200918294 九、發明說明: 【發明所屬之技術領域】 本發明係提供-鶴騎鏡之成型方法及模具,尤指可200918294 IX. Description of the invention: [Technical field to which the invention pertains] The present invention provides a method and a mold for forming a crane mirror, especially
利用簡易模具進行隱形眼鏡成型、加工之方法,利用辅W 具與模具配合加工作業,使隱形眼鏡附著在辅助治具中進: 封裝即可舰售,而能驗加謂程,麵省軟省工之= 的。 【先前技術】 按,將鏡片直賊在眼睛上的想法,早在丄5 ◦ 8年被 達文西提出,且1 6 3 6年笛卡爾(ReneThe method of forming and processing contact lens by simple mold, using the auxiliary W tool and the mold to cooperate with the processing, so that the contact lens is attached to the auxiliary jig: the package can be sold by the ship, and the predator can be added, and the soft province can be saved. Work = =. [Prior Art] Press, the idea of putting the lens on the eye as early as 丄5 ◦ 8 years was proposed by Da Vinci, and 1 6 3 Descartes (Rene
Descartes)亦有相近建議,而在1887年,由 德國科學家Ad〇lf Eugen Fiq成功製造出 第,隻_眼鏡,但由於其透鱗過低, 眼病;近細938年,Mullen刪ri = 則透過使肝MMA為材料,製造㈣—副全塑膠的隱形眼 鏡;及於1940年位於美國紐約的〇b Η ”以壓克力 系的Ρ 1 e X丄g i a s s發展全塑膠式的隱形眼鏡;且於 1961年捷克化學家〇ttQ Wichterie發明 摩人(·生IL純鏡,並在1 9 7 Q年推出透氣性硬性隱形眼鏡(Descartes) also had similar recommendations, and in 1887, the German scientist Ad〇lf Eugen Fiq successfully produced the first, only _ glasses, but because of its low scale, eye disease; near 938 years, Mullen deleted ri = through Make liver MMA as material, manufacture (4)-pair plastic contact lenses; and develop 全b Η in 1940 in New York, USA, to develop all-plastic contact lenses with acrylic Ρ 1 e X丄giass; In 1961, the Czech chemist 〇ttQ Wichterie invented the Moss (the raw pure mirror of IL) and introduced breathable hard contact lenses in 1997.
Rigid Ga s-p e rme ab 1 e > RGP) . * 直往小(9mm左右),又是高透氧材料,是隱形眼鏡喜好 5 200918294 者理想的選擇,因此,時至今日已有超過—億二千多萬的人 口’都使用過隱形眼鏡’且隨著科技時代的進步、近視人口 與曰俱增’配舰鏡的人數更是呈紐式上升,對於隱形眼 鏡的需求量也就愈來愈多。 又 目前對於隱形輯製造方法,大致可分為三種,包括車 削法(Lathe Cuulng)、輯法(Cast M〇 1 d i ng)以及旋模法(Sp丄n c a s t i n g)等方法,但不論是何種製造方式 ^鏡製造成,都必須先將·浸泡在緩衝財,使= 壯人化再予以放人隱形眼鏡盒體中,或者將隱魏鏡的鏡 =供販售,則在製造的過程中存在諸多的缺失與不便,例 (1)車削法的製造方式,必須在玻璃管中注人液狀材料, 使其經高溫硬化後’經輪切成圓形狀片狀物,並细車 削、磨邊及拋光,再將鏡片浸泡在緩衝液中使其^化 *製程繁瑣、耗時紅,雜任—步驟出錯即成為不 良品’無法繼續製程,亦會使產品的不良率提高。 )拉缉法則是將液狀材料注入兩模具中間,利用兩模具 的壓合、再以加熱、升溫處理’使液狀材料硬化,再 經磨邊、拋光後,才將鏡片浸泡於緩衝液中使其軟化 以進行後繽的包裝作業,但製造過程時間長、處理 200918294 工,且處理過程加工步驟多,易 相對的將製造成本亦提高。 步驟繁瑣,亦耗時費工, 使產品不良率提升,相普 3)旋模法乃是將液狀材料注入旋轉式的製鏡光學模中, 並藉由製鏡光學模於旋轉時所產生的離心力,使液狀 材料均勻的散佈在製鏡光學模内壁上,並經由紫外線 光照射’使液狀材料硬化而成型於模具内,且仍經過 磨邊、拋光處理,再將鏡片浸泡在緩衝液中使其觀 ,當鏡片吸收緩衝液後產生膨脹,即可脫離模具完成 製作'絲,可是其製程相當麻煩、不便,製鏡光學模 成本面、必須專業人員操作,並易產生旋轉不穩定, 而使鏡片產生厚度不均勻情況、鏡片光軸偏心現象, 影響鏡片的光學品質,則產品不良率亦會提升。 (4 )前述之各種製造隱形目艮鏡方法,都必須具有專用模具 ,且鏡片在硬化後,都需要再經過磨邊、拋光等後續 的加工作業,而使製造流程困難度提高、相對的造成 產品的不良率會接弁,料你越_UΜσπ .Rigid Ga sp e rme ab 1 e > RGP) . * Straight to small (about 9mm), is also a high oxygen permeability material, is the ideal choice for contact lens preferences 5 200918294, therefore, today has more than -100 million More than 20 million people 'have used contact lenses' and with the advancement of the technological age, the population of myopia is increasing. The number of people with the mirrors is rising, and the demand for contact lenses is increasing. The more. At present, there are three types of invisible manufacturing methods, including Lathe Cuulng, Cast M〇1 di ng, and Sp丄ncasting, but no matter what kind of manufacturing. The way ^ mirror is made, all must be first soaked in the buffer, so that = strong person and then put in the contact lens case, or the mirror of the hidden Wei mirror = for sale, there is in the process of manufacturing Many kinds of defects and inconveniences, for example, (1) the manufacturing method of the turning method, it is necessary to inject a liquid material into the glass tube, and after being hardened at a high temperature, it is cut into a round shape by a wheel, and is finely turned and edging. And polishing, and then immersing the lens in the buffer to make it * cumbersome process, time-consuming red, miscellaneous - step error becomes a defective product 'can not continue the process, it will also increase the product's defect rate. The pulling method is to inject the liquid material into the middle of the two molds, and use the two molds to press and then heat and heat the temperature to harden the liquid material, and then temper and polish the lens before immersing the lens in the buffer. It is softened to carry out the packaging work, but the manufacturing process takes a long time, the processing is 200918294, and the processing steps are many, which makes the manufacturing cost relatively easy. The steps are cumbersome, time-consuming and labor-intensive, and the product defect rate is improved. 3) The mold-molding method is to inject the liquid material into the rotary mirror optical mold and generate it by rotating the mirror optical mold. The centrifugal force causes the liquid material to be evenly distributed on the inner wall of the mirror optical mold, and is formed into the mold by hardening the liquid material by ultraviolet light irradiation, and is still edging, polishing, and then immersing the lens in the buffer. The liquid makes it look like, when the lens absorbs the buffer and then expands, it can be detached from the mold to complete the 'silk, but the process is quite troublesome and inconvenient. The cost of the mirror optical mold must be operated by professionals, and it is easy to produce rotational instability. However, if the thickness of the lens is uneven, the optical axis of the lens is eccentric, and the optical quality of the lens is affected, the defect rate of the product is also improved. (4) All of the above-mentioned methods for manufacturing invisible eyepieces must have a special mold, and after the lens is hardened, it needs to be subjected to subsequent processing operations such as edging and polishing, which makes the manufacturing process difficult and relatively caused. The defective rate of the product will be followed, and the more you expect it to be _UΜσπ.
需要再經過浸泡緩规、磨邊、抛光等步驟才能完成鏡片製 遠,以致造成加工時間長、加工步驟繁瑣、產品不良率易提 200918294 升等問題,實需予以改善,此即為本發明人與從事此行業者 所亟欲改善之目標所在。 ” 【發明内容】 故’發明人有鑑於上述缺失,乃搜集相關資料,經由多 ^平估及考量’並以從事於此行㈣積之多年經驗,經由不 斷试作及修改,始設計出此種可快速、穩定的製造鏡片之隱 形眼4兄之成型方法及模具的發明專利者。 本發明之主要目的乃在於隱形眼鏡在加工製造時,係將 眼鏡材料置入模具之模穴中,再利用辅助治具配合壓入,並 使眼鏡材料沿著模穴與模塊的圓弧面往上方擴散、延伸,而 由模塊外部之抵持祕触合切練雜溢出之材料切除, 則可對材料進行固化處理,以供貼合於辅助治具表面_ 型為鏡片再經由檢驗後為隱形眼鏡,再於辅助治具的空間注 讀液’且在外部進行封裝,而由辅助治具與鏡片共卿 箱=’柯供《,隱魏鏡之製賴易、快速,達咐 %•又紅、降域造成本、符合轉效益之目的。 、本發明之次要目的乃在於若欲觀彩色触眼鏡,可透 私膠碩,占附鋼板上的圖紋顏料,再由移印耀頭轉印在模 ::穴t ’則模具的模穴置入隱型眼鏡材料後,利用輔助 〜_作’即可成型為彩色的隱形眼鏡之鏡片。 本發明之再-目的乃在於該模具係具有模穴,並於模穴 200918294 外部周邊形成尖銳狀之切角緣邊,而相對於模具之模穴,則 在輔助治具設有模塊,為可配合壓入模具之模穴内且模塊外 部周邊為設有斜面狀之婦面,可配合模具之切角邊緣相對 抵持’再於輔助治具的模塊外部設有治具空間,即可填注入 緩衝液後於外部封裝平面利用薄職蓋後封裝,使輔助治具 同時成為加卫治具及包裝材料,減少鏡片_加卫、包^ 程,而能有效縮短製造工日夺,相當省時、省工’並可降低製 造成本以符合經濟效益。 【實施方式】 為達成上述目軌功效,本發騎採用之技術手段及其 構造’轉圖財發明讀佳實_詳加朗其特徵與功能 如下,俾利完全瞭解。 “閱第、—、二圖所示,係、為本發明之立體分解圖 、側視分解剖面圖、側視剖面圖,由圖中所示可以清楚看出 ’本發明隱形眼鏡之成型方法及模具,係包括有模具工 助治具2所組成,其中: 該模具1内部為凹設有模穴11,且歓11為呈圓弧 面狀’亚於頂部外週緣形成尖銳狀之切角緣邊u i,且在 切角’、彖邊1 1〗的和,則環設有絲微凸起狀之結合凸體 1 2 ’亦可於销具邊設有可供注入氣體呈貫穿之透孔 13其透孔13之設置僅需避開模穴11,而於模 9 200918294 以外該模具1其它伤罢 、 白可設置,且模具1上亦可不用設置 以、1L1 3,财依使用者需求決定是否設置此透孔i 3, 上“易修飾及等效結構變化,均應_包含於本發明之專 Y輔力〜2内部為凸設有模塊2 1,而模塊2 1係呈 員弧狀,且於頂部外周緣為設有傾斜狀之抵持面21 1,並 在核塊2 1物彡絲具如22,又於治具雜2 2外部 環設有封裝平面23,再由—側封裝平面23向外延伸設有 平板體2 4。 上述各構件於使用時,可於模具1之模穴11中置入隱 形眼鏡材料3,再以模穴U供辅助治具2之模塊2!配合 利用模穴1 1與模塊2 1的相對壓合,使眼鏡材料3 著核八1 1、拉塊21的圓弧面向上擴散、延展,並使多 餘的眼鏡材·齊入模穴11頂部的切角緣邊i i i外,且 ^覆在結合凸體12外,而切角緣邊111再與模塊21頂 k抵持面2 1 1抵持貼合,即彻㈣緣邊丨η,將溢 出拉八11頂部之眼鏡材料3^^切除,多餘的眼鏡材料3 便結合在結合凸體i 2上,而可透過加熱、升溫處理使模穴 11内的眼鏡材料3聚合固化,以成型為鏡片31 ,並將輔 助治具2與模具i分離(請同時參閱第四圖所示),使鏡片 31貼合在辅助治具2的模塊21圓弧表面上,則在經過檢 10 200918294 驗處理後,即可於模塊21外部的治具空間2 2内注入緩衝 液4(請同時參閱第五圖所示),並同時在治具空間“外 部的封裝平面2 3上利用薄膜5予以貼合(請同時參閱第六 圖所不),且彻加熱密封方式,將_5罩封在封裝平面 2 3上,再進行高温縫關,即完祕職鏡製作。 本發明之隱形眼鏡餘,只需姻模具丨供複數輔助治 重複的壓合動作,即可將鏡片31成型在辅助治 ^ [域片檢驗後,並直接填級驗4,再進行封 :::此可使隱形眼鏡鏡片3娜縮短,製造過程 省時又省工、縮減後續加工、包襄之製程,且 可有j升產品良率、降低製造成本,以符合經濟效益。 七述在使模具;[内之眼錄好 ΓττνΛ #枓3固化處理,係可利用紫 光4 &射、加熱處理等方式’供眼鏡材料3聚合It is necessary to go through the steps of soaking, edging, polishing, etc. to complete the lens manufacturing process, resulting in long processing time, cumbersome processing steps, and poor product defect rate, which is easy to raise, such as 200918294 liter, which needs to be improved. This is the inventor. And the goal of those who are engaged in this industry is to improve. [Inventive content] Therefore, the inventor, in view of the above-mentioned shortcomings, collected relevant information, and through the multi-level assessment and considerations, and through years of experience in this line (four), through continuous trial and modification, designed this The invention is directed to a method for forming a mold and a mold for a contact lens and a mold which can be quickly and stably manufactured. The main purpose of the present invention is to place a lens material into a mold cavity of a mold during processing and manufacturing, and then The auxiliary jig is used in combination with the press-in, and the spectacles material is spread and extended upward along the arc surface of the cavity and the module, and the material is subjected to material removal by the outer part of the module. Curing treatment for bonding to the surface of the auxiliary fixture _ type for the lens and then for contact lens after inspection, and then for the space of the auxiliary fixture, and for encapsulation on the outside, and by the auxiliary fixture and the lens Box = 'Ke", the system of hidden Weijing is easy, fast, up to %, red, and the domain is in accordance with the purpose of turning the benefits. The second purpose of the present invention is to see the color of the eye. It can be used to pass through the rubber, and it can be used to transfer the pattern pigment on the steel plate. Then, the transfer head is transferred to the mold:: hole t 'The mold cavity is placed into the contact lens material, and the auxiliary ~_ The lens of the contact lens can be formed into a color. The re-purpose of the present invention is that the mold has a cavity and a sharp cut edge is formed on the outer periphery of the cavity 200918294, and relative to the cavity of the mold, The auxiliary fixture is provided with a module, which can fit into the cavity of the mold and the outer periphery of the module is provided with a slanted surface, which can be matched with the chamfered edge of the mold to resist the 'outside of the module of the auxiliary fixture. With a fixture space, it can be filled with buffer and then packaged with a thin cover on the external packaging plane, so that the auxiliary fixture can be used as a fixture and packaging material at the same time, reducing the lens _ 卫,包Effectively shortening the manufacturing day, which is quite time-saving and labor-saving, and can reduce the manufacturing cost to meet the economic benefits. [Embodiment] In order to achieve the above-mentioned visual effects, the technical means and structure of the present riding are transferred to the invention. Read Good _Details The features and functions are as follows, and the profit is fully understood. "See the first, -, and two figures, the system is the three-dimensional exploded view of the invention, the side-view exploded sectional view, and the side-view sectional view, which can be clearly seen from the figure. The molding method and the mold for the contact lens of the present invention comprise a mold assisting tool 2, wherein: the mold 1 has a concave cavity 11 inside, and the crucible 11 has a circular arc shape. The outer peripheral edge is formed with a sharp-cut chamfered edge ui, and at the sum of the chamfering angle ''''''''''''''' The through hole 13 through which the injecting gas can pass is disposed only by the cavity 11 , and the mold 1 is not damaged or white except for the mold 9 200918294, and the mold 1 can be omitted. 1L1 3, according to the user's needs to determine whether to set this through hole i 3, on the "easy to modify and equivalent structural changes, should be included in the special Y auxiliary force ~ 2 inside the convex module 2 1 And the module 2 1 is in the shape of an arc, and is provided with a slanted abutting surface 21 1 at the outer periphery of the top portion and In the core block 2 1 , the wire is like 22, and the outer ring of the fixture 2 2 is provided with a package plane 23, and then the plate body 24 is extended outwardly from the side package plane 23. When the above components are used, the contact lens material 3 can be placed in the cavity 11 of the mold 1, and then the module U can be used as the module 2 for the auxiliary fixture 2; the relative pressure of the cavity 1 1 and the module 2 1 can be used together. In combination, the spectacles material 3 is nucleated and occluded. The circular arc of the pull block 21 is diffused and extended upward, and the excess spectacles are flushed into the corner iii of the top of the cavity 11 and covered. The convex body 12 is outside, and the chamfered edge 111 is further abutted against the top k-receiving surface 2 1 1 of the module 21, that is, the (four) edge 丨η, and the lens material 3^^ which overflows the top of the eleven 11 is removed. The excess lens material 3 is bonded to the bonding protrusion i 2 , and the lens material 3 in the cavity 11 is polymerized and solidified by heating and temperature rising treatment to form the lens 31 and separate the auxiliary jig 2 from the mold i. (Please also refer to the fourth figure), so that the lens 31 is attached to the arc surface of the module 21 of the auxiliary jig 2, and after the inspection 10 200918294, the jig space 2 outside the module 21 can be obtained. 2Inject buffer 4 (please refer to the fifth figure at the same time) and use it on the external packaging plane 2 3 in the fixture space. The film 5 is attached (please refer to the sixth figure at the same time), and the heat sealing method is adopted, and the _5 cover is sealed on the package plane 2 3, and then the high temperature seam is closed, that is, the secret mirror is produced. For contact lens, only the marriage mold can be used to assist the repeated pressing action, and the lens 31 can be formed in the auxiliary treatment. [After the domain inspection, and directly fill the level 4, then seal::: This can be The contact lens 3 is shortened, the manufacturing process saves time and labor, reduces the processing of subsequent processing and packaging, and can have the yield of the product and reduce the manufacturing cost to meet the economic benefit. The inside of the eye recorded ΓττνΛ #枓3 curing treatment, can use the violet 4 & shot, heat treatment, etc.
=二:而眼鏡材料3係可為水凝膠或具紫外線光(U 二=:、,質之材料;再者輔助治具2於封裝 千面23上所封裝之薄膜5,位 封裝之薄膜5。 ’、了為結泊、膠膜等,可供熱 另⑴述之輔助治具2其模塊2丄之圓弧表 過加工處理以增加其被眼鏡材料3附著加處 理係可採用電暈(“。 而加處 理笨久—m )處理、火轉理或UV處 里專各式表面加I作業’増加模塊21的表面與麵料3 200918294 之親和性。 視分解剖面圖、側視剖面圖、模具與輔:治^為本發明之侧 面圖、輔助户且d /、之侧視分解剖 j 具左入緩衝液之側視剖面圖、辅助治呈之封壯 方式側視剖面圖,㈣各圖巾咐可崎楚 ^封衣 =祕鏡成型方法’係可藉由以下步驟來進=之 其步驟為: 《机% 步驟(1 〇 Q ) _f形眼鏡材料3,置人模具丄之模 穴1 1内。 、 步驟(10 1)藉由模具丄之模穴u,供輔助治具2以模 塊21配合壓入,對模穴11内之眼鏡材料 3進行擠壓、壓合。 步驟(10 2)當模塊21抵壓模穴1i内之眼鏡材料3時 ,並可使眼鏡材料3沿著模穴1 1、模塊2 1的圓弧面往上方擴散、延伸,而將多餘眼 鏡材料3推擠出切角緣邊111外部。 步驟(10 3)藉由模穴1丄外圍的切角緣邊工丄丄,可供 模塊21外部之抵持面21 1抵持貼合,以 進一步將溢出切角緣邊111外部之少許眼 鏡材料3,予以切除、分離,形成餘料3 2 12 200918294 步驟(104)物1賴川㈣軸3,進、 固化程序處理,可利用紫外線光(Uv)订 處理等方式,以供眼鏡材料3‘ 尤爪合而固化。 步驟(1G5)=r崎叫並使固化的眼 枓3,即貼合於辅助治具2之模塊21 表面,並成型為鏡片3丄,切除的餘料32 則遺留在模穴11的切角緣邊11,並 結合罩覆在結合凸體12上。 步驟(1〇6)對輔助治具2中的鏡片3丄進行檢驗後,即 成型為隱形眼鏡,再於輔助治具2的模塊2 1外部之治具空間22内仏緩衝液4,即 可使鏡片31軟化。 步驟(1”)在_料2的治姑間22外部之封裝平 面2 3上,貼合進行封裝作業。 步驟(1Q8)最後即藉賴助治具2與鏡片3共同製成商 品,即可供消費市場進行販售。 前述的隱形眼鏡加工步驟流裎中,為賴具!_内之眼鏡 1料3固化的加熱、升溫處理’係可利用料線光(U V) =加熱處理等方式’供眼鏡材料3聚合光議化;而 眼鏡材料3射為水凝職具料線光(uv)祕材質、 13 200918294 熱固化材質之材料;再者,辅助 封裝之可购、導^ 1心上所 薄膜5。 >胰荨,可供熱封裝之 另月〇述步驟之辅助治具2其模 可經過加丄處理賴加h 、…1之®弧表面,係 工處理係可採用電暈(7眼鏡材枓3附著之親和性,而加 "ZrlTi 料3之親和性。 -曰力,塊2 !的表面與眼鏡材 九 十一、十. 請參閱第七 所示,係為本發明 十十四圖 移陶與鋼板之立體分_、移印膠 ==視分朗、移印膠頭移印後之側視分解剖面圖 側㈣、綱㈣、較佳實施例模具與漏治具之 =面圖、減實施觸具_助治具之側視分解剖面圖 俯f實施例輔助治具注人緩舰之側視剖面圖、較佳實施 助治具之封裝L視勤圖,_各财所示可以清 疋出,若欲騎彩色隱_鏡的加卫,即可在加工過程中 ;貞色綱縣加彩色隱形眼鏡之製造餘、步驟則 · 步驟(2 0 0)將圖紋顏料6 2印至模具丄的模穴Η内, 可用以轉印、喷印等方式將圖紋顏料6 2予 以印至模具1的模穴11内。 14 200918294 步驟(2 01)再將隱形眼鏡材料3置入模具1之模穴11 内,並位於圖紋顏料6 2的中央。 步驟(2 0 2)模具1之模穴1 1則可供輔助治具2以模塊 21配合壓入。 步驟(2 0 3 )利用模塊21抵壓模穴1 1内之眼鏡材料3 ,並使眼鏡材料3沿著模穴1 1與模塊21 的圓狐面往上方擴散、延伸,且與圖紋顏料 6 2結合,而將多餘眼鏡材料3推擠出切角 緣邊111外部。 步驟(2◦4)再藉由模穴1 1外圍切角緣邊1 1 1,可供 模塊21外部之抵持面2 1 1抵持貼合,以 進一步將溢出切角緣邊111外部之少許眼 鏡材料3切除、分離,形成餘料3 2,並使 餘料3 2結合在切角緣邊1 1 1外之結合凸 體1 2上。 步驟(2 0 5 )對模具1内之眼鏡材料3進行固化程序處理 ,可利用紫外線光(U V)照射、加熱處理 等方式,以供眼鏡材料3、圖紋顏料6 2進 行光聚合而固化。 步驟(2 0 6 )將模具1與輔助治具2分開,固化的眼鏡材 料3、圖紋顏料6 2即貼合於輔助治具2之 15 200918294 模塊2 1表面,並,為彩色鏡片33,而 _除的餘料3 2則遺留在模穴1 1的切角 ’表邊1 1 1處’同時固化結合在外部的結合 凸體12上。 步驟 7)將辅助治具2中的彩色鏡片33經由檢驗後 成型才> 色1¾形眼鏡,再於輔助治具2的模 步驟(2 0 8 )=,治具空間2 2内注入緩衝液4。 輔助冶具2的治具空間2 2外部之封裝平 ^ 面2 3上,利用薄膜5予以進行封裝。 步驟(2 Q 9)即可將辅助治具2與彩色鏡片3 3共同製成 、, 商品,而可供消費市場進行販售。 用^述的彩ί隱形眼鏡加工步驟流程中,圖紋顏料6 2利 顏料^式可藉由一移印膠頭6沾附位於鋼板61上之圖紋 再由移印膠則將蘭之®紋顏料6 2轉印至模 具1的模穴11内;亦可將圖紋顏料6 2透過預設嗔、= 2: The glasses material 3 can be a hydrogel or a UV light (U 2 =:, quality material; and the auxiliary fixture 2 is packaged on the package surface of the film 5, the film of the package 5. ', for the mooring, film, etc., for the heat (1) described as the auxiliary fixture 2 its module 2 丄 circular table over processing to increase its attachment to the glasses material 3 treatment can be corona (". And add processing for a long time - m) treatment, fire transfer or UV surface special surface plus I work 'additional module 21 surface and fabric 3 200918294 affinity. View exploded section, side view , mold and auxiliary: treatment ^ is the side view of the invention, the auxiliary household and d /, the side view sub-anatomy j with the left-input buffer side view, the auxiliary treatment of the way to strengthen the side view, (4) Each figure is 咐 崎 ^ ^ ^ = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = In the cavity 1 1 , the step (10 1 ) is used for the auxiliary jig 2 to be press-fitted by the module 21 by the cavity u of the mold, and is in the cavity 11 The mirror material 3 is pressed and pressed. Step (10 2) When the module 21 is pressed against the lens material 3 in the cavity 1i, the lens material 3 can be along the arc surface of the cavity 1 1 and the module 2 1 Spreading and extending upward, the excess spectacles material 3 is pushed out of the outside of the chamfered edge 111. Step (10 3) is provided by the outside of the corner of the cavity 1 丄丄The holding surface 21 1 is brought into abutment to further cut off and separate a small amount of the glasses material 3 which is outside the chamfered edge 111 to form a residual material. 3 2 12 200918294 Step (104) 1 Laichuan (4) Axis 3, into The curing process can be processed by ultraviolet light (Uv) processing, etc., for the lens material 3' to be solidified and solidified. Step (1G5) = r squeaking and solidifying the eyelid 3, that is, fitting to the auxiliary The surface of the module 21 of the jig 2 is formed into a lens 3丄, and the remnant remaining material 32 remains on the chamfered edge 11 of the cavity 11, and is bonded to the bonding protrusion 12 by a cover. Step (1〇6) After the lens 3丄 in the auxiliary jig 2 is inspected, it is formed into a contact lens, and then the outer part of the module 2 1 of the auxiliary jig 2 is empty. The inner lens buffer 4 can soften the lens 31. The step (1") is carried out on the package plane 2 3 outside the treatment room 22 of the material 2, and the packaging operation is performed. The step (1Q8) is finally borrowed. The jig 2 and the lens 3 are jointly made into a product, that is, it can be sold in the consumer market. The above-mentioned contact lens processing steps are in the flow, and it is a heating and heating process of the lens 1 material 3 curing in the lens. It can be used for the light source (UV) = heat treatment, etc., for the optical material 3 to be photopolymerized; and the glasses material 3 is for the hydraulic material line light (uv) secret material, 13 200918294 heat curing material; Furthermore, the auxiliary package is commercially available, and the film 5 on the core is commercially available. > Pancreatic fistula, an auxiliary fixture for thermal packaging, which can be processed by a twisting process. The mold can be treated with a corona surface, and the system can be corona (7 glasses).枓3 attachment affinity, and add the affinity of "ZrlTi material 3. - 曰力,块2! The surface and the glasses are ninety-one, ten. Please refer to the seventh, which is the forty-fourth invention The three-dimensional division of the transfer ceramic and the steel plate _, the printing paste == visual grading, the side view of the offset printing head after the printing of the side view (4), the outline (four), the preferred embodiment of the mold and the leaking jig = face Figure, reduce the implementation of the contactor _ help fixture, side view decomposition profile, f, embodiment, auxiliary fixture, side view of the slow-moving ship, better implementation of the aid of the package L view, _ various financial offices The display can be cleared out, if you want to ride the color hidden _ mirror to enhance, you can in the process of processing; 贞色纲县 plus color contact lens manufacturing, steps, step (2 0 0) will be pattern pigment 6 2 Printing into the cavity of the mold ,, the pattern pigment 6 2 can be printed into the cavity 11 of the mold 1 by transfer, printing, etc. 14 200918294 Step (2 01) The contact lens material 3 is placed in the cavity 11 of the mold 1 and is located in the center of the pattern pigment 6 2 . Step (2 0 2) The mold hole 1 of the mold 1 is used to assist the jig 2 with the module 21 Step (2 0 3 ) The module 21 is used to press the lens material 3 in the cavity 1 1 , and the lens material 3 is spread and extended upward along the circular hole surface of the cavity 1 1 and the module 21 , and the figure The pigment 6 2 is combined, and the excess lens material 3 is pushed out of the outside of the chamfered edge 111. The step (2◦4) is further provided by the outer edge of the module 21 by the peripheral edge of the cavity 1 1 . The resisting surface 21 is resistively bonded to further cut off and separate a small amount of the spectacles material 3 outside the kerf rim 111 to form a residual material 3 2, and the residual material 3 2 is bonded to the tangential edge 1 1 1 is combined with the convex body 1 2 . Step (2 0 5 ) The lens material 3 in the mold 1 is subjected to a curing process, which can be irradiated by ultraviolet light (UV), heat treatment, etc., for the glasses material 3, The pigment 6 2 is photopolymerized and solidified. Step (2 0 6 ) separates the mold 1 from the auxiliary jig 2, and the cured lens material 3 and the pattern pigment 6 2 15 in the auxiliary fixture 2 200918294 Module 2 1 surface, and is the color lens 33, and the remaining material 3 of _ is left in the corner of the cavity 1 1 '1 1 1 ' at the same time 'solidified combination On the outer joint convex body 12. Step 7) After the color lens 33 in the auxiliary jig 2 is formed by inspection, the color lens 33, and then the mold step of the auxiliary jig 2 (2 0 8) =, Inject the buffer 4 into the fixture space 2 2 . The fixture space 2 of the auxiliary tool 2 is externally packaged on the surface 2 3 and packaged by the film 5. In the step (2 Q 9), the auxiliary jig 2 and the colored lens 3 3 can be made together, and the product can be sold in the consumer market. In the process of processing the color contact lens, the pattern pigment 6 2 can be coated with a pattern on the steel plate 61 by a pad printing head 6 and then by the pad printing glue. The pigment 6 2 is transferred into the cavity 11 of the mold 1; the pattern pigment 6 2 can also be passed through the preset 嗔,
直接喷印至模具1的模穴以;另,亦可於眼鏡材料3、進 仃固化程序相後,將顏料6 2轉印、噴 至眼鏡材料3之表面。 、、ί P 為使模具1内之眼鏡材料3 的加熱、升溫處理 可利用紫外絲(UV)騎、加減理,等枝供眠鏡材 枓3聚合就後固化;而眼鏡材料3係可為水凝 16 200918294 線光⑽)目爾、嫌敝齡再 具2於封裝平面2 3上 1冶 等,可供_之薄膜5 係可為1呂羯、膠膜 另’述步驟之辅助治具2其模塊2 可魏卿晰2 = 工處理係可採用電暈(C〇r〇na)處理、处/ =Γ加,’增加模塊21的表二: +再者’上述本發明之_賴之㈣方法及模具 用核具1與辅助治具2_合 觀觸崎,細制獅=2= )糾使眼鏡材料3聚光固化並成型為鏡m,且 ^片3 m结合於辅助治具2内,並在輔助治具2内注入緩 衝液4後,再予以封裝 而成型為商品’達到製程快速並縮減後續加工、包穿制 程之實施^,惟,以上所為本發明之較佳實施例而^ ’非因此即舰本發明之專利細,彻輔助治具2配合模 具1成形隱職鏡之鏡片3,即可達到鏡片3丄直接成型在 輔助治具2内,可直接供販f之功能,故舉凡朝本發明气 明書及圖朗容所為之簡易修飾及等效結構變化,均應同理 包含於本發明之專利範圍内,合予陳明。 200918294 上述本發明_眼鏡之成财法及模具於實際使用時, 為具有下列各項優點’如: (―)利用模具1配合輔助治具2,進行壓合_材料3, 並心i外線光(uv)照射,而使眼鏡材料3聚光固 化在辅助治具2内,並成型為鏡片31 (或彩色鏡片 33),則可在辅助治具2内注人緩衝液4,再予以 封裝即製成商品,製程簡易、快速、有效降低製造成 本、提升產品之良率。 二) 本發明之辅助治具2在鏡片31(或彩色鏡片33) 成型後,即可成為包裝材料,而不需另外再利用包裝 材料作包裝,達到將輔助治具2作為包裝材料,而有 效降低製造成本。 三) 模具1之模穴11外圍設有結合凸體12,而當模具 1與辅助治具2擠壓、配合時,眼鏡材料3溢出模穴 11外部所形成之餘料3 2,即覆罩在結合凸體工2 上,而利用結合凸體12使餘料3 2附著並固化結合 ,使餘料32易與鏡片31U彩色鏡片33)顧 脫離,可避免餘料32再滲入模穴丄丄内,亦不致影 響成型之鏡片31(或彩色鏡片33)。 故’本發明駐要針觸形眼鏡之製造方法,可以利用 辅助冶具配合模錢合_刻為主要賴重點,乃僅使輔 18 200918294 助治具在成型鏡片後,即可在成型有鏡片之輔助治具内注入 緩衝液並進行封裝,並達到可直接販售之優勢 ’惟,以上所 述僅為本發明之較佳實施綱已,_此即舰本發明之專 利耗園,故舉凡運用本發明說明書及圖式内容所為之簡易修 飾及等效結構魏’均應_包含於本發日狀糊範圍内, 合予陳明。 命 4〜丨心〜呕蜆炙风型万法及模具於 ^ 、實施時,為確實飾,胸效及目的,故本發明 二左實雜優異之發明,為符合發_ 苦讲八 委早日_本案,簡障發明人之辛 古研發,倘若辆審委有之辛 人疋當竭力配合,實感德便。 ^ 19 200918294 【圖式簡單說明】 苐一圖係為本發明之立體分解圖。 第二圖係為本發明之側視分解剖面圖。 第二圖係為本發明之侧視剖面圖。 ,第四®係為本發明模具與辅助治具之側視分解剖面圖 =五圖係為本發明辅助治具注入緩衝液之侧視剖面圖。 弟六®係為本發明輔助治具之封裝方式側視剖面圖。 第七ai係為本發明之移印膠頭與鋼板之立體分解圖。 第八®係為本發明移印膠頭與模具之側視分解圖。 f九®係'為本發明移印膠頭移印後之側視分解剖面圖。 第十®係為本發明較佳實施例之侧視剖面圖。 弟十-圖#為本發馳佳實施·具與辅助治具之側視剖 面圖。 第十二圖#為本發日她輯❹鳩具_助治具之側視分 解剖面圖。 第十三圖係為本翻難實施_㈣躲人緩衝液之側 視剖面圖。 第十四圖係'為本發明較佳實施例輔助治具之封裝方式側視 剖面圖。 主要元件符號說明】 20 200918294The ink is directly printed onto the cavity of the mold 1; in addition, the pigment 6 2 can be transferred and sprayed onto the surface of the lens material 3 after the lens material 3 and the curing process phase. , ί P In order to make the heating and temperature-increasing treatment of the glasses material 3 in the mold 1, UV light (UV) riding, addition and subtraction, etc., can be post-cured by the polymerization of the mirror material 枓3, and the glasses material 3 can be水凝16 200918294 线光(10)) 目尔, 敝 敝 再 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Its module 2 can be Wei Qing 2 = work processing can be treated with corona (C〇r〇na), at / = , plus, 'add the module 21 of the second: + again' the above-mentioned invention (4) Method and mold fixture 1 and auxiliary fixture 2_ 合观崎, fine lion = 2 = ) Correction of the glasses material 3 condensed and solidified into a mirror m, and ^ 3 m combined with auxiliary treatment After the buffer 4 is injected into the auxiliary jig 2, it is packaged and formed into a product to achieve rapid process and reduce the subsequent processing and the wearing process. However, the above is a preferred embodiment of the present invention. For example, the patent of the invention is fine, and the auxiliary fixture 2 is matched with the lens 1 to form the lens 3 of the stealth mirror, and the lens 3 can be directly formed. In the auxiliary jig 2, it can be directly used for the function of the f, so the simple modification and equivalent structural changes of the ventilator and the graphic device of the present invention should be included in the patent scope of the present invention. Combined with Chen Ming. 200918294 The above invention _ glasses into the financial method and the mold in the actual use, in order to have the following advantages 'such as: (-) using the mold 1 with the auxiliary fixture 2, press _ material 3, and the external light (uv) irradiation, and the lens material 3 is condensed and cured in the auxiliary jig 2, and formed into the lens 31 (or the colored lens 33), the buffer 4 can be injected into the auxiliary jig 2, and then packaged. Made into commodities, the process is simple, fast, and effective to reduce manufacturing costs and improve product yield. b) After the lens 31 (or the colored lens 33) is molded, the auxiliary jig 2 of the present invention can be used as a packaging material without separately using the packaging material for packaging, and the auxiliary jig 2 is effectively used as a packaging material. Reduce manufacturing costs. 3) The periphery of the cavity 11 of the mold 1 is provided with a coupling protrusion 12, and when the mold 1 and the auxiliary jig 2 are pressed and matched, the lens material 3 overflows the remaining material 3 2 formed outside the cavity 11, that is, the cover On the combined convex body 2, the bonding material 12 is used to adhere and solidify the residual material 32, so that the residual material 32 is easily separated from the lens 31U color lens 33), and the residual material 32 can be prevented from re-infiltrating into the cavity. Also, it does not affect the molded lens 31 (or the colored lens 33). Therefore, the manufacturing method of the resident needle contact lens of the present invention can be used as a main focus by using the auxiliary metallurgy tool to match the model, and only the auxiliary 18 200918294 assisting tool can be formed in the lens after forming the lens. The buffer is injected into the auxiliary jig and packaged, and the advantage of being directly sold is obtained. However, the above description is only a preferred embodiment of the present invention, which is the patented garden of the present invention. The simple modification and equivalent structure of the present specification and the contents of the drawings are included in the scope of the present day, and are combined with Chen Ming. Life 4 ~ 丨心~ 蚬炙 蚬炙 wind type Wanfa and mold in ^, when implemented, for the decoration, chest effect and purpose, so the invention of the invention of the two left is excellent, in line with the hair _ _ This case, the simple inventor of the innovator, the development of Xingu, if the car's review committee has a lot of people to do their best to cooperate, it is really good. ^ 19 200918294 [Simple description of the diagram] The first diagram is a perspective exploded view of the invention. The second drawing is a side elevational cross-sectional view of the present invention. The second drawing is a side cross-sectional view of the present invention. The fourth® is a side view exploded view of the mold and the auxiliary jig of the present invention. The fifth figure is a side cross-sectional view of the auxiliary solution injecting buffer of the present invention. The Sixth® is a side cross-sectional view of the package of the auxiliary fixture of the present invention. The seventh AI is an exploded view of the pad and the steel plate of the present invention. The eighth® is a side exploded view of the pad and die of the present invention. f Nine® is a side-view exploded cross-sectional view of the pad printing head of the present invention after printing. Tenth® is a side cross-sectional view of a preferred embodiment of the invention.弟十-图# This is a side view of the implementation of the Jiachi and the auxiliary fixture. The twelfth figure # is the side of the collection of the fixtures. The thirteenth figure is a side view of the implementation of the _ (4) hiding human buffer. Figure 14 is a side cross-sectional view showing the package of the auxiliary jig of the preferred embodiment of the present invention. Main component symbol description] 20 200918294
4 、模具 、模穴 12 、結合凸體 、切角緣邊 13 、透孔 、輔助治具 、模塊 2 3 、封裝平面 、抵持面 、治具空間 2 4 、平板體 、眼鏡材料 、鏡片 、餘料 、緩衝液 3 3 、彩色鏡片 、薄膜 6 2、圖紋顏料 6、移印膠頭 6 1、鋼板 214, mold, cavity 12, combined convex, chamfered edge 13, through hole, auxiliary fixture, module 2 3, packaging plane, resisting surface, fixture space 2 4, plate body, glasses material, lens, Remaining material, buffer 3 3 , color lens, film 6 2, pattern pigment 6, pad printing head 6 1 , steel plate 21