TW200947139A - Maskless exposure device - Google Patents

Maskless exposure device Download PDF

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Publication number
TW200947139A
TW200947139A TW98103471A TW98103471A TW200947139A TW 200947139 A TW200947139 A TW 200947139A TW 98103471 A TW98103471 A TW 98103471A TW 98103471 A TW98103471 A TW 98103471A TW 200947139 A TW200947139 A TW 200947139A
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Taiwan
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lens
laser
optical axis
light
adjusting
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TW98103471A
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Chinese (zh)
Inventor
Yoshitada Oshida
Yoshitatsu Naito
Mitsuhiro Suzuki
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Hitachi Via Mechanics Ltd
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Publication of TW200947139A publication Critical patent/TW200947139A/en

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  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Lenses (AREA)
  • Semiconductor Lasers (AREA)

Abstract

The invention a maskless exposure device which makes the light axis of the emergent light beam from the semiconductor laser device parallel with high efficiency even in the occasion by utilizing a plurality of semiconductor laser devices as light source. A shaping lens adjusting the emergent angle of each laser beam to the expected angle for each arrangement of a plurality of laser light-sources and a beam angle adjusting mechanism which comprises adjusting lenses and an adjusting lens retaining mechanism positioning the adjusting lens in the direction at a right angle with the light axis thereof arrange the beam adjusting mechanism between the laser light-source and a shaft distance switching device to make the light axis of the adjusting lens and the designed light axis of the laser light-source in parallel and move the adjusting lens to the direction at a right angle with the light ; axis to make the light axis of the laser beam and the designed light axis in parallel.

Description

200947139 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種使雷射在被曝光物上聚光掃描以將 圖案描緣於被曝光物上之無光罩曝光裝置。 【先前技術】 以往’在將圖案曝光(描繪)於印刷基板、液晶顯示器之 TFT基板、彩色濾光片基板、或電漿顯示器之基板等被曝光 ® 物(以下,稱為「基板」)的表面時,係製作構成圖案之原版 的光罩,再藉由光罩曝光裝置將形成於光罩之圖案轉印於 基板,藉此進行曝光(描缯·)。 相對於基板之尺寸近年來逐漸變大,對基板之設計、 製作所要求之時間卻逐漸變短。又,在進行基板設計時, 係難以將設計誤失降至零,大多數之情況下係重新檢討設 計並再次製作光罩。又,依基板種類亦有許多多樣少量生 產之情形,過去必須依各基板分別製作光罩,在成本面、 ® 交期面等是無法避免之狀況。 有鑑於上述狀況,近年來逐漸強力要求不使用光罩之 無光罩曝光。進行無光罩曝光之方法,係有一種使用液晶 或DMD(Digital Mirror Device :數位反射元件)等2維空間 調變器以產生2維圖案,並以投影透鏡將此描缘於基板上 之方法(專利文獻1)。 又,亦有一種將使用E0調變器或A0調變器所調變之 雷射光使用多面鏡(polygon mirror)進行掃描,藉此描繪於 3 200947139 基板上之方法。 前者之方法雖可描緣較微細之圖案,不過裝置昂貴。 另一方面,後者之方法雖難以以高精細度描繪較大之面 積,不過卻適合於將粗略之圖案描繪於較廣之區域。又, 後者之方法雖構成簡單且能以較廉價生產,為了縮短 f量則必須有大輸出之雷射,導致購置成本及運轉成本變 咼。因此,為了壓低光源之成本,而有一種以多數個半導 體雷射為光源之技術(專利文獻2)。 專利文獻1 :日本特開2004 — 39871號公報 專利文獻2 :日本特開2006— 267719號公報 【發明内容】 在以多數個半導體雷射為光源之情況下,為了提升描 繪品質雖必須使各半導體雷射所射出之光束的光轴彼此平 行’不過亦必須能以良好效率進行光束之定位作業。 本發明之目的在於提供一種無光罩曝光裴置,其即使 在以多數個半導體雷射為光源之情況下,亦可以良好作業 效率使從各半導體雷射所射出之光束的光軸平行。 為了解決上述課題,本發明之無光罩曝光裝置,具有: 複數個雷射光源,係以預先決定之間隔排列;軸間間距轉 換裝置’係將從該雷射光源射出之雷射光束排列成一定之 位置關係;長焦點透鏡;多面鏡,使該雷射光束掃描於y 方向;ίθ透鏡,係將進行掃描之該雷射光束聚光於基板上; 載台’係裝載該基板並可移動自如於與該掃描方向正交之χ 200947139 方向;以及控制電路,係根據曝光圖案資訊控制該多面鏡 之旋轉角、該載台之位置、及該雷射光源,其特徵在於: 依該複數個雷射光源分別具備光束角度調整手段,其包含 將該雷射光束之射出角度調整成所欲角度的整形透鏡、及 將至少1個調整透鏡保持成可於相對該調整透鏡之光軸呈 直角之方向移動自如的保持手段;該光束角度調整手段, 係以使該調整透鏡之光軸與該雷射光源之設計上之光轴呈 同軸的方式,配置於該光源與該轴間間距轉換裝置之間, © 並使該調整透鏡移動於相對該光轴呈直角之方向,藉此使 該雷射光源之光軸與設計上之光軸平行。 本發明係能以良好作業效率使多數個光束之光轴平 行0 【實施方式】 ❹ 圖1係係本發明之無光罩曝光裝置的整體構成圖。又, 圖2係圖1之光源部1的說明圖,(a)係光源部1之前視圖(圖 1係從反射鏡100侧觀看之圖,該圖之左側為上側)D係 示意之俯視截面圖。又,圖3係照射於曝光基板上之多光 點的排列圖。 無光罩曝光裝置200之光學系統,係由光源部丨、光束 角度調整手段2、將1個方向之多光束排列間距加以壓縮的 軸間間距轉換裝置14、反射鏡1〇〇、長焦點透鏡3、柱面透 鏡34、反射鏡4、多面鏡5、透鏡6、回折鏡a、柱面 透鏡61、載台7、以及控制電路9所構成。控制電路9係 5 200947139 用以控制多光束產生單元u、多面鏡5、以及載台7。曝光 基板8係固定於載台7。 如圖2所示,光源部丨係由以銅材所形成之保持且 半導趙雷射12(以下,稱為「LD」)、及非球面透鏡(整形透BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a maskless exposure apparatus for spotlighting a laser on an exposed object to trace a pattern onto an object to be exposed. [Prior Art] Conventionally, the image is exposed (drawn) on a printed circuit board, a TFT substrate of a liquid crystal display, a color filter substrate, or a substrate of a plasma display, etc. (hereinafter referred to as "substrate"). In the case of the surface, a mask constituting the original pattern is formed, and the pattern formed on the mask is transferred to the substrate by the mask exposure device, thereby performing exposure (drawing). The size of the substrate has gradually increased in recent years, and the time required for designing and manufacturing the substrate has been gradually shortened. Also, when designing the substrate, it is difficult to reduce the design to zero. In most cases, the design is re-evaluated and the mask is remade. In addition, depending on the type of substrate, there are many different types of production. In the past, it was necessary to make a mask for each substrate, and it was unavoidable in terms of cost surface, ® delivery surface, and the like. In view of the above situation, in recent years, there has been a strong demand for a maskless exposure without using a photomask. A method of performing maskless exposure is a method of using a two-dimensional spatial modulator such as a liquid crystal or a DMD (Digital Mirror Device) to generate a two-dimensional pattern, and drawing the same on a substrate with a projection lens. (Patent Document 1). Further, there is a method in which a laser beam modulated by an E0 modulator or an A0 modulator is scanned using a polygon mirror to be drawn on a substrate of 2009. Although the former method can draw a finer pattern, the device is expensive. On the other hand, the latter method is difficult to draw a large area with high definition, but is suitable for drawing a rough pattern in a wider area. Further, the latter method is simple in construction and can be produced at a relatively low cost, and in order to shorten the amount of f, it is necessary to have a large output laser, resulting in a decrease in the cost of purchase and the running cost. Therefore, in order to reduce the cost of the light source, there is a technique in which a plurality of semiconductor lasers are used as a light source (Patent Document 2). In the case of using a plurality of semiconductor lasers as a light source, it is necessary to make each semiconductor in order to improve the drawing quality, in the case of using a plurality of semiconductor lasers as a light source. The optical axes of the beams emitted by the laser are parallel to each other 'but the beam positioning must also be performed with good efficiency. SUMMARY OF THE INVENTION An object of the present invention is to provide a maskless exposure apparatus which can make the optical axes of beams emitted from respective semiconductor lasers parallel, even when a plurality of semiconductor lasers are used as a light source. In order to solve the above problems, the reticle exposure apparatus of the present invention has: a plurality of laser light sources arranged at predetermined intervals; and an inter-axis pitch conversion device ′ aligning laser beams emitted from the laser light source into a certain positional relationship; a long-focus lens; a polygon mirror that scans the laser beam in the y direction; and a θθ lens that condenses the laser beam onto the substrate; the stage 'loads the substrate and moves The direction of the 47200947139 orthogonal to the scanning direction; and the control circuit controls the rotation angle of the polygon mirror, the position of the stage, and the laser light source according to the exposure pattern information, wherein: The laser light sources respectively have beam angle adjusting means, which comprise shaping lenses for adjusting the exit angle of the laser beam to a desired angle, and holding at least one adjusting lens at right angles to the optical axis of the adjusting lens. a direction-moving holding means; the beam angle adjusting means is such that the optical axis of the adjusting lens is identical to the optical axis of the laser light source The mode of the shaft is disposed between the light source and the inter-axis spacing conversion device, and the adjustment lens is moved at a right angle to the optical axis, thereby making the optical axis of the laser source and the design light The axes are parallel. According to the present invention, the optical axes of a plurality of light beams can be made flat with good work efficiency. [Embodiment] Fig. 1 is an overall configuration diagram of a maskless exposure apparatus of the present invention. 2 is an explanatory view of the light source unit 1 of FIG. 1, and (a) is a front view of the light source unit 1 (FIG. 1 is a view from the side of the mirror 100, and the left side of the figure is an upper side). Figure. Further, Fig. 3 is an arrangement diagram of a plurality of light spots which are irradiated onto the exposure substrate. The optical system of the maskless exposure apparatus 200 is composed of a light source unit 丨, a beam angle adjusting means 2, an inter-axis pitch conversion device 14 that compresses a plurality of beam arrangement intervals in one direction, a mirror 1 〇〇, and a long focus lens. 3. The cylindrical lens 34, the mirror 4, the polygon mirror 5, the lens 6, the folding mirror a, the cylindrical lens 61, the stage 7, and the control circuit 9. The control circuit 9 is 5 200947139 for controlling the multi-beam generating unit u, the polygon mirror 5, and the stage 7. The exposure substrate 8 is fixed to the stage 7. As shown in Fig. 2, the light source unit is made of a copper material and is held by a semi-guided laser 12 (hereinafter referred to as "LD") and an aspherical lens.

鏡)13所構成。於保持具u係以^⑺爪之間距排列有沿X 方向16個(左右各8個)、沿γ方向8個合計128個構裝於 外徑為5〜6mm之容器的LD12。此外,LD12之容器的中心 軸係以彼此平行且與設計上之光轴平行的方式定位於保持 具 11。 、 如圖2(a)之虛線所示,LD12係與相鄰之列之L〇i2各 錯開13/8mm排列》LD12係射出乂方向發散角之半峰全幅 值為約22度、y方向之半峰全幅值為約8度的雷射光。在 從LD12射出之雷射光束之光軸上,非球面透鏡13係配置 於各LD12。非球面透鏡13之前側焦點係定位於之發 光點(假設從LD12所射出之雷射光束係從點光源射出時之 點光源F的位置),使從LD12射出之發散光的雷射光束成 為平行光束。亦即,例如在非球面透鏡13之焦點距離fAs 為6mm,從LD12射出之雷射光束之光轴與容器之中心軸為 同軸,且該光軸與非球面透鏡13之光轴為同轴時,射入非 球面透鏡13之雷射光束係以X方向為约4mm、γ方向為約 1.5mm之光束徑(強度為e-2之光束直徑)的平行光ι〇α從非 球面透鏡13射出。此外,從LD12射出之雷射光束之光軸 為相對於谷器之中心轴(以下,稱為「設計上之光軸」)傾斜 的情況、或從LD12射出之雷射光束之光軸雖與設計上之光 200947139 轴平行’但相對於設計上之光轴為偏移至垂直方向的情況 將於後述。 從非球面透鏡13射出之雷射光束係射入光束角度調整 手段2。光束角度調整手段2係依各lD12分別設置。此時, 由於所有雷射光束之光軸係彼此平行(平行於設計上之光 軸),因此射入光束角度調整手段2之雷射光束係直接透射 光束角度調整手段2。此外,角度調整手段2之詳細將於後 述0Mirror) 13 is composed. In the holder u, the LD 12 having 16 containers in the X direction (eight in the left and right sides) and eight in the γ direction are arranged in a container having an outer diameter of 5 to 6 mm. Further, the central axes of the containers of the LD 12 are positioned in the holder 11 in parallel with each other and parallel to the optical axis of the design. As shown by the dotted line in Fig. 2(a), the LD12 system and the adjacent column L〇i2 are each shifted by 13/8 mm. The LD12 system emits a half-peak full-width value of about 22 degrees and y direction. The full width of the half-peak is about 8 degrees of laser light. On the optical axis of the laser beam emitted from the LD 12, an aspherical lens 13 is disposed on each of the LDs 12. The front side focus of the aspherical lens 13 is positioned at the light-emitting point (assuming that the position of the point light source F when the laser beam emitted from the LD 12 is emitted from the point light source) makes the laser beam of the divergent light emitted from the LD 12 parallel. beam. That is, for example, when the focal length fAs of the aspherical lens 13 is 6 mm, the optical axis of the laser beam emitted from the LD 12 is coaxial with the central axis of the container, and the optical axis is coaxial with the optical axis of the aspherical lens 13 The laser beam incident on the aspherical lens 13 is emitted from the aspherical lens 13 by a parallel light ια of a beam diameter (beam diameter of e-2 having an intensity of e-2) of about 4 mm in the X direction and about 1.5 mm in the γ direction. . Further, the optical axis of the laser beam emitted from the LD 12 is inclined with respect to the central axis of the bar (hereinafter referred to as "designed optical axis"), or the optical axis of the laser beam emitted from the LD 12 is Design light 200947139 The axis is parallel 'but the deviation from the optical axis of the design to the vertical direction will be described later. The laser beam emitted from the aspherical lens 13 is incident on the beam angle adjusting means 2. The beam angle adjusting means 2 is provided for each of the lD12. At this time, since the optical axes of all the laser beams are parallel to each other (parallel to the optical axis of the design), the laser beam incident on the beam angle adjusting means 2 is directly transmitted through the beam angle adjusting means 2. In addition, the details of the angle adjustment means 2 will be described later.

以13mm之間距排列於xy方向之多光束係射入軸間間 距轉換裝置14。如圖2所示,軸間間距轉換裝置14係以截 面為平行四邊形之16個稜鏡14〇1〜14〇8、1411〜1418所 構成’射入軸間間距轉換裝£ 14之雷射光束係以多光束 〇A射出&出後之多光束1〇A纟χ方向之間距係被壓縮 至約imm。X方向之間距受壓縮後之多光束i〇a即在反射 鏡1 〇〇反射並射入長焦點透鏡3。 長焦點透鏡3係以3群之球面透鏡系統31〜33所構 成。球面透鏡系統31〜33分別具有正、負及正之透鏡功率 (lenSP〇Wer),長焦點透鏡3之焦點距離fL約2〇m。長焦點 透鏡3其射出側之焦點位置係定位於多面鏡$之反射面丄。 配置於長焦點透鏡3之多面鏡5側之焦點距離為&的 柱面透鏡34,係將多光束之χ方向的間距進—步往X方向 縮小(亦即,以轴間間距轉換裝置14壓縮χ方向間距後之^ 1係在多面鏡反射面上往^向縮小)。在多面鏡5反射 之多先束係射入焦點距離為Μ之μ透鏡6,並在回折鏡 7 200947139 62彎折成直角。f折後之多光束係藉由焦點距離為之 柱面透鏡61(於圖1左下所示之基板上之座標之又方向具有 功率)聚光’由圖3所示之排列所形成之χ方向之間隔為A plurality of beams arranged in the xy direction at a distance of 13 mm are incident on the inter-axis distance conversion device 14. As shown in FIG. 2, the inter-axis spacing conversion device 14 is formed by 16 稜鏡14〇1~14〇8, 1411~1418 having a parallelogram in cross section. The multi-beam 〇A is emitted & the multi-beam 1 〇 A 纟χ direction is compressed to about imm. The multi-beam i〇a compressed from the X direction is reflected by the mirror 1 and incident on the long-focus lens 3. The long-focus lens 3 is composed of three groups of spherical lens systems 31 to 33. The spherical lens systems 31 to 33 have positive, negative and positive lens powers (lenSP〇Wer), respectively, and the focal lengths fL of the long-focus lens 3 are about 2 μm. The focal position of the long-focus lens 3 on the exit side thereof is positioned at the reflection surface 多 of the polygon mirror $. The cylindrical lens 34 disposed on the polygon mirror 5 side of the long-focus lens 3 has a focal length of & and the pitch of the multi-beams in the χ direction is further reduced in the X direction (that is, the inter-axis pitch conversion device 14) After the compression of the χ direction, the ^1 is reduced on the polygon mirror surface. The plurality of pre-beams reflected by the polygon mirror 5 are incident on the μ lens 6 having a focal length of Μ, and are bent at a right angle at the folding mirror 7 200947139 62. The multi-beam after the f-folding is concentrated by the cylindrical lens 61 (having power in the direction of the coordinates on the substrate shown on the lower left side of FIG. 1) to collect the χ direction formed by the arrangement shown in FIG. The interval is

Px 、y方向之間隔為Pyi多光點80即照射於曝光基板8 之感光面上。 因此,若使多面鏡5在@ i中往反時針方向旋轉時, 圖3所示之多光點即沿—y方向掃描於曝光基板8上。此 時’由於可以排列於y方向之8個光點將所欲描繪之任意 部位加以曝光’因此可進行冗餘度較高之高精度之描緣。 此外,上述係針對理想之狀況(亦即,從LDi2射出之 所有雷射光束之光轴係與設計上之光軸同轴)作了說明,不 過有時妹LD12射出之雷射光束之光轴會相對設計上之 先軸(容器之中心轴)傾斜或偏移的情形。 圖4係表示從LD12射出之雷射光束之光路的圖,⑷係 表示設計上之光路,(b)係表* LD12之發光點雖位於非球 面透鏡13之中心軸上(位於前側焦點)但光軸傾斜時之光 路’⑷係表示LD12之發光點偏離非球面透鏡13之中心轴 時之光路。又,⑷係表示⑷之調整例的圖。 sx圖(b)所示,LD12之發光點F雖位於非球面透鏡 13中""軸〇上(位於前側焦點),但雷射光束之光轴傾斜 時從非球面透鏡13射出之雷射光束之光轴係與設計上之 光軸平行。(在垂直於該設計上之光轴的方向偏移” 如”亥圖(c)所示,LD12之發光點偏離非球面透鏡13 之中轴Ο時,如该圖⑷所示若使非球面透鏡u之中心 200947139 軸0移動至垂直於設計上之光轴的方向時’即可縮小對設 &十上之光軸的傾斜。亦即,當£1)12之發光點偏離非球面透 鏡13之光軸Δ1時,相斟 _ 相對千订於理想光軸之中心軸之光束 的傾斜△ Θ 1即可以下述十]本—m ^ 卜迷式1表不。因此,藉由圖示省略之 手段:使非球面透鏡13之光轴。接近於實際雷射光束之光 軸〇 w縮小Δ1,藉此即可縮小△ Θ 1(△㈣時,△ Μ =0)。 ❹ ❹ △ Θ 1= △ 1/fAs …(式 1} 其次,針對Δ01之容許值作說明。 現在’將射入長焦點透鏡3之雷射光束之光抽相對設 計上之光軸之x、y方向的角度設為Δ6>χ、Αθγ。曝光基 板上多光點排列間距相對長焦點透鏡3入 列間距的倍率(像倍率),〇、y方向係不同。因此光^ X、y方向之倍率分別設為Mx、My,並將fc設為柱面透鏡 34之焦點距離,將c設為柱面透鏡61之焦點距離,將f β °又為透鏡6之焦點距離,將fL設為長焦點透鏡3之 焦點距離時,Mx、My則可以式2、3表示。The interval between the Px and the y directions is Pyi, and the light spot 80 is irradiated onto the photosensitive surface of the exposure substrate 8. Therefore, when the polygon mirror 5 is rotated counterclockwise in @i, the multiple light spots shown in Fig. 3 are scanned on the exposure substrate 8 in the -y direction. At this time, since any portion to be drawn can be exposed by eight light spots arranged in the y direction, it is possible to perform high-precision and high-precision scanning. In addition, the above description is for the ideal situation (that is, the optical axis of all the laser beams emitted from the LDi2 is coaxial with the optical axis of the design), but sometimes the optical axis of the laser beam emitted by the sister LD12 It will be tilted or offset relative to the design of the first axis (the central axis of the container). 4 is a view showing the optical path of the laser beam emitted from the LD 12, (4) showing the optical path of the design, and (b) the luminous point of the LD12 is located on the central axis of the aspherical lens 13 (at the front focus). The optical path '(4) when the optical axis is tilted indicates the optical path when the light-emitting point of the LD 12 deviates from the central axis of the aspherical lens 13. Further, (4) is a diagram showing an example of adjustment of (4). As shown in the sx diagram (b), the illuminating point F of the LD 12 is located on the "" axis on the aspherical lens 13 (at the front focus), but the ray is emitted from the aspherical lens 13 when the optical axis of the laser beam is tilted. The optical axis of the beam is parallel to the optical axis of the design. (Offset in the direction perpendicular to the optical axis of the design) As shown in the figure (c), when the light-emitting point of the LD 12 deviates from the axis of the aspherical lens 13, the aspherical surface is as shown in the figure (4). The center of the lens u 200947139 When the axis 0 moves to the direction perpendicular to the optical axis of the design, it can reduce the tilt of the optical axis of the setting & ten, that is, when the luminous point of £1) 12 deviates from the aspheric lens When the optical axis of 13 is Δ1, the inclination Δ Θ 1 of the phase 斟 relative to the central axis of the ideal optical axis can be expressed by the following ten]-m ^ 卜1. Therefore, the optical axis of the aspherical lens 13 is made by the means omitted from the illustration. The optical axis 〇 w close to the actual laser beam is reduced by Δ1, whereby Δ Θ 1 (Δ Δ =0) can be reduced. ❹ △ △ Θ 1 = △ 1/fAs (Equation 1} Next, the allowable value of Δ01 is explained. Now, the light of the laser beam incident on the long-focus lens 3 is drawn relative to the optical axis of the design. The angle in the y direction is Δ6 > χ, Α θ γ. The multi-spot arrangement pitch on the exposure substrate is different from the magnification of the entrance pitch of the long-focus lens 3 (image magnification), and the 〇 and y directions are different. Therefore, the optical X and y directions are The magnifications are set to Mx and My, respectively, and fc is set as the focal length of the cylindrical lens 34, c is set as the focal length of the cylindrical lens 61, f β ° is the focal length of the lens 6, and fL is set to be long. When the focal length of the focus lens 3 is attained, Mx and My can be expressed by Equations 2 and 3.

Mx= fcf 0 d{fe fL) …(式 2)Mx= fcf 0 d{fe fL) ... (Formula 2)

My= f (9 / fL …(式 3) 例如’若圖3所示之曝光基板上光點之Xy間距ρχ、py 分別為約5" m、20从m,Mx及My之值大致為Mx=〇.0〇5、 My—〇·〇15。在此種倍率之透鏡系統的情況下,成像倍率之 倒數的角度倍率Μ0χ及Μθγ則可分別以式4、5表示。 (式4) Μ0 x= 1/ Μχ=200 9 200947139 Μ 0 y= 1/ My= 67 …(式 5) 亦即若射入長焦點透鏡3之雷射光束相對設計上之 光轴在xy方向分別傾斜時,基板入射角 ex、△ 0 ey則可以式6、7表示。。 Δ θ &χ=ΜΘ X Α θ χ= Α θ χ/Μχ= 200Δ θ x ·..(式 6) ^ θ &γ=ΜΘ yA Θ y= A θ y/My= 67 A Θ y …(式 7) 此處’若假設曝光基板上之多光點的排列在焦點深度 Df内係容許至描繪之分析能力r的〇25倍時,則式8、9 即成立。 0.25r^DfA Θ ex …(式 8) 0.25r^ Df Δ Θ ey …(式 9) 現在’若r為5/z m、Df為300" m時,根據(式6)〜(式 9) ,△ 0 X、△ 0 y必須設為如下。 △ 0 2·1χ1〇-5(rad)= 4·3 秒 △ 0 y S 6·2χ10 — 5(rad)= 13 秒 亦即,必須將射入長焦點透鏡3之雷射光束設為彼此 為5秒左右之平行度。 為了藉由使焦點距離fAs為6mm之非球面透鏡13之_ 心轴〇移動至垂直於設計上之光轴的方向,而將從非球面 透鏡13射出之雷射光束之光轴相對設計上之光軸的傾斜△ θ 1縮小至5秒以下,則必須將△ 1設於〇·丨5以m以下。然 而’此種微調在LD12已緊密構裝之狀況下為非常困難。因 此,本發明中,係設置光束角度調整手段2,藉由該光束角 度調整手段2來調整射出非球面透鏡13之光束的光軸。 200947139 其次’針對光束角度調整手段2作說明。此外,非球 面透鏡13係凸透鏡。 圖5係本發明之光束角度調整手段2的說明圖。 圖示之情形下,光束角度調整手段2係由焦點距離f21 為一 100mm之凹透鏡2011(第i調整透鏡)、焦點距離f22 為110mm之凸透鏡2012(第2調整透鏡)、以及圖示省略之 凸透鏡2012的保持手段所構成,其中該保持手段係用以保 持凸透鏡2012並可將凸透鏡2012定位於與光輛呈直角之 © 方向,使凹透鏡20 11與凸透鏡20 1 2之前側焦點〇 11 一致。 又,使非球面透鏡13之中心轴P、凹透鏡2011之中心軸q、 及凸透鏡2012之中心軸R與設計上之光轴一致。 如圖式所示,在發光點F偏離設計上之光轴(非球面透 鏡13之光軸)ΔΑ時’平行於非球面透鏡13透射後傾斜△ Θ1之直線PF的平行光束Β1,係將平行光束Β1之虛像形 成於位在凹透鏡2011之前侧焦點〇η面上之點〇llk。點 Ollk係偏離非球面透鏡13之光軸Δκ。光束B2係以從點 ® 〇llk發散之光束射入凸透鏡2012,並以平行於直線R〇 ilk 之平行光束B3(相對設計上之光轴的角度為△ 02)射出。因 此,藉由使凸透鏡2012之中心轴R移動至圖下方之R, (其中’ R’ = △ K) ’如圖中虛線所示,即可使平行光束B3 與設計上之光轴平行(△ 02=0)。 此處,為了使透射凸透鏡2012之光束的傾斜縮小至5 秒以内所需之移動距離△ K係由次式1〇所賦予。 Δ f22 Α θ 2 …(式 10) 11 200947139 若將f22 = 11 〇mm、△ 0 2 = 5秒代入式1 〇,則可得到 △ KS 2.7(以m)。亦即,為了調整5秒之傾斜只要使凸透鏡 2012移動3/zm左右即可。相較於不使用光束角度調整手段 2而僅移動非球面透鏡13來調整時之〇丨5 #瓜,由於此係 20倍之調整範圍,因此可輕易使光束之傾斜接近於零。 囷6係表示光束角度調整手段2之第2實施形態的圖。 此外’非球面透鏡13之焦點為〇12、凸透鏡2013(調整透 鏡)之焦點為02 ’焦點〇 12、02位於設計上之光軸上。又, 發光點F係配置於入射側之焦點〇丨2與非球面透鏡丨3之間。 ❹ 如圖式所示’在發光點F偏離設計上之光轴(非球面透 鏡13之光轴)δα時’透射非球面透鏡13後之光束B1係以 從直線PF位於焦點〇12面上之點012k發散之光束射入凸 透鏡2013’並以平行於直線Q〇2k之平行光束B2(相對設計 上之光軸的角度為△ <9 2)射出。此處,點〇2k係直線PF與 焦點02面交差之點,偏離非球面透鏡π之光軸△ κ。因此, 藉由使凸透鏡2013之中心轴Q移動△ κ(3 y m左右)至圖下 方之Q (其中’QQ =δκ)’如圖中虛線所示,即可使平 〇 行光束Β2與設計上之光軸平行= 〇),或將△ 02縮 小至5秒以下。 圖7係表示光束角度調整手段2之第3實施形態的圖。 此外’非球面透鏡13係凸透鏡。 凸透鏡2014(第1調整透鏡)與凹透鏡2〇15(第2調整透 鏡)其焦點距離f24、f25分別為ii〇mm與一100mm,其射 出側的焦點013係一致。 12 200947139 如圖式所示,在發光點F偏離設計上之光軸(非球面透 鏡13之光軸)ΔΑ時,透射非球面透鏡13後之光束βι係相 對設計上之光轴傾斜❶射入凸透鏡2〇14之平行光束 Β1係以聚光於位在焦點〇13面上之〇13k的光束Β2從凸透 鏡2014射出,並藉由凹透鏡2〇15以平行於直線尺〇1扑之 平行光束B3從凹透鏡2015射出。此處,焦點〇13k係通過 點Q且平行於直線PF之直線與焦點〇13面交差之點,偏離 非球面透鏡13之光軸ΔΚ。因此,藉由使凹透鏡2〇15之中 © 心軸R移動ΔΚΡβιη左右)至圖上方之R,(不過,RR,= △ κ) ’如圖中虛線所示,即可使平行光束B3與設計上之光 轴平行(△ 0 2 = 0) ’或將△ 0 2縮小至5秒以下。 圖8係表示光束角度調整手段2之第4實施形態的圖。 非球面透鏡13係設計/製作成當將發光點F之實像形成 於從發光點F起130mm後方之點014時,使非球面透鏡透 射光之波面成為完全之球面。又,凹透鏡2〇16(調整透鏡) 之焦點距離為負11 〇mm且焦點位置為點〇丨4。 ❹ 如圖式所示,在發光點F偏離設計上之光轴(非球面透 鏡13之光轴)ΔΑ時,透射非球面透鏡13後之光束81係以 聚光於點014k之光束射入凹透鏡2〇16,並以平行於直線 Q〇14k之光束B2從凹透鏡2016射出。此處,點〇14k係直 線PF與焦點014面交差之點,且偏離非球面透鏡丨3之光 軸ΔΚ。因此,藉由使凹透鏡2016之中心轴Q移動ΔΚ(3 /zm左右)至圖上方之Q,(其中,QQ, =△〖),如圖中虛 線所示,即可使平行光束B2與設計上之光軸平行(Δ02 = 13 200947139 〇),或將A 02縮小至5秒以下。 卜 述第1〜第4實施形態中,雖以光源之位置係 按照…十所配置’不過實際上會有製作誤差等’有時會偏 離光轴;?Γ肖在十肖此種情形之調整方法作說明。 以下,針對圖8之情形作說明。 現在,以藉由凹透鏡2〇16之光軸方向之微調來提高透 射平行光束之平行度(愈接近於平面波則平行度愈高)的微 調置為ΔΖ。該微調量之餘裕度愈大(調整範圍愈廣)則愈容 易調整。 透射平行光束為完全平面波時,非球面透鏡之014點 的像其自凹透鏡2016起之距離b係無限大。例如,若b為 30, 000以上則視為平面波時,只要使△ z滿足式11即可。 Δ 110- 110x30000/(11〇+ 30000)= 0.402 (mm)…(式 11) 從式11可知,將凹透鏡2〇16予以〇 4mm左右之粗略 調整即可形成為平行光(平面波)。 相對於此,欲僅以圖4所示之習知!^〇與非球面透鏡取 于到平行光時,為了獲得上述程度之平面波之非球面透鏡 之光軸方向的微調量Δζ,會變小,而變得非常難以調整。 亦即’若將非球面透鏡之焦點距離fAs設為6mm時, △ z $ 6— 6x30000/(6+ 30000)= 〇‘〇〇12 (mm) 亦即’必須以1.2以m之高精度來調整非球面透鏡,而 難以形成為平面波。 上述第1〜第3實施形態之情況下(亦即,將非球面透 鏡與焦點距離較非球面透鏡長之透鏡加以組合之情況下), 200947139 亦同樣地藉由0.4mm左右微調至光轴方向,即可將射出光 形成為高精度之平面波。 此外,即使使射入長焦點透鏡3之多光束的光轴彼此 具有5秒左右之平行度’但若偏移至與光軸呈直角之方向, 則圖3所示之多光點80之xy方向的間距px、py即會產生 偏差。因此,如圖9所示,例如在光束角度調整手段2之 光束射出側將平行玻璃2023配置於X、y之2個方向,並 使配置於X方向之平行玻璃2023 X、及配置於y方向之平 ® 行玻璃2023y分別旋轉’藉此即可使多光束之光轴的位置 (亦即,多光點80之xy方向的間距px、Py)一致。 由於平行光係射入平行玻璃2023 X、y,因此不會因平 行玻璃2023x、y之傾斜而使透射光波面之平行度惡化,且 可不改變光束之傾斜而僅微調光束之位置(對設計上之光軸 呈直角之方向)。此外,平行玻璃2〇23x、y可應用於上述任 何實施形態。 圖10係本發明之其他無光罩曝光裝置的構成圖。 翁 W 光源1A係裝載有藍紫半導體雷射(405nm)LD12A。又, 光源1B係裝載有紫外半導體雷射(375mn)LD12B。從光源 ΙΑ、1B係以彼此大致平行往χ、y方向射出I]mm間距的 平行雷射光。光束角度調整手段2A及2B係將從光源1A、 1B所射出之13mm間距之大致彼此平行的多光束,藉由上 述各實施形態所說明之任一種方法,分別使128個多光束 以5秒左右之平行度彼此平行。 375nm之紫外LD多光束係在反射鏡15反射,並透射 15 200947139 波長合成鏡16。另一方面’ 405nm之藍紫LD多光束係在 波長合成鏡16反射,並通過與375 nm之多光束幾乎完全一 致的光路。當兩波長之多光束通過用以壓縮多光束排列間 距的平行玻璃一體單元14後,X方向之間距即壓縮至imm。 由於口徑為120mm左右之長焦點透鏡3,係對375nm與 405nm兩者之波長進行色修正’因此透射長焦點透鏡3之兩 波長的多光束係在多面鏡5上於y方向(水平方向)使其主 光線一致。由於對X方向亦進行色修正,因此以lmm之間 距排列之光束亦以長焦點透鏡3之球面透鏡系統的焦點距 離fL與前端第4群之經色修正之柱面透鏡的焦點距離&所 決定的倍率fc/fL,使兩波長一起縮小聚光於多面鏡上之相 同位置。 在多面鏡5反射之兩波長之光束係透射透鏡6,丫 方向係以透鏡6之焦點距離、使用入射光之y方向 光束徑Dy與波長;I並以式丨2所決定之點徑dy分別聚光於 基板。另一方面,X方向則藉由透鏡6之球面系統的焦 點距離ίθ與f0透鏡後之經色修正之柱面透鏡61,以對長 焦點透鏡入射光之X方向點徑Dx以式丨3所決定之點徑心 分別聚光於基板。此處,dx、dy係大致相同大小。 …(式12) ❹My= f (9 / fL (Expression 3) For example, if the Xy pitch χ, py of the spot on the exposure substrate shown in Fig. 3 is about 5 " m, 20 from m, the value of Mx and My is roughly Mx =〇.0〇5, My-〇·〇15. In the case of the lens system of such magnification, the angular magnifications Μ0χ and Μθγ of the reciprocal of the imaging magnification can be expressed by Equations 4 and 5, respectively. x= 1/ Μχ=200 9 200947139 Μ 0 y= 1/ My= 67 (Formula 5), that is, if the laser beam incident on the long-focus lens 3 is tilted in the xy direction with respect to the designed optical axis, respectively, the substrate The incident angles ex and Δ 0 ey can be expressed by Equations 6 and 7. Δ θ & χ = ΜΘ X Α θ χ = Α θ χ / Μχ = 200 Δ θ x · (. Equation 6) ^ θ & γ = ΜΘ yA Θ y= A θ y/My= 67 A Θ y (Equation 7) Here, it is assumed that the arrangement of multiple spots on the exposure substrate is within the depth of focus Df, which is allowed to the analytical ability r of the drawing. When times, Equations 8 and 9 are satisfied. 0.25r^DfA Θ ex (Expression 8) 0.25r^ Df Δ Θ ey (Expression 9) Now, if r is 5/zm and Df is 300" m, According to (Formula 6) to (Formula 9), Δ 0 X and Δ 0 y must be set as follows. 0 2·1χ1〇-5(rad)= 4·3 seconds Δ 0 y S 6·2χ10 — 5(rad)= 13 seconds, that is, the laser beams incident on the long-focus lens 3 must be set to 5 each other. Parallelism of about seconds. In order to move the axis 〇 of the aspherical lens 13 having a focal length fAs of 6 mm to a direction perpendicular to the optical axis of the design, the laser beam emitted from the aspherical lens 13 is used. When the tilt of the optical axis relative to the optical axis of the design Δ θ 1 is reduced to 5 seconds or less, Δ 1 must be set to 〇·丨 5 or less. However, 'this fine adjustment is very tight when the LD 12 is tightly mounted. Therefore, in the present invention, the beam angle adjusting means 2 is provided, and the beam angle adjusting means 2 adjusts the optical axis of the light beam that emits the aspherical lens 13. Next, "the beam angle adjusting means 2 will be described. The aspherical lens 13 is a convex lens. Fig. 5 is an explanatory view of the beam angle adjusting means 2 of the present invention. In the illustrated case, the beam angle adjusting means 2 is a concave lens 2011 having a focal length f21 of 100 mm (i-th adjustment lens) ), a convex lens with a focal length f22 of 110 mm (the first) 2 adjusting the lens) and the holding means of the convex lens 2012 omitted in the figure, wherein the holding means is for holding the convex lens 2012 and positioning the convex lens 2012 at a right angle to the light, so that the concave lens 20 11 and the convex lens 20 1 2 The front side focus 〇11 is the same. Further, the central axis P of the aspherical lens 13, the central axis q of the concave lens 2011, and the central axis R of the convex lens 2012 are aligned with the designed optical axis. As shown in the figure, when the light-emitting point F deviates from the designed optical axis (the optical axis of the aspherical lens 13) ΔΑ, the parallel beam Β1 of the straight line PF which is parallel to the aspherical lens 13 and is inclined by Δ Θ1 is parallel. The virtual image of the beam Β 1 is formed at a point 〇 tl of the side focus 〇 n plane of the concave lens 2011. The point Ollk is offset from the optical axis Δκ of the aspherical lens 13. The beam B2 is incident on the convex lens 2012 with a beam diverging from the point ® 〇llk, and is emitted by a parallel beam B3 (opposite to the optical axis of the design Δ 02) parallel to the line R 〇 ilk . Therefore, by moving the central axis R of the convex lens 2012 to R below the figure, (where 'R' = Δ K)', as shown by the dotted line in the figure, the parallel beam B3 can be made parallel to the optical axis of the design (△ 02=0). Here, the moving distance Δ K required to reduce the inclination of the light beam of the transmission convex lens 2012 to within 5 seconds is given by the following formula. Δ f22 Α θ 2 (Expression 10) 11 200947139 If f22 = 11 〇mm and Δ 0 2 = 5 seconds are substituted into the equation 1 〇, Δ KS 2.7 (in m) can be obtained. That is, in order to adjust the tilt of 5 seconds, the convex lens 2012 may be moved by about 3/zm. Compared with the beam angle adjusting means 2, the aspherical lens 13 is only moved to adjust the 〇丨5# melon. Since this is 20 times the adjustment range, the tilt of the light beam can be easily made close to zero.囷6 shows a second embodiment of the beam angle adjusting means 2. Further, the focus of the aspherical lens 13 is 〇12, and the focus of the convex lens 2013 (adjusting lens) is 02' focus 〇12, 02 on the optical axis of the design. Further, the light-emitting point F is disposed between the focus 〇丨2 on the incident side and the aspherical lens 丨3. ❹ When the light-emitting point F deviates from the designed optical axis (the optical axis of the aspherical lens 13) δα as shown in the figure, the light beam B1 after transmitting the aspherical lens 13 is located on the surface of the focus 〇12 from the straight line PF. A beam of point 012k diverging is incident on the convex lens 2013' and is emitted by a parallel beam B2 parallel to the straight line Q〇2k (the angle of the optical axis relative to the design is Δ < 9 2). Here, the point where the point k2k line PF intersects the focus 02 plane deviates from the optical axis Δ κ of the aspherical lens π. Therefore, by moving the central axis Q of the convex lens 2013 by Δκ (about 3 ym) to the bottom of the figure (where 'QQ = δκ)' as shown by the dotted line in the figure, the beam Β2 and the design can be made flat. The optical axis is parallel = 〇), or △ 02 is reduced to less than 5 seconds. Fig. 7 is a view showing a third embodiment of the beam angle adjusting means 2. Further, the 'aspherical lens 13 is a convex lens. The focal lengths 2014 (first adjustment lenses) and the concave lenses 2〇15 (second adjustment lenses) have focal focal lengths f24 and f25 of ii 〇 mm and 100 mm, respectively, and the focal points 013 on the emission side thereof coincide with each other. 12 200947139 As shown in the figure, when the light-emitting point F deviates from the designed optical axis (the optical axis of the aspherical lens 13) ΔΑ, the light beam βι transmitted through the aspherical lens 13 is inclined with respect to the optical axis of the design. The parallel beam Β1 of the convex lens 2〇14 is emitted from the convex lens 2014 by the beam Β2 condensed on the surface 13k of the focus 〇13, and is parallel to the linear beam 〇1 by the concave lens 2〇15. It is emitted from the concave lens 2015. Here, the focus 〇13k is offset from the optical axis ΔΚ of the aspherical lens 13 by a point at which the line parallel to the straight line PF intersects the focal point 面13 by the point Q. Therefore, by moving the mandrel R of the concave lens 2〇15 by ΔΚΡβιη to the upper side of the figure, R (but RR, = Δ κ) ', as shown by the dotted line in the figure, the parallel beam B3 and the design can be made. The upper optical axis is parallel (Δ 0 2 = 0) ' or the △ 0 2 is reduced to less than 5 seconds. Fig. 8 is a view showing a fourth embodiment of the beam angle adjusting means 2. The aspherical lens 13 is designed/made such that when the real image of the light-emitting point F is formed at a point 014 which is 130 mm behind the light-emitting point F, the wavefront of the aspherical lens-transmitted light becomes a complete spherical surface. Further, the focal length of the concave lens 2〇16 (adjusting lens) is minus 11 〇 mm and the focus position is point 〇丨4. As shown in the figure, when the light-emitting point F deviates from the designed optical axis (the optical axis of the aspherical lens 13) ΔΑ, the light beam 81 transmitted through the aspherical lens 13 is incident on the concave lens by the light beam condensed at the point 014k. 2〇16, and emitted from the concave lens 2016 with a light beam B2 parallel to the straight line Q〇14k. Here, the point k 14k is a point at which the straight line PF intersects the focal point 014, and deviates from the optical axis ΔΚ of the aspherical lens 丨3. Therefore, by moving the central axis Q of the concave lens 2016 by ΔΚ (about 3 /zm) to Q above the figure, (where, QQ, = △ 〖), as shown by the dotted line in the figure, the parallel beam B2 and the design can be made. The upper optical axis is parallel (Δ02 = 13 200947139 〇), or A 02 is reduced to less than 5 seconds. In the first to fourth embodiments, the position of the light source is arranged in accordance with "tenth, but there is actually a manufacturing error, etc." may deviate from the optical axis; The method is explained. Hereinafter, the case of FIG. 8 will be described. Now, the fine adjustment of the parallelism of the transmitted parallel beams by the fine adjustment of the optical axis direction of the concave lenses 2〇16 (the closer the parallelism is to the plane wave), the ΔΖ is set. The larger the margin of the fine adjustment amount (the wider the adjustment range), the easier it is to adjust. When the transmitted parallel beam is a completely plane wave, the distance b of the 014 point of the aspherical lens from the concave lens 2016 is infinite. For example, when b is 30,000 or more, it is regarded as a plane wave, and Δz is satisfied as long as it satisfies Equation 11. Δ 110 - 110x30000 / (11 〇 + 30000) = 0.402 (mm) (Expression 11) From Equation 11, it can be seen that the concave lens 2 〇 16 is roughly adjusted by about 4 mm to form parallel light (planar wave). In contrast, it is only known as shown in FIG. 4! When the 〇 and aspherical lenses are taken in parallel light, the amount of fine adjustment Δζ in the optical axis direction of the aspherical lens for obtaining the above-described plane wave becomes small, and becomes extremely difficult to adjust. That is, if the focal length fAs of the aspherical lens is set to 6 mm, Δ z $ 6 - 6x30000 / (6 + 30000) = 〇 '〇〇 12 (mm), that is, 'must be measured with a precision of 1.2 m The aspherical lens is adjusted and it is difficult to form a plane wave. In the case of the above-described first to third embodiments (that is, when the aspherical lens is combined with a lens having a focal length longer than that of the aspherical lens), 200947139 is also finely adjusted to the optical axis direction by about 0.4 mm. , the emitted light can be formed into a high-precision plane wave. Further, even if the optical axes of the multi-beams incident on the long-focus lens 3 have a parallelism of about 5 seconds to each other, but if they are shifted to a direction at right angles to the optical axis, the xy of the multi-spot 80 shown in FIG. The pitch px and py of the direction are deviated. Therefore, as shown in FIG. 9, for example, the parallel glass 2023 is disposed in two directions of X and y on the light beam output side of the beam angle adjusting means 2, and the parallel glass 2023 X disposed in the X direction and the y direction are disposed. The flattening of the row glass 2023y is respectively rotated, whereby the positions of the optical axes of the multi-beams (that is, the pitches px and Py of the multi-spot 80 in the xy direction) are made uniform. Since the parallel light is incident on the parallel glass 2023 X, y, the parallelism of the transmitted light wave surface is not deteriorated by the inclination of the parallel glass 2023x, y, and only the position of the light beam can be finely adjusted without changing the tilt of the light beam (for design) The optical axis is in the direction of a right angle). Further, the parallel glass 2〇23x, y can be applied to any of the above embodiments. Fig. 10 is a view showing the configuration of another maskless exposure apparatus of the present invention. Weng W light source 1A is loaded with blue-violet semiconductor laser (405nm) LD12A. Further, the light source 1B is loaded with an ultraviolet semiconductor laser (375mn) LD12B. From the light source ΙΑ, 1B, parallel laser light having a pitch of I] mm is emitted in a direction parallel to the χ and y directions. The beam angle adjusting means 2A and 2B are multi-beams which are substantially parallel to each other by a distance of 13 mm which are emitted from the light sources 1A and 1B, and each of the above-described respective embodiments has 128 multi-beams of about 5 seconds. The parallelisms are parallel to each other. The 375 nm ultraviolet LD multi-beam system is reflected at the mirror 15 and transmitted through the 15 2009 47139 wavelength synthesizing mirror 16. On the other hand, the 405 nm blue-violet LD multi-beam is reflected by the wavelength synthesizing mirror 16 and passes through an optical path that is almost identical to the 375 nm beam. When the two-wavelength beam passes through the parallel glass unit 14 for compressing the arrangement of the multiple beams, the distance between the X directions is compressed to imm. Since the long-focus lens 3 having a caliber of about 120 mm performs color correction on the wavelengths of both 375 nm and 405 nm, the multi-beams of the two wavelengths of the long-focus lens 3 are transmitted on the polygon mirror 5 in the y direction (horizontal direction). Its main light is consistent. Since the color correction is also performed in the X direction, the beam distances arranged in the distance of 1 mm are also the focal length fL of the spherical lens system of the long focal lens 3 and the focal length of the cylindrical lens of the fourth group of the front end corrected color & The determined magnification fc/fL is such that the two wavelengths are collectively reduced to converge at the same position on the polygon mirror. The two-wavelength beam reflected by the polygon mirror 5 is transmitted through the lens 6. The pupil direction is the focal length of the lens 6, the y-direction beam diameter Dy and the wavelength of the incident light, and the point diameter dy determined by the equation 丨2. Concentrate on the substrate. On the other hand, the X direction is obtained by the focal length ίθ of the spherical system of the lens 6 and the color corrected cylindrical lens 61 after the f0 lens, and the X-direction point diameter Dx of the incident light to the long-focus lens is expressed by the formula 丨3. The diameter of the point is determined to be concentrated on the substrate. Here, dx and dy are approximately the same size. ...(式12) ❹

dy= Λϊθ λ !{π Dy) dx= Dxfcf^ C/( fLf^ ) …(式 13) 以此方式,由於兩波長之多光束係同時在相同部位以 光點徑2G^m聚光’因此能與多面鏡5之旋轉速度同步, 使裝載曝光基板8之載台7移動於圖1〇之箭頭方向。再者, 16 200947139 能與多面鏡5之旋轉速度同步’從控制器9使各LD12以藉 由各LD之排列位置與所須之描繪資訊所決定的時點〇n_ OFF點亮,藉此以2個波長將所須之描繪圖案同時曝光在 基板8上。 本實施形態之無光罩曝光裝置可使用習知光罩曝光裝 置所使用之接近水銀燈之h線及i線之波長的ld以同時進 行光罩曝光’並可使用以往所使用之廉價光阻進行良好之 曝光。 〇 【圖式簡單說明】 圖1係本發明之無光罩曝光裝置的整體構成圖。 圖2(a)、(b)係圖1之光源部1的說明圖。 圖3係照射於曝光基板上之多光點的排列圖。 圖4(a)〜(d)係表示從LD射出之雷射光束之光路的圖。 圖5係本發明之光束角度調整手段的說明圖(第1實施 形態)。 圖6係本發明之光束角度調整手段的說明圖(第2實施 形態)。 圖7係本發明之光束角度調整手段的說明圖(第3實施 形態)。 圖8係本發明之光束角度調整手段的說明圖(第4實施 形態)。 圖9係本發明之光束位置調整手段的說明圖。 圖10係本發明之其他無光罩曝光裝置的整體構成圖。 17 200947139 【主要元件符號說明】 1 光束角度調整手段 12 雷射光源(LD) 13 整形透鏡 14 轴間間距轉換裝置 2011 調整透鏡 2012 調整透鏡Dy= Λϊθ λ !{π Dy) dx= Dxfcf^ C/( fLf^ ) (Equation 13) In this way, since the beam of two wavelengths is simultaneously concentrated at the same spot with a spot diameter of 2G^m, In synchronization with the rotational speed of the polygon mirror 5, the stage 7 on which the exposure substrate 8 is loaded can be moved in the direction of the arrow in FIG. Furthermore, 16 200947139 can be synchronized with the rotational speed of the polygon mirror 5, and the LD 12 is illuminated by the controller 9 at a time point 〇n_OFF determined by the arrangement position of each LD and the required drawing information, thereby The wavelengths simultaneously expose the desired pattern to the substrate 8. In the maskless exposure apparatus of the present embodiment, the ret exposure of the h-line and the i-line of the mercury lamp used in the conventional mask exposure apparatus can be used to simultaneously perform the mask exposure, and the inexpensive photoresist used in the past can be used. exposure. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the overall configuration of a maskless exposure apparatus of the present invention. 2(a) and 2(b) are explanatory views of the light source unit 1 of Fig. 1. Fig. 3 is an arrangement diagram of a plurality of light spots irradiated onto an exposure substrate. 4(a) to 4(d) are views showing an optical path of a laser beam emitted from an LD. Fig. 5 is an explanatory view of a beam angle adjusting means of the present invention (first embodiment). Fig. 6 is an explanatory view of a beam angle adjusting means of the present invention (second embodiment). Fig. 7 is an explanatory view of a beam angle adjusting means of the present invention (third embodiment). Fig. 8 is an explanatory view of a beam angle adjusting means of the present invention (fourth embodiment). Fig. 9 is an explanatory view showing a beam position adjusting means of the present invention. Fig. 10 is a view showing the overall configuration of another maskless exposure apparatus of the present invention. 17 200947139 [Explanation of main component symbols] 1 Beam angle adjustment method 12 Laser light source (LD) 13 Plastic lens 14 Inter-axis pitch conversion device 2011 Adjustment lens 2012 Adjustment lens

1818

Claims (1)

200947139 七、申請專利範圍: 1、一種無光罩曝光裝置,其具有: 複數個雷射光源,係以預先決定之間隔_. 軸間間距轉換裝置’係將從該雷射光源射出之雷射光 束排列成一定之位置關係; 多面鏡,使該雷射光束掃描於y方向; 多 長焦點透鏡,係定位成使射出側之焦點位置位於該 面鏡之反射面上;200947139 VII. Patent application scope: 1. A maskless exposure device having: a plurality of laser light sources at a predetermined interval _. The inter-axis spacing conversion device is a laser that will be emitted from the laser light source. The light beams are arranged in a certain positional relationship; the polygon mirror is configured to scan the laser beam in the y direction; the multi-long focus lens is positioned such that the focus position on the exit side is located on the reflective surface of the mirror; Ο μ透鏡,係將進行掃描之該雷射光束聚光於基板上; 載台,係裝載該基板並可移動自如於與該掃描方向正 交之X方向;以及 控制電路,係根據曝光圖案資訊控㈣多面鏡之旋轉 角、該載台之位置、及該雷射光源,其特徵在於· 依該複數個雷射光源分別具備光束角度調整手段,其 包含將該雷射光束之射㈣度調整成所欲肖度的整形透 鏡、用以將射出光調整成平行光之至少、j個調整透鏡、及 將^至乂 1個調整透鏡保持成可於相對該調整透鏡之光軸 呈直角之方向移動自如的保持手段,· 該光束角度調整手段,係以使該調整透鏡之光軸與該 :射光源之汉计上之光軸呈同軸的方式,配置於該光源與 1間距轉換裝置之間,並使該調整透鏡移動於相對該 光轴呈吉& + ^ 月之方向’藉此使該雷射光源之光轴與設計上 光軸平行。 2 . 11 r 申請專利範圍第1項之無光罩曝光裝置,其中, 200947139 該複數個雷射光源係半導體雷射,藉由配置於該半導體雷 射之射出側之非球面透鏡的整形透鏡,將從該半導體雷射 射出之雷射光束整形成平行光束並使其射入該調整透鏡。 3、 如申請專利範圍第1項之無光罩曝光裝置,其中, 該光束角度調整手段係以使一方之焦點位置相同之具有正 負功率的2個調整透鏡所構成。 4、 如申請專利範圍第3項之無光罩曝光裝置,其中, 該調整透鏡之至少一方可微動調整於光軸方向。 5、 如申請專利範圍第2項之無光罩曝光裝置,其中, 該整形透鏡係將從該半導體雷射射出之雷射光束形成為發 散光束再予以射出的非球面透鏡; «玄光束角度調整手段係以具有正功率的丨個調整透 所構成。 6、 如申請專利範圍第2項之無光罩曝光裝置,其中, 該整形透鏡係將從該半導體雷射射出之雷射光束形成為會 聚光束再予以射出的非球面透鏡;該光束角度調整手段係 以具有負功率的丨個調整透鏡所構成。 八、圖式: (如次頁) 20Ο μ lens, which is to illuminate the laser beam on the substrate; the stage is loaded with the substrate and can move freely in the X direction orthogonal to the scanning direction; and the control circuit is based on the exposure pattern information Controlling (four) the rotation angle of the polygon mirror, the position of the stage, and the laser light source, wherein the plurality of laser light sources respectively have beam angle adjustment means, which comprise adjusting the radiation (four degrees) of the laser beam a shaping lens for correcting, at least adjusting the emitted light to be parallel light, j adjusting lenses, and maintaining the adjusting lens at a right angle to the optical axis of the adjusting lens The movable beam holding means is disposed between the light source and the one-pitch switching device such that the optical axis of the adjusting lens is coaxial with the optical axis of the light source And moving the adjustment lens in a direction of the optical axis & + ^ month relative to the optical axis, thereby making the optical axis of the laser source parallel to the design optical axis. 2 . 11 r The maskless exposure apparatus of claim 1, wherein the plurality of laser light sources are semiconductor lasers, and the shaping lens is disposed on the exit surface of the semiconductor laser by an aspherical lens. The laser beam emitted from the semiconductor laser is shaped into a parallel beam and incident on the adjustment lens. 3. The reticle exposure apparatus of claim 1, wherein the beam angle adjusting means comprises two adjustment lenses having positive and negative powers having the same focus position. 4. The reticle exposure apparatus of claim 3, wherein at least one of the adjustment lenses is vertically adjustable in the optical axis direction. 5. The reticle exposure apparatus of claim 2, wherein the shaping lens is an aspherical lens that forms a laser beam emitted from the semiconductor laser into a diverging beam and emits an aspherical lens; The means consists of a single adjustment with a positive power. 6. The maskless exposure apparatus of claim 2, wherein the shaping lens is an aspherical lens that forms a laser beam emitted from the semiconductor laser into a concentrated beam and emits the same; the beam angle adjusting means It is composed of one adjustment lens with negative power. Eight, the pattern: (such as the next page) 20
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