TW201006560A - Coating needle and coating mechanism, defect correcting device and coating method using the coating needle - Google Patents
Coating needle and coating mechanism, defect correcting device and coating method using the coating needle Download PDFInfo
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- TW201006560A TW201006560A TW098112785A TW98112785A TW201006560A TW 201006560 A TW201006560 A TW 201006560A TW 098112785 A TW098112785 A TW 098112785A TW 98112785 A TW98112785 A TW 98112785A TW 201006560 A TW201006560 A TW 201006560A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/105—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material by capillary action, e.g. using wicks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Optical Filters (AREA)
- Coating Apparatus (AREA)
- Liquid Crystal (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
201006560 六、發明說明: 【發明所屬之技術領域】 本發明是關於塗佈針、使用上述塗佈針之塗佈機構、 缺,修正裝置以及塗佈方法,特別是關於用於使液狀材料 附著於其前端部再使其前端接觸I板而塗佈上述液狀材料 的塗佈針、使用上述塗佈針之塗佈機構、缺陷修正裝置以 及塗佈方法。 【先前技術】 近年來,伴隨著LCD(液晶顯示器)的大型化、高精細 化’畫素數亦增加,而難以製造無缺陷的LC]),缺陷的發 生機率也逐漸增加。在上述狀況下為了提升良率,修正lcd 的彩色濾光器的製程中所產生的缺陷之缺陷修正裝置,在 生產線上就變得不可或缺。 而最近,連65英吋的LCD都已在市面上販售,如第 WU)、19(b)囷所示,一個畫素的尺寸74〇/zmx24{Uni左 右與小型面板的350 β mxl 30 // m左右的面積比約為4倍, 而變得非常大。伴隨著畫素尺寸的變大,缺陷尺寸亦變大, 修正尺寸也愈變愈大。在上述情況中,在習知較小的修正 尺寸中不會造成問題的修正品級,.在較大的修正尺寸中因 為會變成目視可見的領域而成為會發生問題的情況。 第20(a)〜20(c)圖是顯示LCD的彩色濾光器的製程中 發生的缺陷。在第20(a)0(c)圖中,彩色濾光器是包含 透明基板、形成於上述透明基板的表面而被稱為黑矩陣5〇 3 201006560 的格子狀的圖形、以及複數組的R (紅色)畫素51、G (綠 色)畫素52、及B (藍色)畫素5心在彩色濾光器的製程中, 會發生如第20(a)圖所示的畫素或黑矩陣5〇發生脫色所造 成的白缺陷54、如第20(b)圖所示的相鄰的畫素顏色混合 及/或黑矩陣50超出至畫素所造成的黑缺陷55、如第20(c) 圖所示異物附著在畫素所造成的異物缺陷56。 關於白缺陷54的修正方法,是使與存在白缺陷54的 畫素相同顏色的油墨附著於塗佈針的前端部,將針的前端 的圓形平坦面的油墨層轉印於白缺陷54,而以圓形的油墨 層覆蓋白缺陷54 (例如請參照專利文獻})。 另外’關於黑缺陷55或異物缺陷56的修正方法,是 以雷射去除缺陷部分而形成矩形的白缺陷54,再使用具有 矩形的前端平坦面的塗佈針將矩形的油墨層轉印至白缺陷 54内(例如請參照專利文獻2)。 還有另一種方法是在塗佈針前端的表面形成溝槽等, 再將積存在溝槽等的油墨藉由因塗佈針的前端與基板的接 觸所發生的表面張力的不平衡,供應至塗佈針前端與基板 的接觸部(例如請參照專利文獻3)。 【專利文獻1】特開平9-61296號公報 【專利文獻2】特開平9-262520號公報 【專利文獻3】特開2007-94341號公報 【發明内容】 【發明所欲解決的問題】 201006560 然而,專利文獻1的方法中,如第21圓所示,因為是 以大於白缺陷54的圓形的油墨層覆蓋白缺陷54,白缺陷 54的周圍的正常部分也會受到油墨的塗佈,而會產生油墨 的重疊部57。若修正尺寸如上所述變大,會有將此重疊部 5 7以目視檢查判定為不良的情況。 另外,由於僅僅轉印塗佈已附著於塗佈針前端 面的油墨,而有一次可塗佈的油墨量少的問題。雖然若重 ❿ 複進行複數次的塗佈仍可以增加油墨塗佈量但是每次塗 佈一定要使塗佈針在油墨槽與缺陷之間來回移動,而使修 正時間變長。 另外,在專利絲2的方法巾,由於是使㈣針前端 :狀為㈣’而可以以與雷射去除部相同形狀塗佈油 立但是有必要進行雷射去除部與塗佈針前端的高精度的 =面然而’由於近年來基板持續地大型化,不容易在基 板全面進行高精度的定位。 另外,由於塗佈尺寸是由涂 由塗佈針剛端的尺寸所決定, 雷射去除尺寸改變的情況’ 作ψ & 0 方要變更塗佈針,而不利於 由於僅僅轉印塗佈已附著 而有一次可塗佈的油墨量 另外’與專利文獻1相同 於塗佈針前端的平坦面的油墨 少的問題。 另外’在專利文獻3 佈針前端表面的溝槽等的 不夠,如欲修正較大的缺 的方法中’還可以塗佈積存在塗 '由墨’但一次可塗佈的油墨量仍 ^ 仍必須作複數次的塗佈。 5 201006560 目的是提供可以正確、快 針、使用上述塗佈針之塗 方法。 因此’本發明本發明的主要 速、簡單地塗佈液狀材料的塗佈 佈機構、缺陷修正裝置以及塗佈 【用以解決間題的手段】 ▲本發明相關的塗佈針,是適用於使液狀材料 剛端部,再使其前端接觸基板而塗佈上述液狀材料,^ 徵在於:在該前端部形成有朝 特 有朝向上述前端逐漸變細的一錐 狀部,在上述前端形成有一平坦面; j, .. $成1有儲存上述液狀 材料、並將上述液狀材料供應至 狀 . 之則端的一液狀材料供 應部;以及上述液狀材料供應部包 ’、 滏掩甘且& a * 或一個以上的狹縫 ,其是形成為從上述平坦面通到上述錐狀部, 將上述錐狀部分割成複數個部分。 ^為’上述㈣材料供應部更包含在上述錐狀部的 θ部中沿者控向貫通上述塗佈針的貫通孔、上述狭縫溝槽 疋形成為從上述平坦面通到上述貫通孔。 另外較好為,上述狹縫溝槽的側壁的 端通到上述錐狀部的上部的範 31引 方而逐漸變寬。 中均疋相同、或是朝向上 ’其特徵在於包含:上 述液狀材料附著於上述 的剛端接觸上述基板而 另外,本發明相關的塗佈機構 述塗佈針’以及一驅動工具,使上 塗佈針的前端部,並使上述塗佈針 塗佈上述液狀材料。 另卜本發明相關的缺陷修正裝 上述塗佈機構;—觀察μ“ 具特徵在於包含. 稱觀察先學機構,用以觀 201006560 一油墨硬化機構, 雷射照射機構’除去上述基板的缺陷部 使藉由上述塗佈機構而塗佈於上述缺陷部的上述液狀材料 硬化;以及-定位機構’使上述塗佈機構、上述觀察光學 機構、上述雷射照射機構、及上述油墨硬化機構相對於上 述基板作垂直及水平方向的相對移動。 另外,本發明相關的塗佈方法,其特徵在於:使液狀 材料附著於上述塗佈針的前端部,_面保持上述塗佈針與201006560 VI. Description of the Invention: [Technical Field] The present invention relates to a coating needle, a coating mechanism using the above coating needle, a missing device, a correction device, and a coating method, and more particularly, for attaching a liquid material A coating needle for applying the liquid material to the tip end portion of the tip end portion, a coating means for applying the coating needle, a defect correcting device, and a coating method. [Prior Art] In recent years, with the increase in size and high definition of LCD (liquid crystal display), the number of pixels has increased, and it has become difficult to manufacture a defect-free LC]), and the probability of occurrence of defects has gradually increased. In order to improve the yield under the above conditions, the defect correction device for correcting the defects generated in the process of the color filter of the LCD becomes indispensable on the production line. Recently, even 65-inch LCDs have been sold in the market, as shown in Figures WU(19) and 19(b), a pixel size of 74〇/zmx24{Uni and 350-mxl 30 for small panels. // The area ratio around m is about 4 times, and it becomes very large. As the size of the pixel increases, the size of the defect also becomes larger, and the size of the correction becomes larger and larger. In the above case, the correction level which does not cause a problem in the conventionally corrected size is a problem in which a large correction size becomes a visually visible field and becomes a problem. Figures 20(a) to 20(c) are diagrams showing defects occurring in the process of color filters of LCDs. In the 20th (a)th and 0th (c), the color filter is a lattice-shaped pattern called a black matrix 5〇3 201006560, and a complex array R including a transparent substrate and a surface formed on the transparent substrate. (Red) pixels 51, G (green) pixels 52, and B (blue) pixels 5 hearts in the color filter process, will appear as shown in Figure 20 (a) pixel or black The white defect 54 caused by the decolorization of the matrix 5〇, the adjacent pixel color mixture as shown in the 20th (b) diagram, and/or the black matrix 50 exceeds the black defect 55 caused by the pixel, such as the 20th ( c) The foreign matter attached to the figure shows the foreign matter defect caused by the pixel 56. The method of correcting the white defect 54 is to adhere the ink of the same color as the pixel having the white defect 54 to the tip end portion of the coating needle, and to transfer the ink layer of the circular flat surface at the tip end of the needle to the white defect 54. The white defect 54 is covered with a circular ink layer (for example, please refer to the patent document}). In addition, the correction method for the black defect 55 or the foreign matter defect 56 is to form a rectangular white defect 54 by laser removing the defective portion, and then transfer the rectangular ink layer to the white using a coating needle having a rectangular front end flat surface. Within the defect 54 (for example, refer to Patent Document 2). Still another method is to form a groove or the like on the surface of the tip end of the coating needle, and to supply the ink accumulated in the groove or the like to the imbalance of the surface tension caused by the contact between the tip end of the coating needle and the substrate, to A contact portion between the tip end of the coating needle and the substrate is applied (for example, refer to Patent Document 3). [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei 9-262520 (Patent Document 3) JP-A-2007-94341 [Patent Document 3] [Problems to be Solved by the Invention] 201006560 However In the method of Patent Document 1, as indicated by the 21st circle, since the white defect 54 is covered with a circular ink layer larger than the white defect 54, the normal portion around the white defect 54 is also coated with the ink. An overlapping portion 57 of the ink is produced. If the corrected size becomes larger as described above, the overlapping portion 57 may be judged to be defective by visual inspection. Further, since only the ink that has adhered to the front end surface of the coating needle is transferred and applied, there is a problem that the amount of ink that can be applied at one time is small. Although it is possible to increase the amount of ink application if the coating is repeated several times, the coating needle must be moved back and forth between the ink tank and the defect each time the coating is applied, so that the correction time becomes long. Further, in the method towel of the patented wire 2, since the tip end of the (four) needle is in the shape of (four)', it is possible to apply the oil in the same shape as the laser removing portion, but it is necessary to perform the laser removing portion and the tip end of the coating needle. Accuracy = surface However, since the substrate has been continuously enlarged in recent years, it is not easy to perform high-precision positioning on the entire substrate. In addition, since the coating size is determined by the size of the coating end of the coating needle, the size of the laser is removed. 'The 涂布 & 0 side is to change the coating needle, which is unfavorable because only the transfer coating has been attached. On the other hand, in the case where the amount of ink that can be applied once is different from that of Patent Document 1, there is a problem that the amount of ink on the flat surface of the tip end of the needle is small. In addition, in the method of Patent Document 3, the groove on the front end surface of the needle is insufficient, and in the method of correcting a large defect, it is also possible to apply a coating of "ink" but the amount of ink that can be applied at one time is still It must be applied several times. 5 201006560 The objective is to provide a coating method that can be used correctly and quickly, using the above-mentioned coating needle. Therefore, the coating cloth mechanism, the defect correcting device, and the coating method for applying the liquid material in the main speed and simpleness of the present invention are the means for solving the problem. ▲ The coating needle according to the present invention is applicable to The liquid material is applied to the end portion of the liquid material, and the liquid material is applied to the front end portion, and a tapered portion which is tapered toward the front end is formed in the front end portion, and is formed at the front end. a flat surface; j, .. $1 has a liquid material supply portion for storing the liquid material and supplying the liquid material to the end; and the liquid material supply portion package And < a* or one or more slits formed to pass through the flat surface to the tapered portion, and divide the tapered portion into a plurality of portions. Further, the above-mentioned (four) material supply unit further includes a through hole that passes through the application needle in the θ portion of the tapered portion, and the slit groove 疋 is formed to pass from the flat surface to the through hole. Further, it is preferable that the end of the side wall of the slit groove is gradually widened by the opening of the upper portion of the tapered portion. The medium uniformity is the same or the upward direction is characterized in that: the liquid material is attached to the rigid end of the substrate to be in contact with the substrate, and the coating mechanism of the present invention relates to a coating needle and a driving tool. The tip end portion of the needle is applied, and the coating needle is applied to the liquid material. Further, the defect correction apparatus according to the present invention is provided with the above-mentioned coating mechanism; the observation μ" is characterized by including: an observation mechanism, an observation mechanism for using an ink curing mechanism, and a laser irradiation mechanism to remove the defect portion of the substrate. The liquid material applied to the defective portion by the coating mechanism is cured; and the positioning mechanism' causes the coating mechanism, the observation optical mechanism, the laser irradiation mechanism, and the ink curing mechanism to be Further, the substrate is subjected to a relative movement in the vertical direction and the horizontal direction. Further, the coating method according to the present invention is characterized in that a liquid material is adhered to the front end portion of the coating needle, and the coating needle is held by the _ surface.
上述基板垂直一面使上述塗佈針的前端接觸上述基板而 塗佈上述液狀材料。 較好為,以上述塗佈針的前端接觸上述基板的時間, 來調整上述液狀材料的塗佈量。 又較好為’在使上述塗佈針的前端接觸上述基板的狀 L下使上述塗佈針與上述基板相對移動而線狀地塗佈上 述液狀材料。 【發明的效果j 在本發明相關的塗佈針中,是形成有儲存液狀材料、 並將液狀材料供應至前端的液狀材料供應部,此液狀材料 供應部包含一或二個以上的狹缝溝槽,其是形成為從平坦 面通到錐狀部的上部,將錐狀部分割成複數個部分。因此, 若使塗佈針前端的平坦面接觸基板’積存在錐狀部上部與 狹缝溝槽的液狀材料會藉由毛細現象而供應至前端,而塗 佈於基板。因&,可以正確、快速、簡單地塗佈多於習知 技術的液狀材料。例如,在彩色滤光器的白缺陷塗佈油墨 的it況藉由使塗佈針前端接觸白缺陷内,可以在白缺陷 7 201006560 全體正確、快速、簡單地塗佈油墨。 【實施方式】 【用以實施發明的最佳形態】 第1(a)圖是顯示本發明一實施形態之塗佈針1的前端 部的正面圖’第1(b)圖是沿著第1(a)圖的IB-IB線的剖面 圖。另外’第2(a)囷疋顯不油墨5附者於塗佈針1的前端 部的狀態的正面圖,第2(b)圖是沿著第2(a)圖的ΠΒ_ΙΙΒ 線的剖面圖。 在第1(a)、1(b)圖中,在此塗佈針】的前端部是設有 從塗佈針1的前端至基端之塗佈針丨的截面積漸次變大的 錐狀部2,在塗佈針}的前端設有平坦面3,還形成有既定 尺寸的狹缝溝槽4,其是從平坦面3通到錐狀部2的上部, 將錐狀部2分割成二個部分。 藉由如上所述而在前端部設置錐狀部2、平坦面3、與 狭缝溝槽4,若是從油墨槽取回塗佈針1,如第2(a)、(b) 圈所不,會因為表面張力而在錐狀部2的上部發生油墨積 存,薄油墨層則會覆蓋平坦面3及其附近,油墨5會積存 在狭縫溝槽4内。一旦使塗佈針1的前端的平坦面3接觸 基板:面’會因為油墨5附著於基板表面而發生表面張力 合積存於錐狀部2上部或狹鏠溝槽4内的油墨5 會因為毛a 、%象而經由狭縫溝槽4供應至前端,而塗佈於The liquid material is applied to the substrate while the front end of the coating needle is in contact with the substrate. Preferably, the coating amount of the liquid material is adjusted by the time when the tip end of the coating needle contacts the substrate. Further, it is preferable that the liquid material is applied linearly by moving the coating needle and the substrate in a shape L in which the tip end of the coating needle is brought into contact with the substrate. [Effect of the Invention] In the coating needle according to the present invention, a liquid material supply portion that stores a liquid material and supplies the liquid material to the front end is formed, and the liquid material supply portion includes one or two or more The slit groove is formed to pass from the flat surface to the upper portion of the tapered portion, and divides the tapered portion into a plurality of portions. Therefore, when the flat surface of the tip end of the coating needle is brought into contact with the substrate, the liquid material accumulated in the upper portion of the tapered portion and the slit groove is supplied to the tip end by capillary action, and is applied to the substrate. Because of &, more liquid materials than conventional techniques can be applied correctly, quickly and simply. For example, in the case where the white defect coating ink of the color filter is in contact with the white defect, the ink can be applied correctly, quickly, and simply in the white defect 7 201006560. [Embodiment] [Best Mode for Carrying Out the Invention] Fig. 1(a) is a front view showing a distal end portion of a coating needle 1 according to an embodiment of the present invention. (a) A cross-sectional view of the IB-IB line of the figure. In addition, the second (a) is a front view showing a state in which the ink 5 is attached to the distal end portion of the coating needle 1, and the second (b) is a sectional view taken along the ΠΒ_ΙΙΒ line in the second (a) drawing. . In the first (a) and (b) drawings, the distal end portion of the coating needle is provided with a tapered shape in which the cross-sectional area of the coating needle from the distal end of the coating needle 1 to the proximal end is gradually increased. The portion 2 is provided with a flat surface 3 at the tip end of the coating needle}, and a slit groove 4 having a predetermined size is formed, which is formed from the flat surface 3 to the upper portion of the tapered portion 2, and divides the tapered portion 2 into Two parts. By providing the tapered portion 2, the flat surface 3, and the slit groove 4 at the tip end portion as described above, if the coating needle 1 is taken back from the ink tank, as in the second (a), (b) circle, The ink is accumulated in the upper portion of the tapered portion 2 due to the surface tension, and the thin ink layer covers the flat surface 3 and its vicinity, and the ink 5 is accumulated in the slit groove 4. Once the flat surface 3 of the front end of the coating needle 1 is brought into contact with the substrate: the surface 'the surface tension will be accumulated due to the adhesion of the ink 5 to the surface of the substrate, and the ink 5 accumulated in the upper portion of the tapered portion 2 or the narrow groove 4 may be brown. a, % image is supplied to the front end via the slit groove 4, and is applied to
JBL· I 藉由使塗偉針f慮光器的白缺陷塗佈油墨5的情況, ’則端接觸白缺陷的中央部,可以在白缺 201006560 陷全體正確、快速、簡單地塗佈油墨5。 第3(a)、3(b)〜10(a)、1〇(1:))圖是顯示實施形態的變 化例。第 3(a)與 3(b)、5(3)與 5(b)、7(a)與 7(b)、以及 9(a)與9(b)圖是分別與第1(a)與1(b)圖對比的圖式;第 4(a)與 4(b)、6(a)與 6(b)、8(a)與 8(b)、以及 l〇(a)與 10(b)圖是分別與第2(a)與2化)圊對比的圖式。 在第3(a)、3(b)以及4(a)、4(b)圖的變化例中,是形 • 成十字形的二個狹縫溝槽4;在第5(a)、5(b)以及6(a)、 6(b)圖的變化例中,是形成以12〇度角間隔的三個狹缝溝 槽4。由於隨著狹縫溝槽4數量的增加而增加狹缝溝槽4 内所積存的油墨量,故增加了從塗佈針丨與基板的接觸部 所流出的油墨5的量。另外,可以在較短時間内使大量的 油墨5流出’亦可以達成修正時間的縮短。 在第7(a)、7(b:m及8(a)、8(b)圖的變化例中,是在 錐狀部2的上部中,形成沿著徑向(與中心線正交的方向) _ 貫通塗佈針1的圓桶狀的貫通孔6,狹縫溝槽4則是形成 為從平坦面3通到貫通孔6。在此變化例中,由於油星5 亦積存於貫通孔6,而增加油墨塗佈量。因此,可以塗佈 至較大的面積’也可以塗佈較長的線。另外,若縮小塗佈 針1的前端的平坦面3的直徑,如第3(a)、3(b)或5(a)、 5(b)圖所示形成複數個狹缝溝槽4的情況,會因為尺寸上 的制約而變得困難。此變化例可有效地在上述的情況中增 加油墨塗佈量。 在第9(a)、9(b)以及10(a)、10(b)圖的變化例中,狹 9 201006560 縫溝槽4的寬度(側壁的間隔),是形成為朝向塗佈針的上 方而逐漸變寬的楔形。在此變化例中,在狹縫溝槽4内可 積存比第7(a)、7(b)圖的變化例還多的油墨5。 第11(a)〜11(e)圖是一系列的剖面圖,顯示使用塗佈 針1而在基板7的表面塗佈油墨5的動作。第u(f)〜丨丨。) 圖分別是第ll(a)~ll(e)圖所示的塗佈針!的前端的放大 圖。JBL· I By applying the ink 5 to the white defect of the Tuwei needle f-opifier, 'the end is in contact with the central part of the white defect, and the ink can be applied correctly, quickly and simply in the white defect 201006560. . The third (a), third (b) to ten (a), and first (1:) drawings are examples of changes in the embodiment. 3(a) and 3(b), 5(3) and 5(b), 7(a) and 7(b), and 9(a) and 9(b) are respectively associated with 1(a) A pattern compared with the 1(b) diagram; 4(a) and 4(b), 6(a) and 6(b), 8(a) and 8(b), and l〇(a) and 10 (b) The figure is a comparison with the second (a) and the second). In the variants of Figures 3(a), 3(b) and 4(a), 4(b), there are two slit grooves 4 in the shape of a cross; in 5(a), 5 In the variation of (b) and 6(a) and 6(b), three slit grooves 4 are formed at intervals of 12 degrees. Since the amount of ink accumulated in the slit groove 4 is increased as the number of the slit grooves 4 is increased, the amount of the ink 5 flowing out from the contact portion of the coating needle and the substrate is increased. In addition, a large amount of ink 5 can be discharged in a short period of time, and the correction time can be shortened. In the variation of the seventh (a), 7 (b: m, and 8 (a), 8 (b) diagrams, in the upper portion of the tapered portion 2, the radial direction (orthogonal to the center line) is formed. Direction) _ through the cylindrical through hole 6 of the coating needle 1, the slit groove 4 is formed to pass from the flat surface 3 to the through hole 6. In this variation, the oil star 5 is also accumulated in the through hole. The hole 6 is added to increase the amount of ink applied. Therefore, a longer line can be applied to a larger area. Further, if the diameter of the flat surface 3 of the front end of the coating needle 1 is reduced, as in the third The case where a plurality of slit grooves 4 are formed as shown in (a), 3 (b) or 5 (a) and 5 (b) may become difficult due to dimensional constraints. This variation can be effectively In the above case, the ink application amount is increased. In the variation of the figures 9(a), 9(b) and 10(a), 10(b), the width of the slit groove 4 (the spacing of the side walls) is narrow. The wedge shape is formed to gradually widen toward the upper side of the coating needle. In this modification, more of the variation of the seventh (a) and seventh (b) diagrams can be accumulated in the slit groove 4. Ink 5. Figures 11(a) to 11(e) are a series of cross-sectional views showing 1 in the operation of the ink applied to the surface of the substrate 7 5 The first u (f) ~ Shushu needle coating.) FIG respectively, the first ll (a) shown in FIG. ~ Ll (e) of FIG coated needle! A magnified view of the front end.
首先,如第11(a)、11(f)圖所示,在前端部附著有油 墨5的塗佈針1與基板7的表面保持垂直、且將塗佈針丄 的前端定位於例如白缺陷的中央部的上方。接下來如第 11(b)、11(g)圖所示,使塗佈針】的前端的平坦面3與基 板7的表面保持接觸。藉此,附著於塗佈針丨的前端的平 坦面3的油墨5,會被擠出至平坦面3的外圈。此時,藉 由已被擠出的油墨5與積存於狹缝溝槽4内的油墨5為相First, as shown in Figs. 11(a) and 11(f), the coating needle 1 to which the ink 5 is attached at the distal end portion is perpendicular to the surface of the substrate 7, and the leading end of the coating needle is positioned, for example, for white defects. Above the central part. Next, as shown in Figs. 11(b) and 11(g), the flat surface 3 of the tip end of the coating needle is brought into contact with the surface of the substrate 7. Thereby, the ink 5 adhering to the flat surface 3 of the tip end of the coating needle is extruded to the outer ring of the flat surface 3. At this time, the ink 5 which has been extruded is associated with the ink 5 accumulated in the slit groove 4.
連的情況,發生油墨5的表面張力不均衡,積存的油墨^ 儲存在狭缝溝槽4内的油墨5會因為毛細現象而如3 11(c)、11(h)圖所示,從塗佈針i與基板7的接觸部流出 由於從此接觸部流出的油墨5的量是隨著時間而變多,相 塗佈針1流出至基板7的表面的油墨5的量,可以藉由仓 塗佈針1與基板7接觸保持的時間來作管理。 如第11(d)、11(e)、u⑴、u⑴圖所示,若使塗佈 針1在上方移動,則在基板7的表面形成油墨層8。若使 塗佈針1在上方移動而在基板7表面與塗佈針U端的平 坦面3之間構成間隙:’油墨5亦可流入此間隙。由於此時 10 201006560 的油墨5的流動速度是決定於油墨5的黏度、其對基板7 表面的潤溼性等的特性,而藉由因應這些特性、調整塗佈 針1在上方移動的速度,而可以控制塗佈於基板7表面的 油墨5的量或油墨層8的厚度。 第12(a)〜12(e)圖是一系列的剖面圖,顯示使用塗佈 針1而在基板7的表面塗佈油墨5的其他動作。在第 12(a)〜12(e)圖中,彩色濾光膜9是事先形成於基板7的表 _ 面,其狀態為以雷射除去黑缺陷而彩色濾光膜9之形狀為 矩形的-個部分已被除去。習知技術是使用具有大於雷射 去除部ίο的®形平坦面的塗佈針來覆蓋雷射去除部1〇, 而轉印圓形油墨層,或是使用具有與雷射去除部Μ相同尺 寸的矩形平坦面的塗佈針,而將矩形油墨層轉印於雷射去 除部10内。在本發明中則去 卜則制具有切雷射去除部10 的平坦面3的塗佈針1。 首先如第12(〇圖所示’在前端部附著有與 •膜9相同顏色的油墨5的 、 直、且蔣^興暴扳7的表面保持垂 上 塗佈針^的前端定位於雷射去除部1〇的中央部的 方。接下來如第12(b)圖所示,使 坦面3盥的w端的平 /、基板7的表面保持接觸。藉 的前端的平扫而卩从、丄《 附者於塗佈針1 一面3的油墨5,會被擠出至平扭 此時,藉由—面3的外圈。 稭由已被擠出的油墨5與儲存在狹 墨5為相遠砧阵Ό 狄縫溝槽4内的油 連的情況,儲存在狹缝溝槽4内 毛細現象,而如_ 的/由墨5會因為 第12(c)圖所不,從塗佈 接觸部流出。士妖/ 與基板7的 出由於從此接觸部流出的油墨ς s ® b的量是隨著時 11 201006560 間而變多,從塗佈針】流 , ^ L 丞板7的表面的油墨5的量, 可以藉由使塗佈針1與某叔 、板7接觸保持的時間來作管理。 油墨5的量,是根據受到堂封土队 s ^ Λ Α 到雷射去除的彩色濾光膜9的面積 及厚度來作設定。In the case of the connection, the surface tension of the ink 5 is unbalanced, and the accumulated ink 2 is stored in the slit groove 4 due to the capillary phenomenon as shown in Fig. 3 11 (c), 11 (h). The contact portion of the cloth needle i and the substrate 7 flows out. Since the amount of the ink 5 flowing out from the contact portion increases with time, the amount of the ink 5 that the phase coating needle 1 flows out to the surface of the substrate 7 can be coated by the cartridge. The time during which the cloth needle 1 is held in contact with the substrate 7 is managed. As shown in Figs. 11(d), 11(e), u(1), and u(1), when the coating needle 1 is moved upward, the ink layer 8 is formed on the surface of the substrate 7. When the coating needle 1 is moved upward, a gap is formed between the surface of the substrate 7 and the flat surface 3 of the coating needle U end: 'Ink 5 can also flow into this gap. Since the flow speed of the ink 5 at 201006560 is determined by the viscosity of the ink 5, its wettability to the surface of the substrate 7, and the like, by adjusting the speed at which the coating needle 1 moves upward in response to these characteristics, The amount of the ink 5 applied to the surface of the substrate 7 or the thickness of the ink layer 8 can be controlled. Figs. 12(a) to 12(e) are a series of cross-sectional views showing other operations of applying the ink 5 to the surface of the substrate 7 using the coating needle 1. In the 12th (a) to 12th (e), the color filter film 9 is formed on the surface of the substrate 7 in advance, and the state is that the black color defect is removed by laser and the shape of the color filter film 9 is rectangular. - The part has been removed. The conventional technique is to cover the laser removing portion 1 涂布 by using a coating needle having a flat surface of a laser-shaped removing portion, and transfer the circular ink layer or use the same size as the laser removing portion. The coating needle of the rectangular flat surface is transferred to the laser removing portion 10 by the rectangular ink layer. In the present invention, the coating needle 1 having the flat surface 3 of the laser beam removing portion 10 is removed. First, as shown in the 12th (in the figure, the front end of the ink 5 of the same color as the film 9 is attached to the front end, and the front end of the coating needle is held on the surface of the laser. The side of the central portion of the portion 1 is removed. Next, as shown in Fig. 12(b), the surface of the w-end of the flat surface 3/, and the surface of the substrate 7 are kept in contact with each other.丄 "The ink 5 attached to one side 3 of the coating needle 1 will be extruded to the flat twist at this time, by the outer ring of the surface 3. The straw is filled with the ink 5 which has been extruded and stored in the narrow ink 5 In the case of the oil splicing in the slit groove 4, the capillary in the slit groove 4 is stored in the slit groove 4, and if the ink 5 is not coated by the 12th (c), the coating is applied. The contact portion flows out. The amount of ink ς s ® b flowing out from the contact portion is increased from 11 201006560, and flows from the coating needle, ^ L 丞 plate 7 The amount of the ink 5 can be managed by the time during which the coating needle 1 is held in contact with a certain uncle or plate 7. The amount of the ink 5 is based on the color filter removed from the s ^ Λ 到 to the laser. Area and thickness of film 9 to be set.
從塗佈針1與基板7的接觸部流出的油墨5,會因為 毛:現象而被吸入至受到雷射去除的彩色濾光膜9的階差 角洛部分,而廣泛分伟而充填於雷射去除部的全體。因 此,即使塗佈位置有若干的偏移,仍可將油墨5充填於雷 射去除部1G的全體’塗佈針1的前端亦不會傷及周邊的正 常Ρ分目此,本發明所需的塗佈位置精度不需要習知技 術所需的高精度,仍可以修正品級大的缺陷。如第12⑷、 12(e)圖所示1使塗佈針1在上方移動,則在雷射去除部 10形成油墨層u,而結束彩色濾光膜9的修正。 第13(a)、13(b)圖是一系列的剖面圖,顯示使用塗佈 針1而在基板7的表面塗佈油墨5的另外的其他動作。在 第13(a)、13(b)圖中,在使塗佈針】前端的平坦面3接觸 基板7表面的狀態之下,使塗佈針丨與基板7在水平方向 相對地移動,藉此可以在基板7的表面線狀地塗佈油墨5。The ink 5 flowing out from the contact portion of the coating needle 1 and the substrate 7 is sucked into the stepped angle portion of the laser-removed color filter film 9 due to the phenomenon of hairiness, and is widely divided and filled with lightning. The entire part of the shot removal unit. Therefore, even if there is a slight offset in the coating position, the ink 5 can be filled in the entire front end of the coating needle 1 of the laser removing portion 1G without damaging the normal portion of the periphery, which is required by the present invention. The coating position accuracy does not require the high precision required by the prior art, and the defect of a large grade can still be corrected. When the coating needle 1 is moved upward as shown in Figs. 12(4) and 12(e), the ink layer u is formed in the laser removing portion 10, and the correction of the color filter film 9 is completed. Figs. 13(a) and 13(b) are a series of cross-sectional views showing another operation of applying the ink 5 to the surface of the substrate 7 by using the coating needle 1. In the figures 13(a) and 13(b), the coating needle 丨 and the substrate 7 are relatively moved in the horizontal direction while the flat surface 3 of the tip end of the coating needle is brought into contact with the surface of the substrate 7. This can apply the ink 5 linearly on the surface of the substrate 7.
第14(a)、14(b)以及15(a)、15(b)圖是顯示實施形態 的比較例的圖式,為分別與第1(a)、1(b)以及2(a)、2(b) 圖對比的圖式。在第14(a)、14(b)以及15( a)、15(b)圖中, 在此塗佈針15的前端部是設有從塗佈針15的前端至基端 之塗佈針15的截面積漸次變大的錐狀部μ,並在塗佈針 15的刚端設有平坦面17,但未形成有如塗佈針1 一般的狹 12 201006560 缝溝槽4。如此,藉由在前端部設置錐狀部16與平坦面I? 若將塗佈針15從油墨槽取出,會因為表面張力而在錐狀部 16的上部發生油墨積存,薄油墨層則覆蓋在平坦面I? 其附近。 第16(a)〜16(e)圖是一系列的剖面圖,顯示使用第 14(a)、14(b)圖所示的塗佈針15而在基板7的表面塗佈油 墨5的動作。第16(f)〜16(j)圖分別是第16(a)〜i6(e)圖所 示的塗佈針15的前端的放大圖。 首先,如第16(a)、16(f)囷所示,在前端部附著有油 墨5的塗佈針15與基& 7的表面保持垂直、且將塗佈針 15的前端定位於既定位置。接下來如第16(〇、16(幻、 16(g)、16(h)囷所示,使塗佈針15的前端的平坦面i7舆 基板7的表面保持接觸。藉此,附著於塗佈針15的前端的 平坦面17的油墨5,會被擠出至平坦面17的外圈。此時, 即使延長塗佈針15與基板7的接觸時間,從塗佈針15與 基板7的接觸部流出的油墨5的量幾乎沒有變化。因為僅 有附著於塗佈# 15前端的平坦面Π的油墨5被轉印塗 佈。如第16⑷、16(e)、16⑴、16(j)圖所示,若使塗佈 針15在上方移動’則在基板7的表面形成油墨層18。由 於使用此塗佈針15,即使延長塗佈針15與基板7的接觸 保持時間從塗佈針15與基板7的接觸部流出的油墨5的 量幾乎沒有變化’而無法進行第12(a)~12(j)以及13(a)、 13(b)圖所示—般的油墨塗佈。 第17圖為一斜視圖,是顯示油墨塗佈機構21的一部 13 201006560 分省略的構成,油墨塗佈機 飛褥21是使用第1(a)、 l(b)~13(a)、l3(b)圖所示 'a; 町I佈針1來塗佈油墨5。在第 17圖中’此油墨塗佈機構21 乐 飛稱d疋具有用於塗佈油墨的 針1與用於垂直驅動塗佈 至邱 芰佈針1的塗佈針驅動汽缸 (cyl inder)22。塗佈針!县趣 Α m ^ 神軒i疋㈣ϋ定部件24設置在塗 驅動汽缸22的驅動軸23的前端部。 匕耳不干設置的旋轉平谷U, 旋轉平台25上沿著圓周方向依序配置油墨槽Μ々,在:Figs. 14(a), 14(b) and 15(a) and 15(b) are diagrams showing a comparative example of the embodiment, and are respectively associated with the first (a), the first (b), and the second (a). , 2 (b) Figure comparison chart. In the figures 14(a), 14(b) and 15(a) and 15(b), the distal end portion of the coating needle 15 is provided with a coating needle from the front end to the base end of the coating needle 15. The tapered portion 51 of the cross-sectional area of 15 is gradually increased, and the flat surface 17 is provided at the rigid end of the coating needle 15, but the slit 12 201006560 slit groove 4 such as the coating needle 1 is not formed. By providing the tapered portion 16 and the flat surface I at the distal end portion, if the coating needle 15 is taken out from the ink tank, ink is accumulated in the upper portion of the tapered portion 16 due to the surface tension, and the thin ink layer is covered. Flat surface I? Near it. 16(a) to 16(e) are a series of cross-sectional views showing the action of applying the ink 5 on the surface of the substrate 7 by using the coating needle 15 shown in Figs. 14(a) and 14(b). . Figs. 16(f) to 16(j) are enlarged views of the distal end of the coating needle 15 shown in Figs. 16(a) to 6(e), respectively. First, as shown in Figs. 16(a) and 16(f), the coating needle 15 to which the ink 5 adheres to the distal end portion is perpendicular to the surface of the base & 7, and the distal end of the coating needle 15 is positioned at a predetermined position. position. Next, as shown in Fig. 16 (〇, 16 (magic, 16 (g), 16 (h) ,), the flat surface i7 of the tip end of the coating needle 15 is held in contact with the surface of the substrate 7. Thereby, it is attached to the coating The ink 5 on the flat surface 17 of the leading end of the cloth pin 15 is extruded to the outer ring of the flat surface 17. At this time, even if the contact time of the coating needle 15 with the substrate 7 is extended, the coating needle 15 and the substrate 7 are The amount of the ink 5 flowing out of the contact portion hardly changes because only the ink 5 adhered to the flat surface of the coating #15 is transferred and coated. For example, 16(4), 16(e), 16(1), 16(j) As shown in the figure, if the coating needle 15 is moved upward, the ink layer 18 is formed on the surface of the substrate 7. Since the coating needle 15 is used, the contact holding time of the coating needle 15 and the substrate 7 is extended from the coating needle. The amount of the ink 5 flowing out of the contact portion with the substrate 7 hardly changes, and the ink application as shown in Figs. 12(a) to 12(j) and 13(a) and 13(b) cannot be performed. Fig. 17 is a perspective view showing a configuration in which a part 13 201006560 of the ink application mechanism 21 is omitted, and the ink coater 21 uses the first (a), l (b) to 13 (a), L3(b) shows the figure' a; I I needle 1 to apply the ink 5. In the 17th figure, 'this ink coating mechanism 21 Lefei said d疋 has needle 1 for coating ink and is used for vertical drive coating to Qiubu The application needle of the needle 1 drives a cylinder in the cylinder 22. The needle is applied to the county. The rotating flat valley U, on the rotating platform 25, is arranged in the circumferential direction along the circumferential direction, in:
轉平台25上還設有洗淨裝置Μ與空氣洗淨(airpurg( 裝置33在旋轉平台25的中心,則直立地設置著旋轉; 26。另外’在旋轉平台25却·要古* r, 、 柯丁口 〇叹置有缺口部27,用以在塗4 油墨時使塗佈針1通過。扁、 卿在油墨槽28〜31中,分別適當士 注入R(紅)、G(綠)、β(藍)及黑的各色的油S 5。洗淨们 32是用以除去附著於塗料1的油墨5,心氣洗淨幻 33則用以吹散附著於塗佈針!的洗淨液。The rotary table 25 is further provided with a washing device Μ and air cleaning (airpurg (the device 33 is at the center of the rotating platform 25, and the rotation is set upright; 26. In addition, the rotating platform 25 is required to be ancient* r, The Keding mouth sighs a notch portion 27 for passing the coating needle 1 when the ink is applied. In the ink tanks 28 to 31, the appropriate amount is injected into the R (red), G (green), The oil S 5 of each of β (blue) and black. The cleaning 32 is used to remove the ink 5 adhering to the paint 1, and the heart wash is used to blow off the cleaning liquid adhering to the coating needle!
還有’此油墨塗佈機構21是包含用於使旋轉平△ 25 的旋轉轴26旋轉的分度(index)用馬達%,還設有與_ 軸26 一起旋轉的分度板35、用以經由分度板^而檢測出 旋轉平台25的旋轉位置的分度用感測器36、用以經由分 度板35而檢測出旋轉平台25的旋轉位置復歸至原點的原 點復歸用感測H 37。根據感測器36、37的輸出來控制馬 達34,使旋轉平台25旋轉而使缺口部27、油墨槽28〜31、 洗淨裝置32及空氣洗淨裝置33中的任一個位於塗佈針1 的下方。 14 201006560 塗佈針驅動汽虹22與馬達 繪示)。z軸平台蛊你故# ^ 疋固夂於ζ軸平台(未 β # 、 乍為陷修正對象的彩色噓其也 疋藉由塗你4+ 1 b ’慮光器基板’ 疋稭田罜佈針i的下方的灯平台 位〇 緣不)來進行相對的定 接下來’針對此油墨塗佈機構 弁,藤叙YVT, 饵“的動作進行說明。首 先驅動XY平台及χ轴平台,將塗 — u ic w 的則端定位於彩 基板的缺陷部上方的既定位置。接下來,以馬遠Further, the ink application mechanism 21 is an indexing motor % including an indexing shaft for rotating the rotating shaft 26, and an indexing plate 35 for rotating together with the _ shaft 26 for The indexing sensor 36 that detects the rotational position of the rotating platform 25 via the indexing plate, and the home position return sensing for detecting that the rotational position of the rotating platform 25 is restored to the origin via the indexing plate 35 H 37. The motor 34 is controlled based on the outputs of the sensors 36, 37, and the rotary table 25 is rotated to place any one of the notch portion 27, the ink grooves 28 to 31, the cleaning device 32, and the air cleaning device 33 at the coating needle 1. Below. 14 201006560 Coating needle drive steam rainbow 22 and motor shown). The z-axis platform 蛊你故# ^ 疋 夂 on the ζ axis platform (not β #, 乍 陷 修正 修正 修正 修正 修正 修正 修正 修正 涂 涂 涂 涂 涂 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 The position of the lamp platform below the needle i is not fixed. The following is the description of the action of the ink coating mechanism 藤, 藤叙 YVT, bait. First, the XY platform and the χ platform are driven, and the coating is applied. — The end of u ic w is positioned at a predetermined position above the defect of the color substrate. Next, take Ma Yuan
34轉動旋轉平.台25,腺餅發从丄 ~ 佑们沾 25將所需的油墨槽(例如28)移動至塗 ,下方,在塗佈針1的前端部附著油墨5。 接下來,以馬達34轉動旋轉平台25,將缺口部_ 至塗佈針1的下方。接著,使用塗钸針驅動汽虹22來上 下驅動塗佈針i,將附著於塗佈針卜的前端部的油墨石塗 佈於彩色濾光器基板的缺陷部。 在洗淨塗佈針1 _,以馬達34轉動旋轉平台25,將 洗淨裝置32移動至塗佈針!的下方。接著,使用塗体針驅 動 >飞缸22來上下驅動塗佈針〗,將附著於塗佈針}的油墨 5洗淨。接下來,以馬達34轉動旋轉平台25,將空氣洗淨 裝置33移動至塗佈針i的下方。接著,使用塗佈針驅動汽 缸22來上下驅動塗佈針i,將附著於塗佈針2的洗淨液吹 散。 第18圖是顯示配備第17圖所示之油墨塗佈機構21的 缺陷修正裝置的全體的圖式。在第18圖中,此缺陷修正裝 置若予以大致分類,是由以下機構所構成:缺陷修正頭部, 其是由觀察光學系統40、CCD攝影機41、雷射42、油墨塗 15 201006560 · 佈機構21、及油墨硬化用照明43所構成;z轴平台44, 使此缺陷修正頭部在相對於基板7的垂直方向(z軸方向) 移動;X軸平台45’用以搭載Z轴平台44而在X軸方向移 動;Y軸平台46,用以搭載基板7而在γ軸方向移動;控 制用電腦47,控制全體裝置的動作;以及操作面板48,用 以將來自操作員的指令輸入至控制用電腦4?。 觀察光學系統40是用以觀察基板7的表面狀態或以油 墨塗佈機構21塗佈油墨的狀態。使用觀察光學系統4〇所 觀察的影像,是藉由CCD攝影機41轉換成電氣訊號,而顯參 示於控制用電腦47的監視器畫面。油墨硬化用照明43是 照射用以使油墨塗佈機構21所塗佈的油墨5硬化的光線。 油墨5是紫外線硬化型的情況,則選擇在裝置配備紫外線 照明來作為油墨硬化用照明43。油墨5是熱硬化型的情 況則選擇在裝置配備函素照明來作為油墨硬化用照明 43。雷射42是用於除去黑缺陷或異物缺陷。藉由本裝置的 構成可以修正發生在彩色濾光器的白缺陷' 黑缺陷、異 物缺陷。 響 在本實施形態中,若使塗佈針1前端的平坦面3接觸 基板7表面’積存於塗佈針1前端部的狹缝溝槽4的油墨 會因為毛細現象而從接觸部流出。因此,可以將油墨5 &真塗佈於雷射去除部1〇内,而沒有習知技術之油墨層重 4至正常部的問題,而可以修正品級大的缺陷。 另外’因為對應塗佈針1與基板7的接觸時間而增加 «觸部流出的油墨量,故不需要如習知技術一般進行複 16 201006560 數次塗伟,而縮短修正所需時間。 另外,在雷射去除部〗〇内充填塗佈油墨5的情況,已 充填的油5 5,會因為毛細現象而被吸人至受到雷射去除 的彩色滤光膜9的四邊的角落部分,而廣泛分佈而充填於 雷射去除部1G的全體,因此使用塗佈針】的油墨塗佈位置 只要在雷射去除部10内的大致中心附近即可,而沒有必要34. Rotate and rotate the flat table 25, and the gland cake is moved from the 丄~ 们 沾 25 to move the desired ink tank (for example, 28) to the lower side, and the ink 5 is attached to the front end portion of the coating needle 1. Next, the rotating platform 25 is rotated by the motor 34 to bring the notch portion _ to the lower side of the coating needle 1. Next, the coating needle i is driven up and down by using a coating needle to apply the coating needle i up and down, and the ink stone adhering to the tip end portion of the coating needle is applied to the defective portion of the color filter substrate. After washing the coating needle 1 _, the motor 34 rotates the rotary table 25 to move the cleaning device 32 to the coating needle! Below. Next, the coating needle is driven up and down using the applicator needle driving > flying cylinder 22, and the ink 5 adhering to the coating needle} is washed. Next, the motor 34 is rotated to rotate the table 25 to move the air washing device 33 below the coating needle i. Next, the coating needle drive cylinder 22 is used to drive the coating needle i up and down, and the cleaning liquid adhering to the coating needle 2 is blown. Fig. 18 is a view showing the entire defect correction device equipped with the ink application mechanism 21 shown in Fig. 17. In Fig. 18, the defect correction device is roughly classified by the following mechanism: a defect correction head which is composed of the observation optical system 40, the CCD camera 41, the laser 42, and the ink coating 15 201006560. 21 and an ink curing illumination 43; the z-axis stage 44 moves the defect correction head in a vertical direction (z-axis direction) with respect to the substrate 7; the X-axis stage 45' is used to mount the Z-axis stage 44 Moving in the X-axis direction; the Y-axis stage 46 for mounting the substrate 7 to move in the γ-axis direction; the control computer 47 for controlling the operation of the entire device; and the operation panel 48 for inputting commands from the operator to the control Use computer 4?. The observation optical system 40 is a state for observing the surface state of the substrate 7 or applying ink by the ink application mechanism 21. The image observed by the observation optical system 4 is converted into an electric signal by the CCD camera 41, and is displayed on the monitor screen of the control computer 47. The ink hardening illumination 43 is a light that is irradiated to cure the ink 5 applied by the ink application mechanism 21. In the case where the ink 5 is an ultraviolet curing type, the device is provided with ultraviolet ray illumination as the ink curing illumination 43. In the case where the ink 5 is a thermosetting type, the device is equipped with a device illumination as the ink curing illumination 43. The laser 42 is used to remove black defects or foreign matter defects. The white defect 'black defect, foreign matter defect occurring in the color filter can be corrected by the configuration of the device. In the present embodiment, when the flat surface 3 of the tip end of the coating needle 1 is brought into contact with the surface of the substrate 7 as the ink accumulated in the slit groove 4 at the tip end portion of the coating needle 1, the ink flows out from the contact portion due to the capillary phenomenon. Therefore, the ink 5 & true can be applied to the laser removing portion 1 without the problem that the ink layer of the prior art is heavy to the normal portion, and the defect of a large grade can be corrected. In addition, since the amount of ink flowing out of the contact portion is increased corresponding to the contact time of the coating needle 1 and the substrate 7, it is not necessary to perform a plurality of coatings as in the prior art, and the time required for the correction is shortened. Further, when the coating ink 5 is filled in the laser removing portion, the filled oil 5 is sucked to the corner portions of the four sides of the color filter film 9 subjected to the laser removal due to the capillary phenomenon. Since it is widely distributed and filled in the entire laser removing portion 1G, the ink application position using the coating needle can be in the vicinity of the approximate center of the laser removing portion 10, and it is not necessary.
進行如習知技術一般的高精度的塗佈位置的定位,而可以 廉償地製作裝置全體。 另外,使塗佈針接觸基板7而在基板7上滑動而線狀 地塗佈油! 5的情況,也是可以進行比習知技術還長的距 離的塗佈另外’由於可以進行長距離的塗佈,即使在修 正大型畫素的情況亦可以在單次的滑動塗佈進行修正,而 可以縮短修正所需時間。另外,由於可以在單次的滑動塗 佈進行修正’與重複複數次塗佈的情況不同,而少有途中 油墨5乾燥的情況’因此確保了已塗佈的油墨5的流動性, 並可以塗佈均—的薄膜’亦可以提升修正品級。 雖然本發明已以較佳實施例的全部要點揭露如上,然 八^非用以限定本發明,本發明的範圍並非上述的說明, 而疋不於中請專利範圍所界定者中,纟包含中請專利範圍 的均等意義及範圍内的所有變更。 【圖式簡單說明】 第1(a)、(b)圖是顯示本發明之一實施形態的塗佈針 的前端部的構成的圖式。 17 201006560 第2(a)、(b)圖是顯示油墨附著於第1圖所示的塗稀 針的前端部的狀態的圖式。 第3(a)、(b)圖是顯示實施形態的變化例的圖式。 第4(a)、(b)圖是顯示油墨附著於第3圖所示的塗佈 針的前端部的狀態的圖式。 第5(a)、(b)圖是顯示實施形態的另一個變化例的圖 式。 第6(a)、(b)圖是顯示油墨附著於第5圈所示的塗佈 針的前端部的狀態的圖式。 第7(a)、(b)圖是顯示實施形態的另一個變化例的圖 式。 第8(a)、(b)圖是顯示油墨附著於第7圖所示的塗佈 針的前端部的狀態的圖式。 第9(a)、(b)圖是顯示實施形態的另一個變化例的圖 式。 第圖是顯示油墨附著於第9圖所示的塗伟 針的前端部的狀態的圖式。 第11(a)〜(j)圖是顯示使用第1〜1()圖所說明的塗佈針 的油墨塗佈方法的圖式。 第12(a)〜(e)圖是顯示使用第pH圖所說明的塗佈針 的油墨塗佈方法的其他圖式。 第13(a)' (b)圖是顯示使用第卜1〇圖所說明的塗佈 針的油墨塗佈方法的另—個其他圖式。 第14(a)、(b)圖是顯示實施形態的比較例的圖式。 201006560 第15(a)、(b)圖是海_ π顯不油墨附著於第14圖所示的塗 佈針的前端部的狀態的囷式。 第16(a)〜(j)圖是齄- 顯不使用第15圖所說明的塗佈針的 油墨塗佈方法的圖式。 第17圖是顯示使用坌 q系1〜1 0圖所說明的塗佈針的油墨 塗佈機構的構成的圖式。 第18圖是顯示具有坌1r?ran 军17圖所示的油墨塗佈機構的缺 陷修正裝置的全體構成的圖式。 第19(a)、(b)圖是顯示彩色濾光器的問題點的圖式。 第20(a)~(c)圖是顯示發生在彩色濾光器的缺陷的圖 式 第21圖是顯示習知的油墨塗佈方法的問題點的圖式。 【主要元件符號說明】 卜塗佈針 2〜錐狀部 3〜平坦面 4~狹縫溝槽 5〜油墨 6〜貫通孔 7〜基板 8 ~油墨層 9〜彩色濾光膜 1 0〜雷射去除部 11〜油墨層 1 5〜塗佈針 16〜錐狀部 17~平坦面 18〜油墨層 21〜油墨塗佈機構 22〜塗佈針驅動汽缸 2 3〜驅動轴 24〜固定部件 2 5 ~旋轉平台 19 201006560 26〜旋轉轴 28~油墨槽 30〜油墨槽 32~洗淨裝置 34〜馬達 3 6 ~感測器 40〜觀察光學系統 42〜雷射 44〜Z軸平台 46~ Y軸平台 48〜操作面板 51〜R畫素 53〜B畫素 5 5〜黑缺陷 57〜重疊部 27〜缺口部 29〜油墨槽 31 ~油墨槽 33~空氣洗淨裝置 3 5 ~分度板 37〜感測器 41~ CCD攝影機 43~油墨硬化用照明 45〜X轴平台 47~控制用電腦 5 0〜黑矩陣 52~ G畫素 54~白缺陷 56~異物缺陷The positioning of the coating position with high precision as in the prior art is performed, and the entire apparatus can be produced inexpensively. Further, the coating needle is brought into contact with the substrate 7 to slide on the substrate 7 to apply oil in a linear form! In the case of 5, it is also possible to apply a coating which is longer than the conventional technique. In addition, since it is possible to apply a long distance, even in the case of correcting a large pixel, it can be corrected in a single sliding coating. The time required for the correction can be shortened. In addition, since the correction can be performed in a single sliding coating, which is different from the case of repeating the plurality of coatings, and the ink 5 is less in the middle of drying, the fluidity of the applied ink 5 is ensured and can be applied. The cloth--film can also improve the correction grade. The present invention has been described above with reference to the full scope of the preferred embodiments, and the scope of the present invention is not limited to the above description, and is not limited by the scope of the patent application. All changes within the scope and scope of the patent are subject to change. [Brief Description of the Drawings] Figs. 1(a) and 1(b) are views showing a configuration of a distal end portion of a coating needle according to an embodiment of the present invention. 17 201006560 The second (a) and (b) are views showing a state in which the ink adheres to the tip end portion of the thin needle shown in Fig. 1 . The third (a) and (b) drawings are diagrams showing a variation of the embodiment. Figs. 4(a) and 4(b) are diagrams showing a state in which the ink adheres to the tip end portion of the coating needle shown in Fig. 3. Figs. 5(a) and 5(b) are diagrams showing another modification of the embodiment. Figs. 6(a) and 6(b) are diagrams showing a state in which the ink adheres to the tip end portion of the coating needle shown in the fifth turn. Fig. 7 (a) and (b) are diagrams showing another modification of the embodiment. Figs. 8(a) and 8(b) are views showing a state in which the ink adheres to the tip end portion of the coating needle shown in Fig. 7. Figures 9(a) and (b) are diagrams showing another variation of the embodiment. The figure is a diagram showing a state in which the ink adheres to the tip end portion of the Tuwei needle shown in Fig. 9. Figs. 11(a) to 9(j) are diagrams showing an ink application method using the coating needle described in Figs. 1 to 1(). Figures 12(a) to (e) are other diagrams showing the ink application method of the coating needle described using the pH chart. Fig. 13(a)'(b) is another drawing showing the ink application method of the coating needle described using Fig. 1 . Figs. 14(a) and (b) are diagrams showing a comparative example of the embodiment. 201006560 The 15th (a) and (b) are diagrams in which the sea _ π shows no ink adhered to the tip end portion of the coating needle shown in Fig. 14 . Figs. 16(a) to 6(j) are diagrams showing the ink application method of the coating needle described in Fig. 15 . Fig. 17 is a view showing the configuration of an ink application mechanism using a coating needle described in the drawings of Figs. Fig. 18 is a view showing the overall configuration of a defect correction device having an ink application mechanism shown in Fig. 1r? Figures 19(a) and (b) are diagrams showing the problem points of the color filter. 20(a) to (c) are diagrams showing defects occurring in a color filter. Fig. 21 is a diagram showing a problem of a conventional ink application method. [Description of main component symbols] Bu coating needle 2 to tapered portion 3 to flat surface 4 to slit groove 5 to ink 6 to through hole 7 to substrate 8 to ink layer 9 to color filter film 1 0 to laser Removal portion 11 to ink layer 15 5 to coating needle 16 to tapered portion 17 to flat surface 18 to ink layer 21 to ink application mechanism 22 to coating needle driving cylinder 2 to driving shaft 24 to fixing member 2 5 ~ Rotating platform 19 201006560 26~Rotary shaft 28~Ink tank 30~Ink tank 32~Washing device 34~Motor 3 6 ~Sensor 40~Viewing optical system 42~Laser 44~Z-axis platform 46~Y-axis platform 48 〜 operation panel 51 to R pixel 53 to B pixel 5 5 to black defect 57 to overlap portion 27 to notch portion 29 to ink tank 31 to ink tank 33 to air cleaning device 3 5 to indexing plate 37 to sense 41~ CCD camera 43~ Ink curing illumination 45~X axis platform 47~Control computer 5 0~Black matrix 52~ G pixel 54~White defect 56~ Foreign object defect
2020
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