TW201041705A - Method of cutting laminated body - Google Patents

Method of cutting laminated body Download PDF

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Publication number
TW201041705A
TW201041705A TW99117012A TW99117012A TW201041705A TW 201041705 A TW201041705 A TW 201041705A TW 99117012 A TW99117012 A TW 99117012A TW 99117012 A TW99117012 A TW 99117012A TW 201041705 A TW201041705 A TW 201041705A
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Taiwan
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cutting
film
laminated
laminated body
mentioned
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TW99117012A
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Chinese (zh)
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Takehiko Nakayama
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Fujifilm Corp
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Publication of TW201041705A publication Critical patent/TW201041705A/en

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  • Nonmetal Cutting Devices (AREA)

Abstract

A method of cutting a laminated body is provided. The method is capable of obtaining economically and easily a cutting surface having good quality even if part (film) of the laminated body is a poor-tensible film. In the method, the laminated body is cut with a cutting blade. The laminated body includes a separator film, and a multi-layered film which is laminated on the separator film through an adhesive. The multi-layered film includes a first protective film laminated on the adhesive, a polarizer laminated on the first protective film, and a second protective film laminated on the polarizer. The approaching speed (cutting speed v) of the cutting blade relative to the laminated body is adjusted to 8 mm/sec or more, preferably 10 mm/sec or more in actual measuring, so as to cut the laminated body.

Description

201041705 J^uiopn 發明說明: 【發明所屬之技術領域】 而产種藉由切斷用夹具來將隔著黏著劑 貝曰 g上的薄膜(film)的積層體予以切斷的德 層體的切斷方法。 卿針以切斷的積 【先前技術】 戶以膜靖刀來將隔著黏著_積層有1 曰上的薄膜的積層體予以切斷的方、去,太直 =4=5 f Μ糊/ 報所揭不的方法已為人所知。 Θ如2QQ6_142445號公報所揭示的切斷方法 疋如下的料:在靖縣制體付201041705 J^uiopn Description of the Invention: [Technical Field of the Invention] The seed layer of the film which is cut by the film of the adhesive film by the cutting jig is cut by the cutting jig. Break method. The product of the cutting needle is cut off. [Previous technique] The film is cut by the film, and the layered body of the film with 1 layer of the film is cut off. Too straight = 4 = 5 f paste / The method disclosed by the newspaper is already known. For example, the cutting method disclosed in the publication No. 2QQ6_142445 疋 the following materials:

賤積層體的壓縮應力來進行靖,在對制體的表S 把加拉伸應力’且對背面側施加壓縮應力的狀態下,減小 壓縮應力^藉此’在切斷過程中,自切斷面朝向切斷刀的 内部應力受到緩和,從而可減小切斷面與切斷刀的密著 度,結果,可防止黏著劑附著於切斷刀,即,可防止 的黏附。 曰本專利4寸開2003-302524號公報所揭示的切斷方法 疋如下的方法:即便於光學構件中亦使用有親水性材料的 偏光板尤其容易受到水分的影響,因此,發現藉由將該光 學構件的水分率(moisture percentage )控制於固定範圍 内’於切斷面上不會產生裂縫(crack),且於切斷之後, 薄膜不會捲曲(curl),以使光學零件的水分率成為2重量 201041705 %〜4重量%的方式來進行調製之後,進行切斷。 Ο Ο 、於日本專利特開2006-142445號公報所揭示的切斷方 法:,使用包括台座與固定單元的切斷裝置,該台座具有 於藉由切斷刀來將積層辭以切斷時,使施加於該積^體 =縮應力減小的表面形狀,或具有使積層體的表面侧產 生應力,且使背面侧產生壓縮應力的表面形狀,上述 固定单破上述制H絲並蚊於台赶,但存在如下 ^問題力’於台座神備方面會耗費成本(咖【)與時 j ° =且’由於對於積層體的表面,朝面方向施加壓力, 而子在產生褶皺,或產生發生變形等的問題之虞。 法中於二 ==〇03·24號公報所揭示的切斷方 0/ 7田…、將先學苓件的水分率調製為2重量%〜4重量 ^切斷日$ ’由於水分率必須為2重量%〜4重量%, 本與零件的儲存管理及步驟管理方面耗費成 予㈣f報中,完全未驗證:將積層體 變。曰由於積層體的構成材料的伸長率而大幅度地改 【發明内容】 於提===:==:目的在 膜)為伸長率低的薄膜,亦可不耗;*成積本 201041705 34018pif 好的切斷面的品質。 [1]第1發明的積層體的切斷方法 隔著黏著劑而積層有1岸以上讀 j “ 來將 :積層體的切斷方法“徵在於;上二: = = :包 ,發明的特徵在於:將•積=:斷。 =進入速度調整至實測為1〇 _= = = 積層體予以切斷。 工财上述 [3] 第1發明的特徵在於 切斷刀來作為上述切斷刀。使用刀太角度為43。以下的 [4] 第1發明的特徵在於:使用刀 切斷刀來作為上述切斷刀。 I為30以下的 [5] 第1發明的特徵在於 的加工刀來作為上述切斷刀。 以已被加工為鏡面 [6] 第1發明的特徵在於 _N以上時,使用刀尖的硬二〇 = 、硬發(日Γ)以上的加工刀來作為上述切斷刀。脰 [7] 弟1發明的特徵在於:上 :二以支親台、以及與二斷: 一:)為;:1:=:作且:用海綿硬度(― [和發明的特二上的 彈性體來作為±述彈性體。W I帛硬度為5G以上的 Ο 〇 201041705 3401«ριί 上述黏著劑、以及隔著上述黏著 層於上述分離薄臈上的上述!層以上的薄膜黏^而積 _第乂發明的特徵在於:包含上述j層以上 的夕層膜隔著上雜著#j_層於上述 述 黏著劑上的第1保護薄膜、積層: ㈣2保護;膜偏光元件、以及積層於該偏光元件上 [11]第1發明的特徵在於:上述第1保護薄膜以及第2 :護薄膜由三醋酸纖維素(triacetylcellulose)所構成,縱 向的伸長率不足42%,橫方向的伸長率不足43〇/〇。 _[12]第2發明的積層體的切斷方法藉由賴用夹具來 將隔著黏著劑而積層有丨層以上的薄朗積層體予以切 斷’該積層體的切斷方法的特徵在於:上述積層體包括分 離薄膜、上·著劑、以及隔著上述黏著劑而積層上述分 離薄膜上的上述包含1層以上的薄膜的多層膜,自上述分 離薄膜側朝上述多層膜將上述積層體予以切斷。 [13] 第2發明的特徵在於:上述多層膜包括積層於上 述黏著劑上的第1保護薄膜、積層於該第丨保護薄膜上的 偏光元件、以及積層於該偏光元件上的第2保護薄膜。 [14] 第2發明的特徵在於:上述第1保護薄膜以及第2 保護薄膜由三醋酸纖維素所構成,縱方向的伸長率 42%,橫方向的伸長率不足43%。 如以上的說明所述,根據本發明的積層體的切斷方 201041705 34018pif 法 積層體的一部分(薄膜)為伸 可不耗費成本及時間而獲得良好的切斷面的品二顯’亦 附圖输的以下的較佳實施形態例的★兒 月上述目的、特徵以及優點會變得更明確。 為讓本發明之上述和其他目的、特徵和優點能 日^,下文特舉較佳實關,並配合所,作詳細說 【實施方式】 以下,一面參照圖j〜圖9,一面對實施形態例進行說 明,該實施形態例是將本發明的積層體的切斷方法,用^ 用以製造液晶顯示裝置等中所使用的偏光板的積層薄骐的 切斷方法的例子。 、' 首先,如圖1所示,本實施形態的積層薄膜1〇包括分 離薄膜12、以及隔著黏著劑14而積層於該分離薄膜I]上 的多層膜16。 上述分離薄膜12例如可使用聚對苯二甲酸乙二醋 (Polyethylene Terephthalate,PET )製的薄膜。 上述多層膜16構成偏光板本體,該多層膜%包括積 層於黏著劑14上的第1保護薄膜18a、積層於該第1保護 薄膜18a上的偏光元件20、以及積層於該偏光元件2〇上 的第2保護薄膜18b。第1保護薄膜18a與第2保護薄膜 18b分別為酿化纖維素薄膜(cellulose acylate film ),其中, 亦可使用由具有57·5%〜62.5%的平均醋化度的三醋酸纖 維素(TAC)所構成的TAC薄膜。又,偏光元件20可使 201041705 jH-υΐδριι 用聚乙烯醇(polyvinyl alc〇h〇l)製的簿 而且’於本實施形態的切斷方法r例如使用 所示的第i _裝置嫩或對應於較長 圖 切斷裝置遞(參照圖4)等來將積層薄膜予第2 此,:= 固例如使用於液晶顯示裝置等的偏光板, 層薄膜ΐο 斷故魅簡定有積 Ο Ο 曰:腰川的進、..七(feedmg _以、將該 ,-個方向搬送的搬送機構34、將載置 ^ 台32上的積層薄膜予以切斷的切斷用夹且 該切斷用夾具30於上下方向銘叙沾^ 6以及使 =述進給平心上固 =:PET製)’上述積層薄膜1〇载置且固定於該塑膠 移動機構38具有壓_ | , 盤42朝接近载置且固定於進給平:32 == 42的下表面固定有切斷用夾具%。 I表皿 下矣不,切斷用失具36包括固定於壓製盤42的 下表面的基台44(例如木製)、以及以 ^盤= ==持並固定於該基台44的切斷刀46。又,於美么44 ^下表面’與切斷刀46相鄰接Π 情形時,切斷刀46自基台 t弹/生體48。於該 突出的長度)被設定得小於彈”(自基台44 當將積層薄膜Κ)予以切斷時H的南度tb °因此’ 刀斷時由於移動機構38朝積層薄 201041705 34018pif 膜職壓切斷用夾具36,故而基台私與積 夾持的彈性體48錢縮方向發生彈性變形,、此僅 刀 '進入至積層薄膜1〇内,並將該積層薄 斷。然後,使切斷用夾具36朝離開積層薄、 = 動之後,雜體48發生彈性恢復,切斷刀46=== 切斷:[位。因此’當將切斷刀46自積層軸1。拔出 積層薄膜10的表面的變形受到抑制,又,積層 ^The compressive stress of the stratified layer is used to perform the squeezing, and in the state where the tensile stress is applied to the surface S of the body and the compressive stress is applied to the back side, the compressive stress is reduced, thereby "self-cutting during the cutting process" The internal stress of the cross section toward the cutting blade is alleviated, so that the adhesion between the cut surface and the cutting blade can be reduced, and as a result, adhesion of the adhesive to the cutting blade, that is, adhesion can be prevented. The cutting method disclosed in Japanese Laid-Open Patent Publication No. 2003-302524 discloses a method in which a polarizing plate using a hydrophilic material in an optical member is particularly susceptible to moisture, and therefore it is found that The moisture percentage of the optical member is controlled within a fixed range. 'The crack does not occur on the cut surface, and after the cutting, the film does not curl, so that the moisture content of the optical part becomes 2 weights were adjusted in the form of 201041705% to 4% by weight, and then cut. A cutting method disclosed in Japanese Laid-Open Patent Publication No. 2006-142445, wherein a cutting device including a pedestal and a fixing unit is used, and the pedestal has a cutting blade for cutting the layer by cutting the blade. The surface shape applied to the integrated body = reduced shrinkage stress, or a surface shape in which stress is generated on the surface side of the laminated body and compressive stress is generated on the back side, and the above-mentioned fixed single-breaking H-filament and mosquito-repellent Hurry, but there is the following problem. 'The cost of the pedestal in the pedestal will cost (coffee [) and time j ° = and 'because for the surface of the laminated body, the pressure is applied in the direction of the face, and the child is wrinkled, or occurs. Problems such as deformation. In the method of cutting the square 0/7 field disclosed in the second ==〇03.24, the moisture content of the first element is adjusted to 2% by weight to 4% by weight. It is 2% by weight to 4% by weight, and the storage management and step management of the parts are costly (4), and there is no verification at all: the laminated body is changed.曰 Due to the elongation of the constituent material of the laminate, the content of the laminate is greatly changed. [Invention: ===:==: The purpose of the film is a film with a low elongation, and it may not be consumed; *成成本201041705 34018pif Good The quality of the cut surface. [1] The method for cutting a laminated body according to the first aspect of the invention is characterized in that one layer of the above-mentioned layer is read by the adhesive agent, and the method of cutting the layered body is smeared; the second is: = = : package, characteristics of the invention It lies in: • Product = = off. = The speed is adjusted to 1 〇 _= = = The laminate is cut. [10] The first invention is characterized in that the cutting blade is used as the cutting blade. Use a knife too angle of 43. The following [4] The first invention is characterized in that a cutting blade is used as the cutting blade. I is 30 or less. [5] The processing blade according to the first aspect of the invention is the cutting blade. In the case of the first invention, when the _N or more is used, a cutter having a hard 〇 = or a hard burr (above) of the blade tip is used as the cutter.脰[7] The invention of the brother 1 is characterized by: upper: two to the parent station, and two broken: one:) for; 1:1:: and: using the sponge hardness (" [and the invention of the second special The elastomer is referred to as an elastomer. The WI帛 hardness is 5 G or more, and the above-mentioned adhesive and the above-mentioned layer of the adhesive layer on the separation sheet are adhered to each other. According to a third aspect of the invention, the first protective film including the j layer or more is interposed with the #j_ layer on the adhesive, and the laminate: (4) 2 protection; a film polarizing element; In the first aspect of the present invention, the first protective film and the second protective film are made of triacetyl cellulose, and the elongation in the longitudinal direction is less than 42%, and the elongation in the transverse direction is less than 43. _ 〇 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' The method is characterized in that the above laminated body comprises a separation film, a coating agent, and The multilayer film including the one or more thin films on the separation film is laminated with the adhesive, and the laminated body is cut from the separation film side toward the multilayer film. [13] The second invention is characterized in that The multilayer film includes a first protective film laminated on the adhesive, a polarizing element laminated on the second protective film, and a second protective film laminated on the polarizing element. [14] The second invention is characterized in that: The first protective film and the second protective film are made of cellulose triacetate, and have an elongation in the longitudinal direction of 42% and an elongation in the transverse direction of less than 43%. As described above, the laminate of the present invention is cut. Part of the 201041705 34018pif method laminate (film) is a product that achieves a good cut surface without cost and time. The features and advantages of the present invention will become more apparent. The above and other objects, features and advantages of the present invention will become more apparent. BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an embodiment will be described with reference to FIGS. 1 to 9 . This embodiment is a method for cutting a laminated body of the present invention, which is used for manufacturing a liquid crystal display device or the like. As an example of the method of cutting the laminated thin layer of the polarizing plate, first, as shown in FIG. 1, the laminated film 1 of the present embodiment includes the separation film 12 and the laminated film I is laminated via the adhesive 14 The multilayer film 16 is formed of a polyethylene terephthalate (PET) film. The multilayer film 16 constitutes a polarizing plate body, and the multilayer film includes a layer of an adhesive. The first protective film 18a on the first polarizing film 18a, the polarizing element 20 laminated on the first protective film 18a, and the second protective film 18b laminated on the polarizing element 2''. Each of the first protective film 18a and the second protective film 18b is a cellulose acylate film, and a cellulose triacetate (TAC) having an average degree of vinegar of 57.5% to 62.5% can also be used. ) A TAC film formed. Further, the polarizing element 20 can be made of polyvinyl alcohol (polyvinyl alc〇h) in 201041705 jH-υΐδριι and can be used in the cutting method r of the present embodiment, for example, using the i-th device shown or corresponding to The laminated film is transferred to the second by the longer drawing cutting device (see Fig. 4), etc., and the solid film is used for, for example, a polarizing plate of a liquid crystal display device, and the film is 简ο 故 故 故 魅 简 简 曰 曰 曰: In the case of the Kawagawa, the transporting mechanism 34 that transports the laminated film on the mounting table 32 and the cutting jig 30 In the up and down direction, the smear is smeared and the slab is placed on the plastic moving mechanism 38 with the pressure _ | And fixed to the feed flat: 32 == 42 on the lower surface is fixed with a cutting jig %. The I table is not smashed, and the cutting tool 36 includes a base 44 (for example, wood) fixed to the lower surface of the pressing plate 42, and a cutting blade held by the disk and fixed to the base 44. 46. Further, when the lower surface of the U.S. 44 ^ is adjacent to the cutting blade 46, the cutting blade 46 is rotated from the base t/body 48. When the length of the protrusion is set to be smaller than the bullet" (from the base 44 when the laminated film is cut), the southness tb ° of the H is cut off when the knife is broken due to the moving mechanism 38 toward the laminated thin layer 201041705 34018pif film pressure Since the cutting jig 36 is cut, the elastic body 48 held by the base and the product is elastically deformed in the direction of shrinkage, and only the blade enters into the laminated film 1〇, and the laminated layer is thinned. After the jig 36 is thinned toward the exit layer, the bulk 48 is elastically restored, and the cutting blade 46 === cut: [bit. Therefore, when the cutting blade 46 is self-assembled, the laminated film 10 is pulled out. The deformation of the surface is suppressed, and, again, the layering ^

的黏著劑14亦不會附著於切斷刀46的刀尖。夢此内 行連續的切斷作業。 穴航,可 开^46的刀尖的形狀(沿著刀尖而形初 形狀)可為直線狀,亦可為框狀。於框狀的情形 ^ 沖孔來進行切斷作業。 精注 如,4及圖5所示,第2切斷裝置遍包括供給 =積層薄膜10的送出部5〇、對積層薄膜1〇進行沖孔 得多個偏光板的壓製部52、對沖孔後的積層薄犋丨2 ,行回收的捲繞部53、以固定的張力來對積層薄膜〇、、The adhesive 14 does not adhere to the cutting edge of the cutting blade 46. I dreamed of continuous cutting operations. In the aeronautical navigation, the shape of the blade tip that can be opened (the shape of the blade along the tip) can be linear or frame-shaped. In the case of a frame shape ^ Punch to perform the cutting operation. As shown in FIG. 4 and FIG. 5, the second cutting device includes a supply portion 5 that supplies the laminated film 10, a pressed portion 52 that punches the laminated film 1A to obtain a plurality of polarizing plates, and a punched portion. The laminated thin layer 2, the recovered winding portion 53, the laminated film with a fixed tension,

仃搬送的搬送機構54、以及對各部分進行驅動、進 示的控制部。 ^的未圖 搬送機構54包括:第i搬送部56a,將積 搬送至壓製部52侧;以及第2搬送部56b,對薄膘%、〇 二點鎖線來表示)進行循環搬送,該薄膜58作為積岸^以 10的基底而發揮功能,並且用以將積層薄膜1〇朝二薄膜 向搬送。例如可使用PET製的薄膜來作為薄膜分。個方 第1搬送部56a設置於壓製部52的上游側, ★ 10 201041705 ^^υΐδρπ 搬送部56a包括夾持積層薄膜ι〇並將該積層薄膜1〇朝壓 製部52側送出的第1夹輥(pinch roll) 60a、設置於送出 部50與第1夾輥60a之間的跳動輥(dancer roll) 62、以 及引導輥(guide roll) 64。第2搬送部56b設置於壓製部 52的下游側’且該弟2搬送部56b包括使薄膜58朝塵製 部52的上游側循環的第2夾輥60b、以及多個引導輕64。 壓製部52包括:壓製盤42,藉由例如4根支軸70a ❹〜70d(參照圖5)而位於框體72的上方;驅動機構74(參 照圖6) ’設置於框體72内’且於上下方向對壓製盤42進 行移動驅動;以及切斷用夾具36 ’設置於壓製盤42的下 表面(與所搬送的積層薄膜10相對向的面)。 如圖6所示,驅動機構74包括:第1驅動部74a,於 上下方向對4根支軸70a〜70d中的例如近前侧的2根支軸 70a及70b進行移動驅動;以及第2驅動部74b,於上下方 向對剩餘的2根支轴70c及70d進行移動驅動。 第1驅動部74a包括將2根支軸70a及7〇b予以連結 ❹ 的第1連結部76a、設置於該第1連結部76a的第1長孔 77a、第1偏心凸輪(cam) 78a、以該第1偏心凸輪78a 的第1軸(shaft) 80a作為旋轉中心的第1飛輪(訂ywheel) 82a、第1馬達(m〇t〇r) 84a、以及將該第!馬達84a的旋 轉力傳遞至第1飛輪82a的第1時規皮帶(timing bek) 86a。於第1偏心凸輪78a中的與第i軸8〇a相反的面的偏 心位置,設置有旋轉自如地插通於第丨長孔77a的軸。 第2驅動部74b亦具有與上述第i驅動部74a相同的 11 201041705 34018pif 構成,該第2驅動部74b包括將2根支軸7〇c及7〇d予以 連結的第2連結部76b、設置於該第2連結部7饨的第2 長孔77b、旋轉自如地安裝於該第2連結部7沾的第2偏 心凸輪78b、以該第2偏心凸輪78b的第2軸識作為旋 轉中心的第2飛輪82b、第2馬達84b、以及將該第2馬達 84b的旋轉力傳遞至第2飛輪82b的第2時規皮帶秘匕。 此處,第1驅動部74a的第丨馬達84a與第2驅動部 74b的第2馬達84b,是基於來自控制部的時序信號而同步 驅動。因此,由於第丨驅動部74a及第2驅動部场的第 1馬達84a及第2馬達84b同步驅動,故而第1偏心凸輪 78a及第2偏心凸輪78b分別以第丨軸8加及第2軸 為中心來旋轉’第1連結部76a及第2連結部76b以及4 根支軸70a〜70d以大致相同的時序來於上下方向移動。結 果:壓製盤42朝接近積層薄膜1G的方向、以及遠離該積 層薄膜10的方向移動。 切斷用夾具36與圖3所示的構成大致相同,但設置有 4個框狀的切斷刀46,以藉由一次的切斷(沖孔)來獲得 角部經倒肖(R面)的4個矩形狀的偏光板(參照圖5)。 然,’當使用TAC薄臈來作為構成積層薄膜1〇的第 1 ^護薄膜18a以及第2保護薄膜18b時,考慮使用伸長 率鬲的TAC薄膜或伸長率低的TAC薄膜。 此處的伸長率,是施加負載並拉伸直至使寬度20 mmx 長度100 mm的TAC薄膜斷裂為止,斷裂時的TAc薄膜 的長度的增加量才睛於原來長度的比例(百分率),即,藉 12 Ο Ο 201041705 34U18pit ==增加的長度(增加量)/原來長度丨· (%) _胃伸長率高的TAC薄膜,是指縱方w祕e 的伸長率為42%以上,且橫方向(TD:T麵verse eCtl〇n)的伸長率為43%以上的TAC薄膜;所謂伸長率 薄膜,是指縱方向的伸長率不足42%,: 的伸長率不足43%的TAC薄膜。 10予H將使用/伸長率高的TAC f膜的積層薄膜 層薄膜10+、,財將使时伸㈣低的TAC薄膜的積 ㈣膜1G予以切斷時’已知_面的品f大幅度地不同。 之門生於偏光元件20與下層的第1保護薄膜他 =脫層(層間剝離)、以及於多層膜16内的任一個薄 、f生的裂縫數,來對切斷面的品質進行評價。 如下(以:,記作邊緣方向長度比率)與 卞押 下,記作縱深方向長度)來對脫層進行 祐=亥比率是沿著將積層薄膜10予以切斷而獲得的偏光 、端面(邊緣(edge))的方向的脫層(層 ::對於基準長度(50 mm)的比率,該平均值是= 上,對沿著切斷而獲得的偏光板的端面的每個基準長 Ϊ二=方向(内方)的脫層長度的最峨 =仔的千均值。又’可以於切斷而獲得的偏光板的 (邊緣)上產生的裂縫的數量,來對裂縫數進行評價。 他且此Ϊ,表示一個實驗例。於該實驗例中,對將使用有 \率兩的TAC薄膜的積層賴10 (樣本1)、及使用有 13 201041705 34018pif 伸長率低的TAC每_ 的切斷_ 、、積層薄膜1G(樣本2)予以切斷時 所示,將㈣;測定。當進行切斷時,例如,如圖7 下,稱為切斷 綿硬度為30。的彈性^ t為6mm/SeC (實測值),使用海 刀尖角度Θ為^。/刀來作/彈性體48 (參照圖3 ),使用 為切斷刀46,帛;^^已被加工為鏡面的加工刀來作 以下加。ν 1 是以ASKERC硬度計來測定的值, σ ,使多層膜16的上表(第 的上表面)與切斷刀46 二:= ==進給平台32上,自多層膜‘ 12來進仃切斷。將實驗結果表示於表丄中。雕賴 [表1] 切斷速度 (mm/sec ) 海綿 硬度 樣本1 130°~ 樣本2 6 30。 刀尖角度 j6° (鏡面) 邊緣方向 長度比率 0.25 縱深 長度(mm) 0.18 裂縫 (平均) 根據表1的實驗結果可知,關於使用 TAC薄膜的積層薄膜10 (樣本〇的切斷面的品質车^ 方向長度比率為G,縱深方向長度^麵,裂縫數亦為心 相反地,關於使用有伸長率低的TAC _的積層薄膜 (樣本2)的切斷面的品f,邊緣方向長度比 、 縱深方向長度為0.18 mm,裂縫數為66。 如此,-般認為使用有伸長率低的TAC薄膜的積層薄 14 201041705 34UI8plf 膜10 (樣本2)的切斷面的品質變差的原因,在於如圖8A 圖8D所示的機理(mechanism )。 ^亦即,首先,如圖8A所示,切斷刀46的刀尖與多層 膜@的上表面(第2保護薄膜18b的上表面)接觸,接著, 切斷刀46被朝下方擠壓之後,自多層臈16的上表面的刀 ^施加靖負载,積層薄膜1G朝厚度方向發生驗變形 (「倒〜子」的彎曲變形)。 ❹The transport mechanism 54 that transports the transport unit and the control unit that drives and guides each part. The unillustrated conveyance mechanism 54 includes an i-th conveyance unit 56a that conveys the product to the press unit 52 side, and a second conveyance unit 56b that cyclically conveys the thin 膘% and 〇 two-point lock lines. It functions as a base of 10 and is used to transport the laminated film 1 to the second film. For example, a film made of PET can be used as the film. The first first conveying unit 56a is provided on the upstream side of the pressing unit 52, and the first nip roller that conveys the laminated film 1〇 toward the pressing unit 52 side is provided. (pinch roll) 60a, a dancer roll 62 provided between the delivery unit 50 and the first nip 60a, and a guide roll 64. The second transfer unit 56b is provided on the downstream side of the press unit 52, and the second transfer unit 56b includes a second nip 60b that circulates the film 58 toward the upstream side of the dust unit 52, and a plurality of guide rollers 64. The pressing portion 52 includes a pressing plate 42 which is positioned above the frame 72 by, for example, four support shafts 70a to 70d (see FIG. 5); and a drive mechanism 74 (refer to FIG. 6) 'provided in the frame 72' and The pressing disk 42 is moved and driven in the vertical direction, and the cutting jig 36' is provided on the lower surface of the pressing plate 42 (the surface facing the laminated film 10 to be conveyed). As shown in FIG. 6, the drive mechanism 74 includes a first drive unit 74a that moves and drives, for example, two support shafts 70a and 70b on the front side of the four support shafts 70a to 70d in the vertical direction, and a second drive unit. 74b, the remaining two support shafts 70c and 70d are moved and driven in the vertical direction. The first drive unit 74a includes a first connection portion 76a that connects the two support shafts 70a and 7b, a first long hole 77a provided in the first connection portion 76a, and a first eccentric cam (cam) 78a. The first flywheel 82a, the first motor (myt〇r) 84a having the first shaft (shaft) 80a of the first eccentric cam 78a as a center of rotation, and the first! The rotational force of the motor 84a is transmitted to the first timing bek 86a of the first flywheel 82a. The eccentric position of the surface opposite to the i-th axis 8A in the first eccentric cam 78a is provided with a shaft that is rotatably inserted into the second long hole 77a. The second drive unit 74b also has the same 11 201041705 34018pif configuration as the i-th drive unit 74a, and the second drive unit 74b includes a second connection unit 76b that connects the two support shafts 7〇c and 7〇d. The second long hole 77b of the second connecting portion 7A is rotatably attached to the second eccentric cam 78b that is slid by the second connecting portion 7, and the second axis of the second eccentric cam 78b is used as the center of rotation. The second flywheel 82b, the second motor 84b, and the second timing belt tip for transmitting the rotational force of the second motor 84b to the second flywheel 82b. Here, the second motor 84a of the first drive unit 74a and the second motor 84b of the second drive unit 74b are synchronously driven based on the timing signal from the control unit. Therefore, since the first motor 84a and the second motor 84b of the second drive unit field are synchronously driven, the first eccentric cam 78a and the second eccentric cam 78b are respectively coupled to the second axis by the second axis 8 and the second eccentric cam 78b. The first connecting portion 76a and the second connecting portion 76b and the four support shafts 70a to 70d are rotated in the vertical direction at substantially the same timing. As a result, the pressing disk 42 moves toward the direction close to the laminated film 1G and away from the laminated film 10. The cutting jig 36 is substantially the same as the configuration shown in FIG. 3, but is provided with four frame-shaped cutting blades 46, and the corner portion is reversed (R-face) by one cutting (punching). Four rectangular polarizing plates (see Fig. 5). However, when the TAC thin film is used as the first protective film 18a and the second protective film 18b constituting the laminated film 1〇, a TAC film having an elongation 鬲 or a TAC film having a low elongation is considered. The elongation here is a load applied and stretched until the TAC film having a width of 20 mmx and a length of 100 mm is broken, and the increase in the length of the TAc film at the time of the fracture is the ratio (percentage) of the original length, that is, 12 Ο Ο 201041705 34U18pit == increased length (increase amount) / original length 丨 · (%) _ TAC film with high gastric elongation means that the elongation of the longitudinal side is 42% or more, and the transverse direction ( TD: TAC verse eCtl〇n) A TAC film having an elongation of 43% or more; the elongation film means a TAC film having an elongation of less than 42% in the longitudinal direction and an elongation of less than 43%. When the film (10) of the TAC film having a high elongation/elongation ratio is used, the film (1) of the TAC film having a low T4 film is cut. The magnitude is different. The door was produced by evaluating the quality of the cut surface between the polarizing element 20 and the lower first protective film, delamination (interlayer peeling), and the number of thin and f-shaped cracks in the multilayer film 16. The following (indicating, as the ratio of the length in the edge direction) and the length in the depth direction, which is referred to as the length in the depth direction, the ratio of the delamination to the delamination is the polarization and the end face (edge (obtained) obtained by cutting the laminated film 10. Edge)) delamination (layer: ratio for the reference length (50 mm), the average value is = upper, for each reference length of the end face of the polarizing plate obtained along the cutting direction = direction The innermost value of the delamination length of the (inner side) = the thousand mean value of the larvae. In addition, the number of cracks generated on the (edge) of the polarizing plate obtained by cutting can be evaluated for the number of cracks. , an experimental example is shown. In this experimental example, the laminated layer 10 (sample 1) of the TAC film having a ratio of two and the TAC of the low elongation of 13 201041705 34018pif is used. When the laminated film 1G (sample 2) is cut, it is measured as (4); when it is cut, for example, as shown in Fig. 7, the elastic hardness is 30. The elastic resistance is 6 mm/SeC ( Measured value), use the sea knife tip angle Θ as ^. / knife to make / elastomer 48 (refer to Figure 3), use to cut 46, 帛; ^^ has been processed into a mirror-shaped processing knife for the following addition. ν 1 is the value measured by the Asker C hardness meter, σ, the upper surface of the multilayer film 16 (the first upper surface) and the cutting blade 46 2: = == on the feeding platform 32, cut from the multilayer film '12. The experimental results are shown in the table. The carving speed [Table 1] cutting speed (mm / sec) sponge hardness sample 1 130°~ sample 2 6 30. Tip angle j6° (mirror surface) Edge direction length ratio 0.25 Depth length (mm) 0.18 Crack (average) According to the experimental results in Table 1, it is known that the laminated film 10 using TAC film (sample 〇 In the quality of the cut surface, the direction length ratio is G, the length in the depth direction is the surface, and the number of cracks is also the opposite of the center. The product of the cut surface of the laminated film (sample 2) having a low elongation TAC_ is used. f, the length ratio in the edge direction, the length in the depth direction is 0.18 mm, and the number of cracks is 66. Thus, it is generally considered that the quality of the cut surface of the laminated thin film 14 201041705 34UI8plf film 10 (sample 2) using a TAC film having a low elongation is considered. The reason for the deterioration is the mechanism shown in Fig. 8A to Fig. 8D. That is, first, as shown in Fig. 8A, the cutting edge of the cutting blade 46 comes into contact with the upper surface of the multilayer film @ (the upper surface of the second protective film 18b), and then, after the cutting blade 46 is pressed downward The knives of the upper surface of the multilayer cymbal 16 are applied with a load, and the laminated film 1G is deformed in the thickness direction ("bent-to-child" bending deformation).

然,:如圖8B所示,切斷刀46進—步朝下方移動之 ^刀大肷入至多層膜16,將上層的第2保護薄膜1肋予 以切然後進入至偏光元件2〇為止。此時,下層的第i 保護薄膜18a由於刀尖而發生壓縮變形,接著,積層 1〇整體^形為〈字的形狀。尤其於上層的第2保護薄膜18b 的切斷元成之後,刀尖增勢地逐步進入。 然後,對於使用有伸長率高的TAC薄膜的積層薄膜 10 (樣本1)而言,如圖8C所示,刀尖以迅速的勢頭進入 至下層的第1保護薄膜18a為止。此時,比刀尖所引起的 切斷更早地,下層的第i保護薄膜18a沿著刀尖斷裂。 另一方面,對於使用有伸長率低的TAC薄膜的積層薄 膜10 (樣本2)而言’如圖8D所示,刀尖以迅速的勢頭 進入至下層的第1保護薄膜18a為止,但上層的第2保護 薄膜18b ^斷裂完成時的反作用負載(切斷負載),比使用 有伸長率高的TAC薄膜的積層薄膜1〇 (樣本丨)更大,因 此,會傾斜地斷裂,使得下層的第丨保護薄膜18a比刀尖 所引起的切斷更早地斷裂。此成為裂縫的產生原因。亦即, 15 201041705 34018pif (樣本”二=rTAC薄膜的積層薄膜 該積層薄膜1 的硬形狀態下發生斷裂,則由於 間隙,從層1密著部位的微小的滑落而形成 因此’若此種使用有伸長率 10 (樣本仏亦可獲得與使 /_積層薄膜 * ΤΛ= )相同程度的切斷面的品f,則可捧 大TAC薄膜的選擇性的範圍,從而例如广貝JT擴 置的種類來提供具有最铺性⑽光板。一示裝 以下所示的第1實施形態的切 以及第2實施形態的靖方法H靖方法) 使用有伸長率低的TAC薄膜的積層薄刀;^=便對於 可不耗f成本及時間而獲得良好的切斷面的品;),亦 百'先,第1切斷方法例如,如圖7 側朝分離薄膜12將積層薄膜1〇 斷^膜16 調替A s w 刀斷將切斷速度v ?=_/sec (實測值)以上,較佳調整為 : (實聰)以上,以將積層薄膜1〇予以切斷。 的條=為滿足以下的條件⑴〜⑸中的任—個以上 (1)使用刀尖角度0 (參照圖7) 刀(雙刀規格)來作為切斷刀46。為以下的切斷 刀妬⑵使用刀尖角度0為3〇。以下的切斷刀來作為切斷 16 201041705 34018pif (3) 使用在(2)的條件下,進而刀尖部已 鏡面的加工刀。 口工為 (4) 使用海綿硬度為30。以上的彈性體來作 48 (參照圖3)。 ’、、'輙性體 (5) 使用海綿硬度為5〇。以上的彈性體來作為彈陡 再者,關於切斷刀46的硬度(Hs),刀身(b〇 〇 的硬度較佳為40以上,刀尖的硬度較佳為50 Cy)部 如圖9所示,第2切斷方法與第1切斷方法三 分離薄膜12與切斷刀46的刀尖相對向,將積问’使 载置且固定於進給平台32上,自分離薄膜12側朝 16將該積層薄膜1〇予以切斷。 曰膜 [實例] 以下,列舉本發明的實例來更具體地對本發明進&… 明。再者,以下的實例中所示的材料、使用量、比例^兄 £>理内Ϊ'、,以及處理順序等,於不脫離本發明的宗旨的範^ 内可、當地變更。因此,本發明的範圍不應根據以下所亍 的具體例而限定性地受到解釋。 厅不 [第1實例] ,據第丄切斷方法(參照圖7),使多層膜Μ的 2歸柄⑽的上表面)與刀* ^將積層載置且蚊於進給平台32上,^= 膜6側朝分離薄膜12將該積層薄膜10予以切斷。曰 (積層薄膜10) 17 201041705 34018pif 構成?層薄膜1〇的各種薄膜的構成如下所述。 为離薄膜12 :厚度為40 μηι的pet薄膜 黏著劑14 :厚度為30 μιη 第1保濩薄膜18a :厚度為40 μηι的TAC薄膜(富士 軟片(FUJIFILM )公司製的商品名:FUJITAC ) 偏光元件20 .厚度為28 μιη的聚乙稀醇(㈣㈣i alcohol ’ PVA)薄膜 第2保護薄膜18b :厚度為4〇 μπι的TAC薄膜(富士 軟片公司製的商品名:PUJITAC)Then, as shown in Fig. 8B, the cutting blade 46 is moved downward to the multilayer film 16, and the upper second protective film 1 rib is cut and then moved to the polarizing element 2''. At this time, the lower i-th protective film 18a is compressed and deformed by the blade edge, and then the laminated layer 1 is formed into a shape of a word. In particular, after the cutting element of the upper second protective film 18b is formed, the blade edge gradually enters. Then, with the laminated film 10 (sample 1) using the TAC film having a high elongation, as shown in Fig. 8C, the blade edge enters the lower first protective film 18a with a rapid momentum. At this time, the lower i-th protective film 18a is broken along the blade edge earlier than the cutting by the blade edge. On the other hand, for the laminated film 10 (sample 2) using a TAC film having a low elongation, as shown in Fig. 8D, the blade edge enters the lower first protective film 18a with a rapid momentum, but the upper layer The second protective film 18b is a reaction load (cutting load) at the time of completion of the fracture, which is larger than the laminated film 1 〇 (sample 丨) using a TAC film having a high elongation, and therefore, is obliquely broken, so that the lower layer of the third layer The protective film 18a is broken earlier than the cutting caused by the cutting edge. This becomes the cause of the crack. That is, 15 201041705 34018pif (sample "two = rTAC film laminated film, the laminated film 1 is broken in a hard state, and the gap is formed by the slight slippage of the layer 1 adhesion portion. If there is a product f having an elongation of 10 (the sample 仏 can also obtain the same degree as the /_ laminated film * ΤΛ = ), the range of selectivity of the TAC film can be increased, for example, the wide JT expansion The most suitable (10) light plate is provided by the type. The first embodiment is shown in the following description, and the second method of the second embodiment is a method of using a thin film having a TAC film having a low elongation; For the product which can obtain a good cut surface without cost and time;), also, the first cutting method, for example, as shown in FIG. 7 side, the laminated film 1 is cut off and the film 16 is adjusted. For the cutting of the A sw, the cutting speed v ?=_/sec (actual measurement value) or more is preferably adjusted to: (Secret) or more, to cut the laminated film 1〇. The bar = the following conditions are satisfied (1) Any one or more of (5) (1) use the tool nose angle 0 (refer to Figure 7) Knife (double The following is used as the cutting blade 46. The cutting edge angle 0 is 3 为 for the following cutting blade (2). The following cutting blade is used as the cutting 16 201041705 34018pif (3) Under the condition of (2), In addition, the knife is a mirror-finished knife. (4) Use an elastomer with a sponge hardness of 30 or more for 48 (refer to Figure 3). ',, '輙 (5) Use a sponge hardness of 5 〇. The above elastomer is used as the elastic steepness. Regarding the hardness (Hs) of the cutting blade 46, the blade body (b硬度 hardness is preferably 40 or more, and the blade tip hardness is preferably 50 Cy). As shown in FIG. 9, the second cutting method and the first cutting method three separate the film 12 and the cutting edge of the cutting blade 46, and the product is placed and fixed on the feeding platform 32, and the separation film 12 is separated. The laminate film 1 is cut side by side 16. The ruthenium film [Examples] Hereinafter, the present invention will be more specifically exemplified by the examples of the present invention. Further, the materials shown in the following examples, use Quantity, ratio ^ brother £ > Ϊ Ϊ ', and processing order, etc., without departing from the scope of the present invention, local changes Therefore, the scope of the present invention should not be construed as being limited to the specific examples described below. [1st example], according to the second cutting method (refer to FIG. 7), the two layers of the multilayer film are returned. The upper surface of the shank (10) and the knives are placed on the substrate and the mosquitoes are placed on the feed platform 32, and the film 6 is cut toward the separation film 12 to cut the laminated film 10. 曰 (Laminated film 10) 17 201041705 34018pif The structure of each of the films constituting the layer film 1 is as follows. For the film 12: a film adhesive having a thickness of 40 μm: 14: a thickness of 30 μm, a first film 18a: a TAC film having a thickness of 40 μm (trade name: FUJITAC, manufactured by FUJIFILM Co., Ltd.) 20. Polyethylene glycol having a thickness of 28 μm ((iv) (iv) i alcohol 'PVA) film second protective film 18b: TAC film having a thickness of 4 μm (trade name: PUJITAC, manufactured by Fujifilm Co., Ltd.)

關於第1保護薄臈18a以及第2保護薄膜18b的伸長 率’縱方向(MD)的伸長率為22%,橫 長率為18%。 T (實例1〜實例17 ’比較例i〜比較例2〇) 將貫例1 f例17、比較例!〜比較例2〇的詳細内容 及後述的内容表示於表2以及表3巾。再者,表2以及表 3中,實例i〜實例17、比較例1〜比較例2〇以外的資料 ^ata)表不為參考例。切斷速度v均為實測值,海綿硬 度疋以ASKERC硬度計來測定的值。 (實例1〜實例3 :表2) 於實例1中,將切斷速度v調整為8醜仏,使用海 ^硬度為50。的彈性體來作為彈性體48,使用刀尖角度θ 為26且刀尖部已被加工為鏡面的加^來作為切斷刀 於實例2中,將切斷速度 ν調整為9 mm/sec,除此以 46 201041705 ^4U18pif 外’與實例1相同。 v 5周整為10 mm/sec,除此 於實例3中,將切斷速度 以外,與實例1相同。 (比較例1、比較例2 :表2) 、”二車ί例1中,將切斷速度V調整為6mm/sec,使用 46 rrt I。的彈性體來作為彈性體48,使用刀尖角度 且刀大4已被加工為鏡面的加工刀來作為切斷刀 ftThe elongation of the first protective web 18a and the second protective film 18b was 22% in the longitudinal direction (MD), and the transverse length was 18%. T (Example 1 to Example 17 'Comparative Example i to Comparative Example 2) Example 1 f Example 17 and Comparative Example! - The details of Comparative Example 2 and the contents described later are shown in Table 2 and Table 3. In addition, in Tables 2 and 3, the data of the examples i to the examples 17 and the comparative examples 1 to 2 are not referred to as reference examples. The cutting speed v is the measured value, and the hardness of the sponge is measured by the ASKERC hardness meter. (Example 1 to Example 3: Table 2) In Example 1, the cutting speed v was adjusted to 8 ug, and the sea hardness was 50. The elastic body is used as the elastic body 48, and the cutting edge angle θ is 26 and the cutting edge portion has been processed into a mirror surface as a cutting blade. In the example 2, the cutting speed v is adjusted to 9 mm/sec. Except this is 46 201041705 ^4U18pif 'the same as example 1. v 5 weeks was set to 10 mm/sec, except that in Example 3, the cutting speed was the same as in Example 1. (Comparative Example 1, Comparative Example 2: Table 2) In the second example, the cutting speed V was adjusted to 6 mm/sec, and an elastic body of 46 rrt I was used as the elastic body 48, and the cutting edge angle was used. And the knife 4 has been processed into a mirror-shaped processing knife as a cutting knife ft

v調整為7 mm/sec,除此 於比較例2中,將切斷速度 以外,與比較例1相同。 (實例4〜實例6 :表2) 46 〇 於實例4中,將切斷速度v調整為8mm/sec,使用海 綿硬度為30。的彈性體來作為彈性體48,使用刀尖角度θ 為26。且刀尖部已被加工為鏡面的加卫刀來作為切^刀 於實例5中,將切斷速度ν調整為9薦/肌,除此以 外,與實例4相同。 於實例6中,將切斷速度v調整為1〇歷/咖,除此 以外,與實例4相同。 (比較例3、比較例4 :表2) 於比較例3中,將切斷速度v調整為6 mm/sec,使用 海韩硬度為25。的彈性體來作為彈性體48,使用刀尖角声 e為26。且刀尖部已被加工為鏡面的加工刀來作為切斷ς 19 201041705 34018pif 於比較例4中’將切斷速度v調整為7 mm/sec,除此 以外,與比較例3相同。 (實例7 :表2) 於貫例7中,將切斷速度v調整為1〇 mm/sec,使用 海綿硬度為25°的彈性體來作為彈性體48,使用刀尖角度 Θ為26且刀尖部已被加工為鏡面的加工刀來作為切斷刀 46。 (比較例5、比較例6 :表2) 於比幸父例5中,將切斷速度v調整為6 mm/sec,使用 海綿硬度為50°的彈性體來作為彈性體48 ,使用刀尖角度 Θ為43°的標準刀(未經鏡面加工的刀)來作為切斷刀46。 於比較例6中,將切斷速度v調整為7 mm/sec,除此 以外,與比較例5相同。 (實例8〜實例1〇 :表2) 於實例8中,將切斷速度v調整為8 mm/sec,使用海 綿硬度為50。的彈性體來作為彈性體48,使用刀尖角度㊀ 為43°的標準刀來作為切斷刀46。 於實例9巾將切斷速度ν調整為9mm/sec,除此以 外,與實例8相同。 於實例10巾,將切斷速度v調整為1〇 mm/sec,除此 以外,與實例8相同。 (比較例7、比較例8 :表2) 於比較例7中,將切斷速度v調整為6 mm/sec,使用 海綿硬度為30。师性體㈣為彈性體48,使用刀尖角度 20 201041705 J4Ul«pit Θ為43°的標準刀來作為切斷刀46。 於比較例8中,將切斷速度ν調整為7 mm/sec,除此 以外,與比較例7相同。 (實例11、實例12 :表2) 於實例11中,將切斷速度ν調整為9 mm/sec,使用 海綿硬度為30°的彈性體來作為彈性體48,使用刀尖角度 Θ為43°的標準刀來作為切斷刀46。 於實例12中,將切斷速度ν調整為10 mm/sec,除此 Ο 以外,與實例11相同。 (比較例9、比較例10 :表2) 於比較例9中,將切斷速度ν調整為6 mm/sec,使用 海綿硬度為25°的彈性體來作為彈性體48,使用刀尖角度 Θ為43°的標準刀來作為切斷刀46。 於比較例10中,將切斷速度ν調整為7 mm/sec,除 此以外,與比較例9相同。 (比較例11、比較例12 :表3) © 於比較例11中,將切斷速度ν調整為6 mm/sec,使 用海綿硬度為50°的彈性體來作為彈性體48,使用刀尖角 度Θ為43°且刀尖部已被加工為鏡面的加工刀來作為切斷 刀46 〇 於比較例12中,將切斷速度ν調整為7 mm/sec,除 此以外,與比較例11相同。 (比較例13、比較例14 :表3) 於比較例13中,將切斷速度ν調整為6 mm/sec,使 21 201041705 34018pif 用 度0為45^^^的彈性體來作為彈性體48,使用刀尖角 來作為切斷刀%。 此以外,邀中,將切斷速度v調整為7 mm/sec,除 〃比較例13相同。 (貫例13〜實例l5m 於實例13中,.表) 海綿硬度為 將切斷速度v調整為8 mm/sec,使用 a θ為4 5。的#淮。的彈性體來作為彈性體4 8,使用刀尖角度 / π準刀來作為切斷刀46。 、I 例 14 Φ 以外,與訾ν Τ,將切斷速度ν調整為 9 mm/sec,除此 、貫例13相同。 於實例IS i 以外,與會γ,中,將切斷速度v調整為l〇mm/Sec,除此 與實例13相同。 丄 =物、比較例16 :表3) 用海綿硬15中,將切斷速度v調整為ό mm/sec,使 度㊀為45= 3〇。的彈性體來作為彈性體48,使用刀尖角 標準刀來作為切斷刀46。 Ο 此以外,16中,將切斷速度V調整為7 mm/sec ’除 興比較例15相同。 (實例16:表3) 海綿哽声A 16中,將切斷速度v調整為10 mm/sec,使用 Θ為45。的^的彈性體來作為彈性體48,使用刀尖角度 、不準刀來作為切斷刀46。 =列17、比較例18:表3) 乂例17中,將切斷速度v調整為ό mm/sec,使 22 201041705 34018pif 度Θ為45°且刀尖部已被加工為鏡面的加 :海錦硬ΐ”:的彈性體來作為彈性體48,使用刀尖角 刀46。 .」工刀來作為切斷 除 於比較例18中,將切斷速度ν 此以外,與比較例17相同。 °。ι ’、、' mm sec ’ (比較例19,20 :表3 ) Ο ❹ Ί將切斷速度V調整為6 mm/sec,使 用海綿硬度為25。的彈性體來作為彈性體48,使用刀尖 度Θ為45°的標準刀來作為切斷刀46。 於比較例20中,將切斷速度v調整為7麵/似,除 此以外,與比較例19相同。 (實例Π :表3) 於實例Π。中,將切斷速度v調整為1〇 __,使用 海綿硬度為25°的彈性體來作為彈性體牝,使用刀尖角度 Θ為45。的標準刀來作為切斷刀46。 (評價) 將實例1〜實例17、比較例比較例2〇的詳細内 容、切斷面的品質(脫層(邊緣方向長度比率、縱深方向 長度)及裂縫數)以及評價表示於表2以及表3中。 評價設為「A」、「B」、「C」、「D」、「E」以及「X」該 6個級別。詳細内容如下所述。 才扬A」·邊緣方向長度比率為0.35以下,縱深方向 長度為二.2「5職J^下,裂缝數為20以下。 "平^ B」·邊緣方向長度比率為0.35以下,縱深方向 23 201041705 34018pif 長度為0.25 mm以下,裂縫數為21〜30。 評價「C」:邊緣方向長度比率為0.35以下,縱深方向 長度為0.25 mm以下,裂縫數為31〜40。 評價「D」:邊緣方向長度比率為0.35以下,縱深方向 長度為0.25mm以下,裂縫數為41〜50。 評價「E」:邊緣方向長度比率為0.35以下,縱深方向 長度為0.25 mm以下,裂縫數為51〜60。 評價「X」:邊緣方向長度比率超過0.35的情形,或縱 深方向長度超過0.25 mm的情形,或裂縫數為61層以上 的情形。v was adjusted to 7 mm/sec, except that in Comparative Example 2, the cutting speed was the same as in Comparative Example 1. (Example 4 to Example 6: Table 2) 46 实例 In Example 4, the cutting speed v was adjusted to 8 mm/sec, and the sponge hardness was 30. The elastomer is used as the elastomer 48, and the blade angle θ is 26. Further, the cutting edge portion was processed into a mirror-shaped knives as a cutting knife. In Example 5, the cutting speed ν was adjusted to 9 stimuli/muscle, and the same as Example 4 except for this. In Example 6, the cutting speed v was adjusted to 1 calendar/coffee, and the same as Example 4 except for this. (Comparative Example 3, Comparative Example 4: Table 2) In Comparative Example 3, the cutting speed v was adjusted to 6 mm/sec, and the sea-hardness hardness was 25. The elastomer is used as the elastomer 48, and the knife edge angle e is 26. In addition, in the comparative example 4, the cutting speed v was adjusted to 7 mm/sec, and the same as in the comparative example 3, except that the cutting edge was processed into a mirror-finished knives as a cutting ς 19 201041705 34018pif. (Example 7: Table 2) In Example 7, the cutting speed v was adjusted to 1 mm/sec, and an elastic body having a sponge hardness of 25° was used as the elastic body 48, and the blade angle Θ was 26 and the knife was used. The tip has been machined into a mirror-shaped machining blade as the cutting blade 46. (Comparative Example 5, Comparative Example 6: Table 2) In Comparative Example 5, the cutting speed v was adjusted to 6 mm/sec, and an elastic body having a sponge hardness of 50° was used as the elastic body 48, and the cutting edge was used. A standard knife (a knife that has not been mirror-finished) having an angle Θ of 43° is used as the cutting blade 46. In Comparative Example 6, the cutting speed v was adjusted to 7 mm/sec, and the same procedure as in Comparative Example 5 was carried out. (Example 8 to Example 1: Table 2) In Example 8, the cutting speed v was adjusted to 8 mm/sec, and the sponge hardness was 50. As the elastic body 48, a standard knife having a blade angle of 43° is used as the cutting blade 46. The cutting speed v was adjusted to 9 mm/sec in Example 9, except that it was the same as in Example 8. The same procedure as in Example 8 was carried out except that the cutting speed v was adjusted to 1 mm/sec in the example 10 towel. (Comparative Example 7 and Comparative Example 8: Table 2) In Comparative Example 7, the cutting speed v was adjusted to 6 mm/sec, and the sponge hardness was 30. The body (4) is an elastic body 48, and a cutting blade 46 is used as a cutting blade with a tool nose angle of 20 201041705 J4Ul «pit 43 43°. In Comparative Example 8, the cutting speed v was adjusted to 7 mm/sec, and the same procedure as in Comparative Example 7 was carried out. (Example 11, Example 12: Table 2) In Example 11, the cutting speed v was adjusted to 9 mm/sec, and an elastic body having a sponge hardness of 30 was used as the elastic body 48, and the blade angle Θ was 43°. The standard knife is used as the cutting blade 46. In Example 12, the cutting speed v was adjusted to 10 mm/sec, and the same as Example 11 except for this. (Comparative Example 9 and Comparative Example 10: Table 2) In Comparative Example 9, the cutting speed v was adjusted to 6 mm/sec, and an elastic body having a sponge hardness of 25° was used as the elastic body 48, and the tool nose angle Θ was used. A 43° standard knife is used as the cutting blade 46. In Comparative Example 10, the same procedure as in Comparative Example 9 was carried out except that the cutting speed v was adjusted to 7 mm/sec. (Comparative Example 11 and Comparative Example 12: Table 3) © In Comparative Example 11, the cutting speed v was adjusted to 6 mm/sec, and an elastic body having a sponge hardness of 50° was used as the elastic body 48, and the cutting edge angle was used. The same as the comparative example 11 except that the cutting blade was cut into a cutting blade 46 and the cutting edge was adjusted to 7 mm/sec. . (Comparative Example 13 and Comparative Example 14: Table 3) In Comparative Example 13, the cutting speed v was adjusted to 6 mm/sec, and the elastic body of 21 201041705 34018pif with a degree of 0 of 45 ^^^ was used as the elastic body 48. Use the tip angle as the cutting knife %. In addition, during the invitation, the cutting speed v was adjusted to 7 mm/sec, which was the same as in Comparative Example 13. (Example 13 to Example l5m in Example 13, Table) The sponge hardness was adjusted to a cutting speed v of 8 mm/sec, and a θ was 4 5 . #淮. The elastic body is used as the elastic body 4 8, and the cutting edge angle / π standard knife is used as the cutting blade 46. In the case of I, except for Φ, and 訾ν Τ, the cutting speed ν is adjusted to 9 mm/sec, which is the same as in Example 13. In addition to the example IS i , the cutting speed v was adjusted to l〇mm/Sec in the meeting γ, except that it was the same as in the example 13.丄 = object, Comparative Example 16: Table 3) With the sponge hard 15, the cutting speed v was adjusted to ό mm/sec, and the degree one was 45 = 3 〇. The elastic body is used as the elastic body 48, and a cutting edge standard knife is used as the cutting blade 46. In addition to this, in 16 of the above, the cutting speed V was adjusted to 7 mm/sec', which was the same as in Comparative Example 15. (Example 16: Table 3) In the sponge squeak A 16 , the cutting speed v was adjusted to 10 mm/sec, and the Θ was 45. The elastic body of the ^ is used as the elastic body 48, and the cutting edge 46 is used as the cutting blade 46. = column 17, comparative example 18: Table 3) In the example 17, the cutting speed v is adjusted to ό mm/sec, so that the 22 201041705 34018pif degree is 45° and the tip end portion has been processed into a mirror surface. The elastic body was used as the elastic body 48, and the knife corner knife 46 was used. The utility model was the same as Comparative Example 17 except that the cutting speed was changed by ν in addition to Comparative Example 18. °. ι ‘,, 'mm sec ' (Comparative Example 19, 20: Table 3) Ο ❹ 调整 Adjust the cutting speed V to 6 mm/sec and the sponge hardness to 25. The elastic body is used as the elastic body 48, and a cutting blade 46 having a blade tip of 45 is used. In Comparative Example 20, the cutting speed v was adjusted to be 7 faces/like, and the same as Comparative Example 19 except for the above. (Example Π: Table 3) In the example Π. In the middle, the cutting speed v was adjusted to 1 〇 __, and an elastic body having a sponge hardness of 25° was used as the elastic body 牝, and the tool nose angle Θ was 45. The standard knife is used as the cutting blade 46. (Evaluation) The details of the examples 1 to 17 and the comparative example 2, and the quality of the cut surface (delamination (length in the edge direction, length in the depth direction) and number of cracks) and evaluation are shown in Table 2 and Table. 3 in. The evaluation is set to six levels of "A", "B", "C", "D", "E", and "X". The details are as follows. The length of the length direction is 0.35 or less, and the length in the depth direction is 2.2 "5 positions J^, the number of cracks is 20 or less. " Flat ^ B" · The length ratio in the edge direction is 0.35 or less, and the depth direction 23 201041705 34018pif The length is 0.25 mm or less and the number of cracks is 21~30. Evaluation "C": the length ratio in the edge direction was 0.35 or less, the length in the depth direction was 0.25 mm or less, and the number of cracks was 31 to 40. Evaluation "D": the length ratio in the edge direction was 0.35 or less, the length in the depth direction was 0.25 mm or less, and the number of cracks was 41 to 50. Evaluation "E": the length ratio in the edge direction was 0.35 or less, the length in the depth direction was 0.25 mm or less, and the number of cracks was 51 to 60. Evaluation "X": a case where the length ratio in the edge direction exceeds 0.35, or a case where the length in the depth direction exceeds 0.25 mm, or the number of cracks is 61 or more.

CC

I 24 201041705 34U18pii [表2]I 24 201041705 34U18pii [Table 2]

切斷速度 (mm/sec) 海綿 硬度 刀尖角度 脫, 1 裂縫 (平均) 評 價 邊緣方向長度 比率 縱深 長度(mm) 參考例1 6 50° 26°(鏡面) 0.31 0.10 23 B 參考例2 7 50。 26°(鏡面) 0.25 0.15 17 A 實例1 8 50° 26°(鏡面) 0.18 0.11 12 A 實例2 9 50。 26°(鏡面) 0.11 0.06 7 A 實例3 10 50。 26°(鏡面) 0 0 0 A 比較例1 6 30。 26°(鏡面) 0.25 0.18 66 X 比較例2 7 30。 26°(鏡面) 0.24 0.17 55 E 實例4 8 30。 26°(鏡面) 0.22 0.16 37 C 實例5 9 30。 26°(鏡面) 0.21 0.15 34 C 實例6 10 30。 26°(鏡面) 0.19 0.13 18 A 比較例3 6 25。 26°(鏡面) 0.24 0.20 77 X 比較例4 7 25。 26°(鏡面) 0.24 0.18 64 X 實例 8 25。 26°(鏡面) 0.23 0.17 53 E 實例 9 25° 26°(鏡面) 0.24 0.17 41 D 實例7 10 25。 26°(鏡面) 0.24 0.16 22 B 比較例5 6 50。 43°(標準) 0.44 0.20 23 X 比較例6 7 50。 43°(標準) 0.38 0.25 15 X 實例8 8 50。 43°(標準) 0.31 0.21 13 A 實例9 9 50。 43°(標準) 0.24 0.16 14 A 實例10 10 50。 43°(標準) 0.13 0.10 3 A 比較例7 6 30。 43°(標準) 0.38 0.28 55 X 比較例8 7 30° 43°(標準) 0.37 0.27 48 X 參考例 8 30。 43°(標準) 0.35 0.25 41 D 實例11 9 30。 43°(標準) 0.34 0.25 32 C 實例12 10 30。 43°(標準) 0.32 0.23 19 A 比較例9 6 25。 43°(標準) 0.36 0.30 61 X 比較例10 7 25° 43°(標準) 0.37 0.27 50 X 參考例 8 25。 43°(標準) 0.36 0.27 46 X 參考例 9 25° 43°(標準) 0.37 0.27 36 X 參考例 10 25° 43°(標準) 0.37 0.26 20 X 25 201041705 34018pif [表3]Cutting speed (mm/sec) Sponge hardness Tip angle off, 1 Crack (average) Evaluation of edge direction length ratio Depth length (mm) Reference example 1 6 50° 26° (mirror) 0.31 0.10 23 B Reference example 2 7 50 . 26° (mirror) 0.25 0.15 17 A Example 1 8 50° 26° (mirror) 0.18 0.11 12 A Example 2 9 50. 26° (mirror) 0.11 0.06 7 A Example 3 10 50. 26° (mirror) 0 0 0 A Comparative Example 1 6 30. 26° (mirror) 0.25 0.18 66 X Comparative Example 2 7 30. 26° (mirror) 0.24 0.17 55 E Example 4 8 30. 26° (mirror) 0.22 0.16 37 C Example 5 9 30. 26° (mirror) 0.21 0.15 34 C Example 6 10 30. 26° (mirror) 0.19 0.13 18 A Comparative Example 3 6 25 26° (mirror) 0.24 0.20 77 X Comparative Example 4 7 25 26° (mirror) 0.24 0.18 64 X Example 8 25. 26° (mirror) 0.23 0.17 53 E Example 9 25° 26° (mirror) 0.24 0.17 41 D Example 7 10 25 26° (mirror) 0.24 0.16 22 B Comparative Example 5 6 50. 43° (standard) 0.44 0.20 23 X Comparative Example 6 7 50. 43° (standard) 0.38 0.25 15 X Example 8 8 50. 43° (standard) 0.31 0.21 13 A Example 9 9 50. 43° (standard) 0.24 0.16 14 A Example 10 10 50. 43° (standard) 0.13 0.10 3 A Comparative Example 7 6 30. 43° (standard) 0.38 0.28 55 X Comparative Example 8 7 30° 43° (standard) 0.37 0.27 48 X Reference Example 8 30. 43° (standard) 0.35 0.25 41 D Example 11 9 30. 43° (standard) 0.34 0.25 32 C Example 12 10 30. 43° (standard) 0.32 0.23 19 A Comparative Example 9 6 25 43° (standard) 0.36 0.30 61 X Comparative Example 10 7 25° 43° (standard) 0.37 0.27 50 X Reference Example 8 25. 43° (standard) 0.36 0.27 46 X Reference example 9 25° 43° (standard) 0.37 0.27 36 X Reference example 10 25° 43° (standard) 0.37 0.26 20 X 25 201041705 34018pif [Table 3]

切斷速度 (mm/sec) 海緯 硬度 刀尖角度 脫層 裂縫 (平均) 評 價 邊緣方向 長度比率 縱深 長度(mm) 比較例11 6 50。 43° (鏡面) 0.56 0.25 167 X 比較例2 7 50。 43° (鏡面) 0.50 0.30 108 X 參考例 8 50。 43° (鏡面) 0.43 0.26 106 X 參考例 9 50。 43° (鏡面) 0.34 0.19 88 X 參考例 10 50。 43° (鏡面) 0.25 0.15 38 C 比較例13 6 50。 45° (標準) 0.45 0.21 26 X 比較例14 7 50。 45° (標準) 0.40 0.26 17 X 實例13 8 50。 45° (標準) 0.33 0.22 16 A 實例14 9 50。 45° (標準) 0.26 0.17 18 A 實例15 10 50。 45° (標準) 0.15 0.11 4 A 比較例15 6 30。 45° (標準) 0.39 0.29 61 X 比較例16 7 30。 45° (標準) 0.38 0.28 53 X 參考例 8 30。 45° (標準) 0.36 0.27 46 X 參考例 9 30。 45° (標準) 0.35 0.26 36 X 實例16 10 30。 45° (標準) 0.33 0.24 21 B 比較例17 6 50。 45° (標準) 0.59 0.27 202 X 比較例18 7 50。 45° (標準) 0.53 0.32 130 X 參考例 8 50。 45° (標準) 0.42 0.26 112 X 參考例 9 50。 45° (標準) 0.34 0.18 111 X 參考例 10 50。 45° (標準) 0.26 0.15 41 D 比較例19 6 25。 45° (標準) 0.38 0.31 78 X 比較例20 7 25。 45° (標準) 0.38 0.28 56 X 參考例 8 25。 45° (標準) 0.37 0.28 51 X 參考例 9 25° 45° (標準) 0.37 0.28 40 X 實例17 10 25。 45° (標準) 0.35 0.25 22 B 根據表2以及表3的結果,實例1〜實例17中,實例 1〜實例3、實例6、實例8〜實例10、實例12、實例13 〜實例15的評價均為「A」,品質最好。實例7、實例16、 以及實例17的評價均為「B」,與上述實例相比,品質稍 26 201041705 34018pit 差,但裂縫為30以下,實質上較為良好。實例4、實例5、 以及實例11的評價均為「c」,但為在實用方面不存 題的水準(level)。 另一方面,已知比較例1〜比較例20的評價均為「x」 或「E」’切斷面的品質降低。 」 ,如此,已知將切斷速度調整為8mm/sec以上,較佳調 整為10 mm/sec以上,將積層薄膜1〇予以切斷,藉此,即 〇 便對於使用有伸長率低的TAC薄膜的積層薄膜1〇而言, 亦可獲得良好的切斷面的品質,尤其藉由與上述條件Cutting speed (mm/sec) Seaweed hardness Tip angle Angle delamination Crack (average) Evaluation Edge direction Length ratio Depth Length (mm) Comparative Example 11 6 50. 43° (mirror) 0.56 0.25 167 X Comparative Example 2 7 50. 43° (mirror) 0.50 0.30 108 X Reference Example 8 50. 43° (mirror) 0.43 0.26 106 X Reference Example 9 50. 43° (mirror) 0.34 0.19 88 X Reference example 10 50. 43° (mirror) 0.25 0.15 38 C Comparative Example 13 6 50. 45° (standard) 0.45 0.21 26 X Comparative Example 14 7 50. 45° (standard) 0.40 0.26 17 X Example 13 8 50. 45° (standard) 0.33 0.22 16 A Example 14 9 50. 45° (standard) 0.26 0.17 18 A Example 15 10 50. 45° (standard) 0.15 0.11 4 A Comparative Example 15 6 30. 45° (standard) 0.39 0.29 61 X Comparative Example 16 7 30. 45° (standard) 0.38 0.28 53 X Reference Example 8 30. 45° (standard) 0.36 0.27 46 X Reference Example 9 30. 45° (standard) 0.35 0.26 36 X Example 16 10 30. 45° (standard) 0.33 0.24 21 B Comparative Example 17 6 50. 45° (standard) 0.59 0.27 202 X Comparative Example 18 7 50. 45° (standard) 0.53 0.32 130 X Reference Example 8 50. 45° (standard) 0.42 0.26 112 X Reference Example 9 50. 45° (standard) 0.34 0.18 111 X Reference example 10 50. 45° (standard) 0.26 0.15 41 D Comparative Example 19 6 25. 45° (standard) 0.38 0.31 78 X Comparative Example 20 7 25. 45° (standard) 0.38 0.28 56 X Reference example 8 25. 45° (standard) 0.37 0.28 51 X Reference example 9 25° 45° (standard) 0.37 0.28 40 X Example 17 10 25. 45° (standard) 0.35 0.25 22 B According to the results of Table 2 and Table 3, the evaluations of Examples 1 to 17, Example 1 to Example 3, Example 6, Example 8 to Example 10, Example 12, Example 13 to Example 15 All are "A" and the best quality. The evaluations of Example 7, Example 16, and Example 17 were all "B", and the quality was slightly lower than that of the above example, but the crack was 30 or less, which was substantially good. The evaluations of Example 4, Example 5, and Example 11 were all "c", but were levels that were not practical in terms of practicality. On the other hand, it is known that the evaluation of Comparative Example 1 to Comparative Example 20 is such that the quality of the "x" or "E"' cut surface is lowered. In this case, it is known that the cutting speed is adjusted to 8 mm/sec or more, preferably 10 mm/sec or more, and the laminated film is cut, whereby the TAC having a low elongation is used. In the case of the laminated film of the film, a good quality of the cut surface can also be obtained, especially by the above conditions.

〜條件(5)中的任一個條件相組合,可穩定地獲得良 切斷面的品質。 J 亦即’-般認為儘管使时縱方向(MD)的伸長 ^ 22%,橫方向(TD)的伸長率為18% 他及第2保護薄膜⑽,切斷面的品質仍會提高,原^ 於將切斷速度v調整為8 / ’、 ^ δ mm/sec以上,較佳調整為10 mm/sec以上,藉此,在黏著劑14 : ❹護薄膜18a的彎曲變形較小的期門 (的第1保 切斷完成,因此,不易…保護薄膜版的 又,-般認為使用海綿硬度為3〇。以上 =彈性體來作為彈性體耶,藉此,物理性地對二; (僅彈性體48與多層膜16的表 卿切斷則 程中的積層薄膜1G的彎曲變妒進、自段)及切斷過 裂縫。 ^進仃抑制’因此’不易產生 [第2實例] 27 201041705 34018pif 依據第2切斷方法(參照圖9),使分離薄膜12蛊切 斷刀46的刀尖相對向,將積層薄膜1〇載置且固定於進仏 平台32上,自分離薄膜12側朝多層獏16將該積層= 10予以切斷,從而獲得實例18。 '、 該實例18的積層薄膜1G的構成與上述第i實例相 同。又’如下述表4所示,將切斷速度v調整為6 mm/see, 使用海綿硬度為30。的彈性體來作為彈性體48,使用刀尖 角度為26。且刀A部已被加為鏡面的加工刀來作為切斷 刀46。對切斷後的切斷面的品質進行確認之後,邊緣方向 長度比率為〇,縱深方向長度為〇mm,裂縫數亦為〇。 [表 4] ’ ~切斷速度 (mm/sec ) 海綿 硬度 ^刀尖角¥ μΙΖ 邊緣方向 長度比率 兒層 縱深 县疫 rrvm、 裂縫 (平均) 實例18 6 30° 26° (鏡面) 0 0 0 一般認為儘管切斷速度v慢至6mm/sec,切斷面的品 質仍良好,原因在於在該第2實例中,切斷刀46是以分離 薄膜lh黏著齊j 1 “第1保護薄膜1Sa⑸方式進入,而 且’比黏著劑14更硬的第1保護薄膜⑻存在於下層,因 此’幾乎不會產生黏著劑Μ的軸所姑的第丨保護薄膜 18a的彎曲變形,藉此,裂縫的產生受到抑制。 [第3實例] 接著’當炎具的大小是每條邊約為lm以上,同時施 加的切斷貞載為咖0N以上’且㈣域祕伸長度較 28 201041705 ^4U18piI 巧=為了找出適當的條件,對參考例與實例19進行確 二將該參考倾實们9的詳_容及狀結果表 述表5中。 於參考例中,在與上述實例1相同的條件下進行切 斷。於该參考例中,脫層、裂縫均變差。於製造精度方面, 刀件於長度方向上未被製作成相同的高度。因此,若同時 切,的長度變長,則在切斷開始的瞬間,負載會集中於刀 ❹ 的:度局部較咼的部位,因此,一般認為刀瞬間彎曲或榣 晃是上述脫層、裂縫均變差的原因。 =一方面,於實例19中,將刀材料的硬度予以提高, 使刀大的硬度為8〇。(Hs),使刀身的硬度為72。,對切斷 後的切斷面的品質進行確認之後,獲得了如下的良好的結 果,即,邊緣方向長度比率為0,縱深方向長度為〇mm f 4縫數亦為〇。一般認為原因在於刀材料的硬度提高,因 此,即便較強的力作用於刀件’該刀件亦不易彎曲或搖晃, 結果,脫層與裂縫的產生受到抑制。 ® [表 5] 切斷速度 (mm/sec ) 海綿 硬度 刀尖角度 刀材料硬 度(Hs) 脫層 裂f (平均) 刀尖 刀身 邊緣方向 長度比率 縱深 長度(mm) 參考例 8 30。 26° (鏡面) 50 0.24 0.17 22^ 實例19 8 30。 26° (鏡面) 80 72 L 0 0 〇s 再者,本發明的積層體的切斷方法並不限於上述實施 形態’當然可於不脫離本發明的宗旨的範圍内,採用各種 29 201041705 34018pif 構成。 發:月f以較佳實施例揭露如上,然其並非用以 和範關,者,在不脫離本發明之精神 卞二5午之更動與潤飾,因此本發明之伴谁 範圍當視後附之”專利範_界定者為準。 【圖式簡單說明】 圖1疋省略彳分地表示本實施形態的積層薄膜的剖 面圖。 第1切 斷裝本實施形態的切斷方法來使用的 圖3是表示切斷用夾具的說明圖。 圖4是表示以本實施形態的士刀斷方法來使用的第2切 斷裝置的構成圖。 圖5是表示自上表面觀察第2切斷裝置所見的平面圖。 圖6是省略一部分地表示第2切斷裝置的壓製(press) 部中的驅動機構的一例的立體圖。 圖7是表示將積層薄膜予以切斷的方法(兼對第i切 斷方法進行說明)的說明圖。 圖8A〜圖8D是表示相對於積層薄膜的切斷刀的進入 經過的§兒明圖,圖8C表示使用有伸長率高的三醋酸纖維 素(Triacetylcellulose ’ TAC )薄膜的積層薄膜(樣本(sample ) 1)的切斷狀況,圖8D表示使用有伸長率低的TAC薄膜 的積層薄膜(樣本2)的切斷狀況。 圖9是表示第2切斷方法的說明圖。 30 201041705When any one of the conditions (5) is combined, the quality of the good cut surface can be stably obtained. J, that is, it is considered that although the elongation in the longitudinal direction (MD) is 22%, the elongation in the transverse direction (TD) is 18%, and the second protective film (10), the quality of the cut surface is still improved. ^ The cutting speed v is adjusted to 8 / ', ^ δ mm / sec or more, preferably adjusted to 10 mm / sec or more, whereby the adhesive 14: the bending deformation of the protective film 18a is small (The first maintenance cut is completed, therefore, it is not easy to protect the film plate, and it is generally considered that the hardness of the sponge is 3 〇. Above = the elastomer is used as the elastic body, whereby the physical pair is used; The deformation of the laminated film 1G in the process of the elastic film 48 and the multilayer film 16 is changed, and the crack is formed, and the crack is cut. ^Inhibition of the film is not easy to occur [Second example] 27 201041705 According to the second cutting method (see FIG. 9), the cutting edge of the separation film 12蛊 cutting blade 46 is opposed to each other, and the laminated film 1〇 is placed and fixed on the entrance platform 32, from the side of the separation film 12 The multilayer crucible 16 cut the laminate = 10 to obtain Example 18. 'The composition of the laminated film 1G of the example 18 and the above The i-th example is the same. Further, as shown in the following Table 4, the cutting speed v is adjusted to 6 mm/see, and the elastic body having a sponge hardness of 30 is used as the elastic body 48, and the blade angle is 26. The processing blade which has been mirror-formed in the A part is used as the cutting blade 46. After confirming the quality of the cut surface after cutting, the length ratio in the edge direction is 〇, the length in the depth direction is 〇mm, and the number of cracks is also 〇. [Table 4] ' ~ Cutting speed (mm/sec) Sponge hardness ^ Blade angle ¥ μΙΖ Edge direction length ratio Layer depth plague rrvm, crack (average) Example 18 6 30° 26° (mirror) 0 0 0 It is considered that although the cutting speed v is as slow as 6 mm/sec, the quality of the cut surface is good, because in the second example, the cutting blade 46 is adhered to the separation film 1h by j 1 "the first protective film 1Sa (5) The first protective film (8) which is harder than the adhesive 14 is present in the lower layer, so that the bending deformation of the third protective film 18a of the axis of the adhesive enthalpy is hardly generated, whereby the generation of cracks is affected. Suppression. [3rd example] Then 'when the size of the inflammation Each side is about lm or more, and the cut-off load applied at the same time is more than 0N' and the (4) domain secret elongation is higher than 28 201041705 ^4U18piI. In order to find the appropriate conditions, the reference example and the example 19 are confirmed. In the reference example, the cutting was carried out under the same conditions as in the above-mentioned Example 1. In this reference example, the delamination and cracks were deteriorated. In terms of manufacturing precision, the blades are not made to the same height in the longitudinal direction. Therefore, if the length of the simultaneous cutting is long, the load will concentrate on the portion of the blade that is locally sturdy at the moment of the cutting start. Therefore, it is generally considered that the blade is bent or swayed in the above-mentioned delamination and crack. The reason for the difference. On the one hand, in Example 19, the hardness of the knife material was increased to make the hardness of the knife large to 8 。. (Hs), so that the hardness of the blade is 72. After confirming the quality of the cut surface after cutting, a good result was obtained in which the length ratio in the edge direction was 0, and the length in the depth direction was 〇mm f 4 and the number of slits was also 〇. It is generally considered that the reason is that the hardness of the blade material is increased, so that even if a strong force acts on the blade member, the blade member is not easily bent or shaken, and as a result, the occurrence of delamination and cracking is suppressed. ® [Table 5] Cutting speed (mm/sec) Sponge Hardness Tip angle Knife material hardness (Hs) Debonding crack f (average) Tip edge Body edge length ratio Depth Length (mm) Refer to Example 8 30. 26° (mirror) 50 0.24 0.17 22^ Example 19 8 30. 26° (mirror surface) 80 72 L 0 0 〇s The method of cutting the laminated body of the present invention is not limited to the above-described embodiment. Of course, various 29 201041705 34018pif may be employed without departing from the scope of the present invention. . The present invention is disclosed in the preferred embodiment as the above, but it is not intended to be used in the context of the present invention, and the scope of the present invention is attached thereto. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing a laminated film of the present embodiment in an omitted manner. FIG. 3 used in the cutting method of the first cutting embodiment. Fig. 4 is a view showing a configuration of a second cutting device used in the cutting method of the present embodiment. Fig. 5 is a view showing the second cutting device as seen from the upper surface. Fig. 6 is a perspective view showing an example of a drive mechanism in a press portion of the second cutting device, partially omitted. Fig. 7 is a view showing a method of cutting a laminated film (also for the i-th cutting method). Fig. 8A to Fig. 8D are diagrams showing the passage of the cutting blade with respect to the laminated film, and Fig. 8C shows the use of a film of triacetyl cellulose (TAC) having a high elongation. Laminated film Fig. 8D shows a state of cutting of a laminated film (sample 2) using a TAC film having a low elongation. Fig. 9 is an explanatory view showing a second cutting method.

34Ul«piI 【主要元件符號說明】 10 :積層體 12 ;分離薄膜 14 :黏著劑 16 :多層膜 18a :第1保護薄膜 18b :第2保護薄膜 _ 20:偏光元件 0 30A :第1切斷裝置 30B :第2切斷裝置 32 :進給平台 34、54 :搬送機構 36 :切斷用夾具 38 :移動機構 40 :塑膠板 42 :壓製盤 Ο 44:基台 46 :切斷刀 48 :彈性體 50 :送出部 52 :壓製部 53 :捲繞部 56a :第1搬送部 56b :第2搬送部 31 201041705 ^WJtspir 58 :薄膜 60a :第1夾輥 60b :第2夾報 62 :跳動輥 64 :引導輥 70a〜70d ··支轴 72 :框體 74a :第1驅動部 74b :第2驅動部 76a :第1連結部 76b :第2連結部 77a :第1長孔 77b :第2長孑L 78a :第1偏心凸輪 78b :第2偏心凸輪 80a :第1軸 80b :第2軸 82a :第1飛輪 82b :第2飛輪 84a :第1馬達 84b :第2馬達 86a :第1時規皮帶 86b :第2 a寺規皮帶 ta :突出量 32 201041705 j^tuiopii tb :高度 v:切斷速度 Θ:刀尖角度34Ul«piI [Description of main components] 10: laminated body 12; separation film 14: adhesive 16: multilayer film 18a: first protective film 18b: second protective film _ 20: polarizing element 0 30A: first cutting device 30B: second cutting device 32: feed platforms 34, 54: conveying mechanism 36: cutting jig 38: moving mechanism 40: plastic plate 42: pressing pan 44: abutment 46: cutting blade 48: elastomer 50: delivery portion 52: pressing portion 53: winding portion 56a: first conveying portion 56b: second conveying portion 31 201041705 ^WJtspir 58 : film 60a: first nip roller 60b: second clip 62: dancer roller 64: Guide rollers 70a to 70d, the support shaft 72: the frame 74a: the first drive portion 74b: the second drive portion 76a: the first connection portion 76b: the second connection portion 77a: the first long hole 77b: the second long hole L 78a: first eccentric cam 78b: second eccentric cam 80a: first shaft 80b: second shaft 82a: first flywheel 82b: second flywheel 84a: first motor 84b: second motor 86a: first timing belt 86b : 2nd a temple gauge belt ta: protrusion amount 32 201041705 j^tuiopii tb : height v: cutting speed Θ: nose angle

3333

Claims (1)

201041705 34018pif 七、申請專利範圍: _ 種積層體的切斷方法,藉由切斷用夾具(36)來 將隔著黏著劑(14)而積層有1層以上的薄膜的積層體(10) 予以切斷,該積層體的切斷方法的特徵在於: 上述切斷用夾具(36)至少包括切斷刀(46), 、將相對於上述積層體(1〇)的上述切斷刀(46)的進 入速度(v)調整至實測為8麵/咖以上,將上述積 (10 )予以切斷。 2. 如申請專利範圍第丨賴述的積層體的切斷方法, 其中 以實測值計’將相對於上述積層體〇〇)的上述切斷 刀(46)的進入速度調整至實測為10 mm/sec以上,將卜 述積層體(10)予以切斷。 牙 3. 如申請專利範圍第1項所述的積層體的切斷方法, 其中 使用料角度⑻為43。以下的_骑作為 斷刀(46)。 其中 4.如申請專利範圍第3項所述的積層體的切 斷方法, 斷刀來作為上述切 使用刀尖角度(Θ)為3〇。以下的切 斷刀(46)。 5,如申請專利翻第4項所述的制_切斷方法, 使用刀尖部已被加卫為鏡面的加工刀來作為上述切斷 34 201041705 j^fuidpir 刀(46)。 其尹6. Μ讀專利範園第5項所述的積層體的切斷方法, 田同時產生的切斷負載超過8〇〇〇〇 Ν時, 硬度為⑽。㈤,刀尖树的硬錢70。(Η =刀= 工刀來作為上述切斷刀。 以上的加 Ο 其中7.如巾請專利範㈣1項所述的積層體的切斷方法, 上述切斷用夹具(36)包括上述切斷刀(46)、+ 斷=4,支持的基台⑼、以及與上二二該: ^、接地认置於该基台(44)上的彈性體 綿硬度為资以上的彈性體來作為上述彈性體(48)用海 其中8·如中π專利軌圍第7項所述的積層體的切斷方法, (48Γ海綿硬度為5G。以上的彈性體來作為上述彈性體 ❹ 其中9.如中請專利範圍第1項所述的積層體的切斷方法, 上述積層體(10)包括分離薄膜( (H)、以及隔著上述黏著劑 (二劑 (12)上的上述!層以上的賴。_於上述分離薄膜 法,1其0中如申請專利範圍第9項所述的積層體的切斷方 包含上述1層以上的薄膜的多層膜(16)隔著上述黏 35 201041705 J4ui«pir 著劑(14)而積層於上述分離薄膜(12)上, ★上述多層膜(16)包括積層於上述黏著劑(14)上的 第Η呆護薄膜(18a)、積層於該第i保護薄膜⑴a)上的 偏光兀件(20)、以及積層於該偏光元件(2〇)上的 保護薄膜(18b)。 11.如申請專職圍第1G項所述的積層體的切斷方 法,其中 一上述第1保護薄膜(l8a)以及第2保護薄膜(丨肋) 由三醋酸纖維素所構成,縱方向的伸長率不足42%,橫方 向的伸長率不足43%。 、 12. —種積層體的切斷方法,藉由切斷用夾具(36) 來將隔著黏著劑(14)而積層有丨層以上的薄膜的積層體 (1〇)予以切斷,該積層體的切斷方法的特徵在於: 上述積層體(10)包括分離薄膜(12)、上述黏著劑 (14)、以及隔著上述黏著劑(14)而積層上述分離薄膜( 上的上述包含1層以上的薄膜的多層膜(16), 自上述分離薄膜(12)侧朝上述多層膜(16)將上述 積層體(10)予以切斷。 13. 如申請專利範圍第12所述的積層體的切斷方法, 其中 上述多層膜(16)包括積層於上述黏著劑(14)上的 第1保護薄膜(l8a)、積層於該第i保護薄膜(18b)上的 偏光元件(20)、以及積層於該偏光元件(2〇)上的第2 保護薄膜(18b)。 36 201041705 JHVJlOpil 14.如申請專利範圍第13所述的積層體的切斷方法, 其中 上述第1保護薄膜(18a)以及第2保護薄膜(18b) 由三醋酸纖維素所構成,縱方向的伸長率不足42%,橫方 向的伸長率不足43%。201041705 34018pif VII. Patent application scope: _ A method for cutting a laminated body, by using a cutting jig (36), a laminated body (10) in which one or more thin films are laminated via an adhesive (14) The cutting method of the laminated body is characterized in that the cutting jig (36) includes at least a cutting blade (46), and the cutting blade (46) with respect to the laminated body (1) The entry speed (v) is adjusted to be 8 or more coffee, and the above product (10) is cut off. 2. The cutting method of the laminated body according to the scope of the patent application, wherein the cutting speed of the cutting blade (46) relative to the above-mentioned laminated body is adjusted to 10 mm as measured. /sec or more, the layered body (10) is cut. 3. The method of cutting a laminated body according to the first aspect of the invention, wherein the material angle (8) is 43. The following _ rides as a broken knife (46). 4. The cutting method of the laminated body according to the third aspect of the patent application, wherein the cutting edge is used as the cutting edge angle (Θ) is 3〇. The following cutting knife (46). 5. If the method of cutting the method described in the fourth item is applied, the cutting blade having the tip end portion that has been mirrored is used as the above-mentioned cutting 34 201041705 j^fuidpir knife (46). In the case of the method of cutting the laminated body described in the fifth paragraph of the patent garden, the hardness is (10) when the cutting load generated at the same time exceeds 8 〇〇〇〇. (5) The hard money of the knife-edge tree 70. (Η = Knife = Knife as the above-mentioned cutting blade. The above-mentioned cutting method. 7. The cutting method of the laminated body according to the above-mentioned item, the cutting jig (36) includes the cutting. Knife (46), + break = 4, supported abutment (9), and the above two two: ^, the grounding of the elastomer on the abutment (44) is more than the elasticity of the elastic body as the above The elastic body (48) is a method for cutting a layered body according to item 7 of the sea, wherein the hardness of the sponge is 5 G. The above elastomer is used as the above-mentioned elastic body. In the method for cutting a laminated body according to the first aspect of the invention, the laminated body (10) includes a separation film ((H) and a layer of the above-mentioned adhesive layer (the above-mentioned layer of the above agent) In the above-mentioned separation film method, the multilayer film (16) including the above-mentioned one or more layers of the laminate according to the ninth aspect of the application of the ninth aspect of the invention is interposed with the above-mentioned viscous 35 201041705 J4ui« The pirant (14) is laminated on the separation film (12), and the multilayer film (16) includes a laminate a second protective film (18a) on the adhesive (14), a polarizing element (20) laminated on the ith protective film (1) a), and a protective film laminated on the polarizing element (2) 18b) 11. The method for cutting a laminated body according to the first aspect of the present invention, wherein the first protective film (18a) and the second protective film (the rib) are composed of cellulose triacetate. The elongation in the direction is less than 42%, and the elongation in the transverse direction is less than 43%. 12. The method of cutting the laminated body by laminating the adhesive (14) by the cutting jig (36) The laminated body of the film of the enamel layer or more is cut, and the method of cutting the laminated body is characterized in that the laminated body (10) includes a separation film (12), the above-mentioned adhesive (14), and a separator. The above-mentioned separation film (16) is laminated with the above-mentioned separation film (16), and the laminate (10) is applied from the side of the separation film (12) toward the multilayer film (16). 13. The cutting method of the laminated body according to claim 12, wherein The multilayer film (16) includes a first protective film (18a) laminated on the adhesive (14), a polarizing element (20) laminated on the ith protective film (18b), and a laminated layer on the polarizing element. (2) The second protective film (18b) of the above-mentioned first protective film (18a) and the second protective film (18a). 18b) It consists of cellulose triacetate, the elongation in the longitudinal direction is less than 42%, and the elongation in the transverse direction is less than 43%. 3737
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TWI657916B (en) * 2013-09-04 2019-05-01 東友精細化工有限公司 Method of producing end-surface processed polarizing plate

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JP2000284269A (en) * 1999-03-30 2000-10-13 Kawaguchiko Seimitsu Co Ltd Method for cutting polarizing plate for liquid crystal cell and method for adhering the same
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JP2005231009A (en) * 2004-02-23 2005-09-02 Nippon System Group:Kk Cutting arrangement system for optical film
JP2006055970A (en) * 2004-08-23 2006-03-02 Canon Chemicals Inc Method for cutting cleaning member
JP4662357B2 (en) * 2005-03-18 2011-03-30 日東電工株式会社 Optical film sheet cutting method and optical film sheet cutting apparatus
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI657916B (en) * 2013-09-04 2019-05-01 東友精細化工有限公司 Method of producing end-surface processed polarizing plate

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