201102228 六、發明說明: 【發明所屬之技術領域】 本發明隸屬一種手工具識別用標記圖案之製備技術 ’具體而言係指一種能提升辨識度、且不易剝落之工件 結構,進一步能增進手工具整體的美觀。 【先前技術】 按,一般手工具王妥係Μ此:¾伴性π即释帽或螺栓201102228 VI. Description of the Invention: [Technical Field] The present invention relates to a technique for preparing a marking pattern for hand tool identification. Specifically, it refers to a workpiece structure capable of improving the visibility and not easily peeling off, and further enhancing the hand tool. The overall beauty. [Prior Art] Press, the general hand tool king is appropriate: 3⁄4 companion π immediate release cap or bolt
之扳手為主,由於螺栓、螺帽的尺寸規格極多,故亦需 準備對應尺寸親格的套筒或起子頭等工件,再加上公制 與英制的區別等,當前述多規格的套筒或起子頭混合在 同一工具箱内時,常造成使用者選用的不便:因此^筒 或起子頭的表面通常會設有供辨識用的識別結構。其: 之一,係以印字設備於套筒或起子頭的表面印製尺; 記’但這種作法不僅印字設備昂貴,同時其識別效果^ 佳’故無法被廣泛的應用。再者,亦有業者於套筒 子頭外徑套設不同的色環,供作為識別之用,产一 般係以橡膠材料所製成’在油污的場合中容g衣 僅會影響到其則度,且㈣壽命*長 剝 即無法提供識別工件的功能。 巴衣釗洛後 目如幸父#見的方式,係於成型德 Μ 行表面讓理,使該套筒或起子=同=頭進 -電鍍層,但此種習知之工件表面電铲 ,緣形成 具有防銹之功能,但是,由於其標記二; ΐ電=時與=起子頭外表面—ί= 糸使㈣極不易看出該套筒或起子頭上的標 201102228 =套=:=格、尺寸,造成使用上的困擾 表面處理方法::::㈡入套筒或起子頭内部之 磷酸錳表面處理後之工;牛,鎮功能’但是經過 亦無法有效解f。、 月晰’前述之使用缺失, 不足為1’^述套筒或起子頭【下稱工件】之識別度 識別李等問題,目前市面上開發有多種不同的 如第1圖所示,習式者的製備方法 定位署a工技術元成工件成型;接著,於工件表面預 w /用刻字步獅成對應的標記圖案;之後,對工 以噴砂處理;緊接著,再以皮膜處理技術提高 =案與工件表面的區別度,·接著,利用上色技術於 。案内填覆色料層;最後,由於色料層會有部份色 心出標記圖案的周圍’故需進行溢料研磨,而形成手 工具識別結構。 但刖述現有的製備中,由於其色料層的溢料係利用 研磨技術予以去除,如此在研磨的過程中需要非常小心 否則會破壞到工件的表面,而影響到其外觀美感,無 形間即降低其加工效率。再者於溢料研磨時,研磨的磨 擦力會震動到色料層,降低色料層的附著力,可能這成 色料層在使用過程中剝落的現象,縮短其使用壽命故 前述習用者仍然無法有效解決傳統者的種種缺失,實有 必要做進一步改良之必要。 有I監於此’本發明人乃針對前述工件於識別規格尺 寸時所面臨的問題深入探討,並藉由多年從事相關產業 201102228 之研發與製造經驗,積極尋求解決之道,經不斷努力之 研究與發展,終於成功地開發出一種手工具識別結構之 製備方法,藉以解決現有者無法兼具防銹、高識別性及 使用壽命長等不便與困擾。 【發明内容】 因此,本發明主要在於提供一種易於製造的手工具 識別結構之製備方法,藉以提高標記圖案的辨別度,且 不易剝落5而能延長其使用壽命。 又,本發明主要在於提供一種易於製造的手工具識 別結構,藉以提升其生產效率,且能增進其美觀。 為此,本發明主要係透過下列的技術手段,來具體 實現前述的目的與效能:其包含: 一工件成型之步驟,其利用加工技術形成工件; 一刻字之步驟,利用刻字技術於工件表面預定位置 形成有一或多數具刻字槽的標記圖案; 一熱處理之步驟,利用熱處理技術對該具標記圖案 之工具進行硬化處理; 一喷砂之步驟,利用喷砂技術對該工件表面及標記 圖案之刻字槽表面進行金屬粒噴砂; 一上色之步驟,在工件對應標記圖案的刻字槽内填 覆有一色料層; ' 一溢料喷砂之步驟,係喷砂技術對工件上溢出標記 圖案刻字槽的溢料予以去除; 201102228 一皮膜處理之步驟,於工件的周緣表面以皮膜處理 技術進行表面處理,使工件表面與標記圖案的色料層形 成明顯色差。 藉此,透過前述技術手段的展現,使得本發明能提 升工件表面與標記圖案間的色差,提高標記圖案的識別 度,同時增進標記圖案的色料附著力,延長其使用壽命 ,使本發明之手工具識別結構能在『識別度、使用壽命 及美感』等方面較習式者更具功效增進。 以下並舉一較佳實施例,同時配合不同圖式及圖號 ,對本發明做進一步之說明,讓熟悉本技術領域者能對 本發明有更詳細的瞭解。 【貫施方式】 本發明係一種手工具識別結構之製備方法,隨附圖 例示之本發明識別結構的具體實施例及'其構件中,所有 關於前與後、左與右、頂部與底部、上部與下部、以及 水平與垂直的參考,僅用於方便進行描述,並非限制本 發明,亦非將其構件限制於任何位置或空間方向。圖式 與說明書中所指定的尺寸,當可在不離開本發明之申請 專利範圍内’根據本發明之具體貫施例的設計與需求而 進行變化。 本發明係一種手工具識別結構之製備方法,如第2 圖所示,該製備方法至少包含有一工件成型(S01)、 一刻字(S02)、一熱處理(S03)、一喷砂(S04)、 一上色(S05)、一溢料喷砂(S06)及一皮膜處理( S07)等步驟,而形成手工具的識別結構,。 201102228 所示件成型)之步驟,配合第3圖 、,其利用車製與鍛製等技術形 之螺拴(帽)盘且料丰心_有具供對應奴鎖卸 工件Γ 扳手#動的卫件(1G),該工件 牛(10)包含套筒、起子頭等; 所示=田進,i(SG2)之步驟,配合參閱第4圖 成有―;夕:1子技術於工件(1。)外側表面預定位置形The wrench is mainly used. Because of the large size and size of bolts and nuts, it is also necessary to prepare a workpiece such as a sleeve or a screwdriver with a size, and the difference between the metric and the inch. When the screwdriver head is mixed in the same tool box, it often causes inconvenience to the user: therefore, the surface of the tube or the screwdriver head is usually provided with an identification structure for identification. One of them is to print the ruler on the surface of the sleeve or the screwdriver head with a printing device; but this method is not only expensive, but also has a good recognition effect, so it cannot be widely used. Furthermore, some manufacturers have different color rings on the outer diameter of the sleeve head for identification purposes. The production is generally made of rubber material. In the case of oil stains, the g-coat will only affect it. Degree, and (4) Lifetime* Long peeling does not provide the function of identifying the workpiece. After the appearance of the 钊 钊 洛 洛 目 如 # # # 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见 见Formed with anti-rust function, but because of its mark two; ΐ = = and = the outer surface of the screwdriver head - ί = 糸 (4) is extremely difficult to see the standard on the sleeve or the screwdriver head 201102228 = sleeve =: = grid, Dimensions, causing troubles in the use of surface treatment methods::: (2) into the sleeve or the inside of the screwdriver head after the surface treatment of manganese phosphate; cattle, town function 'but can not effectively solve f. , Yuexi 'The lack of use of the above, is not enough to 1) the sleeve or the screwdriver head [hereinafter referred to as the workpiece] identification recognition Li and other issues, there are many different developments on the market as shown in Figure 1, the formula The preparation method of the locator is to form a workpiece into a workpiece; then, pre-w / use the lettering lion to form a corresponding marking pattern on the surface of the workpiece; afterwards, the blasting process is performed on the workpiece; then, the coating treatment technique is used to increase = The degree of discrimination between the case and the surface of the workpiece, and then, using the coloring technique. The color layer is filled in the case; finally, since the color layer has a part of the color around the mark pattern, it is necessary to perform flash grinding to form a hand tool identification structure. However, in the existing preparations, since the color layer of the toner layer is removed by the grinding technique, it is necessary to be very careful during the grinding process, otherwise the surface of the workpiece may be damaged, which may affect the appearance of the workpiece, and the invisible Reduce its processing efficiency. Furthermore, in the case of flash grinding, the frictional force of the grinding will vibrate to the color layer, reducing the adhesion of the color layer, possibly peeling off the coloring layer during use, and shortening its service life, so the aforementioned users still cannot Effectively solve the various problems of the traditional, it is necessary to make further improvements. I have been in charge of this. The inventor has in-depth discussion on the problems faced by the above-mentioned workpieces in identifying the size of the specifications, and has been actively seeking solutions through years of experience in research and development and manufacturing of the related industry 201102228. With the development, we finally succeeded in developing a method for preparing a hand tool identification structure, so as to solve the inconvenience and trouble that the existing one cannot have both rust prevention, high recognition and long service life. SUMMARY OF THE INVENTION Accordingly, the present invention is directed to a method for preparing a hand tool identification structure that is easy to manufacture, thereby improving the discrimination of the marking pattern and making it difficult to peel off 5 to extend its service life. Further, the present invention is mainly to provide a hand tool identification structure which is easy to manufacture, thereby improving the production efficiency and improving the appearance thereof. To this end, the present invention mainly achieves the foregoing objects and effects through the following technical means: it comprises: a step of forming a workpiece, which forms a workpiece by using a processing technique; a step of engraving, which is predetermined on the surface of the workpiece by using a lettering technique Forming one or more marking patterns with lettering grooves; a heat treatment step of hardening the tool with the marking pattern by a heat treatment technique; a sandblasting step, using a sand blasting technique to engrave the surface of the workpiece and the marking pattern Metal blasting is performed on the surface of the groove; in the step of coloring, a coloring layer is filled in the lettering groove corresponding to the marking pattern of the workpiece; 'A step of blasting with a blasting technique is a blasting technique on the workpiece overhanging mark pattern lettering groove The flash is removed; 201102228 A film treatment step is performed on the peripheral surface of the workpiece by a surface treatment technique to form a color difference between the surface of the workpiece and the color layer of the marking pattern. Thereby, through the display of the foregoing technical means, the invention can improve the color difference between the surface of the workpiece and the marking pattern, improve the recognition degree of the marking pattern, and at the same time improve the adhesion of the marking material, and prolong the service life thereof, so that the invention The hand tool recognition structure can be more effective than the learner in terms of "identification, service life and aesthetics". The present invention will be further described in detail with reference to the accompanying drawings and drawings. The present invention is a method for preparing a hand tool identification structure, and the specific embodiment of the identification structure of the present invention and the components thereof are all related to the front and rear, the left and the right, the top and the bottom, The upper and lower portions, as well as the horizontal and vertical references, are merely for convenience of description, and are not intended to limit the invention, nor to limit its components to any position or spatial orientation. The drawings and the dimensions specified in the specification may be varied in accordance with the design and needs of the specific embodiments of the invention, without departing from the scope of the invention. The invention relates to a method for preparing a hand tool identification structure. As shown in FIG. 2, the preparation method comprises at least one workpiece forming (S01), one lettering (S02), one heat treatment (S03), and one sandblasting (S04). A coloring (S05), a flash blasting (S06), and a film processing (S07), etc., form an identification structure of the hand tool. 201102228 The steps of forming the part), in conjunction with the third figure, the use of the technical system of the snail (cap) disk and the material is abundant _ there is a corresponding slave lock unloading the workpiece 扳手 wrench #动Guard (1G), the workpiece cow (10) contains the sleeve, the screwdriver head, etc.; shown = Tian Jin, i (SG2) steps, with reference to Figure 4 into the "; eve: 1 sub-technology on the workpiece ( 1.) The outer surface is predetermined to be shaped
標記圖案(2G),該標記®案⑽)為 =規H寸或雜之文字或財 如第5圖所示】; 曰、^ I 圖室緊ί著’進,處理(S〇3)之步驟,於完成標記 二^、 之刻子後,利用熱處理技術對該具標記圖案 〇)之工具(ίο)進行硬化處理,以提升工具(1〇) ,硬度,減少工具(10)表面之標記圖 損的機率; u w 之後,進行喷砂(S04)之步驟’於完成標記圖案 (20)之刻印後,利用噴砂技術對該工件(1〇)表面及 標,圖案(20)之刻字槽(21)表面進行金屬粒喷砂, 以提升表面的硬度,並增加上色的附著力; —緊接著,進行上色(S05)之步驟’係如第5圖所 示,於兀成喷砂後,在工件(1〇)對應標記圖案(2〇) 的刻字槽(21)表面填覆有一色料層(25),該色料層 (25)可為各種不同的豔麗色彩,且由於標記圖案(2〇 )刻字槽(21)的表面係為工件(1〇)本體金屬表面, 故色料層(25)能咬合於經噴砂的表面,同時填滿該標 記圖案(20)的刻字槽(21); 201102228 進步,進行溢料噴砂(S06 )之步驟,配合參照 第,6圖所示,於完成色料層(25)之上色後,則以噴砂 技術對工件(10)上溢出標記圖案刻字槽(2ι) =通料( 250)予以去除,除能讓色料層(25)強力附 ,於刻字槽(21)内,而顯現該標記圖案(2())内的盤 麗色料層(25)表面外,並能避免損及刻字槽(21)周 圍的工件(1G)表面,以增進其美觀。又如第6、9圖 所示,本發明於去除溢料(25〇)的步驟,亦可以研磨 處理(SG6A)之步驟來進行,其係於完成色料層(25) 之上色後,則以研磨技術將工件⑴)外侧表面及溢出 標記圖案(2〇)刻字槽(21)的溢料( 250)予以磨除 如此亦此顯現該標記圖案(2〇)内的豔麗色料層(25 )表面,以增進其美觀; 最後,進行皮膜處理(s〇7)之步驟,其係如第7 8圖所不,在完成工件(1〇)之標記圖案(%)色料 層(25)噴砂後,進—步於工件〇G)的周緣表面【包 έ内外表面】以皮膜處理技術進行表面處理,盆係 用皮膜劑清洗工件(1G)表面形賴層,以清除^件( =)與標記圖案⑽的雜f與表面,使其表面保持清 /糸’而此與具盤麗色彩的標記圖案形成明顯色差 。且皮膜處理(SG7)之步驟亦可利用電鍍技術進行工 件(1〇)表面處理,其在完成標記圖案(2G)的色料層 (25)溢料(250)處理後【如第6圖】,進一步於^ 周緣表面【包含内、外表面】以電鑛技術進 =^ ’使工件(1G)表面披覆有一光亮的銀色電 鍍層,而由於標記圖案⑽的色料層(25)係為絕緣 201102228 Ξ;=Γ25)的表面不致附著電鑛層,使標記 ‘:、工件(ig)表面產生明顯對比,而產生 識別性,如第8圖所示。 二;第8圖所示,能於工件(1〇)之預定位置 /成/、色枓層(25)之標記圖案(2〇) ’且工件 ,面能利用色料層(25)的色差清晰的顯現該標記圖案 (),進而形成一能提高辨識度、且使用壽命 工具識別結構者。 可P長的手Marker pattern (2G), the mark® case (10)) is = gauge H inch or miscellaneous text or money as shown in Figure 5; 曰, ^ I The room is close to 'in, processing (S〇3) After the marking is completed, the tool (ίο) with the marking pattern is hardened by a heat treatment technique to lift the tool (1〇), hardness, and reduce the marking of the surface of the tool (10). After the uw, the step of sand blasting (S04) is performed after the marking pattern (20) is completed, and the surface of the workpiece (1 〇) and the lettering groove of the pattern (20) are blasted by sand blasting technology ( 21) Metal blasting on the surface to increase the hardness of the surface and increase the adhesion of the color; - Next, the step of coloring (S05) is as shown in Fig. 5, after blasting a surface layer (25) is filled on the surface of the lettering groove (21) corresponding to the marking pattern (2〇) of the workpiece (1〇), and the color material layer (25) can be various bright colors, and due to the marking pattern (2〇) The surface of the lettering groove (21) is the metal surface of the workpiece (1〇), so the color layer (25) can bite into the The surface of the sand, while filling the lettering groove (21) of the marking pattern (20); 201102228 progress, the step of performing the blasting (S06), with reference to the drawing, Figure 6, in the completion of the color layer (25) After the coloring, the workpiece (10) overflow mark pattern engraving groove (2ι) = material (250) is removed by sandblasting technology, except that the color layer (25) can be strongly attached to the lettering groove (21). Inside, the surface of the disc color layer (25) in the marking pattern (2()) is exposed, and the surface of the workpiece (1G) around the lettering groove (21) can be prevented from being damaged to enhance the appearance thereof. As shown in Figures 6 and 9, the step of removing the flash (25 Å) of the present invention may also be carried out by the step of grinding (SG6A), after finishing the coloring of the color layer (25). Then, the outer surface of the workpiece (1)) and the overflow (250) of the overflow mark pattern (2) of the lettering groove (21) are ground by a grinding technique, thereby revealing a bright color layer in the marking pattern (2〇) ( 25) surface to enhance its aesthetics; finally, the step of film treatment (s〇7) is carried out as shown in Fig. 78, in which the marking pattern (%) of the workpiece (1) is completed (25) After sand blasting, the surface of the workpiece 〇G) is subjected to surface treatment by the film treatment technology, and the surface of the workpiece (1G) is cleaned with a film agent to remove the parts (= And the surface of the mark pattern (10) and the surface of the mark (10) are kept clear / 糸 ' and this forms a significant color difference with the mark pattern with the color of the disc. And the step of the film treatment (SG7) can also perform the surface treatment of the workpiece (1〇) by using the electroplating technique, after the completion of the coloring layer (25) flash (250) processing of the marking pattern (2G) [as shown in FIG. 6] Further, on the peripheral surface [including the inner and outer surfaces], the surface of the workpiece (1G) is coated with a bright silver plating layer by electrowinning technology, and the color layer (25) of the marking pattern (10) is Insulation 201102228 Ξ; = Γ 25) surface does not adhere to the electric ore layer, so that the mark ':, the workpiece (ig) surface produces a significant contrast, resulting in identification, as shown in Figure 8. Second, as shown in Fig. 8, the marking pattern (2〇) of the predetermined position/forming/color layer (25) of the workpiece (1〇) can be applied, and the color difference of the workpiece layer can be utilized by the color layer (25). The mark pattern () is clearly displayed, thereby forming a structure that can improve the recognition and the life tool identification structure. P long hand
透過前述的成型方法,本發明工件(1〇)具有 的優點及實用價值,則誠合參看第8圖所顯示者,由 於工件(10)的表面形成有凹陷的標記圖案,且 標記圖案(20)上具有絕緣之色料層(25),該色料層 (25)不僅可完全附著於標記圖案(2())經喷砂處理二 粗糙表面,且受到後續溢料(25〇)亦係利用喷砂進行 去除’而進-步提升其附著力,故具有不易㈣的特點 ,再者因色料層(25)更能利用其具有豔麗色彩之特性 ,其與工件(10)表面其他部份產生明顯色差對比,進 而提高其辨識度,讓使用者易於透過標記圖案(2〇)看 清楚其標示的文字、數字或圖形,再者,由於標記圖案 (20)的色料層(25)不易剝落,延長標記圖案(2〇) 的識別壽命’且標記圖案(2〇)之色料層(2 ) 250)在處理時不致傷害的工件(10)表面(,丄工 其加工效率外,更能增進其整體的美感。 綜上所述,本發明具有上述眾多的實用價值,因此 本發明確實為一新穎進步的創作,在相同的技術領域中 未見相同或近似的產品公開使用,故本發明已符合發明[ 201102228 專利的要件,乃依法提出申請,祈請早曰賜准本案發明 專利。 【圖式簡單說明】 第1圖:係習式手工具識別結構之製備方法的流程方塊 示意圖。 第2圖:係本發明之手工具識別結構之製備方法的流程 方塊示意圖。 第3圖:係本發明手工具之工件於成型後的立體外觀示 意圖。 第4圖:係本發明手工具之工件於刻字步驟後的立體外 觀示意圖。 第5圖:係本發明手工具之工件於上色步驟後的局部剖 面示意圖。 第6圖:係本發明手工具之工件於色料層喷砂步驟的局 部剖面示意圖。 第7圖:係本發明手工具之工件於表面皮膜處理步驟後 的局部剖面示意圖。 第8圖:係本發明手工具之工件於標記成型後的立體外 觀示意圖。 第9圖:係本發明之手工具識別結構之製備方法另一實 施例的流程方塊示意圖。 【主要元件符號說明】 (10) 工件 (20) 標記圖案 (21) 刻字槽 (25) 色料層 ( 250) 料 201102228 (SOI) 工件成型 (S02) 刻字 (S03) 熱處理 (S04) 喷砂 (S05) 上色 (S06) 溢料喷砂 (S06A) 研磨處理 (S07) 皮膜處理Through the foregoing molding method, the workpiece (1 〇) of the present invention has advantages and practical value, as shown in Fig. 8, since the surface of the workpiece (10) is formed with a concave marking pattern, and the marking pattern (20) ) having an insulating color layer (25) which is not only completely adhered to the marking pattern (2()) by blasting the two rough surfaces, but also subjected to subsequent flashing (25 〇) The use of sand blasting to remove 'and advances to improve its adhesion, so it is not easy (four) characteristics, and because the color layer (25) can more use its bright color characteristics, and other parts of the workpiece (10) surface The parts produce a clear contrast of color difference, thereby improving the recognition degree, allowing the user to easily see the marked characters, numbers or figures through the mark pattern (2〇), and further, due to the color layer (25) of the mark pattern (20) It is not easy to peel off, and the identification life of the mark pattern (2〇) is extended, and the color layer (2) 250 of the mark pattern (2〇) is not damaged (No.), and the processing efficiency is completed. It can enhance the overall beauty of the whole. The invention has many practical values as described above, and thus the present invention is indeed a novel and progressive creation. In the same technical field, the same or similar products are not disclosed for public use, so the invention has met the requirements of the invention [201102228 patent, which is proposed according to law. Apply, please pray for the invention patent of the case as soon as possible. [Simplified illustration of the drawing] Figure 1: Schematic diagram of the flow of the method for preparing the identification structure of the hand tool. Figure 2: The identification structure of the hand tool of the present invention Schematic diagram of the process of the preparation method. Fig. 3 is a schematic view showing the appearance of the workpiece of the hand tool of the present invention after molding. Fig. 4 is a perspective view showing the appearance of the workpiece of the hand tool of the present invention after the engraving step. A partial cross-sectional view of the workpiece of the hand tool of the present invention after the coloring step. Fig. 6 is a partial cross-sectional view showing the step of sand blasting of the workpiece of the hand tool of the present invention. Fig. 7 is a hand tool of the present invention. A partial cross-sectional view of the workpiece after the surface coating treatment step. Figure 8: The workpiece of the hand tool of the present invention is formed after marking Schematic diagram of the body appearance. Fig. 9 is a block diagram showing the flow of another embodiment of the method for preparing the hand tool identification structure of the present invention. [Description of main component symbols] (10) Workpiece (20) Marking pattern (21) Lettering groove (25) Color layer (250) Material 201102228 (SOI) Workpiece forming (S02) Lettering (S03) Heat treatment (S04) Sand blasting (S05) Coloring (S06) Flash blasting (S06A) Grinding treatment (S07) Film treatment
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