TW201020023A - Emulsifier system - Google Patents

Emulsifier system Download PDF

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Publication number
TW201020023A
TW201020023A TW97145297A TW97145297A TW201020023A TW 201020023 A TW201020023 A TW 201020023A TW 97145297 A TW97145297 A TW 97145297A TW 97145297 A TW97145297 A TW 97145297A TW 201020023 A TW201020023 A TW 201020023A
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Taiwan
Prior art keywords
mixing pump
water
pump
emulsifier
air
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TW97145297A
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Chinese (zh)
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TWI348391B (en
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I-Fu Yang
Yung-Chuan Lin
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I-Fu Yang
Yung-Chuan Lin
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Priority to TW097145297A priority Critical patent/TWI348391B/en
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Publication of TWI348391B publication Critical patent/TWI348391B/en

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Abstract

An emulsifier system includes a mixing pump, a water source, a water intake regulator for regulating the flow rate of water supplied by the water source to the mixing pump, an air intake regulator for regulating the flow rate of air being supplied to the mixing pump for enabling the mixing pump to output a high pressure flow of mixed fluid and gas, and an emulsifier for emulsifying the high pressure flow of mixed fluid and gas outputted by the mixing pump by means of a cavitation effect.

Description

201020023 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種乳化裝置,尤指一種使高壓氣液經 由氣穴作用(cavitation)而乳化的裝置。 【先前技術】 溶有空氣的水減壓後所釋出的微小氣泡被廣泛而成 功的應用在水質處理及其他程序上。氣泡越小,在水中滞 留的時間越久,發生的作用越大。水中的氣泡密度到達最 •高狀態時便是乳化。乳化需要的氣泡直徑小於數微米。因 此,如何獲得直徑更小及密度更高的氣泡乃為加壓浮除法 的重要課題。 台灣發明專利第245667號的目的即在提供一種『超 微細氣泡產生器』,其利用一多段式泵將空氣溶解於水中 而產生一氣液,並將氣液送至減壓裝置使氣液瞬間減壓並 排出以產生超微細氣泡。 參 $而’前揭專利因為結構的關係致其產生的氣泡不論 大小及密度均受到限制,因此達不到乳化的條件。 【發明内容】 根據發明人發現,在高速水流通路中,速度改變時, 局部壓力會低於水的蒸發壓力,使水蒸發成微小的氣穴泡 (cavitation bubble),該氣穴泡隨後會向内潰縮(c〇丨丨叩的)並釋 出尚能罝。此現象在流體力學(flujd mechanjcs)上稱為『氣 穴作用』(cavitation)。 發明人進一步發現,在氣液流經氣穴發生區(cavitation 5 201020023 zone)時會從水中釋出細小的氣泡(如⑽);又當氣穴 泡潰縮時其所含的空氣會分解成細小的氣泡,同時氣穴泡 因潰縮所釋出的高能量會從水中激發出更多的氣泡,產生 乳化效果。 因此,本發明的目的在於提供一種乳化裝置,其運用 流體力學中的氣穴作用’使氣泡可以在水中擴散後如牛奶 般,形成乳化狀態。 實現本發明的乳化裴置,包含一混合泵;一水源,與 ❹混合泵連通,以供給水至混合泵;一進水調節器,與混合 泵連通,以調整水進入混合泵的流量;一進氣調節器,與 混合泵連通,以調整空氣進入混合泵的流量,而混合泵將 空氣溶入水中後輸出一高壓氣液;及一乳化器,與混合泵 連通,包含一殼體其内部空間被一隔板隔成一前室和一後 室,隔板具有複數狹孔,在高壓氣液流經狹孔時,因為氣 穴作用(cavitation)而形成乳化狀態。 參 在較佳的實施例中,乳化器的狹孔寬度小於0.3mm, 使乳八發生區佔狹孔斷面積的20%以上。 在較佳的實施例中,乳化器又包含一可被移動地設置 於隔板一侧的調隙板,調隙板具有複數狹孔,經由移動調 隙板可調整其狹孔相對於隔板狹孔的位置,使面對面的二 狹孔因為錯開而產生的間隙能夠調整。 在較佳的實施例中,混合泵為離心式,包含至少一與 其泵轴同轉的動葉輪,及至少一固定於其泵殼的靜葉輪, 動葉輪及靜葉輪分別具有設在其圓盤外緣的複數通道供 6 201020023 问壓乳液成轴方向流過。 至於本發明的技術内容及其他目的與特點參照下面 配合圖式的詳細實施例說明即可完全明白。 【實施方式】 在第一圖中’顯示一乳化裝置1〇的平面,可供說明本 發明的技術内容。該乳化裝置10包含一水源20、一混合 果30、一進水調節器4〇、一進氣調節器5〇、一止回閥6〇、 一乳化器70及必要的管路。其中: 水源20,經由一第一管路25與混合泵30連通,以供 給水至處合泵3〇。為了確保進入混合泵3〇的水是清潔 的’水源20的流出口設有一過濾器21,可以過濾水中的 固體雜質,避免後述的乳化通路被堵塞。 進水調節器40,設置於第一管路25上,旨在調整從 水源20供給至混合泵3〇的水的流量。 進氣調節器50 ’設置在一第二管路45上,用以調整 空氣進入混合泵30的流量。上述第二管路45連通第一管 路25 ’並位於進水調節器4〇和混合泵3〇之間。 混合泵30,與水源20連通,用以製造進水口地方的 低壓,誘導水進入其泵殼内,並吸進空氣使其溶入水中而 輸出一壓力大於4_0kg/cm2的飽和氣液。如第二 所示,混σ泵30為離心式,但與傳統離心泵不同的是, 含一與其泵轴31同轉的動葉輪33,及一固定於其泵殼 的靜葉輪34。動葉輪33的圓盤35上設有複數通道37,2 葉輪34的圓盤36上同樣設有複數通道38,供高壓氣液靜 7 201020023 轴方向過,其作用留待後述,暫且表過。在附圖的實施 例中,通道36和38為圓形,其他形狀例如狹長形亦可採 用,不受圓形的限制。又,可以將動葉輪33和靜葉輪34 的組合加以複製,形成多段式混合泵,俾製造出更高壓力 的飽和氣液。 止回閥60,設置於第二管路45上,並位於第一管路 25和進氣調節器50之間,用以防止第一管路巧中的水經 由第二管路45逆流至進氣調節器50。止回閥6〇與進氣調 φ 節器50也可是並聯的一種組合裝置。 乳化器70,經由一第三管路55與混合泵3〇連通。如 第四圖所示,乳化器70包含一殼體71,其内部空間被一 隔板72隔成一前室73和一後室74,而且隔板72具有複數 狹孔75,這些狹孔75構成一乳化通路,可以在氣液流過 時產生氣穴作用(cavitation)。由於氣穴作用只會發生在狹 孔75的邊緣’因此為了獲得較高比例的氣穴發生區 (cavitationzone),狹孔75的寬度a宜在〇.3mm以下,使氣穴 ® 發生區可以佔狹孔75斷面積的20%以上。 在乳化裝置10運作時,混合泵30開始運轉,一方面 經由第一管路25吸進由水源20所提供的水,同時也經由 第二管路45從進氣調節器50吸進適量的空氣。當水和空 氣進入系殼32與動葉輪33同轉時’ 一方面接收動葉輪33 的能量而升高壓力,也提高了速度,同時使空氣溶入水中 形成一高壓飽和氣液。等到氣液被動葉輪33帶到排出口 39時,氣液便可成軸方向流過動葉輪33和靜葉輪34的通 8 201020023 道36和38 ’在此因為動葉輪33相對於靜葉輪34轉動所產 生的剪切作用,將尚未均勻的氣泡打碎,使氣泡可以均勻 地分布於水中’縮短空氣溶入水中的時間。離開混合泵3〇 後的氣液經由第三管路55被送至乳化器70的前室73;當 氣液流經乳化器70的狹孔75時,因為氣穴作用而完成乳 化,然後從後室74經由一第四管路65流出至水槽80,或 者流回到同一水源20。 第五圖顯示乳化器70a的另一實施例。本實施例所揭 ❹示的乳化器7〇a較上述乳化器70增加一調隙板76。該調隙 板76以可被移動的方式設置於隔板72的一侧,而且具有 複數狹孔77。在本實施例中,隔板72和調隙板76的狹孔 75和77為等距設置,同時寬度可達數mm。如此,可以藉 由移動調隙板76,調整其狹孔77相對於隔板狹孔75的位 置,使該面對面的二狹孔75和77因為錯開,或謂不在同 一軸線而產生的間隙b能夠調整,不受上述狹孔寬度a固定 _的限制,以適合不同的流體條件,及可在乳化通路堵塞 時,將間隙b調整到最大以排放固體雜質。 當然,上述實施例可在不脫離本發明的範圍下加以若 干變化,故以上的說明所包含及附圖中所示的全部事項應 視為例示性,而非用以限制本發明的申請專利範圍。… 【圖式簡單說明】 第一圖為本發明的乳化裝置平面圖。 第一圖為本發明的混合泵局部剖面圖。 第二圖為本發明的混合泉局部平面圖。 201020023201020023 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to an emulsifying device, and more particularly to a device for emulsifying high-pressure gas and liquid by cavitation. [Prior Art] The microbubbles released after decompression of air-dissolved water are widely used in water treatment and other procedures. The smaller the bubble, the longer it stays in the water and the greater the effect. The density of the bubbles in the water is emulsified when it reaches the highest • high state. The diameter of the bubbles required for emulsification is less than a few microns. Therefore, how to obtain a bubble having a smaller diameter and a higher density is an important subject of the pressure floating method. The purpose of Taiwan Patent No. 245667 is to provide an "ultra-fine bubble generator" which uses a multi-stage pump to dissolve air in water to generate a gas and liquid, and sends the gas to the decompression device to make the gas and liquid instantaneous. The pressure was reduced and discharged to produce ultrafine bubbles. According to the structural relationship, the bubbles generated by the former patents are limited in size and density, so that the conditions of emulsification are not obtained. SUMMARY OF THE INVENTION According to the inventors, in a high-speed water flow path, when the speed changes, the partial pressure is lower than the evaporation pressure of the water, causing the water to evaporate into a tiny cavitation bubble, which then Internal collapse (c〇丨丨叩) and release can still be awkward. This phenomenon is called "cavitation" in fluid mechanics (flujd mechanjcs). The inventors have further found that when gas and liquid flow through the cavitation zone (cavitation 5 201020023 zone), fine bubbles (such as (10)) are released from the water; and when the cavitation bubble collapses, the air contained therein is decomposed into Small bubbles, while the high energy released by the cavitation bubbles will excite more bubbles from the water, resulting in an emulsification effect. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an emulsifying apparatus which utilizes cavitation in a fluid dynamics to cause an air bubble to form an emulsified state as it can be diffused in water. The emulsification device of the present invention comprises a mixing pump; a water source is connected to the hydrazine mixing pump to supply water to the mixing pump; and a water inlet regulator is connected to the mixing pump to adjust the flow rate of the water into the mixing pump; An air intake regulator, in communication with the mixing pump to regulate the flow of air into the mixing pump, and the mixing pump dissolves the air into the water to output a high pressure gas liquid; and an emulsifier, in communication with the mixing pump, including a housing therein The space is partitioned into a front chamber and a rear chamber by a partition. The partition has a plurality of narrow holes, and when the high-pressure gas and liquid flows through the narrow holes, an emulsified state is formed due to cavitation. In a preferred embodiment, the narrow width of the emulsifier is less than 0.3 mm, such that the area of the milk occupies accounts for more than 20% of the area of the narrow hole. In a preferred embodiment, the emulsifier further comprises a lashing plate movably disposed on one side of the partition plate. The lashing plate has a plurality of slit holes, and the slit hole can be adjusted relative to the partition plate via the movable lash plate The position of the slit allows the gap between the two narrow holes facing each other to be adjusted due to the staggering. In a preferred embodiment, the mixing pump is centrifugal, comprising at least one moving impeller that rotates with its pump shaft, and at least one static impeller fixed to its pump casing, the impeller and the stationary impeller respectively having a disc disposed thereon The multiple channels of the outer edge are for 6 201020023. The technical contents and other objects and features of the present invention will be fully understood from the following detailed description of the accompanying drawings. [Embodiment] In the first drawing, a plane of an emulsifying device 1 is shown, and the technical contents of the present invention can be explained. The emulsifying device 10 comprises a water source 20, a mixed fruit 30, a water inlet regulator 4A, an air intake regulator 5A, a check valve 6A, an emulsifier 70 and the necessary piping. Wherein: the water source 20 is in communication with the mixing pump 30 via a first line 25 to supply water to the pump 3 〇. In order to ensure that the water entering the mixing pump 3 is clean, a filter 21 is provided at the outflow port of the water source 20, so that solid impurities in the water can be filtered to prevent the emulsification passage described later from being clogged. The water inlet regulator 40 is disposed on the first line 25 for adjusting the flow rate of water supplied from the water source 20 to the mixing pump 3〇. The intake regulator 50' is disposed on a second line 45 for regulating the flow of air into the mixing pump 30. The second line 45 communicates with the first line 25' and is located between the water inlet regulator 4A and the mixing pump 3''. The mixing pump 30, in communication with the water source 20, is used to create a low pressure at the inlet, induces water to enter the pump casing, and draws in air to dissolve it into the water to output a saturated gas liquid having a pressure greater than 4_0 kg/cm2. As shown in the second, the mixed sigma pump 30 is of a centrifugal type, but unlike the conventional centrifugal pump, it includes a movable impeller 33 that rotates with its pump shaft 31, and a stationary impeller 34 that is fixed to its pump casing. The disk 35 of the impeller 33 is provided with a plurality of passages 37, and the disk 36 of the impeller 34 is also provided with a plurality of passages 38 for the high-pressure gas to be liquid-cooled. The function of the shaft is over, and the effect is left to be described later. In the embodiment of the drawings, the passages 36 and 38 are circular, and other shapes such as an elongated shape may be employed without being limited by the circular shape. Further, the combination of the movable impeller 33 and the stationary impeller 34 can be duplicated to form a multi-stage mixing pump, and a higher pressure saturated gas liquid can be produced. The check valve 60 is disposed on the second line 45 and located between the first line 25 and the intake regulator 50 to prevent water in the first line from flowing back through the second line 45. Gas regulator 50. The check valve 6 〇 and the air intake φ θ 50 can also be a combined device in parallel. The emulsifier 70 is in communication with the mixing pump 3 via a third line 55. As shown in the fourth figure, the emulsifier 70 includes a housing 71 having an inner space partitioned by a partition 72 into a front chamber 73 and a rear chamber 74, and the partition 72 has a plurality of slits 75, and the slits 75 constitute An emulsification pathway can create cavitation when gas and liquid flow. Since the cavitation action only occurs at the edge of the slot 75, so in order to obtain a higher proportion of cavitation zones, the width a of the slot 75 should be less than 33 mm, so that the cavitation® zone can be occupied. More than 20% of the area of the narrow hole 75. When the emulsifying device 10 is in operation, the mixing pump 30 starts to operate, on the one hand, sucking in the water supplied from the water source 20 via the first line 25, and also sucking in the appropriate amount of air from the intake regulator 50 via the second line 45. . When water and air enter the shell 32 and the impeller 33 rotates together, the energy of the impeller 33 is received to raise the pressure, and the speed is increased, and the air is dissolved in the water to form a high-pressure saturated gas. When the gas-liquid passive impeller 33 is brought to the discharge port 39, the gas-liquid can flow in the axial direction through the passage of the movable impeller 33 and the stationary impeller 34. 20102, 2003, 3, 36 and 38', because the impeller 33 rotates relative to the stationary impeller 34. The resulting shearing action breaks up the bubbles that have not yet been uniform, so that the bubbles can be evenly distributed in the water's time to shorten the time in which the air dissolves in the water. The gas liquid leaving the mixing pump 3 is sent to the front chamber 73 of the emulsifier 70 via the third line 55; when the gas liquid flows through the slit 75 of the emulsifier 70, the emulsification is completed due to cavitation, and then The rear chamber 74 flows out to the sink 80 via a fourth conduit 65 or back to the same water source 20. The fifth figure shows another embodiment of the emulsifier 70a. The emulsifier 7A shown in the present embodiment is provided with a lash plate 76 as compared with the emulsifier 70 described above. The shims 76 are movably disposed on one side of the partition 72 and have a plurality of slits 77. In the present embodiment, the slits 72 and the slits 75 and 77 of the lashing plate 76 are equidistantly disposed while having a width of several mm. Thus, by moving the lashing plate 76, the position of the narrow hole 77 relative to the spacer slot 75 can be adjusted, so that the two narrow holes 75 and 77 facing each other are staggered, or the gap b generated by the same axis can be The adjustment is not limited by the above-mentioned slit width a fixed to suit different fluid conditions, and the gap b can be adjusted to the maximum to discharge solid impurities when the emulsification passage is blocked. Of course, the above embodiments may be modified without departing from the scope of the invention, and all the matters included in the above description and the drawings are to be considered as illustrative and not limiting the scope of the invention. . BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a plan view of an emulsifying apparatus of the present invention. The first figure is a partial cross-sectional view of the mixing pump of the present invention. The second figure is a partial plan view of the mixing spring of the present invention. 201020023

第四圖為本發明的乳化器剖面圖。 第五圖為本發明的乳化器另 【主要元件符號說明】 一實施例剖面圖。 10...乳化裝置 20…水源 21...過濾器 25...第一管路 30...混合泵 31...泵軸 32...泵殼 33...動葉輪 34...靜葉輪 35…圓盤 36…圓盤 37...通道 38...通道 39…出口 40...進水調節器 45...第二管路 50...進氣調節器 55...第三管路 60…止回閥 65…第四管路 70...乳化器 70a...乳化器 71...殼體 72...隔板 73…前室 74...後室 75...狹孔 76...調隙板 77...狹孔 80...水槽 a...寬度 b...間隙The fourth figure is a cross-sectional view of the emulsifier of the present invention. Fig. 5 is an emulsifier of the present invention. [Main component symbol description] A cross-sectional view of an embodiment. 10...Emulsifying device 20...water source 21...filter 25...first line 30...mixing pump 31...pump shaft 32...pump housing 33...moving impeller 34.. Static impeller 35...disc 36...disc 37...channel 38...channel 39...outlet 40...influent regulator 45...second conduit 50...intake regulator 55. ..the third line 60...the check valve 65...the fourth line 70...the emulsifier 70a...the emulsifier 71...the housing 72...the partition 73...the front chamber 74...after Chamber 75...slot 76...chuck plate 77...slot 80...sink a...width b...gap

Claims (1)

201020023 十、申請專利範圍: 1· -種乳化裝置,包含: 一混合泵; 一水源’與該混合泵連通’以供給水至該混合泵; 一進水調節器,與該混合泵連通,以調整該水進 入該混合泵的流量;及 一進氣調節器,與該混合泵連通,以調整空氣進 入該混合泵的流量,而該混合泵將該空氣溶入該水中 ^ 後輸出-高壓氣液; 其特徵在於,具有一乳化器與該混合泵連通,該 乳化器包含一殼體,其内部空間被一隔板隔成一前室 和一後室’該隔板具有複數狹孔,在該高壓氣液流經 該狹孔時,因為氣穴作用(cavitation)而形成乳化狀態。 2_如申請專利範圍第1項所述的乳化裝置,其中該狹孔的 寬度小於0.3mm,使氣六發生區(cavitation zone)佔該狹 . 孔斷面積的20%以上。 3.如申請專利範圍第1項所述的乳化裝置’其中該乳化器 又包含一可被移動地設置於該隔板一側的調隙板,該 調隙板具有複數狹孔,鎳由移動該調隙板可調整其狹 孔相對於該隔板狹孔的位置’使該面對面的二狹孔因 為錯開而產生的間隙能夠調整。 4·如申請專利範圍第1項所述的乳化裝置,其中該混合泵 為離心式,包含至少〆與其栗相同轉的動葉輪,及至 少一固定於其泵殼的靜#輸’該動葉輪及靜葉輪分別 201020023 具有設在其圓盤外緣的複數通道供該高壓氣液成軸方 向流過。201020023 X. Patent application scope: 1. An emulsifying device comprising: a mixing pump; a water source 'connecting with the mixing pump' to supply water to the mixing pump; a water inlet regulator communicating with the mixing pump to Adjusting the flow rate of the water into the mixing pump; and an air intake regulator communicating with the mixing pump to adjust the flow of air into the mixing pump, and the mixing pump dissolves the air into the water, and then outputs - high pressure gas a liquid; characterized in that it has an emulsifier in communication with the mixing pump, the emulsifier comprising a casing, the inner space of which is partitioned by a partition into a front chamber and a rear chamber, the partition having a plurality of slits therein When the high-pressure gas and liquid flows through the slit, an emulsified state is formed due to cavitation. The emulsification device according to claim 1, wherein the width of the slit is less than 0.3 mm, so that the cavitation zone accounts for more than 20% of the pore area. 3. The emulsifying device of claim 1, wherein the emulsifier further comprises a lash plate movably disposed on a side of the baffle, the swash plate having a plurality of slits, and the nickel is moved The lash plate can adjust the position of the slot relative to the slot of the partition plate. The gap between the two narrow holes facing the face can be adjusted due to the staggering. 4. The emulsifying device according to claim 1, wherein the mixing pump is centrifugal, comprising at least a moving impeller that rotates in the same direction as the pump, and at least one static impeller fixed to the pump casing thereof. The static impeller 201020023 has a plurality of passages provided on the outer edge of the disc for the high-pressure gas-liquid to flow in the axial direction. 1212
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