TW201037944A - Method for manufacturing laminated core and manufacturing jig thereof - Google Patents

Method for manufacturing laminated core and manufacturing jig thereof Download PDF

Info

Publication number
TW201037944A
TW201037944A TW099100884A TW99100884A TW201037944A TW 201037944 A TW201037944 A TW 201037944A TW 099100884 A TW099100884 A TW 099100884A TW 99100884 A TW99100884 A TW 99100884A TW 201037944 A TW201037944 A TW 201037944A
Authority
TW
Taiwan
Prior art keywords
laminated
core
manufacturing
iron
layer
Prior art date
Application number
TW099100884A
Other languages
Chinese (zh)
Other versions
TWI420784B (en
Inventor
Daisuke Shijo
Hiroyuki Akita
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Publication of TW201037944A publication Critical patent/TW201037944A/en
Application granted granted Critical
Publication of TWI420784B publication Critical patent/TWI420784B/en

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/022Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/187Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/095Forming windings by laying conductors into or around core parts by laying conductors around salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10Applying solid insulation to windings, stators or rotors

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

An objective of the present invention is to provide a method for manufacturing laminated core and a manufacturing jig thereof, by which operability of wire-winding and assembling can be improved without decreasing magnetic performance of laminated core. The method for manufacturing laminated core includes punching-out a core sheet 50 from a steel plate, wherein the core sheet 50 is consisted of a teeth 11b and a back yoke 11a with the teeth 11b protruding at an arc-shaped central portion thereof toward a center side and an engagement protrusion 12a, which is one flap portion of a papilionaceous scrap 12, being engaged in an opposite side thereof by push-backing, laminating a plurality of the core sheets 50, calking respective fixing recess 12d and fixing protrusion 12e to fix the upper surface and the lower surface of respectively adjacent scraps 12, and removing the scraps 12 from the laminated back yokes 11a after the lamination of the laminated cores 11 is fixed.

Description

201037944 六、發明說明: - 【發明所屬之技術領域】 • 本發明係有關一種包含有從鋼板衝切出鐵芯片(core sheet),並積層該鐵芯片以製造積層鐵芯之步驟、將絕緣 物安裝至積層鐵芯之步驟、以及隔介絕緣物對積層鐵芯進 行繞線之步驟等之積層鐵芯的製造方法及其製造輔助具, 尤其有關一種減少製品的鐵材料浪費之積層鐵芯的製造方 法及其製造輔助具。 ^ 【先前技術】 積層鐵芯係從鋼板衝切出鐵芯片,在積層狀態下將該 複數片鐵芯予以固接而製造出積層鐵芯,以使用於馬達鐵 芯和變壓器鐵芯等。在以往的積層鐵芯的製造方法中,揭 示有一種積層鐵芯的製造方法,係於鐵芯片的積層之間使 用用以鉚壓結合之固定手段,但為了減少製品的鐵損而不 於製品部殘留鉚壓部(參照例如專利文獻1)。 Q 在該製造方法中,首先使用連續模具(係指在一個或 一組模具内可依序進行數種加工步驟之模具),從鋼板衝 切出由作為製品來使用之鐵芯部以及殘片(scrap )部所一 體構成的鐵芯片,其中,該殘片部係於衝切後藉由壓回動 作(push back )而被壓回。在此,所謂壓回動作係指暫時 在半衝切狀態或完全衝切狀態下對衝切部進行衝切加工而 作成大致脫離狀態後,將該衝切部壓回至該衝切孔内之加 工方法。 接著,使經過衝切的鐵芯片依序積層至模具的衝模 4 321740 201037944 (die)内,藉由設置於前述殘片部的鉚壓部將所積層的鐵 • 芯片依每一預定的片數予以暫時固接,藉此形成積層鐵 * 芯。接著,藉由接著或熔接將從連續衝壓模具所取出的積 層鐵芯的鐵芯部予以真正固接後,去除殘片部而獲得製 品。依據上述作法,由於不會在成為製品的鐵芯殘留鉚壓 部等結合手段,因此能減少鐵損,並能實現磁性性能的提 升。 專利文獻1 :日本特開2007-295668號公報(段落 ❹【0013】,第3圖) 【發明内容】 (發明所欲解決之課題) 然而,在以往的積層鐵芯的製造方法中,殘片部與鐵 芯部外周面的接觸面積大,而有脫離時接觸阻力較大而無 法容易取下的問題。此外,在將脫離殘片部後的積層鐵芯 壓入至用以保持積層鐵芯的形狀及位置之框架的情形,會 Q 因為脫離時在鐵芯部外周面所產生的變形,而有阻礙積層 鐵芯與框架的組裝性或導致損害定子(stator )的真圓度之 問題。 此外,在使用接著方式作為積層鐵芯的真正固接手段 之情形,係難以將接著劑注入至已經暫時固接的鐵芯片之 間,且難以去除從鐵芯片之間溢出的多餘的接著劑,並有 因為接著劑注入導致降低積層鐵芯的填充因數之問題。此 外,在使用熔接的情形,由於在成為製品的部位的鐵芯片 之間進行熔融,因此有產生短路並在該部位產生鐵損的問 5 321740 201037944 題。 - 本發明乃為解決上述問題而研創者,其目的係提供一 • 種不會降低積層鐵芯的磁性性能,並能提升繞線及組裝的 作業性之積層鐵芯的製造方法及其製造輔助具。 (解決課題的手段) 本發明的積層鐵芯的製造方法係包含有:從鋼板衝切 出由齒部以及背磁輛(back yoke )部所構成的鐵芯片之步 驟,該背磁軛部係在圓弧狀的中央部將該齒部朝中心側突 〇 i 設,並藉由壓回將蝶型的殘片部的一方的翅形部嵌合至相 反侧;積層複數片鐵芯片,並分別固著鄰接的殘片部的表 面及背面之步驟;以及將所積層的鐵芯片部的齒部與背磁 軛部的積層之間予以固著後,從積層後的背磁軛部取下業 已積層的殘片部之步驟。 此外,本發明的積層鐵芯的製造輔助具係由業已積層 的殘片部所構成,該業已積層的殘片部係如下述方式構 Q 成:從鋼板衝切成由齒部以及背磁軛部所構成的鐵芯片, 積層複數片鐵芯片,並分別固著鄰接的殘片部的表面及背 面,將業已積層的鐵芯片的齒部及背磁軛部的積層之間予 以固著後,從業已積層的背磁軛部取下而成者,其中,該 背磁軛部係在圓弧狀的中央部將該齒部朝中心側突設並藉 由壓回將蝶型的殘片部的一方的翅形部嵌合至相反侧。 (發明之效果) 依據本發明,在藉由積層方向剖面為蝶型的製造輔助 具暫時固接的狀態下將積層鐵芯予以真正固接,並在真正 6 321740 201037944 此外,在形歧子時,定輔助具。 保持形狀及位置之框架的情形中在至用以 度。 的㈣性’並提升定子的真圓 【實施方式】201037944 VI. Description of the invention: - [Technical field to which the invention pertains] The present invention relates to a step of punching out a core sheet from a steel sheet and laminating the core sheet to manufacture a laminated core, and insulating the same a method for manufacturing a laminated iron core, which is a step of mounting a laminated iron core, and a step of winding a laminated iron core by a barrier insulator, and a manufacturing aid thereof, and more particularly to a laminated iron core for reducing waste of iron material of a product Manufacturing method and manufacturing aid thereof. ^ [Prior Art] A laminated iron core is obtained by punching out an iron chip from a steel sheet, and fixing the plurality of cores in a laminated state to produce a laminated core for use in a motor core and a transformer core. In the conventional method for manufacturing a laminated iron core, a method for manufacturing a laminated iron core is disclosed. A fixing means for crimping and bonding is used between the laminates of the iron core sheets, but the iron loss of the product is not reduced in order to reduce the iron loss of the product. The remaining rivet pressing portion (see, for example, Patent Document 1). Q In this manufacturing method, a continuous mold (a mold which can perform several processing steps in one or a group of molds in sequence) is first used, and a core portion and a residual sheet which are used as products are punched out from the steel sheet. An iron chip integrally formed of a (scrap) portion, wherein the residual portion is pressed back by a push back after punching. Here, the press-back operation refers to a process of pressing the punched portion back into the punching hole after the punching portion is subjected to the punching process in the half-punching state or the full punching state. method. Then, the die-cut iron chips are sequentially laminated to the die 4 321740 201037944 (die) of the mold, and the laminated iron chips are placed for each predetermined number of sheets by the riveting portion provided in the residue portion. Temporarily fixed to form a laminated iron* core. Then, the core portion of the laminated iron core taken out from the continuous press die is finally fixed by welding or welding, and then the residual portion is removed to obtain a product. According to the above-described method, since the bonding means such as the riveting portion of the core of the product is not formed, the iron loss can be reduced and the magnetic properties can be improved. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2007-295668 (paragraph [0013], Fig. 3) [Explanation] The problem to be solved by the invention However, in the conventional method for manufacturing a laminated core, the residual sheet The contact area between the portion and the outer peripheral surface of the core portion is large, and there is a problem that the contact resistance is large when it is detached and cannot be easily removed. Further, in the case where the laminated core which has been separated from the residual portion is pressed into the frame for holding the shape and position of the laminated core, Q is hindered by deformation occurring on the outer peripheral surface of the core portion at the time of detachment. The assembly of the laminated core with the frame or the problem of impairing the roundness of the stator. Further, in the case where the bonding method is used as the true fixing means of the laminated iron core, it is difficult to inject the adhesive between the iron chips which have been temporarily fixed, and it is difficult to remove the excess adhesive which overflows between the iron chips, There is also a problem of lowering the fill factor of the laminated core due to the injection of the adhesive. Further, in the case where welding is used, since the iron chips which are the portions of the product are melted, there is a problem that a short circuit occurs and iron loss occurs at the portion. 5 321 740 201037944 - The present invention has been made in order to solve the above problems, and an object thereof is to provide a method for manufacturing a laminated core which does not lower the magnetic properties of a laminated core and which can improve the workability of winding and assembly, and a manufacturing aid thereof. With. (Means for Solving the Problem) The method for manufacturing a laminated core according to the present invention includes the step of punching out an iron chip composed of a tooth portion and a back yoke portion from a steel sheet, the back yoke portion The tooth portion is provided toward the center side in the arc-shaped central portion, and one of the fin portions of the butterfly-shaped residual portion is fitted to the opposite side by pressing back; a plurality of iron core pieces are laminated and a step of fixing the surface and the back surface of the adjacent residual portion, and fixing the layer between the tooth portion of the laminated core piece and the back yoke portion, and then removing the laminated back yoke portion The steps of the debris section that has been layered. Further, the manufacturing aid of the laminated core of the present invention is constituted by a residual portion which has been laminated, and the laminated portion of the laminated body is formed by punching from a steel sheet into a tooth portion and a back yoke. The iron chip formed by the part is laminated with a plurality of iron core pieces, and the surface and the back surface of the adjacent residual chip portion are respectively fixed, and the tooth portion of the laminated iron core piece and the back yoke portion are fixed together. The back yoke portion is formed by removing the back yoke portion, wherein the back yoke portion protrudes toward the center side at the center portion of the arc shape, and the butterfly portion is pressed back by pressing back One of the fin portions is fitted to the opposite side. (Effects of the Invention) According to the present invention, the laminated iron core is virtually fixed in a state in which the manufacturing auxiliary member having the butterfly-shaped cross-section in the laminated direction is temporarily fixed, and is in true 6 321 740 201037944. , set the aids. The case of maintaining the shape and position of the frame is in the degree of use. (four) sex and improve the true circle of the stator [embodiment]

以下,依據附圖說明本發明的 各種實施形態。 積層鐵芯的製造方法的 (實施形態一) 制止=圖係顯示應用本發明的實施形態—的積層鐵芯的 錢方柄’形齡_定子的積層㈣之鐵W的一例 之t面圖。第2圖係積層第1圖中的鐵芯片而形成的積層 齡的斜視圖。第3圖係由複數個積層鐵芯所構成的定子 Ο 帛1圖中’鐵芯片50係由成為製品部的鐵芯部u、 以及作為製造輔助具的殘片部12所構成,該殘片部12係 藉由Μ回㈣合蚊至鐵芯部u。鐵芯部n係形成由背 磁輛部lla與齒冑llb所構成的τ字狀板,並從背磁輕部 Ua的中央部朝圓環狀内侧的中心方向突設有齒部爪。 於背磁軛部11a設置有嵌合凹部Uc,該嵌合凹部uc ,用以將殘片部12喪合固定於齒部Ub的相反侧的中央 部。於背磁輕部lla的兩端設置有於形成定子時使鄰接的 鐵芯部11彼此卡合之卡合凹部lld、卡合凸部lle。 321740 7 201037944 成為二型之方式設置’其-方的翅形部係 凸部仏。殘片部二:的喪合凹部山喪合固定之钱合 ^ 邵2的另一方係成為用以被繞線機等製 裝置的固定部(未圖示)夹持住之夾持用凸部12b。 凸部圖中’殘片部12的嵌合凸部12a以及夾持用 ; ,、、、皆以楔形的形狀所構成,但並未限定於此。Hereinafter, various embodiments of the present invention will be described with reference to the drawings. (Embodiment 1) The following is a t-sectional view showing an example of the iron W of the laminated core of the laminated core of the embodiment of the present invention. Fig. 2 is a perspective view showing the age of the laminate formed by the iron core in Fig. 1 . Fig. 3 is a stator 构成 构成 1 composed of a plurality of laminated cores. The iron core 50 is composed of a core portion u serving as a product portion and a residual portion 12 as a manufacturing aid. The part 12 is by means of a roundabout (four) mosquito to the core u. The core portion n is formed of a τ-shaped plate composed of the back magnet portion 11a and the gum llb, and a tooth claw is protruded from a central portion of the back magnetic light portion Ua toward the center of the annular inner side. The back yoke portion 11a is provided with a fitting recess Uc for fixing the residual portion 12 to the center portion on the opposite side of the tooth portion Ub. Engaging recesses 11d and engaging projections lle for engaging the adjacent core portions 11 when the stator is formed are provided at both ends of the back magnetic light portion 11a. 321740 7 201037944 The second type is set to 'the square wing part convex part 仏. Residual part 2: The sinus of the sorrow and the sorrow of the mountain, the other side of the shovel 2 is the squeezing part which is held by the fixing part (not shown) of the apparatus of the winding machine etc. 12b. In the convex portion view, the fitting convex portion 12a of the residual portion 12 and the clamping members are formed in a wedge shape, but are not limited thereto.

:亦可刀別為大致圓形或大致橢圓形等,且亦益須為 對稱或㈣㈣。 U马 碟剂此外《持用凸部12b亦可為矩形,而殘片部12的 二H、要為嵌合凸部12a可嵌合固定於鐵芯部11的背 :部1U、且夾持用凸部12b能被製造裝置的固定部所 、之令央部12c為中凹之形即可。藉由該形狀,能減少 片邛I2與鐵4部11的外周部之接觸部。此外,能確 地固定於製造裝置的固定部。 、 為了減少與f磁輛部lla的嵌合凹部11c之嵌合部的 G接觸面積,係於殘片部12的後合凸部仏的端部以預定位 置/形狀設置脫離用凹部12f。亦可於嵌合凹部山側的 端部設置脫離用凹部llf。在第1圖中,係顯示於嵌合部 面以孔形狀予以衝切,藉此於嵌合凸部i2a及嵌合凹部 lie的兩側之各二部位設置有脫離用凹部 與脫離用凹部Ilf、〗lg、nh之例。 於殘片冑12的表面及背面分別設置有固定用凹部 12d與固定用凸部l2e。鐵芯片5〇係於積層時係藉由分別 柳屢相鄰接的殘片部12彼此相對應的固定用凹部與固 321740 8 201037944 定用凸部12e ’藉此固定於積層方向。 經過積層、鉚壓而固定的殘片部12係形成以積層狀 '態將業已積層的鐵芯部11予以暫時固接之固定輔助具。被 固定輔助具暫時固接的鐵芯部11係藉由真正固接而形成 積層鐵芯。第2圖係顯示在藉由固定辅助具12()予以暫時 口接的狀I下’藉由壓蟑成型(die•⑽胞g)由絕緣 樹脂13—體成形,且經過真正固接的積層鐵芯110。 關於固疋輔助具12G,只要藉由鉚壓將夾持用凸部 (業已積層的炎持用凸部i2b)朝積層方向固定,即 能在絕緣樹脂的成形步驟及繞線步驟等真正固接時藉由保 持爽持用凸部120b而固定於積層橫方向,並能4實地將積 層鐵怒110 (業已積層的鐵芯部n)予以暫時固接。 在積層鐵芯110與絕緣樹脂13 一體成形並經過繞線 後,使固定輔助具120朝積層方向(第2圖的A方向)滑 動,而從背磁輛部Ua的篏合凹冑Uc取下。由於固定輔 〇助具120係相對於積層方向的轴向呈剖面為蝶型的柱狀, 且中央部12GC為中央變細的凹狀,因此不會與積層鐵芯 no的外周面接觸而不會使外周面變形,因此能容易地取 下。 此外,固定辅助具120係藉由嵌合凸部120a(業已積 層的後合凸部12a)的端部的脫離用溝部12〇f、i2〇g、· (業已積層的脫離用凹部12f、12g、12h)以及積層鐵怒 110的後合凹部聽(業已積層的嵌合凹部He)的端部 的脱離用溝部謂、^、1⑽(業已積層的脫離用凹部 321740 9 201037944 lh),降低敗合凸部120a的端部與嵌合凹部 c白、端部的接觸面積,使嵌合凸部12Ga的端部與參人 凹部UGe的端部彈性變形即能容易取下。、人° 正固接的積層麟U〇係、在取下固定輔助具 為略圓^ 11〇a(業已積層的背磁輛部叫成 一 衣狀之方式連結複數個積層鐵芯n〇,並於圓環 ο :侧的中心方向突設齒部⑽(業已積層的齒二^ 藉此構成第3圖所示的定子2〇〇。 、接著,冑明本實施形態一的積層鐵芯11〇的製造方 法。第4圖係顯示使用衝麵具衝切鋼板而 之步驟。 如第4圖所示’以朝下方的箭頭B的方向之順序進行 衝切步驟’第4 _斜線部係表示經過衝切的部分。第4 圖U)係顯示最初的步驟,第4圖⑺係顯示最後的步 驟®面朝左邊方向的箭頭c的方向所顯示的圖為衝切結 Ο 束後的鐵芯片5〇。 '首先在第4圖(a)的步驟中,對由電磁鋼板等磁 陡材料所構成的薄型鋼板14衝切在衝麗加工中成為定位 基準的定位(Pil0t)孔15。鋼板Η係能使用厚度為〇.2mm f 〇.5mm的鋼板。當結束一個步驟時,鋼板14係逐次以 疋位孔15之間的預定尺寸予以搬送,移行至下一個步驟。 ^接著,在弟4圖(b)的步驟中,以形成於鋼板14的 疋位孔15為基準,衝切用以形成脫離用凹部12f、12莒、 l2h與脫離用凹部Ilf、llg、Uh之脫離用孔16f、16g、 321740 10 201037944 I6h。 接著,在第4圖(c)的步驟中,衝切用以切出成為 ’殘=部12的夾持用凸部⑽之部分的外周與背磁麵部山 的肷合凹部11c的周邊外周部分之區域17。 ,接著,在第4圖(d)的步驟中,於殘片部12的夾持 用凸邛12b的中央部的表面與背面分別藉由衝壓加工設置 有用以藉由鉚壓將積層的鐵芯片5〇予以固定之固定用凹 部12d與固定用凸部i2e。 0 从 接著,在第4圖(e)的步驟中,將殘片部12的區域 予以壓回,藉此在衝切出殘片部12的嵌合凸部12a後,予 以壓回至嵌合凹部llc而予以嵌合固定。 形成殘片部12的嵌合凸部12a,同時裁斷脫離用孔 16f、16g、16h’形成脫離用凹部12f、12g、12h與脫離用 凹部 1 If、1 lg、1 。 接著,在第4圖(f)的步驟中,衝切鐵芯部n的外 〇形,而切出由殘片部12的嵌合凸部12a嵌合固定於背磁軛 部11a的嵌合凹部llc之鐵芯部^所構成的鐵芯片5〇(箭 頭C方向)。 · 同樣地,藉由第4圖(a)至(f)的步驟,反覆進行 鐵芯片50的切出與鉚壓之固定,藉此積層期望片數的鐵芯 片(5〇—卜50 —2.....5〇 —n),並固定各相鄰接的鐵芯 片的固定用凹部12d與固定用凸部I2e,而獲得以固定輔 助具120暫時固接的積層鐵芯11〇。 此外’在第4圖(d)的步驟♦,在以固定辅助具12〇 321740 11 201037944 暫時固定的積層鐵芯110的第一層的鐵芯片50—1與最後 * 一層的鐵芯片50 —η,僅於積層方向内侧形成固定用凹部 • 12d與固定用凸部12e,或形成固定用凹部與固定用凸部 12e,藉此能獲得以期望片數予以暫時固接的積層鐵芯 110,且由於積層鐵芯110彼此之間並未被固定,因此能連 續獲得積層鐵芯110。 接著,在保持夾持用凸部120b的狀態下,將藉由固 定輔助具120而呈暫時固接狀態的積層鐵芯110固定於成 ❹形機的模具。積層鐵芯110係藉由壓鑄成型雨一體成形, 且如第2圖所示,以絕緣樹脂13被覆齒部110b (業已積 層的齒部lib)及其周邊部,藉此予以真正固接。 如第5圖所示,業已真正固接的積層鐵芯110係藉由 繞線機300的保持部31保持呈嵌合狀態的固定輔助具120 的夾持用凸部120b,以圓形軌道使繞線機300的管嘴 (nozzle)32繞著齒部11 Ob的周圍旋轉,藉此將繞線18繞 Q 在積層鐵芯110之被覆有絕緣樹脂13的齒部110b (業已 積層的齒部lib)。第6圖係顯示繞線後業已真正固接的 積層鐵芯110的剖面圖。 繞線後,使固定輔助具120從積層鐵芯110的嵌合凹 部110c朝積層方向(第2圖的A方向)滑動而取下。以 背磁軛部ll〇a成為略圓環狀之方式連結複數個已取下固 定輔助具120的積層鐵芯110,並於圓環狀内側的中心方 向突設齒部ll〇b,藉此獲得第3圖所示的定子200。 如上所述,在本實施形態一中,在藉由積詹方向剖面 12 321740 201037944 為蝶型的固定輔助具120予以暫時固接的狀態下,將積層 . 鐵芯110予以真正固接,並在真正固接後取下固定辅助具 - 120,且由於固定輔助具的嵌合部與保持部之間的中央部為 中間變細的凹狀,因此不會與積層鐵芯的外周面接觸而不 會使外周面變形,而能容易地取下固定辅助具。 此外,在形成定子時,即使為了保持形狀及位置而將 積層鐵芯壓入至框架,亦由於外周面不會變形,而能提升 與框架的組裝性及定子的真圓性。 ^ 此外,藉由使用積層方向剖面為蝶型的固定辅助具 120,能容易以製造裝置進行保持,即使在積層橫方向亦能 確實地拘束、固定積層鐵芯。 此外,由於積層鐵芯的真正固接手段不使用熔接,且 能製造無鉚壓部的定子,因此能減少製品的鐵損。此外, 不會有於真正固接手段使用接著之情形時的困難作業,也 沒有降低積層鐵芯的填充因數之問題。 Q (實施形態二) 在實施形態一的積層鐵芯的製造方法中,係顯示藉由 絕緣樹脂13將以固定辅助具120予以暫時固接的積層鐵芯 110 —體成形,藉此予以真正固接之情形。而在實施形態 二中,係顯示將絕緣樹脂的成形物套入積層鐵芯並進行繞 線,藉此予以真正固接之情形。 第7圖係用以說明在本發明實施形態二的積層鐵芯的 製造方法中被覆絕緣樹脂的成形物之步驟的斜視圖。在實 施形態二的積層鐵芯的製造方法中,藉由第5圖所示的繞 13 321740 201037944 線機300的固定辅助具31保持夾持用凸部120b,將以實 * 施形態一的第4圖(a)至(f)的步驟所獲得的暫時固接 - 狀態的積層鐵芯110予以固定。 接著,暫時固接狀態的積層鐵芯110係在夾持用凸部 120b被夾持的狀態下,將絕緣樹脂的成形物19、20從上 下套入至齒部110b (業已積層的齒部lib)及其周邊部, 並從其上捲繞繞線18,藉此予以真正固接。絕緣樹脂的成 形物19、20係拘束積層鐵芯110的積層橫方向,繞線18 ^ 係拘束積層方向並進一步強化橫方向的固接。 此外,在本實施形態二中,雖藉由絕緣樹脂的成形物 19、20的被覆及施加繞線18予以真正固接,但只要於上 下包有絕緣樹脂的成形物19與絕緣樹脂的成形物20所對 合的部分設置嵌合部以拘束積層方向,則即可僅以絕緣樹 脂的成形物19、20的被覆予以真正固接。 如上所述,在本實施形態二中,由於設成在夾持用凸 Q 部120b被保持的狀態下,將預先形成好的絕緣樹脂的成形 物19、20包在暫時固接狀態的積層鐵芯110,藉此予以真 正固接,因此在絕緣樹脂的成形時無須積層鐵芯》能將絕 緣物的成形步驟予以平行處理,因此無須將大型的成形機 設備予以聯機(In-line)化,而能運轉定子製造生產線而 不會受到製程作業時間長的絕緣物形成步驟的影響。 此外,在實施形態一及實施形態二中,雖針對分離型 定子的積層鐵芯的製造方法進行說明,但本發明並未限定 於此。例如,亦能應用於連結型定子、關節型定子、以及 14 321740 201037944 一體型定子的製造。 , 第8圖至第10圖係分別顯示連結型定子鐵芯201、關 - 節型定子鐵芯202、以及一體型定子鐵芯203的正面圖。 在任一者的積層鐵芯110中,皆能藉由於預定位置設置積 層方向剖面為蝶型的固定輔助具120 (業已積層的殘片部 12)而獲得同樣的效果。 (實施形態三) 在實施形態一的積層鐵芯的製造方法中,係顯示於真 ◎ 正固接後僅藉由使固定輔助具120朝積層方向滑動而從背 磁軛部11a的嵌合凹部11c取下之情形。而在實施形態三 中,係顯示降低固定辅助具的取下時所需的加工力量後使 固定輔助具滑動而取下之情形。 第11圖係顯示本發明實施形態三的鐵芯片的一例之 平面圖。第12圖係顯示將第11圖所示的鐵芯片以與實施 形態一相同的方法形成積層鐵芯110,將積層鐵芯110予 Q 以真正固接並繞線後,取下固定輔助具120的過程的一部 分之斜視圖(並未圖示繞線)。 首先,使用第11圖,顯示本實施形態三中的鐵芯片 的構成。在鐵芯片51中,於殘片部12的嵌合凸部12a的 端部12i整面與背磁軛部11a的嵌合凹部11c之間設置用 以解除嵌合狀態之脫離用孔26,以取代實施形態一中的脫 離用孔 16f、16g、16h。 其他構成係與實施形態一相同,於相等的部分附上相 同符號並省略其說明。 15 321740 201037944 ύ 如此,鐵芯片51中之處於殘片部12與背磁軛部11a « 嵌合固定的狀態之部位為嵌合面12j、llj與嵌合面12k、 • Ilk,透過這些嵌合部而設置於殘片部12的表面與背面的 固定用凹部12d與固定用凸部12e係在鐵芯片50的積層時 被鉚壓,藉此鐵芯片51係被固定在積層方向。. 接著,使用第11圖及第12圖,顯示取下固定輔助具 120 (業已積層的殘片部12)的方法。首先,針對積層鐵 芯110 (業已積層的鐵芯部11),將固定辅助具120從背 〇 磁軛部11a側朝向齒部lib側的方向進行加壓,亦即朝積 層鐵芯110的内徑方向(第11圖及第12圖的B方向)加 壓。 第12圖係顯示在前述加壓後,固定輔助具120相對 於積層鐵芯110朝内徑方向相對移動的狀態之圖。如第12 圖所示,固定輔助具120係能藉由脫離用孔26朝内徑方向 相對移動,並於嵌合面120j、110j與嵌合面120k、110k ❹之間產生間隙而能解除嵌合狀態。 接著,使固定辅助具120相對於積層鐵芯110朝内徑 方向相對移動後,使固定辅助具120朝積層鐵芯110的積 層方向(第12圖的Α方向)滑動。由於幾乎無需使力即 能使固定輔助具120朝積層鐵芯110的積層方向滑動,因 此能容易地將固定輔助具120從積層鐵芯110取下。 此外,如第11圖所示,藉由將殘片部12設置成蝶型, 嵌合凸部12a的嵌合面12j及嵌合面12k係藉由背磁軛部 11a的嵌合面llj及嵌合面Ilk而固定於外徑方向,即使 16 321740 201037944 相對於積層鐵芯110於固定輔助具120作用朝鐵芯外徑方 '向(與第Π圖及第12圖的箭頭B相反的方向)的力量, ' 亦能藉由幾何學性的制約而維持前述般合面的喪合狀態。 利用此效果,在包含將絕緣物安裝至積層鐵芯110的 步驟和繞線步驟等定子的製造過程中,無須使積層鐵芯 110與固定輔助具120分解,可將積層鐵芯110緊固地固 定至裝置或輔助具。 如上所述,在本實施形態三中,由於在殘片部12的 ^ 嵌合凸部12a的端部與背磁軛部11a的嵌合凹部11c之間 設置脫離用孔26 ,因此能使固定辅助具朝内徑方向相對移 動,而在其與背磁軛部之間產生間隙,故能容易地解除嵌 合狀態。 此外,藉由該間隙,幾乎無須使力即能使固定輔助具 朝積層鐵芯的積層方向滑動,而能容易地將固定輔助具從 積層鐵芯取下。 Q 此外,藉由將殘片部12設置成蝶型,即使朝積層鐵 芯的外徑方向的力量作用於固定輔助具,亦能維持嵌合狀 態。此外,在包含將絕緣物安裝至積層鐵芯的步驟和繞線 步驟等定子的製造過程中,無須分解積層鐵芯與固定輔助 具,即能緊固地將積層鐵芯固定至裝置或輔助具。 此外,在本實施形態三中,雖說明分離型定子的積層 鐵芯的製造方法,但並未限定於此。例如,亦能應用於連 結型定子、關節型定子、以及一體型定子的製造。 在第8圖至第10圖所示的積層鐵芯10中,藉由於預 17 321740 201037944 定位置設置具備有脫離用孔26之積層方向剖面為蝶型的 . 固定輔助具120 (業已積層的殘片部12),亦能獲得同樣 的效果。 【圖式簡單說明】 第1圖係顯示本發明的積層鐵芯的製造方法的實施形 態一中的鐵芯片的構成之平面圖。 第2圖係顯示由本發明的積層鐵芯的製造方法的實施 形態一中的鐵芯片所構成的積層鐵芯的構成之斜視圖。 ❹ 第3圖係顯示由本發明的積層鐵芯的製造方法的實施 形態一中的積層鐵芯所構成的定子的構成之剖面圖。 第4圖係顯示本發明的積層鐵芯的製造方法的實施形 態一中的衝壓衝切所進行的鐵芯片的形成步驟之平面圖。 第5圖係顯示本發明的積層鐵芯的製造方法的實施形 態一中的繞線裝置的繞線步驟的一例之示意圖。 第6圖係顯示本發明的積層鐵芯的製造方法的實施形 Q 態一中的繞線步驟後的積層鐵芯的構成之剖面圖。 第7圖係顯示於本發明的積層鐵芯的製造方法的實施 形態二中的積層鐵芯被覆絕緣樹脂的形成物的步驟之斜視 圖。 第8圖係顯示本發明的積層鐵芯的製造方法的其他實 施形態中的定子鐵芯的構成之正面圖。 第9圖係顯示本發明的積層鐵芯的製造方法的其他實 施形態中的定子鐵芯的構成之正面圖。 第10圖係顯示本發明的積層鐵芯的製造方法的其他 18 321740 201037944 實施形態中料子鐵芯的構成之正面圖。 第11圖係顯示本發明的積層鐵怒的製造方法的實施 形態三中的鐵芯片的構成之正面圖。 的實施 ,第一 12圖係顯示由本發明的積層鐵怒的製造方 施形態二中的鐵芯片所構成 【主要元件符號說明】 鐵心的構成之斜視圖。 11 鐵芯部 Ο 11a、110a背磁輛部 11 b、11 Ob 齒部 11c、110c嵌_合凹部 lid 卡合凹部 lie 卡合凸部: The knife can also be roughly circular or roughly elliptical, etc., and it is also necessary to be symmetrical or (4) (4). In addition, the holding convex portion 12b may be rectangular, and the two H of the residual portion 12 may be fitted and fixed to the back portion 1U of the core portion 11 and sandwiched. The convex portion 12b may be formed in a concave shape by the fixing portion of the manufacturing apparatus and the central portion 12c. With this shape, the contact portion between the sheet bundle I2 and the outer peripheral portion of the iron portion 11 can be reduced. Further, it can be surely fixed to the fixing portion of the manufacturing apparatus. In order to reduce the G contact area with the fitting portion of the fitting recess 11c of the f-magnetic portion 11a, the detaching recess 12f is provided at a predetermined position/shape at the end of the rear convex portion 残 of the residual portion 12. The detachment recessed portion 11f may be provided at the end of the fitting recessed mountain side. In the first drawing, the fitting portion surface is punched in a hole shape, and the detachment recess portion and the detachment recess portion Ilf are provided at each of both sides of the fitting convex portion i2a and the fitting recess portion lie. , lg, nh examples. The fixing recess 12d and the fixing projection l2e are provided on the front and back surfaces of the debris piece 12, respectively. When the iron core 5 is laminated, the fixing recesses and the fixing portions 12e' corresponding to each other by the residual portion 12 adjacent to each other are fixed in the lamination direction. The residual portion 12 which is fixed by lamination and staking is formed as a fixing aid for temporarily fixing the laminated core portion 11 in a laminated state. The core portion 11 temporarily fixed by the fixing aid is formed by solid bonding to form a laminated core. Fig. 2 is a view showing the shape of the insulating resin 13 by compression molding (die•(10) cell g) in the form of temporary bonding by the fixing aid 12(), and the layer is actually fixed. Iron core 110. In the fixing aid 12G, the holding convex portion (the laminated convex portion i2b which has been laminated) is fixed in the laminating direction by the caulking, so that the insulating resin can be firmly fixed in the molding step and the winding step. In the meantime, the laminated iron portion 110b is fixed to the lateral direction of the laminate, and the laminated iron anger 110 (the laminated core portion n) is temporarily fixed. After the laminated core 110 and the insulating resin 13 are integrally formed and wound, the fixing aid 120 is slid in the lamination direction (direction A in FIG. 2), and is removed from the concavity recess Uc of the back magnet portion Ua. . Since the fixed auxiliary assisting device 120 has a columnar shape with a butterfly cross section in the axial direction of the laminating direction, and the central portion 12GC has a concave shape which is tapered at the center, it does not contact the outer peripheral surface of the laminated core no. The outer peripheral surface is deformed so that it can be easily removed. In addition, the fixing assisting device 120 is a detaching groove portion 12〇f, i2〇g, (the detached recess portion 12f, 12g which has been laminated) by the fitting convex portion 120a (the laminated rear convex portion 12a) (12h), and the detachment groove portion of the rear end of the laminated iron wrath 110 (the laminated recess He is laminated), ^, 1 (10) (the recessed portion 321740 9 201037944 lh) The contact area between the end portion of the convex portion 120a and the white portion and the end portion of the fitting concave portion c can be easily removed by elastically deforming the end portion of the fitting convex portion 12Ga and the end portion of the reference concave portion UGe. , the person is fixed in the layered lining U 〇, in the removal of the fixed aid is slightly round ^ 11 〇 a (the layered back magnetic part called a garment-like way to connect a plurality of laminated core n〇, and The tooth portion (10) is protruded in the center direction of the ring ο: side (the teeth 2 which have been laminated) constitute the stator 2〇〇 shown in Fig. 3. Next, the laminated core 11 of the first embodiment is described. The manufacturing method of Fig. 4 shows the step of punching the steel sheet using a punch mask. As shown in Fig. 4, 'the punching step is performed in the order of the downward direction of the arrow B'. The 4th _ oblique line indicates the passage. The die-cut part. Figure 4) shows the initial steps, and Figure 4 (7) shows the last step. The direction shown by the arrow c in the left direction is the die-cut iron chip 5 after punching.首先. First, in the step of Fig. 4(a), a thin steel plate 14 made of a magnetically steep material such as an electromagnetic steel sheet is punched into a positioning (Pil0t) hole 15 which serves as a positioning reference in the punching process. Steel plates with a thickness of 〇.2mm f 〇.5mm can be used. When one step is completed, the steel plate 14 is successively used as a boring hole. The predetermined size between 15 is transported, and the process proceeds to the next step. ^ Next, in the step of Fig. 4(b), punching is performed to form the detaching recessed portion based on the boring hole 15 formed in the steel sheet 14 as a reference. 12f, 12莒, l2h and the separation holes 16f, 16g, 321740 10 201037944 I6h of the recesses Ilf, 11g, and Uh for detachment. Next, in the step of Fig. 4(c), the punching is used to cut out = the outer periphery of the portion of the nip portion (10) of the portion 12 and the region 17 of the peripheral portion of the periphery of the ridge recess portion 11c of the back magnetic face portion. Next, in the step of Fig. 4(d), the residue is The front surface and the back surface of the center portion of the holding boss 12b of the portion 12 are provided with a fixing recess 12d and a fixing convex portion i2e for fixing the laminated iron core 5 by crimping, respectively, by press working. Then, in the step of (e) of FIG. 4, the region of the residual portion 12 is pressed back, and after the fitting convex portion 12a of the residual piece portion 12 is punched out, it is pressed back to the fitting concave portion. The fitting convex portion 12a of the residual portion 12 is formed, and the detachment holes 16f, 16g, 16h' are formed at the same time. The recessed portions 12f, 12g, and 12h and the recesses for detachment 1 If, 1 lg, and 1 are formed. Next, in the step of (f) of FIG. 4, the outer shape of the core portion n is punched, and the outer shape of the core portion n is cut. The fitting convex portion 12a of the sheet portion 12 is fitted and fixed to the core piece 5 of the core portion of the fitting recess portion 11c of the back yoke portion 11a (in the direction of the arrow C). Similarly, by the fourth drawing In the steps (a) to (f), the cutting and crimping of the core piece 50 are repeated, thereby laminating a desired number of pieces of iron chips (5〇-Bu 50-2.....5〇-n The fixing recesses 12d and the fixing projections I2e of the adjacent iron cores are fixed, and the laminated core 11〇 temporarily fixed by the fixing aid 120 is obtained. Further, in the step ♦ of FIG. 4(d), the first layer of the iron core 50-1 and the last* layer of the iron core 50-n which are temporarily fixed by the fixed auxiliary device 12〇321740 11 201037944 The fixing recess 12d and the fixing convex portion 12e or the fixing concave portion and the fixing convex portion 12e are formed only on the inner side in the lamination direction, whereby the laminated core 110 temporarily fixed by a desired number of sheets can be obtained, and Since the laminated cores 110 are not fixed to each other, the laminated core 110 can be continuously obtained. Then, the laminated core 110 which is temporarily fixed by fixing the auxiliary tool 120 is fixed to the mold of the forming machine while the holding convex portion 120b is held. The laminated core 110 is integrally molded by die-casting, and as shown in Fig. 2, the tooth portion 110b (the tooth portion lib which has been laminated) and its peripheral portion are covered with an insulating resin 13, thereby being virtually fixed. As shown in Fig. 5, the laminated core 110 which has been actually fixed is held by the holding convex portion 120b of the fixing aid 120 in the fitting state by the holding portion 31 of the winding machine 300, and is formed in a circular orbit. The nozzle 32 of the winding machine 300 is rotated around the circumference of the tooth portion 11 Ob, whereby the winding 18 is wound around the tooth portion 110b of the laminated core 110 covered with the insulating resin 13 (the toothed portion having been laminated) Lib). Fig. 6 is a cross-sectional view showing the laminated core 110 which has been actually fixed after winding. After the winding, the fixing assisting device 120 is slid from the fitting concave portion 110c of the laminated core 110 in the lamination direction (direction A in Fig. 2) and removed. The laminated core 110 having the fixed auxiliary aid 120 removed is connected to the back yoke portion 11a, and the toothed portion 110b is protruded from the center of the annular inner side. The stator 200 shown in Fig. 3 is obtained. As described above, in the first embodiment, in the state in which the fixed auxiliary device 120 of the butterfly type is temporarily fixed by the product direction cross section 12 321740 201037944, the laminated core 110 is actually fixed and is After the fixing is actually fixed, the fixing aid-120 is removed, and since the central portion between the fitting portion and the holding portion of the fixing aid is a concave shape which is tapered in the middle, it does not come into contact with the outer peripheral surface of the laminated core. The outer peripheral surface is deformed, and the fixing aid can be easily removed. Further, when the stator is formed, even if the laminated core is pressed into the frame in order to maintain the shape and position, the outer peripheral surface is not deformed, and the assembly property with the frame and the roundness of the stator can be improved. In addition, by using the fixing aid 120 having a butterfly-shaped cross-section in the laminated direction, it can be easily held by the manufacturing apparatus, and the laminated core can be surely restrained and fixed even in the lateral direction of the laminate. Further, since the true fixing means of the laminated iron core does not use welding, and the stator having no staking portion can be manufactured, the iron loss of the product can be reduced. In addition, there is no difficulty in the use of the actual fastening means in the case of the next, and there is no problem of reducing the fill factor of the laminated core. Q (Embodiment 2) In the method for manufacturing a laminated core according to the first embodiment, the laminated core 110 temporarily fixed by the fixing aid 120 is integrally molded by the insulating resin 13, thereby realizing the solid state. The situation is connected. On the other hand, in the second embodiment, it is shown that the molded article of the insulating resin is placed in the laminated core and wound, thereby being virtually fixed. Fig. 7 is a perspective view showing a step of coating a molded article of an insulating resin in a method of manufacturing a laminated core according to a second embodiment of the present invention. In the method of manufacturing a laminated core according to the second embodiment, the holding convex portion 120b is held by the fixing assisting device 31 of the wire cutter 300, which is shown in Fig. 5, and the first embodiment is used. 4 The temporarily fixed-state laminated core 110 obtained by the steps of (a) to (f) is fixed. Then, the laminated core 110 in the temporarily fixed state is fitted into the tooth portion 110b from the upper and lower sides to the tooth portion 110b in a state in which the sandwiching convex portion 120b is sandwiched. And its peripheral portion, and the winding 18 is wound therefrom, thereby being virtually fixed. The molded articles 19 and 20 of the insulating resin restrain the laminated transverse direction of the laminated core 110, and the winding 18 is restrained in the lamination direction and further strengthens the fixing in the lateral direction. Further, in the second embodiment, the covering of the molded articles 19 and 20 of the insulating resin and the application of the winding 18 are actually fixed, but the molded article 19 and the molded article of the insulating resin are provided with the insulating resin on the upper and lower sides. When the fitting portion is provided in the portion to be joined to each other to restrain the lamination direction, the covering of the molded articles 19 and 20 of the insulating resin can be truly fixed. As described above, in the second embodiment, the molded articles 19 and 20 in which the insulating resin is formed in advance are wrapped in the temporarily fixed state laminated iron in a state in which the holding convex Q portion 120b is held. Since the core 110 is thereby firmly fixed, the forming process of the insulating material can be performed in parallel without forming a laminated core during the molding of the insulating resin, so that it is not necessary to in-line the large molding machine. The stator manufacturing line can be operated without being affected by the insulator forming step with a long process time. Further, in the first embodiment and the second embodiment, the method of manufacturing the laminated core of the split type stator will be described, but the present invention is not limited thereto. For example, it can also be applied to the construction of a connected stator, an articulated stator, and a 14321740 201037944 integrated stator. 8 to 10 are front views showing the coupled stator core 201, the closed stator core 202, and the integrated stator core 203, respectively. In any of the laminated cores 110, the same effect can be obtained by providing the fixed auxiliary aid 120 (the residual portion 12 of the laminated layer) having a butterfly-shaped cross section in a predetermined direction. (Embodiment 3) In the method of manufacturing a laminated core according to the first embodiment, the fitting recess is formed from the back yoke portion 11a by merely sliding the fixing aid 120 in the lamination direction after the positive fixing is performed. 11c removed the situation. On the other hand, in the third embodiment, the fixing aid is removed and the fixing aid is slid and removed after the processing force required for the removal of the fixing aid is lowered. Fig. 11 is a plan view showing an example of an iron core according to a third embodiment of the present invention. Fig. 12 is a view showing that the iron core 110 shown in Fig. 11 is formed in the same manner as in the first embodiment, and the laminated iron core 110 is pre-fixed and wound by the Q, and the fixing aid 120 is removed. An oblique view of a part of the process (not shown in the winding). First, the configuration of the iron core according to the third embodiment will be described using Fig. 11 . In the core piece 51, a detachment hole 26 for releasing the fitting state is provided between the entire end surface 12i of the fitting convex portion 12a of the residual piece portion 12 and the fitting concave portion 11c of the back yoke portion 11a. The detachment holes 16f, 16g, and 16h in the first embodiment are replaced. The other components are the same as those in the first embodiment, and the same reference numerals will be given to the same portions, and the description thereof will be omitted. 15 321740 201037944 In this way, the portions of the core piece 51 in which the residual portion 12 and the back yoke portion 11a are in the state of being fitted and fixed are the fitting faces 12j and 11j and the fitting faces 12k and Ilk, and the fitting is transmitted through these fittings. The fixing concave portion 12d and the fixing convex portion 12e which are provided on the front surface and the back surface of the residual portion 12 are crimped when the iron core 50 is laminated, whereby the iron core 51 is fixed in the lamination direction. Next, a method of removing the fixing aid 120 (the residual portion 12 of the layered layer) is shown using Figs. 11 and 12. First, the fixed iron core 110 (the laminated core portion 11) is pressed from the side of the back yoke portion 11a toward the tooth portion lib side, that is, toward the inside of the laminated core 110. The radial direction (the B direction in Fig. 11 and Fig. 12) is pressurized. Fig. 12 is a view showing a state in which the fixed assisting device 120 relatively moves in the inner diameter direction with respect to the laminated core 110 after the pressurization. As shown in Fig. 12, the fixing assisting device 120 can be relatively moved in the inner diameter direction by the detaching hole 26, and a gap can be formed between the fitting surfaces 120j and 110j and the fitting surfaces 120k and 110k 而 to cancel the insertion. State. Then, after the fixing assisting device 120 is relatively moved in the inner diameter direction with respect to the laminated iron core 110, the fixing assisting device 120 is slid toward the laminated direction of the laminated iron core 110 (the Α direction of Fig. 12). Since the fixing assisting device 120 can be slid in the laminating direction of the laminated core 110 with almost no force, the fixing assisting device 120 can be easily removed from the laminated core 110. Further, as shown in Fig. 11, by providing the blade portion 12 in a butterfly shape, the fitting surface 12j and the fitting surface 12k of the fitting convex portion 12a are fitted by the fitting surface 11j of the back yoke portion 11a and The fitting surface Ilk is fixed in the outer diameter direction, and even 16 321740 201037944 is opposed to the laminated core 110 in the direction of the outer diameter of the iron core with respect to the laminated core 110 (in the opposite direction to the arrow B of the first and fourth figures) The power of ', can also maintain the above-mentioned comrades by the geometric constraints. With this effect, in the manufacturing process of the stator including the step of mounting the insulator to the laminated core 110 and the winding step, the laminated core 110 and the fixing aid 120 need not be disassembled, and the laminated core 110 can be fastened. Secure to the device or aid. As described above, in the third embodiment, the detachment hole 26 is provided between the end portion of the fitting convex portion 12a of the residual portion 12 and the fitting concave portion 11c of the back yoke portion 11a. Since the auxiliary tool relatively moves in the inner diameter direction and a gap is formed between the auxiliary tool and the back yoke portion, the fitting state can be easily released. Further, with this gap, the fixing aid can be easily detached from the laminated core by the force of the fixing aid in the laminating direction of the laminated core. Further, by providing the residual portion 12 as a butterfly type, the fitting state can be maintained even if a force in the outer diameter direction of the laminated core acts on the fixing aid. Further, in the manufacturing process of the stator including the step of mounting the insulator to the laminated iron core and the winding step, the laminated core can be securely fixed to the device or the auxiliary device without disassembling the laminated core and the fixing aid. . Further, in the third embodiment, a method of manufacturing the laminated iron core of the split type stator will be described, but the method is not limited thereto. For example, it can also be applied to the manufacture of a connected stator, an articulated stator, and an integrated stator. In the laminated core 10 shown in Figs. 8 to 10, the cross section of the layer having the detachment hole 26 is formed in a butterfly shape by the position of the pre-17 321740 201037944. The fixing aid 120 (the accumulated residue) The same effect can be obtained by the piece 12). BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing the configuration of an iron core in the first embodiment of the method for manufacturing a laminated iron core according to the present invention. Fig. 2 is a perspective view showing a configuration of a laminated iron core composed of an iron core in the first embodiment of the method for manufacturing a laminated iron core according to the present invention. Fig. 3 is a cross-sectional view showing the configuration of a stator including a laminated iron core in the first embodiment of the method for manufacturing a laminated iron core according to the present invention. Fig. 4 is a plan view showing a step of forming an iron core by punching and punching in the first embodiment of the method for producing a laminated iron core of the present invention. Fig. 5 is a view showing an example of a winding step of the winding device in the first embodiment of the method for producing a laminated iron core according to the present invention. Fig. 6 is a cross-sectional view showing the structure of a laminated iron core after the winding step in the first embodiment of the method for producing a laminated iron core according to the present invention. Fig. 7 is a perspective view showing a step of coating a core-clad insulating resin in the second embodiment of the method for producing a laminated iron core according to the present invention. Fig. 8 is a front elevational view showing the configuration of a stator core in another embodiment of the method for producing a laminated iron core according to the present invention. Fig. 9 is a front elevational view showing the configuration of a stator core in another embodiment of the method for producing a laminated iron core according to the present invention. Fig. 10 is a front view showing the configuration of a material core in the embodiment of the method for producing a laminated iron core according to the present invention. Fig. 11 is a front view showing the configuration of an iron core in the third embodiment of the method for producing a laminated iron anger according to the present invention. The first embodiment is shown in Fig. 12, which is a perspective view of the iron core in the manufacturing method of the laminated iron anger of the present invention. 11 Core part Ο 11a, 110a Back magnet part 11 b, 11 Ob Tooth part 11c, 110c _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Ilf、llg、llh、12f、12g、i2h 脫離用凹部 llj、llk、12j、12k、110j、11〇k、12〇j、l2〇k 嵌合面 12 殘片部 Q 12a、120a嵌合凸部 12b、120b夾持用凸部 12c 中央部 12d 固定用凹部 12e 固定用凸部 12i 端部 13 絕緣樹脂 14 薄型鋼板 15 定位孔 321740 19 201037944 16f、16g、16h、26 脫離用孔 , 17 區域 r 18 繞線 19、20 絕緣樹脂的成形物 31 保持部 32 管嘴 50、50-1 至 50 — η、51 鐵芯片 110 積層鐵芯 脫離用溝部 〇 110f、110g、110h、120f、120g、120h 120 固定輔助具 200 定子 201 連結型定子鐵芯 202 關節型定子鐵芯 203 一體型定子鐵芯 300 繞線機 20 321740Ilf, llg, llh, 12f, 12g, i2h detachment recesses llj, llk, 12j, 12k, 110j, 11 〇 k, 12 〇 j, l2 〇 k fitting surface 12 chip portions Q 12a, 120a fitting projections 12b, 120b clamping convex portion 12c central portion 12d fixing concave portion 12e fixing convex portion 12i end portion 13 insulating resin 14 thin steel plate 15 positioning hole 321740 19 201037944 16f, 16g, 16h, 26 separation hole, 17 region r 18 Winding 19, 20 Insulating resin molded article 31 Holding portion 32 nozzles 50, 50-1 to 50 - η, 51 Iron core 110 laminated core detaching groove portions 110f, 110g, 110h, 120f, 120g, 120h 120 fixed Auxiliary tool 200 stator 201 connected stator core 202 articulated stator core 203 integrated stator core 300 winding machine 20 321740

Claims (1)

201037944 七、申請專利範圍: , 1. 一種積層鐵芯的製造方法,係包含有. . 彳請板衝切出具備有齒部以及背磁轭部的H 之步驟,該背錄部係在圓弧狀的中央===片 心侧突設,並猎由壓回將蝶型的殘 中 敌合至相反側; $片相—方的翅形部 ❹ 積層複數片該鐵芯片,並分別固著鄰接的前述殘片 部的表面及背面之步驟;以及 〜化乃 將前述所積層的鐵芯片部的前述 :部的積層之間予以固著後,從前述積層後的背财: 取下則述積層後的殘片部之步驟。 2·如申tf專職㈣丨項之積層鐵芯的製造方法,盆中, 係使業已積層的殘片部朝業已積層的背磁輛部的師 方向移動後,從前述業已積層的背磁輛部取下。- Ο 3. ΠΓΓ第1項或第2項之積層鐵芯的製造方 匕中,業已積層的鐵芯片係將齒部及背磁輛部與絕 緣祕脂-體成形,藉此將積層之間予以固著。 :申:n?1項或第2項之積層鐵怒的製造方 二中’業6積層的鐵料賴㈣緣獅的成形物 =齒部及背磁輛部並予以嵌合,藉此將積層之間予以 ':申:專利範圍第3項或第4項之積層鐵芯的製造方 八中業已藉由絕緣樹脂將積層之間予以固著的齒 。糸在進行繞線時夾持承接辅助具的另—方的翅形 321740 21 201037944 I 將業已積層的鐵芯片予以固定。 :6. 第二項或第2項,_製造方 蓋齒部及背:=:::=_成形物覆 間予以固著。 τ繞線,糟此將積層之 7.二2利範圍第6項之積層鐵㈣造方法,其中, ο 將業已積層的殘片部的另-方的翅形部, 8. 將業已積層的鐵芯片予以固定。 =積=芯的製造輔助具,係由_層_部所 衝積層Γ片部係如下述方式構成:從鋼板 部所構成的鐵芯片’積層複數 刀別固著鄰接的前述殘片部的表面及背 加t速業已積層的鐵芯片的前述#部及前述背磁輛 相積層之間予以固著後,«已積層的背磁㈣取下 而成者,其_,該背磁輛部係在圓弧 ο 部朝中心側突設並藉由壓回將蝶型的殘片部的= 翅形部嵌合至相反側。 9.如申請專利範圍第8項之積層鐵芯的製造輔助且,盆 中,係使業已積層的殘片部朝業已積層的背磁輛部的内、 把方向移動後,從前述業已積層的背磁軛部取下。 321740 22201037944 VII. Patent application scope: 1. A method for manufacturing a laminated iron core, comprising: a step of punching out a H having a tooth portion and a back yoke portion, the back recording portion being rounded The center of the arc === the side of the core is protruding, and the hunting is carried out by pressing back to the opposite side of the butterfly; the film phase - the wing of the square is covered by a plurality of pieces of the iron chip, and respectively a step of fixing the surface and the back surface of the adjacent residue portion; and fixing the layer between the layers of the iron chip portion of the laminated layer, and then removing the layered layer The step of the residual portion after the layer is described. 2. For example, the manufacturing method of the laminated iron core of the full-time (4) 丨 申 , , , , , , , , , , , 盆 盆 盆 盆 盆 盆 盆 盆 盆 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申 申Take down the department. - Ο 3. In the manufacturing method of the laminated iron core of item 1 or 2, the laminated iron chip is formed by molding the tooth portion and the back magnet portion with the insulating secret grease body, thereby Fix it. : Shen: n?1 or the second layer of the iron wrath of the second layer of the manufacturing industry, the industry's 6-layer iron-clad (four) lion's molded body = tooth and back magnetic part and fit, thereby Between the laminates: 'Application: The manufacturer of the laminated core of the third or fourth patent range of the patent has already fixed the teeth between the laminates by insulating resin.夹持When the wire is wound, the other wing shape of the receiving aid is clamped. 321740 21 201037944 I The laminated iron chip is fixed. :6. Item 2 or 2, _ manufacturer's cover tooth and back: =:::=_forms are fixed. τ winding, the latter will be the layered iron (four) method of the sixth item of the 7.2. 2, the occupant of the remaining part of the residual part of the debris, 8. will have been layered The iron chip is fixed. The manufacturing aid of the core = core is composed of the enamel portion of the 冲 layer portion, which is configured as follows: the iron chip formed from the steel plate portion is laminated with a plurality of knives that fix the surface of the adjacent residual portion And after the surface portion of the iron chip which has been laminated with the t-speed and the magnetic layer of the back magnet are fixed, the back magnetism (4) of the laminated layer is removed, and the back magnet portion is The arc portion ο is protruded toward the center side, and the fin portion of the butterfly-shaped residual portion is fitted to the opposite side by pressing back. 9. In the case of the manufacturing of the laminated iron core of the eighth paragraph of the patent application, in the basin, the residual layer of the laminated body is moved toward the inside of the back magnetized portion of the industry, and the layer has been laminated. The back yoke is removed. 321740 22
TW099100884A 2009-01-14 2010-01-14 Method for manufacturing laminated core and manufacturing jig thereof TWI420784B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2009005671 2009-01-14
PCT/JP2010/000078 WO2010082465A1 (en) 2009-01-14 2010-01-08 Method for manufacturing laminated core and tool for manufacturing same

Publications (2)

Publication Number Publication Date
TW201037944A true TW201037944A (en) 2010-10-16
TWI420784B TWI420784B (en) 2013-12-21

Family

ID=42339718

Family Applications (1)

Application Number Title Priority Date Filing Date
TW099100884A TWI420784B (en) 2009-01-14 2010-01-14 Method for manufacturing laminated core and manufacturing jig thereof

Country Status (5)

Country Link
JP (1) JP5357187B2 (en)
KR (1) KR101244967B1 (en)
CN (1) CN102132366B (en)
TW (1) TWI420784B (en)
WO (1) WO2010082465A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI505607B (en) * 2013-02-28 2015-10-21 Mitsubishi Electric Corp Resin injecting device and resin injecting method for laminated core and rotary electric machine using the resin injecting method
TWI724690B (en) * 2018-12-17 2021-04-11 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI729628B (en) * 2018-12-17 2021-06-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI734303B (en) * 2018-12-17 2021-07-21 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI735105B (en) * 2018-12-17 2021-08-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI738152B (en) * 2018-12-17 2021-09-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine

Families Citing this family (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014195374A (en) * 2013-03-29 2014-10-09 Mitsubishi Electric Corp Rotary electric machine and manufacturing method therefor
CN106464040B (en) * 2014-05-15 2019-03-01 三菱电机株式会社 The armature core of rotating electric machine and the manufacturing method of armature
CA2967562A1 (en) * 2014-11-14 2016-05-19 Mitsui High-Tec, Inc. Laminated core and method for manufacturing same
JP6343556B2 (en) * 2014-12-09 2018-06-13 株式会社三井ハイテック Laminated body for laminated iron core, method for producing the same, and method for producing laminated iron core
JP6343557B2 (en) * 2014-12-24 2018-06-13 株式会社三井ハイテック Laminate for rotor, method for producing the same, and method for producing the rotor
JP6450222B2 (en) 2015-03-06 2019-01-09 株式会社三井ハイテック Method for forming punched piece, laminate using punched piece formed by the method, and method for manufacturing laminated core
KR101808566B1 (en) 2015-05-29 2017-12-13 니혼 덴산 가부시키가이샤 Method for manufacturing rotor core, method for manufacturing rotor, rotor, and motor
JP6509373B2 (en) * 2015-12-15 2019-05-08 三菱電機株式会社 Core sheet, divided laminated core and stator, and method of manufacturing divided laminated core
JP6749784B2 (en) * 2016-04-28 2020-09-02 株式会社三井ハイテック Laminated iron core and manufacturing method thereof
WO2017195637A1 (en) * 2016-05-13 2017-11-16 三菱電機株式会社 Method for producing armature, method for producing dynamo-electric machine, armature, dynamo-electric machine, and device for producing armature
WO2018043429A1 (en) * 2016-09-01 2018-03-08 三菱電機株式会社 Method for manufacturing laminate core, and armature using laminate core
TR201612449A2 (en) 2016-09-02 2018-03-21 Arcelik As AIR CIRCULATION IMPROVED PLANT GROWTH CABINET
CN109804533B (en) 2016-09-30 2021-03-09 日本电产株式会社 Method for manufacturing rotor, and motor
JP6543608B2 (en) 2016-12-22 2019-07-10 株式会社三井ハイテック Method of manufacturing laminated core and apparatus for manufacturing laminated core
JP6487003B2 (en) * 2017-09-06 2019-03-20 株式会社三井ハイテック Manufacturing method of laminated iron core
JP7067563B2 (en) * 2017-09-25 2022-05-16 日本電産株式会社 Manufacturing method of steel sheet laminate and molded steel plate laminate
JP2019068556A (en) * 2017-09-29 2019-04-25 日本電産株式会社 Method of manufacturing stator and motor
KR101950993B1 (en) * 2017-10-19 2019-02-22 주식회사 고아정공 Motor core, apparatus for manufacturing motor core and method thereof
CN108273925B (en) * 2018-01-26 2023-08-15 宁波震裕科技股份有限公司 Iron core stacking and riveting device with groove-shaped waste material as buckling point and operation method
JP2019180129A (en) * 2018-03-30 2019-10-17 株式会社三井ハイテック Laminate manufacturing method and laminate
JP7059102B2 (en) * 2018-05-14 2022-04-25 株式会社三井ハイテック Method of manufacturing a laminate
CN110918777B (en) * 2019-12-16 2021-07-06 宁波震裕科技股份有限公司 Method for manufacturing laminated iron core
IT202000003602A1 (en) * 2020-02-21 2021-08-21 Euro Group S P A CLAMPING DEVICE FOR LAMELLAR PACKS

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1122528A (en) * 1994-10-31 1996-05-15 三和化学株式会社 Molded motor
JP3180687B2 (en) * 1996-10-16 2001-06-25 三菱電機株式会社 Laminated core and method of manufacturing the laminated core
JP3860302B2 (en) * 1997-08-06 2006-12-20 日本電産シバウラ株式会社 Stator winding method and stator winding device
JPH11308821A (en) * 1998-04-22 1999-11-05 Mitsui High Tec Inc Manufacture of layered core
JP2003102136A (en) * 2001-09-21 2003-04-04 Mitsubishi Electric Corp Stator of rotary electric machine, and method for manufacturing the same
JP2007295668A (en) * 2006-04-21 2007-11-08 Yaskawa Electric Corp Method of manufacturing core with no caulking trace
JP4886375B2 (en) * 2006-06-12 2012-02-29 黒田精工株式会社 Laminated core manufacturing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI505607B (en) * 2013-02-28 2015-10-21 Mitsubishi Electric Corp Resin injecting device and resin injecting method for laminated core and rotary electric machine using the resin injecting method
TWI724690B (en) * 2018-12-17 2021-04-11 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI729628B (en) * 2018-12-17 2021-06-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI734303B (en) * 2018-12-17 2021-07-21 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI735105B (en) * 2018-12-17 2021-08-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine
TWI738152B (en) * 2018-12-17 2021-09-01 日商日本製鐵股份有限公司 Laminated iron core and rotating electric machine

Also Published As

Publication number Publication date
CN102132366A (en) 2011-07-20
JP5357187B2 (en) 2013-12-04
WO2010082465A1 (en) 2010-07-22
CN102132366B (en) 2013-03-06
TWI420784B (en) 2013-12-21
KR20110048069A (en) 2011-05-09
JPWO2010082465A1 (en) 2012-07-05
KR101244967B1 (en) 2013-03-18

Similar Documents

Publication Publication Date Title
TW201037944A (en) Method for manufacturing laminated core and manufacturing jig thereof
KR101345029B1 (en) Method of manufacturing molded stator of dynamo electric machine
JP4886375B2 (en) Laminated core manufacturing method
JP5093396B2 (en) Split stator and manufacturing method thereof
CN105703565B (en) The manufacturing method of layered product and its manufacturing method and laminated core
JP5212129B2 (en) Manufacturing method of laminated core and manufacturing jig thereof
CA2971381C (en) Punch processing method for laminated iron core and method for manufacturing laminated iron core
JP5285020B2 (en) Laminated iron core and manufacturing method thereof
JP2009072014A (en) Core block, core, stator for electric motor, and its electric motor
JP2007259609A (en) Motor
WO2019093205A1 (en) Stator core and stator core manufacturing method
JP2014176891A (en) Manufacturing method of core
JP6509373B2 (en) Core sheet, divided laminated core and stator, and method of manufacturing divided laminated core
JP2008289309A (en) Coupling-type laminated core, armature manufacturing method and progressive metal mold device
JP4477892B2 (en) Stator core and stator
JP5536493B2 (en) Manufacturing method and manufacturing apparatus of laminated iron core
JP3916429B2 (en) Terminal manufacturing method and motor manufacturing method
KR20140071918A (en) Armture manufacturing method and progressive die apparatus
JP3842146B2 (en) Manufacturing method of laminated iron core
JP2003309952A (en) Method of manufacturing laminated amorphous iron core
JP2008278685A (en) Stator and manufacturing method thereof
JP6586286B2 (en) Manufacturing method of laminated iron core
JP2019180129A (en) Laminate manufacturing method and laminate
JPH08168834A (en) Manufacture of laminated body