TW200939583A - Circuit connecting material and connecting structure for circuit member - Google Patents

Circuit connecting material and connecting structure for circuit member Download PDF

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Publication number
TW200939583A
TW200939583A TW097142071A TW97142071A TW200939583A TW 200939583 A TW200939583 A TW 200939583A TW 097142071 A TW097142071 A TW 097142071A TW 97142071 A TW97142071 A TW 97142071A TW 200939583 A TW200939583 A TW 200939583A
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TW
Taiwan
Prior art keywords
circuit
metal layer
connecting material
conductive particles
electrodes
Prior art date
Application number
TW097142071A
Other languages
Chinese (zh)
Other versions
TWI456852B (en
Inventor
Kazuyoshi Kojima
Kouji Kobayashi
Motohiro Arifuku
Nichiomi Mochizuki
Original Assignee
Hitachi Chemical Co Ltd
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Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Publication of TW200939583A publication Critical patent/TW200939583A/en
Application granted granted Critical
Publication of TWI456852B publication Critical patent/TWI456852B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/27Manufacturing methods
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    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
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    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
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    • H01L24/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
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    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
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    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
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    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/57Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
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    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
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    • H05K3/00Apparatus or processes for manufacturing printed circuits
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    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • H05K3/323Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
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  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

Disclosed is a circuit connecting material for electrically connecting two circuit members each with a circuit electrode formed thereon in such a state that the circuit electrodes are disposed to face each other. The circuit connecting material contains an adhesive agent composition and electroconductive particles. The electroconductive particle comprises a nucleus formed of an organic polymer compound and a metal layer covering the nucleus. The metal layer has protrusions protruded toward the outside of the electroconductive particle. The metal layer is formed of nickel or a nickel alloy. Upon the application of a pressure to the electroconductive particle, the metal layer located on the inner part of the protrusion sinks in the nucleus.

Description

200939583 九、發明說明 【發明所屬之技術領域】 本發明係關於一種電路連接材料及電路構件的連接結 構。 【先前技術】 在液晶顯示器和輸送膠帶封裝體(在以下稱爲^ TCP 〇 」)之連接、可撓性電路基板(在以下稱爲「FPC」)和 TCP之連接、或者是FPC和印刷電路板之連接之所謂電路 構件間之連接,使用在黏著劑中分散導電粒子之電路連接 材料(例如異方導電性黏著劑)。 此外,在最近,在半導體矽晶片構裝於基板之狀態下 ’不使用打線(wire-bonding )來連接電路構件間,進行 半導體矽晶片呈面朝下而直接地構裝於基板之所謂覆晶構 裝。即使是在該覆晶構裝,也在電路構件間之連接,使用 © 異方導電性黏著劑等之電路連接材料(參考專利文獻1〜5 )。 " 專利文獻1 :日本特開昭59-120436號公報 ' 專利文獻2 :日本特開昭60-1 9 1228號公報 專利文獻3:日本特開平1-251787號公報 專利文獻4:日本特開平7-90237號公報 專利文獻5:日本特開2001-189171號公報 專利文獻6:日本特開2005-166438號公報 200939583 【發明內容】 〔發明之揭示〕 〔發明所欲解決之課題〕 但是,在近年來,隨著電子機器之小型化、薄型化而 進展形成於電路構件之電路之高密度化’有和鄰接之電極 間之間隔或電極幅寬非常狹窄之傾向發生。電路電極之形 成係藉由所謂成爲電路根基之金屬形成於基板之整個面而 在應該形成電路電極之部分塗佈及硬化阻劑且以酸或鹼來 蝕刻這個以外之部分之步驟而進行。但是,在前述高密度 化之電路之狀態下,在形成於基板整個面之金屬凹凸變大 時,於凹部和凸部,蝕刻時間呈不同,因此,無法進行精 密之蝕刻,有所謂鄰接電路間之短路或斷線發生之問題產 生。因此,要求在高密度電路之電極表面凹凸小、也就是 電極表面平坦。 但是,在使用前述習知之電路連接材料而連接此種對 向之平坦之電路電極間之狀態下,在包含於電路連接材料 中之導電粒子和平坦電極之間,殘留黏著劑樹脂,有所謂 在對向之電路電極間無法確保充分之電性連接和長期可靠 性之問題發生。 於是,以解決此種問題來作爲目的,提議:將在表面 側具有複數個突起且含有金屬層之最外層爲金(Au)之導 電粒子之電路連接材料來使用於對向之電路電極間之連接 (參考專利文獻6 )。 使用該電路連接材料來連接之電路連接結構體係可以 -6- 200939583 在對向之電路電極間,確保充分之電性連接和長期可靠性 ’要求能夠達成對向之電路電極間之更加良好之電性連接 ’同時還更加地提高電路電極間之電特性之長期可靠性。 本發明係有鑑於前述之狀況而完成的,其目的係提供 _ 一種能夠達成對向之電路電極間之良好之電性連接同時充 分地提高電路電極間之電特性之長期可靠性的電路連接材 料、使用該電路連接材料之電路構件的連接結構、以及電 Φ 路構件的連接方法。 〔用以解決課題之手段〕 使用於習知之電路連接材料且在表面具有突起之導電 粒子係構成導電粒子之金屬層之最外層由Au所構成。Au 係比較柔軟之金屬,因此,在電路連接時來施加壓力之際 ,突起係變形,不容易得到對於電路電極之長期持續性。 於是,本發明人們係全心重複地進行硏究,結果認爲著眼 φ 於構成導電粒子之金屬層(在金屬層爲複數層之狀態下之 其最外層)之材質,變更成爲更加硬於Au之金屬。接著 - ,本發明人們係發現在對向之電路電極間之電性連接,影 ^ 響起因於導電粒子之金屬層之硬度以及來自於有機高分子 化合物所組成之核體之塑膠之反作用力而發生於電路連接 時之突起部之內側部分之金屬層嵌入至核體。也就是說, 在使用本發明之電路連接材料之電路構件之連接,藉由電 路連接時之壓力而使得導電粒子表面之突起部嵌入至電路 電極側,同時,突起部之內側部分之金屬層係也嵌入至核 200939583 體側,藉由以塑膠之反作用力,來擠壓該突起至電路電極 側,而形成還嵌入至電路電極之電路連接部。結果,本發 明之電路連接材料係可以發現對向之電路電極間之良好之 連接,提高電路電極間之電特性之長期可靠性。 本發明係提供一種電路連接材料,其爲使用於將形成 電路電極之2個電路構件,使電路電極呈對向而電性連接 的電路連接材料,電路連接材料係含有黏著劑組成物、導 電粒子’導電粒子具備有機高分子化合物所成之核體及覆 蓋該核體的金屬層’金屬層具有向著導電粒子的外側突起 之突起部’金屬層由鎳或鎳合金構成,對導電粒子施予壓 力時’突起部的內側部分之金屬層嵌入核體。 本發明係還提供一種電路連接材料,其爲使用於將形 成電路電極之2個電路構件,使電路電極呈對向而電性連 接的電路連接材料,電路連接材料係含有黏著劑組成物、 導電粒子’導電粒子具備有機高分子化合物所成之核體及 覆蓋該核體的複數金屬層,金屬層具有向著導電粒子的外 側突起之突起部’金屬層的最外層由鎳或鎳合金構成,對 導電粒子施予壓力時’突起部的內側部分之金屬層嵌入核 體。 此種電路連接材料係能夠達成對向之電路電極間之良 好之電性連接同時可以充分地提高電路電極間之電特性之 長期可靠性。 在本發明之電路連接材料,前述金屬層或金屬層之最 外層之維氏硬度(Vickers hardness)係最好是400〜1000 200939583 。可以藉此而使得對向之電路電極 地良好,能夠更加地提高電路電極 性。 此外,本發明係提供一種電路 形成電路電極,配置成電路電極呈 與介於電路構件之間,經加熱加壓 接的電路連接構件,電路連接構件 0 料之硬化物,在電路連接材料所含 之內側部分,金屬層嵌入核體。 該電路構件的連接結構係使用 製作,因此,可以得到電路電極間 著,透過導電粒子之對向之電路電 狀態係可以藉由以電路連接材料之 來進行保持,而充分地提高電特性 在前述電路構件的連接結構, ❹ 極之至少1方的表面係最好是由^ 稱爲「ITO」)或銦-鋅氧化物(右 - 所成。像這樣,藉著電路電極之表 . ,而比起由Au、Ag、Sn、Pt族之 之電極,還具有所謂防止基底金屬 此外,本發明係提供一種電路 成電路電極,配置成電路電極呈對 介著前述之電路連接材料,經加熱 含有之導電粒子的突起部的內側部 :間之電性連接變得更加 間之電特性之長期可靠 構件的連接結構,具備 對向的2個電路構件、 後將電路電極以電性連 係本發明之電路連接材 有之導電粒子的突起部 前述之電路連接材料而 之良好之電性連接。接 極間之良好之電性連接 硬化物,經過長期間, 之長期可靠性。 2個電路構件的電路電 晒-錫氧化物(在以下, Ξ以下,稱爲「IZO」) 面由ITO或IZO所組成 金屬、A1或Cr所組成 之氧化之優點。 構件的連接方法,於形 向的2個電路構件之間 加壓至電路連接材料所 分之金屬層嵌入核體, -9- 200939583 將電路電極以電性連接。可以藉此而製作電路電極間之電 特性之長期可靠性呈充分地良好之電路構件的連接結構。 〔發明之效果〕 如果藉由本發明之電路連接材料的話,則能夠達成對 向之電路電極間之良好之電性連接,同時還充分地提高電 路電極間之電特性之長期可靠性。此外,如果藉由本發明 的話,則能夠提供電路電極間之電特性之長期可靠性呈充 分地良好之電路構件的連接結構及其連接方法。 【實施方式】 〔發明之最佳實施形態〕 在以下,配合於需要而參照圖式’並且,就本發明之 理想之實施形態而詳細地進行說明。此外’在圖式中’於 相同之要素,附加相同之圖號,省略重複之說明。此外’ 上下左右等之位置關係無特別限定’根據圖式所示之位置 ❹ 關係。此外,圖式之尺寸比率係並無限定於圖示之比率。 〔電路構件的連接結構〕 - 圖1係顯示本發明之電路構件的連接結構之一例子之 槪略剖面圖。電路構件的連接結構1係具備呈相互地對向 之第1電路構件30及第2電路構件40’在第1電路構件 30和第2電路構件40之間,設置連接這些之電路連接構 件1 〇。電路連接構件1 〇係對於包含黏著劑組成物和在表 -10- 200939583 面具備複數個突起14之導電粒子12的電路連接材料來進 行硬化處理而得到。因此,電路連接構件1 〇係含有絕緣 性物質11和導電粒子12。在此,絕緣性物質11係由黏著 劑組成物之硬化物所構成。 第1電路構件30係具備電路基板(第1電路基板) 31和形成於電路基板31之主面31a上之電路電極(第1 電路電極)32。第2電路構件40係具備電路基板41和形 ❹ 成於電路基板41之主面41a上之電路電極(第2電路電 極)42。 在電路基板31、41’電路電極32、42之表面係變得 平坦。此外’在本發明,所謂「電路電極之表面平坦」係 指電路電極之表面凹凸爲2Onm以下。 電路電極32、42之厚度係最好是50nm以上。在電路 電極32、42之厚度未滿5 Onm之狀態下,位處於電路連接 材料中之導電粒子12表面側之突起部14係在壓合時,可 〇 能會貫通電路電極32、42而接觸到電路基板31、41。在 該狀態下,有減少電路電極32、42和導電粒子12之接觸 " 面積而連接電阻呈上升之傾向發生。此外,由製造成本等 - 之方面來看的話,則電路電極32、42之厚度係最好是 lOOOnm以下、更加理想是500nm以下。 作爲電路電極32、42之材質係列舉Au、Ag、Sn、Pt 族之金屬、或11'0、120、八1、(:1'。特別是在電路電極32 、42之材質爲ITO或IZO之狀態下,電性連接係顯著地 良好而發揮本發明之效果。此外,電路電極32、42係能 -11 - 200939583 夠以前述之物質而構成整體’但是,也能夠僅以前述之物 質,來構成表面(最外層)° 電路基板3 1、41之材質係並無特別限制,但是,通 常是有機絕緣性物質、玻璃或矽。 作爲第1電路構件30及第2電路構件40之具體例係 列舉半導體晶片、電阻晶片、電容晶片等之晶片零件、印 刷電路板等之基板。在這些電路構件30、40,通常設置許 ^ 多(可以由於狀態不同而成爲單數)之電路電極(電路端 @ 子)32、42。此外,作爲電路構件的連接結構之形態係也 有1C晶片和晶片搭載基板之連接結構、電氣電路相互間 之連接結構之形態。 此外,可以在第1電路構件30,於第1電路電極32 和電路基板31之間,還設置絕緣層,並且,也可以在第2 電路構件40’於第2電路電極42和電路基板41之間,還 設置絕緣層。絕緣層係如果是藉由絕緣材料而構成的話, 則並無特別限制,但是’通常由有機絕緣性物質、二氧化 © 矽或氮化矽所構成。 接著,在該電路構件的連接結構1,對向之電路電極 - 32和電路電極42係透過導電粒子12而電性連接。也就是 . 說,導電粒子12係直接地接觸到電路電極32、42之兩者 。具體地說,導電粒子12之突起(也稱爲「突起部」) 14係貫通絕緣性物質11而接觸到第1電路電極32、第2 電路電極42。 因此,可以充分地減低電路電極32、42間之連接電 -12- 200939583 因 ΑΒ 暢 最 能 4 2 電 更 以 之 電 連 電 於 成 12 阻,能夠進行電路電極3 2、42間之良好之電性連接。 此,可以使得電路電極3 2、42間之電流之流動變得順 ,能夠充分地發揮電路所具有之功能。 導電粒子12之複數個突起14中之一部分之突起係 好是嵌入至電路電極32或電路電極42。在該狀態下’ 夠更加地增加導電粒子12之突起14和電路電極32、 之接觸面積,更加地減低連接電阻。 0 在電路構件的連接結構1,最好是第1電路電極32 第2電路電極42之至少一邊之表面積係1 5000μιη2以下 並且,第1電路電極32和第2電路電極42間之平均導 粒子數係1個以上。在此,所謂平均導電粒子數係指每 個電路電極之導電粒子數之平均値。在該狀態下’能夠 加充分地減低對向之電路電極3 2、42間之連接電阻。 此外,在平均導電粒子數爲3個以上之狀態下,可 達成更加良好之連接電阻。這個係由於充分地減低對向 ❹ 電路電極32、42間之連接電阻之緣故。此外’在電路 極32、42間之平均導電粒子數爲1個以下之狀態下, - 接電阻係過度高,無法正常地啓動電子電路。 . 在以下,就電路連接構件1 〇而詳細地進行說明。 路連接構件1〇係成爲膜狀,正如前面之敘述,藉由對 含有在表面側具有突起部1 4之導電粒子1 2和黏著劑組 物之電路連接材料,來進行硬化處理而得到。 電路連接構件1 〇係含有絕緣性物質1 1和導電粒子 。導電粒子1 2係就其細節而敘述於後面,但是,正如圖 -13- 2 200939583 之(a) 、(b)所示,在其表面側,具有複數個之突起部 14。接著,在該電路構件的連接結構1,對向之電路電極 32和電路電極42係透過導電粒子12而進行電性連接。也 就是說,導電粒子12係直接地接觸到電路電極32、42兩 者。具體地說,導電粒子12之突起部14係貫通絕緣性物 質11而接觸到第1電路電極32、第2電路電極42。此外 ,導電粒子12之突起部14之內側部分之金屬層22係嵌 入至核體21a側,在此時,藉由核體21a之塑膠之反作用 力而上壓突起部14至電路電極32、42側,成爲突起部14 更加地嵌入至電路電極之狀態。 因此,能夠增加導電粒子12和電路電極32、42之接 觸面積,充分地減低電路電極32、42間之連接電阻,進 行電路電極32、42間之良好之電性連接。因此,可以使 得電路電極32、42間之電流之流動變得順暢,能夠充分 地發揮電路所具有之功能。 〔電路連接材料〕 (導電粒子) 導電粒子1 2係由具有導電性之粒子(本體部)和形 成於該粒子表面上之複數個之突起部14所構成。在此, 複數個之突起部14係藉由具有導電性之金屬所構成。圖2 係顯示包含於本發明之電路連接材料之導電粒子之各種形 態之剖面圖。 圖2(a)所示之導電粒子12係藉由有機高分子化合 -14- 200939583 物所組成之核體21和形成於核體21之表面上之金屬層22 而構成。核體21係藉由中核部21a和形成於中核部21a 之表面上之突起部21b所構成。金屬層22係在其表面側 ,具有複數個之突起部14。金屬層22係覆蓋核體21,在 對應於突起部2 1 b之位置,朝向導電粒子之外側而突起, 其突起之部分係成爲突起部14。 核體21係比起由金屬所組成之核體,成本變低,並 Q 且,相對於熱膨脹或壓合接合時之尺寸變化而使得彈性變 形範圍變寬,因此,更加地適合成爲電路連接材料。 作爲構成核體21之中核部21a之有機高分子化合物 係列舉例如丙烯樹脂、苯乙烯樹脂、苯并鳥糞胺樹脂、聚 矽氧烷樹脂、聚丁二烯樹脂、或者是這些之共聚物,可以 使用交聯這些者。 核體21之中核部21a之平均粒徑係最好是1〜4μιη、 更加理想是2〜4μιη、甚至最好是2.5〜3·5μηι。在平均粒 徑未滿Ιμιη時,有發生粒子之二次凝集而和鄰接之電路間 之絕緣性不充分之傾向產生。另一方面,在平均粒徑超過 一 4μηι時,在電路連接時而排除黏著劑組成物之面積變大, . 因此,有黏著劑組成物之排除不充分之傾向發生。此外, 本說明書之核體21之平均粒徑係指中核部21a之平均粒 徑,能夠藉由使用粒度分布測定裝置或者是以電子顯微鏡 來觀察導電粒子之剖面,而進行測定。 作爲構成核體21之突起部21b之有機高分子化合物 係列舉例如丙烯樹脂、苯乙烯樹脂、苯并鳥糞胺樹脂、聚 -15- 200939583 矽氧烷樹脂、聚丁二烯樹脂、或者是這些之共聚物,可以 使用交聯這些者。構成突起部21b之有機高分子化合物係 可以相同於構成中核部21a之有機高分子化合物,也可以 不同於構成中核部21a之有機高分子化合物。此外,突起 部21b之平均粒徑係最好是50〜500nm。 核體21係可以藉由在中核部21a之表面,吸附複數 個之具有小於中核部21a之直徑之突起部21b而形成。作 爲突起部21b吸附於中核部21a之表面之方法係列舉例如 在以矽烷、鋁、鈦等之各種偶合劑及黏著劑之稀釋溶液來 對於兩者或某一邊之粒子進行表面處理後,混合兩者而附 著之方法。 作爲金屬層22之材質係列舉Cu、Ni或Ni合金、Ag 或Ag合金,最好是Ni或Ni合金。此外,在金靥層22由 複數個金屬層所構成之狀態下,金屬層22之最外層之材 質係最好是Ni或Ni合金。作爲Ni合金係列舉例如Ni-B 、Ni-W、Ni_B、Ni-W-Co、Ni-Fe 及 Ni-Cr。 作爲金屬層22之硬度係最好是維氏硬度(Vickers hardness)爲 400〜1000、更加理想是 500〜800。此外, 在金屬層22由複數個金屬層所構成之狀態下,金屬層22 之最外層之維氏硬度係最好是400〜1 000、更加理想是 5 00〜800。在金屬層之維氏硬度未滿400之狀態下,於電 路電極之接觸時,突起之金屬層係發生變形,對於電路電 極之嵌入變弱,有減少接觸面積而連接電阻變高之傾向發 生。此外,在金屬層之維氏硬度超過1〇〇〇時,由於連接 200939583 時之粒子變形而在金屬層產生破裂,有成爲遮斷電路電極 間之導通通路之狀態而增加連接電阻之傾向發生。 金屬層22係可以藉由對於核體21,使用無電解電鍍 法,電鍍這些金屬而形成。無電解電鍍法係大致分成爲間 歇方式和連續滴下方式,但是,即使是使用任何一種方式 ,也可以形成金屬層22。 金屬層22之厚度(電鍍厚度)係最好是65〜125nm φ 、更加理想是 75〜1 OOnm、甚至最好是 80〜90nm。可以 藉由金屬層22之厚度成爲此種範圍,而使得電路電極32 、42間之連接電阻更加地良好。在此,本說明書之導電粒 子之金屬層22之厚度係指不包含突起部14之金屬層部分 之厚度,可以藉由電子顯微鏡而進行測定。 在金屬層22之厚度未滿65nm,電鏟厚度變薄,因此 ,有連接電阻變大之傾向發生,在超過125nm時,於電鍍 時,在導電粒子間,發生凝集,有容易在鄰接之電路電極 Q 間來產生短路之傾向發生。 此外,在導電粒子12,由核體21完全地剝離金屬層 - 22之粒子之混入率係最好是在粒子25萬個中而未滿5%、 更加理想是未滿1.0%、甚至最好是未滿0.1%。可以藉著 由核體21完全地剝離金屬層22之粒子之混入率,成爲此 種範圍,而確實地導通電路電極32、42之間。在由核體 2 1完全地剝離金屬層22之粒子之混入率成爲5%以上,有 因爲無關於導電之粒子存在於電極上而使得連接電阻變大 之傾向發生。 -17- 200939583 本發明之導電粒子12係也有核體21呈部分地露出之 狀態發生。由連接可靠性之方面來看的話,則金屬層22 相對於核體21之表面積之被覆率係最好是70%以上、更 加理想是80〜100%。可以藉由金屬層22之被覆率成爲此 種範圍,而使得電路電極32、42間之連接電阻更加地良 好。在金屬層22之被覆率未滿70%,導電粒子表面之導 通面積變小,因此,有連接電阻變大之傾向發生。 導電粒子12之突起14之高度Η係最好是65〜500nm q 、更加理想是100〜3 OOnm。此外,鄰接之突起14間之距 離S係最好是lOOOnm以下、更加理想是500nm以下。 此外,鄰接之突起14間之距離S係黏著劑組成物無 進入至導電粒子12和電路電極32、42之間,爲了充分地 接觸導電粒子12和電路電極32、42,因此,最好是至少 5 Onm以上。此外,導電粒子12之突起14之高度Η以及 鄰接之突起14間之距離S係可以藉由電子顯微鏡而進行 測定。 ❹ 此外,導電粒子1 2係正如圖2 ( b )所示,可以僅藉 由中核部21a而構成核體21。換句話說,在圖2(a)所 - 示之導電粒子12,可以不設置突起部21b。圖2(b)所示 之導電粒子12係能夠藉由以金屬電鍍核體21a之表面’ 在核體21a之表面上,形成金屬層22而得到。 在此,就用以形成突起14之電鍍方法而進行說明。 例如突起1 4係可以藉由在電鏟反應之途中,追加濃度高 於最初使用電鍍液之電鍍液,而使得電鍍液之濃度變得不 -18- 200939583 均与來形成。此外’可以藉由調節電鍍液之pH値,例如 藉由鎳電鍍液之pH値成爲6,而得到疱瘤狀之金屬層、 也就是具有突起14之金屬層22(望月們、表面技術、 Vol.48、No.4、第 429〜432 頁、1997)。此外,作爲有 助於電鍍浴之安定性之錯化劑係在使用甘氨酸之狀態下, 形成平滑之金屬層(皮膜),相對地,在使用酒石酸或 DL-蘋果酸之狀態下’可以得到疱瘤狀之皮膜 '也就是具 φ 有突起14之金屬層22(荻原們、非結晶質電鍍、Vol.36 、第3 5〜3 7頁、1 994 ;荻原們、電路構裝學會誌、 Vol.10、Νο·3、第 148 〜152 頁、1 995 )。 金屬層22係可以由單一之金屬層所構成,也可以由 複數個之金屬層所構成。 (黏著劑組成物) 作爲黏著劑組成物係最好是(1 )含有環氧樹脂和環 〇 氧樹脂之潛在性硬化劑之組成物、(2)含有自由基聚合 性物質和由於加熱而產生游離自由基之硬化劑之組成物、 - 或者是(1 )和(2 )之混合組成物。 首先,就(1)含有環氧樹脂和環氧樹脂之潛在性硬 化劑之組成物而進行說明。作爲前述之環氧樹脂係列舉雙 酚Α型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂 、苯酚酚醛型環氧樹脂、甲酚酣醛型環氧樹脂、雙酚A酚 醛型環氧樹脂、雙酚F酚醛型環氧樹脂、脂環式環氧樹脂 、環氧丙基酯型環氧樹脂、環氧丙基胺型環氧樹脂、乙內 -19- 200939583 醯脲型環氧樹脂、異氰酸酯型環氧樹脂、脂肪族鏈狀型環 氧樹脂。這些環氧樹脂係可以進行鹵化,也可以進行氫化 。這些環氧樹脂係可以倂用2種以上。 作爲潛在性硬化劑係可以硬化環氧樹脂。作爲此種潛 在性硬化劑係列舉陰離子聚合性之觸媒型硬化劑、陽離子 聚合性之觸媒型硬化劑、加聚型硬化劑。這些係可以單獨 或者是成爲2種以上之混合物而使用。在這些當中,由於 良好之速硬化性以及不需要考慮化學當量之方面,因此, 最好是陰離子或陽離子聚合性之觸媒型硬化劑。 作爲陰離子或陽離子聚合性之觸媒型硬化劑係列舉咪 唑系、醯肼系、三氟化硼-胺錯合物、鎏鹽、胺醯亞胺、 二胺基順丁烯二腈、三聚氰胺及其衍生物、聚胺鹽、二氰 二醯胺;也可以使用這些之變性物。作爲加聚型硬化劑係 列舉聚胺類、聚硫醇、聚苯酚、酸酐。 在練合叔胺類或咪唑類來作爲陰離子聚合性之觸媒型 硬化劑之狀態下,環氧樹脂係在160 °C〜200 °C程度之中溫 ,藉由數1 0秒鐘〜數小時程度之加熱而進行硬化。因此 ,可使用時間(適用期)係比較長,因此,變得理想。 作爲陽離子聚合性之觸媒型硬化劑係最好是例如藉由 能量射線而硬化環氧樹脂之感光性鎗鹽(主要是使用芳香 族重氮鎗鹽、芳香族鎏鹽等)。 此外,作爲除了能量射線之照射以外而藉由加熱來硬 化活化之環氧樹脂者係有脂肪族鎏鹽。此種硬化劑係具有 所謂速硬化性之特徵,因此,變得理想。 -20- 200939583 藉由聚胺基甲酸乙酯系、聚酯系等之高分子物質、鎳 、銅等之金屬薄膜及矽酸鈣等之無機物而被覆這些潛在性 硬化劑來進行微膠囊化者係能夠延長可使用時間,因此, 變得理想。 接著’就(2)含有自由基聚合性物質和由於加熱而 產生游離自由基之硬化劑之組成物,來進行說明。 自由基聚合性物質係具有藉由自由基而進行聚合之官 φ 能基之物質。作爲此種自由基聚合性物質係列舉丙烯酸酯 (也包含對應之甲基丙烯酸酯。在以下相同)化合物、丙 烯氧化(也包含對應之甲基丙烯氧化。在以下相同)化合 物、馬來酸酐縮亞胺化合物、順式甲基丁烯二醯亞胺樹脂 、靛酚醯亞胺樹脂。自由基聚合性物質係能夠以單體或寡 聚物之狀態來使用,也可以倂用單體和寡聚物。 作爲前述丙烯酸酯化合物之具體例係列舉甲基丙烯酸 酯、乙基丙烯酸酯、異丙基丙烯酸酯、異丁基丙烯酸酯、 〇 乙二醇二丙烯酸酯、二乙二醇二丙烯酸酯、三羥甲基丙烷 三丙烯酸酯、四羥甲基甲烷四丙烯酸酯、2-羥基-1,3-二丙 • 烯氧化丙烷、2,2-雙〔4-(丙烯氧化甲氧基)苯基〕丙烷 _ 、2,2-雙〔4-(丙烯氧化聚乙氧基)苯基〕丙烷、二環戊 烯基丙烯酸酯、三環癸烯基丙烯酸酯、三(丙烯醯氧化乙 基)異氰酸酯、胺基甲酸乙酯丙烯酸酯。這些係可以單獨 或者是混合2種以上而使用。 此外,可以由於需要而@度地使用氫醌、甲基醚氫醌 類等之聚合禁制劑。此外,由提升耐熱性之觀點來看的話 -21 - 200939583 ,則丙烯酸酯化合物係最好是具有由二環戊烯基、三環癸 烯基及三嗪環所組成之群組選出之至少一種取代基。 前述之馬來酸酐縮亞胺化合物係在分子中含有至少2 個以上之馬來酸酐縮亞胺基。作爲此種馬來酸酐縮亞胺化 合物係可以列舉例如1-甲基-2,4-雙馬來酸酐縮亞胺苯、 Ν,Ν’-m-苯撐雙馬來酸酐縮亞胺、Ν,Ν’-ρ-苯撐雙馬來酸酐 縮亞胺、N,N’-m-甲基苯撐雙馬來酸酐縮亞胺、Ν,Ν’-4,4-聯苯撐雙馬來酸酐縮亞胺、1化-4,4-(3,3’-二甲基聯苯撐 0 )雙馬來酸酐縮亞胺、Ν,Ν’-4,4- (3,3’-二甲基二苯基甲烷 )雙馬來酸酐縮亞胺、Ν,Ν’-4,4- (3,3’-二乙基二苯基甲烷 )雙馬來酸酐縮亞胺、Ν,Ν’-4,4-二苯基甲烷雙馬來酸酐縮 亞胺、1化-4,4-二苯基丙烷雙馬來酸酐縮亞胺、>1,:^’-3,3’-二苯基颯雙馬來酸酐縮亞胺、Ν,Ν’·4,4-二苯基醚雙馬 來酸酐縮亞胺、2,2-雙(4- (4·馬來酸酐縮亞胺苯氧基) 苯基)丙烷、2,2-雙(3-s-丁基-4,8- (4-馬來酸酐縮亞胺 苯氧基)苯基)丙烷、1,1-雙(4-(4-馬來酸酐縮亞胺苯 ◎ 氧基)苯基)癸烷、4,4’-環己叉-雙(1_ (4-馬來酸酐縮亞 胺苯氧基))-2-環己基苯、2,2-雙(4-(4-馬來酸酐縮亞 - 胺苯氧基)苯基)六氟丙烷。這些係可以單獨或者是混合 2種以上而使用。 前述之順式甲基丁烯二醯亞胺樹脂係對於在分子中具 有至少一個之順式甲基丁烯二醯亞胺基之順式甲基丁烯二 醯亞胺化合物來進行聚合所構成。作爲順式甲基丁烯二醯 亞胺化合物係列舉例如苯基順式甲基丁烯二醯亞胺、1 -甲 -22- 200939583 基-2,4-雙順式甲基丁烯二醯亞胺苯、N,N’-m-苯撐雙順式 甲基丁烯二醯亞胺、N,N’-p-苯撐雙順式甲基丁烯二醯亞 胺、N,N’_4,4-聯苯撐雙順式甲基丁烯二醯亞胺、N,N’-4,4-(3,3-二甲基聯苯撐)雙順式甲基丁烯二醯亞胺、:^,\’- 4.4- ( 3,3-二甲基二苯基甲烷)雙順式甲基丁烯二醯亞胺 、N,N’-4,4-(3,3-二乙基二苯基甲烷)雙順式甲基丁烯二 醯亞胺、Ν,Ν’·4,4·二苯基甲烷雙順式甲基丁烯二醯亞胺、 φ 1^[’-4,4-二苯基丙烷雙順式甲基丁烯二醯亞胺、;^^[’-4,4- 二苯基醚雙順式甲基丁烯二醯亞胺、Ν,Ν’-4,4-二苯基碾雙 順式甲基丁烯二醯亞胺、2,2-雙(4- ( 4-順式甲基丁烯二 醯亞胺苯氧基)苯基)丙烷、2,2-雙(3-8-丁基-3,4-(4-順式甲基丁烯二醯亞胺苯氧基)苯基)丙烷、1,1-雙(4-(4-順式甲基丁烯二醯亞胺苯氧基)苯基)癸烷、4,4’-環 己叉-雙(1-(4-順式甲基丁烯二醯亞胺苯氧基)苯氧基 )-2-環己基苯、2,2-雙(4- (4-順式甲基丁烯二醯亞胺苯 〇 氧基)苯基)六氟丙烷。這些係可以單獨或者是混合2種 以上而使用。 • 前述之靛酚醯亞胺樹脂係對於在分子中具有至少一個 . 之靛酚醯亞胺基之靛酚醯亞胺化合物來進行聚合所構成。 作爲靛酚醯亞胺化合物係列舉例如苯基靛酚醯亞胺、1 -甲 基-2,4-雙靛酚醯亞胺苯、N,N’-m-苯撐雙靛酚醯亞胺、 \,\’-?-苯撐雙靛酚醯亞胺、1^小’-4,4-聯苯撐雙靛酚醯亞 胺、N,N’-4,4- ( 3,3-二甲基聯苯撐)雙靛酚醯亞胺、N,N’- 4.4- (3,3-二甲基二苯基甲烷)雙靛酚醯亞胺、N,N’-4,4- -23- 200939583 (3,3-二乙基二苯基甲院)雙靛粉酿亞胺、Ν, Ν’-4,4-二苯 基甲烷雙靛酚醯亞胺、Ν,Ν’·4,4 -二苯基丙烷雙靛酚醯亞胺 、1^,>1’-4,4-二苯基醚雙靛酹醯亞胺、]^,]^’-4,4-二苯基碾雙 靛酚醯亞胺、2,2-雙(4- (4-靛酚醯亞胺苯氧基)苯基) 丙烷、2,2-雙(3-s-丁基-3,4- ( 4-靛酚醯亞胺苯氧基)苯 基)丙烷、1,1·雙(4-(4-靛酚醯亞胺苯氧基)苯基)癸 烷、4,4’·環己叉·雙(1- (4-靛酚醯亞胺苯氧基)苯氧基 )-2-環己基苯、2,2-雙(4- (4-靛酚醯亞胺苯氧基)苯基 )六氟丙烷。這些係可以單獨或者是混合2種以上而使用 此外,最好是在前述之自由基聚合性物質,倂用具有 藉由下列之化學式(I)所表示之磷酸酯構造之自由基聚 合性物質。在該狀態下’提高對於金屬等之無機物表面之 黏著強度,因此’適合於電路電極間之黏著。 〔化學1〕BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a connection structure of a circuit connecting material and a circuit member. [Prior Art] Connection of a liquid crystal display and a transfer tape package (hereinafter referred to as "TCP"), connection of a flexible circuit board (hereinafter referred to as "FPC") and TCP, or FPC and printed circuit The connection between the circuit members of the board connection is a circuit connecting material (for example, an isotropic conductive adhesive) in which conductive particles are dispersed in an adhesive. Further, recently, in a state in which a semiconductor germanium wafer is mounted on a substrate, a so-called flip chip in which a semiconductor germanium wafer is face-down and directly mounted on a substrate is connected without connecting wire-bonding between circuit members. Construction. Even in the flip chip mounting, a circuit connecting material such as an anisotropic conductive adhesive is used for the connection between the circuit members (refer to Patent Documents 1 to 5). [Patent Document 1: JP-A-59-120436] Patent Document 2: JP-A-60-1-91228 Patent Document 3: Japanese Patent Laid-Open No. Hei 1-251787 Patent Document 4: Japanese Patent Application No. JP-A-2001-189171, JP-A-2001-189171, JP-A-2005-166438, JP-A-2009 In recent years, as the size and thickness of electronic devices have increased, the density of circuits formed in circuit components has increased. The distance between adjacent electrodes and the tendency of the electrode width to be very narrow have occurred. The formation of the circuit electrode is carried out by forming a metal which is a circuit base on the entire surface of the substrate, coating and hardening the resist at a portion where the circuit electrode should be formed, and etching the portion other than the acid or alkali. However, in the state of the high-density circuit, when the metal unevenness formed on the entire surface of the substrate is increased, the etching time is different between the concave portion and the convex portion. Therefore, precise etching cannot be performed, and there is a so-called adjacent circuit. A problem occurs when a short circuit or a wire break occurs. Therefore, it is required that the surface of the electrode of the high-density circuit has small unevenness, that is, the surface of the electrode is flat. However, in the state in which the above-mentioned conventional circuit connecting material is used to connect between the opposing flat electrode electrodes, the adhesive resin remains between the conductive particles included in the circuit connecting material and the flat electrode. The problem of sufficient electrical connection and long-term reliability between the opposing circuit electrodes cannot be ensured. Therefore, in order to solve such a problem, it is proposed to use a circuit connecting material having a plurality of protrusions on the surface side and containing the outermost layer of the metal layer as gold (Au) conductive particles for use between the opposing circuit electrodes. Connection (refer to Patent Document 6). The circuit connection structure using the circuit connection material can be connected to -6-200939583 to ensure sufficient electrical connection and long-term reliability between the opposing circuit electrodes, which requires a better electrical connection between the opposing circuit electrodes. The sexual connection also increases the long-term reliability of the electrical characteristics between the circuit electrodes. The present invention has been made in view of the foregoing circumstances, and an object thereof is to provide a circuit connecting material capable of achieving a good electrical connection between opposing circuit electrodes while sufficiently improving long-term reliability of electrical characteristics between circuit electrodes. The connection structure of the circuit member using the circuit connection material, and the connection method of the electric Φ path member. [Means for Solving the Problem] The outermost layer of the metal layer constituting the conductive particles, which is used for a conventional circuit connecting material and having protrusions on the surface, is made of Au. Au is a relatively soft metal. Therefore, when pressure is applied during circuit connection, the protrusions are deformed, and long-term continuity with respect to the circuit electrodes is not easily obtained. Then, the inventors of the present invention thoroughly studied the results of the whole process, and as a result, it was considered that the material of the metal layer constituting the conductive particles (the outermost layer in the state in which the metal layer is a plurality of layers) was changed to be harder than Au. Metal. Then, the inventors found that the electrical connection between the opposing circuit electrodes affects the hardness of the metal layer of the conductive particles and the reaction force of the plastic from the core body composed of the organic polymer compound. A metal layer which occurs in the inner portion of the protrusion at the time of circuit connection is embedded in the core body. That is, in the connection of the circuit member using the circuit connecting material of the present invention, the protrusion of the surface of the conductive particle is embedded on the side of the circuit electrode by the pressure at the time of circuit connection, and at the same time, the metal layer of the inner portion of the protrusion is It is also embedded in the body side of the core 200939583, and the protrusion is pushed to the circuit electrode side by the reaction force of the plastic to form a circuit connection portion which is also embedded in the circuit electrode. As a result, the circuit connecting material of the present invention can find a good connection between the opposing circuit electrodes and improve the long-term reliability of the electrical characteristics between the circuit electrodes. The invention provides a circuit connecting material, which is a circuit connecting material used for forming two circuit members of a circuit electrode to electrically connect the circuit electrodes, and the circuit connecting material comprises an adhesive composition and conductive particles. 'The conductive particles are made of a core body made of an organic polymer compound and a metal layer covering the core body. The metal layer has a protrusion protruding toward the outside of the conductive particles. The metal layer is made of nickel or a nickel alloy, and the conductive particles are pressurized. At the time, the metal layer of the inner portion of the protrusion is embedded in the core body. The present invention also provides a circuit connecting material, which is a circuit connecting material used for forming two circuit members of a circuit electrode to electrically connect the circuit electrodes, and the circuit connecting material contains an adhesive composition and is electrically conductive. The particle 'conductive particle includes a core body formed of an organic polymer compound and a plurality of metal layers covering the core body, and the metal layer has a protrusion protruding toward the outside of the conductive particle. The outermost layer of the metal layer is made of nickel or a nickel alloy. When the conductive particles are applied with pressure, the metal layer of the inner portion of the protrusion is embedded in the core body. Such a circuit connecting material is capable of achieving a good electrical connection between the opposing circuit electrodes while sufficiently improving the long-term reliability of the electrical characteristics between the circuit electrodes. In the circuit connecting material of the present invention, the Vickers hardness of the outermost layer of the metal layer or the metal layer is preferably 400 to 1000 200939583. Thereby, the opposing circuit electrodes can be made good, and the circuit polarity can be further improved. In addition, the present invention provides a circuit for forming a circuit electrode, wherein the circuit electrode is disposed between the circuit member and the circuit connecting member that is heated and pressurized, and the hardened material of the circuit connecting member is contained in the circuit connecting material. In the inner part, the metal layer is embedded in the core body. Since the connection structure of the circuit member is used, it is possible to obtain a circuit state between the circuit electrodes, and the electrical state of the circuit through which the conductive particles are opposed can be maintained by the circuit connection material, thereby sufficiently improving the electrical characteristics. The connection structure of the circuit member, at least one of the surface of the dipole is preferably referred to as "ITO" or indium-zinc oxide (right-formed. Like this, by the surface of the circuit electrode. In addition to the electrodes of the Au, Ag, Sn, and Pt groups, there is also a so-called base metal prevention. In addition, the present invention provides a circuit as a circuit electrode, which is arranged such that the circuit electrodes are paired with the aforementioned circuit connection material and are heated. The inner portion of the protruding portion of the conductive particle: the connection structure of the long-term reliable member in which the electrical connection between the conductive particles is further changed, and the two circuit members are opposed to each other, and then the circuit electrode is electrically connected to the present invention. The circuit connecting material has a good electrical connection between the protruding portions of the conductive particles and the above-mentioned circuit connecting material. The good electrical connection between the electrodes is hardened for a long time. In the long-term reliability of the circuit, the electric circuit of the two circuit components - tin oxide (hereinafter, referred to as "IZO" below), the surface of the metal consisting of ITO or IZO, the advantages of oxidation of A1 or Cr The connecting method of the member is pressed between the two circuit members in the shape direction until the metal layer of the circuit connecting material is embedded in the core body, and the circuit electrodes are electrically connected by -9-200939583. The long-term reliability of the electrical characteristics is a sufficiently good connection structure of the circuit components. [Effect of the Invention] If the material is connected by the circuit of the present invention, a good electrical connection between the opposing circuit electrodes can be achieved. At the same time, the long-term reliability of the electrical characteristics between the circuit electrodes is sufficiently improved. Further, according to the present invention, it is possible to provide a connection structure of the circuit member which is sufficiently good in long-term reliability of electrical characteristics between the circuit electrodes and the connection thereof. [Embodiment] [Best Embodiment of the Invention] In the following, the present invention is referred to as needed, and the ideal embodiment of the present invention is In the drawings, the same elements are denoted by the same reference numerals, and the description thereof will not be repeated. The positional relationship between the upper and lower sides and the like is not particularly limited. In addition, the dimensional ratio of the drawings is not limited to the illustrated ratio. [Connection Structure of Circuit Member] - Fig. 1 is a schematic cross-sectional view showing an example of a connection structure of a circuit member of the present invention. The connection structure 1 of the member is provided with the first circuit member 30 and the second circuit member 40' that face each other between the first circuit member 30 and the second circuit member 40, and the circuit connection member 1 is connected. The circuit connecting member 1 is obtained by hardening a circuit connecting material including an adhesive composition and conductive particles 12 having a plurality of protrusions 14 on the surface of Table-10-200939583. Therefore, the circuit connecting member 1 contains the insulating material 11 and the conductive particles 12. Here, the insulating material 11 is composed of a cured product of the adhesive composition. The first circuit member 30 includes a circuit board (first circuit board) 31 and a circuit electrode (first circuit electrode) 32 formed on the main surface 31a of the circuit board 31. The second circuit member 40 includes a circuit board 41 and a circuit electrode (second circuit electrode) 42 formed on the principal surface 41a of the circuit board 41. The surface of the circuit electrodes 32, 42 of the circuit boards 31, 41' is flat. Further, in the present invention, the term "the surface of the circuit electrode is flat" means that the surface unevenness of the circuit electrode is 2 Onm or less. The thickness of the circuit electrodes 32, 42 is preferably 50 nm or more. In a state where the thickness of the circuit electrodes 32, 42 is less than 5 Onm, the protrusion portion 14 on the surface side of the conductive particle 12 located in the circuit connecting material can be brought into contact with the circuit electrodes 32, 42 while being pressed. Go to the circuit boards 31, 41. In this state, there is a tendency that the contact resistance of the circuit electrodes 32, 42 and the conductive particles 12 is reduced and the connection resistance is increased. Further, in terms of manufacturing cost and the like, the thickness of the circuit electrodes 32 and 42 is preferably 100 nm or less, more preferably 500 nm or less. The material of the circuit electrodes 32 and 42 is a metal of Au, Ag, Sn, or Pt, or 11'0, 120, 八1, (1:1). Especially, the material of the circuit electrodes 32 and 42 is ITO or IZO. In the state of the present invention, the electrical connection system is remarkably good, and the effects of the present invention are exhibited. Further, the circuit electrodes 32 and 42 can be configured as the whole by the above-mentioned substances. The surface of the circuit board 3 1 and 41 is not particularly limited, but is usually an organic insulating material, glass or tantalum. Specific examples of the first circuit member 30 and the second circuit member 40 A series of substrates such as semiconductor wafers, resistor chips, and capacitor wafers, and printed circuit boards are provided. In these circuit members 30 and 40, circuit electrodes (circuit terminals which can be singular due to different states) are usually provided. In addition, the form of the connection structure of the circuit member includes the connection structure of the 1C wafer and the wafer mounting substrate, and the connection structure between the electric circuits. The first circuit member 30 is provided with an insulating layer between the first circuit electrode 32 and the circuit board 31, and may be provided between the second circuit electrode 42 and the circuit board 41 in the second circuit member 40'. The insulating layer is not particularly limited as long as it is composed of an insulating material, but 'generally consists of an organic insulating material, bismuth oxide or tantalum nitride. Next, the connection of the circuit member In the structure 1, the opposite circuit electrode - 32 and the circuit electrode 42 are electrically connected through the conductive particles 12. That is, the conductive particles 12 are directly in contact with both of the circuit electrodes 32, 42. Specifically, The protrusions (also referred to as "protrusions") 14 of the conductive particles 12 penetrate the insulating material 11 and contact the first circuit electrode 32 and the second circuit electrode 42. Therefore, the connection between the circuit electrodes 32 and 42 can be sufficiently reduced. Electricity-12- 200939583 Because the smoothest 4 2 electric electricity is electrically connected to the 12-resistance, it can make a good electrical connection between the circuit electrodes 3 2 and 42. This can make the circuit electrodes 3 2, 42 Current between The flow becomes smooth, and the function of the circuit can be sufficiently exerted. One of the plurality of protrusions 14 of the conductive particles 12 is embedded in the circuit electrode 32 or the circuit electrode 42. In this state, it is increased more. The contact area between the protrusions 14 of the conductive particles 12 and the circuit electrode 32 further reduces the connection resistance. 0 In the connection structure 1 of the circuit member, it is preferable that the first circuit electrode 32 has a surface area of at least one side of the second circuit electrode 42. 5,000 μm 2 or less, and the number of average guided particles between the first circuit electrode 32 and the second circuit electrode 42 is one or more. Here, the average number of conductive particles means the average 値 of the number of conductive particles per circuit electrode. In this state, the connection resistance between the opposing circuit electrodes 3, 42 can be sufficiently reduced. Further, in a state where the average number of conductive particles is three or more, a more excellent connection resistance can be achieved. This is because the connection resistance between the opposing 电路 circuit electrodes 32, 42 is sufficiently reduced. Further, in the state where the average number of conductive particles between the circuit electrodes 32 and 42 is one or less, the - connection resistance is excessively high, and the electronic circuit cannot be normally started. Hereinafter, the circuit connecting member 1 will be described in detail. The road connecting member 1 is formed into a film shape, and as described above, it is obtained by performing a hardening treatment on a circuit connecting material containing the conductive particles 1 2 having the protrusions 14 on the surface side and the adhesive composition. The circuit connecting member 1 is made of an insulating material 11 and conductive particles. The conductive particles 12 are described later in detail, but as shown in Figs. 13-32 200939583 (a) and (b), a plurality of protrusions 14 are provided on the surface side thereof. Next, in the connection structure 1 of the circuit member, the opposing circuit electrode 32 and the circuit electrode 42 are electrically connected to each other through the conductive particles 12. That is, the conductive particles 12 are in direct contact with both of the circuit electrodes 32, 42. Specifically, the protruding portion 14 of the conductive particles 12 penetrates the insulating material 11 and contacts the first circuit electrode 32 and the second circuit electrode 42. Further, the metal layer 22 of the inner portion of the protruding portion 14 of the conductive particle 12 is embedded on the side of the core body 21a, and at this time, the protruding portion 14 is pressed up to the circuit electrodes 32, 42 by the reaction force of the plastic of the core body 21a. On the side, the projection 14 is more embedded in the circuit electrode. Therefore, the contact area between the conductive particles 12 and the circuit electrodes 32, 42 can be increased, the connection resistance between the circuit electrodes 32, 42 can be sufficiently reduced, and a good electrical connection between the circuit electrodes 32, 42 can be performed. Therefore, the flow of current between the circuit electrodes 32 and 42 can be made smooth, and the function of the circuit can be sufficiently exhibited. [Circuit Connection Material] (Conductive Particles) The conductive particles 1 2 are composed of conductive particles (bulk portion) and a plurality of protrusions 14 formed on the surface of the particles. Here, the plurality of protrusions 14 are made of a metal having conductivity. Fig. 2 is a cross-sectional view showing various forms of conductive particles contained in the circuit connecting material of the present invention. The conductive particles 12 shown in Fig. 2(a) are composed of a core body 21 composed of an organic polymer compound and a metal layer 22 formed on the surface of the core body 21. The core body 21 is composed of a core portion 21a and a protrusion portion 21b formed on the surface of the core portion 21a. The metal layer 22 is on the surface side thereof and has a plurality of protrusions 14. The metal layer 22 covers the core body 21, and protrudes toward the outer side of the conductive particles at a position corresponding to the protrusions 2 1 b , and a portion of the protrusions is a protrusion portion 14. The core body 21 is lower in cost than the core body composed of metal, and Q, and the elastic deformation range is widened with respect to the dimensional change at the time of thermal expansion or press-bonding, and therefore, is more suitable as a circuit connecting material. . Examples of the organic polymer compound constituting the core portion 21a in the core body 21 include, for example, an acrylic resin, a styrene resin, a benzoguanamine resin, a polyoxyalkylene resin, a polybutadiene resin, or a copolymer of these. You can use cross-linking these people. The average particle diameter of the core portion 21a in the core body 21 is preferably 1 to 4 μm, more preferably 2 to 4 μm, even more preferably 2.5 to 3. 5 μm. When the average particle diameter is less than ιμιη, there is a tendency that secondary aggregation of particles occurs and insulation between adjacent circuits is insufficient. On the other hand, when the average particle diameter exceeds 4 μm, the area of the adhesive composition is removed at the time of circuit connection, and thus the tendency of the adhesive composition to be insufficiently removed occurs. Further, the average particle diameter of the core body 21 of the present specification means the average particle diameter of the core portion 21a, and can be measured by observing the cross section of the conductive particles by using a particle size distribution measuring apparatus or an electron microscope. Examples of the organic polymer compound constituting the protrusion 21b of the core body 21 include, for example, an acrylic resin, a styrene resin, a benzoguanamine resin, a poly-15-200939583 decane resin, a polybutadiene resin, or the like. Copolymers can be used to crosslink these. The organic polymer compound constituting the protrusion portion 21b may be the same as the organic polymer compound constituting the core portion 21a, or may be different from the organic polymer compound constituting the core portion 21a. Further, the average particle diameter of the projections 21b is preferably 50 to 500 nm. The core body 21 can be formed by adsorbing a plurality of protrusions 21b having a diameter smaller than the diameter of the core portion 21a on the surface of the core portion 21a. The method of adsorbing the protrusion 21b on the surface of the core portion 21a is, for example, a surface treatment of particles of both or one side with a dilute solution of various coupling agents such as decane, aluminum, titanium, or the like, and mixing two The method of attachment. As the material of the metal layer 22, Cu, Ni or a Ni alloy, Ag or Ag alloy is preferable, and Ni or a Ni alloy is preferable. Further, in a state in which the metal layer 22 is composed of a plurality of metal layers, the material of the outermost layer of the metal layer 22 is preferably Ni or a Ni alloy. Examples of the Ni alloy series include Ni-B, Ni-W, Ni_B, Ni-W-Co, Ni-Fe, and Ni-Cr. The hardness of the metal layer 22 is preferably a Vickers hardness of 400 to 1,000, more preferably 500 to 800. Further, in a state where the metal layer 22 is composed of a plurality of metal layers, the Vickers hardness of the outermost layer of the metal layer 22 is preferably from 400 to 1,000, more preferably from 50,000 to 800. When the Vickers hardness of the metal layer is less than 400, the metal layer of the protrusion is deformed at the contact of the electrode of the circuit, and the embedding of the circuit electrode is weakened, and the contact area is reduced to increase the connection resistance. In addition, when the Vickers hardness of the metal layer exceeds 1 ,, the metal layer is broken due to the deformation of the particles when the connection is made to 200939583, and the tendency to increase the connection resistance is caused by the state in which the conduction path between the electrodes of the circuit is blocked. . The metal layer 22 can be formed by plating these metals with the electroless plating method for the core body 21. The electroless plating method is roughly classified into a discontinuous mode and a continuous dropping method, but the metal layer 22 can be formed even by any of the methods. The thickness (plating thickness) of the metal layer 22 is preferably 65 to 125 nm φ , more preferably 75 to 100 nm, and even more preferably 80 to 90 nm. The connection resistance between the circuit electrodes 32 and 42 can be made better by the thickness of the metal layer 22 being such a range. Here, the thickness of the metal layer 22 of the conductive particles in the present specification means the thickness of the metal layer portion not including the protrusion portion 14, and can be measured by an electron microscope. When the thickness of the metal layer 22 is less than 65 nm and the thickness of the shovel is thin, the connection resistance tends to increase. When the thickness exceeds 125 nm, aggregation occurs between the conductive particles during plating, and it is easy to be adjacent to the circuit. A tendency to generate a short circuit between the electrodes Q occurs. Further, in the conductive particles 12, the mixing ratio of the particles of the metal layer - 22 completely removed by the core body 21 is preferably 25% of the particles and less than 5%, more preferably 1.0% or even more preferably. It is less than 0.1%. The mixing ratio of the particles of the metal layer 22 can be completely peeled off by the core body 21, and the range between the circuit electrodes 32 and 42 can be surely turned on. In the case where the particles of the metal layer 22 are completely peeled off by the core body 21, the mixing ratio is 5% or more, and there is a tendency that the connection resistance becomes large because the particles which are not electrically conductive are present on the electrode. -17- 200939583 The conductive particles 12 of the present invention also have a state in which the core body 21 is partially exposed. In view of the connection reliability, the coverage of the surface area of the metal layer 22 with respect to the core body 21 is preferably 70% or more, more preferably 80 to 100%. The coverage of the metal layer 22 can be made into such a range, and the connection resistance between the circuit electrodes 32, 42 is made better. When the coverage of the metal layer 22 is less than 70%, the conduction area of the surface of the conductive particles is small, and thus the connection resistance tends to increase. The height of the protrusions 14 of the conductive particles 12 is preferably 65 to 500 nm q , more preferably 100 to 300 nm. Further, the distance S between the adjacent projections 14 is preferably 100 nm or less, more preferably 500 nm or less. Further, the distance S between the adjacent protrusions 14 is such that the adhesive composition does not enter between the conductive particles 12 and the circuit electrodes 32, 42. Therefore, in order to sufficiently contact the conductive particles 12 and the circuit electrodes 32, 42, it is preferable that at least 5 Onm or more. Further, the height Η of the protrusions 14 of the conductive particles 12 and the distance S between the adjacent protrusions 14 can be measured by an electron microscope. Further, as shown in Fig. 2(b), the conductive particles 1 2 can constitute the core body 21 only by the core portion 21a. In other words, in the conductive particles 12 shown in Fig. 2(a), the protruding portion 21b may not be provided. The conductive particles 12 shown in Fig. 2(b) can be obtained by forming the metal layer 22 on the surface of the core body 21a by plating the surface of the core body 21a with metal. Here, a description will be given of a plating method for forming the bumps 14. For example, the protrusions 14 can be formed by adding a plating solution having a concentration higher than that of the first plating solution in the middle of the electric shovel reaction so that the concentration of the plating solution becomes neither -18-200939583. In addition, the pH of the plating solution can be adjusted, for example, by the pH of the nickel plating solution to become 6, thereby obtaining a blister-like metal layer, that is, a metal layer 22 having protrusions 14 (Moon Moon, Surface Technology, Vol .48, No. 4, pp. 429-432, 1997). Further, as a stabilizing agent which contributes to the stability of the plating bath, a smooth metal layer (film) is formed in the state in which glycine is used, and relatively, in the state in which tartaric acid or DL-malic acid is used, blister can be obtained. The tumor-like membrane 'is the metal layer 22 with φ protrusions 14 (荻原, amorphous plating, Vol.36, pp. 3 5~3 7 pages, 1 994; 荻原, Circuit Construction Society, Vol .10, Νο·3, 148~152, 1 995). The metal layer 22 may be composed of a single metal layer or a plurality of metal layers. (Adhesive Composition) The adhesive composition is preferably (1) a composition containing a latent hardener of an epoxy resin and a cyclic oxime resin, (2) a radical polymerizable substance, and a heat generation. A composition of a free radical hardener, or a mixed composition of (1) and (2). First, (1) a composition containing a latent hardener of an epoxy resin and an epoxy resin will be described. As the foregoing epoxy resin series, bisphenol quinone type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol aldehyde type epoxy resin, bisphenol A phenolic epoxy resin, bisphenol F phenolic epoxy resin, alicyclic epoxy resin, epoxy propyl ester epoxy resin, epoxy propyl amine epoxy resin, Bene-19- 200939583 醯A urea type epoxy resin, an isocyanate type epoxy resin, or an aliphatic chain type epoxy resin. These epoxy resins can be halogenated or hydrogenated. These epoxy resins can be used in two or more types. The epoxy resin can be hardened as a latent hardener. Examples of such a latent curing agent include an anionic polymerizable catalyst type hardener, a cationic polymerizable catalyst type hardener, and a polyaddition type hardener. These systems may be used singly or as a mixture of two or more kinds. Among these, an anionic or cationically polymerizable catalyst type hardener is preferred because of its good rate of hardenability and the need to consider chemical equivalents. Examples of the anionic or cationic polymerizable catalyst type hardeners are imidazole, anthraquinone, boron trifluoride-amine complex, phosphonium salt, amine imide, diamine maleonitrile, melamine and Its derivatives, polyamine salts, dicyandiamide; these denatures can also be used. Examples of the polyaddition type hardener include polyamines, polythiols, polyphenols, and acid anhydrides. In the state in which a tertiary amine or an imidazole is used as an anionic polymerizable catalyst hardener, the epoxy resin is at a temperature of from 160 ° C to 200 ° C, by a number of 10 seconds to several Hardening is performed by heating in an hour. Therefore, the usable time (applicable period) is relatively long, and therefore, it becomes desirable. The cationically polymerizable hardener is preferably a photosensitive gun salt which hardens an epoxy resin by an energy ray (mainly an aromatic diazonium salt or an aromatic sulfonium salt). Further, as the epoxy resin which is hardened and activated by heating in addition to the irradiation of energy rays, an aliphatic sulfonium salt is used. Such a hardener is characterized by so-called quick-curing property, and therefore it is desirable. -20- 200939583 Microcapsules are coated with these latent curing agents by high molecular weight materials such as polyurethanes, polyesters, metal films such as nickel and copper, and inorganic materials such as calcium silicate. It is possible to extend the usable time and, therefore, it becomes ideal. Next, the description will be made on (2) a composition containing a radical polymerizable substance and a curing agent which generates free radicals by heating. The radically polymerizable substance is a substance having a φ energy group which is polymerized by a radical. Examples of such a radically polymerizable material include a compound of acrylate (including the corresponding methacrylate, which is the same below), and propylene oxidation (including the corresponding methacrylic oxidation. The same applies hereinafter) of the compound and maleic anhydride. An imine compound, a cis-methylbutenediamine resin, or a phenolphthalein imide resin. The radically polymerizable substance can be used in the form of a monomer or an oligomer, and a monomer and an oligomer can also be used. Specific examples of the acrylate compound include methacrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, decylene glycol diacrylate, diethylene glycol diacrylate, and trishydroxyl Methylpropane triacrylate, tetramethylol methane tetraacrylate, 2-hydroxy-1,3-dipropene oxide propane, 2,2-bis[4-(propylene oxymethoxy)phenyl]propane _, 2,2-bis[4-(propylene oxide polyethoxy)phenyl]propane, dicyclopentenyl acrylate, tricyclodecenyl acrylate, tris(propylene oxime oxirane) isocyanate, amine Ethyl methacrylate acrylate. These systems may be used alone or in combination of two or more. Further, a polymerization inhibiting agent such as hydroquinone or methyl ether hydroquinone may be used as needed. Further, from the viewpoint of improving heat resistance - 21 to 200939583, the acrylate compound is preferably at least one selected from the group consisting of a dicyclopentenyl group, a tricyclodecenyl group, and a triazine ring. Substituent. The above-described maleic anhydride imide compound contains at least two or more maleic anhydride imide groups in the molecule. Examples of such a maleic anhydride imide compound include, for example, 1-methyl-2,4-dimaleic anhydride imide benzene, hydrazine, Ν'-m-phenylene bismaleimide, hydrazine, and hydrazine. Ν'-ρ-phenylene bismaleimide, N,N'-m-methylphenyl bismaleimide, imine, Ν'-4,4-biphenyl bismaleic anhydride Imine, 1 -4,4-(3,3'-dimethylbiphenyl 0 ) bismaleic acid imide, hydrazine, Ν '-4,4- (3,3'-dimethyl Bis-phenylmethane) bis-maleic anhydride imide, hydrazine, Ν'-4,4-(3,3'-diethyldiphenylmethane) bis-maleic anhydride imine, hydrazine, Ν'- 4,4-diphenylmethane bismaleimide, imine-4,4-diphenylpropane bismaleimide, >1,:^'-3,3'-diphenyl Bismuth maleic anhydride imide, hydrazine, Ν'·4,4-diphenyl ether bis-maleic anhydride imide, 2,2-bis(4-(4·maleic anhydride) Phenyl)propane, 2,2-bis(3-s-butyl-4,8-(4-maleic anhydride acetoxyphenoxy)phenyl)propane, 1,1-bis(4- (4-maleic anhydride imide benzene ◎ oxy) phenyl) decane, 4, 4'-cyclohexylidene-bis (1_ (4-malay) Anhydride acetoxyphenoxy))-2-cyclohexylbenzene, 2,2-bis(4-(4-maleic anhydride)-aminophenoxy)phenyl)hexafluoropropane. These systems may be used singly or in combination of two or more. The cis-methylbutenediamine resin described above is polymerized by cis-methylbutenediamine compound having at least one cis-methylbutenediminoimine group in the molecule. . As a series of cis-methylbutenediamine compounds, for example, phenyl cis-methylbutene diimine, 1-methyl-22- 200939583-based-2,4-di-cis-methylbutene dioxime Iminobenzene, N,N'-m-phenylene bis-methylbutenyl imine, N,N'-p-phenylene bismethylbutenediamine, N,N' _4,4-biphenylene bis-methylbutenylimine, N,N'-4,4-(3,3-dimethylbiphenyl)bis-cis-methylbutenylene Amine, :^,\'- 4.4- (3,3-dimethyldiphenylmethane) bis-cis-methylbutenediamine, N,N'-4,4-(3,3-di Ethyldiphenylmethane) bis-cis-methylbutenediamine, hydrazine, Ν'·4,4·diphenylmethane bis-methylbutenylene diimide, φ 1^['- 4,4-diphenylpropane bis-cis-methylbutenediamine, ^^['-4,4-diphenyl ether bis-cis-methylbutenediamine, hydrazine, hydrazine -4,4-diphenyl-di-bis-methylbutenylimine, 2,2-bis(4-(4-cis-methylbutenylimidophenoxy)phenyl)propane , 2,2-bis(3-8-butyl-3,4-(4-cismethylbutenylenediamine phenoxy)phenyl)propane 1,1-bis(4-(4-cismethylbutenylimidophenoxy)phenyl)decane, 4,4'-cyclohexylidene-bis(1-(4-cis) Methylbutene diimide phenoxy)phenoxy)-2-cyclohexylbenzene, 2,2-bis(4-(4-cismethylbutenylenediamine benzoquinoneoxy)benzene Base) hexafluoropropane. These systems can be used singly or in combination of two or more. • The above-described indophenol quinone imine resin is composed of a phenolphthalein imine compound having at least one indophenol quinone imine group in a molecule. As a series of indophenol quinone imine compounds, for example, phenyl nonyl quinone imine, 1-methyl-2,4-bisindole quinone imine benzene, N, N'-m-phenyl bisphenol quinone imine , \,\'-?-Benzenebisindole quinone imine, 1^ small '-4,4-biphenyl bisindole quinone imine, N,N'-4,4- ( 3,3- Dimethylbiphenyl)bisindole quinone imine, N,N'-4.4-(3,3-dimethyldiphenylmethane)bisindole quinone imine, N,N'-4,4- -23- 200939583 (3,3-Diethyldiphenylmethyl) bismuth powder, Imine, hydrazine, Ν'-4,4-diphenylmethane bisphenol quinone imine, Ν, Ν'· 4,4-diphenylpropanebiquinol quinone imine, 1^,>1'-4,4-diphenyl ether bis-imide,]^,]^'-4,4-di Phenyl milled bismuth quinone imine, 2,2-bis(4-(4-nonylphenol imidate phenoxy)phenyl)propane, 2,2-bis(3-s-butyl-3, 4-(4-nonylphenol iminophenoxy)phenyl)propane, 1,1·bis(4-(4-indolyl phthalimidophenoxy)phenyl)decane, 4,4′· Cyclohexyl bis(1-(4-nonylphenol iminophenoxy)phenoxy)-2-cyclohexylbenzene, 2,2-bis(4-(4-nonylphenol quinone imine phenoxy) Phenyl) hexafluoropropyl . These may be used singly or in combination of two or more kinds. Further, it is preferable to use a radical polymerizable substance having a phosphate structure represented by the following chemical formula (I) in the above-mentioned radical polymerizable substance. In this state, the adhesion strength to the surface of the inorganic material such as metal is increased, so that it is suitable for adhesion between circuit electrodes. [Chemistry 1]

9 〇 ch3 ,,11 || | (H〇)^-P—j-〇CH2CH2-〇—C-C=CH2 在化學式中,n係表示1〜3之整數。 前述之具有磷酸酯構造之自由基聚合性物質係藉由磷 酸酐和2-羥基乙基(甲基)丙烯酸酯之反應而得到。作爲 具有磷酸酯構造之自由基聚合性物質係具體地有單(2-甲 基丙烯醯氧化乙基)酸性磷鹽、二(2 -甲基丙烯醯氧化乙 基)酸性磷鹽。這些係可以單獨或者是混合2種以上而使 用。 -24- 200939583 具有藉由前述之化學式(I)所表示之磷酸酯構造之 自由基聚合性物質之練合量係最好是相對於自由基聚合性 物質和由於需要而練合之膜成形材之合計100質量份而成 爲0.01〜50質量份、更加理想是0.5〜5質量份。 前述之自由基聚合性物質係也可以倂用於烯丙基丙嫌 酸酯。在該狀態下,烯丙基丙烯酸酯之練合量係最好是相 對於自由基聚合性物質和由於需要而練合之膜成形材之合 U 計100質量份而成爲0·1〜10質量份、更加理想是0·5〜5 質量份。 藉由加熱而產生游離自由基之硬化劑係藉由加熱來進 行分解而產生游離自由基之硬化劑。作爲此種硬化劑係列 舉過氧化合物、偶氮基系化合物。此種硬化劑係藉由作爲 目的之連接溫度、連接時間、適用期等而適度地選定。由 高度反應性和適用期之提升之觀點來看的話’則最好是半 衰期10小時之溫度爲40 °c以上且半衰期1分鐘之溫度爲 0 1801以下之有機過氧化物、更加理想是半衰期10小時之 溫度爲60°C以上且半衰期1分鐘之溫度爲17〇°C以下之有 • 機過氧化物。 前述硬化劑之練合量係在連接時間爲25秒鐘以下之 狀態下,爲了得到充分之反應率,因此,最好是相對於自 由基聚合性物質和由於需要而練合之膜成形材之合計100 質量份而成爲2〜10質量份程度、更加理想是4〜8質量 份。此外,在並無限定連接時間之狀態下之硬化劑之練合 量係最好是相對於自由基聚合性物質和由於需要而練合之 -25- 200939583 膜成形材之合計100質量份而成爲0.0 5〜20質量份、更 加理想是0.1〜10質量份。 作爲藉由加熱而產生游離自由基之硬化劑係更加具體 地列舉二醯基過氧化物、過氧化二碳酸酯、過氧化酯過氧 化酮縮醇、二烷基過氧化物、氫化過氧化物、甲矽烷基過 氧化物。 此外,由所謂抑制電路電極32、42之腐蝕之觀點來 看的話,則硬化劑係最好是含有於硬化劑中之氯離子或有 0 機酸之濃度爲5000ppm以下,並且,更加理想是在加熱分 解後而產生之有機酸變少。 作爲此種硬化劑係具體地列舉過氧化酯、二烷基過氧 化物、氫化過氧化物、甲矽烷基過氧化物,更加理想是由 得到高度反應性之過氧化酯來選定。此外,前述之硬化劑 係可以適度地混合而使用。 作爲過氧化酯係列舉枯烯基過氧化新癸酸酯、9 〇 ch3 , , 11 || | (H〇)^-P—j-〇CH2CH2-〇—C—C=CH2 In the chemical formula, n represents an integer of 1 to 3. The above-mentioned radically polymerizable substance having a phosphate structure is obtained by a reaction of phosphoric anhydride and 2-hydroxyethyl (meth) acrylate. Specific examples of the radical polymerizable substance having a phosphate structure include a mono(2-methylpropene oxime oxyethyl) acidic phosphorus salt and a bis(2-methylpropenyl oxirane) acidic phosphorus salt. These systems can be used singly or in combination of two or more. -24- 200939583 The amount of the radically polymerizable substance having the phosphate structure represented by the above chemical formula (I) is preferably a film forming material which is preferably bonded to a radically polymerizable substance and, if necessary, The total amount is from 0.01 to 50 parts by mass, more preferably from 0.5 to 5 parts by mass, per 100 parts by mass. The above-mentioned radical polymerizable substance may also be used in the allyl propionate. In this state, the amount of the allyl acrylate is preferably 0. 1 to 10 by mass based on 100 parts by mass of the radically polymerizable material and the film forming material which is blended as needed. More preferably, it is 0. 5 to 5 parts by mass. The hardener which generates free radicals by heating is a hardener which generates decomposition by heating to generate free radicals. As such a hardener series, an oxygen compound or an azo compound is used. Such a curing agent is appropriately selected by the intended connection temperature, connection time, pot life, and the like. From the standpoint of high reactivity and improvement in pot life, it is preferable that the organic peroxide having a half-life of 10 hours and a temperature of 40 ° C or more and a half-life of 1 minute is 0 1801 or less, more preferably a half life of 10 The temperature of the hour is 60 ° C or more and the half-life of 1 minute is 17 ° C below the machine peroxide. In the state where the bonding time is 25 seconds or less, in order to obtain a sufficient reaction rate, it is preferable to use a film forming material which is blended with a radical polymerizable substance and if necessary. The total amount is from 2 to 10 parts by mass, and more preferably from 4 to 8 parts by mass, based on 100 parts by mass. In addition, the amount of the curing agent in the state in which the connection time is not limited is preferably 100 parts by mass based on the total of the radically polymerizable material and the film-forming material of the -25-200939583 which is required to be blended as needed. 0.0 5 to 20 parts by mass, more preferably 0.1 to 10 parts by mass. The hardener which generates free radicals by heating more specifically exemplifies a dimercapto peroxide, a peroxydicarbonate, a peroxyester ketal, a dialkyl peroxide, a hydroperoxide , a methyl methacrylate peroxide. Further, from the viewpoint of suppressing corrosion of the circuit electrodes 32 and 42, the hardener is preferably a concentration of chloride ions or organic acids contained in the hardener of 5,000 ppm or less, and more preferably The organic acid produced by the decomposition after heating is reduced. Specific examples of such a curing agent include a peroxyester, a dialkyl peroxide, a hydroperoxide, and a methyl ketone peroxide, and more preferably a highly reactive peroxyester. Further, the aforementioned hardeners can be used in a moderately mixed manner. As a peroxyester series, cumenyl peroxy neodecanoate,

1,1,3,3-四甲基丁基過氧化新癸酸酯、1-環己基-1-甲基乙 U 基過氧化新癸酸酯、t-己基過氧化新癸酸酯、t-丁基過氧 化新戊酸酯、1,1,3,3-四甲基丁基過氧化2-乙基己酸酯、 · 2,5·二甲基-2,5-二(2-乙基己醯基過氧化)己烷、1-環己 基-1-甲基乙基過氧化-2-乙基己酸酯、t-己基過氧化-2-乙 基己酸酯、t-丁基過氧化-2-乙基己酸酯、t-丁基過氧化異 丁酸酯、1,1-雙(t-丁基過氧化)環己烷、t-己基過氧化異 丙基單碳酸酯、t-丁基過氧化- 3,5,5-三甲基己酸酯、卜丁 基過氧化月桂酸酯、2,5-二甲基-2,5-二(m-甲苯醯基過氧 -26- 200939583 化)己烷、t-丁基過氧化異丙基單碳酸酯、t-丁基過氧化-2-乙基己基單碳酸酯、t-己基過氧化苯甲酸酯、t-丁基過 氧化乙酸酯。 作爲二烷基過氧化物係列舉α , α 雙(t-丁基過氧化 )二異丙基苯、二枯烯基過氧化物、2,5-二甲基-2,5-二( t-丁基過氧化)己烷、t-丁基枯烯基過氧化物。 作爲氫化過氧化物,係列舉二異丙基苯氫化過氧化物 H 、異丙苯氫化過氧化物。 作爲二醯基過氧化物係列舉異丁基過氧化物、2,4-二 氯苯醯過氧化物、3,5,5-三甲基己醯基過氧化物、辛醯基 過氧化物、月桂醯基過氧化物、硬脂醯基過氧化物、琥珀 醯基過氧化物、苯醯過氧化甲苯、苯醯過氧化物。 作爲過氧化二碳酸酯係列舉二-η·丙基過氧化二碳酸酯 、二異丙基過氧化二碳酸酯、雙(4-t-丁基環己基)過氧 化二碳酸酯、二-2-乙氧基甲氧基過氧化二碳酸酯、二(2-〇 乙基己基過氧化)二碳酸酯、二甲氧基丁基過氧化二碳酸 酯、二(3-甲基-3-甲氧基丁基過氧化)二碳酸酯。 作爲過氧化酮縮醇係列舉1 ,1 -雙(t-己基過氧化)-3,3,5-三甲基環己烷、1,1-雙(卜己基過氧化)環己烷、 1,1-雙(卜丁基過氧化)-3,3,5-三甲基環己烷、1,1-(卜丁 基過氧化)環十二烷、2,2-雙(t-丁基過氧化)癸烷。 作爲甲矽烷基過氧化物係列舉t-丁基三甲基甲矽烷基 過氧化物、雙(t-丁基)二甲基甲矽烷基過氧化物、t-丁 基三乙烯基甲矽烷基過氧化物、雙(t-丁基)二乙烯基甲 -27- 200939583 矽烷基過氧化物、三(t_丁基)乙烯基甲矽烷基過氧化物 、卜丁基三烯丙基甲矽烷基過氧化物、雙(t-丁基)二烯 丙基甲矽烷基過氧化物、三(t-丁基)烯丙基甲矽烷基過 氧化物。 這些硬化劑係可以單獨或者是混合2種以上而使用, 也可以混合分解促進劑、抑制劑等而使用。此外,能夠藉 由聚胺基甲酸乙酯系、聚酯系之高分子物質等而被覆這些 硬化劑,來進行微膠囊化。微膠囊化之硬化劑係最好是用 以延長可使用時間。 可以在黏著劑組成物,配合於需要而添加及使用膜成 形材。所謂膜成形材係在使得該液狀物呈固態化之構成組 成物成爲膜形狀之狀態下,使得其膜之處理變得容易,賦 予不容易破裂或裂開或黏著之機械特性等,在通常之狀態 (常溫常壓),可以進行膜之處理。 作爲膜成形材係列舉苯氧基樹脂、聚乙烯基甲縮醛樹 脂、聚苯乙烯樹脂、聚乙烯基丁縮醛樹脂、聚酯樹脂、聚 醯胺樹脂、二甲苯樹脂、聚胺基甲酸乙酯樹脂。即使是在 這些當中,也由於黏著性、相溶性、耐熱性及機械強度良 好,因此,最好是苯氧基樹脂。 苯氧基樹脂係藉由2官能苯酣類和表鹵醇反應至高分 子化爲止或者是2官能環氧樹脂和2官能苯酚類進行加聚 而得到之樹脂。苯氧基樹脂係可以例如藉由在鹼金屬氫氧 化物等之觸媒之存在下,於非反應性溶媒中,在40〜120 °C之溫度,反應2官能苯酚類1莫爾和表函醇0.985〜 200939583 1 . 0 1 5莫爾而得到。 此外’作爲苯氧基樹脂係由樹脂之機械特性或熱特性 之觀點來看的話’則特別最好是使得2官能環氧樹脂和2 官能苯酚類之練合當量比成爲環氧基/苯酚羥基=1/0.9〜 1/1.1 ’在鹼金屬化合物、有機磷系化合物和環狀胺系化合 物等之觸媒之存在下,在沸點120t以上之醯胺系、醚系 、酮系、內酯系、醇系等之有機溶劑中,以反應固態成分 @ 50質量%以下之條件,加熱於50〜200°C,進行加聚反應 而得到。 作爲前述之2官能環氧樹脂係列舉雙酚A型環氧樹脂 、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚S型環 氧樹脂、聯苯基二環氧丙基醚、甲基取代聯苯基二環氧丙 基醚。 2官能苯酚類係具有2個之苯酚性羥基。作爲2官能 苯酚類係列舉例如氫醌類、雙酚A、雙酚F、雙酚AD、雙 0 酚S、雙酚芴、甲基取代雙酚芴、二羥基聯苯酯、甲基取 代二羥基聯苯酯等之雙酚類。 苯氧基樹脂係可以藉由自由基聚合性之官能基或其他 之反應性化合物而進行變性(例如環氧變性)。苯氧基樹 脂係可以單獨1種或者是混合2種以上而使用。 黏著劑組成物係可以還包含以丙烯酸、丙烯酸酯、甲 基丙烯酸酯及丙烯腈中之至少一種作爲單體成分之聚合物 或共聚物。在此,由於應力緩和呈良好,因此,最好是倂 用含有包含環氧丙基醚基之環氧丙基丙烯酸酯或環氧丙基 -29- 200939583 甲基丙烯酸酯之共聚物系丙烯橡膠。這些丙烯橡膠之重量 平均分子量係由提高黏著劑之凝集力之方面來看的話,則 最好是20萬以上。 導電粒子12之練合量係最好是相對於黏著劑組成物 1〇〇體積份而成爲1〜30體積份,其練合量係可以由於用 途而分別使用。由防止因爲過剩之導電粒子12所造成之 電路電極之短路等之觀點來看的話,則導電粒子12之練 合量係更加理想是0.1〜10體積份。 ❹ 也可以在電路連接材料,還含有橡膠微粒、塡充劑、 軟化劑、促進劑、老化防止劑、著色劑、難燃化劑、觸變 劑、偶合劑、苯酚樹脂、三聚氰胺樹脂、異氰酸酯類。 橡膠微粒係可以具有練合之導電粒子12之平均粒徑 之2倍以下之平均粒徑,並且,具有在導電粒子12及黏 著劑組成物之室溫之儲存彈性率之1/2以下之儲存彈性率 。特別是橡膠微粒之材質爲聚矽氧烷、丙烯乳膠、SBR、 NBR、聚丁二烯橡膠之微粒係適合單獨或者是混合2種以 D 上而使用。3次元交聯之這些橡膠微粒係耐溶劑性良好’ 容易分散於黏著劑組成物中。 在電路連接材料來含有塡充劑之狀態下,提高連接可 靠性等,因此,變得理想。塡充劑係如果是其最大徑爲導 電粒子12之粒徑之1/2以下的話,則可以使用。如果其 最大徑爲導電粒子1 2之粒徑之1 /2以下的話,則可以使 用。此外,在併用不具有導電性之粒子之狀態下’如果塡 充劑爲不具有導電性之粒子之直徑以下的話’則可以使用 -30- 200939583 塡充劑之練合量係最好是相對於黏著劑組成物100體 積份而成爲5〜60體積份。在練合量超過60體積份之時 ,有連接可靠性之提升效果呈飽和之傾向發生,在未滿5 t 體積份,有塡充劑之添加效.果呈不充分之傾向發生。 作爲前述之偶合劑係含有乙烯基、丙烯基、環氧基或 異氰酸酯基之化合物,來提升黏著性,因此,變得理想。 〇 〔電路構件之連接方法〕 接著,就前述之電路構件的連接結構之製造方法而進 行說明。 首先,準備具有前述之第1電路電極32之第1電路 構件30、具有第2電路電極42之第2電路構件40、以及 電路連接材料。作爲電路連接材料係準備例如成形爲膜狀 之電路連接材料(在以下,稱爲膜狀電路連接材料)50。 ❹ 圖3係顯示本發明之膜狀電路連接材料之一實施形態 之剖面圖。膜狀電路連接材料50係前述之電路連接材料 ' ’成形爲膜狀’電路連接材料係通常含有在表面側具有突 ~ 起14之導電粒子12以及黏著劑組成物51。一般包含於電 路連接材料中之黏著劑組成物係具有黏著性,藉由對於第 1及第2電路構件3〇、40之硬化處理而進行硬化。膜狀電 路連接材料5〇之厚度係最好是1〇〜5〇μιη。 接著’在第1電路構件30上,搭載膜狀電路連接材 料50。接著,將第2電路構件40搭載於膜狀電路連接材 -31 - 200939583 料50上而使得第1電路電極32和第2電路電極42呈相 對向。可以藉此而在第1電路構件30和第2電路構件40 之間,介在膜狀電路連接材料50。在此時’膜狀電路連接 材料50係成爲膜狀,容易處理。因此’如果藉由該膜狀 電路連接材料50的話,則可以在連接第1電路構件30和 第2電路構件40之際,容易介在於這些之間’能夠容易 地進行第1電路構件30和第2電路構件40之連接作業。 接著,透過第1電路構件30和第2電路構件40而加 熱及加壓膜狀電路連接材料50,施行硬化處理,在第1及 第2電路構件30、40之間,形成電路連接構件1〇。硬化 處理係可以藉由一般之方法而進行,其方法係由於黏著劑 組成物而適度地選擇。 在此時,電路連接構件10中之導電粒子12之突起部 1 4係貫通絕緣性物質1 1而接觸到第1電路電極3 2和第2 電路電極42。此外,導電粒子12之突起部14內側之金屬 層22係嵌入至核體21側。在此時,藉由核體21之塑膠 (有機高分子)之反作用力而上壓突起部14至電路電極 32、42側,成爲突起部14也更加地嵌入至電路電極之狀 態。此外,在電路連接材料中之導電粒子12之金屬層或 最外層爲Ni或Ni合金之狀態下,比Au還堅硬,因此, 對於第1或第2電路電極32、42,比起習知之最外層爲 Au之導電粒子,還更加深入地咬入突起部1 4,增加導電 粒子12和電路電極32、42間之接觸面積,穩定連接電阻 。此外’藉由導電粒子12之金屬層或其最外層之維氏硬 -32- 200939583 度(Vickers hardness)爲400〜1000之範圍,而使得對於 突起部14之電路電極32' 42之咬入變大。接著,藉由對 於電路連接材料,進行硬化處理,而硬化黏著劑組成物51 ,實現對於第1電路構件30和第2電路構件40之高度之 黏著強度,導電粒子12和第1及第2電路電極32、42確 實地接觸之狀態係經過長期間而進行保持。此種連接結構 之狀態係可以藉由以電子顯微鏡,來觀察電路構件的連接 u 結構之剖面而確認。此外,在使用透明之玻璃基板來作爲 電路基板之狀態下,可以藉由透過玻璃基板,觀察電路連 接部之表面而確認。 因此,不論是否有無第1及/或第2電路電極32、42 表面之凹凸,也能夠充分地減低對向之第1及第2電路電 極32、42間之連接電阻,可以達成第1電路電極32和第 2電路電極42之良好之電性連接,同時,能夠充分地提高 第1及第2電路電極3 2、42間之電特性之長期可靠性。 ❹ 此外,在前述之實施形態,使用膜狀電路連接材料50 而製造電路構件的連接結構,但是,可以使用後面敘述之 - 電路連接材料而取代膜狀電路連接材料50。即使是在該狀 . 態下,如果是電路連接材料溶解於溶媒而其溶液塗佈於第 1電路構件30或第2電路構件40之任何一種來進行乾燥 的話,則能夠介在於第1及第2電路構件30、40之間。 此外,膜狀電路連接材料50係可以藉由在支持體( 聚乙烯對苯二甲酸酯膜等)之上,使用塗佈裝置(未圖示 ),塗佈前述之電路連接材料,乾燥既定時間之熱風’而 -33- 200939583 進行製作。 在以上,就本發明之理想之實施形態而進行說明,但 是,本發明係並非限定於此。 實施例 在以下,根據實施例而具體地說明本發明,但是,本 發明係並非限定於此。 〔導電粒子之製作〕 (核體之製作) 改變四羥甲基甲烷四丙烯酸酯、二乙烯基苯及苯乙烯 單體之混合比,使用苯醯過氧化物,來作爲聚合起始劑, 進行懸濁聚合。接著,藉由分級得到之聚合物,而得到具 有大約3 μηι之平均粒徑之核體。 (導電粒子No.l之製作) ❹ 對於前述核體之表面,施行無電解Ni電鍍處理,製 作具有均勻厚度l〇〇nm之Ni層(金屬層)之導電粒子 No.l。 (導電粒子No.2之製作) 藉由在導電粒子No.l上’以25nm之厚度,進行Au 取代電鍍’而形成具有均勻厚度之Au層,製作導電粒子 N 〇 . 2。 -34- 200939583 (導電粒子Νο·3之製作) 藉由按照日本專利第3 696429號等,調整在Ni電鍍 處理時之電鍍液之裝入量、處理溫度及時間,改變電鍍之 厚度,而在前述核體之表面,形成Ni電鍍之突起。藉此 而製作也包含突起之Ni層之目標厚度180〜210nm之導電 粒子Νο·3 » 〇 (導電粒子Νο·4之製作) 藉由在導電粒子Νο.3上,以25nm之厚度,進行Au 取代電鍍,而形成具有複數個突起之Au層,製作導電粒 子 N 〇 . 4。 就正如前面之敘述而製作之導電粒子No.l〜4而言, 使用電子顯微鏡(日立製作所公司製、商品名稱「S-800 」)’進行觀察’計測突起之高度及鄰接之突起間之距離 ® 。將各個導電粒子之金屬層材質、維氏硬度、突起之高度 及突起間距離,顯示於表1。 -35- 200939583 〔表1〕 導電粒子 金屬層 突起之高度 (nm) 突起間距離 (nm) 材質 厚度(nm) 維氏硬度 No.l Ni 100 700 無突起 無突起 No.2 Au/Ni 25/100 20/700 無突起 無突起 No.3 Ni 90 700 100 700 No.4 Au/Ni 25/90 20/700 125 600 〔電路連接材料之製作〕 (苯氧基樹脂溶液之調製) 將苯氧基樹脂(平均重量分子量4 5 000、UNION碳化 物股份有限公司製、商品名稱「PKHC」)50g溶解於甲苯 /乙酸乙酯=5 0/50 (質量比)之混合溶劑,調製固態成分 40質量%之苯氧基樹脂溶液。 (胺基甲酸乙酯丙烯酸酯之合成) 攪拌聚己內酯二醇(平均重量分子量:800) 4 00質量 份、2-羥基丙基丙烯酸酯131質量份、作爲觸媒之二丁基 錫二月桂酸酯0.5質量份以及作爲聚合禁制劑之氫醌單甲 基酯1.0質量份,同時,在5 0 °C,進行加熱及混合。接著 ,在該混合液,滴下異佛爾酮二異氰酸酯2 22質量份,並 且,進行攪拌,同時,升溫至80 °C,進行胺基甲酸乙酯化 反應。在確認異氰酸酯基之反應率成爲99%以上後,降低 反應溫度而得到胺基甲酸乙酯丙烯酸酯。 -36- 200939583 (電路連接材料A之製作) 混合前述之苯氧基樹脂溶液(固態成分含量:50g ) 125g、前述之胺基甲酸乙酯丙烯酸酯49g、磷酸酯型丙烯 酸酯lg以及作爲藉由加熱而產生游離自由基之硬化劑之 . 卜己基過氧化-2-乙基己酸酯5g,得到黏著劑組成物。對於 得到之黏著劑組成物100質量份而分散導電粒子No.3之 2.3質量份,調製電路連接材料。 〇 接著,使用塗佈裝置,在表面處理單面之厚度50μιη 之PET膜’塗佈該電路連接材料,藉由7〇r、3分鐘之熱 風乾燥’而在PET膜上,形成厚度18μηι之膜狀電路連接 材料Α。 (電路連接材料B之製作) 除了使用導電粒子No_l之2.3質量份來取代導電粒 子No.3以外’其餘係相同於電路連接材料a,製作厚度 ❹ 18μιη之膜狀電路連接材料B。 * (電路連接材料C之製作) - 除了使用導電粒子Νο·2之2·1質量份來取代導電粒 子Νο.3以外,其餘係相同於電路連接材料a,製作厚度 18μιη之膜狀電路連接材料c。 (電路連接材料D之製作) 除了使用導電粒子Νο·4之2.1質量份來取代導電粒 -37- 200939583 子No.3以外,其餘係相同於電路連接材料A,製作厚度 18μιη之膜狀電路連接材料D。 (實施例1 ) 作爲第1電路構件係準備具有由聚醯亞胺膜(厚度 38μηι)和Sn電鍍Cu箔(厚度8μη〇所組成之2層構造 之撓性電路板(在以下,稱爲FPC )。就該FPC電路而言 ,成爲線幅寬18μιη及間距50μιη。 接著,作爲第2電路構件係準備在表面上具備ΙΤΟ電 極電路(厚度50nm、表面電阻<20Ω)之玻璃基板(厚 度1.1mm)。就該第2電路構件之電路而言,成爲線幅寬 2 5 μ m及間距5 0 μ m。 接著,在第2電路構件上,貼附裁斷成爲既定尺寸( 1.5x30mm)之電路連接材料A,在70°C、l.OMPa之條件 ,進行3秒鐘之加熱、加壓,進行臨時連接。接著,在剝 離PET膜之後,配置FPC而藉由FPC和第2電路構件, 來夾住電路連接材料A,進行FPC之電路和第2電路構件 之電路之對位。然後,以170°C、3 MPa、10秒鐘之條件, 由FPC上方,進行加熱、加壓,連接FPC和第2電路構 件。像這樣而製作電路構件的連接結構。 (實施例2) 準備相同於實施例1之FPC,來作爲第1電路構件。 接著,作爲第2電路構件係準備在表面上具備ιζο (最外 200939583 層、厚度 50nm) /Cr (厚度 20nm) /A1 (厚度 100nm)之 3 層構造之電路電極(表面電阻<20Ω)之玻璃基板(厚度 l」mm)。就該第2電路構件之電路而言,成爲線幅寬 25μηι及間距5〇μιη。接著,相同於實施例1而使用電路連 接材料A,製作電路構件的連接結構。 (實施例3 ) 0 準備相同於實施例1之FPC,來作爲第1電路構件。 接著,作爲第2電路構件係準備在表面上具備ITO (最外 層、厚度50nm) /Cr·(厚度200nm)之2層構造之電路電 極(表面電阻<20Ω)之玻璃基板(厚度1.1mm)。就該 第2電路構件之電路而言,成爲線幅寬25μιη及間距50μιη 。接著,相同於實施例1而使用電路連接材料Α,製作電 路構件的連接結構。 Q (實施例4 ) 準備相同於實施例1之FPC,來作爲第1電路構件。 • 接著,作爲第2電路構件係準備在表面上具備ITO (最外 - 層、厚度 50nm ) /Ti (厚度 lOOnm ) /A1 (厚度 200nm ) /Ti (厚度l〇〇nm)之4層構造之電路電極(表面電阻<20Ω )之玻璃基板(厚度1.1 mm)。就該第2電路構件之電路 而言,成爲線幅寬25μηι及間距50μηι。接著,相同於實施 例1而使用電路連接材料A,製作電路構件的連接結構。 -39- 200939583 (實施例5 ) 準備相同於實施例1之FPC,來作爲第1電路構件。 接著,作爲第2電路構件係準備在表面上具備A1電路電 極(厚度200nm、表面電阻<5Ω )之玻璃基板(厚度 1.1mm )。就該第2電路構件之電路而言,成爲線幅寬 . 25μιη及間距50μιη。接著,相同於實施例1而使用電路連 接材料A,製作電路構件的連接結構。 ❹ (比較例1 ) 除了使用電路連接材料B來取代電路連接材料A以外 ,其餘係相同於實施例1,製作電路構件的連接結構。 (比較例2) 除了使用電路連接材料B來取代電路連接材料a以外 ’其餘係相同於實施例2,製作電路構件的連接結構。 〇 (比較例3 ) 除了使用電路連接材料B來取代電路連接材料a以外 ,其餘係相同於實施例3,製作電路構件的連接結構。 (比較例4) 除了使用電路連接材料B來取代電路連接材料a以外 ’其餘係相同於實施例4 ’製作電路構件的連接結構。 -40- 200939583 (比較例5) 除了使用電路連接材料B來取代電路連接材料A以外 ,其餘係相同於實施例5,製作電路構件的連接結構。 (比較例6) 除了使用電路連接材料C來取代電路連接材料A以外 ’其餘係相同於實施例1,製作電路構件的連接結構。 ❹ (比較例7) 除了使用電路連接材料C來取代電路連接材料A以外 ,其餘係相同於實施例2,製作電路構件的連接結構。 (比較例8) 除了使用電路連接材料C來取代電路連接材料A以外 ,其餘係相同於實施例3,製作電路構件的連接結構。 ❹ (比較例9) • 除了使用電路連接材料C來取代電路連接材料A以外 _ ,其餘係相同於實施例4,製作電路構件的連接結構。 (比較例1 〇 ) 除了使用電路連接材料C來取代電路連接材料A以外 ,其餘係相同於實施例5,製作電路構件的連接結構。 -41 - 200939583 (比較例11 ) 除了使用電路連接材料D來取代電路連接材料A以 外,其餘係相同於實施例1,製作電路構件的連接結構。 (比較例1 2 ) 除了使用電路連接材料D來取代電路連接材料a以 外,其餘係相同於實施例2,製作電路構件的連接結構。 (比較例1 3 ) 除了使用電路連接材料D來取代電路連接材料a以 外,其餘係相同於實施例3,製作電路構件的連接結構。 (比較例1 4 ) 除了使用電路連接材料D來取代電路連接材料a以 外,其餘係相同於實施例4,製作電路構件的連接結構。 ❹ (比較例1 5 ) 除了使用電路連接材料D來取代電路連接材料a以 . 外,其餘係相同於實施例5,製作電路構件的連接結構。 〔連接電阻之測定〕 就前述之電路構件的連接結構而言,使用萬用電表( ADC股份有限公司製、商品名稱「類比式萬用電表7461 a 」)而測定第1電路構件(FPC)之電路電極和第2電路 -42- 200939583 構件之電路電極間之連接電阻値。連接電阻値係在初期( 在連接之即刻後)和保持在80 °C、95 %RH之恆溫恆濕槽 中5 00小時(高溫高濕處理)後而進行測定。將結果顯示 於表2。 在表2,連接電阻値係以鄰接電阻間之電阻3 7點之平 均値和標準偏差成爲3倍之値之和(χ+3σ )來進行表示 。此外,電阻增加率係以百分比,來顯示由初期電阻値開 始至高溫高濕處理後之電阻値之增加量,具體地藉由下列 之公式而算出:電阻增加率(% ) =〔(處理後電阻値-初 期電阻値)/初期電阻値〕xlOO。作爲連接可靠性之改善 效果之判斷係在電阻增加率未滿1 〇°/。,具有改善效果,在 10%以上、未滿20%,成爲習知品之水準,在20%以上, 無改善效果。 〔存在於電路電極上之導電粒子數〕 Q 使用微分干涉顯微鏡,藉由目視而計算= 38)前 述電路構件的連接結構之存在於各個電路電極上之導電粒 • 子數。結果,實施例1〜15、比較例1〜25之電路電極上 . 之平均導電粒子數係32〜45個之範圍內,並無看到由於 電路連接材料或電路構件之不同之所造成之導電粒子數之 極端增減。 -43- 200939583 〔表2〕 電路連接 材料 導電粒子 第2電路電極 連接電 阻(Ω) 電阻增加率 (%) No. 最外層 有無突起 初期 處理後 實施例1 ΙΤΟ電路 117.3 124.7 6.3 實施例2 IZO/Cr/Al 職 85.6 91.2 6.5 實施例3 A 3 Ni 有 ITO/Cr 職 67.3 72.3 7.4 實施例4 ITO/Ti/Al/Ti 福 68.5 73.6 7.4 實施例5 AlSgg 23.1 23.9 3.5 比較例1 ITO電路 126.3 163.4 29.4 比較例2 IZO/Cr/Al 電路 92.6 117.2 26.6 比_3 B 1 Ni Μ ITO/Cr電路 68.4 94.7 38.5 比較例4 ITO/Ti/Al/Ti 電路 71.1 96.0 35.0 比較例5 A1電路 26.0 34.9 34.2 比較例6 ITO電路 116.4 140.8 21.0 比較例7 IZO/Cr/Al 電路 86.2 103.3 19.8 比較例8 C 2 Au 無 ITO/Cr電路 66.7 83.4 25.0 比較例9 ITO/Ti/Al/Ti 電路 66.8 81.1 21.4 比較例10 Aim 23.9 27.5 15.1 比較例11 ITO離 118.7 135.2 13.9 比較例12 IZO/Cr/Al 電路 85.8 99.4 15.9 比較例13 D 4 Au 有 ITO/Cr電路 70.4 82.2 16.8 比較例14 ITO/Ti/Al/Ti 電路 65.5 77.3 18.0 比較例15 A1電路 22.4 23.2 3.6 正如表2所示’在使用藉由ITO或IZO來構成電路電 極之整體或表面之第2電路構件之狀態下,在實施例1〜4 之電路構件的連接結構,在電阻增加率未滿7.5 %時,得 到所謂非常小之結果。相對於此,比較例1〜4之連接結 構之電阻增加率係大約2 7〜3 9 %,比較例6〜9之連接結 構之電阻增加率係大約2 〇〜2 5 %,比較例i丨〜〗4之連接 200939583 結構之電阻增加率係大約14〜18%。 由此而得知:相對於藉由ITO及IZO來構成電路電極 之整體或表面之電路電極,藉由將具有突起且包含金屬層 或金屬層之最外層爲Ni之導電粒子之電路連接材料,使 用於連接,而發現連接可靠性之改善。 此外,在使用具備A1電路電極之第2電路構件之狀 ' 態下,在藉由包含具有突起之導電粒子之電路連接材料而 II 進行連接之實施例5、比較例1 5,得到電阻增加率變少成 爲大約3. 5 %之結果。該結果係認爲在連接時,導電粒子 表面之突起穿破A1電路電極表面之氧化膜,而接觸到電 路電極。相對於此,在藉由包含無突起之導電粒子之電路 連接材料而進行連接之比較例5、1 0,比較例1 0之電阻增 加率係大約3 4 %,比較例1 5之電阻增加率係大約1 5 %。 此外,使用具有突起且金屬層爲Ni之導電粒子之實 施例5以及使用具有突起且最外層爲Au之導電粒子之比 0 較例1 5之電阻增加率係相同程度,因此,相對於藉由A1 來構成電路電極之電路構件,有由於導電粒子之最外層之 - 金屬種之不同之所造成之對於連接可靠性之改善效果變得 不顯著之傾向發生。 此外,在藉由掃描型電子顯微鏡(SEM )而觀察在實 施例1〜5所製作之電路構件的連接結構之剖面,結果確 認構成導電粒子之金屬層之突起部之內側部分之金屬層係 嵌入至核體。作爲其一例係將在實施例2所製作之電路構 件的連接結構之連接部之剖面SEM相片,顯示於圖4。 -45- 200939583 由以上而確認·如果藉由本發明之電路構件的連接結 構的話,則能夠達成對向之電路電極間之良好之電性連接 ,同時,即使是在高溫高濕環境下或熱撞擊試驗等,也可 以充分地提高穩定之連接可靠性。 〔產業上之可利用性〕 如果藉由本發明之電路連接材料的話,則能夠達成對 向之電路電極間之良好之電性連接,同時,可以充分地提 @ 高電路電極間之電特性之長期可靠性。此外,如果藉由本 發明的話,則能夠提供一種電路電極間之電特性之長期可 靠性呈充分地良好之電路構件的連接結構及其連接方法。 【圖式簡單說明】 圖1係顯示本發明之電路構件的連接結構之一實施形 態之剖面圖。 圖2係顯示構成本發明之電路連接材料之導電粒子之 © 各種形態之剖面圖。 圖3係顯示本發明之膜狀電路連接材料之一實施形態 · 之剖面圖。 圖4係在實施例2所製作之電路構件的連接結構之連 接部之剖面SEM相片。 【主要元件符號說明】 H:導電粒子之突起高度 -46 - 200939583 S :鄰接之突起間距離 1 :電路構件的連接結構 10 : 電路連接構件 11: 絕緣性物質 12 : 導電粒子 14 : 突起(突起部) 21 : 核體(粒子) © 21a :中核部(核體) 21b :突起部 22 : 金屬層 30 : 第1電路構件 3 1: 電路基板(第1電路基板) 3 1a :主面 32 : 電路電極(第1電路電極) 40 : 第2電路構件 0 41 : 電路基板(第2電路基板) 4 1a :主面 42 : 電路電極(第2電路電極) 50 : 膜狀電路連接材料 51 : 黏著劑組成物 -47-1,1,3,3-tetramethylbutyl peroxy neodecanoate, 1-cyclohexyl-1-methylethyl peroxide peroxydecanoate, t-hexyl peroxy neodecanoate, t -butyl peroxypivalate, 1,1,3,3-tetramethylbutylperoxide 2-ethylhexanoate, · 2,5·dimethyl-2,5-di(2- Ethylhexyl peroxy)hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate, t-butyl Oxidized 2-ethylhexanoate, t-butyl peroxyisobutyrate, 1,1-bis(t-butylperoxy)cyclohexane, t-hexylperoxyisopropyl monocarbonate Ester, t-butyl peroxy-3,5,5-trimethylhexanoate, butyl butyl laurate, 2,5-dimethyl-2,5-di (m-toluene peroxyl) -26- 200939583) hexane, t-butylperoxyisopropyl monocarbonate, t-butylperoxy-2-ethylhexyl monocarbonate, t-hexylperoxybenzoate, t- Butyl peroxyacetate. As a dialkyl peroxide series, α, α bis(t-butyl peroxy) diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(t -butyl peroxy) hexane, t-butyl cumenyl peroxide. As the hydroperoxide, a series of diisopropylbenzene hydroperoxide H and cumene hydroperoxide are mentioned. As the dimercapto peroxide series, isobutyl peroxide, 2,4-dichlorophenylhydrazine peroxide, 3,5,5-trimethylhexyl peroxide, octyl peroxide, laurel Mercapto peroxide, stearyl peroxide, amber sulfhydryl peroxide, benzoquinone peroxide toluene, benzoquinone peroxide. As a peroxydicarbonate series, bis-η·propyl peroxydicarbonate, diisopropyl peroxydicarbonate, bis(4-t-butylcyclohexyl)peroxydicarbonate, di-2 -ethoxymethoxy peroxydicarbonate, bis(2-indenylhexyl peroxy)dicarbonate, dimethoxybutyl peroxydicarbonate, di(3-methyl-3-methyl) Oxybutyl peroxide peroxy) dicarbonate. As a series of peroxy ketals, 1,1 - bis(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(b-hexylperoxy)cyclohexane, 1 , 1-bis(p-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-(dibutylperoxy)cyclododecane, 2,2-bis(t-butylperoxide) Decane. As a series of methyl ketone peroxides, t-butyltrimethylformamido peroxide, bis(t-butyl)dimethylformamido peroxide, t-butyltrivinylcarbenyl Peroxide, bis(t-butyl)divinylcarbamate-27- 200939583 decyl peroxide, tris(t-butyl)vinylformamidinyl peroxide,dibutyltriallylmethylmercaptoalkyl Oxide, bis(t-butyl)diallylmethyl decyl peroxide, tris(t-butyl)allylmethyl decyl peroxide. These hardeners may be used singly or in combination of two or more kinds thereof, or may be used by mixing a decomposition accelerator, an inhibitor, or the like. Further, these hardeners can be coated with a polyurethane-based or polyester-based polymer material to carry out microencapsulation. The microencapsulated hardener is preferably used to extend the usable time. The film forming material can be added and used in combination with the adhesive composition as needed. In the state in which the constituent material of the liquid material is solidified into a film shape, the film forming material is easily handled, and mechanical properties such as not easily broken or cracked or adhered are imparted. The state (normal temperature and normal pressure) can be processed by the film. As a film forming material series, a phenoxy resin, a polyvinyl acetal resin, a polystyrene resin, a polyvinyl butyral resin, a polyester resin, a polyamide resin, a xylene resin, and a polyurethane Ester resin. Even among these, since it is excellent in adhesion, compatibility, heat resistance and mechanical strength, it is preferably a phenoxy resin. The phenoxy resin is a resin obtained by subjecting a bifunctional benzoquinone to an epihalohydrin to a high molecular weight or a polyfunctional epoxy resin and a bifunctional phenol. The phenoxy resin can be reacted, for example, by reacting a bifunctional phenol with a molybdenum at a temperature of 40 to 120 ° C in a non-reactive solvent in the presence of a catalyst such as an alkali metal hydroxide. Alcohol 0.985~ 200939583 1 . 0 1 5 Moore. Further, 'as a phenoxy resin, from the viewpoint of mechanical properties or thermal properties of the resin', it is particularly preferable to make the equivalent ratio of the bifunctional epoxy resin and the bifunctional phenol to an epoxy group/phenolic hydroxyl group. =1/0.9 to 1/1.1 'In the presence of a catalyst such as an alkali metal compound, an organophosphorus compound or a cyclic amine compound, the amide, ether, ketone or lactone having a boiling point of 120 t or more An organic solvent such as an alcohol is heated at 50 to 200 ° C under the conditions of a reaction solid content of @50% by mass or less, and is subjected to a polyaddition reaction. As the above-mentioned bifunctional epoxy resin series, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, bisphenol S type epoxy resin, biphenyl diepoxypropyl group Ether, methyl substituted biphenyl diglycidyl ether. The bifunctional phenol type has two phenolic hydroxyl groups. Examples of the bifunctional phenols include hydroquinones, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, bisphenol oxime, methyl substituted bisphenol quinone, dihydroxy biphenyl ester, and methyl substituted bis. Bisphenols such as hydroxybiphenyl esters. The phenoxy resin can be denatured (e.g., epoxy denatured) by a radical polymerizable functional group or other reactive compound. The phenoxy resin may be used singly or in combination of two or more. The adhesive composition may further comprise a polymer or copolymer having at least one of acrylic acid, acrylate, methacrylate and acrylonitrile as a monomer component. Here, since the stress relaxation is good, it is preferred to use a copolymer-based propylene rubber containing a glycidyl acrylate containing a glycidyl ether group or a propyl epoxide-29-200939583 methacrylate. . The weight average molecular weight of these propylene rubbers is preferably from 200,000 or more in terms of improving the cohesive force of the adhesive. The amount of the conductive particles 12 is preferably from 1 to 30 parts by volume based on 1 part by volume of the adhesive composition, and the amount of the conductive particles can be used separately for the purpose of use. The amount of the conductive particles 12 is more preferably 0.1 to 10 parts by volume from the viewpoint of preventing short circuit of the circuit electrode due to the excess conductive particles 12. ❹ It can also be used in circuit connection materials, and also contains rubber particles, chelating agents, softeners, accelerators, aging inhibitors, colorants, flame retardants, thixotropic agents, coupling agents, phenol resins, melamine resins, isocyanates. . The rubber fine particles may have an average particle diameter of less than twice the average particle diameter of the conductive particles 12 to be blended, and have a storage capacity of 1/2 or less of the storage elastic modulus at room temperature of the conductive particles 12 and the adhesive composition. Elasticity rate. In particular, the rubber particles are made of polysiloxane, acryl latex, SBR, NBR, and polybutadiene rubber. The particles are suitable for use alone or in combination with two types of D. These rubber particles of the three-dimensional cross-linking are excellent in solvent resistance and are easily dispersed in the adhesive composition. In the state in which the circuit connecting material contains the chelating agent, the reliability of the connection and the like are improved, and therefore, it is desirable. The chelating agent can be used if its maximum diameter is 1/2 or less of the particle diameter of the conductive particles 12. If the maximum diameter is 1 /2 or less of the particle diameter of the conductive particles 12, it can be used. In addition, in the case where the particles having no conductivity are used in combination, 'if the agent is less than the diameter of the particles having no conductivity', then the use amount of the -30-200939583 塡-filler is preferably used as opposed to The adhesive composition was made up to 5 to 60 parts by volume in 100 parts by volume. When the amount of the mixture is more than 60 parts by volume, the effect of improving the connection reliability tends to be saturated, and in the case of less than 5 t by volume, there is a tendency that the effect of the addition of the sputum agent is insufficient. The above-mentioned coupling agent contains a compound of a vinyl group, a propylene group, an epoxy group or an isocyanate group to improve the adhesion, and therefore it is preferable. 〔 [Connection method of circuit member] Next, a description will be given of a method of manufacturing the connection structure of the above-described circuit member. First, the first circuit member 30 having the first circuit electrode 32, the second circuit member 40 having the second circuit electrode 42, and the circuit connecting material are prepared. As the circuit connecting material, for example, a circuit connecting material (hereinafter referred to as a film-like circuit connecting material) 50 formed into a film shape is prepared. Fig. 3 is a cross-sectional view showing an embodiment of a film-like circuit connecting material of the present invention. The film-like circuit connecting material 50 is formed into a film-like material by the above-mentioned circuit connecting material ''. The circuit connecting material usually contains the conductive particles 12 having the protrusions 14 on the surface side and the adhesive composition 51. The adhesive composition generally included in the circuit connecting material has adhesiveness and is cured by hardening treatment of the first and second circuit members 3A and 40. The thickness of the film-like circuit connecting material 5 is preferably 1 〇 5 5 μm. Next, the film-like circuit connecting material 50 is mounted on the first circuit member 30. Next, the second circuit member 40 is mounted on the film-like circuit connecting material -31 - 200939583 so that the first circuit electrode 32 and the second circuit electrode 42 face each other. Thereby, the film-like circuit connecting material 50 can be interposed between the first circuit member 30 and the second circuit member 40. At this time, the film-like circuit connecting material 50 is formed into a film shape and is easy to handle. Therefore, when the film-like circuit connecting material 50 is connected, the first circuit member 30 and the second circuit member 40 can be easily interposed between the first circuit member 30 and the second circuit member 40. 2 The connection work of the circuit member 40. Then, the film-like circuit connecting material 50 is heated and pressurized by the first circuit member 30 and the second circuit member 40, and is subjected to a curing process to form a circuit connecting member 1 between the first and second circuit members 30 and 40. . The hardening treatment can be carried out by a general method in which the method is appropriately selected due to the adhesive composition. At this time, the protruding portion 14 of the conductive particles 12 in the circuit connecting member 10 penetrates the insulating material 11 to contact the first circuit electrode 3 2 and the second circuit electrode 42. Further, the metal layer 22 inside the protruding portion 14 of the conductive particles 12 is fitted to the side of the core body 21. At this time, the projections 14 are pressed up to the side of the circuit electrodes 32 and 42 by the reaction force of the plastic (organic polymer) of the core body 21, so that the projections 14 are more closely fitted to the circuit electrodes. Further, in the state where the metal layer or the outermost layer of the conductive particles 12 in the circuit connecting material is Ni or a Ni alloy, it is harder than Au, and therefore, the first or second circuit electrodes 32 and 42 are the most conventional ones. The outer layer is Au conductive particles, and further penetrates into the protrusions 14 to increase the contact area between the conductive particles 12 and the circuit electrodes 32 and 42, thereby stabilizing the connection resistance. Further, 'the Vickers hardness of the metal layer of the conductive particles 12 or the outermost layer thereof is in the range of 400 to 1000, so that the biting of the circuit electrode 32' 42 for the protrusion 14 is changed. Big. Next, by hardening the circuit connecting material, the adhesive composition 51 is hardened, and the adhesion strength to the height of the first circuit member 30 and the second circuit member 40 is achieved, and the conductive particles 12 and the first and second circuits are electrically connected. The state in which the electrodes 32, 42 are surely in contact is maintained over a long period of time. The state of such a connection structure can be confirmed by observing the cross section of the connection u structure of the circuit member with an electron microscope. Further, in the state in which a transparent glass substrate is used as the circuit substrate, it can be confirmed by observing the surface of the circuit connecting portion through the glass substrate. Therefore, regardless of the presence or absence of the unevenness on the surface of the first and/or second circuit electrodes 32 and 42, the connection resistance between the first and second circuit electrodes 32 and 42 can be sufficiently reduced, and the first circuit electrode can be realized. 32 and the second circuit electrode 42 are electrically connected to each other well, and the long-term reliability of the electrical characteristics between the first and second circuit electrodes 3, 42 can be sufficiently improved. Further, in the above-described embodiment, the connection structure of the circuit member is manufactured using the film-like circuit connecting material 50. However, the film-like circuit connecting material 50 may be replaced with a circuit connecting material which will be described later. In this state, if the circuit connecting material is dissolved in a solvent and the solution is applied to any of the first circuit member 30 or the second circuit member 40 to be dried, it can be referred to as the first and the first. 2 between the circuit members 30, 40. Further, the film-like circuit connecting material 50 can be coated with the above-mentioned circuit connecting material by using a coating device (not shown) on a support (polyethylene terephthalate film or the like), and drying is predetermined. The hot air of time' and -33- 200939583 were produced. Although the preferred embodiments of the present invention have been described above, the present invention is not limited thereto. EXAMPLES Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited thereto. [Production of Conductive Particles] (Preparation of Nuclei) Change the mixing ratio of tetramethylol methane tetraacrylate, divinylbenzene, and styrene monomer, and use phenylhydrazine peroxide as a polymerization initiator. Suspension polymerization. Next, by grading the obtained polymer, a core body having an average particle diameter of about 3 μηη is obtained. (Production of Conductive Particles No. 1) ❹ Electroless Ni plating treatment was performed on the surface of the core body to prepare conductive particles No. 1 having a Ni layer (metal layer) having a uniform thickness of 10 nm. (Production of Conductive Particles No. 2) An Au layer having a uniform thickness was formed by performing Au substitution plating on a conductive particle No. 1 at a thickness of 25 nm to prepare conductive particles N 〇 . -34- 200939583 (Production of conductive particles Νο·3) By adjusting the loading amount, processing temperature and time of the plating solution during the Ni plating treatment according to Japanese Patent No. 3696429, etc., the thickness of the plating is changed, and The surface of the aforementioned nucleus forms a protrusion of Ni plating. By this, a conductive particle having a target thickness of 180 to 210 nm, which also includes a raised Ni layer, is produced. Ν (3) 〇 (Production of conductive particles Νο·4) Au is performed on the conductive particles Νο. Instead of electroplating, an Au layer having a plurality of protrusions is formed to form conductive particles N 〇. In the case of the conductive particles No. 1 to 4 which were produced as described above, the height of the measurement protrusion and the distance between the adjacent protrusions were observed using an electron microscope (manufactured by Hitachi, Ltd., trade name "S-800"). ® . The material of the metal layer of each of the conductive particles, the Vickers hardness, the height of the protrusions, and the distance between the protrusions are shown in Table 1. -35- 200939583 [Table 1] Height of conductive metal layer protrusion (nm) Distance between protrusions (nm) Material thickness (nm) Vickers hardness No.1 Ni 100 700 No protrusion without protrusion No.2 Au/Ni 25/ 100 20/700 No protrusion and no protrusion No.3 Ni 90 700 100 700 No.4 Au/Ni 25/90 20/700 125 600 [Production of circuit connecting material] (Preparation of phenoxy resin solution) Phenoxy group 50 g of a resin (average weight molecular weight: 45,000, manufactured by UNION Carbide Co., Ltd., trade name "PKHC") was dissolved in a mixed solvent of toluene/ethyl acetate = 50/50 (mass ratio) to prepare a solid content of 40% by mass. a phenoxy resin solution. (Synthesis of urethane acrylate) Stirring polycaprolactone diol (average weight molecular weight: 800) 4 00 parts by mass, 131 parts by mass of 2-hydroxypropyl acrylate, and dibutyltin dilaurate as a catalyst 0.5 parts by mass of the ester and 1.0 part by mass of hydroquinone monomethyl ester as a polymerization inhibiting agent were simultaneously heated and mixed at 50 °C. Then, 22 parts by mass of isophorone diisocyanate was added dropwise to the mixed solution, and the mixture was stirred, and the temperature was raised to 80 ° C to carry out an ethyl carbamate reaction. After confirming that the reaction rate of the isocyanate group was 99% or more, the reaction temperature was lowered to obtain ethyl urethane acrylate. -36- 200939583 (Production of circuit connecting material A) 125 g of the above-mentioned phenoxy resin solution (solid content: 50 g), 49 g of the aforementioned urethane acrylate, glycerol acrylate lg, and The hardening agent which generates free radicals is heated to obtain 5 g of perhexylperoxy-2-ethylhexanoate to obtain an adhesive composition. The conductive connecting material was prepared by dispersing 2.3 parts by mass of the conductive particles No. 3 with respect to 100 parts by mass of the obtained adhesive composition. Next, using a coating apparatus, a film of a film having a thickness of 50 μm on one surface was coated, and the circuit connecting material was applied, and dried by a hot air of 7 μr for 3 minutes to form a film having a thickness of 18 μm on the PET film. The circuit is connected to the material Α. (Production of circuit connecting material B) A film-like circuit connecting material B having a thickness of ❹18 μm was produced except that 2.3 parts by mass of the conductive particles No. 1 was used instead of the conductive particles No. 3, and the rest was the same as the circuit connecting material a. * (Production of circuit connecting material C) - A film-like circuit connecting material having a thickness of 18 μm is produced in the same manner as the circuit connecting material a except that 2-1 mass parts of conductive particles Νο·2 are used instead of conductive particles Νο. c. (Production of circuit connecting material D) A film-like circuit connection having a thickness of 18 μm was produced in the same manner as the circuit connecting material A except that 2.1 parts by mass of the conductive particles Νο·4 was used instead of the conductive particles-37-200939583 sub No. Material D. (Example 1) A flexible wiring board having a two-layer structure composed of a polyimide film (thickness 38 μm) and a Sn-plated Cu foil (thickness 8 μη〇) (hereinafter referred to as FPC) is prepared as the first circuit member. In the FPC circuit, the line width is 18 μm and the pitch is 50 μm. Next, as the second circuit member, a glass substrate (thickness: 1.1 nm, surface resistance < 20 Ω) having a tantalum electrode circuit (thickness: 50 nm) is prepared. Mm) The circuit of the second circuit member has a line width of 2 5 μm and a pitch of 50 μm. Next, a circuit having a predetermined size (1.5 x 30 mm) is attached to the second circuit member. The connecting material A was heated and pressurized for 3 seconds under conditions of 70 ° C and 1.0 MPa, and temporarily joined. Then, after peeling off the PET film, FPC was placed and the FPC and the second circuit member were used. The circuit connecting material A is clamped, and the circuit of the FPC and the circuit of the second circuit member are aligned. Then, heating and pressurization are performed from above the FPC at 170 ° C, 3 MPa, and 10 seconds to connect the FPC. And the second circuit member. The circuit member is fabricated like this. (Example 2) The FPC of the first embodiment is prepared as the first circuit member. Next, as the second circuit member, it is prepared to have ιζο (outside 200939583 layer, thickness 50 nm) /Cr (on the surface). a glass substrate (thickness l"mm) of a three-layer structure circuit electrode (surface resistance < 20 Ω) having a thickness of 20 nm) / A1 (thickness: 100 nm). The circuit of the second circuit member has a line width of 25 μm and Then, the connection structure of the circuit member was made using the circuit connecting material A in the same manner as in the first embodiment. (Example 3) 0 The FPC similar to that of the first embodiment was prepared as the first circuit member. A glass substrate (thickness: 1.1 mm) of a circuit electrode (surface resistance < 20 Ω) having a two-layer structure of ITO (outermost layer, thickness: 50 nm) / Cr (thickness: 200 nm) on the surface was prepared as the second circuit member. The circuit of the second circuit member has a line width of 25 μm and a pitch of 50 μm. Then, a circuit connecting material Α is used in the same manner as in the first embodiment to fabricate a connection structure of the circuit member. Q (Example 4) Preparation is the same as the implementation example 1 FPC is used as the first circuit member. Next, as the second circuit member, ITO (outermost layer, thickness 50 nm) / Ti (thickness 100 nm) / A1 (thickness 200 nm) / Ti (thickness l) is prepared on the surface.玻璃nm) A glass substrate (thickness 1.1 mm) of a circuit electrode (surface resistance < 20 Ω) of a 4-layer structure. The circuit of the second circuit member has a line width of 25 μm and a pitch of 50 μm. Next, the circuit connecting material A was used in the same manner as in the first embodiment to fabricate a connection structure of the circuit member. -39-200939583 (Example 5) An FPC similar to that of Example 1 was prepared as the first circuit member. Next, as the second circuit member, a glass substrate (thickness: 1.1 mm) having an A1 circuit electrode (thickness: 200 nm, surface resistance < 5 Ω) on the surface was prepared. The circuit of the second circuit member has a line width of 25 μm and a pitch of 50 μm. Next, the circuit connection material A was used in the same manner as in the first embodiment to fabricate the connection structure of the circuit member.比较 (Comparative Example 1) The connection structure of the circuit member was produced in the same manner as in Example 1 except that the circuit connecting material B was used instead of the circuit connecting material A. (Comparative Example 2) The connection structure of the circuit member was produced in the same manner as in Example 2 except that the circuit connecting material B was used instead of the circuit connecting material a.比较 (Comparative Example 3) A connection structure of a circuit member was produced in the same manner as in Example 3 except that the circuit connecting material B was used instead of the circuit connecting material a. (Comparative Example 4) A connection structure of a circuit member was produced in the same manner as in Example 4 except that the circuit connecting material B was used instead of the circuit connecting material a. -40-200939583 (Comparative Example 5) The connection structure of the circuit member was produced in the same manner as in Example 5 except that the circuit connecting material B was used instead of the circuit connecting material A. (Comparative Example 6) The connection structure of the circuit member was produced in the same manner as in Example 1 except that the circuit connecting material C was used instead of the circuit connecting material A.比较 (Comparative Example 7) A connection structure of a circuit member was produced in the same manner as in Example 2 except that the circuit connecting material C was used instead of the circuit connecting material A. (Comparative Example 8) A connection structure of a circuit member was produced in the same manner as in Example 3 except that the circuit connecting material C was used instead of the circuit connecting material A. ❹ (Comparative Example 9) • The connection structure of the circuit member was produced in the same manner as in Example 4 except that the circuit connecting material C was used instead of the circuit connecting material A. (Comparative Example 1 〇) The connection structure of the circuit member was produced in the same manner as in Example 5 except that the circuit connecting material C was used instead of the circuit connecting material A. -41 - 200939583 (Comparative Example 11) A connection structure of a circuit member was produced in the same manner as in Example 1 except that the circuit connecting material D was used instead of the circuit connecting material A. (Comparative Example 1 2) The connection structure of the circuit member was produced in the same manner as in Example 2 except that the circuit connecting material D was used instead of the circuit connecting material a. (Comparative Example 1 3) The connection structure of the circuit member was produced in the same manner as in Example 3 except that the circuit connecting material D was used instead of the circuit connecting material a. (Comparative Example 1 4) The connection structure of the circuit member was produced in the same manner as in Example 4 except that the circuit connecting material D was used instead of the circuit connecting material a. ❹ (Comparative Example 1 5) The connection structure of the circuit member was produced in the same manner as in Example 5 except that the circuit connecting material D was used instead of the circuit connecting material a. [Measurement of the connection resistance] The first circuit component (FPC) is measured using a universal electric meter (manufactured by ADC Co., Ltd., trade name "analog-type universal electric meter 7461 a") for the connection structure of the above-mentioned circuit member. ) The circuit electrode and the second circuit -42 - 200939583 The connection resistance between the circuit electrodes of the component 値. The connection resistance was measured in the initial stage (after the connection) and after maintaining the temperature in a constant temperature and humidity chamber of 80 ° C and 95 % RH for 500 hours (high temperature and high humidity treatment). The results are shown in Table 2. In Table 2, the connection resistance 表示 is expressed by the sum of the resistances of the adjacent resistors of 3 7 points and the standard deviation of 3 times (χ + 3σ ). In addition, the rate of increase in resistance is expressed as a percentage to show the increase in resistance 由 from the initial resistance 値 to the high temperature and high humidity treatment, specifically by the following formula: resistance increase rate (%) = [(after treatment) Resistance 値 - initial resistance 値) / initial resistance 値] xlOO. The effect of improving the connection reliability is judged by a resistance increase rate of less than 1 〇 ° /. It has an improvement effect, and it is a level of 10% or more and less than 20%, and it is 20% or more, and there is no improvement effect. [Number of Conductive Particles Present on Circuit Electrode] Q Calculated by visual observation using a differential interference microscope = 38) The number of conductive particles present on the respective circuit electrodes of the connection structure of the above-mentioned circuit member. As a result, in the circuit electrodes of Examples 1 to 15 and Comparative Examples 1 to 25, the average number of conductive particles was in the range of 32 to 45, and no electric conduction due to the difference in circuit connecting material or circuit member was observed. Extreme increase or decrease in the number of particles. -43- 200939583 [Table 2] Circuit connection material Conductive particles 2nd circuit electrode connection resistance (Ω) Resistance increase rate (%) No. The outermost layer has protrusions after initial treatment Example 1 ΙΤΟ Circuit 117.3 124.7 6.3 Example 2 IZO/ Cr/Al job 85.6 91.2 6.5 Example 3 A 3 Ni with ITO/Cr job 67.3 72.3 7.4 Example 4 ITO/Ti/Al/Ti Fu 68.5 73.6 7.4 Example 5 AlSgg 23.1 23.9 3.5 Comparative Example 1 ITO circuit 126.3 163.4 29.4 Comparative Example 2 IZO/Cr/Al circuit 92.6 117.2 26.6 Ratio _3 B 1 Ni Μ ITO/Cr circuit 68.4 94.7 38.5 Comparative Example 4 ITO/Ti/Al/Ti circuit 71.1 96.0 35.0 Comparative Example 5 A1 circuit 26.0 34.9 34.2 Comparative example 6 ITO circuit 116.4 140.8 21.0 Comparative Example 7 IZO/Cr/Al circuit 86.2 103.3 19.8 Comparative Example 8 C 2 Au No ITO/Cr circuit 66.7 83.4 25.0 Comparative Example 9 ITO/Ti/Al/Ti circuit 66.8 81.1 21.4 Comparative Example 10 Aim 23.9 27.5 15.1 Comparative Example 11 ITO from 118.7 135.2 13.9 Comparative Example 12 IZO/Cr/Al circuit 85.8 99.4 15.9 Comparative Example 13 D 4 Au ITO/Cr circuit 70.4 82.2 16.8 Comparative Example 14 ITO/Ti/Al/Ti circuit 65.5 77.3 18.0 Comparative example 15 A1 circuit 22.4 23.2 3.6 As shown in Table 2, in the state where the second circuit member which constitutes the whole or the surface of the circuit electrode by ITO or IZO is used, The connection structure of the circuit members of Examples 1 to 4 gave a so-called very small result when the resistance increase rate was less than 7.5%. On the other hand, the resistance increase ratio of the connection structures of Comparative Examples 1 to 4 was about 27 to 39%, and the resistance increase ratio of the connection structures of Comparative Examples 6 to 9 was about 2 〇 to 25%, Comparative Example i丨~ 〗 4 connection 200939583 structure of the resistance increase rate is about 14 to 18%. From this, it is known that a circuit connecting material having conductive or magnetic particles having a protrusion and including a metal layer or a metal layer as a conductive layer of Ni is formed with respect to a circuit electrode which constitutes the entire or surface of the circuit electrode by ITO and IZO, Used for connections and found improvements in connection reliability. Further, in the state of using the second circuit member having the A1 circuit electrode, the resistance increase rate was obtained in Example 5 and Comparative Example 15 in which the circuit connection material including the conductive particles having the protrusions was connected to II. The result is reduced to approximately 3.5%. This result is considered to be that when the connection is made, the protrusion on the surface of the conductive particle penetrates the oxide film on the surface of the electrode of the A1 circuit and contacts the electrode of the circuit. On the other hand, in Comparative Examples 5 and 10 in which the material was connected by a circuit connecting material containing no protruding conductive particles, the resistance increase rate of Comparative Example 10 was about 34%, and the resistance increase rate of Comparative Example 15 was It is about 15%. Further, the ratio of the use of the fifth embodiment using the conductive particles having the protrusions and the metal layer being Ni and the use of the conductive particles having the protrusions and the outermost layer of Au is the same as that of the example 15 and thus A1 constitutes a circuit member of the circuit electrode, and the effect of improving the connection reliability due to the difference in the metal layer of the outermost layer of the conductive particles tends to be inconspicuous. Further, the cross-section of the connection structure of the circuit members produced in Examples 1 to 5 was observed by a scanning electron microscope (SEM), and it was confirmed that the metal layer of the inner portion of the protruding portion of the metal layer constituting the conductive particles was embedded. To the nuclear body. A cross-sectional SEM photograph of the joint portion of the connection structure of the circuit member produced in the second embodiment is shown in Fig. 4 as an example. -45- 200939583 It is confirmed from the above that, by the connection structure of the circuit member of the present invention, it is possible to achieve a good electrical connection between the opposing circuit electrodes, and at the same time, even in a high-temperature and high-humidity environment or thermal shock Tests and the like can also sufficiently improve the reliability of the stable connection. [Industrial Applicability] When the material is connected by the circuit of the present invention, a good electrical connection between the opposing circuit electrodes can be achieved, and at the same time, the electrical characteristics between the high circuit electrodes can be sufficiently improved. reliability. Further, according to the present invention, it is possible to provide a connection structure of a circuit member which is sufficiently excellent in long-term reliability of electrical characteristics between circuit electrodes, and a connection method therefor. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing an embodiment of a connection structure of a circuit member of the present invention. Fig. 2 is a cross-sectional view showing various forms of conductive particles constituting the circuit connecting material of the present invention. Fig. 3 is a cross-sectional view showing an embodiment of a film-like circuit connecting material of the present invention. Fig. 4 is a cross-sectional SEM photograph of the joint portion of the joint structure of the circuit member produced in the second embodiment. [Explanation of main component symbols] H: Protrusion height of conductive particles -46 - 200939583 S : Adjacent distance between protrusions 1: Connection structure of circuit members 10 : Circuit connection member 11 : Insulating material 12 : Conductive particles 14 : Protrusions (protrusions 21) Core (particle) © 21a : Core part (nuclear body) 21b : Projection part 22 : Metal layer 30 : First circuit member 3 1: Circuit board (first circuit board) 3 1a : Main surface 32 : Circuit electrode (first circuit electrode) 40 : Second circuit member 0 41 : Circuit board (second circuit board) 4 1a : Main surface 42 : Circuit electrode (second circuit electrode) 50 : Membrane circuit connecting material 51 : Adhesive Agent composition-47-

Claims (1)

200939583 十、申請專利範困 1. 一種電路連接材料,其爲使用於將形成電路電極 之2個電路構件,使前述電路電極呈對向而電性連接的電 路連接材料, 其特徵爲含有黏著劑組成物、導電粒子, 該導電粒子具備有機高分子化合物所成之核體及覆蓋 該核體的金屬層, 前述金屬層具有向著導電粒子的外側突起之突起部, _ 前述金屬層由鎳或鎳合金構成, 對前述導電粒子施予壓力時,前述突起部的內側部分 之金屬層嵌入前述核體。 2. 如申請專利範圍第1項之電路連接材料,其中前 述金屬層之維氏硬度(Vickers hardness)爲400〜1000。 3. 一種電路連接材料’其爲使用於將形成電路電極 之2個電路構件,使前述電路電極呈對向而電性連接的電 路連接材料, © 其特徵爲含有黏著劑組成物、導電粒子’ 該導電粒子具備有機高分子化合物所成之核體及覆蓋 該核體的複數金屬層’ _ 前述金屬層具有向著導電粒子的外側突起之突起部, 前述金屬層的最外層由鎳或鎳合金構成’ 對前述導電粒子施予壓力時’前述突起部的內側部分 之金屬層嵌入前述核體。 4. 如申請專利範圍第3項之電路連接材料,其中前 -48- 200939583 述金屬層的最外層的維氏硬度(Vickers hardness)爲400 〜1 0 0 0 〇 5. —種電路構件的連接結構,其特徵爲具備形成電 路電極,配置成前述電路電極呈對向的2個電路構件、 與介於前述電路構件之間,經加熱加壓後將前述電路 電極以電性連接的電路連接構件, 前述電路連接構件爲如申請專利範圍第1項至第4項 u 中任一項之電路連接材料之硬化物,在前述電路連接材料 所含有之導電粒子的突起部之內側部分,金屬層嵌入核體 〇 6. 如申請專利範圍第5項之電路構件的連接結構, 其中前述2個電路構件的電路電極之至少1方的表面係由 銦-錫氧化物所成。 7. 如申請專利範圍第5項或第6項之電路構件的連 接結構,其中前述2個電路構件的電路電極之至少1方的 Q 表面係由銦-鋅氧化物所成。 8. —種電路構件的連接方法,其特徵爲於形成電路 , 電極,配置成前述電路電極呈對向的2個電路構件之間介 著如申請專利範圍第1項至第4項中任一項之電路連接材 料,經加熱加壓至前述電路連接材料所含有之導電粒子的 突起部的內側部分之金屬層嵌入核體,將前述電路電極以 電性連接。 -49 -200939583 X. Patent application: 1. A circuit connecting material, which is a circuit connecting material used for forming two circuit members of a circuit electrode, and electrically connecting the circuit electrodes in opposite directions, and is characterized in that it contains an adhesive. a composition, a conductive particle, a core body formed of an organic polymer compound, and a metal layer covering the core body, wherein the metal layer has a protrusion protruding toward an outer side of the conductive particle, and the metal layer is made of nickel or nickel In the alloy structure, when a pressure is applied to the conductive particles, a metal layer of an inner portion of the protruding portion is fitted into the core body. 2. The circuit connecting material of claim 1, wherein the metal layer has a Vickers hardness of 400 to 1000. 3. A circuit connecting material which is a circuit connecting material used for forming two circuit members of a circuit electrode to electrically connect the circuit electrodes, and is characterized in that it contains an adhesive composition and conductive particles. The conductive particle includes a core body formed of an organic polymer compound and a plurality of metal layers covering the core body. The metal layer has a protrusion protruding toward the outside of the conductive particle, and the outermost layer of the metal layer is made of nickel or a nickel alloy. When the pressure is applied to the conductive particles, the metal layer of the inner portion of the protrusion is embedded in the core body. 4. For the circuit connection material of claim 3, wherein the outermost layer of the metal layer of the former -48-200939583 has a Vickers hardness of 400 〜1 0 0 〇5. a structure comprising: a circuit connecting member formed by forming a circuit electrode, wherein the circuit electrode is opposed to each other, and a circuit connecting member interposed between the circuit member and electrically connected to the circuit electrode after being heated and pressurized The circuit connecting member is a cured material of the circuit connecting material according to any one of claims 1 to 4, wherein the metal layer is embedded in an inner portion of the protruding portion of the conductive particles contained in the circuit connecting material. The connection structure of the circuit member according to claim 5, wherein at least one surface of the circuit electrodes of the two circuit members is made of indium-tin oxide. 7. The connection structure of the circuit member according to the fifth or sixth aspect of the invention, wherein the Q surface of at least one of the circuit electrodes of the two circuit members is made of indium-zinc oxide. 8. A method of connecting circuit members, characterized in that a circuit, an electrode, and two circuit members arranged to face the circuit electrodes are interposed between any one of items 1 to 4 of the patent application scope. The circuit connecting material of the item is electrically and pressure-bonded to the metal layer of the inner portion of the protruding portion of the conductive particles contained in the circuit connecting material, and is embedded in the core body to electrically connect the circuit electrodes. -49 -
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