司製的分光硬度計 「UV-3101PC」,測定波長500nm,600nm及700nm之反射 率。 調製例1硬被覆層用被覆劑1When the sheet 4 and the surface protective film 5 are peeled off, the method of producing the polarizing plate of the present invention, for example, the hard coating layer of the present invention and the low-refraction bird of the present invention are provided on the side of the TAC-24-201106006 film 2 > Can be operated. Fig. 2 is a view showing an example of a polarizing plate of the present invention. First, a transparent plastic film having no optical anisotropic I substrate as in a TAC film is used, and the first layer 13 and the low refractive index layer 14 are formed on the one surface to form an antireflection film 15 a primer layer. 16, 16>, the TAC film 12 in which the hard coating layers 13 and 1 are not formed is laminated on one surface of the polarizer 11, and the front layer is laminated on the opposite surface. When the TAC film is used for the transparent plastic film, the laminate formed by the subsequent agent is used to enhance the adhesion, and the alkalizing treatment can be carried out in addition to the front and the back. Thereby, antireflection performance and antiglare property and the polarizing resistant plate 20 can be obtained. The polarizing plate 20 may also be provided with a peelable 5 as shown in the above-mentioned first FIG. 1 on the surface of the setting 14 or on the opposite side, and an adhesive layer for attaching to the liquid crystal part may be provided on the surface of the surface. Or peeling off the sheet 18. In the polarizing plate of the present invention, the liquid crystal cell of the LCD is used for the adjustment of the amount of light, the device for polarizing interference application, and the optical deficiency %. The present invention will now be described in detail by way of examples, but examples thereof. g layer. The film 12 of the cross-section mold shown below is taken as a hard coat of the invention. Next, an anti-reflection film 15 for the β-refractive-index layer 14 is used, and an optical head such as a surface protective film unit having a low-refractive-index layer having excellent scratch resistance by surface treatment can be used as a detector or the like. The present invention is not limited to -25-201106006. The characteristics of each example are obtained by the following methods. <Organic microparticles> (1) Average particle diameter The measurement was carried out by a Cot particle counting method. (2) Refractive index The refractive index of the organic fine particles is determined from the monomer composition of the organic fine particles and the average refractive index obtained from the mass ratio of the contained monomers. <Active energy ray-inductive composition> (3) Refractive index of cured product Each of the preparation examples is composed of an active energy ray-inducing composition (A), a photopolymerization initiator, and a diluent solvent. Coating agent. In the same manner as in the Example, this was applied to a TAC film [trade name "TAC80TD80ULH", manufactured by Fujifilm Co., Ltd.] to form a hard coating film for measuring the refractive index of the cured product. Using the Abbe refractometer manufactured by Atago Co., Ltd., the refractive index of the hard coating layer was determined as the refractive index of the cured product of the active energy ray-inductive composition. <Low-refractive-index layer> (4) Refractive index The coating agent 7 for a low refractive index layer was produced in accordance with Preparation Example 7 to be described later. This was applied to a surface of a TAM film (manufactured by Fujifilm Co., Ltd.) having a thickness of 80 M by coating with a wire bar so that the thickness of the cured film was about Ι.Ι/zm. After drying in an oven at 70 ° C for 1 minute, ultraviolet rays having a light amount of 500 m: T/cm 2 were irradiated with a high--26-201106006 pressure mercury lamp to form a low refractive index layer. The obtained low refractive index layer was obtained by an Abbe refractometer [Atago Corporation's product name "Abbe refractometer 4T", Na source wavelength: about 590 nm], and the refractive index was obtained as low refractive index. The refractive index of the layer. <Anti-reflection film> (5) Total light transmittance and total haze 値 The haze meter "NDH-2000" manufactured by Nippon Denshoku Industries Co., Ltd. was used, and the total light transmittance and total were measured in accordance with JIS K 7136. Haze is awkward. The total haze is the sum of the internal haze (internal haze 与) and the external haze caused by the surface irregularities. (6) Internal haze 値, external haze 2 2 parts by mass of isocyanate cross-linking agent [manufactured by Toyo Ink Co., Ltd., trade name "BHS-8515"] and 100 parts by mass of toluene are added to acrylic adhesive [made by Japan Carbide Co., Ltd. , the product name "PE-121"] 100 parts by mass to prepare an adhesive solution. The adhesive solution was applied to a polyethylene terephthalate film (manufactured by Toyobo Co., Ltd., trade name "A4300") having a thickness of 50/m, so that the thickness after drying was 20, and it was carried out at 100 ° C. The adhesive sheet was dried by drying for 3 minutes, and the prepared adhesive sheet was adhered to the hard coating layer of the hard coating film to form an internal haze 値 determination sample. The haze of the adhesive sheet and the internal haze 値 determination sample was measured, and the haze of the adhesive sheet was subtracted from the haze of the internal haze 値 determination sample as a hard coating. The internal haze of the film is 値. Further, the haze of the base film (cellulose triacetate) and polyethylene terephthalate used in the examples and the comparative examples was measured in the same manner as in the phase -27-201106006, and as a result, it was less than 0.01% or less. Can be ignored. The measurement of haze is the same as (5) above. (7) Evaluation of anti-glare property Under the fluorescent lamp, a sample in which an acrylic adhesive adhered to an acrylic resin blackboard [manufactured by Sumitomo Chemical Co., Ltd.] was visually observed under the fluorescent lamp, and the following criteria were used. To assess anti-glare. 〇: The anti-mapping performance of the fluorescent lamp is sufficient, and there is little whitening X: The mapping resistance of the fluorescent lamp is insufficient, or the mapping resistance of the fluorescent lamp is sufficient, but the degree of whitening is large to deteriorate the viewing property (8) 60 The gloss was measured by JIS K7105 using a gloss meter "VG2000" manufactured by Nippon Denshoku Industries Co., Ltd. (9) Pencil hardness The measurement was carried out in accordance with JIS K 5 400 using a pencil scraping film hardness tester "No5 5 3-Ml" manufactured by Yasuda Seiki Co., Ltd. (10) Reflectance The reflectance at a wavelength of 500 nm, 600 nm, and 700 nm was measured using a spectroscopic hardness tester "UV-3101PC" manufactured by Shimadzu Corporation. Preparation Example 1 Hard Coating Layer Coating Agent 1

將作爲(A)活性能量線感應型組成物之硬被覆劑USR -28- 201106006 股份有限公司製,商品名稱「〇pstarZ7 5 24」,固形份濃度 70質量%,反應性二氧化矽微粒與多官能(甲基)丙烯酸酯的 合計量65質量%,光聚合起始劑5質量%,丁酮30質量%, 硬化物的折射率1.50]100質量份,作爲(B)球狀有機微粒之 丙烯酸系微粒[綜硏化學公司製,聚甲基丙烯酸甲酯晶,平 均粒徑3从m,折射率1.49] 1 1.25質量份,作爲(C)分散劑之 具有三級胺作爲極性基之分散劑[BYK Japan公司製’商品 名稱「disperbyk 103」,固形份濃度40質量%]3質量份, 以及作爲稀釋溶劑之丙二醇單甲醚90質量份均一地混 合,而調製出固形份約40質量%之硬被覆層用被覆劑1。 此被覆劑之調配及成分的物性等,係如第1表-1所示。 調製例2硬被覆層用被覆劑2 除了將(B)球狀有機微粒變更爲丙烯酸系微粒[綜硏化 學公司製,聚甲基丙烯酸甲酯晶,平均粒徑5^m,折射率 1.49] 11.25質量份之外,其他與調製例1相同而調製出固形 份約40質量%之硬被覆層用被覆劑2。此被覆劑之調配及 成分的物性等,係如第1表-1所示》 調製例3硬被覆層用被覆劑3 除了將(B)球狀有機微粒變更爲丙烯酸系微粒[綜硏化 學公司製,聚甲基丙烯酸甲酯晶,平均粒徑8gm,折射率 1.49] 11.25質量份之外,其他與調p例1相同而調製出固形 份約40質量%之硬被覆層用被覆劑3。此被覆劑之調配及 成分的物性等,係如第1表· 1所示。 |1 -29- .201106006 調製例4硬被覆層用被覆劑4 除了將(B)球狀有機微粒變更爲丙烯酸系微粒[綜硏化 學公司製,平均粒徑8/zm,折射率1.55]11.25質量份之外, 其他與調製例1相同而調製出固形份約40質量%之硬被覆 層用被覆劑4。此被覆劑之調配及成分的物性等,係如第1 表· 1所示。 調製例5硬被覆層用被覆劑5 除了將(B)球狀有機微粒變更爲丙烯酸系微粒[綜硏化 學公司製,平均粒徑8//m,折射率1.55]11.25質量份之外, 其他與調製例1相同而調製出固形份約40質量%之硬被覆 層用被覆劑5。此被覆劑之調配及成分的物性等,係如第1 表-1所示。 調製例6硬被覆層用被覆劑6 除了不使用(C)分散劑之外,其他與調製例1相同而調 製出固形份約40質量%之硬被覆層用被覆劑6。此被覆劑 之調配及成分的物性等,係如第1表-1所示。 調製例7低折射率層用被覆劑7 添加多官能性(甲基)丙烯酸酯[荒川化學股份有限公司 製,商品名稱「Beamset 575CB」,固形份100%]100質量 份,以及光聚合起始劑[汽巴精化股份有限公司製,商品名 稱「Irgacure 907」5質量份,接著混合多孔性二氧化矽之 甲基異丁酮(MIBK)分散體[觸媒化成工業股份有限公司 製,商品名稱「ELCOM RT- 1 002SIV」,固形份21質量%, -30- 201106006 多孔性二氧化矽:比重1.8,折射率1.3 0,平均粒徑 60nm]1200質量份後,使全體的固形份濃度成爲2質量%之 方式以MIBK進行稀釋,而調製出低折射率層用被覆劑7» 實施例1 將調製例1所得之硬被覆層用被覆劑1,以使硬化膜 厚成爲約10/zm之方式,藉由繞線棒塗布機塗布於厚度80 之三乙酸纖維素(TAC)膜[富士軟片股份有限公司製]的 表面。在70°C的烤爐中進行1分鐘的乾燥後,以高壓水銀 燈照射光量100m J/cm2的紫外線,而獲得半硬化狀態的硬被 覆層。然後將調製例所得之低折射率層用被覆劑7,以使 硬化膜厚成爲100nm之方式,藉由繞線棒塗布機塗布於硬 被覆層上,在70°C的烤爐中進行1分鐘的乾燥後,以高壓 水銀燈照射光量5 0 0 m〗/ c m2的紫外線,形成低折射率層,並 且使硬被覆層完全硬化而製得抗反射膜。此抗反射膜的性 能及其他內容,係如第1表-1及第1表-2所示。 實施例2 除了以使硬化膜厚成爲約l〇Vm之方式,藉由繞線棒 塗布機塗布調製例2所得之硬被覆層用被覆劑2之外,其 他進行與實施例1相同之操作而製得抗反射膜。此抗反射 膜的性能及其他內容,係如第1表-1及第1表-2所示。 實施例3 除了以使硬化膜厚成爲約之方式,藉由繞線棒 塗布機塗布調製例3所得之硬被覆層用被覆劑3之外,其 -31- 201106006 他進行與實施例1相同之操作而製得抗反射膜。此抗反射 膜的性能及其他內容,係如第1表-1及第1表-2所示。 實施例4 除了以使硬化膜厚成爲約10//m之方式,藉由繞線棒 塗布機塗布調製例4所得之硬被覆層用被覆劑4之外,其 他進行與實施例1相同之操作而製得抗反射膜。此抗反射 膜的性能及其他內容,係如第1表-1及第1表-2所示。 實施例5 除了以使硬化膜厚成爲約ΙΟ/zm之方式,藉由繞線棒 塗布機塗布調製例5所得之硬被覆層用被覆劑5之外,其 他進行與實施例1相同之操作而製得抗反射膜。此抗反射 膜的性能及其他內容,係如第1表-1及第1表-2所示。 比較例1 除了未塗布調製例7所得之低折射率層用被覆劑7之 外,其他進行與實施例1相同之操作而製得硬被覆膜。此 硬被覆膜的性能及其他內容,係如第1表-1及第1表-2所 示0 比較例2 除了未塗布調製例7所得之低折射率層用被覆劑7之 外,其他進行與實施例2相同之操作而製得硬被覆膜。此 硬被覆膜的性能及其他內容,係如第1表· 1及第1表-2所 示。 比較例3 -32- .201106006 除了未塗布調製例7所得之低折射率層用被 外,其他進行與實施例3相同之操作而製得硬被 硬被覆膜的性能及其他內容,係如第1表-1及第 示。 比較例4 除了未塗布調製例7所得之低折射率層用被 外,其他進行與實施例4相同之操作而製得硬被 硬被覆膜的性能及其他內容,係如第1表-1及第 示0 比較例5 除了未塗布調製例7所得之低折射率層用被 外,其他進行與實施例5相同之操作而製得硬被 硬被覆膜的性能及其他內容,係如第1表-1及第 示0 比較例6 除了以使硬化膜厚成爲約10ym之方式,藉 塗布機塗布調製例6所得之硬被覆層用被覆劑6 他進行與實施例1相同之操作而製得抗反射膜。 膜的性能及其他內容,係如第1表-1及第1表-2 覆劑7之 覆膜。此 1表-2所 覆劑7之 覆膜。此 1表-2所 覆劑7之 覆膜。此 1表-2所 由繞線棒 之外,其 此抗反射 所示。 33· .201106006 [第1表-1] 有無低折 射率層 硬被覆劑 的麵 球狀有機微粒 硬化樹 脂的折 射率(Y) 折射率 差(X-Y) 分散劑 添加量 價量%) 平均粒徑 (/zm) 折射率 (X) 添加量 (質量份) 實施例1 有 硬被覆劑1 17.3 3 L49 1.5 -0.01 3 實施例2 有 硬被覆劑2 17.3 5 1.49 1.5 -0.01 3 實施例3 有 硬被覆劑3 17.3 8 1.49 1.5 -0.01 1 實施例4 有 硬被覆劑4 17.3 8 1.55 1.5 0.05 0.5 實施例5 有 硬被覆劑5 17.3 8 1.55 1.5 0.05 1 比較例1 無 硬被覆劑1 17.3 3 1.49 1.5 0.01 3 比較例2 dot 挑 硬被覆劑2 17.3 5 1.49 1.5 -0.01 3 比較例3 frrr. m 硬被覆劑3 17.3 8 1.49 1.5 -0.01 1 比較例4 無 硬被覆劑4 17.3 8 1.55 1.5 0.05 0.5 比較例5 無 硬被覆劑5 17.3 8 1.55 1.5 0.05 1 比較例6 有 硬被覆劑6 17.3 3 1.49 1.5 -0.01 0 [註] 1) 球狀有機微粒的添加量:相對於活性能量線感應型組成 物的固形份之値。 2) 硬化樹脂:活性能量線感應型組成物的硬化物。 -34- 201106006 【CN-撇I濉】 抗反射膜的性能 低折射率層 的折射率 〇〇 CO 〇〇 CO OO cn OO CO OO CO r—H 1 1 1 1 1 1 鮮硬度 CO K cn ffi CO K CO cn ffi CO cn K CO K CO ffi CO K cn 防眩性 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 X 反射率(%) 700nm 2.47 v〇 ν〇 03 2.79 2.39 2.58 ! 3.99 r—H 4.06 4.13 cs 600nm 2.52 Η 3.09 2.72 2.85 4.09 4.02 4.09 4.23 〇! 2.46 500nm CN oo CN 3.52 CO cn 1 4.34 4.31 4.34 4.48 ON cn CSJ CO j I Μ t s OO VO 64.4 73.1 101.8 1 74.5 73.4 96.8 78.5 136.5 霧度値%) 外部霧度値 vq oo 06 寸 o 7.56 CO 1 i OO CN 11.0 v〇 OO t < 0.72 內部霧度値 3 On 29.46 m <N cn 25.8 28.8 3.33 總霧度値 7.96 14.22 15.28 37.56 42.56 m vd 1 14.19 11.79 32.29 40.51 4.05 總透光率 g 91.63 90.99 90.22 92.51 92.31 92.57 1 91.99 91.39 93.15 92.62 93.35 實施例1 實施例2 實施例3 實施例4 實施例5 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 日u〇〇!:鹋»盈^掛寂乾迴 ST/OI :鹋its^w堪瞍 201106006 從第1表-1及第1表-2中可得知,具有低折射率層之 實施例1〜5,與不具有低折射率層之比較例1 ~5,反應率減 少約1.5 %。此外,從實施例4、5中,可得知由於分散劑添 加量的不同,可在幾乎不使內部霧度値產生變化下使外部 霧度値產生變化》再者,從比較例6中,可得知未添加分 散劑之系列中,並未顯現出防眩性。 實施例6 在實施例1所得之抗反射膜的TAC膜面側設置厚度25 Mm的丙烯酸系感壓接著劑層。並將由碘吸附配向於聚乙 烯醇之厚度25/zm的膜所構成之偏光件,貼合於該感壓接 著劑層上。 另一方面,係製作出在厚度80/zm的TAC膜[富士軟 片股份有限公司製]的雙面上具有厚度25vm的丙烯酸系 感壓接著劑層之黏著薄片。並以使剝離薄片[琳得科股份有 限公司製,「SP-PET3811」]的剝離處理面接觸之方式貼合 該黏著薄片之一方的面。 然後以使前述偏光件的剝離面與黏著薄片之未設置剝 離薄片的一面接觸之方式來貼合,而製作出偏光板。 產業上之可利用性 本發明之抗反射膜,係具有抗反射功能,且耐擦傷性 及防眩性亦佳,層構成簡單且成本低,尤其適合於LCD等 之偏光板用。 -36- 201106006 【圖式簡單 第1圖 第2圖 式圖。 【主要元件 1 2 2 ^ 3 4 5 10 11 12 12 ^ 13 14 15 16 16 / 17 18 20 說明】 係顯示偏光板之1例的構成之立體圖。 係顯示本發明之偏光板之1例的構成之剖面模 符號說明】 聚乙烯醇系偏光件 TAC膜 TAC膜 黏著劑層 剝離薄片 表面保護膜 偏光板 偏光件 TAC膜 TAC膜 硬被覆層 低折射率層 抗反射膜 接著劑層 接著劑層 黏著劑層 剝離薄片 偏光板 -37-A hard coating agent (A) active energy ray-inductive composition, manufactured by USR -28-201106006 Co., Ltd., trade name "〇pstarZ7 5 24", solid content concentration 70% by mass, reactive cerium oxide particles and more The total amount of the functional (meth) acrylate is 65 mass%, the photopolymerization initiator is 5% by mass, the butanone is 30% by mass, and the refractive index of the cured product is 1.50] 100 parts by mass, as (B) spherical organic fine particles of acrylic acid. Microparticles [manufactured by Kyoritsu Chemical Co., Ltd., polymethyl methacrylate crystal, average particle diameter 3 from m, refractive index 1.49] 1 1.25 parts by mass, as a dispersant of (C) dispersant having a tertiary amine as a polar group [product name "disperbyk 103" manufactured by BYK Japan Co., Ltd., solid content concentration: 40% by mass] 3 parts by mass, and 90 parts by mass of propylene glycol monomethyl ether as a diluent solvent are uniformly mixed to prepare a solid content of about 40% by mass. The coating material 1 for the hard coating layer. The formulation of the coating agent and the physical properties of the components are as shown in Table 1 above. Preparation Example 2 Coating Agent 2 for Hard Coating Layer (B) The spherical organic fine particles were changed to acrylic fine particles (polymethyl methacrylate crystal, manufactured by Kyoritsu Chemical Co., Ltd., average particle diameter: 5 μm, refractive index: 1.49) In the same manner as in Preparation Example 1, the coating material 2 for a hard coating layer having a solid content of about 40% by mass was prepared in the same manner as in Preparation Example 1. The preparation of the coating agent and the physical properties of the components are as shown in Table 1 above. Preparation Example 3 Coating agent for hard coating layer 3 (B) The spherical organic fine particles were changed to acrylic particles [Integrated Chemical Co., Ltd. The coating material 3 for a hard coating layer having a solid content of about 40% by mass was prepared in the same manner as in Example 1 except that the polymethyl methacrylate crystals, the average particle diameter of 8 gm, and the refractive index of 1.49 were 11.25 parts by mass. The formulation of the coating agent and the physical properties of the components are shown in Table 1. |1 -29-.201106006 Preparation Example 4 Hard coating layer coating agent 4 In addition to (B) spherical organic fine particles, acrylic particles (average particle diameter: 8/zm, refractive index: 1.55) 11.25 In the same manner as in Preparation Example 1, the coating material 4 for a hard coating layer having a solid content of about 40% by mass was prepared. The formulation of the coating agent and the physical properties of the components are shown in Table 1. Preparation Example 5 Hard coating layer coating agent 5 In addition to (B) spherical organic fine particles were changed to acrylic fine particles (average particle diameter: 8/m, refractive index: 1.55, 11.25 parts by mass) In the same manner as in Preparation Example 1, a coating material 5 for a hard coating layer having a solid content of about 40% by mass was prepared. The formulation of the coating agent and the physical properties of the components are as shown in Table 1-1. In the same manner as in Preparation Example 1, except that the coating agent 6 for the hard coating layer was used, the coating material 6 for a hard coating layer having a solid content of about 40% by mass was prepared. The formulation of the coating agent and the physical properties of the components are as shown in Table 1 above. Preparation Example 7 Polyfunctional (meth) acrylate (manufactured by Arakawa Chemical Co., Ltd., trade name "Beamset 575CB", solid content 100%] 100 parts by mass, and photopolymerization start 5 parts by mass of the product name "Irgacure 907", which is manufactured by Ciba Specialty Chemicals Co., Ltd., followed by a mixture of methyl isobutyl ketone (MIBK) in which porous cerium oxide is mixed [manufactured by Catalyst Chemical Industries Co., Ltd., The name "ELCOM RT- 1 002SIV", solid content 21% by mass, -30- 201106006 Porous cerium oxide: specific gravity 1.8, refractive index 1.3 0, average particle diameter 60 nm] 1200 parts by mass, the total solid content concentration becomes 2% by mass of the coating material was diluted with MIBK to prepare a coating material for a low refractive index layer. 7» Example 1 The coating material 1 for a hard coating layer obtained in Preparation Example 1 was used so that the cured film thickness became about 10/zm. In the manner, it was applied to the surface of a cellulose triacetate (TAC) film (manufactured by Fujifilm Co., Ltd.) having a thickness of 80 by a wire bar coater. After drying in an oven at 70 ° C for 1 minute, ultraviolet rays having a light amount of 100 m J/cm 2 were irradiated with a high pressure mercury lamp to obtain a hard coating layer in a semi-hardened state. Then, the coating material 7 for a low refractive index layer obtained in the preparation example was applied to the hard coating layer by a wire bar coater so as to have a cured film thickness of 100 nm, and was baked in an oven at 70 ° C for 1 minute. After drying, a high-pressure mercury lamp is irradiated with ultraviolet rays having a light amount of 50,000 m/cm 2 to form a low refractive index layer, and the hard coating layer is completely cured to obtain an antireflection film. The performance and other contents of this antireflection film are shown in Tables 1 to 1 and Table 1-2. Example 2 The same operation as in Example 1 was carried out except that the coating material 2 for a hard coating layer obtained in Preparation Example 2 was applied by a wire bar coater so that the thickness of the cured film was about 10 Vm. An antireflection film is produced. The properties and other contents of this antireflection film are shown in Tables 1 to 1 and Table 2-2. Example 3 The same procedure as in Example 1 was carried out except that the coating material 3 for a hard coating layer obtained in Preparation Example 3 was applied by a wire bar coater so that the thickness of the cured film was about 3,000 Å. An antireflection film is produced by operation. The properties and other contents of this antireflection film are shown in Tables 1 to 1 and Table 2-2. Example 4 The same operation as in Example 1 was carried out except that the coating material 4 for hard coating layer obtained in Preparation Example 4 was applied by a wire bar coater so that the thickness of the cured film was about 10/m. An antireflection film is produced. The properties and other contents of this antireflection film are shown in Tables 1 to 1 and Table 2-2. Example 5 The same operation as in Example 1 was carried out except that the coating material 5 for a hard coating layer obtained in Preparation Example 5 was applied by a wire bar coater so that the thickness of the cured film was about ΙΟ/zm. An antireflection film is produced. The properties and other contents of this antireflection film are shown in Tables 1 to 1 and Table 2-2. Comparative Example 1 A hard coating film was produced in the same manner as in Example 1 except that the coating material 7 for a low refractive index layer obtained in Preparation Example 7 was not applied. The performance and other contents of the hard coating film are as shown in Table 1-1 and Table 1-2. Comparative Example 2 Except that the coating material 7 for low refractive index layer obtained in Preparation Example 7 is not applied, The same operation as in Example 2 was carried out to obtain a hard coating film. The properties and other contents of the hard coating are as shown in Table 1 and Table 1 and Table 2. Comparative Example 3 - 32 - .201106006 The performance of the hard hard coating film and other contents were obtained by the same operation as in Example 3 except that the low refractive index layer obtained in Preparation Example 7 was not applied. Table 1 - 1 and the first. Comparative Example 4 The performance of the hard hard coating film and other contents were obtained in the same manner as in Example 4 except that the low refractive index layer obtained in Preparation Example 7 was not applied, as shown in Table 1 And 0. Comparative Example 5 The performance of the hard hard coating film and other contents were obtained by the same operation as in Example 5 except that the low refractive index layer obtained in Preparation Example 7 was not applied. 1 - 1 and 0. Comparative Example 6 The same procedure as in Example 1 was carried out by applying the coating agent 6 for a hard coating layer obtained in Preparation Example 6 by a coater so that the thickness of the cured film was about 10 μm. An anti-reflective film is obtained. The properties of the film and other contents are as shown in the coatings of the first table-1 and the first table-2. This is a film of the coating agent 7 of Table 2. This is a film of the coating agent 7 of Table 2. This 1 table-2 is shown by the anti-reflection outside the wire bar. 33· .201106006 [Table 1-1] Refractive index (Y) refractive index difference (XY) of the spherical organic fine particle hardening resin with or without low refractive index layer hard coating agent Addition amount valence amount %) Average particle diameter (/zm) Refractive index (X) Addition amount (parts by mass) Example 1 Hard coating agent 1 17.3 3 L49 1.5 -0.01 3 Example 2 Hard coating agent 2 17.3 5 1.49 1.5 -0.01 3 Example 3 Hard Cladding agent 3 17.3 8 1.49 1.5 -0.01 1 Example 4 Hard coating agent 4 17.3 8 1.55 1.5 0.05 0.5 Example 5 Hard coating agent 5 17.3 8 1.55 1.5 0.05 1 Comparative Example 1 No hard coating agent 1 17.3 3 1.49 1.5 0.01 3 Comparative Example 2 dot Hard coating 2 1.3 5 1.49 1.5 -0.01 3 Comparative Example 3 frrr. m Hard coating 3 17.3 8 1.49 1.5 -0.01 1 Comparative Example 4 No hard coating 4 17.3 8 1.55 1.5 0.05 0.5 Comparison Example 5 No hard coating agent 5 17.3 8 1.55 1.5 0.05 1 Comparative Example 6 Hard coating agent 6 17.3 3 1.49 1.5 -0.01 0 [Note] 1) Addition amount of spherical organic fine particles: Inductive composition with respect to active energy ray The solid part of it. 2) Hardened resin: a cured product of an active energy ray-sensitive composition. -34- 201106006 [CN-撇I濉] Performance of antireflective film Refractive index of low refractive index layer 〇〇CO 〇〇CO OO cn OO CO OO CO r—H 1 1 1 1 1 1 Fresh hardness CO K cn ffi CO K CO cn ffi CO cn K CO K CO ffi CO K cn Anti-glare 〇〇〇〇〇〇〇〇〇〇X Reflectance (%) 700nm 2.47 v〇ν〇03 2.79 2.39 2.58 ! 3.99 r-H 4.06 4.13 cs 600nm 2.52 Η 3.09 2.72 2.85 4.09 4.02 4.09 4.23 〇! 2.46 500nm CN oo CN 3.52 CO cn 1 4.34 4.31 4.34 4.48 ON cn CSJ CO j I Μ ts OO VO 64.4 73.1 101.8 1 74.5 73.4 96.8 78.5 136.5 Haze 値% External haze 値vq oo 06 inch o 7.56 CO 1 i OO CN 11.0 v〇OO t < 0.72 Internal haze On3 On 29.46 m <N cn 25.8 28.8 3.33 Total haze 値7.96 14.22 15.28 37.56 42.56 m vd 1 14.19 11.79 32.29 40.51 4.05 Total light transmittance g 91.63 90.99 90.22 92.51 92.31 92.57 1 91.99 91.39 93.15 92.62 93.35 Example 1 Example 2 Example 3 Example 4 Example 5 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Day u〇〇!:鹋»盈^挂寂干回ST /OI :鹋its^w瞍201106006 From the first table-1 and the first table-2, it is known that Examples 1 to 5 having a low refractive index layer and Comparative Example 1 having no low refractive index layer ~5, the reaction rate is reduced by about 1.5%. Further, from Examples 4 and 5, it is understood that the external haze 变化 can be changed with little change in the internal haze 由于 due to the difference in the amount of the dispersant added. Further, from Comparative Example 6, It can be seen that the anti-glare property is not exhibited in the series in which the dispersant is not added. Example 6 An acrylic pressure-sensitive adhesive layer having a thickness of 25 Mm was provided on the TAC film surface side of the antireflection film obtained in Example 1. A polarizer composed of a film having a thickness of 25/zm of a polyvinyl alcohol adsorbed by iodine was attached to the pressure-sensitive adhesive layer. On the other hand, an adhesive sheet having an acrylic pressure-sensitive adhesive layer having a thickness of 25 μm on both sides of a TAC film [manufactured by Fujifilm Co., Ltd.] having a thickness of 80/zm was produced. The surface of one of the adhesive sheets was bonded to the peeling-treated surface of the release sheet ("SP-PET 3811" manufactured by Linde Co., Ltd.). Then, the peeling surface of the polarizing member was brought into contact with the surface of the adhesive sheet which was not provided with the peeling sheet, thereby producing a polarizing plate. Industrial Applicability The antireflection film of the present invention has an antireflection function, is excellent in scratch resistance and antiglare property, has a simple layer structure, and is low in cost, and is particularly suitable for use in a polarizing plate such as an LCD. -36- 201106006 [Simple diagram 1st diagram 2nd diagram diagram. [Main components 1 2 2 ^ 3 4 5 10 11 12 12 ^ 13 14 15 16 16 / 17 18 20 Description] A perspective view showing a configuration of one example of a polarizing plate. The cross-sectional mode symbol showing the configuration of one example of the polarizing plate of the present invention] polyvinyl alcohol-based polarizing member TAC film TAC film adhesive layer peeling sheet surface protective film polarizing plate polarizing member TAC film TAC film hard coating layer low refractive index Anti-reflective film adhesive layer adhesive layer adhesive layer peeling sheet polarizing plate-37-

Claims (1)

201106006 七、申請專利範圍: 1. 一種抗反射膜,係於透明塑膠膜的表面,依序積層:使 用硬被覆層形成材料所形成之硬被覆層;以及含有藉由 活性能量線的照射所硬化之硬化樹脂,且折射率爲1.43 以下之厚度50〜200nm的低折射率層而構成之抗反射膜, 其特徵爲: (1) 前述硬被覆層形成材料,係含有:(A)含有(a)多官能 性(甲基)丙烯酸酯與(b)二氧化矽系微粒之活性能量線感 應型組成物,(B)有機微粒,以及(C)於分子內具有至少1 個極性基之分散劑之材料; (2) 前述硬被覆層的膜厚較前述(B)有機微粒的平均粒徑 更大;以及 (3) 前述(A)活性能量線感應型組成物之硬化物的折射率 爲 1.46-1.80 。 2. 如申請專利範圍第1項之抗反射膜,其中(C)於分子內具 有至少1個極性基之分散劑,係具有選自顯現酸性之官 能基及1~3級胺基中之至少1種以上作爲極性基。 3. 如申請專利範圍第2項之抗反射膜,其中(C)於分子內具 有至少1個極性基之分散劑係具有N,N-二烷基胺基。 4. 如申請專利範圍第1至3項中任一項之抗反射膜,其中(b) 二氧化矽系微粒爲具備含有(甲基)丙烯醯基之基作爲表 面官能基之二氧化砂微粒。 5. 如申請專利範圍第1至3項中任一項之抗反射膜,其中(B) 有機微粒的平均粒徑爲6〜10#m。 6. 如申請專利範圍第1至3項中任一項之抗反射膜,其中(A) -38- 201106006 # Μ* Μ县迪咸應型組成物1 Μ ®化1物1 機微粒β Μ Μ 活性ffc量概D、’ ^ 率差爲0.1以下° 7. 如申請專利範圍胃1 + 膜’ 低折射率層含有多孔性二氧化砂爲30〜80質量%° 8. 如申請專利範圍第1至3項中任一項之抗反射膜’其中 外部霧度値爲2 0 %以下。 9. 一種偏光板,其係於表面具有如申請專利範圍第1至8 項中任一項之抗反射膜。 -39-201106006 VII. Patent application scope: 1. An anti-reflection film is attached to the surface of a transparent plastic film, sequentially laminated: a hard coating layer formed by using a hard coating layer forming material; and hardened by irradiation with active energy rays An antireflection film comprising a cured resin and a low refractive index layer having a refractive index of 1.43 or less and a thickness of 50 to 200 nm, wherein: (1) the hard coating layer forming material contains: (A) contains (a) An active energy ray-sensitive composition of a polyfunctional (meth) acrylate and (b) cerium oxide-based fine particles, (B) an organic fine particle, and (C) a dispersing agent having at least one polar group in the molecule (2) The film thickness of the hard coating layer is larger than the average particle diameter of the (B) organic fine particles; and (3) the refractive index of the hardened material of the (A) active energy ray-sensitive composition is 1.46. -1.80. 2. The antireflection film of claim 1, wherein (C) a dispersant having at least one polar group in the molecule has at least one selected from the group consisting of a functional group exhibiting acidity and an amine group of 1 to 3 grades. One or more kinds are used as polar groups. 3. The antireflection film of claim 2, wherein (C) the dispersant having at least one polar group in the molecule has an N,N-dialkylamino group. 4. The antireflection film according to any one of claims 1 to 3, wherein (b) the cerium oxide-based fine particles are silica sand particles having a (meth)acryl fluorenyl group as a surface functional group. . 5. The antireflection film according to any one of claims 1 to 3, wherein (B) the organic fine particles have an average particle diameter of 6 to 10 #m. 6. The antireflection film according to any one of claims 1 to 3, wherein (A) -38 - 201106006 # Μ* Μ县迪咸应11 Μ 化 1 1 机 1 微粒 微粒 Μ活性 The amount of active ffc is D, ' ^ rate difference is less than 0.1 ° 7. As in the patent application scope stomach 1 + film ' low refractive index layer containing porous silica sand is 30 ~ 80% by mass ° 8. As claimed The antireflection film of any one of items 1 to 3 wherein the external haze is less than 20%. A polarizing plate having an antireflection film on a surface thereof according to any one of claims 1 to 8. -39-
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CN102681038B (en) * 2011-03-18 2016-09-07 住友化学株式会社 Polarizer protective film

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