TW200933089A - Light guiding jig for edge-light LED light bars, test apparatus and light guiding device - Google Patents

Light guiding jig for edge-light LED light bars, test apparatus and light guiding device

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Publication number
TW200933089A
TW200933089A TW97102278A TW97102278A TW200933089A TW 200933089 A TW200933089 A TW 200933089A TW 97102278 A TW97102278 A TW 97102278A TW 97102278 A TW97102278 A TW 97102278A TW 200933089 A TW200933089 A TW 200933089A
Authority
TW
Taiwan
Prior art keywords
light
emitting
led
light guiding
guiding
Prior art date
Application number
TW97102278A
Other languages
Chinese (zh)
Inventor
Frank Wang
I-St Tseng
Original Assignee
Chroma Ate Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chroma Ate Inc filed Critical Chroma Ate Inc
Priority to TW97102278A priority Critical patent/TW200933089A/en
Publication of TW200933089A publication Critical patent/TW200933089A/en

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Abstract

This invention discloses a light guiding jig for edge-light LED light bars for guiding and deflecting light emitted from a plurality of edge-light LED light bars which are arranged in parallel. The jig comprises a frame and a plurality of light guiding devices connected to the frame respectively at positions corresponding to the light bars. By a plurality of light guiding members, light emitted from chips on the LED light bars is guided into the corresponding light guiding member and deflected to a light emitting surface inclined with respect to a light incidence surface by an angle with aid of a plurality of reflective surfaces. If the dimension of the light emitting surface is greater than that of the light incidence surface to a certain extent, flux of the light deflected to light emitting surface is kept in a certain amount. This invention further forms micro structure for diffusion on the light emitting surface/reflecting surfaces or arrange a diffusion device on the light emitting surface, a prism brightness enhancement film for uniforming the deflected light and for deflection so as to obtain an accuracy test result.

Description

200933089 九、發明說明: 【發明所屬之技術領域】 本發明是關於一種導光治具,尤其是一種針對邊 射型LED光棒的導光治具、測試機台及導光裝置。 5【先前技術】 利用在如軟質印刷電路板上並排設置複數白色發 光二極體(light-emitting diode,簡稱LED)晶粒而成的 〇 白光LED光棒(light-bar)做為筆記型電腦顯示器背光 板的光源’取代傳統的CCFL冷陰極管光管,已普遍 10為業界使用者認同。尤其是發光方向朝向平行於電路 板方向之邊射型白光LED光棒,所發光束之幾何分佈 更適用於超薄型的導光板,從而使得邊射型LED光棒 的用量日漸增加。 邊射型LED(Side-ViewLED)光棒,是將多顆如圖 〇15 1所示LED 14並排,以接點142焊接設置於如圖2 所示之軟板20上’並將發光面144暴露於同一側邊, 而在軟板20上形成多條如圖3所示彼此平行配置之光 棒1 °各光棒1間分別形成分割線22,以利將光棒i 自軟板2 0上分離。 20 由於母條邊射型LED光棒1本身之電路板12寬度 /、有數毫米左右,而其各自發光方向即朝向圖式之左 上及/或右下方向。且為降低製作成本、增加產量,相 鄰兩條光棒間僅留有分割線22間距。故若不先將光棒 1由電路板上卸下,則於通電後,所發光線將會直接 5 200933089 照射在相鄰光棒1 i,欲直接由侧面量測其光通量非 常困難’而需將各條邊射型LED光棒1由整片軟板2〇 上拆離,分別放入檢測治具中固定而加以量測,平添 許多工時、減緩生產流程而無謂降低產量。 5 ❹ 10 15 Ο 20 另方面,LED晶粒在生產製造過程中,仍會受些 許製程因素影響,而使核心波長、發光亮度等發生微 置變異。但另方面,由於人眼的敏感度相當高,一條 LED光棒所採用的多個LED中,只要彼此積有差別, 即使仍在產品之可容許範圍内,使用者仍將主觀認定 該LED光棒為劣質產品。因此,每一條LED光棒所 用之所有晶粒,均需各別檢測其色彩分佈、亮度,而 不能僅以整條光棒進行檢測。 此外,一般邊射型LED之發光角度幾乎涵蓋整個 180度空間範圍,因此要單獨量測各led晶粒的光通 量(t〇tal flUX)時,往往需利用一個光積分球(0ptical integrating sphere)把該LED所有角度發光收聚,再加 以量測’因此量測速度非常慢。 邊射型LED光棒既有市場需求,檢測時又需先將 光棒自基板上拆卸、固定至治具上,還要各別檢驗其 上所用之每_晶粒,且檢驗要使用積分球而花費較長 時間,無疑造成製造檢驗流程之成本無法降低、檢測 速率無法提升、產出效率受到侷限。 因此,若能提供-種可轉換光束行進方向,使所 發光束轉朝檢測儀器方向’從而一次檢測至少一條條 6 200933089 邊射型LED光棒、甚 而無須先由電路板上 獲致檢測結果之導光 方案。 至同步檢測多條光棒之光通量, 逐一拆卸光棒,又可迅速且準確 治具,應為解決前述困擾之最優 5 【發明内容】200933089 IX. Description of the Invention: [Technical Field] The present invention relates to a light guiding jig, and more particularly to a light guiding jig, a testing machine and a light guiding device for an edge type LED light bar. 5 [Prior Art] Using a white light LED light-bar made up of a plurality of white light-emitting diodes (LEDs) arranged side by side on a flexible printed circuit board as a notebook computer The light source of the display backlight board has replaced the traditional CCFL cold cathode tube light tube, which has been widely recognized by users in the industry. In particular, the white light-emitting LED light bar whose light-emitting direction is parallel to the direction of the circuit board is more suitable for the ultra-thin light guide plate, so that the amount of the edge-emitting LED light bar is increasing. The side-emitting LED (Side-View LED) light bar is a plurality of LEDs 14 as shown in FIG. 15 and arranged side by side with a joint 142 soldered on the soft board 20 as shown in FIG. 2 and the light-emitting surface 144 Exposure to the same side, and a plurality of light bars arranged in parallel with each other as shown in FIG. 3 are formed on the flexible board 20, and a dividing line 22 is formed between the light bars 1 to facilitate the light bar i from the soft board 20 Separated on. 20 Since the width of the circuit board 12 of the mother-edge type LED light bar 1 itself is / several millimeters, the respective light-emitting directions are toward the upper left and/or lower right direction of the drawing. In order to reduce the production cost and increase the yield, only the dividing line 22 spacing is left between the adjacent two light bars. Therefore, if the light bar 1 is not removed from the circuit board first, after the power is turned on, the light-emitting line will directly illuminate the adjacent light bar 1 i at 200933089, and it is very difficult to directly measure the light flux from the side. Each side-emitting LED light bar 1 is detached from the entire flexible board 2, and placed in a test fixture for measurement, which adds a lot of man-hours and slows down the production process without any need to reduce the yield. 5 ❹ 10 15 Ο 20 On the other hand, LED dies are still subject to a number of process factors during the manufacturing process, and the core wavelength, luminescence brightness, etc. are slightly mutated. On the other hand, since the sensitivity of the human eye is quite high, as long as the LEDs used in one LED light bar are different from each other, even if they are still within the allowable range of the product, the user will subjectively determine the LED light. Sticks are inferior products. Therefore, all the dies used in each LED light bar need to be individually tested for color distribution and brightness, and cannot be detected with only the entire light bar. In addition, the general edge-emitting type LED has an illumination angle covering almost the entire 180-degree spatial range. Therefore, when separately measuring the luminous flux of each led die (t〇tal flUX), it is often necessary to use an optical integrating sphere. The LED is condensed at all angles and then measured. Therefore, the measurement speed is very slow. The edge-emitting LED light bar has market demand. When testing, it is necessary to first remove the light bar from the substrate and fix it to the fixture. Also, check each _ die used on it, and use the integrating sphere for inspection. And taking a long time will undoubtedly cause the cost of the manufacturing inspection process to be reduced, the detection rate cannot be improved, and the output efficiency is limited. Therefore, if a kind of convertible beam traveling direction can be provided, the illuminating beam is turned toward the direction of the detecting instrument, so that at least one strip 6 is detected at a time. 200933089 Edge-emitting LED light bar, even without first obtaining a detection result from the circuit board Light scheme. Simultaneously detecting the luminous flux of a plurality of light bars, disassembling the light bars one by one, and quickly and accurately determining the fixture, which should be optimal for solving the above problems 5 [Summary of the Invention]

因此,本發明之—目的,在提供一種直接量測板 上邊射型LED光棒光通量之邊射型le〇光棒導光治 具,因無需大費周章將光棒逐一拆離電路板,而可大 幅節省檢測之成本。 本發明之另一目的,在提供一種可單次量測多排 邊射型LED光棒,大幅提升檢驗效率之邊射型Led 光棒導光治具。 ,本發明之再—目#,在提供一種可使光束轉折 後,光束發散角度被侷限,以維持檢測精度之邊射型 15 LED光棒導光治具。 本發明之又一目的,在提供一種妥善配合電路板 結構’使受測電路板裝卸速度快捷之邊射型LED光棒 導光治具。 本發明之又另一目的,在提供一種可同步檢驗一 2〇條邊射型LED光棒申,各LED晶粒所發光通量,從 而大幅提升檢測效率之導光裝置。 本發明之又再一目的,在提供一種可同步檢驗一 條邊射型LED光棒之各LED晶粒光通量,從而大幅 增加產出之導光裝置。 200933089 本發明之又更一曰从 ., 的,在k供一種高產出效率之 邊射型LED光棒測試機台。 因此本發明之邊射型LE〇光棒的導光治具,係 5 Ο ίο 15 〇 =複數彼此具有一個最小預定間隔而平行排列配Therefore, the object of the present invention is to provide an edge-emitting type light-emitting rod light guiding tool for directly measuring the luminous flux of an edge-emitting type LED light bar on an on-board type, because it is not necessary to remove the light bar one by one from the circuit board. Significant savings in the cost of testing. Another object of the present invention is to provide an edge-emitting Led light bar light guiding fixture capable of measuring a multi-row side-emitting type LED light bar in a single measurement and greatly improving the inspection efficiency. Further, the present invention provides an edge-emitting type 15 LED light bar light guiding fixture which can reduce the beam divergence angle after the beam is turned to maintain the detection accuracy. Still another object of the present invention is to provide an edge-emitting type LED light bar light guiding jig that can properly match a circuit board structure to make the board to be tested fast and fast. Still another object of the present invention is to provide a light guiding device capable of simultaneously verifying the luminous flux of each of the LED dies, thereby greatly improving the detection efficiency. Still another object of the present invention is to provide a light guiding device which can simultaneously verify the luminous flux of each of the LEDs of an edge-emitting type LED light bar, thereby greatly increasing the output. 200933089 The invention furthermore provides a high-efficiency edge-emitting LED light bar testing machine. Therefore, the light guiding fixture of the edge-emitting type LE light stick of the present invention is 5 Ο ίο 15 〇 = the plural numbers have a minimum predetermined interval and are arranged in parallel.

之、射型LED光棒所發光束轉向’該邊射型[ED 光棒具有複數彼此共線且發光方向彼此平行配置之 LED晶粒,該導弁’么且— 社 导光/σ具包含:-組框架;複數分別連 接没置於該框架、分別對應該等邊射型led光棒發光 位置之導光裝置,該等導光裝置分別包括:複數個分 別對應-條LED光棒之該等㈣晶粒、具有一個面 向上述對應㈣晶粒發光方向之入光面、一個與該入 光面呈一個夾角之出光面、及一個將入射至該入光面 之該等光束反射至該出光面之反射面的透明導光件; 及一組連結該等透明導光件之至少一反射面、使該等 透明導光件彼此平行設置之連結件。 該導光治具中,亦包含一種導光裝置,係供導引 一條邊射型LED光棒所發光束轉向,該邊射型lED 光棒具有複數彼此共線且發光方向彼此平行配置之 LED aa粒,該導光裝置包含:複數個分別對應一條led 光棒之該等led晶粒、具有一個面向上述對應led 晶粒發光方向之入光面、一個與該入光面呈一個夹角 之出光面、及一個將入射至該入光面之該等光束反射 至該出光面之反射面的透明導光件;及一組連結該等 透明導光件之至少-反射面、使該等透明導光件彼此 20 200933089 平行設置之連結件。 上述結構更可應用於一種邊射型led光棒測試 機台中,係供測試複數彼此具有一個最小預定間隔而 平行排列配置之邊射型LED光棒之發光狀態,該機台 包含:一組輸送該等待測邊射型LED光棒之輸送固定 裝置;一組控制裝置;一組導光治具,包含:一組框 ❹ 架;複數分別連接設置於該框架、分別對應該等邊射 型LED光棒發光位置之導光裝置,該等導光裝置分別 包括一個具有一個面向上述邊射型LED光棒發光方 ίο 向之入光面、一個與該入光面呈一個夾角之出光面、 及一個將入射至該入光面之該等光束反射至該出光面 之反射面的透明導光件;-組受該控制裝置驅動、帶 動該導光治具與該等待測邊射型咖光棒相動移動 之驅動裝置;及-組對應該導光治具之該等出光面的 15 光度量測儀。 ,藉對應各光棒之複數導光裝置,分別將各光棒所 發先由各自之入^杏$ 2丨rfe 引進,!反射面反射後,將光束 由導光裝置之出光面射出,再續經由擴散裝 20 』、及曼鏡亮度增亮膜整合散射之光線,完整 地將邊射型LED井棱® 士卞s 棒原本不易檢測之光束,轉向至大 致垂直於電路板方向射 ., 门射出使板上測試、批次測試成 為了月b ’並且同時維持檢驗 與電路板上各光棒❹升降:度,進一步藉由治具 量檢測成為可能。吏快逮進出料進行光通 9 200933089 【實施方式】 有關本發明之前述及其他技術内容、特點與功 效,在以下配合參考圖式之較佳實施例的詳細說明 .中,將可清楚的呈現。 5 ❹ 10 15 ❹ 20 圖4是本發明第一實施例之立體示意圖,導光治 具3包含··一組框架30;及複數分別連接設置於框架 3〇之導光裝置36;框架30包括數條彼此平行之基架 32、及用以遮斷外部環境之環繞側壁34。而每一组導 光裝置36分別包括:複數個各別具有一個入光面、一 個出光面、及一個反射面(未示)作為透明導光件的六 面體導光片5。 六面體導光片5在本例中係以高透明度的塑膠 材質為例,應用則如圖5所示,每一導光片5必須一 :一地對應於邊射型LED 14,並以反射面54作為結 =面而組裝至基架32上。同時參考圖6所示,各導光 片5之一面設計為完全光滑之入光面5〇,並分別面向 士應光棒中LED 14之發光面144,入光面50之尺寸 大小比邊射型LED 14的發光面144略大,以增加入 射光通量。 本例中,朝圖式上方、並與入光面5〇夾一直角之 面52為出光面,除入光面50與出光面52外,其餘各 刀另J藉由設置反光片56或塗佈反射率極佳的金屬 反射膜58’使得進入導光片5之光束無法輕易由其他 J面逸出,藉以保證各個邊射型LED 14的光通量只 10 200933089 由其所對應的導光片5輸出。 5 ❹ 10 15 Ο 20 led晶粒所發光束在六面體導光片5内進行全反 射(total internal reflecti〇n)前進,不僅經由相反於出 光面52之反射面54反射回到出光面52出光,亦可直 接由出光面52出光;而其他光線經由反光片%、金 屬反射膜58再反射回到六面體導光片5之内,仍可經 反射面54及其他各側面之多次反射,再將大部份的光 線將經由出光面52出光。 若反光片56例如金屬反射膜58之材質反射效率 愈高,則出光面52射出之比率愈大,量測人射光通量 越準確;由於入光® 50係被設置貼近邊射型LED 14 的發光面144,LED 14發出之各角度光線幾乎全部 進入六面體導光片5内部。 前述多次反射之光線中,一部分可能經入光面5〇 回到邊射型LED丨4處,由LED構件吸收而造成損失。 為減少回到邊射型LED14之光損失,出光面52面積 可盡量設計遠大於入光面5〇的面積,本例中,其比值 設計在五倍以上即可。當然’只要吸收比值固定,即 便比值小於五倍,依然可藉調校補償而獲得正確數值。 為得到較均勻的出光,使利用儀器量測時容易判 斷範圍,在六面體導光片5的出光面52側,可再增設 一組擴散裝置60’以使出光更加均勾;在二維光^量 儀器測量時’利用軟體評估六面體導光片5之範圍而 加總該對應的光通量,以得到對應總光通量。 11 200933089 一般的二維光通量儀器皆利用一個透鏡成像,再 利用二维的CCD影像感應器(2D CCD image sens(K) 5 10 15 ❹ 20 來計算出該二維範圍内的各點光通量,但是其透鏡所 能達到的受光角場肖FOV(field 〇f Wew)的最大值只 有70〜80°左右,因此如果要能更準確的量測光通量, 本發明中的光線導向裝置,必須具有一個特性,就是 不論邊㈣LED力發出的任何角度的光線(一般在 —範圍)’經過導光裝置36後,其出光面52所輸出 的光線角度皆能匯集在±40。以内,如此即可利用被該 二維光通量儀器準確地量測該邊射型LED 14的光通 量0 因此,本實施例在擴散裝置60之正上方,更設置 如圖7之菱鏡亮度增亮⑮62 ’該菱鏡亮度增亮:62 之菱鏡方向在X與γ方向互相垂直,因此可以在Z 方向透過菱鏡的作用,把出光線的角度集中在±0以 内。例如某一光線以箭頭方向由出光面52射出的角度 α為70°,經由菱鏡62後將產生折射,其光線角0可 以轉變為30。。現有技術增亮膜的出光角可以控制 在±40度以内。 圖8是本發明第二實施例導光裝置的導光件局部 放大立體示意圖,六面體導光片5,之出光面52,可為 全光滑面或如圖中,設置微結構擴散點522,,實際應 用中,微結構擴散點522,可為凹點或凸點;當然,六 面體導光片5’之反射面亦可選用相同結構,設置微結 12 200933089 構擴散點,仍可為凹點或凸點,以將光線折射出去。 圖9是本發明之導光治具配合光度量測儀之示意 圖,只要導光治具3所轉換光通量與包含邊射型Led 光棒之軟板20發出之光通量成正比,即可利用一個光 5度畺測儀8與其鏡頭82,例如一個二維光通量儀器量 測軟板2〇内所有邊射型LED光棒各顆邊射型LED的 光通量,以進行品質檢驗。 〇 亦即依前述說明,經六面體導光片5之出光角皆 控制在可以被二維光通量儀器的可接受光角内,因此 10在二維光通量儀器中的二維CCD影像中,只要判別出 各個六面體導光片5之出光面52所對應CCD中之畫 素(pixel) ’把所對應各個pixel的光亮度及色度按照 CIE的規定計算出總共的光通量及色座標,即可以得 到該對應邊射型LED的總光通量及色度。 15 依照上述之導光治具,可以應用在如圖10所示之 測試機台中,由一組控制裝置9控制之輸送固定裝置 7,將固定安當之待測邊射型LED光棒輸送至一待測 位置,並由一組驅動裝置4帶動導光治具3相對於待 測光棒(圖未不)移動’使得如前述之導光裝置(圖未示) 2〇分別對應至各待測光棒,從而將光棒所發光束導引至 對應該導光治具3該等出光面、作為二維光通量儀的 光度量測儀8。 當然,如熟於此技術者所能輕易理解,前述透明 導光件並不限於六面體形&,且並不限制複數透明導 13 200933089 光件必須結合至一條基架,如圖11及圖12所示亦可 以複數導光三角柱5”作為導光件’除入光面5〇”及出 光面52”外,其餘為反射面54”,且在相鄰之導光三角 柱5”的相鄰側面反射面54”間,塗佈黏著層58,,作為 5連結件,使得對應於同一光棒上複數LED晶粒14之 導光三角柱5”共同結合為一長條狀之導光裝置,以供 同步升降移動,而達成同步轉換同排LED晶粒所發光 © 束行進方向,供在無須拆卸光棒條件下,獲得其各別 光通量而達成檢測之目的 。由上述說明, ’本發明充分The illuminating beam of the illuminating LED light bar is turned to the side ejector type [the ED bar has a plurality of LED dies which are collinear with each other and whose illuminating directions are parallel to each other, and the guiding light σ :- group frame; the plurality of light guiding devices respectively disposed in the frame and corresponding to the light emitting position of the equilateral beam type led light bar respectively, wherein the light guiding devices respectively comprise: a plurality of corresponding LED light bars respectively And (4) a crystal grain having a light incident surface facing the corresponding (four) grain light emitting direction, a light emitting surface at an angle with the light incident surface, and a light beam incident on the light incident surface to the light output a transparent light guide of the reflective surface of the surface; and a set of connecting members connecting the at least one reflective surface of the transparent light guides to make the transparent light guides parallel to each other. The light guiding fixture further comprises a light guiding device for guiding a light beam of a side-emitting type LED light bar, wherein the edge-emitting type lED light bar has a plurality of LEDs collinearly arranged with each other and the light emitting directions are parallel to each other. The light guiding device comprises: a plurality of the LED dies respectively corresponding to a led light bar, a light incident surface facing the light emitting direction of the corresponding led die, and an light emitting light at an angle with the light incident surface a transparent light guide for reflecting the light beams incident on the light incident surface to the reflective surface of the light exit surface; and a set of at least a reflective surface connecting the transparent light guides to make the transparent guide The connecting members are arranged in parallel with each other 20 200933089. The above structure is more applicable to an edge-emitting type LED light bar testing machine for testing the light-emitting state of a side-emitting LED light bar having a minimum predetermined interval and a parallel arrangement of the plurality, and the machine comprises: a group of conveying The conveying fixture for waiting for the edge-shooting type LED light bar; a set of control devices; a set of light guiding fixtures comprising: a set of frame trusses; the plurality of respective connected to the frame, respectively corresponding to the side-emitting LED light a light guiding device for the light-emitting position of the bar, the light guiding device respectively comprising a light-emitting surface facing the side-emitting LED light bar, a light-emitting surface facing the light-incident surface, and a light-emitting surface at an angle with the light-incident surface, and a light-emitting surface a transparent light guiding member that reflects the light beams incident on the light incident surface to a reflecting surface of the light emitting surface; the group is driven by the control device to drive the light guiding fixture to move with the waiting for edge detecting type coffee bar a driving device for moving; and a set of 15-light measuring instruments corresponding to the light-emitting surfaces of the light guiding fixture. By means of a plurality of light guiding devices corresponding to the respective light bars, each of the light bars is first introduced by each of them into a pancake, $2丨rfe! After the reflection surface is reflected, the light beam is emitted from the light-emitting surface of the light guiding device, and then the light is integrated and diffused through the diffusion device 20 and the brightness enhancement film of the Mirror, and the edge-emitting LED well ® 卞 卞 s rod is completely The beam that is not easy to detect is turned to be perpendicular to the direction of the board. The door is shot to make the board test and batch test become the month b' and at the same time maintain the inspection and the light bar ❹ lift on the board: degree, further borrow It is possible to detect the amount of the fixture.逮 逮 逮 进行 进行 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 . 5 ❹ 10 15 ❹ 20 FIG. 4 is a perspective view of a first embodiment of the present invention, the light guiding fixture 3 includes a set of frames 30; and a plurality of light guiding devices 36 respectively connected to the frame 3〇; The pedestals 32 are parallel to each other and surround the side walls 34 for occluding the external environment. Each of the light guiding devices 36 includes a plurality of hexahedral light guiding sheets 5 each having a light incident surface, a light emitting surface, and a reflecting surface (not shown) as transparent light guiding members. The hexahedron light guide 5 is exemplified by a high-transparency plastic material in this example, and the application is as shown in FIG. 5. Each light guide 5 must correspond one-to-one to the edge-emitting LED 14 and The reflecting surface 54 is assembled to the pedestal 32 as a junction=face. Referring to FIG. 6 at the same time, one surface of each light guiding sheet 5 is designed as a completely smooth light-incident surface 5〇, and faces the light-emitting surface 144 of the LED 14 in the light-receiving rod, respectively, and the size of the light-incident surface 50 is smaller than that of the side surface. The light emitting surface 144 of the LED 14 is slightly larger to increase the incident light flux. In this example, the surface 52 which is above the figure and is perpendicular to the light-incident surface 5 is a light-emitting surface, and the other surfaces are removed by the light-receiving sheet 56 or the coating surface. The metal reflective film 58' with excellent reflectance of the cloth makes the light beam entering the light guide sheet 5 unable to escape easily from the other J faces, thereby ensuring that the luminous flux of each of the side-emitting LEDs 14 is only 10 200933089 by its corresponding light guide 5 Output. 5 ❹ 10 15 Ο 20 The light beam of the led die is subjected to total internal reflection in the hexahedral light guide 5, and is reflected not only to the light-emitting surface 52 via the reflective surface 54 opposite to the light-emitting surface 52. The light is emitted directly from the light exit surface 52; and other light is reflected back into the hexahedral light guide sheet 5 via the reflective sheet %, the metal reflective film 58, and can still pass through the reflective surface 54 and other sides. Reflecting, most of the light will be emitted through the light exit surface 52. If the material of the retroreflective sheeting 56, for example, the metal reflective film 58, has a higher reflection efficiency, the greater the ratio of the exiting surface 52, the more accurate the measurement of the luminous flux of the human light; the light entering the light-emitting type LED 14 is placed close to the edge-emitting LED 14 On the face 144, almost all of the light rays emitted by the LED 14 enter the inside of the hexahedral light guide 5. Some of the aforementioned multiple reflected light rays may pass through the light incident surface 5 〇 back to the edge-emitting LED 丨 4, and are absorbed by the LED member to cause loss. In order to reduce the light loss back to the edge-emitting LED 14, the area of the light-emitting surface 52 can be designed to be much larger than the area of the entrance surface 5 ,. In this example, the ratio is designed to be more than five times. Of course, as long as the absorption ratio is fixed, even if the ratio is less than five times, the correct value can still be obtained by adjusting the compensation. In order to obtain a relatively uniform light output, it is easy to determine the range when measuring by using the instrument. On the light-emitting surface 52 side of the hexahedral light guide sheet 5, a set of diffusion devices 60' may be further added to make the light output more uniform; When the optical instrument is measured, the range of the hexahedral light guide 5 is evaluated by the software to add the corresponding luminous flux to obtain the corresponding total luminous flux. 11 200933089 A general two-dimensional luminous flux instrument uses a lens to image, and then uses a two-dimensional CCD image sensor (2D CCD image sens(K) 5 10 15 ❹ 20 to calculate the luminous flux at each point in the two-dimensional range, but The maximum value of the field-of-light field FOV (field 〇f Wew) that can be achieved by the lens is only about 70 to 80°. Therefore, if the luminous flux is to be more accurately measured, the light guiding device of the present invention must have a characteristic. That is, regardless of the angle (typically in the range) of the light emitted by the side (four) LED force, after passing through the light guiding device 36, the angle of the light output from the light emitting surface 52 can be collected within ±40. The two-dimensional luminous flux meter accurately measures the luminous flux of the edge-emitting LED 14 . Therefore, in the present embodiment, directly above the diffusion device 60, the brightness of the mirror is increased as shown in FIG. 7 1562. The direction of the mirror is perpendicular to each other in the X and γ directions, so that the angle of the light can be concentrated within ±0 by the action of the prism in the Z direction. For example, a certain light is emitted by the light exit surface 52 in the direction of the arrow. The angle α is 70°, and the refraction will be generated after passing through the prism 62, and the ray angle 0 can be converted to 30. The light exit angle of the prior art brightness enhancement film can be controlled within ±40 degrees. Fig. 8 is a second embodiment of the present invention. For example, a partially enlarged schematic view of the light guiding member of the light guiding device, the hexahedral light guiding sheet 5, the light emitting surface 52, may be a full smooth surface or as shown in the figure, a microstructure diffusion point 522 is provided, in practical applications, the microstructure The diffusion point 522 can be a pit or a bump; of course, the reflecting surface of the hexahedral light guiding sheet 5' can also adopt the same structure, and the micro-junction 12 200933089 can be used as a diffusion point, and can still be a pit or a bump. Figure 9 is a schematic view of the light guiding fixture of the present invention in combination with a light measuring instrument, as long as the converted luminous flux of the light guiding fixture 3 is proportional to the luminous flux emitted by the soft plate 20 including the edge-emitting Led light bar, Using a light 5 degree spectrometer 8 and its lens 82, such as a two-dimensional luminous flux meter to measure the luminous flux of each edge-emitting LED of all edge-emitting LED light bars in the flexible board 2, for quality inspection. According to the foregoing description, the hexahedral light guide 5 The exit angles are all controlled within the acceptable optical angle of the two-dimensional luminous flux instrument. Therefore, in the two-dimensional CCD image in the two-dimensional luminous flux instrument, it is determined that the light-emitting surface 52 of each hexahedral light guide 5 corresponds to The pixel in the CCD 'calculates the total luminous flux and color coordinates of the corresponding brightness and chromaticity of each pixel according to the CIE, that is, the total luminous flux and chromaticity of the corresponding side-emitting LED can be obtained. According to the above-mentioned light guide jig, it can be applied to the test fixture shown in FIG. 10, and the transport fixture 7 controlled by a group of control devices 9 delivers the fixed side of the side-fired LED light bar to be treated. Measuring position, and driving, by a group of driving devices 4, the light guiding fixture 3 is moved relative to the light bar to be tested (not shown), so that the light guiding device (not shown) 2〇 corresponds to each light bar to be tested, thereby The light beam emitted from the light bar is guided to a light measuring instrument 8 corresponding to the light emitting surface of the light guiding fixture 3 as a two-dimensional luminous flux meter. Of course, as can be easily understood by those skilled in the art, the transparent light guide is not limited to the hexahedron shape and does not limit the plural transparent guide 13 200933089 light member must be coupled to a base frame, as shown in FIG. 11 and 12 is also shown that the plurality of light guide triangles 5" as the light guides" are divided into the light surface 5"" and the light exit surface 52", and the rest are the reflection surfaces 54", and adjacent to the adjacent light guide triangles 5" Between the side reflecting surfaces 54", the adhesive layer 58 is applied as a 5 connecting member, so that the light guiding triangles 5" corresponding to the plurality of LED dies 14 on the same light bar are collectively combined into a long strip light guiding device, For synchronous lifting and moving, and achieving the synchronous conversion of the same row of LED ray illumination © beam traveling direction, for the purpose of obtaining the respective luminous flux without the need to disassemble the light bar to achieve the purpose of detection. From the above description, 'the invention is sufficient

14 200933089 【圖式簡單說明】 圖1是習知邊射型LED外觀立體示意圖; 圖2是習知邊射型LED光棒組外觀立體示意圖; 圖3是習知邊射型LED光棒外觀立體示意圖; 5 圖4是本發明第一實施例冑光治具之立體示意 圖 圖5是圖4實施例導光件之光線折射剖視示意圖; ❹ 圖6是圖4實施例導光件之局部放大立體示意圖; 圖7是本發明導光件第一實施例中,菱鏡亮度增 10亮模之角度折射示意圖; 圖8是本發明導光件第二實施例之立體組合 圖; K圖4導光治具配合二維光通量儀之立體示 意圖, 1514 200933089 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing the appearance of a conventional edge-emitting type LED; FIG. 2 is a perspective view showing the appearance of a conventional edge-emitting type LED light bar group; 5 is a schematic perspective view of a light-reducing member of the light guide member of the embodiment of the present invention; FIG. 6 is a partially enlarged perspective view of the light guide member of the embodiment of FIG. Figure 7 is a perspective view of the first embodiment of the light guide of the present invention, wherein the brightness of the prism is increased by 10; FIG. 8 is a perspective view of the second embodiment of the light guide of the present invention; A three-dimensional schematic diagram with a two-dimensional luminous flux meter, 15

G :10是本發明測試機台之主要結構方塊圖: 示意圊,說明U欠 第二實施狀立體分解 圖各別導光件之關係;及 疋圖11所示導先鞋要 等先裝置之立體組合示意圖。 15 200933089 【主要元件符號說明】 1·· .光棒 12, ...電路板 14 ... LED 142...接點 144…發光面 20. ...軟板 5 22 ...分割線 3 ... 導光治具 30 ...框架 32. ..基架 34 ...環繞侧壁 36. ..導光裝置 ❹ 4... .驅動裝置 5、 5’...六面體導光片 5,,· 導光三角柱 50 、5 0 ”入光面 10 52 、52’、52,,...出光面 522’…微結構擴散點 54 、54”...反射面 56. ..反光片 58. ...金屬反射膜 5 8, ’黏著層 60. 擴散裝置' 62. ..菱鏡亮度增亮膜 Ί... 輸送固定裝置 8... 光度量測儀 15 82. 鏡頭 9... 控制裝置 〇 a ' Θ...角度 X、 Y、Z...方向 16G: 10 is the main structural block diagram of the testing machine of the present invention: 圊 圊 圊 圊 圊 圊 圊 圊 圊 圊 圊 圊 圊 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二 第二Stereoscopic combination diagram. 15 200933089 [Description of main component symbols] 1·· .light bar 12, ...circuit board 14 ... LED 142...contact 144...lighting surface 20....soft board 5 22 ... dividing line 3 ... light guide jig 30 ... frame 32 . . . base frame 34 ... around the side wall 36 . . . light guide device ❹ 4 ... drive device 5, 5 '... hexahedron Light guide sheet 5,, · Light guide triangle 50, 50" light entrance surface 10 52, 52', 52, ... light exit surface 522 '... microstructure diffusion point 54, 54" ... reflection surface 56. ..Reflective sheet 58. ...Metal reflective film 5 8, 'Adhesive layer 60. Diffusion device' 62. . . . 菱 亮度 亮度 亮度 亮度 输送 输送 输送 输送 输送 输送 输送 输送 输送 输送 输送 输送... Lens 9... Control device 〇a ' Θ...angle X, Y, Z... direction 16

Claims (1)

200933089 十、申請專利範圍: 5 ❹ 10 15 20 1 · -種邊射型led光棒料光治具,係供導引複數彼 此具有一個最小預定間隔而平行排列配置之邊射型 光棒所發光束轉向,該邊射型LED光棒具有複 數彼此共線且發光方向彼此平行配置之[ED晶粒, 該導光治具包含: 一組框架; 複數刀别連接設置於該框架、分別對應該等邊射型 D光棒發光位置之導光裝置,該等導光裝置分 別包括: 複數個分別對應一條LED光棒之該等lEd晶 粒、具有一個面向上述對應led晶粒發光方向 之入光面、一個與該入光面呈一個夾角之出光 面、及一個將入射至該入光面之該等光束反射 至該出光面之反射面的透明導光件;及 -組連結該等透明導光件之至少—反射面、使該 等透明導光件彼此平行設置之連結件。 2.如申請專·圍帛1項所述的導光治具,其中該等 導光件分別為一個六面體導光片,且該六面體在相 反於該出光面之反射面處,設置有一片反光片。 3·如申請專利範圍第2項所述的導光治具,其中該等 導光片在該入光面、及屮本 及出先面以外各面分別設置有 一面金屬反射膜。 的導光治具,更包含複 4.如申請專利範圍第2項所述 17 200933089 數分別對應設置於該等導光片上方之菱鏡亮度增亮 膜。 5. 如申請專利範圍第2項所述的導光治具,其中該等 5 ❹ 10 15 ❾ 20 導光片之該等出光面及/或反射面處’分別形成有複 數凸點或凹點之微結構擴散點。 6. 如申請專利範圍第1項所述的導光治具,更包含一 片設置於該等導光裝置之出光面的擴散裝置。 7. 如申請專利範圍第1項所述的導光洽具,其中該框 架包括用以遮斷該等待測邊射型LED光棒與外部環 境之環繞侧壁。 8. —種導光裝置,係供導引一條邊射型led光棒所發 光束轉向,該邊射型LED光棒具有複數彼此共線且 發光方向彼此平行配置之LED晶粒,該導光裝置包 含·· 複數個分別對應一條LED光棒之該等LED晶粒、 具有一個面向上述對應led晶粒發光方向之入光 面、一個與該入光面呈一個夾角之出光面、及一 個將入射至該入光面之該等光束反射至該出光面 之反射面的透明導光件;及 一組連結該等透明導光件之至少一反射面、使該等 透明導光件彼此平行設置之連結件。 如申請專利範圍第8項所述之導光裝置,其中該連 結件係一條連結該等透明導光件對應該入光面之反 射面的基架。 18 200933089 ίο.如申凊專利範圍第8項所述之導光裝置,其中該連 、,、°件係複數黏著相鄰兩透明導光件之對應反射面的 黏著層。 11.種邊射型LED光棒測試機台,係供測試複數彼此 5 具有一個最小預定間隔而平行排列配置之邊射型 LED光棒之發光狀態,該機台包含: 一組輸送該等待測邊射型LED光棒之輸送固定裝 〇 置; 一組控制裝置; 10 一組導光治具,包含: 一組框架; 複數分別連接設置於該框架200933089 X. Patent application scope: 5 ❹ 10 15 20 1 · A type of edge-emitting type led light bar light fixture, which is used to guide a plurality of side-beam type light bars with parallel arrangement of a minimum predetermined interval Steering, the edge-emitting LED light bar has a plurality of eccentric lines and a light-emitting direction parallel to each other [ED die, the light guiding fixture comprises: a set of frames; a plurality of cutters are connected to the frame, respectively corresponding to the side Each of the light guiding devices includes: a plurality of the lEd crystal grains respectively corresponding to one LED light bar, and a light incident surface facing the corresponding LED die light emitting direction, a light-emitting surface at an angle to the light-incident surface, and a transparent light guide member for reflecting the light beams incident on the light-incident surface to the reflective surface of the light-emitting surface; and - connecting the transparent light guide members At least a reflecting surface, a connecting member that arranges the transparent light guiding members in parallel with each other. 2. The light guiding fixture according to the above application, wherein the light guiding members are respectively a hexahedron light guiding sheet, and the hexahedron is disposed at a reflecting surface opposite to the light emitting surface. There is a reflection film. 3. The light guiding jig according to claim 2, wherein the light guiding sheet is provided with a metal reflective film on each of the light incident surface, the stencil and the front surface. The light guiding fixture further includes a complex lens as described in item 2 of the patent application. The number of the 2009 lens is respectively corresponding to the brightness brightening film disposed above the light guiding sheet. 5. The light guiding fixture of claim 2, wherein the light emitting surfaces and/or reflecting surfaces of the 5 ❹ 10 15 ❾ 20 light guiding sheets are respectively formed with a plurality of bumps or pits. Microstructure diffusion points. 6. The light guiding fixture of claim 1, further comprising a diffusion device disposed on a light emitting surface of the light guiding device. 7. The light guide of claim 1, wherein the frame includes a surrounding sidewall for interrupting the LED and the external environment. 8. A light guiding device for guiding a light beam of an edge-emitting type LED light bar, wherein the edge-emitting LED light bar has a plurality of LED dies which are collinear with each other and whose light-emitting directions are parallel to each other, the light guiding light The device comprises: a plurality of the LED dies respectively corresponding to one LED light bar, a light incident surface facing the light emitting direction of the corresponding LED die, a light emitting surface at an angle with the light incident surface, and a a transparent light guide that reflects the light beams incident on the light incident surface to a reflective surface of the light exiting surface; and a set of at least one reflective surface that connects the transparent light guides, such that the transparent light guides are arranged in parallel with each other The link. The light guiding device of claim 8, wherein the connecting member is a base frame connecting the reflective surfaces of the transparent light guiding members corresponding to the light incident surface. The light guiding device according to the eighth aspect of the invention, wherein the connecting member, the member, the plurality of adhesive members adhere to the corresponding reflecting surfaces of the adjacent two transparent light guiding members. 11. An edge-emitting type LED light bar testing machine for testing the illumination state of a side-emitting LED light bar having a minimum predetermined interval and arranged in parallel with each other, the machine comprises: a set of conveying the waiting test A side-mounted LED light bar transporting fixed device; a set of control devices; 10 a set of light guiding fixtures, comprising: a set of frames; a plurality of separate connections are arranged in the frame 、分別對應該等邊射 位置之導光裝置,該等導光裝 ^有一個面向上述邊射型LED v光面、一個與該入光面呈一 、及一個將入射至該入光面之 玄出光面之反射面的透明導光And a light guiding device corresponding to the position of the equilateral projection, wherein the light guiding device has a surface facing the edge-emitting LED v, one surface is opposite to the light incident surface, and one is incident on the light incident surface Transparent light guide on the reflective surface of the bright surface 維光通量儀。 嘴動、帶動該導光治具與該等待 先棒相對移動之驅動裝置;及 '口具之該等出光面的光度量測儀。 第11項所述之測試機台,其中該 組輪出量測訊號至該控制裝置之二 19Vital flux meter. a driving device for driving the light guiding fixture and the relative movement of the waiting rod; and a photometric measuring device for the light emitting surface of the mouthpiece. The test machine of item 11, wherein the group of wheel test signals to the control device 2
TW97102278A 2008-01-22 2008-01-22 Light guiding jig for edge-light LED light bars, test apparatus and light guiding device TW200933089A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104062099A (en) * 2014-07-16 2014-09-24 苏州威盛视信息科技有限公司 Testing device and method for LED light strips with side luminance
CN104330749A (en) * 2014-07-16 2015-02-04 苏州威盛视信息科技有限公司 Front-side-illuminating LED light strip test device and method
CN109799070A (en) * 2017-11-17 2019-05-24 和硕联合科技股份有限公司 Test of light source device
CN111929033A (en) * 2019-04-26 2020-11-13 致茂电子(苏州)有限公司 Clamp assembly for testing edge-emitting laser diode and testing equipment thereof
CN111929470A (en) * 2019-04-26 2020-11-13 致茂电子(苏州)有限公司 Clamp assembly for testing surface emitting laser diode and testing equipment thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104062099A (en) * 2014-07-16 2014-09-24 苏州威盛视信息科技有限公司 Testing device and method for LED light strips with side luminance
CN104330749A (en) * 2014-07-16 2015-02-04 苏州威盛视信息科技有限公司 Front-side-illuminating LED light strip test device and method
CN104330749B (en) * 2014-07-16 2018-01-05 苏州威盛视信息科技有限公司 Positive luminescence LED lamp bar test device and method
CN109799070A (en) * 2017-11-17 2019-05-24 和硕联合科技股份有限公司 Test of light source device
CN111929033A (en) * 2019-04-26 2020-11-13 致茂电子(苏州)有限公司 Clamp assembly for testing edge-emitting laser diode and testing equipment thereof
CN111929470A (en) * 2019-04-26 2020-11-13 致茂电子(苏州)有限公司 Clamp assembly for testing surface emitting laser diode and testing equipment thereof
CN111929470B (en) * 2019-04-26 2024-03-19 致茂电子(苏州)有限公司 For testing surface shots laser diode Clamp assembly and test equipment thereof

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