TW201103732A - Method for producing injection-molded article - Google Patents

Method for producing injection-molded article Download PDF

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Publication number
TW201103732A
TW201103732A TW099121173A TW99121173A TW201103732A TW 201103732 A TW201103732 A TW 201103732A TW 099121173 A TW099121173 A TW 099121173A TW 99121173 A TW99121173 A TW 99121173A TW 201103732 A TW201103732 A TW 201103732A
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TW
Taiwan
Prior art keywords
molded article
injection
mold
molding
injection molded
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TW099121173A
Other languages
Chinese (zh)
Inventor
Takayuki Miyashita
Masato Takashima
Akihiro Mochizuki
Original Assignee
Polyplastics Co
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Publication of TW201103732A publication Critical patent/TW201103732A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3828Moulds made of at least two different materials having different thermal conductivities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0079Liquid crystals

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Disclosed is a molding technique, which is for obtaining a molded article having an excellent appearance, and which suppresses fibrillization of the surface of the injection-molded article even if the liquid-crystal resin composition is ultrasonically cleaned. Specifically, disclosed is a molding technique which can be performed even under the condition that the mold temperature is no greater than 100 C. During injection molding of a liquid-crystal resin composition, when a mold with an thermal insulation layer formed on the inner surface of the mold is used, with the thickness of the thermal insulation layer being t1 ([μ]m), the injection speed being S (mm/sec), the thickness of the injection-molded article being t2 (mm), and the die temperature being T ( C), injection molding is performed under molding conditions that fulfill a particular relationship. Preferably, molding is performed with a mold temperature that is no greater than 100 C.

Description

201103732 六、發明說明: 【發明所屬之技術領域】 本發明係關於使用液晶性樹脂組成物的射出成形 1造方法。 人 【先前技術】 :稱「工程塑膠」的一組塑膠係具有高強度,能替代 金屬零件。其巾,通稱「液晶性樹脂」的一組塑膠,係在 保持結晶構造的情況下炼融。以該結晶構造為基礎_ 度’便屬液晶性樹脂的特徵之一。且,液晶性樹脂係在固 匕時因結晶構造不會有太大變化,因而熔融時與固化時的 ,積變化較小。結果’液晶性樹脂便具有成形收縮小,成 形品的尺寸精度優異之優點。 活用如上述高強度、尺寸精度優異的優點,液晶性樹 、,且成物有演變成使用於精密機器零件。但是,精密機琴、 ,器的情況’僅些微的垃圾、塵埃等便會對機器性能 造成影響n精密機器、光學機器所❹的零件,例 如…、相機杈組用零件等,通常會使用水等施行超音波洗 序’俾將零件表面上所附著的小垃圾、油份、塵埃等予以 除去。但是’由液晶性樹脂組成物成形的成形品,因為分 子配向在表面部分呈特別大’因而表面比較容易原纖維 化。所以,若成形品的表面出現剝落’便成為脫落物(垃圾: 的要因。戶斤以,因為垃堤等的產生會構成問題,因而將由 液晶性樹脂組成物成形的成形品施行超音波洗淨之事便極 201103732 為困難。 上述垃圾等的發生,係如上述,因為在成形品表面的 分子配向特別大而引發起。所以,就經改善表面特性的樹 脂成形體,有揭示樹脂成形品係含有液晶性高分子與纖維 狀填料的樹脂成形叾’其特徵在於:具有利用特定表面膠 帶剝離試驗所求得表面㈣度Ra値的上升幅度,在 以下之平面部(專利文獻1 )。 根據專利文獻1所記載的方法,就電氣•電子機器或 光學機器的零件係屬有用,能防止表面微粒(異物)產生。 依此右使用專利文g 1所記載的技術,便可獲表面特性改 善° Λ’、:而如專利文獻1的實施例所記載,專利文獻1中 所謂「異物產生J係指當在純水中徐缓攪# 1分鐘,而將 表面施仃洗夺時所產生的異物。所以,依照專利文獻工所 記載方法施行的表面特性改善,相關超音波洗淨時的原纖 維化抑制並無法獲得滿足的結果。即,上述專利文獻1所 載的方法右將树脂成形品暴露於如超音波洗淨等激烈 條件中’便會產生非常多的異物。 再者’專利文獻1中,為抑制上述垃圾等的產生,最 好成形時的模具溫度係較高。實際上,專利文獻i的實施 例係依模具溫度1 3 01:的條件進行成形。當將模具溫度的 條件設定為超過丨0(rc的溫度時,便無法利用水進行溫度 凋整,而是必需使用油進行溫度調整。因而,就從射出成 开ν 的生產容易之觀點,渴求依模具溫度1 0 〇 t以下的條 201103732 件進行成形。 再者,因為射出成形品特 會較大,因而若施行容易 刀子配向在表面部分處 等,便以起絨毛。因而,#表^原纖維化的超音波洗淨 面特性改善技術。 冑求靶適用於射出成形品的表 如上述的成形品表面剝 因而’將液晶性樹脂組 形品’亦渴求具備優異 再者,如上述的表面起絨毛、 落’均會損及射出成形品的外觀。 成物施行射出成形而形成的射出成 外觀。 [先行技術文獻] [專利文獻] 2008-239950 號公報 [專利文獻1 ]日本專利特開 【發明内容】 (發明所欲解決之課題) 本發明係為解決如上述課題而完成,其目的在於提 供即便將液B曰H祕脂組成物施行超音波洗淨,仍可抑制 射出成形品表面的原纖維化,可獲得具有優異外觀成形品 的成形技術。特別係提供即便依模具溫度1〇〇。〇以下的條 件仍可實施之成形技術。 (解決課題之手段) 本發明者等為解決上述課題而進行深入鑽研。結果發 現在液晶性樹脂組成物的射出成形時,當使用模具内表面 有形成絕熱層的模具’且設為絕熱層厚度tl、射出速度s、[Technical Field] The present invention relates to a method for producing injection molding using a liquid crystalline resin composition. People [Prior Art]: A group of plastics called "Engineering Plastics" has high strength and can replace metal parts. The towel, a group of plastics commonly referred to as "liquid crystalline resin", is fused while maintaining the crystal structure. Based on the crystal structure, the degree _ degree is one of the characteristics of the liquid crystalline resin. Further, since the liquid crystal resin does not largely change in the crystal structure at the time of solidification, the product change during melting and curing is small. As a result, the liquid crystalline resin has an advantage that the molding shrinkage is small and the dimensional accuracy of the molded article is excellent. In order to utilize the advantages of high strength and excellent dimensional accuracy as described above, liquid crystal trees and products have evolved into precision machine parts. However, in the case of precision harpsichords, only a small amount of garbage, dust, etc. will affect the performance of the machine. Parts such as precision machines and optical equipment, such as parts for cameras and camera sets, usually use water. Wait for the ultrasonic washing process to remove small garbage, oil, dust, etc. attached to the surface of the part. However, the molded article formed of the liquid crystalline resin composition is relatively fibrillated because the molecular alignment is particularly large at the surface portion. Therefore, if the surface of the molded article is peeled off, it becomes a falling object (the cause of the garbage: the household is used, because the generation of the bank or the like causes a problem, the molded article formed of the liquid crystalline resin composition is subjected to ultrasonic cleaning. In the case of the above-mentioned garbage, the occurrence of the above-mentioned garbage or the like is particularly large because the molecular alignment on the surface of the molded article is particularly large. Therefore, the resin molded article having improved surface properties is disclosed. A resin-formed crucible containing a liquid crystalline polymer and a fibrous filler is characterized in that it has a surface (a) degree of Ra 値 as measured by a specific surface tape peeling test, and is in the following planar portion (Patent Document 1). The method described in Document 1 is useful for parts of electrical and electronic equipment or optical equipment, and can prevent the generation of surface particles (foreign matter). Accordingly, the surface characteristics can be improved by using the technique described in Patent Document g1. Λ',: As described in the example of Patent Document 1, in Patent Document 1, "foreign matter generation J means that when it is stirred in pure water# When the surface was subjected to washing and washing for 1 minute, the surface properties which were carried out according to the method described in the patent document were improved, and the fibrillation suppression at the time of ultrasonic cleaning was not satisfactory. In the method of the above-mentioned Patent Document 1, when a resin molded article is exposed to a severe condition such as ultrasonic cleaning, a large amount of foreign matter is generated. Further, in Patent Document 1, in order to suppress the generation of the garbage or the like, It is preferable that the mold temperature at the time of molding is high. Actually, the embodiment of Patent Document i is formed under the condition of the mold temperature of 1 3 01: When the condition of the mold temperature is set to exceed 丨0 (temperature of rc, It is not possible to use water for temperature defrosting, but it is necessary to use oil for temperature adjustment. Therefore, from the viewpoint of easy production from injection to open ν, it is eager to form a strip of 201103732 which is at a mold temperature of 10 〇t or less. Because the injection molded article is particularly large, if it is easy to align the knife at the surface portion, it will be fluffed. Therefore, the surface of the fibrillated ultrasonic cleaning The surface property improvement technique is applied to the surface of the injection molded article, and the surface of the molded article described above is peeled off, so that the liquid crystal resin component is also desirable, and the surface is fluffy and falling. The appearance of the injection-molded article is impaired. The appearance of the injection is formed by injection molding. [Provisional Technical Documents] [Patent Document] Japanese Patent Laid-Open Publication No. 2008-239950 (Patent Document 1) [Problem to be Solved] The present invention has been made to solve the above problems, and an object of the invention is to provide fibrillation on the surface of an injection molded article even when the liquid B曰H secret fat composition is subjected to ultrasonic cleaning. A molding technique having an excellent appearance molded article, in particular, a molding technique that can be carried out even under the conditions of a mold temperature of 1 Torr. (Means for Solving the Problem) The inventors of the present invention have made intensive studies to solve the above problems. As a result, at the time of injection molding of the liquid crystalline resin composition, a mold ′ in which a heat insulating layer was formed on the inner surface of the mold was used, and the thickness tl of the heat insulating layer, the injection speed s, and

L 201103732 射出成形品厚度t?、 ,Α, 、才果具溫度τ時,藉由依滿足特定關係 式的成形條件進彳子& & ^ 本發明。1體& 形’便可解決上述課題,遂完成 」、體而言,本發明係提供以下: “ #射出成形品之製造方法’係在液晶性樹脂組成 物的射出成形時,使 α ^ ^ 文用換具内表面有形成絕熱層的模具, 且没為絕熱層厚廑 。 (从111)、射出速度S(_/sec)、射出成 形〇口厚度t2(mm) 悮八'皿度T(C)時,依滿足下式(I)的成 形條件進行射出成形。L 201103732 When the thickness of the molded article is t?, Α, 、, and the temperature τ is obtained, the present invention is carried out by forming conditions according to a molding condition satisfying a specific relationship. The present invention provides the following: "The method for producing an injection molded article" is such that α ^ is generated during injection molding of a liquid crystalline resin composition. ^ The inner surface of the tool has a mold that forms a heat insulating layer, and is not thicker than the heat insulating layer. (From 111), the injection speed S (_/sec), and the thickness of the injection molding mouth t2 (mm) 悮8' In the case of T(C), injection molding is carried out in accordance with the molding conditions satisfying the following formula (I).

UlXS) /t2 + T>l 0 0 0. . .(I) )如(1)所5己載之射出成形品之製造方法,其中,依 滿足下式⑴)的成形條件進行射出成形。 (tlXS) /t2 + T>2〇〇〇. . .(I I} 、⑶如(1)或(2)所記載之射出成形品之製造方法,其中 上述絕熱層係熱導率5W/m · κ以下。 (4)如(1)至(3)項中任 ___ jg ^ 1 T任項所圮載之射出成形品之製 艳方法’其中’上述絕熱層係含有聚醯亞胺樹脂。 ▲⑸如⑴至⑷項中任一項所記载之射出成形品之製 造方法,其中,模具溫度Τ係1 001:以下。 (發明效果) 成形品,係即便施 的剝落而造成的脫 製造方法所製得, 形品’可輕易地施 依照本發明之製造方法所獲得射出 行超音波洗淨’仍不會有因成形品表面 落物(垃圾)發生。因而,藉由本發明之 使用於精密機器、光學機器等的射出成 6 201103732 行超音波洗淨’俾可效率佳 拉U双 仃零件製造時的洗淨作業c 猎由本發明之製造方法 觀。特別係拉ώ 又于,出成形品具有優異外 而,廿益—日 衣k方法所獲得射出成形品的表 亚,,.、合易剥洛情形,因而 觀。 J各易地長期間維持漂亮外 本矣明之製造方法係可依握呈、田麻 了依杈具&度loot以下的條件 貫轭。因而,獲得射出成 丁 W棋具,皿度调整便可非利 用油而疋利用水實施。社 、,、°果,可輕易地獲得優異射出成形 品0 【實施方式】 以下,針對本發明—實施形態進行詳細說明,惟本發 明並不受以下實施形態的任何限定,在本發明目的範. 内,均可追加適當變更實施。 昉 i月的特徵在於.液晶性樹脂組成物的射出成形 用模具内表面有形成絕熱層的模具,以及當設為絕 熱層厚度tium)、射出速度s(_/sec)、射出成形品厚度 :2(關)、模具溫度T(t)時,依滿足特定關係式的成形條 牛進行射出成形。以下,針對本發明,依照液晶性樹脂組 成物~出成形品之製造方法的順序進行說明。 <液晶性樹脂組成物> 士本發明射出成形品之製造方法,係可使用含有液晶性 树月曰的所有液晶性樹脂組成物。 [液晶性樹脂] 201103732 所謂「液晶性樹脂」係指具有能形成光學非等向性炼 融相之性質的熔融加工性高分子。非等向性熔融相的性質 係可藉由利用正交偏光片的慣用偏光檢查法進行確認。t 具體而言,非等向性熔融相的確認係使用Le i tz偏光顯微 鏡。將使載置於Leitz加熱台上的溶融試料,於氮環境下 依40倍倍率進行觀察便可實施。可適用於本發明的液晶性 樹脂係當在正交偏光片之間進行檢查時,即便例如溶融靜 止狀態’偏光仍可通常透過,呈光學式非等向性。 如上述的液晶性樹脂並無特別的限定,較佳係芳香族 聚酯或芳香族聚酯醯胺,在同一分子鏈中部分性含有芳香 族聚醋或芳香族聚酯醯胺的聚酯,亦隸屬此範圍内。該等 係使用當於60°C中,依濃度〇_ 1重量%溶解於五氟酚中之 日守,較佳具有至少約2 〇dl/g、更佳2. 〇〜1〇. 〇dl/g的對數 黏度(I.V.)者。 可適用於本發明當作液晶性樹脂用的芳香族聚酯或芳 香族Μ醯胺’特佳係將從芳香族經基幾酸、芳香族經基 胺、方香族二胺的群組中選擇至少、U以上的化合物,當 作構成成分並含有的芳香族聚S旨、芳香族聚醋醯胺。 更具體係可舉例如下: 、⑴主要由芳香族趟基羧酸及其衍生物中之i種或2種 (2)主要士 ·(、 種 _ a)芳香族羥基羧酸及其衍生物中之1 或Z種以上、:棄 知二羧酸、脂環族二羧酸及其衍生 中之1種或2種以μ 、以及(c)芳香族二醇、脂環族二醇 201103732 1種或2種以上;構成的 脂肪族二醇及其衍生物中之至少 聚s旨; (3 )主要係由:(a)关 〜 香鉍羥基羧酸及其衍生物中之1 種或2種以上' (b)芳香族 ,n ^ '工土胺、方香族二胺及其衍生物 中之1種或2種以上、以及夭一 ()方3無二羧酸、脂環族二羧 酸及其衍生物中之1種戋2 4 Z種以上,構成的聚酯醯胺; ⑷主要由:⑷芳香族經基Μ及其μ物中之!種 或2種以上、⑻芳香族羥基胺、芳香族二胺及其衍生物中 之1種或2種以上、以及(c)芳香族二羧酸、脂環族二羧酸 ^其衍生物中之1種或2種以上、以及⑷芳香族二醇、脂 衣知一醇、脂肪族二醇及其衍生物中之至少1種或2種以 上,構成的聚酯醯胺等。且,上述構成成分中視需要亦可 併用分子量調整劑。 構成本發明可適用上述液晶性樹脂的具體化合物較佳 例’可舉例如:對羥基苯甲酸、6-羥基-2-萘甲酸等芳香族 爹二基竣酸;2, 6_二羥基萘、1,4-二羥基萘、4, 4’-二羥基聯 苯、氫職、間苯二酚、下述一般式(A)及下述一般式(B)所 示化合物等芳香族二醇;對笨二曱酸、間苯二曱酸、4, 4,〜 二笨基二羧酸、2, 6-萘二羧酸及下述一般式(C)所示化合物 等芳香族二羧酸;對胺基酚、對苯二胺等芳香族胺類。(I) The method for producing an injection-molded article of the above-mentioned (1), wherein the injection molding is carried out in accordance with the molding conditions satisfying the following formula (1)). The method for producing an injection molded article according to the above aspect, wherein the thermal insulation layer has a thermal conductivity of 5 W/m. (4) The method of enriching the injection-molded article of any of the above-mentioned items (1) to (3), wherein the above-mentioned heat insulating layer contains a polyimide resin. (5) The method of producing an injection-molded article according to any one of the preceding claims, wherein the mold temperature is 1 001: or less. (Effect of the invention) The molded article is produced by peeling off even if it is peeled off. According to the method, the shape "can be easily applied to the ultrasonic cleaning according to the manufacturing method of the present invention" is still not caused by the surface falling object (garbage) of the molded article. Therefore, the present invention is used by the present invention. Injection of precision machine, optical machine, etc. 6 201103732 超 Ultrasonic cleaning 俾 俾 效率 佳 佳 佳 拉 拉 U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U The product has excellent externality, and the benefit-Japan-K-method is obtained from the injection molded article. In the case of the easy-to-peel stripping, it is possible to maintain a beautiful appearance. The manufacturing method of the ex-situ can be carried out according to the conditions of the grip, the field, the yoke, and the following conditions. In the case of a chess piece, the degree of adjustment can be carried out by using water instead of oil. The excellent injection molded article can be easily obtained. [Embodiment] Hereinafter, the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and may be appropriately modified and implemented in the object of the present invention. The present invention is characterized in that the inner surface of the mold for injection molding of the liquid crystalline resin composition is formed. The mold of the heat insulating layer, and when it is set as the thickness of the heat insulating layer tium), the injection speed s (_/sec), the thickness of the injection molded product: 2 (off), and the mold temperature T(t), the shaped strip satisfying the specific relationship The cow is injection molded. Hereinafter, the present invention will be described in the order of the method for producing a liquid crystalline resin composition to a molded article. <Liquid Crystal Resin Composition> In the method for producing an injection molded article of the present invention, all liquid crystal resin compositions containing liquid crystal sapphire can be used. [Liquid Crystal Resin] 201103732 The term "liquid crystal resin" means a melt-processable polymer having a property of forming an optical anisotropic refining phase. The nature of the anisotropic melt phase can be confirmed by a conventional polarizing inspection method using a crossed polarizer. Specifically, the confirmation of the anisotropic melt phase was performed using a Le i tz polarizing microscope. The molten sample placed on the Leitz heating stage was observed under a nitrogen atmosphere at a magnification of 40 times. The liquid crystalline resin which can be suitably used in the present invention is optically anisotropic even when it is inspected between the orthogonal polarizers, even if, for example, in the molten static state, the polarized light can be normally transmitted. The liquid crystalline resin is not particularly limited, and is preferably an aromatic polyester or an aromatic polyester decylamine, and a polyester partially containing an aromatic polyester or an aromatic polyester decylamine in the same molecular chain. It is also within this range. These are used in a concentration of 〇 1% by weight in a pentafluorophenol at 60 ° C, preferably at least about 2 〇 dl / g, more preferably 2. 〇 ~ 1 〇. 〇 dl /g logarithmic viscosity (IV). The aromatic polyester or aromatic decylamine which is suitable for use as a liquid crystalline resin in the present invention is particularly preferably selected from the group consisting of aromatic carboxylic acid, aromatic transamine, and aromatic diamine. A compound of at least U or more is selected as the constituent component and contains an aromatic polysulfonate or an aromatic polyacetamide. More examples of the system can be exemplified as follows: (1) mainly from the i- or two kinds of aromatic mercaptocarboxylic acids and derivatives thereof (2) the main sin (, _ a) aromatic hydroxycarboxylic acid and its derivatives 1 or more or more, one or two of the dicarboxylic acid, the alicyclic dicarboxylic acid, and the derivative thereof are discarded, and (c) an aromatic diol or an alicyclic diol 201103732 Or two or more; at least one of the constituent aliphatic diols and derivatives thereof; (3) mainly consisting of: (a) Guan ~ one or two of citron hydroxycarboxylic acids and derivatives thereof The above '(b) aromatic, n ^ ', one or more of a working earth amine, a scented diamine, and a derivative thereof, and a sulfonium carboxylic acid or an alicyclic dicarboxylic acid One of the acid and its derivatives, 戋2 4 Z or more, constitutes a polyester decylamine; (4) mainly consists of: (4) an aromatic thiol and its μ! One or more of two or more kinds, (8) aromatic hydroxylamines, aromatic diamines and derivatives thereof, and (c) aromatic dicarboxylic acids, alicyclic dicarboxylic acids, and derivatives thereof A polyester decylamine or the like which is composed of at least one or two or more of (4) an aromatic diol, a lipo-isolated alcohol, an aliphatic diol, and a derivative thereof. Further, a molecular weight modifier may be used in combination with the above-mentioned constituent components as needed. Preferred examples of the specific compound which can be applied to the liquid crystalline resin of the present invention include, for example, p-hydroxybenzoic acid, aromatic quinone dicarboxylic acid such as 6-hydroxy-2-naphthoic acid, and 2,6-dihydroxynaphthalene. An aromatic diol such as a compound represented by the following general formula (A) and the following general formula (B); 1,4-dihydroxynaphthalene, 4,4'-dihydroxybiphenyl, hydrogen, resorcin; An aromatic dicarboxylic acid such as a compound represented by the following formula (C): stearic acid, isophthalic acid, 4,4,~diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid; An aromatic amine such as an aminophenol or a p-phenylenediamine.

(A) (X :從伸烷基(C卜C4)、亞烷基、-0-、-SO-、-S〇2-、、 一c〇-中選擇的基) 201103732(A) (X: a group selected from an alkyl group (CBu C4), an alkylene group, -0-, -SO-, -S〇2-, and a c〇-) 201103732

HOOC (Y :從 (B) (C) -(CH2)n-(n=卜4)、-〇(CH2)n〇_(n=b4)選擇的基。) [其他成分] Α 本發明所使用液晶性樹脂組成物中,在不損及本發明 效果的範疇内,尚可添加其他樹脂、核劑、碳黑、無機燒 成顏料等顏料、抗氧化劑、安定劑、可塑劑、滑劑、脫模 劑及難燃劑等添加,經賦予所需特性的組成物亦涵蓋於 本發明所使用液晶性樹脂組成物中。 <射出成形品之製造方法> 本發明射出成形品之製造方法,係在上述液晶性樹脂 組成物的射出成形時,使用模具内表面有形成絕熱層的模 具’、當設為絕熱層厚度U)、射出速度S(_/sec)、射 出成形品厚度t2(mm)、模具溫度T(t)時依滿足下式 之關係式的成形條件進行射出成形。 (t 1 XS) /t 2 + Τ^ι 〇〇 〇 . . . (Ι) [模具] 製造本發明射出成形品的方法中,使用已在模具内表 ^的内側表面)上形成絕熱層的模具。㈣在模具内 J表面所形成的絕熱層, 物便較難在模1 # @ 4 内的液晶性樹脂組成 、表面附近凝固。結果,可抑制在模具表面 201103732 ^到呈固化樹脂組成物,且固化前的樹脂組成物中所含 二子配=化後的樹脂組成物被拉伸,導致成形品表面的 刀子配向變大情況發生。 7 在模具的内表面所形成絕埶 涪曰卜4山 …、 在具有使核具表面的 日日H柯脂組成物固化變遲 盔特別沾 作用之前提下,就材料等並HOOC (Y: a base selected from (B) (C) - (CH2)n - (n = bu 4), - 〇 (CH2) n 〇 _ (n = b4).) [Other components] Α The present invention In the liquid crystal resin composition, a pigment such as another resin, a nucleating agent, carbon black, or an inorganic calcined pigment, an antioxidant, a stabilizer, a plasticizer, a slip agent, or the like may be added without impairing the effects of the present invention. A composition which imparts a desired property, such as a release agent, a flame retardant, and the like, is also included in the liquid crystalline resin composition used in the present invention. <Manufacturing Method of Injection Molded Article> The method for producing an injection molded article of the present invention is to use a mold which forms a heat insulating layer on the inner surface of the mold during injection molding of the liquid crystal resin composition, and is used as a heat insulating layer thickness U), the injection speed S (_/sec), the thickness of the injection molded article t2 (mm), and the mold temperature T(t) are injection-molded in accordance with the molding conditions satisfying the relationship of the following formula. (t 1 XS) /t 2 + Τ^ι 〇〇〇 . . . (Ι) [Mold] In the method of producing an injection molded article of the present invention, a heat insulating layer is formed on the inner side surface of the mold. Mold. (4) The heat insulating layer formed on the surface of the J in the mold is difficult to be solidified in the liquid crystal resin in the mold 1 # @ 4 and near the surface. As a result, it is possible to suppress the resin composition on the surface of the mold from 201103732 to the cured resin composition, and the resin composition contained in the resin composition before curing is stretched, resulting in a large knife alignment on the surface of the molded article. . 7 In the inner surface of the mold, the 形成 4 4 山 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、

無特別的限定。又,在槿 I .„ . 一内表面其t 一部分形成絕埶屏 路❹ 内表面有形成絕熱層的模具」中。太 發月射出成形品之製造方法 ^ V; 〇 义而至少在相當於對所样 全求良好外部分的所需模具内表面部“ =形成’最好模具内表面全部均形成。 絕熱層厚度(tl)係如後述, 行調整之前提下,盆餘依滿足上式⑴的方式進 /、餘並無特別的限定。 面所形成絕熱層的厚度係可均 U具内表 方。當絕熱層的厚度非均勺 3有;度不同的地 再者m 兄’便將平均厚度設為ti。 再者,在拉具内表面所形 wm.K以下。藉由將絕熱層:層的熱導率’較佳係 即便依loot:以下的模罝、0曰、’、'調整於上述範園内, 施行超音波洗淨等之際,成形 成形品的成形’當 易地獲得具有優異外、75不會剝落’可更輕 & 規的射出成开4。 係指依照實施例所記裁 f ’上述熱導率 者’因為在射出成形之際,於槿 晶性樹脂組成物,因 …'内會流入高溫液 高溫的耐熱性。 €熱層必需具傷有能承受成形時之 在本發明射出成形品之製造方 所使用模具的内表 f S] 11 201103732 面所形成絕熱層’較佳係含有聚醯亞胺樹脂。理由係聚醯 亞胺树知的上述熱導率在5W/jn ·Κ以下,具有射出成形時 的间植_仍爿b充分承受的耐熱性。可使用的聚醯亞胺樹脂具 體例,可舉例如:均苯四甲酸(pMDA)系聚醯亞胺、聯苯四 缓k系聚酿亞胺、使用偏苯三酸的聚酿胺醯亞胺、雙順丁 烯—醯亞胺系樹脂(雙順丁烯二醯亞胺/三哄系等)、二苯基 酮四羧酸系聚醯亞胺、乙炔末端聚醯亞胺、熱可塑性聚醯 胺專另外’更佳係由聚酿亞胺樹脂構成的絕熱層。除 聚酿亞胺樹脂以外的較佳##,係可舉例如^乙稀樹脂 等。 在模具内表面形成絕熱層的方法並無特別的限定。例 如較佳依以下方法在模具内表面上形成絕熱層。 了舉例如.將走形成高分子絕熱層的聚酿亞胺先質等 兩分子先質之溶液,塗佈於模具表面,經加熱使溶劑蒸發, 再施订過熱而高分子化,藉此形成聚醯亞胺膜等絕熱層的 或者使耐熱性咼分子的單體,例如均苯四甲酸針與 4, 4-二胺基二苯越進行蒸鍍聚合的方法;或者相關平面形 狀模具,制高分子絕熱薄膜的適當接著方法或使用黏貼 帶狀高分子絕熱薄膜’黏貼於模具所需部分處而形成絕熱 方法又亦可使聚醯亞胺膜形成,更在其表面形成 田作金屬系硬膜用的鉻(Cr)膜或氮化鈦(TiN)膜。 [成形條件] 本發月射出成形品之製造方法,特徵在於當設為絕熱 層厚度射出速度S(mm/sec)、射出成形品厚度 12 201103732 t2(_)、模具溫度TCc )時, 條件進行射出成形。 依滿足下式(I)關係式的成形 (t 1 X S) /t2+T^i〇〇〇 $由依如上述的條件進行射出成形品的製造,便 述,在所獲得射出成形品中,在成形品表面至少其中 存在有表層與表層間之邊界。射出成形品的表面剝 洛會成為更在表層上所形成表層的剝落原目,但本發明可 獲得該表層在成形品表面至少其中—部分並未具有表層的 射出成开"。。結果,可獲得外觀優異,即便施行超音波先 淨,仍不會有表面剝落的高品質射出成形品。 , 、藉由本發明之製造方法所獲得射出成形品,特徵在於 至V其中一部分沒有成形品表面的表層與表層間之邊界。 獲得此種射出成形品的結果,抑制射出成形品表面剝落的 效果將明顯提高。依此,推測成形品表面的剝落非常少, 且具有優異外觀的射出成形品,可獲得能防止流入模具内 的液晶性樹脂組成物馬上在模具表面凝固,並可抑制因已 固化樹脂組成物,造成固化前的樹脂組成物部分之分子被 拉伸,導致成形品表面的分子配向變大。 絕熱層係如上述,當炫融狀態液晶性樹脂組成物流入 於模具中之際’具有抑制樹脂組成物在模具表面馬上凝固 的作用。 藉由提升射出速度,便可縮短在模具内填充樹脂組成 物的時間。即,在液晶性樹脂組成物固化尚未過度進行的 階段,便可完成對模具内的液晶性樹脂組成物填充。結果/ 13 201103732 叮抑制口已固化樹脂組成物’造成固化前的樹脂組成物部 分之分子被拉伸,導致成形品表面的分子配向變大。 若射出成形品的厚度過厚,對模具内的液晶性樹脂組 成物填充便較耗時間。因而,若射出成形品的厚度過厚, 令易發生因已固化樹脂組成物,造成固化前的樹脂組成物 部分之分子被拉伸,導致成形品表面之分子配向變大的現 象。 藉由提尚模具溫度τ的設定,便可使模具内側表面附 近的液晶性樹脂組成物固化變為特別遲緩。結果,可抑制 因已固化樹脂組成物,造成固化前的樹脂組成物部分之分 子被拉伸,導致成形品表面之分子配向變大的現象。 本發明特徵之處在於發現:藉由依絕熱層厚度 tl(/z m)、射出速度S(mm/sec)、模具溫度τ(π )、射出成 形品厚度t2(_),滿足上式⑴的方式進行調整,便可使 射出成形品表面的表層與表層間之邊界消失。 然後,本發明中,藉由調整射出速度S(mm/sec)、絕 熱層厚度tiu„〇、及模具溫度Trc),便可製造各種形狀 (特別係t2(隨)較厚的情況)優異的射出成形品。理由係若 禺足上式(I)’便可使射出成形品的表層與表層間之邊界至 少其中一部分不會有存在。 再者,藉由依滿足下式(11)的成形條件進行射出成 形,更不易發生表面剝落情形,可獲得具有極優異外觀的 射出成形品m言’藉由依滿足下式⑴)的條件施行 射出成形,便可輕易獲得完全沒有表層與表層間之邊界的 201103732 成形品。以下 說明。 針對本發明製造方法的製造條件進行詳細 (t 1XS) /t 2 + t^2〇〇〇 ·..(!!) 首先’針對絕敎層原床+ 1 Γ ,, 、/v *、、'增与度tl(/zm)進行說明。絕熱層厚 度11係只要依滿足上i「τ〉μ七# & 疋上式(I)的方式進行調整便可,就其厚 度並無特別的限定。雖依昭 雖依…、所使用液晶性樹脂組成物的種 類射出成形品的开$ Jji; ^ TL ^田 β Φ狀寻而有所差異,但本發明之製造方 法中,最好將絕熱層厚度調整為b…000㈣。因 為藉由將絕熱層厚度調整為1”以上,便可獲得充分的絕 熱效果,因而屬較佳,而烟敕& 薄平乂住而調整為1 000 // in以下係就成形品 精度的理由屬較佳。争# μ麻@ 甸平又住更佳的絕熱層厚度tl係10"m至 300 /z m 〇 其次,針對射出速度S(IM1/Sec)進行說明。相關射出 速度S亦是如同上述絕熱層厚度tl,只要調整為滿足上式 (I )便了雖依照所使用液晶性樹脂組成物的種類、射出成 形品的形狀等而有所差異,但本發明之製造方法中,較佳 將射出速度S調整為20mm/sec至l〇〇〇_/sec範圍。藉由 將射出速度調整為2〇mm/sec以上,便可防止停頓,因而屬 較佳,藉由將射出速度調整於l〇〇〇mm/sec以下,便可防止 噴射痕(jetting),因而屬較佳。更佳的射出速度係 50mm/sec 至 500mm/sec 。 其次’針對模具溫度T (°C )進行說明。相關模具溫度τ 亦疋與上述絕熱層厚度tl等同樣的,只要調整為滿足上式 (I)便可。雖依照所使用液晶性樹脂組成物的種類、射出No special restrictions. Further, in the inner surface of the inner surface of the 槿 I. „. The manufacturing method of the molded article of the Taiyue Moon injection molding product ^ V; 〇 而 至少 至少 至少 至少 至少 至少 至少 至少 所需 所需 所需 所需 所需 所需 所需 所需 所需 所需 所需 = = = = = = = = = = = = = = = = = = = = (tl) is as described later, and is added before the adjustment, and the remaining amount of the basin is not particularly limited as long as it satisfies the above formula (1). The thickness of the heat insulating layer formed on the surface can be both in the inner surface. The thickness of the layer is not equal to 3; if the degree is different, then the m brother' will set the average thickness to ti. Furthermore, the inner surface of the puller is shaped below wm.K. By the heat insulation layer: the heat of the layer It is preferable that the formation of the molded article is excellent when it is easy to obtain, even if it is adjusted in the above-mentioned range by the following model, 0曰, ', ', and the ultrasonic molding is performed. 75 does not peel off the 'lighter & gauge injection into 4. Refers to the example of the above-mentioned thermal conductivity of the person's because of the injection molding, in the case of crystallized resin composition, due to... 'The heat inside the high temperature liquid will flow into the inside. The hot layer must be wounded and bearable. In the case of the mold of the present invention, the inner surface of the mold used for the production of the injection molded article f S] 11 201103732 The heat insulating layer formed by the surface is preferably a polyimine resin. The reason is the heat of the polyimine tree. The conductivity is 5 W/jn·Κ or less, and has heat resistance which is sufficiently absorbed by the inter-planting at the time of injection molding. Specific examples of the polyimine resin which can be used include, for example, pyromellitic acid (pMDA) system. Polyimine, biphenyl tetrakis, chitosan, polyanisole using trimellitic acid, bis-butenylene-imide resin (bis-xetylenediamine/three哄, etc.), diphenyl ketone tetracarboxylic acid polyimine, acetylene terminal polyimide, thermoplastic polyamine, and more preferably a heat insulating layer composed of a polyimide resin. A preferred method other than the imine resin is, for example, a vinyl resin. The method of forming the heat insulating layer on the inner surface of the mold is not particularly limited. For example, it is preferred to form a heat insulating layer on the inner surface of the mold by the following method. For example, a solution of two molecules of precursors such as a poly-imine precursor which forms a polymer heat insulating layer will be taken. It is applied to the surface of the mold, heated to evaporate the solvent, and then superheated to polymerize, thereby forming a heat insulating layer such as a polyimide film or a monomer for heat-resistant germanium molecules, such as a pyromellitic acid needle. 4, 4-diaminodiphenyl is subjected to a vapor deposition polymerization method; or a related planar shape mold, a suitable adhesion method for a polymer thermal insulation film or an adhesive tape-like polymer thermal insulation film 'adhered to a desired portion of the mold The formation of the adiabatic method can also form a polyimide film, and a chromium (Cr) film or a titanium nitride (TiN) film for a metal-based hard film can be formed on the surface. [Forming conditions] This month, injection molding In the method for producing a product, when the heat-dissipating layer thickness-emitting speed S (mm/sec) and the injection-molded article thickness 12 201103732 t2 (_) and the mold temperature TCc are set, the injection molding is carried out under the conditions. The molding (t 1 XS) / t2 + T ^ i 〇〇〇 $ which satisfies the relationship of the following formula (I) is produced by the above-described conditions, and in the obtained injection molded article, At least the surface of the molded article has a boundary between the surface layer and the surface layer. The surface peeling of the injection molded article may become the peeling of the surface layer formed on the surface layer, but the present invention can attain that the surface layer has at least a portion of the surface of the molded article which has no surface layer to be opened. . As a result, it is possible to obtain a high-quality injection molded article which is excellent in appearance and which does not have surface peeling even if ultrasonic waves are applied first. The injection-molded article obtained by the production method of the present invention is characterized in that a part of V is not at the boundary between the surface layer and the surface layer of the surface of the molded article. As a result of obtaining such an injection molded article, the effect of suppressing peeling of the surface of the injection molded article is remarkably improved. In the meantime, it is estimated that the surface of the molded article has a very small amount of exfoliation and an injection molded article having an excellent appearance, and it is possible to prevent the liquid crystalline resin composition flowing into the mold from solidifying immediately on the surface of the mold, and to suppress the cured resin composition. The molecules causing the resin composition portion before curing are stretched, resulting in a large molecular orientation of the surface of the molded article. As described above, the heat insulating layer has a function of suppressing the solidification of the resin composition on the surface of the mold immediately when the liquid crystalline resin composition in the molten state is introduced into the mold. By increasing the injection speed, the time required to fill the resin composition in the mold can be shortened. In other words, the liquid crystal resin composition in the mold can be filled in a stage where the liquid crystal resin composition has not been excessively cured. As a result / 13 201103732 叮 suppression port cured resin composition 'The molecules of the resin composition portion before curing are stretched, resulting in a large molecular orientation on the surface of the molded article. If the thickness of the injection molded article is too large, it takes time to fill the liquid crystalline resin composition in the mold. Therefore, when the thickness of the injection-molded article is too large, the resin composition of the cured resin composition tends to be stretched, and the molecular alignment of the surface of the molded article becomes large. By setting the mold temperature τ, the liquid crystal resin composition in the vicinity of the inner side surface of the mold can be made particularly slow. As a result, it is possible to suppress the phenomenon that the molecules of the resin composition before curing are stretched due to the cured resin composition, and the molecular alignment on the surface of the molded article becomes large. The present invention is characterized in that the method of satisfying the above formula (1) is found by the thickness tl (/zm) of the heat insulating layer, the ejection speed S (mm/sec), the mold temperature τ (π ), and the thickness t2 (_) of the injection molded article. By adjusting, the boundary between the surface layer and the surface layer on the surface of the injection molded article disappears. Then, in the present invention, by adjusting the injection speed S (mm/sec), the thickness of the heat insulating layer tiu, and the mold temperature Trc, it is possible to manufacture various shapes (especially when t2 is thick). The molded article is injected. The reason is that at least a part of the boundary between the surface layer and the surface layer of the injection molded article does not exist if the above formula (I) is satisfied. Further, by forming the molding condition satisfying the following formula (11) In the case of injection molding, surface peeling is less likely to occur, and an injection-molded article having an extremely excellent appearance can be obtained by performing injection molding under the condition that the following formula (1) is satisfied, and it is easy to obtain a boundary between the surface layer and the surface layer. 201103732 Molded article. The following is a description of the manufacturing conditions of the manufacturing method of the present invention (t 1XS) / t 2 + t^2〇〇〇·.. (!!) First, 'for the absolute bed + 1 Γ, , /v *, and 'increasing degree tl (/zm) will be described. The thickness of the insulating layer 11 can be adjusted as long as it satisfies the above i "τ>μ七# & 疋上式(I), There is no particular limitation on the thickness of the product. The type of the resin composition is different from the opening of the molded article; ^ TL ^ field β Φ is found to be different, but in the manufacturing method of the present invention, it is preferable to adjust the thickness of the heat insulating layer to b...000 (four). It is preferable to adjust the thickness of the heat insulating layer to 1" or more to obtain a sufficient heat insulating effect, and it is preferable that the soot & thin and flat and adjusted to 1 000 // in or less is the reason for the accuracy of the molded article. good.争# μ麻@ 甸平 and live better insulation layer thickness tl system 10"m to 300 /z m 〇 Next, the injection speed S (IM1/Sec) will be explained. The relevant injection speed S is also the thickness of the heat insulating layer t1, and the present invention is different in that it is adjusted to satisfy the above formula (I) depending on the type of the liquid crystalline resin composition to be used, the shape of the injection molded article, and the like. In the manufacturing method, it is preferable to adjust the injection speed S to a range of 20 mm/sec to 10 〇〇〇/sec. By adjusting the injection speed to 2 〇mm/sec or more, it is possible to prevent the pause, and therefore it is preferable to prevent the jetting by adjusting the injection speed to 10 mm/sec or less. It is preferred. Better injection speeds range from 50mm/sec to 500mm/sec. Next, the mold temperature T (°C) will be described. The relevant mold temperature τ is also the same as the thickness of the above-mentioned heat insulating layer t1, etc., and may be adjusted so as to satisfy the above formula (I). Ejected according to the type of liquid crystal resin composition used

々S J 15 201103732 形品的形狀等而有所差異,但本發明之製造方法中,較佳 將模具溫度τ調整至lorc以下。藉由將模具溫度τ設定 在1 00 C以下,便可利用水進行模具的溫度調整,俾可輕 易地獲知π Β口質射出成形品。Κ圭的模纟溫度範圍係501 至 10(TC。 藉由上述絕熱層厚度tl、射出速度s、及模具溫度τ 的調整’便可依廣範圍進行射出成形品厚度t2的調整。具 體而言’滿足上式⑴的條件中,可將射出成形品厚度U 調整為0.2_至10隨。滿足上式⑴)的條件係可將調 整為〇.2_至5襲。特別係射出成形品厚度忱在〇 2關至 3閱範圍内,較容易發生上述問題,但藉由依照本發明製 造方法進行成形,便可輕易地獲得沒有表面剝落情形、且 具有優異外觀的高品質射出成形品。 [射出成形品] 若將液晶性樹脂組成物進行成形便成為多層構造。第 H示係依照本發明製造方法所獲得射出成形品的多層 =攸中央部分起至表面部分)。如第心)圖所示,依昭 t明製造方法所獲得射出成^,在成形品表面至少Γ 中一部分不會存在有表層與表層間之邊界。所以,即係:、 依照本發明製造方法所獲得射 ·十 等,如第i⑻圖所示發生表面制7二 波洗淨 衣面剥洛的部分會減少。 相對於此,第2圖所示係㈣w 獲得射出成形品的多層構 二的…法所 如第2(a)圖所示,在射出成形::::起至表面部分)。 ^ασ整面上均有存在表層。所 16 201103732 ,施 面剝 以’若對依照習知技術的製造方法所獲得 听®成形品 行超音波洗淨等,便如第2(b)圖所示,整面會發生表 落。 然後,第3圖所示係依滿足上式丨)的改μ 、ν 1)的條件進行製造 之射出成形品的多層構造(從中央部分起至 衣面部分)。如 第3圖所示,依照本發明製造方法所獲得射出成形品中, 依滿足上式(II)的條件進行製造之射出成形品,會有表層 與表層間之邊界完全消失的傾向H成為即便施行: 音波洗淨等,表面剝落仍極難發生的射出成形品。 如上述,依照本發明製造方法所獲得射出成形品,即便 施行超音波洗淨,仍不會發生表面剝落情形,具有優異外 觀。且’藉由將模具溫度設定於1 〇〇〇c以下,便可輕易地 獲得高品質射出成形品。 [實施例] 以下’根據實施例針對本發明進行更詳細說明,惟本 發明並不因該等實施例而受限定。 <材料>形状S J 15 201103732 The shape and the like of the shape differ, but in the manufacturing method of the present invention, it is preferred to adjust the mold temperature τ to less than or less. By setting the mold temperature τ to be less than 100 C, the temperature of the mold can be adjusted by using water, and the π Β 射 injection molded article can be easily obtained. The temperature range of the mold is 501 to 10 (TC. The thickness of the heat insulating layer tl, the injection speed s, and the adjustment of the mold temperature τ can be adjusted in a wide range by the thickness t2 of the injection molded article. 'In the condition satisfying the above formula (1), the thickness U of the injection molded article can be adjusted to 0.2 to 10. The condition satisfying the above formula (1) can be adjusted to 〇.2_ to 5. In particular, the thickness of the injection molded article is within the range of 〇2 to 3, which is more likely to occur, but by forming according to the manufacturing method of the present invention, it is possible to easily obtain a surface having no surface peeling and having an excellent appearance. Quality shot molded product. [Injection Molded Article] When the liquid crystalline resin composition is molded, it has a multilayer structure. The H shows the multilayer of the injection molded article obtained in accordance with the production method of the present invention = the central portion of the crucible to the surface portion). As shown in the figure of the heart, the injection method obtained by the manufacturing method of the above-mentioned method shows that at least a part of the surface of the molded article does not have a boundary between the surface layer and the surface layer. Therefore, it is: the film obtained according to the manufacturing method of the present invention, and the like, as shown in the figure i (8), the portion of the surface-made 7-wave wash-face peeling is reduced. On the other hand, as shown in Fig. 2, the method of obtaining the multilayer structure of the injection molded article is as shown in Fig. 2(a), and is formed by injection molding from::: to the surface portion). There is a surface layer on the entire surface of ^ασ. In the case of ultrasonic cleaning such as the hearing of the molded article obtained by the manufacturing method according to the conventional technique, as shown in the second (b), the entire surface may be formed. Then, as shown in Fig. 3, the multilayer structure (from the center portion to the surface portion) of the injection-molded article manufactured under the conditions of the modification of μ and ν 1) satisfying the above formula 丨). As shown in Fig. 3, in the injection molded article obtained by the production method of the present invention, the injection molded article produced under the conditions of the above formula (II) has a tendency to completely disappear from the boundary between the surface layer and the surface layer. Execution: Injection molding, etc., where the surface is peeled off and the surface peeling is extremely difficult to occur. As described above, according to the injection molded article obtained by the production method of the present invention, even if ultrasonic cleaning is performed, surface peeling does not occur and the appearance is excellent. Further, by setting the mold temperature to 1 〇〇〇c or less, high-quality injection molded articles can be easily obtained. [Examples] Hereinafter, the present invention will be described in more detail based on the examples, but the present invention is not limited by the examples. <Material>

Vectra(註冊商標)E130i」玻璃纖 熔點335°C、熔融黏度40Pa· s (聚 液晶性樹脂1 : 維30質量%填充材料 塑股份有限公司製) 絕熱層形成材料1 :聚醯亞胺樹脂膠帶(住友3M公司 製)、熱導率〇.2W/m · κ 矣巴熱層形成材料2 :聚醯亞胺樹脂清漆(fine CHEMICAL JAPAN公司製)、熱導率〇. 2W/m · κ 17 201103732Vectra (registered trademark) E130i" glass fiber melting point 335 ° C, melt viscosity 40 Pa · s (poly liquid crystalline resin 1: dimensional 30% by mass filled material plastic Co., Ltd.) Insulation layer forming material 1: Polyimide resin tape (manufactured by Sumitomo 3M Co., Ltd.), thermal conductivity 〇.2W/m · κ 矣 热 hot layer forming material 2: polyimine resin varnish (manufactured by Fine CHEMICAL JAPAN), thermal conductivity 〇. 2W/m · κ 17 201103732

絕熱層形成材料3 :聚醯亞胺樹脂薄膜(TORAY · DUPON 公司製)、熱導率〇. 2W/m · K 上述聚醯亞胺樹脂的熱導率係依照雷射閃光法測定熱 擴散率,依照阿基米德法測定比重’並依照DSC測定比熱 再計算出。 &lt;實施例1 &gt; 使用作為成形用材料用的液晶性樹脂1,在寬2〇mmx 長50mmx厚〇.5mm的平板成形用模具之模具模腔面上,黏 貼絕熱層形成材料1,再依表1中的射出速度、模具溫度 等成形條件施行成形,便獲得射出成形品。另外,除表所 示成形條件以外的條件,係如下述。 [成形條件] 擠筒設定溫度:350。(: 螺桿轉數:150rpm &lt;實施例2 &gt; 使用作為成形用材料用的液晶性樹脂1,在40職口&gt;&lt; 厚1咖的平板成形用模具之模具模腔面上,倾絕熱層形 成材料2 ’經依25G°C施行1小相烤後,再將聚酸亞胺面 如仃研磨,經調整為表丨中的絕熱層厚度之後,便依表1 中的射出速度、模具溫度施行成$,便獲得射出成形品。 另外’除表1所示以外的成形條件均如同實施例b &lt;實施例3 &gt; 、〜入Α π不條件之外,其餘均依與 R樣的方法進行射出成形品的製造1外,除表 18 201103732 1所示以外的成形條件均如同實施例i。 &lt;實施例4 &gt; 使用作為成形用材料用的液晶性樹脂卜在ISO標準 β式驗片杈具的杈具模腔面上,利用雙面膠帶黏貼著絕熱層 形成材料3 ’再依表1中的射出速度 '模具溫度施行成形' 獲得射出成形品。另外,a主 _ 除表1所不以外的成形條件均如 同實施例1。 &lt;實施例5 &gt; 其餘均依與 另外,除名 除將成形條件變更為表1所示條件之外 實施例4同樣的方法進行射出成形品的製造 1所示以外的成形條件均如同實施例1q &lt;比較例1 &gt; 其餘均依| 另外,除^ 除將成形條件變更為表i所示條件之外 實施例4同樣的方法進行射出成形品的製造 1所示以外的成形條件均如同實施例卜 &lt;比較例2 &gt; 除模具内並未形成絕献层+ 成、邑熱層之外’其餘均依與實施例 同樣的方法進行射出成形品的製造。 &lt;比較例3 &gt; 除將成形條件變更為表丨 丄所不條件之外,其餘均佑 比較例2同樣的方法進行射 ' 逛仃射出成形品的製造。另外,除 所不以外的成形條件均如同實施例【。 &lt;成形品之評估&gt; 相關貫施例及比較例的射 。 成形σ°,施行棋盤格試, 201103732 評估、超音波洗淨試驗評估。 [棋盤格試驗評估] 依照根據J IS K5400的方法施行評估,利用1 mm□的 1 0 0格子内呈剝離格子數進行評估。評估結果如表1所示。 [超音波洗淨試驗] 將實施例及比較例的射出成形品浸潰於水中,實施1 分鐘超音波洗淨,將表面的原纖維發生狀況視為表面的白 化現象並進行測定,評估有無原纖維發生。評估結果如表 1所示。 〔表1〕Insulation layer forming material 3: Polyimine resin film (manufactured by TORAY·DUPON Co., Ltd.), thermal conductivity 〇. 2W/m · K The thermal conductivity of the above polyimine resin is measured by laser flash method. The specific gravity was determined according to the Archimedes method and calculated according to the DSC specific heat. &lt;Example 1&gt; Using the liquid crystalline resin 1 as a material for molding, the heat insulating layer forming material 1 was adhered to the mold cavity surface of a flat plate forming mold having a width of 2 mm mm and a length of 50 mm x a thickness of 5 mm. The injection molding was carried out by molding according to the molding conditions such as the injection speed and the mold temperature in Table 1. Further, the conditions other than the molding conditions shown in the table are as follows. [Forming conditions] Extrusion set temperature: 350. (: the number of revolutions of the screw: 150 rpm &lt;Example 2 &gt; Using the liquid crystalline resin 1 as a material for molding, the mold cavity surface of the flat-plate molding die of 40 jobs&gt; The heat insulating layer forming material 2' is subjected to a small phase baking at 25 G ° C, and then the polyimide surface is ground, such as yttrium, and after being adjusted to the thickness of the insulating layer in the surface, the ejection speed in Table 1, The mold temperature was applied to $, and the injection molded article was obtained. Further, the molding conditions other than those shown in Table 1 were the same as those in Example b &lt;Example 3 &gt; In the same manner as in the production of the injection-molded article 1, the molding conditions other than those shown in Table 18, 201103732 1 were as in Example i. <Example 4 &gt; Using a liquid crystalline resin as a material for molding was in the ISO standard. On the cavity surface of the cookware of the β-type test piece, the heat-insulating layer forming material 3' is adhered by a double-sided tape, and then the injection speed is formed according to the injection speed in the table 1 to obtain an injection molded article. The molding conditions other than those in Table 1 are as in Example 1. In the same manner as in the fourth embodiment except that the molding conditions were changed to the conditions shown in Table 1, the molding conditions other than the production of the injection molded article 1 were the same as in the example 1q &lt; Comparative Example 1 &gt; The rest of the conditions are the same as those in the same manner as in the fourth embodiment except that the molding conditions are changed to the conditions shown in Table i, and the molding conditions other than the production of the injection molded article 1 are as in the examples. (Comparative Example 2 &gt; Except that no depletion layer + formation or thermal layer was formed in the mold, the production of the injection-molded article was carried out in the same manner as in the example. <Comparative Example 3 &gt; The molding conditions were changed to the conditions of the surface, and the same method as in Comparative Example 2 was used to carry out the production of the injection molded article. The molding conditions other than the above were the same as in the example [. &lt; Evaluation of the molded article&gt; The relevant examples and comparative examples were shot. Forming σ°, performing a checkerboard test, 201103732 evaluation, ultrasonic cleaning test evaluation. [Checkerboard test evaluation] According to the method according to J IS K5400 Evaluation The evaluation results are shown in Table 1 using a number of peeling grids in a 100 mm grid of 1 mm □. The results of the evaluation are shown in Table 1. [Ultrasonic cleaning test] The injection molded articles of the examples and the comparative examples were immersed in water to carry out 1 Minutes of ultrasonic cleaning, the fibrillation of the surface was regarded as the whitening phenomenon of the surface, and the presence or absence of fibrillation was evaluated. The evaluation results are shown in Table 1. [Table 1]

由表1中得知,依照本發明M 品,如狁姐“ 赞月“方法所獲得射出成 心毛、盤格剝離試驗評估的剝離 表面剝落产报分L 中付知,較難發 W洛if形。依此,因為利 ψ, 〇 ^ ^ 用本發明製法所獲得身+屮 再者士主 ^,因而可維持漂亮外觀。 丹者’由表1中得知,實 Γ蜆 只細例1〜3、5,可獲得在超 20 201103732 =:Γ完全沒有原纖維發生的結果。實施例&quot;、 射出成形品表面並沒有存在表層與表層間之邊 乾於比Μ貫施例4有表面原纖維發生’但其發生面積相 二、屬二在成形品表面所生成的原纖維化發生面積之 、。所以,貫施例4中確認到其中一部分有存 在表層與表層間之邊界。 本土月之製造方法係確認到即便模具溫度刚。c以下 的條件,仍可製造出高品質射出成形品。 由實施例卜3、5的結果、與實施例4的結果得知,確 認到藉由依滿足上式⑴)的條件進行射出成形品之製造, :獲得表層與表層間之邊界完全無存在的優異射出成形 口 〇 0 【圖式簡單說明】 第1 (a)、( b )圖係藉由本發明+由丨 明之製造方法所獲得射出 成形品的多層構造圖。 技術之製造方法所獲得射 第2 (a)、( b )圖係藉由習知 出成形品的多層構造圖。 進行製造之射出成形 第3圖係依滿足下式(11)的條件 品的多層構造圖。 主要元件符號說明 Μ 21It is known from Table 1 that in accordance with the M product of the present invention, the peeling surface peeling production report score L which is obtained by the method of the "sweetness of the sister" of the sister-in-law "Zanyue" is more difficult to send W Luo if shape. According to this, because Li Wei, 〇 ^ ^ obtained by the method of the present invention, the body + 屮 者 士 主 , , , , , , , , , , , , 。 。 。 。 。 。 。 The Dan's are known from Table 1, and only the fine examples 1 to 3, 5 can be obtained in the super 20 201103732 =: Γ no complete fibril occurrence. The embodiment &quot;, the surface of the injection molded article is not present between the surface layer and the surface layer, and the surface fibrillation occurs in the case of Example 4, but the area of the surface is two, and the fibrils formed on the surface of the molded article are two. The area where the occurrence occurred. Therefore, it has been confirmed in Example 4 that some of them have boundaries between the surface layer and the surface layer. The local month's manufacturing method confirms that even the mold temperature is just right. Under the conditions of c, high-quality injection molded articles can still be produced. From the results of the examples 3 and 5 and the results of the example 4, it was confirmed that the production of the injection-molded article was carried out under the conditions satisfying the above formula (1)), and the boundary between the surface layer and the surface layer was completely absent. Injection molding port 〇 0 [Brief Description of the Drawings] Figs. 1(a) and (b) are diagrams showing a multilayer structure of an injection molded article obtained by the present invention + a manufacturing method according to the specification. The second (a) and (b) drawings obtained by the manufacturing method of the technique are obtained by conventionally forming a multilayer structure of a molded article. Injection molding for production Fig. 3 is a multilayer structure diagram of a condition satisfying the following formula (11). Main component symbol description Μ 21

Claims (1)

201103732 七、申請專利範圍: 1. 種射出成形品之製造方法,在液晶性樹脂組成物 的射出成$ n4r . &amp; 4 ’使用模具内表面有形成絕熱層的模具; 當設為絕熱層厚度tl(/zm)、射出速度s(mni/sec)、射 出成形品厚度t2(mm)、模具溫度ΤΓΟ時,依滿足下式(I) 的成形條件進行射出成形: ^ 1 xs) /t 2 + τ&gt; 1 Ο 〇〇 . . . (I) 2. 如申請專利範圍第1項之射出成形品之製造方法, /、 依滿足下式(11)的成形條件進行射出成形: (tlXS) /t2 + T^2〇〇〇. - .(I η 其中 其中 其中 3·如申請專利範圍帛i項之射出成形品之製造方 ’上述絕熱層係熱導率5w/ni · κ以下。 •如申叫專利圍帛1項之射出成形品之製造方 ,上述絕熱層係含有聚醯亞胺樹脂。 5·如申請專利範圍帛1項之射出成形品之製造方 ’模具溫度Τ係1 Q 〇 °C以下。 22201103732 VII. Patent application scope: 1. A method for producing an injection molded article, in which a liquid crystal resin composition is ejected into a size of $n4r. &amp; 4' using a mold having a heat insulating layer on the inner surface of the mold; When tl (/zm), injection speed s (mni/sec), thickness of injection molded article t2 (mm), and mold temperature ,, injection molding is performed according to the molding conditions satisfying the following formula (I): ^ 1 xs) / t 2 + τ&gt; 1 Ο 〇〇 . . 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. T2 + T^2〇〇〇. - . (I η Among them, 3, such as the manufacturer of the injection molded article of the patent application scope 帛i', the thermal conductivity of the above thermal insulation layer is 5w/ni · κ or less. The manufacturer of the injection molded article of the Patent Co., Ltd. is a manufacturer of the injection molded article, and the above-mentioned heat insulating layer contains a polyimide resin. 5. The manufacturer of the injection molded article of the patent application 帛1 is a mold temperature system 1 Q 〇 Below °C. 22
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