TW201035193A - Expandable polystyrene type resin pellets for foaming with low expansion ratio and production method thereof, expanded pellets foamed with low expansion ratio, expanded form foamed with low expansion ratio and cushion material for hume pipe, and producti - Google Patents

Expandable polystyrene type resin pellets for foaming with low expansion ratio and production method thereof, expanded pellets foamed with low expansion ratio, expanded form foamed with low expansion ratio and cushion material for hume pipe, and producti Download PDF

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Publication number
TW201035193A
TW201035193A TW099104946A TW99104946A TW201035193A TW 201035193 A TW201035193 A TW 201035193A TW 099104946 A TW099104946 A TW 099104946A TW 99104946 A TW99104946 A TW 99104946A TW 201035193 A TW201035193 A TW 201035193A
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Taiwan
Prior art keywords
low
foaming
molding
resin particles
mass
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Application number
TW099104946A
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Chinese (zh)
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TWI522401B (en
Inventor
Hisao Ninomiya
Hiroshi Shinohara
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Sekisui Plastics
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Publication of TW201035193A publication Critical patent/TW201035193A/en
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Publication of TWI522401B publication Critical patent/TWI522401B/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/224Surface treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F12/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F12/02Monomers containing only one unsaturated aliphatic radical
    • C08F12/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F12/06Hydrocarbons
    • C08F12/08Styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/228Forming foamed products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene
    • C08J2325/06Polystyrene

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention provides expandable polystyrene type resin pellets for foaming with low expansion ratio consisting of polystyrene type resin contains a foaming agent. These pellets are characterized by coating pellets of the polystyrene type resin with 0.02-2.5 parts by mass of higher fatty acid amides and 0.02-2.5 parts by mass of higher fatty acid triglyceride toward 100 parts by mass of the pellets. Furthermore, an average diameter of these pellets is 300-2500 μ m. The present invention also provides expanded pellets foamed with low expansion ratio which are obtained by foaming the expandable polystyrene type resin pellets with low expansion ratio and an expanded form foamed with low expansion ratio which are obtained by foaming the expanded pellets in a mold. According to the present invention, expandable polystyrene type resin pellets for foaming with low expansion ratio which provides expanded pellets which can fusion with high ratio when foaming the expanded pellets in the mold and having high extensibility can be provided. The expandable polystyrene type resin pellets for foaming with low expansion ratio of the present invention are suitable for producing the expanded form having high bending strength and high compressive strength.

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201035193 六、發明說明: 【發明所屬之技術領域】 本發明是關於一種低倍成形用發泡性聚苯乙烯系樹 脂粒子’係在以模内發泡成形法製造發泡倍數為1. 5裘2〇 倍的低倍聚苯乙烯系樹脂發泡成形體時’適合用於製造戶斤 得發泡成形體的發泡粒子相互間的融接率高、發泡粒子間 的延伸性優異、彎曲強度及壓縮強度高的低倍發泡成形 體。將此低倍成形用發泡性聚苯乙烯系樹脂粒子加以發泡 〇 成形所得的低倍發泡成形體,可使用在休姆管(hume pipe 混凝土推進管)用缓衝材等的土木領域、地板底材等的建材 領域等。 本申請案是根據於2009年2月19日在日本提出申言i 的特願2009-37165號而主張優先權,在此援用其内容。 【先前技術】 、發泡倍數在U i 2。倍的低倍聚苯乙烯系樹脂的屬 泡成形體是以㈣發泡成形法製造。以此方法是將發泡担 子的未發泡粒子直接,或以總體⑽k: :Γ=Γ2°倍的低倍率預先發泡的低倍預先發泡 =子Γ: ΪΓ的模窩“•然後,將《内 的粒子加熱、發泡、融接, 婦系樹腊發泡成形體由模令取=形狀的低倍聚苯乙 領域使用㈣倍Μ 要在场領域、建材 質,重要的Θ且右…A烯樹發泡成形體被要求的品 貝重要的疋具有馬強度(彎曲強度、 對休姆管(混凝土推進管) '' 又專)。4寺別 J用緩衝材而言是最重要的品質。 321808 3 201035193 關於本發明的以往的技術,可列舉專利文獻丨至4。 專利文獻1中,揭示一種發泡性苯乙烯系樹脂粒子, 其特徵為:含有易揮發性發泡劑,且苯乙烯系單體的含有 量在lOOOppm以下的發泡性苯乙烯系樹脂粒子’其粒子表 面覆蓋物的組成係:相對於樹脂粒子1〇〇質量份,由脂肪 酸醯胺(fatty acid amide)及脂肪酸雙醯胺(fatty acid bisamide)所選擇的至少!種在〇. 〇1質量份以上〇. 5質量 份以下,以及脂肪酸金屬鹽在〇 2質量份以上1〇質量份 以下,且,脂肪酸醯胺及脂肪酸雙醯胺的胺價在〗以下。 其[0029]節中例示可使用的㈣酸醯胺,又在[刪]節中 例示可使用的脂肪酸雙醯胺。 專利文獻2中,揭示一種食品容器用發泡性苯乙稀系 樹脂粒子,係苯乙婦系單體的含有量在麵謂以下的發 泡性苯乙烯系樹脂粒子,而其粒子表面係以相對於樹脂粒 子100貝量份為〇. 01至0. 5質量份的脂肪酸醯胺及/或脂 肪酸雙醯胺所覆蓋。 專利文獻3中,揭示一種滑劑覆蓋發泡性聚苯乙婦系 _粒子的製造方法,其躲為:在發祕韓乙稀系樹 脂粒子的水分散液中,添加滑劑水分散液並混合之,該滑 W水刀散液係預先將微粉末狀而水不溶性的滑劑以陰離子 或陽離子界面活性劑分散而成,繼而於此混合分散液中, 添加與前述界面活性劑相反性質的界面活性劑,其量為足 2中和由前述滑劑水分散液帶進來的界面活性劑之,並以 前述滑劑將前述樹脂粒子表面覆蓋。其實施例中記載:對 321808 4 201035193 發泡性聚苯乙烯粒子lkg,添加以平均粒徑60/im的12-羥基硬脂酸三甘油酯1. Og及平均粒徑70//m的伸乙基雙硬 脂酸醯胺(ethylene bis stearamide)0. 7g 做為滑劑,而 在粒子表面塗佈滑劑。 專利文獻4中,揭示一種發泡性樹脂粒子,其係於改 質聚苯乙烯系樹脂所成的樹脂粒子100質量份中,含浸 (impregnation)發泡劑7質量份以上而得。該改質聚苯乙 烯樹脂係在聚乙烯系樹脂粒子中含浸、聚合苯乙烯系單體 〇 而得,且含有聚苯乙烯系樹脂成分50至80質量%及聚乙烯 系樹脂成分20至50質量%;該發泡劑則含有丙烷10至40 質量%及丁烷60至90質量%。在其[0044]節中記載:在發 泡性樹脂粒子表面,可覆蓋12-羥基硬脂酸三甘油酯、硬 脂酸三甘油酯、硬脂酸醯胺、12-羥基硬脂酸醯胺等做為融 接促進劑。 [專利文獻] q [專利文獻ί]日本特開2004-315806號公報 [專利文獻2]日本特開2003-20136號公報 [專利文獻3]日本特公平7-47664號公報 [專利文獻4]日本特開2008-274133號公報 【發明内容】 [發明要解決的課題] 但是,在前述的專利文獻1至4所揭示的以往技術中, 有如下的問題。 專利文獻1中,記載一種發泡性苯乙烯系樹脂粒子, 5 321808 201035193 係相對於發泡性苯乙烯系樹脂粒子1〇〇暂曰 貝置物,由遗 肪酸醯胺及脂肪酸雙醯胺的至少丨種做為融接促、自月曰 以脂肪酸金屬鹽0·2質量份做為集塊化防止劑覆篕齊與 在製造發泡倍數1.5至20倍的低倍發泡成形體時^專而利 文獻1所記載的融接促進劑與集塊化防止劑的組合,所得 發泡成形體的發泡粒子間的融接率與延伸性不足,不能謀 求低倍發泡成形體的強度改善。 專利文獻2是與專利文獻!同樣,在製造發5 倍的低倍發泡成形體時’專利文獻2所記載的融接促 =屬化防止劑的組合,所得發泡成形體的發泡粒子 =接率與延伸性不足,不能謀求低倍發泡成形體的強 2利文獻3的實施例中,係、記载在發泡性聚笨乙稀粒 ::表面,添加12,基硬脂酸三甘油§旨及伸 Γ胺做為滑劑,並在粒子表面塗佈滑劑。但是,在製造 倍數U至20倍的低倍發泡成, 滑劑的組合,因所得發泡成形體的發泡粒子: ^接率㈣低,故要製造高的低倍發泡成形體有困 樹r::::4中’係以使甩回收的笨乙烯改質聚乙烯系 本發明的高強度低倍發泡成形體。 發泡性樹脂粒子的表面以12㈣其^例中雖列舉將 例子硬㈣三甘油自旨覆蓋的 仁,又有例舉表面經覆蓋的由Μ 321808 6 201035193 發泡性樹脂粒子。又,假設將由聚苯乙烯系樹脂所成的發 泡性樹脂粒子的表面單獨以12-經基硬脂酸三甘油酯覆蓋 時,由於所得發泡成形體的發泡粒子間的融接率會降低, 故要製造強度高的低倍發泡成形體有困難。 本發明是有鑑於前述情形,目的在於提供一種低倍成 形用發泡性聚苯乙婦系樹脂粒子,該低倍成形用發泡性聚 苯乙烯系樹脂粒子可適用於製造一種低倍發泡成形體’其 係在模内發泡成形所得的低倍發泡成形體,其發泡粒子間 Ό ,, _ 的融接率高’發泡粒子間的延伸性優異,彎曲強度及壓縮 強度高。 [解決課題的手段] 為了要達成前述目的,本發明提供一種低倍成形用發 泡性聚苯乙烯系樹脂粒子,其係由含有發泡劑的聚苯乙烯 系樹脂所成’且相對於平均粒徑在3〇〇# m至25〇〇 v m範圍 内的發泡性聚苯乙烯系樹脂粒子1〇〇質量份,併用高級脂 Ο肪酸酸胺0. 02至2.5質量份與高級脂肪酸三甘油醋0 02 至2. 5質量份將粒子表面加以覆蓋而成。 ,又’本發明提供一種低倍發泡粒子,係將前述低倍成 7用發祕聚苯乙烯系樹脂粒子加熱,使其發泡成總體發 泡倍數在2.0至20倍範圍内而成。 又,本發明提供一種發泡倍數為1.5至20倍範圍内的 低倍發泡成形體’係將前述低倍成形用發泡性聚苯乙稀系 樹脂粒子或低倍發泡粒子,裝填於具有符合所求的成形形 狀的模窩的成形機的前述模窩内,在模内發泡成形而得。 7 321808 201035193 再者’本發明提供一種休姆管用緩衝材,係前述低倍 發泡成形體的發泡倍數為1. 5至20倍範圍内者。 又本發明提供一種低倍成形用發泡性聚苯乙烯系樹脂 粒子的製造方法’其係由含有發泡劑的聚苯乙烯系樹脂所 成,且相對於平均粒徑300 am至2500 /zm範圍内的發泡性 聚苯乙烯系樹脂粒子1〇〇質量份,添加高級脂肪酸醯胺 〇. 02至2. 5質量份與高級脂肪酸三甘油酯〇. 〇2至2. 5質 量份’並加以混合使高級脂肪酸醯胺與高級脂肪酸三甘油 醋附著在發泡性聚苯乙烯系樹脂粒子表面而得到前述低倍 成形用發泡性聚苯乙烯系樹脂粒子。 又,本發明提供一種低倍成形用發泡性聚苯乙烯系樹 脂粒子的製造方法,係將預先將微粉末狀的高級脂肪酸醯 胺與高級脂肪酸三甘油酯以界面活性劑分散的添加劑水分 散液,添加到由含有發泡劑的聚苯乙烯系樹脂而成,且平 均粒徑在3 0 0 // m至2 5 0 0 // m範圍内的發泡性聚笨乙烯系樹 脂粒子的水分散液中,經混合後,脫水乾燥而得到上述本 發明之低倍成形用發泡性聚苯乙烯系樹脂粒子。 又,本發明提供一種低倍成形用發泡性聚苯乙烯系樹 脂粒子的製造方法,係在由含有發泡劑的聚苯乙烯系樹脂 所成,且粒徑在850 #111至2000 /zm範圍内的發泡性聚苯乙 烯系樹脂粒子的水分散液中,添加、並混合預先將微粉末 狀的高級脂肪酸醯胺與高級脂肪酸三甘油酯與以陰離子或 陽離子界面活性劑分散的添加劑水分散液,繼而在此混合 分散液中添加與前述界面活性劑相反性質的界面活性劑, 321808 8 201035193 其量係足夠中和前述添加劑水分散液中所含的界面活性劑 的量,而將高級脂肪酸醯胺與高級脂肪酸三甘油酯附著在 發泡性聚苯乙烯系樹脂粒子表面而得到上述本發明之低倍 '成形用發泡性聚苯乙烯系樹脂粒子。 又,本發明提供一種低倍發泡成形體的製造方法,係 將前述低倍成形用發泡性聚苯乙烯系樹脂粒子或低倍發泡 粒子,裝填於具有符合所求成形形狀的模窩的成形機的前 述模窩内,在模内以發泡倍數為1.5至20倍的範圍内發泡 〇成形而得。 再者,本發明提供一種休姆管用缓衝材的製造方法, 係使前述低倍發泡成形體的發泡倍數為1. 5至10倍範圍内 者。 [發明的效果] 本發明的低倍成形用發泡性聚苯乙烯系樹脂粒子具有 相對於平均粒徑300 # m至2500 /im範圍内的發泡性聚苯乙 0烯系樹脂粒子100質量份,併用高級脂肪酸醯胺0. 02至 2. 5質量份與高級脂肪酸三甘油酯0. 02至2. 5質量份將粒 子表面覆蓋而成之結構。其結果,將此低倍成形用發泡性 聚苯乙烯系樹脂粒子直接、或將此粒子經低倍發泡而得的 低倍發泡粒子,在模内發泡成形而得的低倍發泡^成形體, 其發泡粒子間的融接率與延伸性良好,彎曲強度與壓縮強 度優異。因此,本發明的低倍成形用發泡性聚苯乙烯系樹 脂粒子,可用於製造彎曲強度與壓縮強度優異的低倍發泡 成形體。 9 321808 201035193 本發明的低倍發泡粒子是將前述低倍成形用發泡性聚 苯乙烯系樹脂粒子加熱、發泡而成為總體發泡倍數在2. 0 至20倍範圍内的低倍發泡粒子,因此可用於製造彎曲強度 與壓縮強度優異的低倍發泡成形體。 本發明的低倍發泡成形體是將前述低倍成形用發泡性 聚苯乙烯系樹脂粒子或低倍發泡粒子在模内發泡成形所 得,因發泡倍數在1. 5至20倍範圍内,故發泡粒子間的融 接率與延伸性良好,彎曲強度與壓縮強度優異,可使用在 要求高強度、長期耐久性的休姆管(混凝土推進管)用缓衝 材等的土木領域、地板底材等的建材領域等。 本發明的休姆管用缓衝材的前述低倍發泡成形體,其 發泡倍數在1. 5至10倍的範圍,因此發泡粒子間的融接率 與延伸性變良好,彎曲強度與壓縮強度優異,高強度、長 期耐久性特別優異。 【實施方式】 本發明的低倍成形用發泡性聚苯乙烯系樹脂粒子之 特徵是由含有發泡劑的聚苯乙烯系樹脂所成,且相對於平 均粒徑300 // m至2500 /z m範圍内的發泡性聚苯乙烯系樹脂 粒子100質量份,併用高級脂肪酸醯胺0. 02至2. 5質量份 與高級脂肪酸三甘油酯0. 02至2. 5質量份將粒子表面覆 蓋。 屬於本發明低倍成形用發泡性聚苯乙烯系樹脂粒子的 基質的聚苯乙烯系樹脂是以聚苯乙烯為主成分,亦可以是 苯乙烯的均聚物,也可以是與α-甲基苯乙烯、對曱基苯 10 321808 201035193 乙烯、三級丁基苯乙烯、氯苯乙烯等苯乙烯系衍生物,丙 烯酸甲酯、丙烯酸丁酯、甲基丙烯酸甲酯、曱基丙烯酸乙 酉旨、曱基丙烯酸録堪醋等丙稀酸酉旨及甲基丙稀酸醋,或丙 烯腈、反丁烯二酸二甲酯、反丁烯二酸二乙酯等各種單體 '的共聚合物。又,亦可併用二乙烯苯、烷二醇二甲基丙烯 酸酯等2官能性單體。在本發明中,理想的聚苯乙烯系樹 脂是苯乙烯的均聚物。 此發泡性聚苯乙烯系樹脂粒子所含有的發泡劑,可使 〇 用揮發性發泡劑、分解型發泡劑的任一種。 揮發性發泡劑可舉例如:脂族烴、脂環族烴、i烴、 醚、酮等。其中脂族烴可舉例如:丙烧、丁烧(正丁院、異 丁统)、戊烧(正及烧、異戊烧等)等,腊環族烴可舉例如: 環戊烷、環己烷等。鹵烴可舉例如:三氯氟甲烷、三氯三 氟乙烷、四氟乙烷、氯二氟乙烷、二氟乙烷等鹵烴等的1 種或2種以上。再者,醚可舉例如:二甲醚、二乙醚等; ❹酮可舉例如:丙輞、甲基乙基嗣等。 又分解型發泡劑可舉例如:碳酸氫鈉、碳酸鈉、碳酸 氫銨、亞;s肖酸敍、疊氮(azide)化合物、删氫化納等無機系 發泡劑,偶氮雙甲蕴胺(azodicarbonamide)、偶氮二曱酸 鋇(barium azodicarboxyl)、二亞石肖基五亞曱基四胺 (dinitrosopentamethylene tetramine)等有機系發泡劑。 前述發泡劑可以單獨使用,也可以2種以上混合使用。 在本發明中,發泡性聚苯乙烯系樹脂粒子的平均粒徑 是300//m至2500/zm的範圍内,以650/zm至2500/zm的 11 321808 201035193 〇 範圍内為佳,較佳是8 0 〇 M m至2 〇 〇 〇 # m的範圍内。發泡性 聚苯乙烯系樹脂粒子的平均粒徑未達前述範圍時,則將此 樹脂粒子做為基質而製作的低倍成形用發泡性聚苯乙烯系 樹脂粒子、或將其以低倍預先發泡而得的低倍發泡粒子, 裝填於成形機的模窩内,在模内發泡成形而製造低倍發泡 成形體時’粒子間的間隔變狹小,加熱用水蒸氣不能均勻 刀佈所知的發泡成形體的融接率不均勻’可能得不到具 有充为強度的低倍發泡成形體。另一方面,發泡性聚苯乙 稀系樹脂粒子的平均粒徑超過前述範圍時, 則^粒的質置 變大,要將粒子運送進模窩内或均勻裝填會有困難。又, 會變成不適合複雑形狀發泡成形體的製造。 該發/包f生聚笨乙烯系樹脂粒子在對樹脂粒子的發泡性 ,所:低倍發泡成形品的機械強度沒有影響的範圍内,亦 1視而要添加各種添加劑’例如發泡助劑、滑劑、收縮防 氧化防止劑、帶電防止劑、難燃劑、紫外線吸收劑、 光m著色劑、無機氣泡核劑、無機填充劑等。 發明的低倍成形用發泡性聚苯乙烯系樹脂粒子,係 對剛述發泡性聚笨乙稀系樹月旨粒子⑽質量份,併用高級 月旨肪酸醯胺〇.〇2至2.5質量份與高級脂肪酸三甘油醋 矣02至九5.f*份並覆蓋教子表面而成。此處「覆蓋粒子 」疋私别述咼級脂肪酸醯胺與高級脂肪酸三甘油酯 η 1在發m聚苯乙烯系樹脂粒子的表面可以任何狀 著乃至含次的意思。換言之,前述添加劑的微粉末可 為在樹絲子的表面練微_狀態,翁㈣加劑在樹 321808 12 201035193 脂粒子的表層為完全含浸的狀態的各種結合狀態中的任何 一種均可之意。 這些添加劑中的一方之高級脂肪酸醯胺,可舉例如: 癸酸醯胺、月桂酸醯胺、肉豆蔻酸醯胺、棕櫚酸醯胺、硬 脂酸醯胺、二十酸(arachidic acid)酸胺、二十二酸 (behenic acid)醯胺、二十四酸(lignoceric acid)醢胺、 12-經基硬脂酸酸胺、油酸醯胺、芥子酸(erucic acid)ii 胺、蓖麻醇酸(ricino 1 eic acid)酿胺等。其中以硬脂酸酸 ^ 胺及棕櫚酸醯胺為理想。 再者,本發明中的「高級脂肪酸醯胺」不包含伸乙基 雙硬脂酸醯胺等脂肪酸雙醯胺。 這些高級脂肪酸醯胺的覆蓋量,相對於前述發泡性聚 苯乙烯系樹脂粒子100質量份,係在0. 02至2. 5質量份的 範圍内。理想的是在0. 0 2至1. 5質量份的範圍内,較理想 的是在0. 03至1. 0質量份的範圍内,最理想的是在0. 05 ❹至0.40質量份的範圍内。覆蓋量未達0. 02質量份時,則 前述模内發泡成形而製造的低倍發泡成形體中,發泡粒子 間的融接變差,不能得到高強度的低倍發泡成形體。另一 方面,覆蓋量超過2. 5質量份時,融接也會變差,不能得 到高強度的低倍發泡成形體。 其他添加劑之高級脂肪酸三甘油酯,可由含碳數10 以上的脂肪酸的各種三甘油i旨中選擇適宜的化合物而使 用,可舉例如:橄欖油、菜子油、大豆油、錦仔油等植物 油脂;豬脂、牛脂等動物油脂;硬脂酸三甘油酯、12-羥基 13 321808 201035193 硬脂酸三甘油酯、棕櫚酸三甘油酯等的合成、半合成油脂 等。其中,由化學的安定性等觀點而言,以12_羥基硬脂9 酸三甘油酯等為理想。 θ 此高級脂肪酸三甘油酯的覆蓋量,相對於前述發泡性 聚苯乙烯系樹脂粒子100質量份,係在〇· 〇2至2 5質量份 的範圍内。理想的是0. 02至1. 5質量份的範圍内,較理邦 的是0. 06至0· 50質量份的範圍内。覆蓋量未達〇. 〇2質量 份時,則由前述的模内發泡成形而製造的低倍發泡成形^ 中,發泡粒子的延伸性變不好,發泡粒子間的孔隙數變多, 外觀不良’也不能得到高強度的低倍發泡成形體。另 面,覆蓋量超過2. 5質量份時,則延伸性變不良,外 良,也不能得到高強度的低倍發泡成形體。 其次,説明本發明的低倍成形用發泡性聚苯 脂粒子的製造方法。 ’矛、树 (發泡性聚苯乙烯系樹脂粒子的製造) 在本發明的製造方法中,發泡性聚苯乙烯系樹 可使用以往周知的各種發泡樹脂粒子的製造方法而制" =些方法中,以⑴懸浮聚合法、⑵擠屢―水令切斷=理 0 ' (1)懸浮聚合法裘 发泡 发明 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘 裘When the low-polystyrene-based resin foam molded article is used twice, the foaming particles suitable for use in the production of the foamed molded article have a high fusion rate, excellent elongation between the expanded particles, and bending. A low-expansion foam molded body having high strength and compressive strength. The low-expansion foam molded body obtained by foaming and forming the foamed polystyrene-based resin particles for low-pressure molding can be used in the civil engineering field such as a buffer material for a hum pipe (hume pipe concrete propulsion pipe). , building materials such as floor materials, etc. The present application claims priority based on Japanese Patent Application No. 2009-37165, filed on Jan. 19, 2009, in Japan, the disclosure of which is incorporated herein. [Prior Art] The expansion ratio is U i 2 . The vesicle molded body of the double-fold polystyrene-based resin is produced by the (iv) foam molding method. In this way, the unexpanded particles of the foaming load are directly foamed at a low magnification which is pre-expanded at a low magnification of a total (10) k: : Γ = Γ 2 ° times = Γ Γ 模 模 模 • • • • • • • • • • • • • • • • • • • Heat, foam, and fuse the particles inside. The foaming body of the gynecological tree wax is taken from the mold. = The shape of the low-poly phenylene field is used. (4) Double Μ To be in the field, to build the material, important Θ and right ... A olefin foam molded body is required to have the important strength of the 疋 疋 has horse strength (bending strength, for the Hume tube (concrete propulsion pipe) '' and special). 4 Temple J is the most important for cushioning materials 321808 3 201035193 The prior art of the present invention includes Patent Documents 丨 to 4. Patent Document 1 discloses a foamable styrene resin particle characterized by containing a volatile foaming agent. The foaming styrene resin particle of the content of the styrene monomer is 1000 ppm or less, and the composition of the particle surface coating is: fatty acid amide with respect to 1 part by mass of the resin particle. And fatty acid bisamide At least one of the selected species is 〇. 〇 1 part by mass or more 5. 5 parts by mass or less, and the fatty acid metal salt is 〇 2 parts by mass or more and 1 〇 part by mass or less, and the amine valence of the fatty acid decylamine and fatty acid bis-amine is at In the [0029] section, the (tetra) acid decylamine which can be used is exemplified, and the fatty acid bis-amine which can be used is exemplified in the section [Deleted]. Patent Document 2 discloses a foamable styrene for food containers. 01至0. 5。 The resin particles, the content of the styrene styrene monomer is less than or equal to the foaming styrene resin particles, and the surface of the particles is 100 parts by weight relative to the resin particles. A mass part of the fatty acid guanamine and/or a fatty acid bis-amine is covered. Patent Document 3 discloses a method for producing a foam-coated foamed polystyrene-based granule, which is hidden as: In the aqueous dispersion of the resin particles, a slip aqueous dispersion is added and mixed, and the slip-water slurry is previously dispersed in a finely powdered, water-insoluble slip agent with an anionic or cationic surfactant, and then In the mixed dispersion, added as described above The surfactant of the opposite nature of the surfactant is in the amount of the surfactant which is brought in by the aqueous dispersion of the lubricant, and covers the surface of the resin particle with the above-mentioned slip agent. For the 321808 4 201035193 foaming polystyrene particles lkg, adding 12-hydroxystearic acid triglyceride having an average particle diameter of 60 / im 1. Og and an average diameter of 70 / / m of ethyl bis stearic acid Further, ethylene bis stearamide is used as a slip agent, and a lubricant is applied to the surface of the particles. Patent Document 4 discloses a foamable resin particle which is obtained by modifying a polystyrene resin. 100 parts by mass of the resin particles are obtained by impregnation of a foaming agent in an amount of 7 parts by mass or more. The modified polystyrene resin is obtained by impregnating and polymerizing a styrene monomer with polyethylene resin particles, and containing 50 to 80% by mass of the polystyrene resin component and 20 to 50% of the polyethylene resin component. %; the blowing agent contains 10 to 40% by mass of propane and 60 to 90% by mass of butane. In the section [0044], it is described that the surface of the expandable resin particles may be covered with triglyceride 12-hydroxystearic acid, triglyceride stearate, decyl stearate, decylamine 12-hydroxystearate Etc. as a fusion promoter. [Patent Document] Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. 7-47664 (Patent Document 4) [Problems to be Solved by the Invention] However, the prior art disclosed in Patent Documents 1 to 4 has the following problems. Patent Document 1 describes a foamable styrene resin particle, 5 321 808 201035193, which is a temporary oyster shell with respect to the expandable styrene resin particles, and is composed of lanthanide and fatty acid bis-amine. At least 丨 做 做 融 、 、 、 、 、 、 、 、 曰 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸 脂肪酸In combination with the fusion promoter and the lumping inhibitor described in Document 1, the fusion ratio and the elongation between the expanded beads of the obtained foam molded article are insufficient, and the strength of the low-foam molded article cannot be obtained. improve. Patent Document 2 is related to patent documents! In the same manner, in the case of producing a low-expansion molded article having a size of 5 times, the combination of the fusion promoting agent and the generization preventing agent described in Patent Document 2, the foamed particles of the obtained foamed molded article = insufficient contact and elongation. In the example of the patent document 3 which is not able to obtain a low-expansion molded body, it is described in the foaming polystyrene:: surface, 12, stearic acid triglyceride is added The amine acts as a slip agent and coats the surface of the particles with a slip agent. However, in the production of a multiple of U to 20 times the foaming ratio, the combination of the lubricants is low in the foamed particles of the obtained foamed molded article: the contact ratio (four) is low, so that a high low-expansion molded body is produced. The sleepy tree r::::4 is a high-strength low-expansion molded body of the present invention which is a stupid ethylene-modified polyethylene which is recovered from hydrazine. The surface of the expandable resin particles is 12 (four), and examples thereof include those in which the hard (tetra)triglycerin is covered, and the surface-coated foamed resin particles of 321 808 6 201035193. In addition, when the surface of the foamable resin particle which consists of a polystyrene-type resin is covered with the 12-glycolyl stearic acid triglyceride alone, the fusion ratio of the foamed particle of the obtained foaming molded body will be Since it is lowered, it is difficult to produce a low-expansion molded body having high strength. The present invention has been made in view of the above circumstances, and it is an object of the invention to provide a foamable polystyrene resin particle for molding at a low magnification, which is suitable for producing a low-expansion foam. The molded body is a low-expansion molded body obtained by in-mold foam molding, and has a high melting ratio between the foamed particles, and has excellent elongation between the expanded particles, and has high bending strength and compressive strength. . [Means for Solving the Problem] In order to achieve the above object, the present invention provides a foamable polystyrene resin particle for molding at a low magnification, which is formed by a polystyrene resin containing a foaming agent and is relatively average The amount of the foaming polystyrene resin particles having a particle diameter of from 3 Å to 25 〇〇vm is 1 part by mass, and the high-fat fatty acid amine is used in an amount of from 0.2 to 2.5 parts by mass with the higher fatty acid. Glycol vinegar 0 02 to 2. 5 parts by mass to cover the surface of the particles. Further, the present invention provides a low-expansion foamed particle obtained by heating the low-folding-type fine-polystyrene-based resin particles and foaming them into a total foaming ratio of 2.0 to 20 times. Moreover, the present invention provides a low-expansion molded article in which the foaming ratio is in the range of 1.5 to 20 times, in which the foamable polystyrene resin particles or low-expansion particles of the low-molding molding are loaded. The inside of the cavity of the molding machine having a cavity that conforms to the desired molded shape is obtained by foam molding in the mold. 5至20倍范围内。 The 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。. Further, the present invention provides a method for producing foamable polystyrene resin particles for molding at a low magnification, which is formed of a polystyrene resin containing a foaming agent and has an average particle diameter of 300 am to 2500 /zm. 5质量份的和和。 The mass of the foaming polystyrene resin particles in the range of 1 〇〇 by mass, adding a higher fatty acid amide oxime. 02 to 2. 5 parts by mass and higher fatty acid triglyceride 〇. 〇 2 to 2. 5 parts by mass The higher fatty acid decylamine and the higher fatty acid triglyceride are mixed on the surface of the expandable polystyrene resin particles to obtain the foamable polystyrene resin particles for low-molding. Moreover, the present invention provides a method for producing foamable polystyrene resin particles for molding a low-power molding, which comprises dispersing an additive water in which a fine powder of a higher fatty acid decylamine and a higher fatty acid triglyceride are dispersed as a surfactant in advance. The liquid is added to the foamable polystyrene resin particles which are obtained from a polystyrene resin containing a foaming agent and have an average particle diameter of from 300 to 550 to 2,500 Å. In the aqueous dispersion, the mixture is dehydrated and dried to obtain the foamable polystyrene resin particles for low-molding of the present invention. Moreover, the present invention provides a method for producing foamable polystyrene resin particles for molding at a low magnification, which is formed of a polystyrene resin containing a foaming agent and has a particle diameter of 850 #111 to 2000 /zm. In the aqueous dispersion of the expandable polystyrene resin particles in the range, the fine powdery fatty acid guanamine and the higher fatty acid triglyceride and the additive water dispersed by the anionic or cationic surfactant are added and mixed in advance. a dispersion, and then a surfactant having a property opposite to that of the aforementioned surfactant, is added to the mixed dispersion, and the amount is sufficient to neutralize the amount of the surfactant contained in the aqueous dispersion of the additive, and the amount is advanced. The fatty acid decylamine and the higher fatty acid triglyceride are adhered to the surface of the expandable polystyrene resin particles to obtain the above-described low-expansion foaming polystyrene resin particles of the present invention. Moreover, the present invention provides a method for producing a low-expansion foam molded article, which is characterized in that the foamable polystyrene resin particles or low-expansion foam particles for low-molding are loaded in a mold cavity having a shape to be formed. In the mold cavity of the molding machine, a foamed crucible is formed in the mold in a range of 1.5 to 20 times the expansion ratio. The singularity of the present invention is in the range of 1.5 to 10 times. [Effects of the Invention] The expandable polystyrene resin particles for low-molding of the present invention have the properties of the expandable polystyrene resin particles 100 in the range of 300 μm to 2500 μm. 5质量份的结构。 The portion of the structure of the surface of the particle is covered with a high-quality fatty acid decylamine 0. 02 to 2. 5 parts by mass with a higher fatty acid triglyceride 0. 02 to 2. 5 parts by mass. As a result, the low-expansion foaming polystyrene-based resin particles of the low-molding molding or the low-expansion foaming particles obtained by foaming the particles at a low magnification are foamed and molded in the mold. The foamed molded article has excellent fusion ratio and elongation between the expanded particles, and is excellent in bending strength and compressive strength. Therefore, the expandable polystyrene resin particles for low-molding of the present invention can be used for producing a low-expansion molded article excellent in bending strength and compressive strength. 9 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The foam particles are therefore useful for producing a low-expansion molded article excellent in bending strength and compressive strength. 5倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍倍In the range, the fusion ratio and the elongation between the foamed particles are good, and the bending strength and the compressive strength are excellent, and it is possible to use a buffer material such as a buffer for a Hume tube (concrete propulsion pipe) which requires high strength and long-term durability. Building materials such as fields and floor materials. In the low-expansion molded body of the buffer material for a Hum tube of the present invention, the foaming ratio is in the range of 1.5 to 10 times, so that the fusion ratio and the elongation between the expanded particles are improved, and the bending strength is improved. It has excellent compressive strength and is excellent in high strength and long-term durability. [Embodiment] The expandable polystyrene resin particles for low-molding of the present invention are characterized by being composed of a polystyrene-based resin containing a foaming agent and having an average particle diameter of 300 // m to 2500 / The mass of the surface of the particle is covered with a high-quality fatty acid decylamine. 0.02 parts by mass with a higher fatty acid triglyceride. . The polystyrene resin which is a matrix of the expandable polystyrene resin particles for low-molding of the present invention is mainly composed of polystyrene, may be a homopolymer of styrene, or may be α-A. Styrene, p-nonylbenzene 10 321808 201035193 Styrene derivatives such as ethylene, tert-butyl styrene, chlorostyrene, methyl acrylate, butyl acrylate, methyl methacrylate, methacrylic acid Mercaptoacetic acid, such as acrylic acid, acrylic acid, methacrylic acid acrylate, or acrylonitrile, dimethyl fumarate, diethyl fumarate, etc. . Further, a bifunctional monomer such as divinylbenzene or alkanediol dimethyl acrylate may be used in combination. In the present invention, an ideal polystyrene resin is a homopolymer of styrene. The foaming agent contained in the expandable polystyrene resin particles may be either a volatile foaming agent or a decomposable foaming agent. The volatile blowing agent may, for example, be an aliphatic hydrocarbon, an alicyclic hydrocarbon, an i hydrocarbon, an ether, a ketone or the like. Examples of the aliphatic hydrocarbons include, for example, propylene oxide, butyl sinter (Zhengdingyuan, isobutylene), pentane (positive sinter, isoprene, etc.), and the like, for example, cyclopentane and ring. Hexane, etc. The halogenated hydrocarbon may, for example, be one or more selected from the group consisting of a halogen hydrocarbon such as trichlorofluoromethane, trichlorotrifluoroethane, tetrafluoroethane, chlorodifluoroethane or difluoroethane. Further, examples of the ether include dimethyl ether and diethyl ether; and the fluorenone may, for example, be propyl hydrazine or methyl ethyl hydrazine. Further, the decomposable foaming agent may, for example, be sodium hydrogencarbonate, sodium carbonate, ammonium hydrogencarbonate or the like; an schoric acid, an azide compound or an inorganic foaming agent such as sodium hydride; An organic foaming agent such as azodicarbonamide, barium azodicarboxyl, or dinitrosopentamethylene tetramine. These foaming agents may be used singly or in combination of two or more kinds. In the present invention, the average particle diameter of the expandable polystyrene-based resin particles is in the range of 300//m to 2500/zm, and preferably in the range of 11321808 201035193 650 of 650/zm to 2500/zm. Good is in the range of 8 0 〇M m to 2 〇〇〇# m. When the average particle diameter of the expandable polystyrene-based resin particles is less than the above range, the foamed polystyrene-based resin particles for low-molding which are produced by using the resin particles as a matrix, or a low magnification thereof The low-expansion foamed particles obtained by pre-expansion are filled in the cavity of the molding machine, and when the foam is molded in the mold to produce a low-expansion molded body, the interval between the particles becomes narrow, and the water vapor cannot be uniformly dried. The fusion ratio of the foamed molded article known as the cloth is not uniform, and a low-expansion molded body having a sufficient strength may not be obtained. On the other hand, when the average particle diameter of the expandable polystyrene resin particles exceeds the above range, the texture of the particles becomes large, and it is difficult to carry the particles into the cavity or to uniformly load the particles. Moreover, it becomes a manufacturing which is not suitable for the reticular shape foam molding. In the range in which the foaming property of the resin particles and the mechanical strength of the low-expansion molded article are not affected, the hair/packaged polystyrene-based resin particles are also added with various additives, for example, foaming. Auxiliaries, slip agents, shrinkage anti-oxidation inhibitors, charge inhibitors, flame retardants, UV absorbers, light m colorants, inorganic bubble nucleators, inorganic fillers, and the like. The foamable polystyrene-based resin particles for low-profile molding of the present invention are used in the following (10) parts by mass of the foamable polystyrene tree, and the high-grade fatty acid amide 〇. The mass fraction is made up of the high-grade fatty acid triglycerin oxime 02 to 9.5.f* and covers the surface of the teacher. Here, "covering particles" 疋 咼 咼 咼 咼 醯 与 与 与 与 与 与 与 与 与 与 高级 η 在 在 在 在 在 在 在 在 在 在 在 在 。 在 。 。 。 。 。 。 。 。 。 In other words, the fine powder of the aforementioned additive may be in a state of being micro-stated on the surface of the tree, and any one of various combinations of the state in which the surface layer of the lipid particles is completely impregnated in the tree 321808 12 201035193 may be intended. . The higher fatty acid guanamine of one of these additives may, for example, be decyl citrate, decyl laurate, decyl myristate, decyl palmitate, decylamine stearate or arachidic acid. Amine, behenic acid decylamine, lignoceric acid decylamine, 12-alkyl stearic acid amine, oleic acid decylamine, erucic acid ii amine, castor Alnic acid (ricino 1 eic acid) and other amines. Among them, stearic acid amine and palmitic acid amide are preferred. Further, the "high-grade fatty acid guanamine" in the present invention does not contain a fatty acid bis-guanamine such as ethyl bis-stearate. 5质量份范围内。 The amount of the above-mentioned high-grade fatty acid phthalamide is in the range of 0.02 to 2.5 parts by mass of the foamable polystyrene resin particles. 5质量至0.40质量份的范围内的范围内的范围内的范围内的范围内的范围内的范围内的范围内的范围内的范围内的范围内的范围内。 Within the scope. When the amount of the coating is less than 0.02 parts by mass, in the low-expansion molded body produced by the in-mold expansion molding, the fusion between the expanded beads is deteriorated, and a high-strength low-expansion molded body cannot be obtained. . On the other hand, when the amount of the coating exceeds 2.5 parts by mass, the fusion is also deteriorated, and a high-strength low-expansion molded body cannot be obtained. The higher fatty acid triglyceride of the other additive may be selected from various triglycerides containing a fatty acid having 10 or more carbon atoms, and examples thereof include vegetable oils such as olive oil, rapeseed oil, soybean oil, and broccoli oil. ; animal fats such as lard, tallow; synthesis of triglyceride stearate, 12-hydroxy 13 321808 201035193 triglyceride stearate, triglyceride palmitate, semi-synthetic fats and the like. Among them, from the viewpoint of chemical stability and the like, 12-hydroxystearic acid triglyceride or the like is preferable. θ The amount of the higher fatty acid triglyceride is in the range of 2 to 25 parts by mass based on 100 parts by mass of the foamable polystyrene resin particles. The range of from 0.02 to 1.5 parts by mass is preferably in the range of from 0.06 to 0.50 parts by mass. When the amount of the coating is less than 质量2 parts by mass, the low-expansion molding produced by the above-mentioned in-mold expansion molding does not cause the elongation of the expanded particles to be deteriorated, and the number of pores between the expanded particles becomes variable. There are many, and the appearance is poor, and a high-strength low-expansion molded body cannot be obtained. On the other hand, when the amount of the coating exceeds 2.5 parts by mass, the elongation is deteriorated, and the high-strength low-expansion molded article cannot be obtained. Next, a method for producing the foamable polyphenylene particles for low-molding of the present invention will be described. In the production method of the present invention, the foamable polystyrene-based tree can be produced by using various conventionally known methods for producing foamed resin particles. = Among these methods, (1) suspension polymerization method, (2) extrusion-water cut-off = rational 0 ' (1) suspension polymerization method

以懸浮聚合法製造聚苯乙婦系樹月H 乙稀單體:_紅烯單敍其他單體做為㈣ 媒體中進行聚合的一般懸浮聚合法;亦 ^ 單體於分散在水性媒體中的聚苯乙烯系樹腊 321808 14 201035193 中,使一邊含浸於種粒子一邊聚合之所謂懸浮種子聚合法。 此懸浮聚合所用的水性媒體中,也可以添加做為分散 劑的磷酸鈣、焦磷酸鎂、焦磷酸鈉、氧化鎂等水難溶性無 機物,或十二烧基苯續酸納類界面活性劑等。 又,此水性媒體中,也可以添加:發泡助劑、滑劑、 收縮防止劑、氧化防止劑、帶電防止劑、難燃劑、紫外線 吸收劑、光安定劑、著色劑、無機氣泡核劑、無機填充劑 等各種添加劑。 〇 此懸浮聚合所用的聚合起始劑,只要是以往此種聚合 中所用的化合物就可以不受特別的限定,可舉例如:過氧 化苯甲蕴(benzoyl peroxide)、過氧化二-三級丁烧 (di-tert-butyl peroxide)、過氧苯曱酸三級丁脂 (t-butyl perbenzoate)、過氧化二異丙苯(dicumyl peroxide)、2, 5_二曱基_2,5-二-三級丁基過氧化己院、三 級丁基過氧化-3, 5, 5-三曱基己酸酯、三級丁基-過氧化-2-Q 乙基己基碳酸酯等,可單獨使用或二種以上併用也可。 於永性媒體中添加的聚合起始劑的量少時,苯乙烯系 單體聚合所需時間過長。另一方面,聚合起始劑的量過多 時,所得聚苯乙烯系樹脂的分子量會降低。聚合起姶劑的 量相對於所使用的苯乙烯系單體100質量份係以0. 1至2 質量份為理想,以0. 2至0. 8質量份較理想。 將前述各種材料放入於反應容器内後,加熱到苯乙烯 系單體開始聚合的溫度以上,而進行懸浮聚合。 懸浮聚合終了後,由反應容器取出所得的聚苯乙烯系 15 321808 201035193 樹脂粒子’洗淨、乾燥,再經篩選等方法而篩選出平均粒 徑300 /zm至2500 # m範園内的聚苯乙烯系樹月旨粒子。/ 其次,在所得平均粒#在300 //m至2500 am 从丨η乾圍内的 聚苯乙烯系樹脂粒子中使發泡劑含浸’而製造發泡性聚苯 乙婦系樹脂粒子。 在聚苯乙烯系樹脂粗子中含浸發泡劑的手法,可使用 公知的手法,具體的,町例舉在高壓鍋内加入前述聚笨乙 烯系樹脂粒子、分散劑及水並攪拌,使聚笨乙歸系樹月匕粒 子分散於水中而製造分散液,在此分散液中壓人發、、包齊/ 而在粒子中含浸發泡劑的方法。分散劑並無特別的阳〜 可舉例如:磷酸舞、焦磷酸鎂、焦鐵酸鈉、氧化鎮等火難 溶性無機物’及如十二烷基苯續酸鈉類界面活性劑 適合使用的發泡劑’可舉例如:丙院、正丁於 处 况、異丁烷、 戊烷、異戊烷、環戊烷、己烷等。 (2)擠壓-水中切斷法 此方法使用-種製造發泡性聚苯乙歸系樹月旨粒 造裝置。該裝置具備:擠壓機,其係在其先端安裝具有擠 壓熔融樹脂使成線狀的多數噴嘴的擠壓模(dice)^同時設 有可在熔融樹脂中壓入發泡劑的發泡劑供給管路;水中切 斷機構,其係將由擠壓機的噴嘴擠壓出之熔融樹脂在循環 水中切斷·,及樹脂粒子捕集機構,其係將隨循環水的流動 —起運送的發泡性聚笨乙烯系樹脂粒子與水分離而收集。 在此方法中,首先,將做為材料的聚苯乙烯系樹脂, 及視必要而添加的各種添加劑投入擠壓機内,在擠壓機内 321808 16 201035193 加熱熔融 —,-订聆贫浥劑屋入熔融樹脂中。合级A 的熔融樹脂,係從安裝在_機先端的誠模的多2纲 擠出成線狀。被擠麵㈣樹脂即刻與循環水,嘴 抑制發泡下’被回轉刀鋒所靖,與循環水的^在 冷=運送 '然後,藉由樹脂粒子捕集機構分離循孝= 發/聚本乙烯系樹脂粒子’循環水則循環再使用^ ”,祕聚苯乙烯系韻粒子在乾燥後,視= 而付平均粒徑在300 師選 Ο 〇 婦系樹脂粒子。 5叫峰圍内的發泡性聚笨乙 (#倍成形用發泡性聚苯乙烯系樹脂粒子的製造) 二範圍内的發 浐狀缺 的表面,使高級脂肪酸酿胺邀‘ ::油醋附著’而製造本發明的前述低倍成开 發/包生聚笨乙烯系樹脂粒子。 少用 本發明的製造方法巾,在發雜聚笨乙烯 ,:,使高級脂肪酸醢胺與高級脂n甘油 終;;f加物覆蓋的方法可列舉下述⑴至⑶的3種方 法(乾式法(2)濕式法-1(3)濕式法_2。 中’對平均粒徑至2〜範圍 聚本乙婦系樹脂粒子1〇〇質量份,添加 多2質置份,並加以混合使高級脂肪酸醯胺與 酸玉甘油—著在發祕聚笨乙_樹脂粒子表 低借成形用發泡性聚苯乙婦系樹脂粒子。此時, 0:::,至2.5質量份與高級脂肪酸三甘油心 反、、置份,並加以混合使高級脂肪酸醒胺與高後於 $由酯附荃力路冶枓初埜,W / _____ 日妨 面而得到 樹脂教子 17 32ΐδ〇8 201035193 與添加劑的混合物可適度加熱。又高級脂肪酸醯胺與高級 脂肪酸三甘油酯的添加劑可以是微粒子的狀態,也可以是 以溶解或分散於少量有機溶媒的狀態與樹脂粒子表面接 觸、附著後,將溶媒餾去。再者,也可以與這些添加劑一 起,添加少量黏結劑(binder),以便提高在樹脂粒子表面 的接著力。依此方法,轉化的高級脂肪酸醯胺與高級脂肪 酸三甘油酯的全量會附著在發泡性聚苯乙烯系樹脂粒子的 表面。 (2) 濕式法-1中,預先將微粉末狀的高級脂肪酸醯胺 與高級脂肪酸三甘油酯以界面活性劑分散而製備添加劑水 分散液後,將其添加在平均粒徑300 至2500 /zm範圍内 的發泡性聚苯乙烯系樹脂粒子的水分散液中並加以混合 後,脫水乾燥而得到低倍成形用發泡性聚苯乙烯系樹脂粒 子。在此處所用的界面活性劑並無特別的限定,可由陰離 子系界面活性劑、陽離子系界面活性劑、非離子系界面活 性劑等的各種界面活性劑中適當選擇使用,可例舉烷基苯 磺酸鹽等。依此方法,添加的高級脂肪酸醯胺與高級脂肪 酸三甘油酯各約5 0 %的量會附著在發泡性聚苯乙烯系樹脂 粒子的表面。 (3) 在濕式法-2中,預先將微粉末狀的高級脂肪酸醯 胺與高級脂肪酸三甘油酯以陰離子或陽離子界面活性劑分 散而製備添加劑水分散液,將其添加至平均粒徑300 /zm 至2500 # m範圍内的發泡性聚苯乙烯系樹脂粒子的水分散 液中,並加以混合,繼而在此混合分散液中,添加與前述 18 321808 201035193 =面活性劑相反性質的界面活性劑,其添加量係足以中和 匕ϋ加劑水分散液所含界面活性劑的量,藉此可使高級 .月日=醯胺與高級脂肪酸三甘油S旨附著在發泡性聚苯乙稀 .^ t s粒子表面而得到低倍成形用發泡性聚笨乙烯系樹脂 /子在此處所用的陰離子或陽離子界面活性劑,並無特 別的限定,但可舉例如:陰離子界面活性劑之烧基苯績酸 鹽,陽離子界面活性劑之氯化院基二甲基苯甲基録 dimethyl benzyl ammonium chl〇ride)等。依此方法,可 將添加的高級脂肪酸醯胺與高級脂肪酸三甘油酯各別約 5 0 %的量附著在發泡性聚笨乙烯系樹脂粒手的表面。 如此製造的本發明低倍成形用發泡性聚苯乙烯系樹脂 粒子,在粒子表面,以對平均粒徑3〇〇 # m至2500 # m範圍 内的發泡性聚笨乙烯系樹脂粒子100質量份,併用高級脂 肪酸醯胺0. 02至2. 5質量份與高級脂肪酸三甘油酯〇. 〇2 至2.5質量份加以覆蓋。其結果,將此低倍成形用發泡性 ❹聚苯乙烯系樹脂粒子直接、或將此低倍成形用發泡性聚苯 乙烯系樹脂粒子以低倍發泡所得的低倍發泡粒子,在模内 發泡成形所得的低倍發泡成形體,其發泡粒子間的融接率 與延伸性變良好,彎曲強度與壓縮強度優異。因此,本發 明的低倍成形用發泡性聚苯乙烯系樹脂粒子可使用於彎曲 強度及壓縮強度優異的低倍發泡成形體的製造。 本發明的低倍成形用發泡性聚苯乙烯系樹脂粒子的 「平均粒徑」是指以下述的手法測定的值。平均粒徑的測 定方法如下。 321808 19 201035193Polystyrene-branched H-ethylene monomer was prepared by suspension polymerization: _ red olefins as other monomers as a general suspension polymerization method for polymerization in the medium; also ^ monomer dispersed in aqueous media In the polystyrene tree wax 321808 14 201035193, a so-called suspension seed polymerization method in which one side is immersed in seed particles is polymerized. In the aqueous medium used for the suspension polymerization, a water-insoluble inorganic substance such as calcium phosphate, magnesium pyrophosphate, sodium pyrophosphate or magnesium oxide, or a sodium benzoate-type sodium-based surfactant may be added as a dispersing agent. Further, in the aqueous medium, a foaming aid, a slip agent, a shrinkage preventive agent, an oxidation preventive agent, a charge preventive agent, a flame retardant, an ultraviolet absorber, a light stabilizer, a colorant, and an inorganic bubble nucleating agent may be added. Various additives such as inorganic fillers. The polymerization initiator used in the suspension polymerization is not particularly limited as long as it is a compound used in the conventional polymerization, and examples thereof include benzoyl peroxide and di- and tri-butyl peroxide. Di-tert-butyl peroxide, t-butyl perbenzoate, dicumyl peroxide, 2,5-dimercapto-2,5-di - Tert-butyl butyl peroxide, tertiary butyl peroxy-3, 5, 5-tridecyl hexanoate, tertiary butyl-peroxide-2-Q ethylhexyl carbonate, etc., alone It can also be used in combination or in combination of two or more. When the amount of the polymerization initiator added to the permanent medium is small, the time required for the polymerization of the styrene monomer is too long. On the other hand, when the amount of the polymerization initiator is too large, the molecular weight of the obtained polystyrene resin is lowered. The amount of the granules is preferably from 0.2 to 0.8 parts by mass, preferably from 0.1 to 2 parts by mass. After the above various materials are placed in a reaction vessel, they are heated to a temperature higher than the temperature at which the styrene monomer starts to polymerize, and suspension polymerization is carried out. After the suspension polymerization is completed, the obtained polystyrene-based polystyrene 15 321808 201035193 resin particles are washed, dried, and screened to select polystyrene having an average particle diameter of 300 /zm to 2500 #m. The tree is a moon particle. / Next, the foaming agent is impregnated from the polystyrene resin particles in the dry rim of the 丨η in the obtained average granules from 300 to 2500 am to produce foamable polystyrene resin particles. A method of impregnating a foaming agent into a coarse polystyrene resin can be carried out by a known method. Specifically, the polystyrene resin particles, a dispersing agent, and water are added to an autoclave, and the mixture is stirred to make the polystyrene. A method in which a dispersion liquid is dispersed in water to produce a dispersion, and the dispersion is filled with human hair, packed, and impregnated with a foaming agent in the particles. There is no particular cation in the dispersant. For example, phosphoric acid, magnesium pyrophosphate, sodium pyrophosphate, oxidized inorganic and other insoluble inorganic substances, and foaming such as dodecyl benzoic acid surfactants are suitable. The agent 'for example, is a propylene compound, a butyl hydride, isobutane, pentane, isopentane, cyclopentane, hexane, or the like. (2) Extrusion-water cut-off method This method uses a kind of foaming polystyrene-branched tree-made grain making device. The apparatus is provided with an extruder which is provided with a die having a plurality of nozzles which are extruded in a molten resin to be linearly formed at the tip end thereof, and is provided with a foam which can press the foaming agent into the molten resin. a solvent supply line; an underwater cutting mechanism that cuts molten resin extruded from a nozzle of an extruder in circulating water, and a resin particle collecting mechanism that is transported along with the flow of circulating water The foamable polystyrene resin particles are separated from water and collected. In this method, first, the polystyrene resin as a material, and various additives added as necessary are put into an extruder, and heated and melted in an extruder at 321808 16 201035193. In the molten resin. The molten resin of the grade A is extruded into a line shape from the two molds of the mold which is attached to the tip end of the machine. The extruded surface (four) resin is immediately and recycled water, the mouth inhibits the foaming under the 'rotation of the blade, and the circulating water is in the cold=transport' and then separated by the resin particle trapping mechanism. Resin particles 'recycled water is recycled and reused ^", the secret polystyrene rhyme particles after drying, depending on = and the average particle size is 300 师 〇 〇 系 系 resin particles. 5 called the peak within the foam Sexual Polystyrene B (Production of Expandable Polystyrene-Based Resin Particles for Multi-Piece Forming) The surface of the hair-like defect in the second range is produced by the high-fat fatty acid brewing amine ': oil vinegar adhesion' The low-yield development/enveloped polystyrene-based resin particles. The manufacturing method of the present invention is used less, and the polystyrene is mixed with: a higher fatty acid guanamine and a higher-fat n-glycerin; The method of covering can be exemplified by the following three methods (1) to (3) (dry method (2) wet method-1 (3) wet method _2. Medium 'to average particle size to 2 to range polyethylene berry resin 1 〇〇 mass part of the particles, add more than 2 parts, and mix to make the higher fatty acid guanamine and sour glycerin - Foaming polystyrene resin particles are used in low-cost molding of the resin. In this case, from 0::: to 2.5 parts by mass, the high-fat fatty acid triglyceride is reversed and placed. And mixed to make the higher fatty acid amide amine and high after the 由 酯 由 由 由 , , , , , , , , , , , , , , , , , 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 17 17 2010 2010 2010 The additive of the guanamine and the higher fatty acid triglyceride may be in the form of fine particles, or may be in contact with the surface of the resin particle in a state of being dissolved or dispersed in a small amount of the organic solvent, and then the solvent may be distilled off. A small amount of binder is added together with the additive to increase the adhesion on the surface of the resin particles. According to this method, the total amount of the converted fatty acid guanamine and the higher fatty acid triglyceride will adhere to the expandable polystyrene resin. (2) In the wet method-1, a fine powder of a higher fatty acid guanamine and a higher fatty acid triglyceride are prepared by dispersing a surfactant in advance. After the aqueous dispersion of the agent is added to an aqueous dispersion of expandable polystyrene resin particles having an average particle diameter of 300 to 2,500 /zm and mixed, the mixture is dehydrated and dried to obtain a foam for molding at a low magnification. The polystyrene-based resin particles are not particularly limited, and may be appropriately selected from various surfactants such as an anionic surfactant, a cationic surfactant, and a nonionic surfactant. The use may, for example, be an alkylbenzenesulfonate or the like. In this way, about 50% of each of the higher fatty acid guanamine and the higher fatty acid triglyceride may be attached to the surface of the expandable polystyrene resin particles. (3) In the wet method-2, an aqueous dispersion of an additive is prepared by dispersing a fine powder of a higher fatty acid guanamine and a higher fatty acid triglyceride as an anionic or cationic surfactant in advance, and adding it to an average particle diameter. In an aqueous dispersion of expandable polystyrene resin particles in the range of 300 /zm to 2500 #m, and mixed, and then mixed with the above-mentioned 18 321808 2010351 93 = Surfactant The opposite nature of the surfactant is added in an amount sufficient to neutralize the amount of surfactant contained in the aqueous dispersion of the bismuth additive, thereby allowing advanced. Month day = guanamine and higher fatty acid triglycerin The anionic or cationic surfactant used herein to obtain the foamable polystyrene resin/substrate for low-fold molding is attached to the surface of the foamable polystyrene resin, and is not particularly limited. However, for example, a phthalic acid salt of an anionic surfactant, a dimethyl benzyl ammonium dimethyl amide ammonium cation, etc. of a cationic surfactant may be mentioned. According to this method, the amount of the higher fatty acid guanamine and the higher fatty acid triglyceride to be added may be attached to the surface of the foamable polystyrene resin granule by about 50%. The foamable polystyrene-based resin particles of the present invention have a foamable polystyrene-based resin particle 100 in the range of 3 〇〇 #m to 2,500 m in the average particle diameter on the surface of the particles. The mass fraction is further covered with a higher fatty acid decylamine 0.02 to 2.5 parts by mass with a higher fatty acid triglyceride 〇. 〇2 to 2.5 parts by mass. As a result, the low-expansion foaming particles obtained by foaming the foamable styrene-polystyrene-based resin particles for low-molding or the foaming polystyrene-based resin particles for molding at a low magnification are obtained at a low magnification. The low-expansion molded article obtained by in-mold foam molding has excellent fusion ratio and elongation between the expanded particles, and is excellent in bending strength and compressive strength. Therefore, the expandable polystyrene resin particles for low-molding of the present invention can be used for the production of a low-expansion molded article excellent in bending strength and compressive strength. The "average particle diameter" of the expandable polystyrene resin particles for low-molding of the present invention means a value measured by the following method. The method of measuring the average particle diameter is as follows. 321808 19 201035193

將發泡性聚苯乙烯系樹脂粒子50至100g使用低敲 (low tap type)型篩振盪機(飯田製作所公司製),在JISZ 8801-1:2006 的附表 1、附表 2(:is〇 565: 1990 的表 1、表 2)所3己載的公稱篩目(補助尺寸)4mm、3. 35mm、2. 8mm、 2. 36mm、2mm、l· 7mm、i. 4mm、i. i8mni、imm、850 aid、710 // m、 600 ^111'500 425//in' 355//in^ 300^ m'250//m> 212 180的篩篩選i〇分鐘。測定篩網上的試料質量,由其 結果所得的累積質量分佈曲線為根據,求累積質量為50% 的粒徑(中位數徑,median diameter)做為平均粒徑。 本發明的低倍成形用發泡性聚苯乙烯系樹脂粒子 的「總體密度(bulkdensity)」,是依後述的低倍發泡粒子 的「總體密度」的測定方法測定的值。 、本發明的低倍發餘子是將本發明的前述低倍成形用 發泡性聚苯乙烯_絲子以蒸氣加熱,發泡成為總體發 ,倍數在2. G至20倍範_而成。總體發泡倍數的範圍在 2.0至1〇倍為理想,以2〇至5倍為較理相。 發的總體發泡倍數未達她,則總體 發泡倍數的變異大’不能得到均勻的粒子。另一方面,低 倍發泡粒子的龍發泡倍數超過前述_, 有 充分強度與錢耐久性優異的餘發泡相體。 在這裏,低倍發泡粒子的「總體密度」° 手法測定的值。首先,準備5〇〇cm3的 ,[θ祥、壯 =:泡粒子到與,“刻度成水平為止。此時,由 向目視㈣,預先發餘子只要有-粒達5(HW的 321808 20 201035193 刻度’就在此時刻終止預先發泡粒子在量筒内 次,將量筒内裝填的預先發泡粒子的質量种到錢點以= 2位的有效數字,設該質量為W(g)。然後以下述的公式: 出預先發泡粒子的總體密度。總體密度(g/cm3) = w(g)/ 500(cm3) 又、低倍發泡粒子的「總體發泡倍數」,是前述總體密 度的倒數(1/總體欲度),在聚苯乙婦系樹脂時,總體密度 ❹〇.2g/cm3的低倍發泡粒子的總體發泡倍數為5倍,總體密 度〇. lg/cm3的低倍發泡粒子的總體發泡倍數為1〇倍。 本發明的低倍發泡粒子是將前述低倍成形用發泡性聚 苯乙烯系樹脂粒子加熱,使其發泡而成總體發泡倍數為 I·5至20倍的範圍内,所以可用於製造彎曲強度及壓縮強 度優異的低倍發泡成形體。 本發明的低倍發泡成形體是將前述低倍成形用發泡性 挈表乙埽系樹脂粒子或前述低倍發泡粒子,裝填在具有符 ❹δ所求的成形形狀的模窩的成形機的前述模窩内,在模内 發/包成形而得。又、此時的發泡倍數是在丨.5至2〇倍的範 圍内。 此低倍發泡成形體的發泡倍數以在1. 5至1〇倍的範圍 =為理想’以1. 6至5倍的範圍内較理想。若發泡倍數為 剛述範圍内,即可在休姆管(混凝土推進管)用缓衝材等的 土木領域、地板底材等的建材領域等使用,可提供彎曲強 度及墨縮強度優異的低倍發泡成形體。 此發泡成形體的「密度」,是以JISK6767 : 1999「發 21 321808 201035193 泡塑膠及橡膠_視密度(apparent densi ty)的測定」記載的 方法而測定。即,將50cm3以上(半硬質及軟質材料時則 100cm3以上)的試驗片不改變材料的原來發泡胞(cell)構 造的方式切斷,測定其質量(g),而以下式算出。密度(g /cm3) =試驗片質量(g)/試驗片體積(cm3)。 又、此發泡成形體的「發泡倍數」是前述密度的倒數 (1/密度),在聚苯乙烯系樹脂時,密度〇. 2g/cm3的低倍 發泡粒子之發泡倍數為5倍,密度〇. lg//cm3的低倍發泡 粒子之發泡倍數為10倍。 本發明的低倍發泡成形體是將前述低倍成形用發泡性 聚苯乙烯系樹錄子或低倍發錄子在模㈣泡成形而 得二因此:,粒子間的融接率及延伸性良好,,曲強度50 to 100 g of the expandable polystyrene-based resin particles are used in a low tap type sieve shaker (manufactured by Iida, Inc.), in Schedule 1, Table 2 (:is of JISZ 8801-1:2006) 〇 565: Table 1 of Table 1 and Table 2) 3 of the nominal meshes (subsidized sizes) 4 mm, 3.35 mm, 2. 8 mm, 2. 36 mm, 2 mm, l·7 mm, i. 4 mm, i. i8mni , imm, 850 aid, 710 // m, 600 ^111'500 425//in' 355//in^ 300^ m'250//m> 212 180 sieve screening i〇 minutes. The mass of the sample on the screen was measured, and based on the cumulative mass distribution curve obtained as a result, a particle diameter (median diameter) having a cumulative mass of 50% was determined as the average particle diameter. The "bulk density" of the expandable polystyrene resin particles for low-molding of the present invention is a value measured by a method for measuring the "total density" of low-expansion particles to be described later. , the low-powered hair of the present invention is obtained by heating the foamed polystyrene yarn of the low-profile molding of the present invention to a total volume, and the ratio is 2. G to 20 times. . The range of the overall expansion ratio is ideally 2.0 to 1 times, and 2 to 5 times is the opposite phase. If the overall expansion factor of the hair does not reach her, the variation of the overall expansion ratio is large, and uniform particles cannot be obtained. On the other hand, the low expansion ratio of the low-expansion particles exceeds the above-mentioned _, and the residual foamed body having excellent strength and durability is excellent. Here, the "total density" of the low-expansion particles is measured by the method. First, prepare 5〇〇cm3, [θ祥, 壮 =: bubble particles to and, "the scale is level. At this time, from the visual (four), the pre-issued as long as there is - grain up to 5 (HW's 321808 20 201035193 Scale 'At this point, the pre-expanded particles are terminated in the measuring cylinder at this time, and the mass of the pre-expanded particles packed in the measuring cylinder is planted to the money point with a valid number of = 2, and the mass is set to W (g). Then The following formula is used: The total density of the pre-expanded particles. The overall density (g/cm3) = w(g) / 500 (cm3) The "total expansion ratio" of the low-expansion particles is the aforementioned overall density. The reciprocal (1/total degree), in the case of polystyrene resin, the overall expansion ratio of the low-expansion particles of the overall density ❹〇.2g/cm3 is 5 times, and the overall density is lg. lg/cm3 The low expansion foam of the present invention is obtained by heating the foamed polystyrene resin particles for low-molding and foaming them to form an overall foaming. The multiple is in the range of I·5 to 20 times, so it can be used to produce low-expansion foaming which is excellent in bending strength and compressive strength. The low-expansion foam molded article of the present invention is formed by molding the above-mentioned low-expansion foaming cerium-acetonitrile-based resin particles or the low-expansion foamed particles in a molded cavity having a molded shape obtained by the symbol δ. In the mold cavity of the machine, it is formed by in-mold/packing. In this case, the expansion ratio is in the range of 丨5 to 2〇. The expansion ratio of the low-expansion molded body is In the range of 1.5 to 1 = = ideally, it is preferably in the range of 1.6 to 5 times. If the expansion ratio is within the range, it can be used in the Hume tube (concrete propulsion pipe). It can be used in the field of building materials such as the slabs, such as the slabs, and the floor materials, etc., and can provide a low-expansion molded body excellent in bending strength and ink shrinkage strength. The "density" of the foamed molded body is JISK6767: 1999" The test piece described in the measurement of "apparent density" is measured by the method described in the measurement of "apparent densi ty". That is, the test piece of 50 cm 3 or more (100 cm 3 or more in the case of a semi-hard and soft material) does not change the original material of the material. The cell structure is cut off and the mass is measured. g), and the following formula is calculated. Density (g / cm3) = test piece mass (g) / test piece volume (cm3). The "foaming multiple" of the foam molded body is the reciprocal of the aforementioned density (1/ Density), in the case of a polystyrene resin, the foaming ratio of the low-expansion particles of 2 g/cm 3 is 5 times, and the density is 〇. The foaming multiple of the low-expansion particles of lg//cm 3 is 10 The low-expansion foam molded article of the present invention is obtained by molding the foamable polystyrene tree or low-magnification recording material for low-fold molding in a mold (four), thereby obtaining a fusion between particles. Good rate and extensibility, curvature strength

材領域等適用。 緩衝材,係前述低The field of materials is applicable. Buffer material, the aforementioned low

本發明的休姆管(混凝土推進管)用 倍發泡成形體的發泡倍數在15至1〇 強度及壓縮強度優異,高強度且 321808 22 201035193 造。又、將裝配在發泡成形機的成形模的模窩形狀預先做 成彎曲狀,就可在模内發泡成形而製造。 [實施例] 在以下的實施例中’以乾式法及濕式法製造低倍成形 用發泡性聚苯乙烯系樹脂粒子為例,説明本申請案的效果。 [1 ]以乾式法製造低倍成形用發泡性聚苯乙烯系樹脂粒子 時 以下的實施例1至14及比較例1至6,係在發泡性苯 〇 乙烯系樹脂粒子的表面,以乾式法將硬脂酸醯胺及12-羥 基硬脂酸三甘油酯二者(但在比較例1及3中則只有任一者) 覆蓋,而製造低倍成形用發泡性聚苯乙烯系樹脂粒子及低 倍發泡成形品。以此方法,添加的硬脂酸醯胺及12-羥基 硬脂酸三甘油酯的全量附著而覆蓋在發泡性聚苯乙烯系樹 脂粒子的表面。 [實施例1] q 1〇〇公升的反應器中裝入純水44kg、填酸i弓(tertiary calcium phosphate) 800g、十二烷基苯磺酸鈉 1. 7g,一 面攪拌一面加入,溶解在苯乙烯42kg中之過氧化苯甲醯 110g、過氧苯甲酸三級丁酯8g。密閉反應器並昇溫到9〇 。(:,反應5小時後,費1小時昇溫到i25〇C,在1小時後 開始冷卻,冷卻到常溫。將所得泥漿狀物脫水乾燥,綿選 而得平均粒徑1400 #m的聚苯乙烯系樹脂粒子。 在5公升的反應器中裝入純水丨· 5kg,添加前述方法 所得的聚苯乙烯系樹脂粒子(平均粒徑14〇〇 # m、重量平均 321808 23 201035193 分子量約為30萬、殘留單體約2000ppm)2. Okg、十二烧基 笨磺酸鈉0. 2g、焦磷酸鎂7. Og並攪拌使懸浮。其次,在 預先準備的純水〇. 5kg、十二烷基苯磺酸鈉〇. lg中加曱苯 9. 5g’以均質機攪拌而調製懸浮液,裝填於反應器。其次, 在常溫下在反應器内壓入戊烷25g、丁烷18g,昇溫到 120°C ’保持5小時後,冷卻到常溫而取出,得到發泡性聚 苯乙烤系樹脂粒子。 其次’將所得的發泡性苯乙烯系樹脂粒子2. Okg裝入 於轉鼓混合機(tumbler mixer)(德壽工作所公司製、 kotobuki mixwell W-20)中,相對於發泡性苯乙烯系樹脂 粒子100質量份,添加硬脂酸醯胺〇. 〇2質量份與12-羥基 硬脂酸三甘油酯〇· 06質量份做為覆蓋劑,攪拌而得到以硬 脂酸醯胺及12-羥基硬脂酸三甘油酯覆蓋的總體密度0 6g /cm3的低倍成形用發泡性聚苯乙烯系樹脂粒子。 其次、將由前述的方法所得的低倍成形用發泡性聚苯 乙烯系樹脂粒子,裝填到安裝於成形機(積水工機製作所公 司製、ACE-3SP)之成形模的模窩(200mmxl50mmx 15_的成 形體製造用的模窩)中,以〇. 〇8MPa的水蒸氣加熱35秒, 冷卻而得密度〇· 6g/cm3、發泡倍數1. 7倍、尺寸 200mmxl50mmxl5mm的低倍發泡成形體。 以此發泡成形體,進行以下的試驗、評估◦結果示於 表1 〇 &lt;融接率&gt; 首先’在低倍發泡成形體的任意表面上,以小刀形成 24 321808 201035193 深度ι·的切割線,沿著此切割線以手或鎚子將低倍發泡 成形體分割成兩半。然後,在低倍發泡成形體的破斷面露 出的任意之100至150個發泡粒子中,計數在發泡粒子内 破斷的粒子數(a)’及在發泡粒子間的熱融接界面破斷的粒 子數(b),以下述公式异出低倍發泡成形體的融接率。' 發泡成形體的融接率(%) = 100x粒子數(a)/(粒子數粒 子數(b)) 融接率在70%以上當作合格,未達7〇%當作不合格。 〇 〈延伸性〉 觀察低倍發泡成形體的表面,分別計數在沒有砂蕊排 氣孔(core vent ’洛氣孔)痕跡的3〇mmx3〇min範圍内的發泡 粒子數(a),及至少有3個以上的發泡粒子所圍的發泡粒子 間之空隙(略呈多角形的形狀),而空隙間的距離在〇. 5咖 以上的空隙數(b ),以下述公式算出低倍發泡成形體的空隙 率,延伸性分成5階級評估。然後以評估「4」以上者做為 ❹延伸性足夠而合格,評估「3」以下者做為延伸性不足而不 合格。 空隙率(%) = b/axl00。 5 :粒子間無空隙(空隙率 0%)。4 :空隙率超過0%未達5%。3 :空隙率超過5%以上未 達20%。2 :空隙率超過20%以上未達40%。1 :空隙率超過 40% 以上 _ [實施例2] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為0. 0.3質量份以外,與實 321808 25 201035193 施例1同樣操作而製造低倍成形用發泡性聚苯乙烯系樹脂 粒子及低倍發泡成形體,進行與實施例1同樣的試驗、評 估。結果示於表1。 [實施例3] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為0.05質量份以外,與實 施例1同樣操作而製造低倍成形用發泡性聚苯乙烯系樹脂 粒子及低倍發泡成形體,進行與實施例1同樣的試驗、評 估。結果示於表1。 [實施例4] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為0. 0 7質量份以外,與實 施例1同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹 脂粒子及低倍發泡成形體,進行與實施例1同樣的試驗、 評估。結果示於表1。 [實施例5] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸龜胺的添加量定為0. 10質量份以外,與實 施例1同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹 脂粒子及低倍發泡成形體,進行與實施例1同樣的試驗、 評估。結果示於表1。 [實施例6] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為0.20質量份以外,與實 26 321808 201035193 施例1同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹 脂粒子及低倍發泡成形體,進行與實施例1同樣的試驗、 評估。結果示於表1。 [實施例7] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為0. 30質量份以外,與實 施例1同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹 脂粒子及低倍發泡成形體,進行與實施例1同樣的試驗、 〇 評估。結果示於表1。 [實施例8] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量做為0.40質量份以外,與實 施例1同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹 脂粒子及低倍發泡成形體,進行與實施例1同樣的試驗、 評估。結果示於表1。 ◎[實施例9] 低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用硬脂酸醯胺的添加量定為0. 10質量份,12-羥基硬 脂酸三甘油酯的添加量定為0. 02質量份以外,與實施例1 同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹脂粒子 及低倍發泡成形體,進行與實施例1同樣的試驗、評估。 結果不於表1。 [實施例10] 低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 27 321808 201035193 了所用硬脂酸醯胺的添加量定為〇. 1〇質量份,12一經基硬 脂酸三甘油醋的添加量做為U4質量份以外,盥實施例! 同樣的操作而製造低倍成形用發泡性聚苯乙稀系樹脂粒子 及低倍發泡成形雜,進行與實施例1同樣的試驗、評估。 結果不於表1。 [實施例11] 低倍成形用發泡性聚笨乙埽系樹脂粒子的製造中除了 所用硬脂酸醯胺的添加量定為1〇質量份,12_幾基硬脂 酸三甘油酯的添加量做為〇. 1〇質量份以外,鱼實施例i 同樣的操作而製造低倍成形用發泡性聚笨乙婦系樹脂粒子 及低倍發泡成形體,進行與實施m同樣的試驗、評估。 結果示於表1。 [實施例12] 低倍成形用㈣性料乙_龍㈣的製造中除 了所用硬脂酸醢胺的添加量定為〇1〇質量份,12省基硬 脂酸三甘油㈣添加量做為G2G f量份以外,與實施例丄 同樣的操作而製造低倍成形用發泡性聚笨乙稀系樹脂粒子 及低倍發泡成形體’進行與實施例i同樣的試驗、評估。 結果不於表1。 [實施例13] 在低倍成形用發泡性聚笨乙缔系樹脂粒子的製造中除 了所用硬脂酸醯胺的添加量定為Q1Q質量份,仏羥基硬 脂酸三甘油醋的添加量定為0.〇6質量份以外,斑實施例1 同樣的操❹f魏倍成形_泡性聚笨乙料樹脂粒 321S08 28 201035193 子。將所得的低倍成形用發泡性聚苯乙烯系樹脂粒子以批 次式發泡機,以約95°C的水蒸氣加熱,預先發泡成為總體 密度0· 2g/cm3、總體發泡倍數5倍。將此預先發泡粒子 在室溫下放置約1日,使其熟成後,將預先發泡粒子裝填 於成形機的模窩(200mmxl50mmxl5mm)中,以0.08MPa的水 蒸氣加熱3 5秒,冷卻而得密度0. 2g/ cm3、發泡倍數5倍、 尺寸200mmxl50mmxl5mm的低倍發泡成形體。將此低倍發泡 成形體與實施例1同樣進行評估。結果示於表1。 〇 [實施例14] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用硬脂酸醯胺的添加量定為〇. 10質量份,12-羥基硬 脂酸三甘油酯的添加量定為0. 06質量份以外,與實施例1 同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹脂粒 子。將所得的低倍成形用發泡性聚苯乙烯系樹脂粒子以批 次式發泡機’以約95°C的水蒸氣加熱,預先發泡成為總體 Q密度〇· lg/cm3、總體發泡倍數1〇倍。將此預先發泡粒子 在室溫下放置約1日,使其熟成後,將預先發泡粒子裝填 於成形機的模窩(200mmxl50mmxl5mm)中,以0.08MPa的水 蒸氣加熱35秒’冷卻而得密度〇. lg/cm3、發泡倍數1〇 倍、尺寸200mmxl50mmxl5nim的低倍發泡成形體。將此低倍 發泡成形體與實施例1同樣進行評估。結果示於表1。 [實施例15] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的聚苯乙烯系樹脂粒子的平均粒徑定為800//m,硬 29 321808 201035193 脂酸酿胺的添加量定為1〇質量份,12一經基硬脂酸三甘油 醋的添加量做為Q.5Q質量份以外,與實施例1同樣操作而 製造低倍成形用發泡性聚笨乙歸系樹脂粒子及低倍發泡成 形體,進行與實施例1同樣的試驗、評估。結果示於表卜 [實施例16] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬減酿胺的泰加量定為1.5質量份,12-經基硬 脂酸三甘油醋的添加量做為1.5質量份以外,與實施例1 同樣的操作而裝k低倍成形用發泡性聚苯乙婦系樹脂粒子 及低倍發泡成形體’進行與實施例工同樣的試驗、評估。 結果示於表1。 [比較例1 ] 在…成形用發&gt;包性聚苯乙稀系樹脂粒子的製造中除 了所用的添加劑,不沃 个恭加硬脂酸醯胺,只添加12-羥基硬 脂酸三甘油酯〇 暂θ 、 货丄、 買置伤以外’與實施例1同樣的操作而 ϋ」$,發泡性聚苯乙埽系樹脂粒子及低倍發泡成 形與實知例1同樣的試驗、評估。結果示於表卜 [比較例2] 在=倍成形用發泡性聚苯乙稀系樹脂粒子的製造中除 了所用與添加劑硬脂酸醢胺的添加量定為〇· 01質量份以 外 &lt;與=例1同樣的操作而製㈣; 乙稀系樹月曰教子及低倍發泡成形體,進行與實施例1同樣 的試驗、評估。結果示於表1。 [比較例3 ] 321808 30 201035193 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的添加劑只添加硬脂酸醯胺〇· 10質量份,不添加 12-羥基硬脂酸三甘油酯以外’與實施例1做同樣的操作而 製造低倍成形用發泡性聚苯乙烯系樹脂粒子及低倍發泡成 形體,進行與實施例1同樣的試驗、評估。結果示於表丄。 [比較例4 ] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的硬脂酸醯胺的添加量定為〇. 1〇質量份,12_羥基 〇硬脂酸三甘油酯的添加量定為0. 01質量份以外,與實施例 1做同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹脂 粒子及低倍發泡成形體,進行與實施例丨同樣的試驗、評 估。結果示於表1。 [比較例5 ] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了所用的添加劑硬脂酸醯胺的添加量定為〇. 1〇質:量份,以 〇及添加硬脂酸鋅0. 06質量份替代12_經基硬脂酸三甘油醋 :以外,與實施例1做同樣的操作而製造低倍成形用發泡性 聚苯乙烯錯鍊子及低倍發誠形體,進行與實施例i 同樣的試驗、評估。結果示於表丨。 [比較例6] 在低倍成形用發泡性聚笨乙烤系樹脂粒子的製造中除 了所用的添加劑’改為添加伸乙基雙硬脂酸酿胺〇1〇質量 份,12-經基硬脂酸三甘油§旨Q G6質量份代替硬脂酸釀胺 以外’與施例1做同樣的操作而製造成形用發泡性聚苯乙 321808 201035193 烯系樹脂粒子及低倍發泡成形體,進行與實施例1同樣的 試驗、評估。結果示於表1。 [比較例7] 在低倍成形用發泡性聚苯乙烯系樹脂粒子的製造中除 了用的硬脂酸醯胺的添加量定為3. 0質量份,12-羥基硬脂 酸三甘油酯的添加量定為3. 0質量份以外,與實施例1做 同樣的操作而製造低倍成形用發泡性聚苯乙烯系樹脂粒子 及低倍發泡成形體,進行與實施例1同樣的試驗、評估。 結果示於表1。 32 321808 201035193 【表1】 ο 〇 延伸度 LT5 LO LO LO in LO 1Λ LO LO LT3 LT5 LO LO LQ CSI CO C^I LQ CO 融接率[%] LO § in σ&gt; 95以上 95以上 95以上 95以上 95以上 95以上 95以上 95以上 95以上 95以上| 95以上 LO 00 〇 〇〇 〇 95以上 95以上 § C5 § 復蓋量 [質量份] CD Ο Ο to 〇 〇 CD ο ο g 〇 CD 〇 &lt;ZD ς〇 c? ο CO Ο CO 〇 〇* ο 〇* Ο ^―( Ο 〇 g 〇 g Ο g 〇 S 1—Η g 〇 to G3 r—Η «=&gt; (ZS CO ο c&gt; CO Ο C&gt; ο ο CO 化合物名 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯1 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 硬脂肪酸鋅 12-羥基硬脂酸三甘油酯 12-羥基硬脂酸三甘油酯 覆蓋量 [質量份] 〇 S 〇 m ο ο 〇 Ο Ο 〇* 〇* 〇 »—Η Ο 1*··4 Ο 〇 1~Η C5 〇 〇 〇 1—&lt; C? 〇 〇 〇 S 碳 ^^4 Ο 〇 〇 C5 ο ο 〇 Ο 〇 〇 CO 化合物名 硬脂酸酿胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 1 硬脂駿醯胺 硬脂酸醯胺 硬脂酸醯胺 硬脂酸醯胺 伸乙基雙硬脂酸醯胺 硬脂酸酿胺 成形物的發泡倍數 [倍數] 卜 τ-Η 卜 卜 Τ-Η 卜 1—( 卜 卜 Η 卜 卜 卜 卜 卜 T—^ 〇 LO 卜 C— F—^ 卜 1—^ 卜 1— 卜 —1 卜 T—Η 卜 Τ-Η 卜 卜 平均粒徑 [&quot;m] 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 ____1 〇 § 1400. 1400 1400 1400 1400 1400 1400 1400 實施例1 CSI CO LO CO 卜 〇〇 05 CD (M τ***&lt; CO t—Η LD CO 比較例1 CN1 CO ΙΓ5 CO 卜 33 321808 201035193 由表1的結果,可知使用將發泡性聚笨乙烯系樹脂粒 子表面,以對樹脂粒子100質量份,併用高級脂㈣軸 0.02至2.5質1份與高級脂肪酸三甘油酯〇.⑽至2 $質 量份覆蓋而成的低倍成形用發泡性聚笨乙缔系樹脂粒子所 製造的本發明的實施例丨至ι6的低倍發泡成形體,直融接 ,在7了’延伸性的評估在4至5,而具有優異的 強度及耐久性。 另一方面,未覆蓋硬脂酸醯胺,只以12,基硬脂酸 三甘油醋0,質量份覆蓋的比較例i’其低倍發泡成形體 的融接率不良,不能得到有充分強度的成形體。 又,硬脂酸酿胺的覆蓋量定為ui質量份而未達本發 明範圍的比較例2’其低倍發泡成形體的融接率不良,不 能得到有充分強度的成形體。 又,未覆蓋12-經基硬脂酸三甘油酿的比較例3,其融 接率雖好,但發泡粒子的延伸性在5階級評估中的「%而 〒良,發泡粒子間的間隙數非常多而外觀不良,又,不能 得到有充分強度的成形體。 份而甘油§旨的覆蓋量定為G.G1質量 乾園之比較例4,其發泡粒子的延伸性在5 階^§平估令的I 3」而不良,發泡粒子間的間隙數多而外觀 不义,又,不月&amp;仔到有充分強度的成形體。 取代12羥基硬脂酸三甘油酯而以硬脂酸辞覆蓋 的匕較例5纟低倍發泡成形體的融接率、延伸性雙方都 不良不i得到有充分強度的成形體。 34 321808 201035193 又,代替硬脂酸醯胺而以伸乙基雙硬脂酸醯胺覆蓋的 比較例6,其延伸性的評估雖好,但融接率不好,不能得 到有充分強度的成形體。 又,硬脂酸醯胺的覆蓋量為3. 0質量份,12-羥基硬脂 酸二甘油酯的覆蓋量為3.0質量份而超過本發明範圍的比 較例7,其低倍發泡成形體的融接率不良,發泡粒子的延 伸性也在5階級評估中的「3」而不良,發泡粒子間的間隙 的數多而外觀不良,又,不能得到有充分強度的成形體。 ^ [2]以濕式法製造低倍成形用發泡性聚苯乙烯系樹脂粒子時 以下的實施例15至21及比較例7至9,係在發泡性 苯乙烯系樹脂粒子的表面,以濕式法覆蓋硬脂酸醯胺與 12-羥基硬脂酸三甘油酯二者(但,在比較例7則只用12-經基硬脂酸三甘油酯)’而製造低倍成形用發泡性聚苯乙烯 系樹脂粒子及低倍發泡成形品。以此方法,所添加的硬脂 酸酿胺與12-羥基硬脂酸三甘油酯各別約有50%的量附著、 〇覆蓋在發泡性聚苯乙烯系樹脂粒子的表面。 [實施例17](添加劑水分散液的調製) 在500mL燒杯中裝入水300mL,相對於以後使用的發 泡性聚笨乙烯系樹脂粒子100質量份,加硬脂酸醯胺0· 04 質量份與12-羥基硬脂酸三甘油酯0. 12質量份與十二烷基 苯確酸鈉〇. 005質量份,以攪拌機使其分散’而調製添加 劑水分散液。 (低倍成形用發泡性聚苯乙烯系樹脂粒子的調製) 其次,在2L燒杯加入實施例1所得的發泡性聚苯乙烯 35 321808 201035193 系樹脂粒子]⑴ 匕 • ukg與水650mL,再加入前述添加劑水分散 液,以裝配右' /f u + $ 4片直徑6cm往下漿片的攪拌機,於650rpm 得掉5分鐘 +J. 。其次’將其脫水乾燥,得總體密度〇.6g/cm3 的低倍j形用發泡性聚笨乙料樹脂粒子。 t以則述的方法製作的低倍成形用發泡性聚苯乙烯系樹 月曰粒子為材^ ’與實施例1同樣在模内發泡成形,得到密 發泡倍數1. 7倍、尺寸200mmxl50mmxl5imn 的低倍發錢形體。就所得的低倍發泡成形體,進行與實 施例1同樣的試驗、評估。結果示於表2。 [實施例18] .除了將對前述添加劑水分散液所添加的硬脂酸醯胺的 添加量疋為G. 06質量份以外,與實施例15同樣操作而梦 造低倍成形用發泡性聚笨乙稀系樹脂粒子及低倍發泡成形 體進订實施例1同樣的試驗、評估。結果示於表2。 [實施例19] 除了將對前述添加劍水分散液所添加 添加量定為份以外,與實施例 == ==聚苯乙_粒子及低倍發泡= [實施例糾 同樣的錢、評估。結果示於表 :了將對前述添加劑水分散液所 添加量定為0.20質量份,12,基硬脂酸日=胺的 量做伽質量份以外,與實:作 倍成形用發泡性聚笨乙咖脂粒子及低倍低 ^21808 36 201035193 。結果示於表2。 [實施例21]The foaming magnification of the double-foamed molded body for the Hum tube (concrete propelling pipe) of the present invention is 15 to 1 Torr, and the strength and compressive strength are excellent, and the strength is 321808 22 201035193. Further, the shape of the cavity of the molding die attached to the foam molding machine is previously formed into a curved shape, and can be produced by foam molding in the mold. [Examples] In the following examples, the effects of the present application will be described by taking the dry method and the wet method to produce foamable polystyrene resin particles for low-molding. [1] The following Examples 1 to 14 and Comparative Examples 1 to 6 are produced on the surface of the expandable styrene-based vinyl resin particles in the case where the expandable polystyrene-based resin particles for low-order molding are produced by the dry method. Dry method: Both decyl stearate and trisodium hydroxystearate (but only in any of Comparative Examples 1 and 3) were coated to produce a foamable polystyrene for low-profile molding. Resin particles and low-expansion molded articles. In this way, the total amount of the added decylamine stearate and the triglyceryl stearate was adhered to cover the surface of the expandable polystyrene resin particles. [Example 1] The reactor was charged with 44 kg of pure water, 800 g of tertiary calcium phosphate, and 1. 7 g of sodium dodecylbenzenesulfonate. 110 g of benzoyl peroxide and 8 g of butyl peroxybenzoate in 42 kg of styrene. The reactor was sealed and warmed to 9 Torr. (: After 5 hours of reaction, the temperature was raised to i25 〇C for 1 hour, and cooling was started after 1 hour, and the temperature was cooled to normal temperature. The obtained slurry was dehydrated and dried to obtain polystyrene having an average particle diameter of 1400 #m. In a 5 liter reactor, 5 kg of pure water is charged, and the polystyrene resin particles obtained by the above method are added (average particle size 14 〇〇 # m, weight average 321808 23 201035193, molecular weight is about 300,000. 2公斤,十二含基。 The residual monomer is about 2000ppm) 2. Okg, sodium dodecyl sulfonate sodium 0. 2g, magnesium pyrophosphate 7. Og and stirred to suspend. Secondly, in the preparation of pure water 〇. 5kg, dodecyl Sodium benzene sulfonate 〇 中 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 After being kept at 120 ° C for 5 hours, it was cooled to room temperature and taken out to obtain foamable polystyrene-based resin particles. Next, the obtained foamable styrene resin particles 2. Okg was placed in a drum mixer. (tumbler mixer) (Deshou Co., Ltd., kotobuki mixwell W-20), relative 100 parts by mass of the expandable styrene resin particles, and amidoxime stearate is added. 2 parts by mass and 12 parts by mass of 12-hydroxystearic acid triglyceride are used as a covering agent, and stirred to obtain a hard fat. Foaming polystyrene resin particles for low-profile molding having a total density of 0.6 g/cm 3 covered with acid amide and 12-hydroxystearic acid triglyceride. Next, foaming for low-molding obtained by the above method The polystyrene-based resin particles were placed in a mold cavity (a mold cavity for producing a molded body of 200 mm × 150 mm × 15 mm) attached to a molding die of a molding machine (manufactured by Sekisui Kogyo Co., Ltd.). 〇8MPa of water vapor is heated for 35 seconds, and cooled to obtain a low-expansion molded body having a density of 〇·6g/cm3, a foaming multiple of 1.7 times, and a size of 200mm×l50mm×l5mm. The foamed molded body is used to perform the following tests and evaluations. The results are shown in Table 1. 〇 &lt;fusion ratio&gt; Firstly, on any surface of the low-expansion molded body, a cutting line of 24 321808 201035193 depth ι· is formed with a knife, along which the hand or hammer is cut. The low-expansion foam molded body is divided into two halves. In the arbitrary 100 to 150 expanded particles exposed in the fractured section of the low-expansion molded body, the number of particles broken in the expanded particles (a)' and the thermal fusion between the expanded particles are counted. The number of particles broken at the interface (b), the fusion ratio of the low-expansion molded body is different by the following formula. 'The fusion ratio (%) of the foamed molded body = 100x number of particles (a) / (number of particles) Number (b)) The fusion rate is above 70% as qualified, and less than 7〇% is considered unqualified. 〇<Extension> Observe the surface of the low-expansion molded body, and count the number of foamed particles (a) in the range of 3〇mmx3〇min without the trace of the core venting hole (core vent), and There are at least three or more foamed particles surrounded by the gaps between the foamed particles (slightly polygonal shape), and the distance between the gaps is less than 5 coffees (b), which is calculated by the following formula The void ratio of the double-foamed molded body and the elongation were classified into five-stage evaluation. Then, those who have evaluated "4" or more are qualified as ❹, and those who have evaluated "3" or less are not qualified as extensions. Void ratio (%) = b/axl00. 5: There is no void between the particles (void ratio 0%). 4: The void ratio exceeds 0% and does not reach 5%. 3: The void ratio is more than 5% and less than 20%. 2: The void ratio is more than 20% and less than 40%. The amount of the content of the amount of the sulphate is 0. 0.3 parts by mass. In the same manner as in the example 1 of the present invention, the foamable polystyrene resin particles and the low-expansion foam molded article for low-molding were produced, and the same test and evaluation as in Example 1 were carried out. The results are shown in Table 1. [Example 3] The production of the foamable polystyrene resin particles for low-molding was carried out in the same manner as in Example 1 except that the amount of the decylamine stearate used was 0.05 parts by mass. The foaming polystyrene resin particles for molding and the low-expansion foam molded body were subjected to the same test and evaluation as in Example 1. The results are shown in Table 1. [Example 4] The same operation as in Example 1 except that the amount of the decylamine amide was used in the production of the foaming polystyrene resin particles for low-molding. In the same manner as in Example 1, the same test and evaluation as in Example 1 were carried out to produce foamable polystyrene resin particles and low-magnification foam molded articles for low-order molding. The results are shown in Table 1. [Example 5] The same operation as in Example 1 except that the amount of the stearic acid to be used was changed to 0. 10 parts by mass. The foaming polystyrene-based resin particles and the low-expansion foam molded article for low-profile molding were produced, and the same test and evaluation as in Example 1 were carried out. The results are shown in Table 1. [Example 6] The same applies to the production of the foamable polystyrene resin particles for low-molding, except that the amount of the decylamine stearate used is 0.20 parts by mass, as in the case of the actual example 26 321808 201035193. The foaming polystyrene-based resin particles and the low-expansion foam molded article for low-molding were produced by the operation, and the same test and evaluation as in Example 1 were carried out. The results are shown in Table 1. [Example 7] The same operation as in Example 1 except that the amount of the decylamine succinate used was changed to 0.30 parts by mass. The foaming polystyrene-based resin particles and the low-expansion foam molded article for low-profile molding were produced, and the same test and evaluation as in Example 1 were carried out. The results are shown in Table 1. [Example 8] The production of the foamable polystyrene resin particles for low-molding was carried out in the same manner as in Example 1 except that the amount of the decylamine stearate used was 0.40 parts by mass. The foaming polystyrene-based resin particles and the low-expansion foam molded article for molding were subjected to the same test and evaluation as in Example 1. The results are shown in Table 1. 。 [Example 9] The amount of the styrene stearate used in the production of the foaming polystyrene resin particles for the low-molding was set to 0. 10 parts by mass, 12-hydroxystearic acid triglyceride The foaming polystyrene resin particles and the low-expansion foam molded article for low-molding were produced in the same manner as in Example 1 except that the amount of the addition was 0.02 parts by mass, and the same test as in Example 1 was carried out. Evaluation. The results are not in Table 1. [Example 10] In the production of foamable polystyrene resin particles for low-molding, in addition to 27 321808 201035193, the amount of decylamine stearate used was determined to be 1 part by mass, 12-base stearic acid. The amount of triglycerin added is U4 parts by mass, and the examples are! The foaming polystyrene resin particles for low-fold molding and the low-expansion molding were produced in the same manner, and the same test and evaluation as in Example 1 were carried out. The results are not in Table 1. [Example 11] In the production of the foamable polystyrene-based resin particles for molding at a low magnification, the amount of the decylamine stearate used was set to 1 part by mass, and the triglyceride of 12-based stearic acid was used. In the same manner as in the example of the fish, the foaming polystyrene resin particles and the low-expansion foam molded article for low-molding were produced in the same manner as in the case of the above-mentioned mass. Evaluation. The results are shown in Table 1. [Example 12] In the production of (4) material for the low-magnification molding, in addition to the amount of decyl stearate used, the amount of decyl stearate added was 〇1 〇 by mass, and the amount of stearic acid triglyceride (iv) was added as The same test and evaluation as in Example i were carried out except that the foamed polystyrene resin particles and the low-foam molded article for low-molding were produced in the same manner as in Example 以外 except for the G2G f component. The results are not in Table 1. [Example 13] In the production of the foamable polystyrene-based resin particles for low-molding, the amount of the guanylamine stearate added was set to be Q1Q parts by mass, and the amount of tris-hydroxystearic acid triglyceride was added. In the case of 0. 〇 6 parts by mass, the plaque Example 1 is the same operation as the weibu forming_foaming polystyrene resin pellet 321S08 28 201035193. The obtained expandable polystyrene-based resin particles for low-molding are heated in a batch type foaming machine at a temperature of about 95° C., and are previously foamed to have an overall density of 0·2 g/cm 3 and an overall expansion ratio. 5 times. The pre-expanded particles were allowed to stand at room temperature for about 1 day, and after they were aged, the pre-expanded particles were placed in a cavity (200 mm x 150 mm x 15 mm) of a molding machine, heated in water vapor of 0.08 MPa for 35 seconds, and cooled. A low-expansion molded body having a density of 0.2 g/cm3, a foaming multiple of 5 times, and a size of 200 mm x 150 mm x 15 mm was obtained. This low-foamed molded article was evaluated in the same manner as in Example 1. The results are shown in Table 1.实施 [Example 14] In the production of the expandable polystyrene-based resin particles for low-molding, the amount of the decylamine stearate used was set to 10 parts by mass, 12-hydroxystearic acid triglyceride. The foaming polystyrene resin particles for low-profile molding were produced in the same manner as in Example 1 except that the amount of addition was changed to 0.06 parts by mass. The obtained low-expansion molding expandable polystyrene resin particles are heated in a batch type foaming machine 'water vapor at about 95 ° C, and are previously foamed to have an overall Q density 〇· lg/cm 3 and overall foaming. The multiple is 1〇. The pre-expanded particles were allowed to stand at room temperature for about 1 day, and after they were aged, the pre-expanded particles were placed in a cavity (200 mm×l 50 mm×l 5 mm) of a molding machine, and heated by steam at 0.08 MPa for 35 seconds to cool. A low-expansion molded body having a density 〇. lg/cm3, a foaming multiple of 1〇, and a size of 200 mm×l50 mm×l5nim. This low-expansion molded article was evaluated in the same manner as in Example 1. The results are shown in Table 1. [Example 15] The average particle diameter of the polystyrene resin particles used in the production of the expandable polystyrene resin particles for low-molding was set to 800 / / m, and hard 29 321808 201035193 In the same manner as in Example 1, except that the amount of addition of the mono-stearic acid triglyceride was 0. 5 parts by mass, the foaming property of the low-molding molding was determined to be 1 part by mass. The resin particles and the low-expansion foam molded body were subjected to the same test and evaluation as in Example 1. The results are shown in Table [Example 16] In the production of the expandable polystyrene resin particles for low-molding, in addition to the amount of the hard-reduced amine used, 1.5 parts by mass, 12-base hard fat In the same manner as in Example 1, except that the amount of the acid triglycerin was 1.5 parts by mass, the foaming polystyrene resin particles and the low-foamed molded article of the low-molding molding were carried out. The same test and evaluation. The results are shown in Table 1. [Comparative Example 1] In addition to the additive used, in the production of the forming hair &gt; the polystyrene resin particles, only the 12-hydroxystearic acid triglycerin was added. In the same manner as in the first example, the foaming polystyrene resin particles and the low-expansion foam molding were tested in the same manner as in the first example, except that the esters were temporarily θ, the goods, and the wounds were purchased. Evaluation. The results are shown in Table [Comparative Example 2] In the production of the expandable polystyrene-based resin particles for the molding of the molding, the addition amount of the succinic acid stearic acid was used in addition to the amount of 〇·01 parts by mass. The same procedure as in Example 1 was carried out to prepare (4); the Ethylene tree and the low-expansion foam molded body were subjected to the same test and evaluation as in Example 1. The results are shown in Table 1. [Comparative Example 3] 321808 30 201035193 In the production of the expandable polystyrene resin particles for low-molding, only 10 parts by mass of amidoxime stearate was added in addition to the additive used, and 12-hydroxystearic acid was not added. In the same manner as in Example 1, except for the triglyceride, the foamable polystyrene resin particles and the low-expansion molded article for low-molding were produced, and the same test and evaluation as in Example 1 were carried out. The results are shown in Table 丄. [Comparative Example 4] In the production of the expandable polystyrene resin particles for low-molding, the amount of the decylamine stearate used was set to be 1 part by mass, 12-hydroxystilbene stearic acid. In the same manner as in Example 1, except that the amount of the glyceride was changed to 0. 01 parts by mass, the foamable polystyrene resin particles and the low-expansion molded article for low-molding were produced, and the examples were carried out. The same test and evaluation. The results are shown in Table 1. [Comparative Example 5] The amount of the stearic acid decylamine added in the production of the expandable polystyrene resin particles for low-molding was determined to be 〇. 1 〇 quality: parts by weight, and added by hard The same procedure as in Example 1 was carried out except that zinc bisphosphate was used in an amount of 0.16 parts by mass in place of 12% by weight of stearic acid triglyceride, and a low-weight molding foamed polystyrene chain and a low-powered body were produced. The same test and evaluation as in Example i were carried out. The results are shown in Table 丨. [Comparative Example 6] In addition to the additive used in the production of the expandable polystyrene-baked resin particles for low-molding, the amount of the ethyl bis-stearic acid amide was changed to 1 part by mass, 12-based. Stearic acid triglycerin § Q G6 parts by mass in place of stearic acid, and the same operation as in Example 1 to produce foamable polystyrene 321808 201035193 olefin resin particles and low-expansion foam molded body The same test and evaluation as in Example 1 were carried out. The results are shown in Table 1. [Comparative Example 7] The amount of the stearic acid decylamine to be used in the production of the foaming polystyrene resin particles for low-molding was set to 3.0 parts by mass, 12-hydroxystearic acid triglyceride. In the same manner as in Example 1, except that the amount of the foaming polystyrene-based resin particles and the low-expansion foam molded article for low-molding were produced in the same manner as in Example 1, the same amount as in Example 1 was carried out, and the same procedure as in Example 1 was carried out. Test, evaluation. The results are shown in Table 1. 32 321808 201035193 [Table 1] ο 〇Extension LT5 LO LO LO in LO 1Λ LO LO LT3 LT5 LO LO LQ CSI CO C^I LQ CO Fusion rate [%] LO § in σ> 95 or more 95 or more 95 or more 95 95 or more 95 or more 95 or more 95 or more 95 or more 95 or more | 95 or more LO 00 〇〇〇〇 95 or more 95 or more § C5 § Covering amount [parts by mass] CD Ο Ο to 〇〇CD ο ο g 〇CD 〇&lt ;ZD ς〇c? ο CO Ο CO 〇〇* ο 〇* Ο ^―( Ο 〇g 〇g Ο g 〇S 1—Η g 〇to G3 r—Η «=&gt; (ZS CO ο c&gt; CO Ο C&gt; ο ο CO Compound name 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid Triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12- Trihydroxyglyceryl hydroxystearate 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 1 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxyl Triglyceride stearate 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride 12-hydroxystearic acid triglyceride hard fatty acid zinc 12-hydroxystearic acid triglyceride 12-hydroxystearyl Acid triglyceride coverage [parts by mass] 〇S 〇m ο ο 〇Ο Ο 〇* 〇* 〇»—Η Ο 1*··4 Ο 〇1~Η C5 〇〇〇1—&lt;C? 〇〇 〇S Carbon^^4 Ο 〇〇C5 ο ο 〇Ο 〇〇CO Compound name Stearic acid Stearic acid stearic acid amide amine stearic acid amide amine stearic acid amide amine stearic acid amide amine stearic acid amide脂 醯 硬 硬 硬 硬 硬 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Stearing ratio of stearylamine stearate stearate stearate stearate stearate stearate stearate ethyl bis-stearate sulphate stearic acid sulphate sulphate [multiples] 卜τ-Η Bu Bu Τ -Η卜1—(卜卜Η卜卜卜卜 T—^ 〇LO 卜 C—F—^ Bu 1—^ Bu 1— Bu—1 Bu T—Η BuΤ-Η Bu Bu average particle size [&quot ;m] 1400 1400 1400 1400 1400 1400 1 400 1400 1400 1400 1400 1400 1400 1400 ____1 〇§ 1400. 1400 1400 1400 1400 1400 1400 1400 Example 1 CSI CO LO CO 〇〇 05 CD (M τ*** &lt; CO t-Η LD CO Comparative Example 1 CN1 CO ΙΓ5 CO 卜 33 321808 201035193 From the results of Table 1, it is understood that the surface of the foamable polystyrene-based resin particles is used, and 100 parts by mass of the resin particles are used, and the high-fat (four) axis is used in an amount of 0.02 to 2.5 parts by mass and the higher fatty acid is used. (10) to 2 parts by mass of a low-expansion molding foamed polystyrene-based resin particle coated with a low-molding molding, a low-expansion molded body of the present invention 丨 to ι6, straight-melt joint In 7 'extensibility evaluations are in 4 to 5, while having excellent strength and durability. On the other hand, in the comparative example i' which was not covered with decyl stearate and only covered with 12, stearic acid triglycerin vinegar 0, the low-foamed molded article had a poor fusion rate, and was not sufficiently obtained. A shaped body of strength. Further, in Comparative Example 2' in which the amount of coverage of stearic acid-bromide was ui parts by mass and the range of the present invention was not satisfactory, the molded article of the low-expansion molded article was inferior, and a molded article having sufficient strength could not be obtained. Further, in Comparative Example 3, which was not coated with tris-glyceryl stearate, the blending ratio was good, but the elongation of the expanded particles was "% in the 5-class evaluation, and between the expanded particles. The number of gaps is very large and the appearance is poor, and a molded body having sufficient strength cannot be obtained. The coverage of glycerin § is set as Comparative Example 4 of G.G1 mass dry garden, and the elongation of the expanded particles is 5 steps. ^ § I 3" of the flattening order is not good, the number of gaps between the foamed particles is large and the appearance is unworthy, and, in addition, there is a molded body having sufficient strength. In the case of replacing the 12-hydroxystearic acid triglyceride and covering it with stearic acid, the fusion ratio and the elongation of the low-expansion molded article of Example 5 are both poor and the molded body having sufficient strength is obtained. 34 321808 201035193 Further, in Comparative Example 6 in which decyl ethyl bis-stearate was used instead of decyl stearate, the evaluation of the elongation was good, but the fusion rate was not good, and sufficient strength was not obtained. body. Further, the coating amount of the decylamine stearate was 3.0 parts by mass, and the coating amount of the 12-hydroxystearic acid diglyceride was 3.0 parts by mass, which exceeded the range of the present invention, and the low-expansion foam molded body The fusion rate is poor, and the elongation of the expanded particles is also poor in "3" in the five-class evaluation. The number of gaps between the expanded particles is large and the appearance is poor, and a molded body having sufficient strength cannot be obtained. [2] The following Examples 15 to 21 and Comparative Examples 7 to 9 are produced on the surface of the expandable styrene resin particles when the foamable polystyrene resin particles for low-order molding are produced by a wet method. A low-profile molding was prepared by coating a wet method with both decyl stearate and trisodium hydroxystearate (but, in Comparative Example 7, only 12-hydroxystearic acid triglyceride) Expandable polystyrene resin particles and low-expansion molded articles. In this way, the stearic acid-addition amine and the 12-hydroxystearic acid triglyceride are each attached in an amount of about 50%, and the crucible is coated on the surface of the expandable polystyrene-based resin particles. [Example 17] (Preparation of the additive aqueous dispersion) 300 mL of water was placed in a 500 mL beaker, and the content of the stearic acid decylamine 0·04 was added to 100 parts by mass of the foamable polystyrene resin particles to be used later. And an aqueous dispersion of the additive was prepared by dispersing the mixture with 12-hydroxystearic acid triglyceride 0.12 parts by mass with sodium dodecylbenzene hydride. 005 parts by mass in a blender. (Preparation of foamable polystyrene resin particles for low-molding) Next, the foamable polystyrene 35 321808 201035193 resin particles obtained in Example 1 was added to a 2 L beaker] (1) 匕• ukg and water 650 mL, and then The aforementioned additive aqueous dispersion was added to assemble a right ' /fu + $ 4 piece of 6 cm diameter down pellet mixer, and 5 minutes + J. at 650 rpm. Next, it was dehydrated and dried to obtain a low-density j-shaped foaming polystyrene resin particle having an overall density of 66 g/cm3.倍倍尺寸, The size of the foam is 1. 7 times, the size is 1. 7 times, the size is 1. 7 times, the size is 1. 7 times, the size is 1. 200mmxl50mmxl5imn low-paying body. The same test and evaluation as in Example 1 were carried out on the obtained low-expansion molded product. The results are shown in Table 2. [Example 18] The foaming property of the low-molding molding was carried out in the same manner as in Example 15 except that the amount of the decylamine amide added to the aqueous dispersion of the additive was changed to G.06 parts by mass. The polystyrene-based resin particles and the low-expansion foam molded body were subjected to the same test and evaluation as in Example 1. The results are shown in Table 2. [Example 19] Except that the addition amount to the aforementioned addition of the water-soil dispersion was determined to be a portion, the same as the example == == polystyrene-particles and low-fold foaming = [the same amount of money, evaluation . The results are shown in the table: the amount of the additive aqueous dispersion added is 0.20 parts by mass, and the amount of 12, stearic acid day = amine is gamma parts, and the foaming polyg of the molding is used. Stupid Espresso particles and low magnification ^ 21808 36 201035193. The results are shown in Table 2. [Example 21]

質量份與12-羥基硬脂酸三甘油 卜/、λ施例15同樣的步驟而得低倍成形用發泡性聚苯乙 烯系樹脂粒子。所得的低倍成_發泡性聚苯乙烯系樹脂 粒子以批料發城,以約95。⑶水聽力⑼,預先發泡 成總體密度0.2g/cm3、總體發泡倍數5倍。將此預先發 /包粒子在室溫下放置約1日熟成後,將預先發泡粒子裴填 與實施例1同樣的試驗、評估 L肀’添加硬脂酸醯胺0. 20 醋〇. 12質量份而調製以 〇於成形機的模窩(200mmxl50mmxl5mm),以〇. 〇8j|{Pa的水蒸 軋加熱35秒,冷卻,而得密度〇. 2g/cm3、發泡倍數5倍、 尺寸200mmxl50mmxl5mm的低倍發泡成形體。就此低倍發泡 成形體’進行實施例1同樣的試驗、評估^結果示於表2。 [實施例23] 在調製添加劑水分散液時,除了添加硬脂酸醯胺q. 2.0 質量份與12-羥基硬脂酸三甘油酯〇. 12質量份而調製以 外,與實施例15同樣的步驟而得低倍成形用發泡性聚苯乙 稀系樹脂粒子。所得的低倍成形用發泡性聚苯乙婦系樹脂 321808 37 201035193 粒子以批次式發泡機,以約95°C的水蒸氣加熱,預先發泡 成總體密度0. lg/cm3、總體發泡倍數10倍。將此預先發 泡粒子在室溫下放置約1日熟成後,將預先發泡粒子裝填 於成形機的模窩(200mmxl50mmxl5mm),以0· 〇8MPa的水蒸 氣加熱35秒,冷卻’而得密度0. lg/cm3、發泡倍數1〇 倍、尺寸200mmxl50mmxl5mm的低倍發泡成形體。就此低倍 發泡成形體’進行與實施例1同樣的試驗、評估。結果系 於表2。 [比較例8] 在調製添加劑水分散液時,除了不添加硬脂酸醯胺, 只添加12-羥基硬脂酸三甘油酯〇· 12質量份而調製以外, 與實施例15同樣猶而製造低倍成形时泡性聚苯乙嫌 系樹脂粒子及低倍發泡柄體,進行與實_丨同樣的試 驗、評估。結果示於表2。 [比較例9] 〜在調製添加财分散㈣’除了將硬紐醯胺的添加 =為0. 02質量份而調製以外,與實施例15同樣操作而 w低倍成利發泡性#乙烯系樹錄子及低倍發泡成 形體’進行與實施例1同樣的試驗、糾。結果示於表2。 [比較例10] I〜头調1添加劑水分散液時,除了將硬脂酸酿胺的添加 美::。〇巧質1份,12〜羥基硬脂酸三甘油酯的添加量定 低俾出f量份而調製以外’與實施例15同樣操作而製造 成㈣發祕聚苯“_錄子及低倍發泡成形 321808 38 201035193 體,進行與實施例1同樣的試驗、評估。結果示於表2。The foaming polystyrene-based resin particles for molding at a low magnification were obtained in the same manner as in the same manner as in Example 15 except for 12-hydroxystearic acid triglycerin. The obtained low-fold-foaming polystyrene-based resin particles were produced in batches of about 95. (3) Water hearing (9), pre-expanded to an overall density of 0.2 g/cm3 and an overall foaming ratio of 5 times. After the pre-formed/packaged particles were allowed to stand at room temperature for about 1 day, the pre-expanded particles were filled in the same test as in Example 1 to evaluate the L肀' added stearic acid decylamine 0. 20 vinegar. 12 The mass part is prepared to be entangled in the mold cavity of the molding machine (200 mm x 150 mm x 15 mm), heated by water 蒸 j 8j|{Pa for 35 seconds, and cooled to obtain a density of 〇 2 g/cm 3 , a foaming multiple of 5 times, a size 200 mm x 150 mm x 15 mm low expansion foam molded body. The same test and evaluation as in Example 1 were carried out for this low-expansion molded article'. Table 2 shows the results. [Example 23] The same procedure as in Example 15 except that the aqueous dispersion of the additive was prepared in an amount of 2.0 parts by mass of stearic acid decylamine and 12 parts by mass of 12-hydroxystearic acid triglyceride. In the step, foamable polystyrene resin particles for molding at a low magnification are obtained. The lg/cm3, overall, the total density is 0. lg / cm3, the whole is pre-expanded to a total density of 0. lg / cm3, the total amount of foamed polystyrene resin 321808 37 201035193 particles in a batch type foaming machine, heated at a water temperature of about 95 ° C, pre-expanded to a total density of 0. lg / cm3, overall The expansion ratio is 10 times. After the pre-expanded particles were allowed to stand at room temperature for about 1 day, the pre-expanded particles were placed in a cavity (200 mm x 150 mm x 15 mm) of a molding machine, heated in water vapor of 0 〇 8 MPa for 35 seconds, and cooled to obtain a density. 0. lg/cm3, a foaming multiple of 1 inch, and a low-expansion molded body having a size of 200 mm x 150 mm x 15 mm. The same test and evaluation as in Example 1 were carried out for this low-expansion molded article. The results are shown in Table 2. [Comparative Example 8] The preparation of the aqueous dispersion of the additive was carried out in the same manner as in Example 15 except that 12 parts by mass of 12-hydroxystearic acid triglyceride was added without adding decylamine stearate. The foaming polyphenylene styrene resin particles and the low-magnification foaming body at the time of low-magnification molding were subjected to the same test and evaluation as those of the actual one. The results are shown in Table 2. [Comparative Example 9] - In the preparation of the addition of the disperse (4) 'In addition to the addition of the hard nicotine = 0.2 parts by mass, the same operation as in Example 15 was carried out, and the low-yield foaming property was made. The same test and correction as in Example 1 were carried out for the tree and the low-expansion molded body. The results are shown in Table 2. [Comparative Example 10] In addition to the addition of stearic acid to the aqueous dispersion of I to the top 1 additive aqueous dispersion: 1 part, 12-hydroxyl stearate triglyceride was added in an amount lower than f, and prepared in the same manner as in Example 15 to produce (four) secret polyphenyl "_record and low magnification The same test and evaluation as in Example 1 were carried out by foam molding 321808 38 201035193. The results are shown in Table 2.

39 321808 201035193 由表2的結果’以[2]濕式法製造低倍成形用發泡性 聚苯乙稀系樹脂時,與⑴乾式法的情形同樣 施例17 S 23的低倍發泡成形體,任一種都是融接率在 %以上’延伸性的評估為4至5,具有優異㈣度及耐久 性。 另一方面’未覆蓋硬脂酸醯胺,只以12_經基硬脂酸 三甘油酯0.06質量份覆蓋的比較例8,其低倍發泡成形體 的融接率不良,不能得到有充分強度的成形體。 又,硬脂酸醯胺的覆蓋量未達本發明範圍的比較例 9,其低倍發泡成形體的融接率不良,不能得到有充分強度 的成形體。 又 又’ 12-羥基硬脂酸三甘油酯的覆蓋量未達本發明範圍 的比較例10,發泡粒子的延伸性在5階級評估為「3」而 不好,發泡粒子間的間隙數多而外觀不良,又,不能得到 有充分強度的成形體。 [產業上的利用可能性] 依照本發明的低倍成形用發泡性聚苯乙烯系樹脂粒 子,可製造在模内發泡成形而所得的低倍發泡成形體的發 /包粒子間的融接率高,發泡粒子間的延伸性優異,彎曲強 度及壓縮強度高的低倍發泡成形體。本發明的低倍發泡成 开/體在休姆管(混凝土推進管)用缓衝材等的土木領域、 地板底材等的建材領域等可適合使用。 本&amp;明的休姆管用緩衝材,可適合當做休姆管(混凝土推 進管)用緩衝材而使用。 40 321808 201035193 【圖式簡單說明】 無 【主要元件符號說明】39 321808 201035193 When the foamed polystyrene resin for low-profile molding is produced by the wet method of [2] from the results of Table 2, the low-expansion foaming of the sample 17 S 23 is the same as in the case of the (1) dry method. Any one of the bodies, the fusion rate is above %, and the elongation is evaluated from 4 to 5, with excellent (four) degrees and durability. On the other hand, in Comparative Example 8 which was not covered with decyl stearate and covered only with 0.06 parts by mass of tris-glyceryl stearate, the fusion ratio of the low-expansion molded article was poor, and it was not sufficiently obtained. A shaped body of strength. Further, in Comparative Example 9 in which the coverage of the decylamine stearate did not reach the range of the present invention, the fusion ratio of the low-foamed molded article was poor, and a molded article having sufficient strength could not be obtained. Further, in Comparative Example 10 in which the coverage of '12-hydroxystearic acid triglyceride was less than the range of the present invention, the elongation of the expanded particles was evaluated as "3" in the five-stage, and the number of gaps between the expanded particles was not good. There are many cases in which the appearance is poor, and a molded body having sufficient strength cannot be obtained. [Industrial Applicability] The foamable polystyrene resin particles for low-molding according to the present invention can be produced between the hair/package particles of the low-expansion molded body obtained by foam molding in the mold. A low-expansion molded body having a high fusion ratio, excellent elongation between expanded particles, and high bending strength and compressive strength. The low-expansion foaming of the present invention can be suitably used in the field of civil engineering such as a buffer material for a hum tube (concrete propulsion pipe), a building material field such as a floor substrate, and the like. This &amp; Ming Hume tube cushioning material can be used as a buffer material for the Hum tube (concrete push tube). 40 321808 201035193 [Simple description of the diagram] None [Main component symbol description]

Claims (1)

201035193 七、申請專利範圍: 1 · 一種低倍成形用發泡性聚苯乙稀系樹脂粒子,其特徵係 由含有發泡劑的聚苯乙稀系樹脂所成,且相對於平均粒 徑300 # m至2500 //m範圍内的發泡性聚苯乙烯系樹脂 粒子100質量份’併用高級脂肪酸醯胺〇· 〇2至2. 5質 量份與高級脂肪酸三甘油醋〇 · 〇 2至2 · 5質量份將粒子 表面覆蓋。 2. —種低倍發泡粒子,係將申請專利範圍第丨項所述的低 倍成形用發泡性聚本乙烯糸樹脂粒子加熱,發泡成總體 發泡倍數在2. 0至20倍的範圍内而成者。 3· —種低倍發泡成形體’係將申請專利範圍第丨項所述的 低倍成形用發泡性聚苯乙烯系樹脂粒子,或申請專利範 圍第2項所述的低倍發泡粒子’裳填在具有符合所求成 形形狀模窩的成形機的前述模窩内,在模内發泡成形而 得’其發泡倍數在1. 5至20倍的範圍内者。 4. 一種休姆管用缓衝材,其係申請專利範圍第3項所述的 低倍發泡成形體的發泡倍數在1. 5至20倍的範圍内者。 5· —種低倍成形用發泡性聚苯乙烯系樹脂粒子的製造方 法,係用於製造申請專利範圍第i項所述的低倍成形用 發泡性I本乙稀糸樹脂粒子’該方法係藉由對含有發泡 劑的聚苯乙浠系樹脂所成’且平均粒徑在3 〇 〇 # m至 2500 # m範圍内的發泡性聚笨乙烯系樹脂粒子1〇〇質量 份’添加並混合高級脂肪酸醯胺0. 02至2· 5質量份與 高級脂肪酸三甘油醋0.02至2. 5質量份,而使高級脂 321808 42 201035193 肪酸醯胺與高級脂肪酸三甘油酯附着於發泡性聚苯乙 烯系樹脂粒子表面。 6. —種低倍成形用發泡性聚苯乙烯系樹脂粒子的製造方 法,係將預先將微粉末狀的高級脂肪酸醯胺與高級脂肪 酸三甘油醋以界面活性劑分散而得的添加劑水分散 液,添加到由含有發泡劑的聚苯乙烯系樹脂所成,且平 均粒徑在300 /zm至2500 /zm範圍内的發泡性聚苯乙烯 系樹脂粒子的水分散液中,經混合後,脫水乾燥,而得 〇 申請專利範圍第1項所述的低倍成形用發泡性聚苯乙 烯系樹脂粒子的方法。 7. —種低倍成形用發泡性聚苯乙烯系樹脂粒子的製造方 法,係將預先將微粉末狀的高級脂肪酸醯胺與高級脂肪 酸三甘油S旨以陰離子或陽離子界面活性劑分散而得的 添加劑水分散液,添加到由含有發泡劑的聚苯乙浠系樹 脂所成,且平均粒徑在300 /zm至2500 /zm範圍内的發 Q 泡性聚苯乙烯系樹脂粒子的水分散液中,加以混合,繼 而於此混合分散液中,添加與前述界面活性劑相反性質 的界面活性劑,其添加量係足夠中和前述添加劑水分散 液所含界面活性劑之量,使高級脂肪酸醯胺與高級脂肪 酸三甘油酯附着於發泡性聚苯乙烯系樹脂粒子表面,而 得申請專利範圍第1項所述的低倍成形用發泡性聚苯 乙烯系樹脂粒子的製造方法。 8. —種低倍發泡成形體的製造方法,係將申請專利範圍第 1項所述的低倍成形用發泡性聚苯乙烯系樹脂粒子,或 43 321808 201035193 申請專利範圍第2項所述的低倍發泡粒子,裝填在具有 符合所求成形形狀的模窩的成形機的前述模窩内,而在 模内發泡成形為發泡倍數在1. 5至20倍的範圍内。 9. 一種休姆管用缓衝材的製造方法,其係將申請專利範圍 第8項所述的低倍發泡成形體的發泡倍數作成1.5至 10倍的範圍内者。 321808 201035193 三、英文發明摘要: The present invention provides e^andable polystyrene type resin pellets for foammg with low expansion ratio consisting of polystyrene type resin contains a foaming agent. These pellets are characterized by coating pellets of the polystyrene type resin with 0.02 —2.5 parts by mass of higher fatty acid amides and 0.02 — 2.5 parts by mass of higher fatty acid triglyceride toward 100 parts by mass of the pellets. Furthermore, an average diameter of these pellets is 300 - 2500 μεη. The present invention also provides expanded pellets foamed with low expansion ratio which are obtained by foaming the expandable polystjrrene type resin pellets with low expansion ratio and an expanded form foamed with low e^ansion ratio which are obtained by foaming the expanded pellets in a mold. According to the present invention, expandable polystyrene type resin pellets for foaming with low e^ansion ratio which provides expanded pellets which can fusion with high ratio when foaming the expanded pellets in the mold and having high extensibUity can be provided. The expandable polystyrene type resin peUets for foaming with low expansion ratio of the present invention are suitable for producing the expanded form having high bending strength and hieh compressive strength. 四、指定代表圖:本案無圖式 (一)本案指定代表圖為:第()圖。 ㈡本代表®|之it件符賴單說明: 五、本案若有化學式時A h _喊能_發8特徵的化學式 本案無代表化學式 321808 2 201035193 第99104946號專利申請案 (99年6月21日) * 又,代替硬脂酸酿胺而以伸乙基雙硬脂酸醯胺覆蓋的 比較例6,其延伸性的評估雖好,但融接率不好,不能得 到有充分強度的成形體。 又,硬脂酸醯胺的覆蓋量為3. 0質量份,經基硬脂 酸三甘油醋的覆蓋量為3. 0質量份而超過本發明範圍的比 較例7,其低倍發泡成形體的融接率不良,發泡粒子的延 伸性也在5階級評估中的「3」而不良,發泡粒子間的間隙 的數多而外觀不良,又,不能得到有充分強度的成形體。 ° [2]以濕式法製造低倍成形用發泡性聚苯乙烯系樹脂粒子時 以下的實施例15至21及比較例7至9,係在發泡性 本乙細糸樹脂粒子的表面’以濕式法覆蓋硬脂酸酿胺與 12-羥基硬脂酸三甘油酯二者(但,在比較例7則只用12_ 羥基硬脂酸三甘油酯),而製造低倍成形用發泡性聚苯乙烯 系樹脂粒子及低倍發泡成形品。以此方法,所添加的硬脂 酸醯胺與12-羥基硬脂酸三甘油酯各別約有5〇%的量附著、 ❹覆蓋在發泡性聚笨乙烯系樹脂粒子的表面。 [實施例17](添加劑水分散液的調製) 在500mL燒杯中裝入水3〇〇mL,相對於以後使用的發 泡性聚苯乙烯系樹脂粒子100質量份,加硬脂酸醯胺〇. 〇2 質量份與12-羥基硬脂酸三甘油酯〇· 〇6質量份與十二烷基 苯磺酸鈉0.005質量份,以攪拌機使其分散,而調製添加 劑水分散液。 (低倍成形用發泡性聚苯乙烯系樹脂粒子的調製) 其次,在2L燒杯加入實施例1所得的發泡性聚苯乙烯 321808修正版 35 201035193 第99104946號專利申請案 (99年ό月21日) 系樹脂粒子1. Okg與水650mL,再加入前述添加劑水分散 液,以裝配有4片直徑6cm往下漿片的攪拌機,於65〇rpm 攪拌5分鐘。其次,將其脫水乾燥,得總體密度〇. 的低倍成形用發泡性聚苯乙烯系樹脂粒子。 以前述的方法製作的低倍成形用發泡性聚苯乙稀系樹 脂粒子為材料,與實施例i同樣在模内發泡成形,得到密 度〇· 6g/cm3、發泡倍數h 7倍、尺寸臟i5〇mraxi5flim 的低倍發泡成形體。就所得的低倍發泡成形體,進行鱼實 施例1同樣的試驗、評估。結果示於表2。 [實施例18] 添加量水分散液所添加的硬織酿胺的 造低倍成利與實施例15㈣操作而製 體,進行實麵i丨樹脂粒子及低倍發泡成形 [實施例19] ㈣成驗、評估。結果示於表2。 添加量Q \述添加劑水分散液所添加的硬脂酸醯胺的 添加重疋為〇. 05質晋份 造低件成报爾卜,與實施例15同樣操作而製 體,’騎與實^例^聚苯乙婦系樹脂粒子及低倍發泡成形 添加量^為Qf 水分散賴添加的硬脂酸醯胺的 量做為0.02質量於以=12~經基硬腊酸三甘油醋的添加 倍成形用發泡性聚”苯乙^與實施例15同樣操作而製造低 Λ 稀系樹脂粒子及低倍發泡成形體, 321808修正版 36 第99104946號專利申請案 (99年6月21曰) 結果示於表2。 201035193 &quot;與實施例1同樣的試驗、評估。 [實施例21] 二將十刖述添加劑水分散液所添加的硬脂酸醯胺的 =加里疋為G. 10質量份,12、經基硬脂酸三甘油醋的添加 量定為0.03質量份以外,與實施例15同樣操作而製作低 L成=用發泡性聚苯乙晞系樹脂粒子及低倍發泡成形體, 進打貫施例1同樣的試驗、評估。結果示於表2。 [實施例22] ^除了在調製添加劑水分散液中,添加硬脂酸醢胺0.10 質量份與12-羥基硬脂酸三甘油酯〇 〇6質量份而調製以 外,與實施例15同樣的步驟而得低倍成形用發泡性聚苯乙 烯系樹脂粒子。所得的低倍成形用發泡性聚苯乙烯系樹脂 粒子以批次式發泡機,以約95。(:的水蒸氣加熱,預先發泡 成總體您度0. 2g/cm3、總體發泡倍數5倍。將此預先發 泡粒子在室溫下放置約1日熟成後,將預先發泡粒子裝填 〇於成形機的模窩(200mmxl50mmxl5min),以〇. 〇8MPa的水蒸 氣加熱35秒,冷卻,而得密度0. 2g/cm3、發泡倍數5倍、 尺寸200mmxl50mmxl5mm的低倍發泡成形體。就此低倍發泡 成形體,進行實施例1同樣的試驗、評估。結果示於表2。 [實施例23] 在調製添加劑水分散液時,除了添加硬脂酸醯胺0. 10 質量份與12-羥基硬脂酸三甘油酯0. 06質量份而調製以 外,與實施例15同樣的步驟而得低倍成形用發泡性聚苯乙 烯系樹脂粒子。所得的低倍成形用發泡性聚苯乙烯系樹脂 37 321808修正版 201035193 第99104946號專利中請案 (99 年6 月 21 曰) 粒子以批次式發泡機’以约95°C的水蒸氣加熱,預先發泡 成總體密度0. lg/cm3、總體發泡倍數10倍。將此預先發 泡粒子在室溫下放置約1日熟成後,將預先發泡粒子裝填 於成形機的模窩(200mmxl50mmxl5mm),以0. 08MPa的水蒸 氣加熱35秒,冷卻,而得密度0. lg/cm3、發泡倍數10 倍、尺寸200mmxl50mmxl5mm的低倍發泡成形體。就此低倍 發泡成形體’進行與實施例1同樣的試驗、評估。結果示 於表2。 [比較例8] 在調製添加劑水分散液時,除了不添加硬脂酸醯胺, 只添加12-輕基硬脂酸三甘油酯〇. 〇6質量份而調製以外, 與實施例15同樣操作而製造低倍成形用發泡性聚苯乙烯 系、樹脂粒子及低倍發泡成形體,進行與實施例丨同樣的試 驗、評估。結果示於表2。 [比較例9] 在調製添加劑水分散液時,除了將硬脂酸醯胺的添加 置定為〇. 01質量份而調製以外’與實施例15同樣操作而 製造低倍成形用發泡性聚苯乙烯系樹脂粒子及低倍發泡成 形體’進#與實施例1同樣的試驗、㈣。結果示於表2。 [比較例10] 在調製添加劑水分散液時,除了將硬脂酸醯胺的添加 里疋為〇· 10質量份,12-經基硬脂酸三甘油醋的添加量定 為〇· 01質1份而調製以外,與實施例15同樣操作而製造 低倍成形用發泡性聚苯乙烯系樹脂粒子及低倍發泡成形 38 321808修正版201035193 VII. Patent application scope: 1 · A foaming polystyrene resin particle for low-profile molding, which is characterized by a polystyrene resin containing a foaming agent and having an average particle diameter of 300 100 m parts by weight of the expandable polystyrene resin particles in the range of from m to 2,500, and in combination with higher fatty acid amidoxime 〇 2 to 2.5 parts by mass with higher fatty acid triglycerin 〇 〇 2 to 2 · 5 parts by mass to cover the surface of the particles. 2至20倍。 The low-expansion foaming poly-vinyl ruthenium resin particles according to the above-mentioned application The scope of the composition. (3) A low-expansion foamed molded article is the low-expansion foaming polystyrene resin particle described in the above-mentioned claim, or the low-expansion foam described in the second application of the patent application. 5至二十倍的范围内。 The granules are placed in a mold having a molding machine that conforms to the shape of the formed shape, and the foaming ratio is in the range of 1.5 to 20 times. And the foaming ratio of the low-expansion molded body of the present invention is in the range of 1.5 to 20 times. 5. A method for producing a foamable polystyrene resin particle for low-profile molding, which is used for producing a foaming property of the low-profile molding I ethyl ruthenium resin particle described in the above-mentioned claim i. The method is a mass fraction of foamable polystyrene resin particles which are formed by a polystyrene resin containing a foaming agent and having an average particle diameter of from 3 〇〇#m to 2500 #m. 'Add and mix higher fatty acid decylamine 0. 02 to 2.5 parts by mass with higher fatty acid triglyceride 0.02 to 2. 5 parts by mass, and make high fat 321808 42 201035193 fatty acid decylamine and higher fatty acid triglyceride attached to The surface of the expandable polystyrene resin particles. 6. A method for producing a foamable polystyrene resin particle for molding a low-power molding, which comprises dispersing an additive obtained by dispersing a fine powder of a higher fatty acid guanamine and a higher fatty acid triglyceride in a surfactant in advance. The liquid is added to an aqueous dispersion of expandable polystyrene resin particles having a mean particle diameter of from 300 /zm to 2,500 /zm, and is mixed with a polystyrene resin containing a foaming agent. After that, the method of dehydrating and drying is used to obtain the low-molding expandable polystyrene-based resin particles according to the first aspect of the patent application. 7. A method for producing a foamable polystyrene resin particle for molding a low-power molding, which comprises dispersing a fine powder of a higher fatty acid guanamine and a higher fatty acid triglycerin S with an anionic or cationic surfactant in advance. The additive aqueous dispersion is added to the water of the Q-bubble polystyrene resin particles which are formed of a polystyrene resin containing a foaming agent and have an average particle diameter of from 300 /zm to 2500 /zm. Mixing in the dispersion, and then adding a surfactant having the opposite property to the above surfactant in the mixed dispersion, the amount of which is sufficient to neutralize the amount of the surfactant contained in the aqueous dispersion of the additive, so as to be advanced The method of producing the low-temperature molding expandable polystyrene-based resin particles according to the first aspect of the invention is the method of the method of producing the low-temperature molding expandable polystyrene resin particles according to the first aspect of the invention. The fatty acid decylamine and the higher fatty acid triglyceride are adhered to the surface of the expandable polystyrene resin particles. 8. The method for producing a low-expansion foam molded article, which is the foamable polystyrene resin particle for low-molding described in the first aspect of the patent application, or the second item of the patent application scope of 43 321 808 201035193 5至二十倍的范围内。 The low-expansion of the foaming particles in the mold having a mold cavity of the shape of the shape of the mold is formed in the mold cavity, and the foaming ratio is in the range of 1.5 to 20 times. A method for producing a cushioning material for a Hum tube, which is characterized in that the expansion ratio of the low-expansion molded article according to claim 8 is 1.5 to 10 times. 321808 201035193 III. The present invention provides e^andable polystyrene type resin pellets for foammg with low expansion ratio consisting of polystyrene type resin contains a foaming agent. These pellets are characterized by coating pellets of the polystyrene type resin with 0.02 — 2.5 parts by mass of higher fatty acid amides and 0.02 — 2.5 parts by mass of higher fatty acid triglyceride toward 100 parts by mass of the pellets. further, an average diameter of these pellets is 300 - 2500 μεη. Pellets foamed with low expansion ratio which are obtained by foaming the expandable polystjrrene type resin pellets with low expansion ratio and an expanded form foamed with low e^ansion ratio which are obtained by foaming the expanded pellets in a mold. Expandable polystyrene type resin pellets for foaming with low e^ansion ratio which provides expanded pellets which can fusi The expandable polystyrene type resin peUets for foaming with low expansion ratio of the present invention are suitable for producing the expanded form having high bending strength and hieh compressive Strength. IV. Designated representative map: There is no schema in this case. (1) The representative representative figure of this case is: (). (2) The representative of this representative®|is a list of explanations: 5. If there is a chemical formula in this case, A h _ shouting _ hair 8 characteristic chemical formula This case is not represented by chemical formula 321808 2 201035193 Patent application No. 99104946 (June 21, 1999) (Japanese) * In addition, Comparative Example 6 which was covered with ethyl bis-stearate in place of stearic acid and amine was excellent in elongation, but the fusion rate was not good, and sufficient strength could not be obtained. body. Further, the coating amount of decylamine stearate was 3.0 parts by mass, and the amount of the stearic acid triglyceride was 3.0 parts by mass, and the comparative example 7 exceeding the range of the present invention, the low-expansion foam molding The fusion rate of the body is poor, and the elongation of the expanded particles is also poor in "3" in the five-stage evaluation. The number of gaps between the expanded particles is large and the appearance is poor, and a molded body having sufficient strength cannot be obtained. [2] The following Examples 15 to 21 and Comparative Examples 7 to 9 were produced on the surface of the foamable ethyl ruthenium resin particles when the foamable polystyrene resin particles for low-profile molding were produced by a wet method. 'The wet method was used to cover both stearic acid and trisodium hydroxystearate (however, in Comparative Example 7, only 12-hydroxystearic acid triglyceride) was used to produce low-profile forming hair. Foaming polystyrene resin particles and low-expansion molded articles. In this way, the added decylamine stearate and the triglyceride 12-hydroxystearic acid are each attached in an amount of about 5% by weight, and the ruthenium is coated on the surface of the foamable polystyrene-based resin particles. [Example 17] (Preparation of the additive aqueous dispersion) 3 mL of water was placed in a 500 mL beaker, and amide amine stearate was added to 100 parts by mass of the expandable polystyrene resin particles to be used later. 〇 2 parts by mass and 6 parts by mass of 12-hydroxystearic acid triglyceride 〇·〇 and 0.005 parts by mass of sodium dodecylbenzenesulfonate were dispersed in a stirrer to prepare an aqueous dispersion of the additive. (Preparation of foamable polystyrene resin particles for low-molding) Next, the foamable polystyrene 321808 modified version 35 201035193 obtained in Example 1 was added to a 2 L beaker. Patent Application No. 99104946 (99-year-old patent application) 21st) Resin particles 1. Okg and water 650mL, and the above additive aqueous dispersion was further added to assemble four mixers having a diameter of 6 cm to the lower pulp sheet, and stirred at 65 rpm for 5 minutes. Next, it is dehydrated and dried to obtain foaming polystyrene resin particles for molding at a low overall density. The foamed polystyrene resin particles for low-molding which were produced by the above-mentioned method were used as a material, and were molded by foaming in the same manner as in Example i to obtain a density of 〇·6 g/cm 3 and a foaming multiple h of 7 times. Low-expansion foam molded body of dirty size i5〇mraxi5flim. The same test and evaluation of the fish example 1 were carried out on the obtained low-expansion molded product. The results are shown in Table 2. [Example 18] The low-strength of the hard woven amine to be added to the aqueous dispersion was added and the body was processed in the same manner as in Example 15 (IV), and the solid 丨 resin particles and the low-expansion foam molding were carried out [Example 19] (4) Inspection and evaluation. The results are shown in Table 2. Adding amount Q \ Additives The aqueous dispersion of guanamine added by the additive is 〇. 05 晋 份 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造 造^Example^ Polystyrene-based resin particles and low-expansion foaming addition amount ^ is the amount of decyl stearate added by Qf water-dispersed lysine as 0.02 mass to =12~ trans-base hard-fat acid triglyceride In the same manner as in the fifteenth embodiment, the foaming polyphenylene phthalate was produced in the same manner as in the fifteenth embodiment, and the low-twisted resin particles and the low-expansion foam molded body were produced, and the 321808 modified version 36 patent application No. 99104946 (June 99) 21曰) The results are shown in Table 2. 201035193 &quot;The same test and evaluation as in Example 1. [Example 21] The addition of the stearic acid decylamine added to the aqueous dispersion of the additive is as follows. In the same manner as in Example 15, except that the amount of the stearic acid triglyceride added was 0.03 parts by mass, the low L formation = the foamable polystyrene resin particles and the low The foamed molded article was subjected to the same test and evaluation as in Example 1. The results are shown in Table 2. [Example 2 2] ^ The same procedure as in Example 15 was carried out except that 0.10 parts by mass of decylamine stearate and 6 parts by mass of 12-hydroxystearic acid tristearate were added to the aqueous dispersion of the additive additive. Foaming polystyrene-based resin particles for molding. The obtained foamable polystyrene-based resin particles for molding at a low magnification are heated at a temperature of about 95% by a batch type foaming machine. In general, the degree is 0. 2g/cm3, and the overall expansion ratio is 5 times. After the pre-expanded particles are allowed to stand at room temperature for about 1 day, the pre-expanded particles are loaded into the cavity of the molding machine (200 mm x 150 mm x 15 min). The low-expansion foamed body having a density of 0.2 g/cm 3 , a foaming multiple of 5 times, and a size of 200 mm×l 50 mm×l 5 mm was obtained by heating 水 8 MPa of water vapor for 35 seconds and cooling. Example 1 The same test and evaluation. The results are shown in Table 2. [Example 23] In the preparation of the aqueous dispersion of the additive, in addition to the addition of decyl stearate 0. 10 parts by mass and 12-hydroxystearic acid triglyceride 0 6 parts by mass and prepared in the same manner as in Example 15 Expandable polystyrene-based resin particles for molding. The obtained foamable polystyrene resin for low-profile molding 37 321808 Rev. 201035193 Patent No. 99104946 (June 21, 1999) Particles in batches The secondary foaming machine is heated at a temperature of about 95° C., and is pre-expanded to a total density of 0.1 g/cm 3 and an overall expansion ratio of 10 times. The pre-expanded particles are allowed to stand at room temperature for about 1 day. After that, the pre-expanded particles are filled in a mold cavity of a molding machine (200 mm x 150 mm x 15 mm), heated with water vapor of 0.08 MPa for 35 seconds, and cooled to obtain a density of 0.1 g/cm3, a foaming multiple of 10 times, and a size of 200 mm x 150 mm x 15 mm. Double foam molded body. The same test and evaluation as in Example 1 were carried out for this low-expansion molded article. The results are shown in Table 2. [Comparative Example 8] In the same manner as in Example 15, except that the aqueous dispersion of the additive was prepared, the addition of 12-light stearic acid triglyceride was carried out without adding stearic acid decylamine. In the same manner, the same test and evaluation as in Example 制造 were carried out to produce a foamable polystyrene type resin, a resin particle, and a low-expansion molded body for low-molding. The results are shown in Table 2. [Comparative Example 9] In the preparation of the aqueous dispersion of the additive, the foaming polycondensation for low-profile molding was produced in the same manner as in Example 15 except that the addition of decylamine citrate was set to 0.01 parts by mass. The styrene-based resin particles and the low-expansion foam molded article were analyzed in the same manner as in Example 1, and (4). The results are shown in Table 2. [Comparative Example 10] In the preparation of the aqueous dispersion of the additive, in addition to the addition of decyl stearate to 10 parts by mass, the amount of 12-based stearic acid triglyceride was determined to be 〇·01 In the same manner as in Example 15, except that the preparation was carried out in the same manner as in Example 15, the foamed polystyrene resin particles for low-fold molding and the low-foam molding 38 321808 modified version were produced.
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