TW200938680A - Automatic needlework sewing machine - Google Patents

Automatic needlework sewing machine Download PDF

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Publication number
TW200938680A
TW200938680A TW097140939A TW97140939A TW200938680A TW 200938680 A TW200938680 A TW 200938680A TW 097140939 A TW097140939 A TW 097140939A TW 97140939 A TW97140939 A TW 97140939A TW 200938680 A TW200938680 A TW 200938680A
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TW
Taiwan
Prior art keywords
sewing
moving mechanism
movement
sewing machine
needle
Prior art date
Application number
TW097140939A
Other languages
Chinese (zh)
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TWI443241B (en
Inventor
Hiroyuki Kazehare
Original Assignee
Juki Kk
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Publication date
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Publication of TW200938680A publication Critical patent/TW200938680A/en
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Publication of TWI443241B publication Critical patent/TWI443241B/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/08Arrangements for inputting stitch or pattern data to memory ; Editing stitch or pattern data
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/14Needle-bar drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00Operations on the work before or after sewing
    • D05D2305/32Measuring
    • D05D2305/34Counting
    • D05D2305/345Stitch counting

Abstract

The invention provides a sewing machine capable of automatic tailoring and easily setting a sewing speed suitable for tailoring. The sewing machine comprises a needle bar with needles for vertical motion; a moving mechanism for moving a sewing; a sewing machine motor; an X axis motor and a Y axis motor for driving the moving mechanism; a control device for controlling the sewing machine motor, the X axis motor and the Y axis motor which enable a spindle rotary; a main encoder for detecting a rotary angle of the spindle; an X axis position sensor and a Y axis position sensor for detecting the position of the moving mechanism; an EEPROM for storing sewing data, the spindle rotary angle and the position of the moving mechanism; a CPU for calculating the stable time of the moving mechanism and the sewing machine motor rotary speed and the moving mechanism action starting angle corresponding to the stable time based on the storage content of the EEPROM.

Description

200938680 六、發明說明: 【發明所屬技術領域】 發明領域 本發明係關於相對於鏠針之上下動位置使縫製物水平 5移動,於缝製物形成預定形狀之縫跡的自動縫製縫切機。 發明背景BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic sewing slitter which moves a sewing object level 5 relative to a lower moving position on a boring needle to form a predetermined shape of the sew. Background of the invention

先刚,已知有相對於縫針之上下動位置,一面使保持 布之保持構件於水平方向上移動,一面於布形成預定形狀 10之縫狀自動縫製軸機。作為自動縫製⑽機之-形 態’係具備移動機構,該移動機構係設置有向於該水平面 上垂直之二方向(X軸方向、γ轴方向)各方向驅動之馬達(X 轴馬達、Y轴馬達)。 般而δ,該自動縫製縫紉機係使移動機構移動於縫 Μ針未刺入縫製物之相位、即針上升、從縫製物拔出後至下 回針下降刺入縫製物之前的期間。通常,因為配合使縫製 物以-定間隔移動之送布間距來決定縫製之最高速度之上 限值’故只要於該限制值内,縫製物之移動受到控制,可 於前述缝針未刺人缝製物之期間完成移動機構之移動。 如又,已知有為修正移動機構之啟動延遲,加快至啟動為止 之時間地輸出移動指令之縫紉機。 於前述移動機構之動作時點偏離時,有於縫 動開始前縫針未從縫製物㈣,而於缝針刺人縫製物 態下縫製物開始移動之情形’因此縫針被移動之縫製物拉 3 200938680 扯而以彎曲之狀態下降,產生所謂針偏移,藉此無法藉由 旋梭捕捉針線循環’有產生所謂跳針、或縫針與縫紉機零 件卡合而損傷針尖、破壞胚布之纖維之情形。又,於缝針 刺入縫製物之狀態下縫製物開始移動,藉此縫針對縫製物 5 之貫通孔變大、殘留痕跡,或縫跡位置偏移而使商品品質 下降。 因此,例如如專利文獻1所揭示,已知有一種縫紉機, 其為使縫紉機之主轴旋轉速度為高速時及低速時移動移動 機構之時點不偏移,而藉由檢出縫紉機之主轴旋轉速度, 10 並依照該旋轉速度改變開始移動機構之移動的主軸相位, 以防止針偏移。 [專利文獻1]日本特開2000-279666號公報First, it is known that a slit-like automatic sewing machine for forming a predetermined shape 10 on a cloth while moving the holding member for holding the cloth in the horizontal direction with respect to the downward movement position of the needle. The automatic sewing machine (10) has a moving mechanism that is provided with a motor (X-axis motor, Y-axis) that is driven in two directions perpendicular to the horizontal plane (X-axis direction, γ-axis direction). motor). As a general rule, the automatic sewing machine moves the moving mechanism to a phase in which the sewing needle does not penetrate into the sewing material, that is, a period in which the needle is ascended, after the needle is pulled out, and when the lower needle is lowered into the sewing material. Usually, the upper limit of the maximum speed of the sewing is determined by the feeding distance at which the sewing material is moved at a predetermined interval. Therefore, as long as the limit value is within the limit value, the movement of the sewing object is controlled, and the sewing needle is not stabbed. The movement of the moving mechanism is completed during the sewing. Further, a sewing machine for outputting a movement command for correcting the start delay of the moving mechanism and speeding up to the start of the start is known. When the movement point of the moving mechanism is deviated, the sewing needle does not move from the sewing object (4) before the sewing starts, and the sewing material starts to move when the sewing needle is sewn in the sewing state. Therefore, the sewing needle is moved by the sewing machine 3 200938680 When it is pulled, it is lowered in a state of being bent, and a so-called needle shift occurs, whereby it is impossible to capture the needle thread by the hook. 'There is a situation in which a so-called jump stitch is generated, or the needle is engaged with the sewing machine part to damage the needle tip and damage the fiber of the fabric. Further, when the sewing needle penetrates the sewing material, the sewing material starts to move, whereby the through hole of the sewing material 5 becomes large, the residual mark, or the stitch position is shifted, and the product quality is lowered. For this reason, for example, as disclosed in Patent Document 1, there is known a sewing machine which detects the rotation speed of the spindle of the sewing machine by detecting the spindle rotation speed of the sewing machine when the spindle rotation speed of the sewing machine is high speed and when moving the movement mechanism at a low speed. 10 and according to the rotation speed, the spindle phase of the movement of the starting movement mechanism is changed to prevent the needle from shifting. [Patent Document 1] Japanese Patent Laid-Open Publication No. 2000-279666

【發明内容;J 發明揭示 15 發明欲解決之課題 達之移動指令後至 動機構達到所指令 專利文獻1之縫匆機係配合缝紉機之主轴旋轉速度,僅 改變移動機構之移動開始時點。然而,變更前述移動機構 之保持縫製物之保持構件(壓布腳)時 ,由於移動機構整體之 量改變故加速度改變,因此產生向移動機構之驅動馬 移動機構開始動作之時間產生改變,移 之移動量後至停止之時間產生改變。SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION The object to be solved by the invention is that the movement mechanism reaches the command. The sewing machine of Patent Document 1 cooperates with the spindle rotation speed of the sewing machine, and only changes the movement start point of the moving mechanism. However, when the holding member (pressing foot) for holding the sewing material of the moving mechanism is changed, the acceleration changes due to the change in the total amount of the moving mechanism, so that the time for starting the movement of the driving horse moving mechanism to the moving mechanism is changed, and the movement is changed. The time from the amount of movement to the time of stopping changes.

一縫製物後移動機構移動,而產生針偏移。又, 移動&令至開始動作之時間變得比前述壓布腳變更 200938680 產生針會有於針完全拔出縫製物之前移動機構移動,而 又偏移、因此’專利文獻1中亦產生與先前相同之問題。 制’、切之勒機,於錢製實狀_條件(改變縫 、或髮布聊等)之情形’是否能獲得良好的縫製品質, 未進仃試縫則無法判斷。 以 者雖然可僅藉由進行試縫之縫製物及縫針獲得用 =決問題之資訊,但—改變縫㈣之旋轉速度等條件就After a sewing, the moving mechanism moves to produce a needle shift. Further, the movement & the time until the start of the operation becomes longer than the presser foot change 200938680. The needle is moved before the needle is completely pulled out of the sewing material, and is shifted, so that the patent document 1 also generates Previously the same problem. If you can get a good sewing product, you can't judge it if you can't get a good sewing product in the case of a real money _ condition (changing the seam, or posting a chat). Although the information of the problem can be obtained only by performing the seam sewing and the needle of the trial sewing, the condition of changing the rotation speed of the slit (four) is

1515

㈣反覆進行多次試縫,降低生產效率。x,存在每次試 ’立產生縫製物之不良品,花費伴隨縫製不良之縫製物之 廢棄成耒。 、本發明之目的係提供一種自動縫製缝幼機,其可將用 决自峽製縫喊之針㈣作時點與移域構之應答 ,對鏠製品質之影響的問題之有效資訊提供給操作者, 進而將伴隨自祕製縫喊之縫製速 性下降抑·最小限度。 產 用以解決課題之手段 申请專利範圍第1項之發明係—種自動縫製縫初機,其 具備:針桿,係安裝縫針並連動於主軸之旋轉而上下動了 移動機構,係在與該針桿之上下動方向垂直之水平面上移 2〇動缝製物·,縫城馬達,係使前述主轴旋轉;驅動用馬達, 係驅動前述移動機構;控制機構,係控制前述驅動用馬達,. 及第1記Μ構’係峨包含施予前述縫製物之縫跡之縫 距、針數及前述主軸之旋轉速度之縫製資料;並根據前述 縫製資料之縫距、針數及前述主轴之旋轉速度使前述針桿 5 200938680 10 15 及前述移動機構動作,藉此進行縫製者,其特徵在於具備· 第1檢出機構,係檢出前述主轴之旋轉角度;第2檢出機構, 係檢出前述移動機構之位置;第2記憶機構,係記憶根Y 述縫製資料之前述移動機構之位置指令驅動前述移 時,每隔預定時間藉由前述第1檢出機構所檢出之主軸旋轉 角度及藉由前述第2檢出機構所檢出之移動機構位置;= 時間算出機構,係由記胁前述第2記,_構之前述移 構位置算出前述移動機構之動作所需時間;逮度算出機 構,係根據藉㈣述動作時間算出機構之動作所需時間之 算出結果’算出縫幼機馬達之旋轉速度;動作開:角:: 出機構’係根據前述動作時間算出機構之動作 算出結果,算出移動機構之動作開始角度二 構,係於根據前賴製㈣之縫距、針數及前述主 =速度^前述針桿及前述移動機構動作時根據之前基於 月•述聽f料_軸_所得狀前料 Γ機馬達之旋轉速度的算出絲、及之前基於前 ==機時所得到之前述動作開始角度算出機構之 =機構之動作開始角度的算出結果,使前述_機馬達 再者,所謂「移動機構之動作開始角度」係指移動機 構開始動作時之主轴之旋轉角度。 申请專利範圍第2項之發明係於巾 自動縫製縫紉機中,白人關罘1項之 構,即.枏始Μ 3 °使如下者對應顯示之顯示機 .據藉由前述速度算出機構所算出之縫切機馬達 20 200938680 純置、根據藉由 時_預定時間之移二 度异出機構之移動機構之動作開始角度。 “角 10 申言,圍第3項之發明係於申請專利範圍 第2項之自動缝製_機中,包含可與外部計算機連接之= 面,且藉由前述動作時間算出機構之前述移動機構之動作 所需時間的算出 '藉由前述速度算出機構之前述縫喊馬 達之旋轉速度的算出、及藉由前述動作開始角度算出機構 之前述移動機構之動作開始角度的算出係藉由經由前述介 面連接之前述外部計算機進行。 發明效果 根據申請專利範圍第1項之發明,係根據動作時間算出 機構所算出之各針的移動機構之動作所需時間,算出速度 15算出機構相對該時間之適當的縫紉機馬達之旋轉速度、即 缝製速度。再者,藉由動作時間算出機構之移動機構之動 作時間的算出及藉由速度算出機構之縫紉機馬達之旋轉速 度的算出’係在進行缝製資料之缝製作業之前進行。又, 每預定時間第1檢出機構及第2檢出機構所檢出之前述主軸 20 之旋轉角度及移動機構之位置、以及動作時間算出機構、 速度算出機構及動作開始角度算出機構之算出結果,記憶 於第2記憶機構。因此,於一度進行縫製資料之縫製作業之 後’依照進行該縫製資料之縫製作業時記憶於第2記憶機構 之移動機構之動作時間及縫紉機馬達之旋轉速度進行縫製 200938680 作業時’可消除移動機構於針從缝製物拔出前之時點動作 或於針刺人縫製物後之時點動作而產生針偏移 。藉此,可 消除因移動機構於針從鏠製物拔出前之時點動作之針偏 移而使縫製惡化或縫針對縫製物之貫通孔之擴大 、縫跡 =位置偏移等之縫製品質惡化之問題。因此,缝製品質提 间此外,可解決因移動機構於針刺入縫製物後之時點動 作之針偏移而使縫針弯曲之問題。因此,縫匆機之可靠性 提两。 又如上所述藉由動作開始角度算出機構及速度算出 機構自動地算出對應於縫製物之移動的適當的缝幼機馬 、旋轉速度及移動機構之動作開始角度,記憶於第2記憶 構藉此’可自動地進行縫切機之縫製速度之設定及移 動機構之動作開始角度,可解決先前技術中操作者以手動 Η =降縫㉝機之缝製速度而使因對應之移動機構之送布產生 縫製时質問題之針偏移。因此,與先前相比,可非常容易 確實地進行防止針偏移之縫製速度之設定及移動機構之 動作開始角度。又,可解決以下問題,即關於因移動機構 ,布所產生之縫製品質問題之針偏移,先前技術中由於 2〇對操作者未給予任何縫初機之針桿動作時點及移動機構之 應答狀態而無法發現有效的解決方法,對策方法亦僅有改 變縫劫機之旋轉速度,因此可使縫幼機之可靠性提高。此 外,因為自動進行算出適當的縫製速度,故可解決先前技 術中至發現適於縫製之縫製逮度為止必須使助機多次動 作相當費時之問題,可縮短縫製作業之準備時間,提升 200938680 作業效率。此外 度為止所/夕先前技術中至發現適當的縫製速 廢棄的成本仃:縫:機試縫時所產生之針彎曲或缝製物之 出機構所撿出之移2己憶機構每預定時間記憶藉由第2檢 縫製作業社束後藉由叙構之位置。藉此’可於縫製資料之 作時間。Γ 作時間算*機構算*移動機構之動 出之銘#/’動作時間算出機構不需要對第2檢出機構所檢 出=動機構位置即時進行算出處理。因此,縱使動作時(4) Repeated trial joints repeatedly to reduce production efficiency. x, there is a defective product in which the sewn product is produced every time, and it is costly to dispose of the sewn product which is accompanied by the sewing. The object of the present invention is to provide an automatic sewing and slitting machine capable of providing an effective information for the problem of the influence of the quality of the product by using the needle (4) of the slashing needle as the response of the time and the moving structure. In addition, the speed of the sewing with the self-sufficiency is reduced to a minimum. The invention is directed to the invention of the first aspect of the invention. The invention relates to an automatic sewing machine, which has a needle bar, which is mounted with a needle and moves up and down with respect to the rotation of the main shaft to move the moving mechanism up and down. The needle bar moves on the horizontal plane perpendicular to the vertical direction of the needle bar. The sewing machine rotates the spindle, the driving motor drives the moving mechanism, and the control mechanism controls the driving motor. And the first Μ ' 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 峨 施 施The speed is set by the needle bar 5 200938680 10 15 and the moving mechanism, and the sewing machine is provided. The first detecting mechanism is provided to detect the rotation angle of the main shaft, and the second detecting mechanism is detected. a position of the moving mechanism; the second memory means is configured to drive the shift when the position command of the moving mechanism of the sewing material is stored, and the first detecting machine is used every predetermined time The spindle rotation angle detected and the movement mechanism position detected by the second detection mechanism; = the time calculation means calculates the movement of the movement mechanism by the movement of the movement position of the second record The required time is calculated based on the calculation result of the time required to calculate the operation of the mechanism by the operation time of the operation time of the operation time of the machine (the calculation of the rotation speed of the sewing machine motor; the operation opening: the angle: the outlet mechanism is based on the aforementioned operation time) Calculating the result of the operation of the mechanism, and calculating the starting angle of the movement of the moving mechanism, based on the sewing distance (4), the number of stitches, and the main speed = the needle bar and the moving mechanism are operated according to the previous month. The calculation result of the rotation speed of the motor of the front-end machine, and the calculation result of the operation start angle of the mechanism of the operation start angle calculation means obtained by the previous == machine In the above-described "motor", the "moving mechanism starting angle" refers to the angle of rotation of the main shaft when the moving mechanism starts operating. The invention of the second application of the patent scope is in the automatic sewing sewing machine of the towel, and the white person relates to the structure of one item, that is, the display unit corresponding to the display of the following is the same as the display unit according to the speed calculation mechanism. The slitter motor 20 200938680 is purely placed, according to the movement start angle of the moving mechanism of the second-degree disengagement mechanism by the predetermined time. "Corner 10, the invention of the third item is in the automatic sewing machine of the second application of the patent application, including the surface that can be connected to an external computer, and the aforementioned moving mechanism of the mechanism by the aforementioned action time calculation mechanism The calculation of the time required for the operation is performed by the calculation of the rotational speed of the sewing motor by the speed calculation means and the calculation of the operation start angle of the movement mechanism by the operation start angle calculation means via the interface According to the invention of the first aspect of the invention, the time required for the operation of the movement mechanism of each of the needles calculated by the operation time calculation means is calculated, and the calculation of the speed 15 calculation means is appropriate for the time. The rotation speed of the sewing machine motor, that is, the sewing speed. Further, the calculation of the operation time of the moving mechanism by the operation time calculation means and the calculation of the rotation speed of the sewing machine motor by the speed calculation means are performed on the sewing data. Before the sewing operation, the first inspection mechanism and the second inspection agency are inspected every predetermined time. The calculation result of the rotation angle of the spindle 20 and the movement mechanism, and the calculation results of the operation time calculation means, the speed calculation means, and the operation start angle calculation means are stored in the second storage means. Therefore, after the sewing work of the sewing data is once performed 'When the sewing machine is operated in accordance with the operating time of the moving mechanism of the second memory mechanism and the rotational speed of the sewing machine motor during the sewing operation of the sewing data, the sewing machine can be used to eliminate the movement of the moving mechanism before the needle is pulled out from the sewing material. Or the needle shift occurs when the needle is stabbed, thereby eliminating the needle shift caused by the moving mechanism before the needle is pulled out from the workpiece, thereby causing the sewing to deteriorate or the seam to be sewn. The problem of deterioration of the seam product such as the enlargement of the through hole and the stitching/positional deviation. Therefore, the sewing product of the sewing product can solve the needle shift caused by the movement of the moving mechanism after the needle is inserted into the sewing object. The problem of the needle bending. Therefore, the reliability of the seam rushing machine is increased by two. The degree calculating means automatically calculates an appropriate sewing machine horse, the rotation speed, and the movement start angle of the movement mechanism corresponding to the movement of the sewing object, and the second memory structure is used to automatically perform the sewing speed of the sewing machine. Setting the movement start angle of the moving mechanism can solve the needle shift of the sewing problem of the corresponding moving mechanism due to the sewing speed of the manual Η = lowering machine 33 in the prior art. Compared with the prior art, the setting of the sewing speed for preventing the needle shift and the starting angle of the movement of the moving mechanism can be performed very easily. Further, the following problem can be solved, that is, the needle of the sewing product problem caused by the moving mechanism Offset, in the prior art, since the operator does not give any response state of the needle bar movement point and the moving mechanism of the sewing machine, it is impossible to find an effective solution, and the countermeasure method only changes the rotation speed of the sewing machine. The reliability of the slitting machine can be improved. In addition, since the appropriate sewing speed is automatically calculated, it is possible to solve the problem that the assisting machine has to be operated a plurality of times in the prior art until it is found that the sewing speed is suitable for sewing, and the preparation time for the sewing operation can be shortened, and the work of 200938680 can be improved. effectiveness. In addition, the cost of the appropriate sewing speed is found in the prior art/the prior art: seam: the needle bending caused by the machine trial sewing or the movement of the sewing machine is removed. Memory is explained by the position of the second inspection sewing operation. This can be used to sew materials. Γ Time calculation * Mechanism calculation * Movement of the moving mechanism The inspiration #/' The operation time calculation means does not need to immediately calculate the position of the second detection mechanism = the position of the movement mechanism. Therefore, even when moving

10 =算出機構不具有對由第2檢出機構所檢出之移動機構位 即時進行算出處理之性能,亦可算出移動機構之動作時 間。即,可將對動作時間算出機構之性能要求設定於低, 可使構成動作時間算出機構之成本下降。10 = The calculation means does not have the performance of immediately calculating the position of the movement mechanism detected by the second detection means, and the operation time of the movement means can be calculated. In other words, the performance requirement of the operating time calculation means can be set low, and the cost of the operating time calculation means can be reduced.

又,第2記憶機構每預定時間記憶藉由第i檢出機構所 檢出之主軸之旋轉角度。藉此,可於缝製資料之缝製作業 結束後藉由速度算出機構算出縫紉機馬達之旋轉速度。 15 即,速度算出機構不需要對第2檢出機構所檢出之移動機構 位置即時進行算出處理。因此,縱使速度算出機構不具有 對由第2檢出機構所檢出之移動機構位置即時進行算出處 理之性能’亦可算出鏠匆機馬達之旋轉速度。即,可將對 速度算出機構之性能要求設定於低,可使構成速度算出機 20 構之成本下降。 又,於前述之第2記憶機構中,每預定時間記憶前述主 軸之旋轉角度。藉此’可於縫製資料之鏠製作業結束後藉 由動作開始角度算出機構算出移動機構之動作開始角度β 即,動作開始角度算出機構不需要對藉由第1檢出機構所檢 9 200938680 出之主軸之旋轉角度及藉由第2檢錢構所檢出之移動機 構位置,即時進行算出處理。因此,縱使動作開始角度算 出機構不具有對由第1檢出機構所檢出之主軸之旋轉角度 及由第2檢出機構所檢出之移動機構位置即時進行算出處 5 10 15 理之性能,亦可算出移動機構之動作開始角度。即,可將 對動作開始角度算出機構之性能要求設定於低,可使構成 動作開始角度算出機構之成本下降。 根據申&專利範圍第2項之發明,顯示機構使如下者對 應顯π g卩·根據藉由速度算出機構所算出之縫切機馬達 之旋轉速㈣每預定時間之針桿之上下純置、根據藉由 動作時間算出機構所算出之前述移動機構之動作所需則 的每預定時間之移動機構之位置、及藉由動作開始角以 出機構之移動機構之動作開始角度。即,將根據相對於斧 動機構之動作時間而適當算出之縫城馬達之旋轉速度白 ^刃機之針桿之上下動位置及移動機構之位置對應顯示 藉此/於藉由速度算域構之勒機馬達之旋轉速度白 算出、果之效果’可於縫㈣動作前進行視覺性掌握。^ 此’操作者可更Μ地掌握縫域之動作。 根據申請專利範圍第3項之發明,係將藉由動作 ::構之移動機構之動作所需時間的算出、藉由速度算^ ::之縫切機馬達之旋轉速度的算出、及藉由動作開始, = = =_度的算出,_ 速度㈣ 20 200938680 裝置.由此’可不㈣既存之_機大幅進行設計變更, =提供具備動作時間算出機構、迷度算出機構及動作開 始角度算出機構之縫紉機。 C實施方式2 5 ❹ 10 15 ❹ 20 用以實施發明之最佳形態 (本發明之縫紉機之整體構成) 以下,參照圖式詳細說明本發明之實施形態。 本發月之縫匆和係於移動機構1〇保持縫製物後進行 缝製之自動縫製_機’移動機構_可相對於安裝縫針 2a之針桿2之上下動而沿與該上下動方向垂直之水平面移 動者。 第1圖係顯示本發明之缝切機1之構成之立體圖。第2 圖係顯示控缝㈣、及連接於㈣裝置20之各種構成之 方塊圖。 如第1圖及第2圖所示,縫匆機}具備:針桿2,係設置 於縫初機框體之臂部之下面部而上下動;移動機獅,係 沿與針桿之上下動方向垂直之水平面移動缝製物;踏板3, 係可切換地選擇縫㉝機丨之各種動作;控制裝㈣,係進行 與縫初機1之動作相關之各種處理;操作面板顯示器4,係 顯示與助機1之動作相關之㈣資訊,且由操作者進行與 縫勿機1之動作相關之各種輸人,並且在液晶顯示晝面之前 面配置透卿控式開關面板,藉由按壓開關*輸出選擇指 不信號’前述液晶顯示4面係視覺關示進行後述之與縫 製資料相關之各種處理之控制裝置aoicpuu之各種處理 11 200938680 結果;PC40 ’係經由設於控制裝置2(^RS_23^25連接, 與控制裝置20之CPU21同樣,進行後述之與縫製資料相關 之各種處理;及監視器41,係視覺性顯示PC4〇之各種處理。 針才干2係於其下端可裝却地固定縫針2a。又,針桿2經 5 由上下動機構(圖式省略)與配接於縫紉機框體之臂部之長 向之主軸7(圖式省略)連結。上下動機構將主軸7之旋轉轉換 成上下動運動後傳遞給針桿。又,主軸7藉由縫紉機馬達5 之驅動而旋轉。即,針桿2藉由縫紉機馬達5之驅動而上下 動。此時,設置成主軸7旋轉一次,針桿2就進行上下動之丨 〇 W次往復。即’主轴7之旋轉歧與針桿2之上下動位置具有 疋的關係。再者,主軸7之旋轉角度由主軸編碼器6檢出。 即,從主轴編碼器6所檢出之主軸7之旋轉角度,檢出針桿2 之上下動位置、即縫針2a之上下動位置。 再者’縫初機馬達5之動作藉由操作者對踏板3之操作 15來進行’根據該操作之縫幼機馬達5之驅動控制藉由後述之 控制裝置20進行。 (移動機構) 〇 移動機構祕賤:保持糾,係保持縫製物 ,X轴馬 ,〇達12,係使保持部u向沿與針桿2之上下動方向垂直之水平 ^上之—方向(以下為X軸杨)之方向移動;X軸位置感測Further, the second memory means memorizes the rotation angle of the spindle detected by the i-th detecting means every predetermined time. Thereby, the rotation speed of the sewing machine motor can be calculated by the speed calculation means after the sewing operation of the sewing data is completed. That is, the speed calculation means does not need to immediately calculate the position of the movement mechanism detected by the second detection means. Therefore, even if the speed calculating means does not have the performance of immediately calculating the position of the moving mechanism detected by the second detecting means, the rotational speed of the rush motor can be calculated. In other words, the performance requirement of the speed calculating means can be set low, and the cost of the speed calculating machine 20 can be reduced. Further, in the second memory mechanism described above, the rotation angle of the main axis is memorized every predetermined time. Therefore, the operation start angle β of the movement mechanism can be calculated by the operation start angle calculation means after the completion of the sewing operation, and the operation start angle calculation means does not need to be checked by the first detection mechanism. The rotation angle of the main shaft and the position of the moving mechanism detected by the second check structure are immediately calculated. Therefore, even if the operation start angle calculation means does not have the performance of calculating the rotation angle of the main shaft detected by the first detection means and the movement mechanism position detected by the second detection means, It is also possible to calculate the starting angle of the movement of the moving mechanism. In other words, the performance requirement of the operation start angle calculating means can be set low, and the cost constituting the operation start angle calculating means can be lowered. According to the invention of claim 2, the display mechanism causes the following to correspond to the display πg卩· according to the rotation speed of the slitter motor calculated by the speed calculation mechanism (four), the needle bar is placed above and below the predetermined time. The position of the movement mechanism for each predetermined time required for the movement of the movement mechanism calculated by the operation time calculation means, and the operation start angle of the movement mechanism of the discharge mechanism by the operation start angle. That is, according to the rotation speed of the sewing machine motor which is appropriately calculated with respect to the operation time of the axe mechanism, the position of the lower movement position of the needle bar and the position of the moving mechanism are displayed correspondingly by the speed calculation The rotation speed of the motor is calculated white, and the effect of the fruit can be visually grasped before the sewing (four) operation. ^ This operator can more easily grasp the action of the seam field. According to the invention of claim 3, the calculation of the time required for the action of the moving mechanism, the calculation of the rotational speed of the slitting machine motor by the speed, and the The start of the operation, = = = _ degree calculation, _ speed (four) 20 200938680 device. Therefore, the design change can be made substantially without the (4) existing machine, and the operation time calculation mechanism, the ambition calculation mechanism, and the operation start angle calculation mechanism are provided. Sewing machine. C EMBODIMENT 2 5 ❹ 10 15 ❹ 20 BEST MODE FOR CARRYING OUT THE INVENTION (Overall Configuration of Sewing Machine of the Present Invention) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The seam of the month of the month and the automatic sewing machine that is attached to the moving mechanism to hold the sewing material after the sewing machine _ machine 'moving mechanism _ can be moved downward with respect to the needle bar 2 of the mounting needle 2a and perpendicular to the vertical movement direction The water level moves. Fig. 1 is a perspective view showing the configuration of a slitting machine 1 of the present invention. Figure 2 is a block diagram showing the various configurations of the control slit (4) and the device connected to the (4) device 20. As shown in Fig. 1 and Fig. 2, the sewing machine has: a needle bar 2, which is placed on the lower surface of the arm portion of the sewing machine frame body to move up and down; the mobile lion is moved along the needle bar The horizontal direction moves the sewing material in the vertical direction; the pedal 3 is a switchable selection of various movements of the sewing machine 33; the control device (4) performs various processes related to the action of the sewing machine 1; the operation panel display 4 is Displaying (4) information related to the action of the assisting machine 1, and the operator performs various inputs related to the action of the sewing machine 1, and the transparent control switch panel is disposed in front of the liquid crystal display surface by pressing the switch * Output selection refers to the various processes of the control device aoicpuu that performs the various processes related to the sewing data described later in the liquid crystal display on the four sides of the liquid crystal display. 11 200938680 Results; PC40 ' is provided in the control device 2 (^RS_23^ In the same manner as the CPU 21 of the control device 20, various processes relating to the sewing material to be described later are performed, and the monitor 41 is visually displayed for various processes of the PC 4. The needle 2 is fixed at the lower end thereof. Needle 2a. Further, the needle bar 2 is coupled to the long axis 7 (not shown) of the arm portion of the sewing machine frame by the vertical movement mechanism (not shown). The vertical movement mechanism rotates the main shaft 7. It is converted into a vertical movement and transmitted to the needle bar. Further, the spindle 7 is rotated by the driving of the sewing machine motor 5. That is, the needle bar 2 is moved up and down by the driving of the sewing machine motor 5. At this time, the spindle 7 is set to rotate once. The needle bar 2 is moved up and down by W times. That is, the rotation of the spindle 7 has a 疋 relationship with the lower position of the needle bar 2. Further, the rotation angle of the spindle 7 is detected by the spindle encoder 6. That is, from the rotation angle of the spindle 7 detected by the spindle encoder 6, the downward movement position of the needle bar 2, that is, the downward movement position of the needle 2a is detected. Further, the operation of the sewing machine motor 5 is performed by the operator. For the operation 15 of the pedal 3, the drive control of the slit machine motor 5 according to the operation is performed by the control device 20 which will be described later. (Moving mechanism) 〇 Movement mechanism secret: Keeping the correction, keeping the sewing object, X-axis Horse, Tida 12, so that the holding portion u is along the upper and lower needle bar 2 The horizontal direction of the moving direction is the direction of the direction - the direction (hereinafter, the X-axis yang); the X-axis position sensing

13 ’係檢出x轴馬達12之轴角度以檢出χ袖方向上之保 、部11之位置;Υ轴馬達14,係使保持部u向沿與針桿2之 ^下動方向垂直之水平面上之方向、即垂直於X軸方向之方 ° (、下為Y轴方向)移動;及丫轴位置感测器^,係檢出Y 12 200938680 軸馬達14之轴角度’以檢出方向上之保持部狀位置。X 轴位置感測器13及丫抽位置感測器15係設於χ轴馬達^及^抽 馬達14之軸的旋轉編碼器,分別檢出欲檢出之轴之旋轉角度。 5 10 15 ❹ 20 保持部U係具有放置縫製物之下板、及從上方將置於 下板之縫製_住簡Μ布腳^壓切設置成可相對下 板而上下動,並藉由設於移動機構1G之屋布腳用氣紅(圖式 省略)之驅動而上下動。财腳之上下動係經由對踏板3之 操作而藉由壓布腳用氣缸之驅動而進行操作。 藉由操作者將縫製物設置於保持部21時,因為於縫製 結束後,布腳保持於上升位置,故首域縫製物置於位 在塵布腳之下方的下板上面。之後,藉由對踏板3之操作使 壓布腳下降時,财腳對縫製物下降,由壓布腳及下板爽 住缝製物進行保持。藉此,縫製物保持於保持部n。 X轴馬達12、Y轴馬達Μ藉由使保持部丨丨沿父轴方向、 Y軸方向移動,使保持於保持部u上之縫製物沿與針桿2之 上下動方向垂直之水平面移動。即,相對於由針桿2之上下 動而上下動之缝針2a,缝製物移動,藉此進行送布,而如 周知般形成縫跡。 再者,X軸馬達12及Y軸馬達14之驅動控制,藉由後述 之控制裝置20進行。又,X軸方向上之保持部u之位置係由 X軸位置感測器13檢出。γ轴方向上之保持部u之位置係由 Y軸位置感測器15檢出。控制裝置20由X軸位置感測器13及 Y軸位置感測器15之檢出結果檢出移動機構1〇之位置β因 此’ X軸位置感測器13及Υ軸位置感測器15作為「第2檢出 13 200938680 機構」而起作用。 (控制裝置) 如第2圖所示,控制裝置2〇具備:CPU21,係進行與縫 幼機1之動作相關之各種處理;RAM22,係儲存與CPU21 5所進行之各種處理相關之資料;ROM23,係記憶與縫紉機1 之動作相關之各種程式及資料;EEPROM24,係記憶與縫 紉機1之動作相關之各種程式及資料;作為「介面」之rS_232 埠25 ’係與PC40可相互通信地連接;驅動器29、3〇、31, 係分別驅動縫紉機馬達5、X轴馬達π及γ轴馬達14 ;主軸 10編碼器6及驅動器29之輸出入埠26 ; X轴位置感測器13及驅 動器30之輸出入埠27; Y軸位置感測器15及驅動器31之輸出 入埠28 ;及輸出入埠33,係連接操作面板顯示器4與控制裝 置 20。又 ’ CPim、RAM22、ROM23、EEPROM24、RS-232 埠25、輸出入埠26、27、28、33係藉由匯流排32相互連接。 15 CPU21係自ROM23及EEPROM24讀出與縫、切機1之動 作相關之各種程式及資料。此時,於CPU21所讀出之資料 中包含有缝製資料,該縫製資料記憶有按照缝製作業中之 縫製圖案的縫製開始位置、結束位置及期間之送布間距、 送布方向、該縫製中之縫製速度即縫紉機馬達5之旋轉速 20 度。CPU21根據該縫製資料,進行用以驅動縫紉機馬達5、 X軸馬達12及Y轴馬達14之處理。 又,CPU21根據該處理,經由輸出入璋26、27、28對 驅動器29、30、31分別輸出驅動所對應之馬達之命令。藉 此,縫紉機馬達5、X軸馬達12及γ轴馬達14被驅動,進行 200938680 針桿2之上下動及移動機構10之移動,進行縫製。 5 〇 10 15 Φ 20 又,藉由缝製資料進行縫製作業時,藉由主軸編碼器6 所檢出之主軸7之旋轉角度,經由輸出入埠26輪入至 CPU21。又,藉由X轴位置感測器13所檢出之X轴馬達12之 旋轉角度’經由輸出入埠27輸入至CPU2卜又,藉由Υ轴位 置感測器15所檢出之Υ轴馬達14之旋轉角度,經由輸出入辞 28輸入至CPU21。 進而,於藉由縫製資料之縫製動作中,進行後述之移 動機構10之趨穩時間的算出及與趨穩時間對應之縫鲂機馬 達5之旋轉速度及移動機構1〇之動作開始角度之算出時, CPU21許可用以使資料讀入程式動作之計時中斷,使中斷 計時動作,該資料讀入程式動作係將自主軸編碼器6、χ軸 位置感測器13及Υ轴位置感測器15之輸入,每隔預定時間記 憶於EEPRQM24。藉&巾輯時之每狀㈣之資料讀入 程式之動作指示,每預定時間來自主軸編碼器6、χ軸位置 感測器13及丫軸位置感測器15之輸人記餘EEpR〇M24。再 者’主軸編碼器6之輸入作為主軸旋轉角度加以記憶,乂轴 位置感測器u及y轴位置感測器15之輸人作為移動機構1〇 之位置記憶於EEPROM24。 再者’於藉由縫製資料之縫製作業結束時,該中斷計 時之計時中斷被禁止,中斷計時之動作亦停止。 又,缝製資料按各縫製圖案,準備有複數個不同的縫 製資料,記憶於EEPROM24。該複數之縫製資料之一覽於 藉由缝幼機i開始縫製作業之前顯示於操作面板顯示器4。 15 200938680 由操作者選擇該複數之縫製資料中之一個時,控制裝置2〇 根據所選擇之縫製資料之縫製圖案,如上所述驅動縫初機 馬達5、X轴馬達12及γ轴馬達14進行縫製。 cpim從記憶於贿〇簡之主轴旋轉角度及移動機 5構之位置,進行根據檢測出該主轴旋轉角度及移動機構之 位置的縫製資料之縫製作業中之各種演算。即,進行以下 演算,即:算出從之前的針自縫製物拔出後之時點至下次 針刺入縫製物之前的時點所進行之移動機構之動作所需時 間、根據移動機構之動作所需時間算出適當的縫初機馬達5 © 10之旋轉速度及根據移動機構之動作所需時間及主轴旋轉 角度算出移動機構之動作開始角度。又,該演算結果顯示 於操作面板顯示器4。 PC40係經由RS-232埠25連接於控制裝置2〇,與控制裝 置20之CPU21同樣’進行與縫切機以縫製資料相關之各種 15處理。即,將圮憶於控制裝置20之EEPROM24之主轴旋轉 角度及移動機構之位置’經由孤232埠25讀入pC4〇之記憶 體,與前述,自主轴旋轉角度及移動機構之位 〇 置’進行根據檢測出該主軸旋轉角度及移動機構之位置的 縫製資料之縫製作業中之各種演算。即,進行以下演算, 20即:算出從之前的針自縫製物拔出後之時點至下次針刺入 縫製物之前的時點所進行之移動機構之動作所需時間、根 據移動機構之動作所需時間算出適當的縫紉機馬達5之旋 轉速度、及根據移動機構之動作所需時間及主轴旋轉角度 算出移動機構之動作開始角度。又,該演算結果顯示於監 16 200938680 視器 (縫紉機之各種功能) 以下就縫紉機1之各種功能進行詳細說明。第3圖係顯 示縫紉機1之各種功能構成之功能方塊圖。 5 如第3圖所示,缝紉機1具備:主轴編碼器6,係檢出主 軸7之旋轉角度;X軸位置感測器13及Y軸位置感測器15, 係檢出移動機構之位置;第丨記憶機構51,係記憶縫製資 ❹料,第2。己憶機構52,係每預定時間記憶主軸編碼器6所檢 出之主軸7之旋轉角度、X轴位置感測器13及Y轴位置感測 1〇器15所檢出之移動機構忉之位置;動作時間算出機構56, 係對於根據縫製資料之移動機構之位置指令,根據藉由χ 轴位置感測器13及γ軸位置感測器15所檢出之移動機構之 位置算出各針中之移動機構之動作所需時間;速度算出機 構57,係依照藉由動作時間算出機構56所算出之移動機構 15之動作所需時間及藉由主軸編碼器6所檢出之主軸7之旋轉 φ 角度,算出適當的缝紉機馬達5之旋轉速度;動作開始角度 算出機構58,係依照對於根據縫製資料之移動機構之位置 指令而藉由X轴位置感測器13及γ轴位置感測器15所檢出 之移動機構之位置、及藉由主軸編碼器6所檢出之主轴7之 20 旋轉角度,算出各針中之移動機構之動作開始角度;第2記 憶機構52,係記憶動作時間算出機構56、速度算出機構57 及動作開始角度算出機構58之算出結果;縫製控制機構 55,係於藉由該縫製資料進行缝製作業時,根據記憶於第2 記憶機構52之各算出結果進行縫製;及操作面板顯示器4, 17 200938680 係可刀别對應顯示根據藉由縫製控制機構55使縫切機馬達 之旋轉速度增減後之縫匆機縫製速度的每預定時間之針桿 之上下動位置、根據藉由動作時間算出機構56所算出之移 動機構之動作所需時間的每預定時間之移動機構之位置、 5及藉由動作開始角度算出機構別所算出之移動機構之動作 開始角度。 第1記隐機構51記憶縫製資料。即,上述之EEPROM24 作為第1S£憶機構5丨而起作用。第2記憶機構η,係每預定 時間記憶主轴編碼器6所檢出之主轴7之旋轉角度、X軸位置 ίο感測器13及Υ|*位置感測器15所檢出之移動機構ι〇之位 置。因此,上述之EEPR〇M24作為第2記憶機構52而起作用。 (動作時間算出機構) 動作時間算出機構56,係對於根據縫製資料之移動機 構之位置指令,根據藉由X軸位置感測器13及Y軸位置感測 15 器15所檢出之移動機構之位置算出各針中之移動機構之動 作所需時間。第4圖係顯示針從縫製物拔出後之時點至下次 針刺入縫製物之前之時點的期間移動機構10移動時之移動 機構10之X轴指令位置P、與藉由X轴位置感測器13所檢出 之移動機構10之X軸檢出位置Q之關係之說明圖。第4圖之 20 POS係顯示移動機構10之X軸指令位置P與移動機構1〇2χ 轴檢出位置Q之關係之曲線。第4圖之ERR係顯示移動機構 10之X轴指令位置P與移動機構10之X軸檢出位置q之偏差 之曲線。 控制裝置20根據縫製資料進行驅動至移動機構1〇達到 200938680 目標位置B ’於X軸馬達12被輸入位置指令p。接受輸入之χ 轴馬達12驅動移動機構1〇。移動機構10之又轴方向之動作位 置由X軸位置感測器13檢出。 如第4圖所示,相對於移動機構1〇之又轴指令位置p, 5 移動機構10之X轴檢出位置Q之應答延遲動作。移動機橼10 之應答係X軸指令位置P於停止後朝X軸指令位置P追趕,於 達目標位置B後一面振動一面朝目標位置B收斂。移動機構 10之應答一面振動一面收斂於目標位置B時,演算從X轴指 令位置P減去移動機構10之χ軸檢出位置q(應答信號)之偏 10,只要該偏差ERR於±dP之範圍内,則為即使縫針刺 於縫製物亦無妨之程度之誤差範圍,縱使移動機構1〇之叉 軸檢出位置Q收斂於X軸指令位置p之趨穩範圍内,移動機 構10亦完成朝目標位置B之移動。於此,以χ軸馬達12及又轴 位置感測器13為例進行上述說明,但關於¥轴馬達14及¥轴位 15 置感測器丨5因為亦進行完全相同之處理,故省略其說明。 此時,將用以驅動移動機構10之指令位置P輸出後、於 下一即使缝針刺於縫製物亦無妨之程度之誤差下,至移動 機構10之振動動作收斂為止所花費的動作所需時間作為趨 穩時間TS,動作時間算出機構56算出前述趨穩時間Ts。移 20 動機構10之趨穩時間算出X軸及γ軸之兩者。 (速度算出機構) 速度算出機構57,係依照藉由動作時間算出機構56所 算出之趨穩時間Ts算出適當的縫_馬達5之旋轉速度。 第5圖係顯示於缝針縫製物拔出之時點相同下修 19 200938680 正縫紉機馬達5之旋轉速度時之縫針2a之上下動時點及移 動機構10之動作時點之對應關係說明圖。再者,第5(a)圖係 顯示藉由縫製資料之缝紉機馬達5之旋轉速度驅動之修正 前、及根據由速度算出機構57算出之縫紉機馬達5之旋轉速 5 度驅動之修正後的縫針2a之上下動時點及移動機構1〇之動 作時點之對應關係說明圖,第5(b)圖係第5(a)圖之Z部分之 放大說明圖。第5圖之曲線Η、I係顯示相對縫製物之縫針2a 之上下動位置的遷移之曲線。第5圖之曲線w係顯示於與曲 線Η及曲線I相同的時間轴下之移動機構1〇之檢出位置之曲 10 線。第5圖之曲線Η係顯示修正前之縫針2&之上下動位置之 遷移的曲線,曲線I係顯示修正後(以藉由速度算出機構57 之縫紉機馬達5之旋轉速度驅動)之縫針2&之上下動位置之 遷移的曲線。 針桿2隨著縫紉機馬達5之旋轉速度而上下動,縫針2a 15重覆對縫製物刺入、拔出之上下動作。於第5圖所示之前述 曲線Η中,縫針2a從縫製物上面位置G下降之期間係縫針 刺於縫製物之區間。縫針2a從縫製物上面位置G上升之期間 係縫針2a自縫製物拔出之區間。此時,主軸7之一旋轉所需 時間係時間Ta,縫紉機馬達5以主軸7之一旋轉所需時間成 20 為時間Ta之方式進行控制。 相對於此,移動機構10如曲線w般動作。此時,於縫 針2a刺於縫製物之時點,移動機構1〇因其針貫通時送布位 置Wa超過目標位置B之趨穩範圍而產生針偏移。 因此,如第5圖所示,設定不會產生因移動機構1〇之停 200938680 止時振動而收斂於目標位置B之範圍之針偏移的縫製速 度、即設定根據缝針2a從缝製物拔出之區間的主轴7之一旋 轉時間Tb之縫紉機馬達5之旋轉速度。藉此,如缝針2a刺於 縫製物之時點以後之曲線I所示,移動機構10之針貫通時送 5 布位置因進入目標位置B之趨穩範圍内,故不會產生成為縫 針彎曲之問題之原因的針偏移。速度算出機構57係算出用 以將主轴7進行一旋轉之時間Ta設定為不產生針偏移之時 間Tb的縫紉機馬達5之旋轉速度。 第6圖係顯示主轴7之旋轉角度與縫針2a之上下動位置 10 之對應說明圖。 15 20 如上所述,主軸7進行一旋轉時,針桿2進行一往復的 上下動。如第6圖所示,縫針2a之上下動位置與主軸7之旋 轉角度具有一定的關係。例如如第6圖所示,於針桿2之位 置為上死點時,主轴7之旋轉角度為〇度,針桿2之位置為下 死點時,主轴7之旋轉角度為18〇度 '縫針2a自縫製物拔出 之時點Ha時之蜂7之_角度,係縫製物轉於移動機構 10之保持部11之針板上的位置及縫製物之厚度相加之角度 0b。缝針2a刺於縫製物之時點Hb時之主軸了之旋轉角产又 係縫製物雜於移動機獅之㈣部u之針板 = =物之厚度相加之角度。通常,主轴7之前述旋轉角 度0a與刖述旋轉角設定為相同。角度 係例如於布厚輸入縫製資料中、或與縫製資料&、^度 21 200938680 ^l=18〇M0a+0b)……⑴ 所測量之趨穩時間Ts因為係主軸間旋轉時所花 費之最小時間,故主轴7進行-旋轉時之最高旋轉速度之時 間Tb由下式(2)算出。 5 Tb==Tsx360°/0 1 …··.(2) 由式(2)之主軸7之一旋轉之時間几,主轴7之旋轉速度 N〔 rpm〕由下式(3)算出。 N=60/Tb............(3) 缝幼機馬達5之旋轉速度係與式(3)之旋轉速度n之# ❹ K)出結果相同之旋轉速度。藉此,算出_機馬達5之旋轉速 度。於此,自所測量之趨穩時間Ts算出之主軸7之最高旋轉 速度N〔rpm〕比縫製資料之縫幼機馬達5之旋轉速度大時, 藉由肋機之縫製控制程式選擇最低之軸機旋轉速度& 制值(藉由各條件所限制之最高旋轉速度值)進行缝製。 15 藉由速度算出機構57算出縫勿機馬達5之旋轉速度,係 於結束缝製資料之縫製動作後,讀取每預定時間記憶於 EEPROM24之主轴編碼器6、χ軸位置感測器轴位置 Ο 感測器15之資料,進行前述計算。再者,於縫幼機之控制 裝置2〇之mm的處理時間具有餘裕時,於缝製資料之缝 2〇 製動作中進行計算亦可。 (動作開始角度算出機構) 動作開始角度算出機構58,係根據藉由基於缝製㈣ 之移動機構ίο之X軸位置感測器13及丫轴位置感測器15所 檢出之移動機構10之位置、及藉由主軸編碼器6所檢出之主 22 200938680 軸7之旋轉角度,算出各針中之移動機構1〇之動作開始角度 0 start。 第7圖係顯示藉由縫製資料所驅動之移動機構1〇由動 作開始角度驅動之修正前、及根據由動作開始角度算出機 5 構58算出之移動機構10之動作開始角度驅動之修正後的縫 針2a之上下動時點及移動機構1〇之動作時點之對應關係說 明圖。第7圖之曲線Η係顯示相對縫製物之縫針2&之上下動 位置的遷移之曲線。第7圖之曲線臀及曲線WA係顯示於與 曲線Η相同的時間軸下之移動機構1〇之檢出位置之曲線。第 10 7圖之曲線W係顯示修正前之移動機構1〇之檢出位置之遷 移的曲線,曲線WA係顯示修正後(以藉由動作開始角度算 出機構58之移動機構1〇之動作開始角度驅動)之移動機構 10之檢出位置之遷移的曲線。 動作開始角度算出機構58以移動機構1〇從針自缝製物 15拔出前之時點Ha開始動作之方式,設定移動機構10之動作 開始角度。即,藉由縫製資料驅動移動機構1〇時,設定動 作開始角度0 start,該動作開始角度0切&八係於藉由縫製資 料驅動移動機構10時之動作開始角度加上角度差,該角度 差係移動機構10從移動機構1〇之檢出位置開始移動時之藉 20由主軸編碼器6所檢出之主軸7之旋轉角度0 A與縫針2a自 縫製物拔出之時點之主軸7之旋轉角度<9 B之差。設藉由縫 製資料驅動移動機構10時之動作開始角度為0〇時動作開 始角度0 start係由下式(4)算出。 〇 start= Θ 0+( Θ^-ΘΚ).........⑷ 23 200938680 藉由動作開始角度算出機構58之動作開始角度0越 之算出,係於結束縫製資料之縫製動作後,讀取每預定時 間記憶於EEPROM24之主轴編碼器6、χ轴位置感測器13及 Υ軸位置感測器15之資料,進行前述計算。 5 再者,於縫紉機之控制裝置2〇之CPU21的處理時間具 有餘裕時,於縫製資料之縫製動作中進行計算亦可。 又,動作時間算出機構56、速度算出機構57及動作開 始角度算出機構58係根據控制裝置2〇之cpu21記憶於 EEPROM24之縫製資料、於基於該缝製資料之縫製動作中 © 10 藉由X軸位置感測器13及Y轴位置感測器15所檢出之移動 機構10之位置、及藉由主轴編碼器6所檢出之主軸7之旋轉 角度而進行算出。此時,藉由X轴位置感測器13及γ轴位置 感測器15所檢出之移動機構10之位置係讀取每預定時間記 憶有藉由X轴位置感測器13及Y轴位置感測器15所檢出之 15 移動機構10之位置的作為第2記憶機構之EEPROM24之移 動機構10之位置。又,藉由主轴編碼器6所檢出之主軸7之 旋轉角度,係讀取每預定時間記憶有藉由主轴編碼器6所檢 出之主軸7之旋轉角度之EEPROM24之主轴7之旋轉角度。 (第2記憶機構) 2〇 第2記憶機構52,係記憶主軸編碼器之主軸旋轉角度、 藉由X轴位置感測器13及Y軸位置感測器15所檢出之移動 機構10之位置、及動作時間算出機構56、速度算出機構57 及動作開始角度算出機構58之算出結果。具體而言,控制 裝置20之縫紉機馬達5藉由主轴編碼器6所檢出之主軸7之 24 200938680 旋轉角度、X轴馬達丨2藉由X轴位置感測器13所檢出之移動 機構10之X軸方向位置、Y轴馬達14藉由Y軸位置感測器15 所檢出之移動機構10之Y軸方向位置,係記憶於 EEPROM24。又,控制裝置20藉由CPU21算出之趨穩時間、 5 與趨穩時間對應之縫紉機馬達5之旋轉速度及動作開始角 度0 ’係記憶於EEPROM24。因此,上述之EEPROM24作 為第2記憶機構52而起作用。 ^ 再者’與所記憶之趨穩時間對應之縫紉機馬達5之旋轉 速度及動作開始角度,以可識別對應於哪一縫製資料之方 10 式記憶。 (縫製控制機構) . 縫製控制機構55 ’係於藉由該缝製資料進行缝製作業 ' 時,根據記憶於第2記憶機構52之各算出結果進行縫製。 即’於藉由該縫製資料進行缝製作業時,以速度算出 ;^構57之算出結果之旋轉速度驅動縫初機馬達$,並按照動 © 作時間算出機構56及動作開始角度算出機構58之算出結果 趨穩時間及動作開始角度,使移動機構嶋作進行縫製 作業。藉+ ’一度進行縫製資料之缝製作業後,可根據基 2〇於動作時間算出機構56之移動機構10之動作時間 藉由速度 構57所算出之縫紉機馬達5之旋轉速度、及藉由動作 <算出機構58所算出之移動機構10之動作開始角 度,使縫紉機1動作。 ’縫製控制機構55藉由將記憶於EEPROM24之缝 製資料、 % 及動作時間算出機構56 '速度算出機構57及動作 25 200938680 開始角度算出機構58之各算出結果讀入控制裝置之 CPU21進行處理,而起作用。 (顯示機構) 第8圖係顯示藉由操作面板顯示器4之顯示畫面之—例 5的說明圖。操作面板顯示器4,係可分別對應顯示根據藉由 缝製控制機構55使縫鲂機馬達之旋轉速度增減後之縫鲂機 缝製速度的每預定時間之針桿之上下動位置、根據藉由動 作時間算出機構56所算出之移動機構之動作所需時間的每 預定時間之移動機構之位置、及藉由動作開始角度算出機 © 1〇構58所算出之移動機構之動作開始角度。即,如第8圖所 示,可在同一時間軸上視覺性地掌握縫紉機丨之針桿2之上 下動即縫針2a之上下動位置與移動機構1〇之動作之對應關 係。藉此,關於速度算出機構57及動作開始角度算出機構 58之缝紉機馬達旋轉速度之算出結果的效果,可在縫紉機 15動作則進行視覺性掌握。由此,操作面板顯示 器4作為「顯 示機構」而起作用。 再者,操作面板顯示器4係藉由移動機構1〇之動作時 ® 間、基於縫紉機馬達5旋轉速度之縫針。之上下動位置及移 動機構10之動作開始角度於同—時間轴上相互對應之狀態 2〇下顯不於控制裝置20之操作面板顯示器4,而發揮功能。 又’ PCMG亦可藉由讀取根據藉由控㈣置2()之縫製控制機 構55使縫幼機馬達之旋轉速度增減後之縫初機縫製速度的 每預定時間之針桿之上下動位置、根據藉由動作時間算出 機構56所算出之移動機構之動作所需時間的每預定時間之 26 200938680 移動機構之位置、及藉由動作開始角度算出機構58所算出 之移動機構之動作開始角度’而與操作面板顯示器4同樣地 顯示於監視器41。 (縫紉機之動作) 5 以下就縫紉機1之動作進行詳細說明。 縫紉機1之動作係測量縫紉機馬達5藉由主軸編碼器6 所檢出之主軸旋轉角度、藉由χ軸位置感測器13及¥軸位置 感測器15所檢出之移動機構1〇之位置時,選擇測量模式進 ® 行縫製動作。第9圖係顯示選擇測量模式時之縫紉機操作與 10 動作流程之圖。第1〇圖係顯示測量計時中斷之處理常式之 處理内容之圖。 首先,由使用者選擇測量模式(步驟S1),則縫紉機1除 了一般的縫製動作外’以測量藉由主軸編碼器6所檢出之主 軸旋轉角度、藉由X轴位置感測器13及γ轴位置感測器15所 15 檢出之移動機構1〇之位置之測量模式進行動作。以測量模 式驅動縫紉機1時若產生針偏移,因為會有缝針2a彎曲或形 ® 成缝製品質降低之縫跡而產生將縫製物廢棄之浪費之可能 性’故通常於未設置縫製物下進行縫製動作。 接著’經由操作面板顯示器4之顯示及輸入,由操作者 20 選擇缝製資料。然後,由操作者操作踏板3(步驟S2) ’控制 裝置20進行保存資料初始化(步驟S3),進而許可測量計時之 中斷’使測量計時開始動作(步驟S4)。之後,缝紉機1根據 所選擇之縫製資料開始縫製動作(步驟S5)。 測量模式時之該縫製動作開始時,每測量計時之預定 27 200938680 計數周期即產生中斷信號,實行第10圖所示之測量計時中 斷之處理常式之處理’控縣置2G讀取藉由主軸編碼器6所 檢出之主軸旋轉角度、藉由X軸位置感測器13及¥軸位置感 測器15所檢出之移動機構1〇之位置,並將該資料與測量計 5 數值記憶於EEPR〇M24(步驟S6)。 基於縫製資料之縫製動作結束時(步驟S7),控制裝置2〇 禁止測量計時之中斷,使測量計時之動作停止(步驟S8)。 之後,控制裝置20之CPU21讀取記憶於EEPROM24之 主轴旋轉角度及移動機構10之位置、與測量計數值,由該 10 測量計數值、主軸旋轉角度及移動機構1〇之位置算出移動 機構10之趨穩時間Ts、與趨穩時間Ts對應之縫紉機馬達5之 最高旋轉速度N、移動機構1〇之動作開始角度0stan,將趨 穩時間Ts、與主軸7之旋轉速度N對應之縫紉機馬達5之旋轉 速度及動作開始角度0 start記憶於EEPROM24(步驟S9),完 15 成測量模式之動作。 測量模式之動作結束後’由使用者藉由操作面板顯示 器4選擇前述算出結果之顯示時,藉由控制裝置2〇之cpu21 於操作面板顯示器4顯示趨穩時間T、主軸7之旋轉速度N、 及與動作開始角度0 start對應之縫針2a之上下動位置與移 20 動機構之位置的對應關係。 然後,由使用者選擇通常之縫製模式,藉由該縫製資 料進行縫製動作時,進行藉由縫製控制機構55之缝製。即, 控制裝置20之CPU21根據與記憶於EEPROM24之趨穩時間 Ts對應之縫紉機馬達5之最高旋轉速度N及動作開始角度0 200938680 start,大進行使縫咖之各部動作之縫製動作。藉此,可不 產生口針偏移所造紅縫製品質下降及針彎曲之問題,進 行該縫製資料之縫製動作。 (本發明之缝喊之效果) 5 ❹ 10 15 ❹ 20 “根據上述實施例,於藉由縫製資料進行縫製動作時, 藉由動作時間算出機構56所算出之移動機構ig之趨穩時間 Ts、藉由速度算出機構57所算出之主軸7之旋轉速度顺對 應之縫、錢馬達5之旋轉速度、及藉由動作開始角度算出機 構58所算出之動作開始角度,係記憶於第2記憶機構52。 又,之後,藉由該縫製資料進行縫製作業時,缝製控 制機構55以記胁第2記韻構52之驗機馬達5之旋轉速 度驅動縫,_馬達5,並依照趨穩時町及動作開始角度Θ start使移動機構1〇動作。藉此,縫針自縫製物拔出後之時 點及縫針2a刺於縫製物之前之時點,配合移動機_之趨 穩時間Tsit行適當控φ卜因此,可消除因移動機構ι〇於縫 針2a從縫製物拔出前之時點動作或於縫針仏刺人縫製物後 之時點動作而產生針偏移。藉此,可消_移動機構於針 從縫製物拔出前之時點動作之針偏移,而使缝製惡化或縫 針對縫製物之貫通孔之擴大、縫跡之位置偏移等之缝製品 質惡化之問題。因此,縫製品質提高。此外,可解決因移 動機構於針刺入缝製物後之時點動作之針偏移而使缝針彎 曲之問題。因此,缝紉機之可靠性提高。 又,如上所述藉由動作時間算出機構56及速度算出機 構57,自動地算出藉由移動機構1〇之動作使縫製物移動所 29 200938680 對應的適當的縫紉機馬達5之旋轉速度,記憶於第2記憶機 構52。藉此,可自動地進行縫紉機之縫製速度之設定及移 動機構之動作開始角度,可解決先前技術中操作者以手動 調降縫匆機之缝製速度而使因對應之移動機構之送布產生 5缝製品質問題之針偏移。因此,與先前相比,可非常容易 且確實地進行防止針偏移之縫製速度之設定及移動機構之 動作開始角度。 又可解決以下問題,即關於因移動機構之送布所產 生之缝製^〇質問題之針偏移,先前技術中由於對操作者未 ❹ 10給予任何縫紉機之針桿動作時點及移動機構之應答狀態而 無法發現有效的解決方法,對策方法亦僅有改變縫紉機之 旋轉速度,因此可使縫紉機之可靠性提高。此外,可解決 先前技術中因將縫製速度之設定依賴於操作者之經驗法則 故無法成為泛用的解決方法之問題,使縫紉機之可靠性更 15 加提升。此外,因為自動進行算出適當的縫製速度,故可 解決先前技術中至發現適於縫製之縫製速度為止必須使縫 紉機多次動作,相當費時之問題,可縮短縫製作業之準備 〇 時間,提升作業效率。此外,可減少先前技術中至發現適 當的缝製速度為止所進行之縫紉機試縫時所產生之針彎曲 20 或縫製物之廢棄的成本。 進而,基於縫製資料之縫製作業時之主軸7之旋轉角度 及移動機構ίο之位置’每預定時間記憶於EEpR〇M24。因 此,關於藉由動作時間算出機構56之趨穩時間丁8之算出、 藉由速度算出機構57之主軸7之旋轉速度N所對應之縫訪機 30 200938680 5 ❹ 10 15 ⑩ 20 馬達5之旋轉速度之异出、及藉由動作開始角度算出機構58 之動作開始角度6»start之算出等各種算出,可於縫製作業 結束後進行。即,不需要將該各種算出即時進行算出處理。 因此,縱使控制裝置20之CPU21不具有對由主軸編碼器6所 檢出之移動機構位置即時進行算出處理之性能,亦可進行 該各種算出。即,可將對控制裝置2〇之CPU21之性能要求 設定於低,可使成本下降。 進而,操作面板顯示器4係對應顯示根據對移動機構1〇 之趨穩時間Ts進行適當算出之主軸7之旋轉速度N所對應之 缝紉機馬達5旋轉速度之缝針2a之上下動位置、於動作開始 角度0 start開始動作,以趨穩時間Ts動作之移動機構1〇之位 置。藉此,關於藉由缝製控制機構55之防止針偏移之效果, 可於縫紉機1縫製前進行視覺性掌握。因此,操作者可更明 確地掌握缝初機之動作。 (其他) 又,於上述實施形態中,動作時間算出機構56、速度 算出機構57及動作開始角度算出機構58係藉由__之 控制裝置20之CPU21的算出而起作用,但亦可藉由外部 PC40之算出來進行。 又,上述實施形態中之監視器41係PC40之監視器41, 但亦可另外使用專用之顯示裝置。 又,本發明之實施不限於上述實施形態中之縫紉機i, 只要為移動機構相對針桿之上下動沿與該上下動 垂直之水 平面進行動作’且藉㈣動機構基於縫製資料進行動作而 31 200938680 進行縫製之縫匆機,可為任何縫匆機。 【陶式簡單說明】 第1圖係顯示本發明之縫匆機之構成之立體圖。 第2圖係顯不控制裝置、及連接於控制裝置之各種構成 5 之方塊圖。13' detects the shaft angle of the x-axis motor 12 to detect the position of the portion 11 in the direction of the sleeve; the shaft motor 14 moves the holding portion u to a level perpendicular to the downward movement direction of the needle bar 2. The direction, that is, the direction perpendicular to the X-axis direction (the lower direction is the Y-axis direction); and the 丫-axis position sensor ^, detects the Y 12 200938680 axis angle of the shaft motor 14 in the detection direction Keep the position of the part. The X-axis position sensor 13 and the pumping position sensor 15 are provided on the rotary encoders of the shafts of the spindle motor and the motor 14, and detect the rotation angle of the shaft to be detected. 5 10 15 ❹ 20 The holding part U has a lower plate for placing the sewing material, and a sewing machine for placing the lower plate from the upper side. The pressing piece is set to be movable up and down with respect to the lower plate, and is provided by The arm of the moving mechanism 1G is moved up and down with the driving of the gas red (not shown). The lower movement of the fortune is operated by driving the cylinders of the presser foot via the operation of the pedal 3. When the operator sets the sewing material to the holding portion 21, since the foot is held at the raised position after the sewing is completed, the first-stage sewing material is placed on the lower plate positioned below the dust cloth foot. Thereafter, when the presser foot is lowered by the operation of the pedal 3, the forefoot lowers the sewing material, and the presser foot and the lower plate hold the sewing material to be held. Thereby, the sewing material is held by the holding portion n. The X-axis motor 12 and the Y-axis motor 移动 move the holding member held on the holding portion u in a horizontal plane perpendicular to the vertical movement direction of the needle bar 2 by moving the holding portion 丨丨 in the parent axis direction and the Y-axis direction. That is, the sewing object is moved relative to the needle 2a which is moved up and down by the needle bar 2, and the sewing material is moved to form a stitch as is well known. Further, the drive control of the X-axis motor 12 and the Y-axis motor 14 is performed by a control device 20 which will be described later. Further, the position of the holding portion u in the X-axis direction is detected by the X-axis position sensor 13. The position of the holding portion u in the γ-axis direction is detected by the Y-axis position sensor 15. The control device 20 detects the position β of the moving mechanism 1 from the detection result of the X-axis position sensor 13 and the Y-axis position sensor 15, so the 'X-axis position sensor 13 and the x-axis position sensor 15 serve as "Second check 13 200938680 organization" works. (Control device) As shown in Fig. 2, the control device 2 includes a CPU 21 for performing various processes related to the operation of the slitting machine 1, and a RAM 22 for storing data relating to various processes performed by the CPU 215; It is a program and data related to the operation of the sewing machine 1; the EEPROM 24 is a program and data related to the operation of the sewing machine 1; the rS_232 埠 25 ' as the "interface" and the PC 40 can be communicably connected; 29, 3〇, 31, respectively drive the sewing machine motor 5, X-axis motor π and γ-axis motor 14; the output of the spindle 10 encoder 6 and the driver 29 into the 埠 26; the output of the X-axis position sensor 13 and the driver 30 The input shaft ;28; the Y-axis position sensor 15 and the input/output port 28 of the driver 31; and the input/output port 33 are connected to the operation panel display 4 and the control device 20. Further, ' CPim, RAM 22, ROM 23, EEPROM 24, RS-232 埠 25, and input/output ports 26, 27, 28, and 33 are connected to each other by bus bars 32. The CPU 21 reads out various programs and materials related to the operations of the slitting and cutting machine 1 from the ROM 23 and the EEPROM 24. At this time, the data read by the CPU 21 includes sewing material in which the sewing start position, the end position, and the feed pitch, the feed direction, and the sewing are stored in accordance with the sewing pattern in the sewing operation. The sewing speed in the middle is the rotation speed of the sewing machine motor 5 by 20 degrees. The CPU 21 performs processing for driving the sewing machine motor 5, the X-axis motor 12, and the Y-axis motor 14 based on the sewing data. Further, based on this processing, the CPU 21 outputs commands for driving the corresponding motors to the drivers 29, 30, and 31 via the input/output ports 26, 27, and 28, respectively. As a result, the sewing machine motor 5, the X-axis motor 12, and the γ-axis motor 14 are driven to perform the lowering of the needle bar 2 and the movement of the moving mechanism 10 on 200938680 to perform sewing. 5 〇 10 15 Φ 20 Further, when the sewing operation is performed by the sewing data, the rotation angle of the spindle 7 detected by the spindle encoder 6 is rotated into the CPU 21 via the output port 26 . Further, the rotation angle ' of the X-axis motor 12 detected by the X-axis position sensor 13 is input to the CPU 2 via the input/output port 27, and the x-axis motor detected by the x-axis position sensor 15 The rotation angle of 14 is input to the CPU 21 via the input code 28. Further, in the sewing operation by sewing the data, the calculation of the stabilization time of the moving mechanism 10 to be described later, the rotation speed of the sewing machine motor 5 corresponding to the stabilization time, and the calculation of the operation start angle of the moving mechanism 1〇 are performed. At the same time, the CPU 21 permits the timing interrupt for the data reading program to be interrupted, and the data reading program operates the autonomous axis encoder 6, the spindle position sensor 13, and the x-axis position sensor 15 . The input is memorized in EEPRQM24 every predetermined time. The operation instruction of the program is read by the data of each shape (4) of the & towel, and the input EEpR of the spindle encoder 6, the 位置 position sensor 13 and the 位置 axis position sensor 15 is every predetermined time. M24. Further, the input of the spindle encoder 6 is stored as the spindle rotation angle, and the input of the spindle position sensor u and the y-axis position sensor 15 is stored in the EEPROM 24 as the position of the moving mechanism 1A. Furthermore, when the sewing operation by the sewing data is completed, the interruption of the interruption timing is prohibited, and the interruption timing is also stopped. Further, the sewing data is prepared in a plurality of different sewing materials for each sewing pattern, and is stored in the EEPROM 24. The list of the plurality of sewing materials is displayed on the operation panel display 4 before starting the sewing operation by the slitting machine i. 15 200938680 When the operator selects one of the plurality of sewing materials, the control device 2 drives the slit motor 5, the X-axis motor 12, and the γ-axis motor 14 as described above according to the sewing pattern of the selected sewing data. Sewing. From the position of the spindle rotation angle and the position of the moving machine, cpim performs various calculations in the sewing operation based on the sewing data in which the spindle rotation angle and the position of the moving mechanism are detected. In other words, the calculation is performed to calculate the time required for the movement of the moving mechanism from the time when the previous needle is pulled out from the sewing material to the time before the needle is inserted into the sewing object, and the movement required by the movement mechanism The time is calculated as an appropriate sewing machine motor 5 10 rotation speed, and the movement start angle of the moving mechanism is calculated based on the time required for the movement of the moving mechanism and the spindle rotation angle. Further, the calculation result is displayed on the operation panel display 4. The PC 40 is connected to the control device 2 via the RS-232 port 25, and performs various processing related to sewing the sewing machine with the sewing machine in the same manner as the CPU 21 of the control device 20. That is, the spindle rotation angle of the EEPROM 24 of the control device 20 and the position of the moving mechanism are read into the memory of the pC4 through the 232 埠 25, and the autonomous axis rotation angle and the position of the moving mechanism are performed as described above. Various calculations in the sewing operation based on the sewing data in which the spindle rotation angle and the position of the moving mechanism are detected. In other words, the following calculation is performed, that is, the time required for the movement of the moving mechanism from the time when the previous needle is pulled out from the sewing object to the time before the needle is inserted into the sewing object is calculated, according to the movement of the moving mechanism. It takes time to calculate the appropriate rotation speed of the sewing machine motor 5, and calculate the movement start angle of the moving mechanism based on the time required for the movement of the moving mechanism and the spindle rotation angle. Further, the calculation results are shown in Fig. 16 200938680 Vision (various functions of the sewing machine) The various functions of the sewing machine 1 will be described in detail below. Fig. 3 is a functional block diagram showing the various functional components of the sewing machine 1. 5 As shown in Fig. 3, the sewing machine 1 includes a spindle encoder 6 for detecting the rotation angle of the spindle 7, and an X-axis position sensor 13 and a Y-axis position sensor 15 for detecting the position of the moving mechanism; The third memory mechanism 51 is a memory sewing material, the second. The recollection mechanism 52 records the rotation angle of the spindle 7 detected by the spindle encoder 6 every predetermined time, the position of the movement mechanism detected by the X-axis position sensor 13 and the Y-axis position sensing unit 15 The operation time calculating means 56 calculates the position of each of the needles based on the position of the moving mechanism detected by the yaw position sensor 13 and the γ-axis position sensor 15 with respect to the position command of the moving mechanism based on the sewing data. The time required for the movement of the moving mechanism; the speed calculating means 57 is based on the time required for the movement of the moving mechanism 15 calculated by the operating time calculating means 56 and the rotation angle φ of the spindle 7 detected by the spindle encoder 6. The rotation speed of the appropriate sewing machine motor 5 is calculated; the operation start angle calculation means 58 is inspected by the X-axis position sensor 13 and the γ-axis position sensor 15 in accordance with the position command for the moving mechanism according to the sewing data. The position of the moving mechanism and the rotation angle of the spindle 7 detected by the spindle encoder 6 calculate the operation start angle of the moving mechanism in each needle; the second memory mechanism 52 is a memory action The calculation result of the calculation unit 56, the speed calculation unit 57, and the operation start angle calculation unit 58. The sewing control unit 55 is based on the calculation result stored in the second storage unit 52 when the sewing operation is performed by the sewing data. Sewing; and the operation panel display 4, 17 200938680 is capable of correspondingly displaying the needle bar per sewing time according to the sewing speed of the sewing machine by the sewing control mechanism 55. The movement position, the position of the movement mechanism per predetermined time according to the time required for the movement of the movement mechanism calculated by the operation time calculation means 56, and the movement start angle of the movement mechanism calculated by the operation start angle calculation means. The first recording mechanism 51 memorizes the sewing data. That is, the above-described EEPROM 24 functions as the first S memory mechanism. The second memory mechanism η stores the rotation angle of the spindle 7 detected by the spindle encoder 6 every time a predetermined time, the X-axis position ίο sensor 13 and the moving mechanism 检 detected by the position sensor 15 The location. Therefore, the EEPR 〇 M24 described above functions as the second memory mechanism 52. (Operation time calculation means) The operation time calculation means 56 is based on the positional command of the movement means based on the sewing data, based on the movement mechanism detected by the X-axis position sensor 13 and the Y-axis position sensing 15 The position calculates the time required for the movement of the moving mechanism in each needle. Fig. 4 is a view showing the X-axis command position P of the moving mechanism 10 and the sense of position by the X-axis when the moving mechanism 10 moves during the period from the time when the needle is pulled out from the time when the needle is pulled out to the time before the needle is inserted into the sewing object. An explanatory diagram of the relationship between the X-axis detection position Q of the moving mechanism 10 detected by the detector 13. Fig. 4 -20 shows the relationship between the X-axis command position P of the moving mechanism 10 and the movement mechanism 1 〇 2 轴 axis detection position Q. The ERR of Fig. 4 shows a curve of the deviation between the X-axis command position P of the moving mechanism 10 and the X-axis detection position q of the moving mechanism 10. The control unit 20 is driven to the moving mechanism 1 based on the sewing data to reach the target position B' of the 200938680, and the position command p is input to the X-axis motor 12. Accepting the input 轴 The shaft motor 12 drives the moving mechanism 1〇. The position of the movement of the moving mechanism 10 in the axial direction is detected by the X-axis position sensor 13. As shown in Fig. 4, the response of the X-axis detection position Q of the moving mechanism 10 is delayed with respect to the axis command position p of the moving mechanism 1 . The response X of the mobile unit 10 is chased toward the X-axis command position P after the stop, and oscillates toward the target position B after the target position B is vibrated. When the response of the moving mechanism 10 converges to the target position B, the calculation subtracts the offset 10 of the x-axis detection position q (response signal) of the moving mechanism 10 from the X-axis command position P, as long as the deviation ERR is ±dP In the range, even if the sewing needle is stuck to the sewing object, the error range is not allowed. Even if the fork shaft detecting position Q of the moving mechanism 1 converges within the stable range of the X-axis command position p, the moving mechanism 10 is also completed. The movement of the target position B. Here, the above description will be made by taking the xenon motor 12 and the shaft position sensor 13 as an example. However, since the spindle motor 14 and the shaft position 15 are disposed in the same manner, the sensor 丨5 is omitted. Description. At this time, after the command position P for driving the moving mechanism 10 is output, and the next time the sewing needle is stuck to the sewing object, the movement required for the vibration action of the moving mechanism 10 to converge is required. The time is the stabilization time TS, and the operation time calculation means 56 calculates the above-described stabilization time Ts. The stabilization time of the moving mechanism 10 calculates both the X-axis and the γ-axis. (Speed Calculation Mechanism) The speed calculation means 57 calculates the appropriate rotation speed of the slit motor 5 in accordance with the stabilization time Ts calculated by the operation time calculation means 56. Fig. 5 is a view showing the correspondence between the point when the needle 2a is lowered and the movement point of the moving mechanism 10 when the sewing machine motor 5 is rotated at the same time when the sewing machine is pulled out. Further, Fig. 5(a) shows the corrected stitches driven by the rotational speed of the sewing machine motor 5 by sewing the data, and the corrected stitches driven by the rotational speed of the sewing machine motor 5 calculated by the speed calculating means 57. FIG. 5(b) is an enlarged explanatory view of a portion Z of the fifth (a) diagram, in which the relationship between the downward movement point and the movement point of the moving mechanism 1 is performed. The curve Η and I of Fig. 5 show the transition curve of the downward movement position above the needle 2a of the sewing material. The curve w of Fig. 5 is shown on the curved line 10 of the detection position of the moving mechanism 1〇 under the same time axis as the curve Η and the curve I. The curve of Fig. 5 shows the transition of the lower position of the needle 2& before the correction, and the curve I shows the needle 2& after the correction (driven by the rotational speed of the sewing machine motor 5 of the speed calculating mechanism 57). The curve of the migration above the lower position. The needle bar 2 moves up and down in accordance with the rotational speed of the sewing machine motor 5, and the needle 2a 15 repeats the action of piercing and pulling out the sewing object. In the above-described curve 第 shown in Fig. 5, the needle 2a is inserted into the section of the sewing material while the needle 2a is lowered from the upper position G of the sewing object. The period in which the needle 2a rises from the upper position G of the sewing object is the section in which the needle 2a is pulled out from the sewing material. At this time, the time required for one of the spindles 7 to rotate is the time Ta, and the sewing machine motor 5 is controlled such that the time required for one of the spindles 7 to rotate is 20 for the time Ta. On the other hand, the moving mechanism 10 operates as the curve w. At this time, when the needle 2a is stuck at the sewing object, the moving mechanism 1 has a needle shift due to the stable position of the feeding position Wa exceeding the target position B when the needle passes. Therefore, as shown in Fig. 5, the sewing speed at which the needle shifts in the range of the target position B due to the vibration of the stop mechanism 200938680 is not set, that is, the setting is based on the sewing needle 2a from the sewing material. The rotational speed of the sewing machine motor 5 of one of the spindles 7 of the extracted section is rotated by the time Tb. Thereby, as shown by the curve I after the time when the needle 2a is stuck to the sewing object, when the needle of the moving mechanism 10 passes through, the position of the 5 cloth is in the stable range of entering the target position B, so that the needle is not bent. The needle offset for the cause of the problem. The speed calculating means 57 calculates the rotational speed of the sewing machine motor 5 for setting the time Ta for rotating the main shaft 7 to the time Tb at which the needle shift is not generated. Fig. 6 is a view showing the correspondence between the rotation angle of the main shaft 7 and the lower moving position 10 on the needle 2a. 15 20 As described above, when the spindle 7 is rotated, the needle bar 2 is moved up and down. As shown in Fig. 6, the downward movement position of the needle 2a has a certain relationship with the rotation angle of the main shaft 7. For example, as shown in Fig. 6, when the position of the needle bar 2 is the top dead center, the rotation angle of the main shaft 7 is the twist, and when the position of the needle bar 2 is the bottom dead center, the rotation angle of the main shaft 7 is 18 degrees ' The angle of the bee 2a when the needle 2a is pulled out from the sewing material at the point of the point of the beak 7 is the angle 0b at which the sewing material is turned to the position on the needle plate of the holding portion 11 of the moving mechanism 10 and the thickness of the sewing material. When the needle 2a is punctured at the time point Hb of the sewing material, the rotation angle of the spindle is produced, and the sewing material is mixed with the needle plate of the (4) part of the moving machine lion = = the angle at which the thickness of the object is added. Usually, the aforementioned rotation angle 0a of the main shaft 7 is set to be the same as the above-described rotation angle. The angle is, for example, in the cloth thickness input sewing data, or with the sewing data &, ^ degree 21 200938680 ^l=18〇M0a+0b) (1) The measured stabilization time Ts is due to the rotation between the spindles. The minimum time, the time Tb at which the maximum rotational speed of the spindle 7 is -rotated is calculated by the following formula (2). 5 Tb==Tsx360°/0 1 (2) The time of rotation of one of the spindles 7 of the equation (2), and the rotational speed N [ rpm] of the spindle 7 is calculated by the following equation (3). N=60/Tb (3) The rotation speed of the slit machine motor 5 is the same as the rotation speed n of the equation (3). Thereby, the rotational speed of the motor 5 is calculated. Here, when the maximum rotational speed N [rpm] of the spindle 7 calculated from the measured stabilization time Ts is larger than the rotational speed of the slit machine motor 5 of the sewing data, the lowest axis is selected by the sewing control program of the rib machine. The machine rotation speed & value (the highest rotation speed value limited by each condition) is sewn. The speed calculation means 57 calculates the rotational speed of the sewing machine motor 5, and after reading the sewing operation of the sewing data, reads the spindle encoder 6 and the spindle position sensor axis position stored in the EEPROM 24 every predetermined time.资料 The information of the sensor 15 is calculated as described above. Further, when the processing time of the mm of the control device of the slitting machine has a margin, it may be calculated during the slitting operation of the sewing data. (Operation start angle calculation means) The operation start angle calculation means 58 is based on the movement mechanism 10 detected by the X-axis position sensor 13 and the x-axis position sensor 15 based on the movement mechanism of the sewing (4). The position and the rotation angle of the main shaft 22 200938680 shaft 7 detected by the spindle encoder 6 are used to calculate the movement start angle 0 start of the movement mechanism 1 in each needle. Fig. 7 is a view showing the movement of the moving mechanism 1 driven by the sewing data before the correction by the operation start angle, and the correction of the operation start angle driving of the moving mechanism 10 calculated by the operation start angle calculation unit 5; A diagram illustrating the correspondence between the point of movement of the needle 2a and the point of movement of the moving mechanism 1〇. The curve 第 of Fig. 7 shows the transition of the lower moving position of the needle 2& The curve hip and curve WA of Fig. 7 are shown as curves of the detection position of the moving mechanism 1〇 under the same time axis as the curve Η. The curve W of Fig. 10 is a curve showing the transition of the detected position of the moving mechanism 1〇 before the correction, and the curve WA is displayed after the correction (the starting angle of the moving mechanism 1 by the motion start angle calculating mechanism 58) The curve of the migration of the detected position of the moving mechanism 10 is driven. The operation start angle calculation means 58 sets the movement start angle of the movement mechanism 10 so that the movement mechanism 1 开始 starts to operate from the time point Ha before the needle is pulled out from the sewing material 15. That is, when the moving mechanism 1 is driven by the sewing data, the operation start angle 0 start is set, and the operation start angle 0 is cut and equal to the angle of the movement start angle when the movement mechanism 10 is driven by the sewing material, and the angle difference is obtained. The angle difference is the spindle 7 when the movement mechanism 10 starts moving from the detection position of the moving mechanism 1 and the rotation angle 0 A of the spindle 7 detected by the spindle encoder 6 and the time when the needle 2a is pulled out from the sewing material 7 Rotation angle <9 B difference. When the operation start angle when the movement mechanism 10 is driven by the sewing material is 0, the operation start angle 0 start is calculated by the following formula (4). 〇start= Θ 0+( Θ^-ΘΚ) (4) 23 200938680 The calculation of the operation start angle 0 by the operation start angle calculation means 58 is performed after the sewing operation of the sewing data is finished. The above calculation is performed by reading the data of the spindle encoder 6, the spindle position sensor 13 and the spindle position sensor 15 which are stored in the EEPROM 24 every predetermined time. In addition, when the processing time of the CPU 21 of the sewing machine control device 2 has a margin, it may be calculated during the sewing operation of the sewing data. Further, the operation time calculation means 56, the speed calculation means 57, and the operation start angle calculation means 58 are based on the sewing data stored in the EEPROM 24 by the CPU 21 of the control device 2, and the sewing operation based on the sewing data. The position of the moving mechanism 10 detected by the position sensor 13 and the Y-axis position sensor 15 and the rotation angle of the spindle 7 detected by the spindle encoder 6 are calculated. At this time, the position of the moving mechanism 10 detected by the X-axis position sensor 13 and the γ-axis position sensor 15 is read by the X-axis position sensor 13 and the Y-axis position every predetermined time. The position of the moving mechanism 10 of the EEPROM 24 as the second memory means at the position of the moving mechanism 10 detected by the sensor 15. Further, by the rotation angle of the spindle 7 detected by the spindle encoder 6, the rotation angle of the spindle 7 of the EEPROM 24 in which the rotation angle of the spindle 7 detected by the spindle encoder 6 is stored every predetermined time is read. (Second memory means) The second memory means 52 stores the spindle rotation angle of the spindle encoder and the position of the movement mechanism 10 detected by the X-axis position sensor 13 and the Y-axis position sensor 15. And the calculation results of the operation time calculation means 56, the speed calculation means 57, and the operation start angle calculation means 58. Specifically, the sewing machine motor 5 of the control device 20 detects the rotation angle of the spindle 7 of the main shaft 7 detected by the spindle encoder 6 and the movement mechanism 10 detected by the X-axis position sensor 13 by the X-axis position sensor 13 The position in the X-axis direction and the Y-axis direction of the moving mechanism 10 detected by the Y-axis position sensor 15 by the Y-axis motor 14 are stored in the EEPROM 24. Further, the control device 20 is stored in the EEPROM 24 by the stabilization time calculated by the CPU 21, the rotation speed of the sewing machine motor 5 corresponding to the stabilization time, and the operation start angle 0'. Therefore, the EEPROM 24 described above functions as the second memory means 52. ^ Further, the rotation speed and the movement start angle of the sewing machine motor 5 corresponding to the stabilized time of the memory are memorized in such a manner as to identify which sewing material is corresponding. (Sewing Control Mechanism) The sewing control mechanism 55' is sewn by the calculation result stored in the second storage mechanism 52 when the sewing operation is performed by the sewing material. In other words, when the sewing operation is performed by the sewing data, the sewing machine motor is driven by the rotation speed of the calculation result of the calculation result 57, and the movement calculation means 56 and the operation start angle calculation means 58 are operated. The calculation result stabilizes the time and the start angle of the motion, so that the moving mechanism performs the sewing operation. After the sewing operation of the sewing data is once +, the rotation speed of the sewing machine motor 5 calculated by the speed mechanism 57 can be calculated based on the movement time of the movement mechanism 10 of the operation time calculation mechanism 56. < The operation start angle of the moving mechanism 10 calculated by the calculation unit 58 causes the sewing machine 1 to operate. The sewing control unit 55 reads the calculation result of the sewing data stored in the EEPROM 24, the % and the operation time calculation means 56, the speed calculation means 57, and the operation 25, 200938680, and the calculation result of the angle calculation means 58 into the CPU 21 of the control means. And it works. (Display Mechanism) Fig. 8 is an explanatory view showing an example of the display screen of the operation panel display 4. The operation panel display 4 can respectively display the downward movement position of the needle bar for each predetermined time according to the sewing speed of the sewing machine after the sewing speed of the sewing machine motor is increased or decreased by the sewing control mechanism 55. The position of the movement mechanism for each predetermined time required for the movement of the movement mechanism calculated by the operation time calculation means 56, and the movement start angle of the movement mechanism calculated by the operation start angle calculation means #1. That is, as shown in Fig. 8, the corresponding relationship between the lowering position of the needle 2a of the sewing machine and the lowering position of the needle 2a and the movement of the moving mechanism 1 can be visually grasped on the same time axis. Thereby, the effect of the calculation result of the sewing machine motor rotation speed by the speed calculation means 57 and the operation start angle calculation means 58 can be visually grasped when the sewing machine 15 is operated. Thereby, the operation panel display 4 functions as a "display mechanism". Further, the operation panel display 4 is a sewing needle that rotates at a speed based on the sewing machine motor 5 between the movements of the moving mechanism 1 . The upper downward movement position and the movement start angle of the movement mechanism 10 are in a state corresponding to each other on the same time axis, and the operation panel display 4 of the control device 20 is not displayed. In addition, the PCMG can also move down the needle bar for each predetermined time of the sewing machine sewing speed by increasing or decreasing the rotation speed of the slit machine motor according to the sewing control mechanism 55 controlled by (4) 2 (). The position, the predetermined time period according to the time required for the movement of the movement mechanism calculated by the operation time calculation means 56, the position of the movement mechanism, and the movement start angle of the movement mechanism calculated by the operation start angle calculation means 58 It is displayed on the monitor 41 similarly to the operation panel display 4. (Operation of sewing machine) 5 The operation of the sewing machine 1 will be described in detail below. The operation of the sewing machine 1 measures the spindle rotation angle detected by the spindle encoder 6 by the spindle encoder 6, and the position of the moving mechanism 1 detected by the spindle position sensor 13 and the spindle position sensor 15. When you select the measurement mode, the sewing action is performed. Figure 9 is a diagram showing the sewing machine operation and the 10 action flow when the measurement mode is selected. The first diagram shows the processing contents of the processing routine for measuring the timing interrupt. First, when the user selects the measurement mode (step S1), the sewing machine 1 measures the spindle rotation angle detected by the spindle encoder 6 by the X-axis position sensor 13 and γ in addition to the general sewing operation. The measurement mode of the position of the moving mechanism 1 detected by the axis position sensor 15 15 operates. When the sewing machine 1 is driven in the measurement mode, if the needle is displaced, there is a possibility that the sewing needle 2a is bent or the seam is reduced in the shape of the seam, and the possibility of discarding the sewing material is generated. The sewing operation is performed. Next, the operator 20 selects the sewing material via the display and input of the operation panel display 4. Then, the operator operates the pedal 3 (step S2)' to control the device 20 to perform the saving of the data (step S3), and then permits the interruption of the measurement timing to start the measurement timing (step S4). Thereafter, the sewing machine 1 starts the sewing operation based on the selected sewing data (step S5). When the sewing operation starts in the measurement mode, an interrupt signal is generated for each measurement timing of the 27 200938680 count cycle, and the processing of the measurement timing interrupt shown in Fig. 10 is executed. [Control County 2G reading by the spindle The spindle rotation angle detected by the encoder 6, the position of the moving mechanism 1 detected by the X-axis position sensor 13 and the ¥axis position sensor 15, and the value of the data and the meter 5 are memorized. EEPR 〇 M24 (step S6). When the sewing operation based on the sewing data is completed (step S7), the control device 2 禁止 prohibits the interruption of the measurement timing and stops the operation of the measurement timing (step S8). Thereafter, the CPU 21 of the control device 20 reads the spindle rotation angle stored in the EEPROM 24, the position of the moving mechanism 10, and the measured count value, and calculates the movement mechanism 10 from the 10 measurement count value, the spindle rotation angle, and the position of the moving mechanism 1〇. The stabilization time Ts, the highest rotation speed N of the sewing machine motor 5 corresponding to the stabilization time Ts, and the movement start angle 0stan of the movement mechanism 1 ,, the stabilization time Ts, and the sewing machine motor 5 corresponding to the rotation speed N of the spindle 7 The rotation speed and the operation start angle 0 start are memorized in the EEPROM 24 (step S9), and the operation of the measurement mode is completed. When the operation of the measurement mode is completed, when the user selects the display result of the calculation result by the operation panel display 4, the steady-state time T and the rotational speed N of the spindle 7 are displayed on the operation panel display 4 by the cpu 21 of the control device 2. And a correspondence relationship between the downward movement position of the needle 2a corresponding to the movement start angle 0 start and the position of the movement mechanism. Then, the user selects the normal sewing mode, and when the sewing operation is performed by the sewing material, sewing by the sewing control mechanism 55 is performed. In other words, the CPU 21 of the control device 20 performs the sewing operation for operating the respective parts of the sewing machine based on the highest rotation speed N of the sewing machine motor 5 and the operation start angle 0 200938680 start corresponding to the stabilization time Ts stored in the EEPROM 24. Thereby, the sewing operation of the sewing material can be performed without causing a problem of deterioration in the quality of the red seam product and needle bending caused by the needle shift. (Effect of the sewing machine of the present invention) 5 ❹ 10 15 ❹ 20 "In the above-described embodiment, when the sewing operation is performed by sewing the data, the moving time TG of the moving mechanism ig calculated by the operating time calculating means 56, The rotation speed of the main shaft 7 calculated by the speed calculation means 57, the rotation speed of the money motor 5, and the operation start angle calculated by the operation start angle calculation means 58 are stored in the second storage means 52. Then, when the sewing operation is performed by the sewing data, the sewing control mechanism 55 drives the slit, the motor 5, at the rotational speed of the inspection motor 5 of the second rhyme structure 52, and follows the trending time. And the movement start angle Θ start causes the moving mechanism 1 to operate. Thereby, the time point after the needle is pulled out from the sewing material and the time before the needle 2a is stabbed in the sewing object, and the movement time of the moving machine Tsit is appropriately controlled. Therefore, it is possible to eliminate the occurrence of a needle shift due to the movement mechanism licking the needle 2a before the needle is pulled out from the sewing object or the point-in-time operation after the needle is stabbed by the sewing needle, thereby eliminating the movement mechanism of the needle from the needle. Sewing When the needle is displaced before the object is pulled out, the sewing process is deteriorated, the seam is not enlarged by the through hole of the sewing material, and the position of the seam is deviated, and the sewing product quality is deteriorated. Therefore, the sewing product quality is improved. Therefore, the problem that the needle is bent due to the needle shift of the moving mechanism after the needle punching into the sewing object can be solved. Therefore, the reliability of the sewing machine is improved. Further, as described above, the operation time calculating means 56 and The speed calculation means 57 automatically calculates the rotation speed of the appropriate sewing machine motor 5 corresponding to the sewing machine movement 29 200938680 by the movement of the moving mechanism 1 and stores it in the second storage mechanism 52. Thereby, the sewing machine can be automatically executed. The setting of the sewing speed and the starting angle of the movement mechanism can solve the problem that the operator in the prior art manually cuts the sewing speed of the sewing machine and causes the problem of the sewing product due to the feeding of the corresponding moving mechanism. Therefore, the setting of the sewing speed for preventing the needle shift and the starting angle of the movement mechanism can be performed very easily and surely compared with the prior art. The next problem is the needle shifting of the sewing problem caused by the feeding of the moving mechanism. In the prior art, since the operator has not given any sewing machine needle bar action point and the moving mechanism response state. It is impossible to find an effective solution, and the countermeasure method only changes the rotation speed of the sewing machine, so that the reliability of the sewing machine can be improved. Moreover, it can be solved in the prior art that the setting of the sewing speed cannot be made dependent on the operator's rule of thumb. The problem of the universal solution makes the reliability of the sewing machine even higher. In addition, since the appropriate sewing speed is automatically calculated, it is possible to solve the sewing machine to be actuated multiple times in the prior art until the sewing speed suitable for sewing is found. It is a very time-consuming problem, which can shorten the preparation time and time of sewing work and improve work efficiency. Further, it is possible to reduce the cost of the needle bending 20 or the disposal of the sewing material which is produced when the sewing machine is tested in the prior art until the appropriate sewing speed is found. Further, the rotation angle of the main shaft 7 and the position of the moving mechanism ίο at the time of the sewing operation based on the sewing data are memorized in the EEpR 〇 M24 every predetermined time. Therefore, regarding the calculation of the stabilization time □8 by the operation time calculation means 56, the sewing machine 30 corresponding to the rotation speed N of the main shaft 7 of the speed calculation means 57 200938680 5 ❹ 10 15 10 20 rotation of the motor 5 Various calculations such as the speed difference and the calculation of the operation start angle 6»start of the operation start angle calculation means 58 can be performed after the sewing operation is completed. In other words, it is not necessary to perform the calculation processing in advance for the various calculations. Therefore, even if the CPU 21 of the control device 20 does not have the performance of immediately calculating the position of the moving mechanism detected by the spindle encoder 6, the various calculations can be performed. That is, the performance requirement of the CPU 21 of the control device 2 can be set low, and the cost can be lowered. Further, the operation panel display 4 displays the downward movement position of the needle 2a at the rotation speed of the sewing machine motor 5 corresponding to the rotation speed N of the spindle 7 which is appropriately calculated for the movement time Ts of the movement mechanism 1A, and starts the operation. The angle 0 start starts to move, and the position of the moving mechanism 1 动作 is stabilized by the time Ts. Thereby, the effect of preventing the needle shift by the sewing control mechanism 55 can be visually grasped before the sewing machine 1 is sewn. Therefore, the operator can more clearly grasp the movement of the sewing machine. (Others) In the above embodiment, the operation time calculation means 56, the speed calculation means 57, and the operation start angle calculation means 58 are activated by the calculation of the CPU 21 of the control device 20 of __, but The calculation of the external PC 40 is performed. Further, the monitor 41 in the above embodiment is the monitor 41 of the PC 40, but a dedicated display device may be separately used. Further, the implementation of the present invention is not limited to the sewing machine i in the above-described embodiment, and the movement mechanism operates in the horizontal plane perpendicular to the vertical movement with respect to the needle bar, and the (four) movement mechanism operates based on the sewing material 31 200938680 Sewing the seams can be used for any seams. [Simple Description of Pottery] Fig. 1 is a perspective view showing the constitution of the slitting machine of the present invention. Figure 2 is a block diagram showing the various components of the control device and the various components connected to the control device.

第3圖係顯示勒機之各種功能構成之功能方塊圖。 t人第4圖係顯示以移動機構驅動縫製物時之移動機構之 7位置與檢纽置之不同的說關。再者,pQs係顯示 -機構之指令位置與檢出位置之位置曲線,又,係 10顯示移動機構之指令位置與檢出位置之偏差之曲線。Fig. 3 is a functional block diagram showing the various functions of the machine. The fourth figure of the t-person shows the difference between the position of the moving mechanism and the position of the inspection when the sewing mechanism is driven by the moving mechanism. Furthermore, the pQs display the positional curve of the commanded position and the detected position of the mechanism, and the curve 10 shows the deviation of the commanded position of the moving mechanism from the detected position.

第5圖係顯示使縫針自縫製物拔出之時點相同下修正 缝幼機馬達之旋轉速度時之缝針之上下動時點及移動機構 之動作時點之對應關係說關。再者,第5(a)圖係顯示藉由 缝製資料之縫紉機馬達之旋轉速度驅動之修正前、及根據 15由速度算出機構算出之縫紉機馬達之旋轉速度驅動之修正 後的縫針之上下動時點及移動機構之動作時點之對應關係 說明圖,第5(b)圖係第5(a)圖之Z部分之放大說明圖。 第6圖係顯示主轴之旋轉角度與缝針之上下動位置之 對應說明圖。 20 第7圖係顯示藉由縫製資料所驅動之移動機構由動作 開始角度驅動之修正前、及根據由動作開始角度算出機構 算出之移動機構之動作開始角度媒動之修正後的縫針之上 下動時點及移動機構之動作時點之對應關係說明圖。 第8圖係顯示藉由操作面板顯示器之顯示畫面之—例 32 200938680 的說明圖。 第9圖係顯示選擇測量模式時之縫紉機操作與動作流 程之圖。Fig. 5 is a view showing the correspondence between the point at which the needle is moved downward and the movement point of the moving mechanism when the needle is pulled out from the sewing machine at the same time point. Further, the fifth (a) diagram shows that the correction of the rotational speed of the sewing machine motor by sewing the data is performed, and the correction of the rotational speed of the sewing machine motor calculated by the speed calculation means is performed. FIG. 5(b) is an enlarged explanatory view of a portion Z of the fifth (a) diagram at the time point and the correspondence diagram of the operation timing of the moving mechanism. Fig. 6 is a view showing the correspondence between the rotation angle of the main shaft and the downward movement position on the needle. 20 Fig. 7 shows that the movement mechanism driven by the sewing data is driven by the movement start angle, and the movement of the movement mechanism calculated by the operation start angle calculation means is started. A diagram showing the correspondence between the time point and the movement time of the moving mechanism. Fig. 8 is an explanatory view showing a display screen of the operation panel display - Example 32 200938680. Figure 9 is a diagram showing the operation and operation of the sewing machine when the measurement mode is selected.

第10圖係顯示測量計時中斷之處理常式之處理内容之圖。 5 【主要元件符號說明】 1...縫初機 2…針桿 2a...縫針 3.. .踏板 4.. .操作面板顯示器 5.. .縫匆機馬達 6.. .主轴編碼 7.. .主轴 10.. .移動機構 11.. .保持部 12.. . X轴馬達 13.. . X轴位置感測器 14.. . Y轴馬達 15.. . Y軸位置感測器 20.. .控制裝置Fig. 10 is a view showing the processing contents of the processing routine for measuring the timing interrupt. 5 [Description of main component symbols] 1...Sewing machine 2...Needle bar 2a...Sewing needle 3.. Pedals 4... Operation panel display 5.. Sewing machine motor 6.. Spindle code 7 .. . Spindle 10... Moving mechanism 11... Holder 12.. X-axis motor 13.. X-axis position sensor 14.. Y-axis motor 15.. . Y-axis position sensor 20.. Control device

24 …EEPROM 25.. .RS-232埠 26…輸出入埠 27…輸出入埠 28…輸出入埠 29.. .驅動器 30.. .驅動器 31.. .驅動器24 ... EEPROM 25.. .RS-232 埠 26... Input 埠 27... Input 埠 28... Output 埠 29.. . Drive 30.. . Drive 31.. .

32.. .匯流排 33…輸出入埠 40 …PC 41.. .監視器 51…第1記憶機構 52…第2記憶機構 55.. .縫製控制機構32.. . Bus bar 33... Input port 埠 40 ... PC 41.. Monitor 51... 1st memory mechanism 52... 2nd memory mechanism 55.. Sewing control mechanism

21.. .CPU 22.. .RAM 23.. .ROM 56.. .動作時間算出機構 57.. .速度算出機構 58.. .動作開始角度算出機構 3321.. CPU 22.. .RAM 23.. .ROM 56.. . Operation time calculation means 57.. Speed calculation means 58.. Operation start angle calculation means 33

Claims (1)

200938680 七、申請專利範圍: L 一種自動縫製縫紉機,包含有: 針才干’係安裝鏠針並連動於主轴之旋轉而上下動; 5 10 15 20 移動機構,係在與前述針桿之上下動方向垂直之水 平面上移動縫製物; 縫鲂機馬達,係使前述主轴旋轉; 第1檢出機構’係檢出前述主轴之旋轉角度; 驅動用馬達,係驅動前述移動機構;200938680 VII. Patent application scope: L An automatic sewing sewing machine, which comprises: a needle-drying device that is attached to the spindle and moves up and down in conjunction with the rotation of the spindle; 5 10 15 20 moving mechanism is driven downwardly from the needle bar Moving the sewing material on a vertical horizontal surface; the sewing machine motor rotates the spindle; the first detecting mechanism detects the rotation angle of the spindle; and the driving motor drives the moving mechanism; 第2檢出機構,係檢出前述移動機構之位置; 控制機構,係控制前述驅動用馬達;及 第記隐機構,係記憶包含施予前述縫製物之縫跡 之缝距#數及前述主轴之旋轉速度之縫製資料; 、並根據前述縫製㈣之縫距、針數及前述主軸之旋 轉速度使前料桿及前述移動機猶作,藉此進行縫 製,其特徵在於更包含有:The second detecting means detects the position of the moving mechanism; the control means controls the driving motor; and the first locking means stores the number of stitches including the stitches to which the sewing material is applied and the spindle The sewing speed of the sewing speed; and according to the sewing distance (4), the number of stitches, and the rotation speed of the spindle, the front bar and the moving machine are used to perform the sewing, and the sewing machine is characterized in that: 第2»己It機構,係記憶根據前述縫製資料驅動前述 移動機構時,每隔預定時㈣由前述第1檢出機構所檢 =:轉角度及藉由前述第2檢出機構所檢出之移 度 料崎間算出機構1田跳於前述第2記 前述移動機構位置算出前述移動機構之動作所科間 速度算出機構,係根據藉由前述動作時間算出\ 之動作所料間之算4結果機馬達之旋丰 la . 34 200938680 動作開始角度异出機構’係根據前述移動機構之位 置及前述主轴之旋轉角度,算出移動機構之動作開始角 度;及 縫製控制機構’係於根據前述缝製資料之縫距、針 數及前述主轴之旋轉速度使前述針桿及前述移動機構 動作時,根據之前基於前述縫製資料驅動缝紉機時所得 J之前述速度算出機構之縫紉機馬達之旋轉速度的算 © 出、、〇果、及之前基於前述縫製資料驅動縫紉機時所得到 10 之前述動作開始角度算出機構之移動機構之動作開始 角度的算出結果,使前述縫匆機馬達驅動。 .申請專利範圍第1項之自動縫製縫紉機,其包含可使 下者對應顯不之顯示機構,即:根據藉由前述速度算 ’ 4機構所算出之㈣機馬達之旋轉速度的每預定時間 15 之針桿之上下動位置、根據藉由前述動作時間算出機構 轉出之前述義機構之動作所需時間的每預定時間 :移動機構之位置、及藉由動作開始角度算出機構之移 動機構之動作開始角度。 3. ^申請專利範圍第1項或第2項之自動縫製_機,其包 可與外部計算機連接之介面;且 藉由前述動作時間算出機構之前述移動機構 之動 =所需時_算出、藉由前述速度算线構之前述縫幼 :馬達之旋轉速度的算出、及藉由前述動作開始角度算 =構之前述移動機構之動作開始角度的算出係藉由 μ别述介面連接之前述外部計算機進行。 35When the second moving mechanism is used to drive the moving mechanism based on the sewing data, it is detected by the first detecting means at every predetermined time (four) = the angle of rotation and the detected by the second detecting means. The shifting material calculation mechanism 1 calculates the movement speed calculation mechanism of the movement mechanism by calculating the movement mechanism position of the second movement, and calculates the result of the calculation based on the operation time of the operation time. 34. The operating start angle disengaging mechanism 'calculates the operating start angle of the moving mechanism based on the position of the moving mechanism and the rotation angle of the main shaft; and the sewing control mechanism' is based on the sewing data When the sewing needle and the moving mechanism are operated, the sewing speed of the sewing machine motor of the speed calculating mechanism obtained by driving the sewing machine based on the sewing data is calculated and determined. The result of the above-mentioned action start angle calculation machine obtained by driving the sewing machine based on the above-described sewing data As a result of calculating the angle of operation of the moving mechanism, the sewing machine is driven. The automatic sewing sewing machine of claim 1, which comprises a display mechanism capable of correspondingly displaying the following, that is, according to a predetermined speed of the rotational speed of the motor of the (four) machine calculated by the aforementioned speed calculation mechanism The predetermined position of the needle bar upper and lower movement positions and the time required for the operation of the above-described mechanism by the operation time calculation means: the position of the movement mechanism and the movement of the movement mechanism by the operation start angle calculation means Starting angle. 3. ^Applicable to the automatic sewing machine of item 1 or 2 of the patent scope, the package may be connected to an interface of an external computer; and the movement of the moving mechanism of the operation time calculation means = required time _ calculation, According to the speed calculation line structure, the calculation of the rotation speed of the motor and the calculation of the operation start angle of the movement mechanism by the operation start angle calculation are performed by the external interface of the interface Computerized. 35
TW097140939A 2007-11-06 2008-10-24 Automatic sewing of sewing machines TWI443241B (en)

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