TW200902731A - Steel material having excellent corrosion resistance - Google Patents

Steel material having excellent corrosion resistance Download PDF

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TW200902731A
TW200902731A TW097103510A TW97103510A TW200902731A TW 200902731 A TW200902731 A TW 200902731A TW 097103510 A TW097103510 A TW 097103510A TW 97103510 A TW97103510 A TW 97103510A TW 200902731 A TW200902731 A TW 200902731A
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mass
rust
steel
corrosion resistance
steel material
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TW097103510A
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Chinese (zh)
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TWI374195B (en
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Fumio Yuse
Jun Hisamoto
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Kobe Steel Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur

Abstract

Disclosed is a steel material having excellent corrosion resistance, which is characterized by the following properties (A) to (C); (A) the steel material comprises the following components (by mass) as essential components: C: 0.02-0.15%, Si: 0.10-1.0%, Mn: 0.1-1.5%, S: 0.02-0.5%, Ti: 0.02-0.15%, Ca: 0.0001-0.01% and Al: 0.01-0.50%, and contains at least one component selected from Cu in an amount of 0.05-3.0% and Ni in an amount of 0.05-6.0%, with the remainder being Fe and unavoidable impurities, wherein the contents of Ni, Cu, S and Ti have the relationship represented by the following formula: [(Ni+4.5xCu)xSx2500xTi>5]; ; (B) the surface of the steel material is covered with a rust containing S in an amount of 0.3-5.0% by mass and further containing at least one element selected from Ti, Cu, Ni, Nb, Zr and V in the total amount of 0.5-10.0% by mass; and (C) a rust layer is formed on the surface of the steel material, wherein the crystallite size of a ss-FeOOH component in the rust layer is less than 50 nm as measured by the X-ray diffraction method, and the rust layer has a specific surface area of 10 m<2>/g or greater as measured by the molecular adsorption method.

Description

200902731 九、發明說明 【發明所屬之技術領域】 本發明係關於耐鈾性優異之鋼材,其 、建築、鐵塔、橋樑、建設機械、鋼管、 物之材料,特別適用於在含多量硫氧化物 下要求優異耐蝕性之鋼構造物之材料。 【先前技術】 一般,在重化學工業地帶、因燃燒煤 化物和粉塵之大氣污染環境、含有硫和硫 、火山地帶等會造成鋼材嚴重腐蝕的原因 物所產生之弱酸性環境。作爲適於這種環 一,以往是使用合金鋼。 藉由含有Cr和Ni來提昇耐蝕性之鋼 出,且以各種不銹鋼的形式予以實用化。 通常高價元素Cr含量爲13質量%以上, 得非常高,故很少應用在構造物或構造構 面,關於耐蝕性鋼材,除不銹鋼以外,已 性銹來進行防蝕之低合金鋼。低合金鋼: Cr、Cu、P等之耐候性鋼及含有Cr、Cu、 鋼。耐候性鋼、耐海水鋼,分別在大氣環 發揮優異的防蝕效果。 該等低合金鋼,比不銹鋼便宜,耐蝕 異,因此常當作構造構件來使用。然而 適用於作爲土木 貯槽等的鋼構造 之大氣污染環境 而產生多量硫氧 氧化物之溫泉地 ,據信爲硫氧化 境之耐蝕材料之 材,早就有人提 然而,不銹鋼中 因此材料成本變 件等等。另一方 知還有藉由保護 &amp;致分成:含有 Mo等之耐海水 境下、海水中能 性又比普通鋼優 ’在酸雨環境或 -5- 200902731 sΟχ環境下,並無法生成耐候性鋼特有的保護性銹,因此 無法獲得所期望的耐触性。 此外’還有一種「耐硫酸鋼」,其屬於低合金耐蝕鋼 之一,是在鋼中添加Cu,進一步加入少量的輔助元素( Sb、Sn等)而構成。然而,日本自從1975年以後,大氣 中S02濃度大幅減少,前述般硫氧化物造成嚴重腐蝕的環 境,僅剩下溫泉地等,因此並未開發出專用的材料。 如上所述,爲了提昇鐵的耐蝕性,常用的方法是添加 Cr、Cu、Ni等的耐蝕性提昇元素。一般而言,添加量越 多可獲得越高的耐蝕性,但隨著添加量增多,大多會造成 切斷性、機械特性、熔接性變差,且材料成本也會增高, 因此宜儘量抑制元素添加量。如此般,耐蝕性的提昇與鋼 材特性及成本效應存在著二律背反的關係,爲了充分滿足 兩者雖有許多的探討,但不得不在某個平衡點做妥協。 另一方面,在曝露於燃燒重油、煤、垃圾產生的排氣 中之煙道、煙囪、鍋爐空氣預熱器等的設備,會造成問題 之耐硫酸露點腐蝕性環境中,是使用硫酸露點腐蝕鋼。當 含有硫之燃料燃燒時,排氣中會產生S〇X,其和排氣中的 水分化合會產生硫酸。當排氣溫度降低時而到達硫酸的露 點時,硫酸氣體會凝結而腐鈾鋼材。這種硫酸露點腐蝕環 境所使用的鋼材,以往已開發出在硫酸環境能發揮耐蝕性 之耐硫酸露點腐蝕鋼材。一般實用的’是複合添加有助於 耐硫酸腐蝕性之sb、Cu而構成之低合金鋼。近年來,也 有人提出低c -低S i - C U添加之耐硫酸露點腐蝕鋼(專利 200902731 文獻1 )。 然而,近年來’隨著東亞地區之急速的經濟發展’能 量需求急速增加。特別是在中國大陸,煤之生產及消耗費 急劇增加,二氧化硫(S 02 )的排出量’據估算達年間 2000萬噸而超過日本國內排出量的20倍。中國大陸的大 氣污染,經由大氣循環而進行長距離輸送’在日本也開始 觀察到降下酸雨(ρΗ4·5以下’因SOx所造成)的區域。 專利文獻1 :日本特開2006-241476號公報 【發明內容】 然而,以往的鋼材,在降下PH4.5以下的酸雨而產生 多量硫氧化物的大氣污染環境下,並不具備優異的裸耐蝕 性,並無法因應於土木、建築、鐵塔、橋樑、建設機械、 鋼管、貯槽等的鋼構造物的用途而發揮充分的高耐蝕性。 特別是日本所使用的鋼材,並無法因應於該等用途而發揮 充分的耐飩性。 於是,本發明的課題在於,爲了提供一種即使在降下 ρΗ4·5以下的酸雨而產生多量硫氧化物的大氣污染環境下 ,仍能發揮優異的耐蝕性之鋼材。 根據前述認知,爲了解決前述課題,本發明係提供以 下1〜3 .之耐蝕性優異之鋼材。 1 -符合以下(A ) ( B) ( C )之耐蝕性優異之鋼材: (A )以質量%計,必須成分包含c : 〇 . 〇 2〜〇 . 1 5 %、200902731 IX. INSTRUCTIONS OF THE INVENTION [Technical Fields According to the Invention] The present invention relates to a steel material excellent in uranium resistance, a material thereof, a building, an iron tower, a bridge, a construction machine, a steel pipe, and a material, and is particularly suitable for containing a large amount of sulfur oxides. A material for steel structures that require excellent corrosion resistance. [Prior Art] In general, in the heavy chemical industry, the environment is polluted by the atmosphere of burning coal and dust, and the weak acidic environment caused by the serious corrosion of steel due to sulfur and sulfur, volcanic zones, etc. As a suitable one, alloy steel has been used in the past. The steel is improved in corrosion resistance by containing Cr and Ni, and is put into practical use in various forms of stainless steel. Usually, the high-valent element has a Cr content of 13% by mass or more, which is very high, so it is rarely applied to a structure or a structural surface. Regarding a corrosion-resistant steel material, in addition to stainless steel, low-alloy steel which has been subjected to corrosion by corrosion is used. Low alloy steel: weather resistant steel of Cr, Cu, P, etc. and contains Cr, Cu, and steel. Weather-resistant steel and seawater-resistant steel exhibit excellent corrosion resistance in the atmosphere. These low-alloy steels are cheaper than stainless steel and resistant to corrosion, so they are often used as structural members. However, it is suitable for hot springs that produce a large amount of sulfur oxides as an atmospheric pollution environment of steel structures such as civil storage tanks. It is believed that the materials of corrosion-resistant materials of sulfur oxidation have long been mentioned, however, the cost of materials in stainless steel and many more. The other party knows that it is also protected by the protection &amp; division: the water-resistant environment containing Mo, the seawater energy is better than the ordinary steel in the acid rain environment or -5 - 200902731 sΟχ environment, and can not produce weather-resistant steel The unique protective rust does not provide the desired resistance to touch. In addition, there is a kind of "sulfur-resistant steel" which is one of low-alloy corrosion-resistant steels. It is made by adding Cu to steel and further adding a small amount of auxiliary elements (Sb, Sn, etc.). However, since 1975, the concentration of S02 in the atmosphere has been greatly reduced in Japan, and the above-mentioned sulfur oxides have caused severe corrosion, leaving only hot springs, etc., so no special materials have been developed. As described above, in order to improve the corrosion resistance of iron, a common method is to add a corrosion-improving element such as Cr, Cu, or Ni. In general, the higher the amount of addition, the higher the corrosion resistance is obtained. However, as the amount of addition increases, the cutting property, mechanical properties, and weldability are often deteriorated, and the material cost is also increased. Therefore, it is preferable to suppress the element as much as possible. The amount added. In this way, there is a contradiction between the improvement of corrosion resistance and the characteristics of steel and cost. In order to fully satisfy the two, although there are many discussions, they have to compromise at a certain balance point. On the other hand, equipment exposed to flue gas, chimneys, boiler air preheaters, etc., which are exposed to exhaust oil, coal, and garbage, can cause problems in the sulfuric acid dew point corrosive environment, using sulfuric acid dew point corrosion. steel. When a sulfur-containing fuel is burned, S〇X is generated in the exhaust gas, which is combined with water in the exhaust gas to produce sulfuric acid. When the exhaust gas temperature reaches a dew point of sulfuric acid, the sulfuric acid gas will condense and uranium steel. In the steel used in the sulfuric acid dew point corrosion environment, sulfuric acid dew point corrosion resistant steel which exhibits corrosion resistance in a sulfuric acid environment has been developed. Generally, it is a low-alloy steel which is formed by compounding sb and Cu which are resistant to sulfuric acid corrosion. In recent years, it has also been proposed to add low c-low S i - C U to the sulfuric acid dew point corrosion resistant steel (patent 200902731 document 1). However, in recent years, with the rapid economic development in East Asia, the demand for energy has increased rapidly. Especially in mainland China, the production and consumption of coal has increased sharply. The emission of sulfur dioxide (S 02 ) is estimated to be 20 million tons per year and more than 20 times that of Japan. The atmospheric pollution in mainland China is transported over long distances through the atmospheric circulation. In Japan, it has also been observed that the area where acid rain is reduced (below ρΗ4·5 or less due to SOx) is observed. However, the conventional steel material does not have excellent bare corrosion resistance in an air pollution environment in which a large amount of sulfur oxide is generated by lowering an acid rain of pH 4.5 or lower. It is not possible to exert sufficient high corrosion resistance in response to the use of steel structures such as civil engineering, buildings, iron towers, bridges, construction machinery, steel pipes, and storage tanks. In particular, steel materials used in Japan cannot be sufficiently resistant to these applications. In view of the above, an object of the present invention is to provide a steel material which exhibits excellent corrosion resistance even in an air pollution environment in which a large amount of sulfur oxide is generated by acid rain of ρΗ4·5 or less. In view of the foregoing, in order to solve the above problems, the present invention provides a steel material having excellent corrosion resistance as in the following 1 to 3. 1 - Steels that meet the following (A) (B) (C) corrosion resistance: (A) In terms of mass%, the necessary ingredients include c: 〇 . 〇 2~〇 . 1 5 %,

Si: 0.10 〜1.0%、Μη: 0.1 〜1.5%、S: 0·02 〜0.5%、Ti: 200902731 0.02 〜0.15 %、Ca: 0.0001 〜0.01 %以及 Al: 0.01 〜0.50 % 進一步含有選自 Cu: 0.05〜3.0 %及Ni: 0.05〜6.0 % 中之至少1種; 剩餘爲Fe及不可避免的雜質構成; 且Ni、Cu、S及Ti的含量具有下式(1 ) [(Ni + 4.5xCu)xSx25 00xTi&gt;5 ] (1) 所代表的關係; (B)表面被生銹披覆,該銹含有S: 〇·3〜5.0質量% ,且進一步含有選自Ti、Cu、Ni、Nb、Zr及V中之至少 1種合計爲0.5〜10.0質量%; (C )表面形成其点-F e Ο Ο Η成分之依χ射線繞射法 所求出之晶粒尺寸未達50nm之銹層,且前述銹層之依分 子吸附法所求出之比表面積爲l〇m2/g以上。 2.在前述1.記載之耐蝕性優異之鋼材中’進一步含有 選自 La: 0.0001 〜0.05 質量 %、Ce: 0.0001 〜〇.〇5 質量 % 、Mg: 〇_〇〇〇1 〜〇_〇5 質量 °/。、Mo: 0.05 〜3_0 質量 %、Nb :0.005 〜0.5 質量。/〇、V: 0.01 〜0_5 質量 %、Zr: 0.005 〜 0.5 質量 %、B: 0.0003 〜0.003 質量 %、以及 W: 0.05 〜 3.0質量%中之至少1種。 3 .在前述1 .或2 ·記載之耐蝕性優異之鋼材中,表面所 生成之銹之依X射線繞射法所求出之非晶質成分的分率 爲30質量%以上’且;S-FeOOH成分之分率爲30質量%以 下,銹之分率爲 a-FeOOH/y-FeOOH&gt;0.6。 200902731 可 得 境 Ni 不 不 述 性 或 下 〇 La 可 爲 孔 提 作 於 爲 量 此 依據前述1.之鋼材,在大氣污染環境中’由於Ni Cu、Ti及S之含量具有式(1)所代表之特定的關係’ 形成特有的不溶性硫化物皮膜所構成之保護皮膜’而獲 良好的耐蝕性。亦即,在含多量硫氧化物之大氣污染環 下,Ni、Cu、Ti,在通常的大氣腐蝕中可進行生成銹( 、Cu :穩定的非晶質銹生成促進、α銹生成促進;Ti : 穩定的/3銹生成抑制)控制’且在S Ox環境中可形成 溶性硫化物而生成耐鈾性提昇皮膜。此外’藉由符合前 (B)條件,可再現性良好地發揮腐蝕環境下之高耐蝕 。再者,藉由符合前述(C )條件’即使在氯化物環境 含多量的硫氧化物之大氣污染環境等之嚴苛的腐蝕環境 ,仍不會發生流動銹和剝離銹,而能發揮優異的耐蝕性 依據前述2.之鋼材,藉由分別含有特定量之選自 、Ce、Mg、Mo、Nb、V、Zr、B 及 W 中之至少 1 種, 進一步謀求耐鈾性之提昇。其中之L a、C e、M g的作用 ,可抑制腐蝕前端部之pH降低,且能抑制MnS (成爲 蝕之起點,會降低耐候性)之生成。再者,Nb、V、Zr Mo及B,有助於保護性銹之生成促進,又Nb及V可 昇淬火性,有助於強度的提昇。B也具備提昇淬火性的 用。 依據前述3.之鋼材,在表面生成的銹中,由於有助 耐蝕性提昇之非晶質銹的分率爲3 0質量%以上,且成 腐蝕起點之結晶性銹(冷-FeOOH成分)之分率爲30質 %以下,又銹之分率符合a -FeOOH/ y-FeOOH&gt;0.6,因 200902731 能發揮優異的耐蝕性’即使在s Ox環境也能維持緻密的 保護性銹。 本發明之鋼材’即使在降下pH4 _ 5以下的酸雨而產生 多量硫氧化物的大氣污染環境下,仍能發揮優異的耐蝕性 。其適用於作爲土木、建築、鐵塔、橋樑、建設機械、鋼 管、貯槽等的鋼構造物之材料,特別適用於在含多量硫氧 化物之大氣污染環境下要求優異耐蝕性之鋼構造物之材料 【實施方式】 以下詳細說明本發明之耐鈾性優異之鋼材(以下稱「 本發明的鋼材」)。 在本說明書中,所有以質量定義的百分率等,分別和 以重量定義之百分率代表同樣的意義。 本發明的鋼材,以質量%計,是以C、S i、Μ η、S、 Ti、Ca及Α1爲必須成分,含有選自Cu及Ni之至少1種 ’剩餘爲Fe及不可避免的雜質構成,且Ni、Cu、S及Ti 的含量之間具有特定的關係。以下說明,構成本發明的鋼 材·之各成分的含量之數値範圍、該數値範圍之限定理由、 以及Ni、Cu、S及Ti的含量之關係。 C是有助於鋼強度改善的元素,是用來確保390〜630 N/mm2等級或更高強度之有效元素,當c含量超過0.15 質量°/〇的情形,鋼的熔接性及裸耐候性會變差。另一方面 ’當C含量未達〇_02質量%時,要確保上述強度會有困 -10- 200902731 難。基於此觀點’ C含量設定爲〇 . 〇 2〜〇 . i 5質量%,較佳 爲0.04〜0.10質量%。Si: 0.10 to 1.0%, Μη: 0.1 to 1.5%, S: 0·02 to 0.5%, Ti: 200902731 0.02 to 0.15 %, Ca: 0.0001 to 0.01%, and Al: 0.01 to 0.50 % Further containing a selected from Cu: At least one of 0.05 to 3.0% and Ni: 0.05 to 6.0%; the remainder is composed of Fe and unavoidable impurities; and the contents of Ni, Cu, S, and Ti have the following formula (1) [(Ni + 4.5xCu) xSx25 00xTi&gt;5] (1) The relationship represented by (1) The surface is covered with rust, and the rust contains S: 〇·3 to 5.0% by mass, and further contains a material selected from the group consisting of Ti, Cu, Ni, Nb, and Zr And at least one of V and V is a total of 0.5 to 10.0% by mass; (C) a rust layer having a grain size of less than 50 nm obtained by a ray-diffraction method of forming a point-F e Ο Ο Η component on the surface, Further, the specific surface area determined by the molecular adsorption method of the rust layer is l〇m 2 /g or more. 2. In the steel material excellent in corrosion resistance described in the above 1. 'More preferably selected from La: 0.0001 to 0.05% by mass, Ce: 0.0001 to 〇.〇5% by mass, Mg: 〇_〇〇〇1 〇 〇 〇 5 mass ° /. Mo: 0.05 to 3_0 mass %, Nb: 0.005 to 0.5 mass. /〇, V: 0.01 to 0_5 Mass %, Zr: 0.005 to 0.5% by mass, B: 0.0003 to 0.003% by mass, and W: 0.05 to 3.0% by mass. 3. In the steel material having excellent corrosion resistance as described in the above 1 or 2, the fraction of the amorphous component determined by the X-ray diffraction method of the rust generated on the surface is 30% by mass or more 'and; The fraction of the FeOOH component was 30% by mass or less, and the fraction of rust was a-FeOOH/y-FeOOH&gt; 200902731 The available Ni is not described or the lower 〇La can be used for the amount of the steel according to the above 1. In the air pollution environment, the content of Ni Cu, Ti and S has the formula (1). The specific relationship represented by 'forming a protective film composed of a unique insoluble sulfide film' gives good corrosion resistance. That is, in an atmospheric pollution ring containing a large amount of sulfur oxides, Ni, Cu, and Ti can be formed into rust in normal atmospheric corrosion (, Cu: stable amorphous rust generation promotion, α rust generation promotion; Ti : Stable/3 rust generation inhibition) control and formation of soluble sulfides in the S Ox environment to form a uranium-resistant lifting film. In addition, by conforming to the conditions of the former (B), the reproducibility is excellent in high corrosion resistance in a corrosive environment. Furthermore, by complying with the above-mentioned condition (C), even if the chloride environment contains a large amount of sulfur oxides and the atmosphere is polluted by the atmosphere, the flow rust and the stripping rust do not occur, and the rust can be excellent. Corrosion resistance According to the above-mentioned steel material, the uranium resistance is further improved by containing a specific amount of at least one selected from the group consisting of Ce, Mg, Mo, Nb, V, Zr, B and W. Among them, the action of L a, C e , and Mg can suppress the pH lowering of the corrosion front end portion and suppress the formation of MnS (which becomes the starting point of the etching and lowers the weather resistance). Furthermore, Nb, V, Zr Mo and B contribute to the promotion of protective rust formation, and Nb and V can be quenched and hardened, which contributes to the improvement of strength. B also has the purpose of improving hardenability. According to the steel of the above-mentioned item 3, the rust of the surface is rust, and the fraction of the amorphous rust which contributes to the improvement of the corrosion resistance is 30% by mass or more, and the crystalline rust (cold-FeOOH component) which is the starting point of the corrosion is The fraction is 30% by mass or less, and the rust fraction is in accordance with a -FeOOH / y-FeOOH &gt; 0.6. Since 200902731 can exhibit excellent corrosion resistance, it can maintain dense protective rust even in the s Ox environment. The steel material of the present invention exhibits excellent corrosion resistance even in an air pollution environment in which a large amount of sulfur oxide is generated by acid rain of pH 4 /5 or less. It is suitable for use as a material for steel structures such as civil engineering, buildings, iron towers, bridges, construction machinery, steel pipes, storage tanks, etc. It is especially suitable for materials of steel structures requiring excellent corrosion resistance in an air pollution environment containing a large amount of sulfur oxides. [Embodiment] Hereinafter, a steel material excellent in uranium resistance according to the present invention (hereinafter referred to as "steel material of the present invention") will be described in detail. In the present specification, all percentages defined by mass, etc., and percentages defined by weight respectively represent the same meaning. In the steel material of the present invention, C, S i , η η, S, Ti, Ca, and Α 1 are essential components, and at least one selected from the group consisting of Cu and Ni is contained in the balance of Fe and inevitable impurities. The composition has a specific relationship between the contents of Ni, Cu, S, and Ti. Hereinafter, the relationship between the range of the content of each component constituting the steel material of the present invention, the reason for limiting the range of the number, and the content of Ni, Cu, S, and Ti will be described. C is an element that contributes to the improvement of steel strength. It is an effective element for ensuring strength of 390 to 630 N/mm2 or higher. When the content of c exceeds 0.15 mass/〇, the weldability of steel and the weatherability of bare steel Will get worse. On the other hand, when the C content is less than 〇02% by mass, it is difficult to ensure that the above strength is -10-200902731. Based on this point of view, the C content is set to 〇 2 〇 2 i 5% by mass, preferably 0.04 to 0.10% by mass.

Si是有助於熔融鋼之脫氧和固熔強化的元素,又能 促進緻密穩定銹層之形成’而具有提昇裸耐候性等的耐触 性之效果。然而,當Si含量未達0.10質量%時,該等效 果不足。又當S i含量超過1 〇質量%的情形,熔接性會變 差。基於此觀點’ Si含量設定爲o.io〜ι·〇質量%,較佳 爲0.2〜0.8質量%。 Μη爲有助於改善鋼強度之元素,是取代c以確保 390〜630 N/mm2等級或更高強度之有效元素,但當Μη含 量超過1.5質量%的情形,會在鋼中產生多量的MnS,可 能造成裸耐候性等的耐鈾性變差。又在Μη含量未達〇.1 質量%時,難以確保鋼強度。基於此觀點,Μη含量設定 在0.1〜1 . 5質量%,較佳爲0.3〜1 . 3質量%。 S含量過多時,由於會形成多量的FeS、MnS等的腐 蝕起點,以往是希望能減少含量的元素,但在本發明鋼材 中,藉由和Cu、Ni及Ti共存,由於在SOx環境能生成 不溶性硫化物而形成耐蝕性提昇皮膜,故屬於有助於耐蝕 性提昇之元素。然而,含量超過〇·5質量%時’不僅機械 特性會變差,且會在鋼中產生成爲腐鈾起點之FeS、MnS 等,反而阻礙前述穩定銹層之形成,而可能造成耐蝕性變 差。再者,在Ni等含量過剩的情形,經由和S反應會在 熔接金屬之粒界析出低熔點的N i S化合物’容易使凝固金 屬的粒界之延性變差。基於此觀點’只要S含量在〇.5質 -11 - 200902731 量%以下,就不會析出前述低熔點的NiS化合物,而能含 有更多量的Ni。於是,將S含量設定爲〇.〇2〜0.5質量% ,較佳爲0.02〜0.3質量%。Si is an element which contributes to the deoxidation and solid-solution strengthening of molten steel, and promotes the formation of a dense and stable rust layer, and has an effect of improving the contact resistance such as bare weather resistance. However, when the Si content is less than 0.10% by mass, the equivalent is insufficient. Further, when the Si content exceeds 1% by mass, the weldability may be deteriorated. Based on this point of view, the Si content is set to o.io to ι·〇% by mass, preferably 0.2 to 0.8% by mass. Μη is an element which contributes to the improvement of the strength of the steel, and is an effective element which replaces c to ensure a strength of 390 to 630 N/mm2 or higher, but when the Μη content exceeds 1.5% by mass, a large amount of MnS is generated in the steel. It may cause deterioration of uranium resistance such as bare weather resistance. Further, when the Μη content is less than 0.1% by mass, it is difficult to secure the steel strength. From this viewpoint, the Μη content is set to 0.1 to 1.5% by mass, preferably 0.3 to 1.3% by mass. When the S content is too large, a large amount of corrosion starting points such as FeS and MnS are formed, and an element which is expected to reduce the content is conventionally used. However, in the steel material of the present invention, it can be formed in the SOx environment by coexisting with Cu, Ni, and Ti. Insoluble sulfides form a corrosion-resistant coating, which is an element that contributes to the improvement of corrosion resistance. However, when the content exceeds 〇·5 mass%, not only the mechanical properties will be deteriorated, but FeS, MnS, etc., which become the starting point of uranium, will be generated in the steel, which may hinder the formation of the aforementioned stable rust layer, and may cause deterioration of corrosion resistance. . Further, in the case where the content of Ni or the like is excessive, the N i S compound having a low melting point precipitates at the grain boundary of the welded metal by the reaction with S tends to deteriorate the ductility of the grain boundary of the solidified metal. Based on this point of view, as long as the S content is at most 5% by mass of 〇.5 -11 - 200902731, the above-mentioned low-melting-point NiS compound is not precipitated, and a larger amount of Ni can be contained. Therefore, the S content is set to 2 to 0.5% by mass, preferably 0.02 to 0.3% by mass.

Ti,和Cu及Ni同樣的,具有促進生成銹之緻密化而 形成穩定銹層的有利作用,且具有非常優異的耐蝕性,因 此在本發明中是非常重要的必須添加元素。特別是,作爲 在海邊、海洋環境生成之々-FeOOH的抑制生成元素,當 和Cu、Ni複合添加時可發揮優異的效果。又同時具有將 鋼予以清淨化之好處。該效果在〇 . 02質量%以上的添加量 即可獲得,又在超過〇.〇3質量%的添加量時其效果顯著提 昇。然而,進行過剩的添加時,其效果出現飽和傾向,造 成經濟性不佳。又在熔接時反而可能造成阻礙,因此Ti 上限設定爲〇. 1 5質量%。又,此外,上述事項雖是針對鋼 材的腐蝕生成物的情形,但在鋅的腐蝕生成物中,藉由含 有Ti也具有提昇緻密性的效果。因此,由於對於鋼本身 以及鐵和鋅的腐鈾生成物都具有提昇耐蝕性的效果,基於 此觀點也是非常重要的元素。於是,將Ti含量設定爲 〇_〇2〜0.15質量%,較佳爲0.03〜0.10質量%。Ti, like Cu and Ni, has an advantageous effect of promoting densification of rust formation to form a stable rust layer, and has excellent corrosion resistance, and therefore it is very important in the present invention to add an element. In particular, as a suppressing and forming element of lanthanum-FeOOH which is formed in the sea and the marine environment, it can exhibit excellent effects when added in combination with Cu and Ni. At the same time, it has the advantage of purifying steel. This effect is obtained by adding an amount of 0.02% by mass or more, and the effect is remarkably improved when the amount of addition of 〇.〇3 mass% is exceeded. However, when the excess is added, the effect tends to be saturated, resulting in poor economy. In the case of welding, the upper limit may be hindered, so the upper limit of Ti is set to 〇1.5 mass%. In addition, although the above-mentioned matter is a case of a corrosion product of steel, the effect of improving the compactness is also contained in the corrosion product of zinc by the inclusion of Ti. Therefore, it is also an important element based on the fact that the steel itself and the uranium-producing products of iron and zinc have an effect of improving corrosion resistance. Then, the Ti content is set to 〇_〇2 to 0.15 mass%, preferably 0.03 to 0.10 mass%.

Ca是對於塗膜缺陷部的腐飩扮演重要角色的元素。 亦即,Ca具有緩衝塗膜缺陷內的pH降低的作用,在塗膜 下腐蝕進行的過程中,隨著鐵之腐蝕反應會產生微量熔解 而呈鹼性(陽極熔解前端部之熔融液pH緩衝作用)。因 此,Ca具有抑制塗膜缺陷部的間隙腐蝕之作用,在熔解 時會昇高pH而發揮抑制間隙腐蝕的作用。亦即,在腐蝕 -12- 200902731 的前端部分,在鐵熔解時若有可昇高pH之Ca存在,即 可抑制間隙腐蝕的進行。基於此觀點,Ca含量設定爲 0.0001〜0_01質量%,較佳爲0.0003〜〇_〇〇5質量%。 A1’錯由和Ti複合添加可進一步促進穩定銹層之形 成,進而更加提昇耐蝕性。此外A1也具有提昇熔接性的 效果。再者,A1作爲熔融鋼之脫氧元素,可捕捉固熔氧 ,並防止發生氣孔(blow hole),而有助於鋼的韌性提 昇。此外,A1會在表層形成氧化物,但A1之氧化物粒子 小且空隙少,而形成極穩定的緻密銹皮(scale ),而有 助於雷射切斷性。在A1含量未達0.01質量%時,無法充 分發揮該等效果,另一方面,當A1含量超過0.5質量°/。的 情形,上述促進穩定銹層形成所產生之耐鈾性提昇效果到 達飽和,反而會使熔接性變差,或因氧化鋁系夾雜物的增 加而造成鋼的韌性變差。基於此觀點,A1含量宜爲0.0 1 〜〇 . 5質量%,更佳爲0 · 1〜0.5質量%。 此外,本發明的鋼材,除C、Si、Mn、S、Ti、Ca及 A1以外,還含有選自Cu及Ni之至少1種,且剩餘爲Fe 及不可避免的雜質構成。 本發明的鋼材中,Cu是有助於耐蝕性及熔接性提昇 的元素。亦即,就電化學而言,Cu是比鐵更貴性(noble )的元素,能使鋼表面生成的銹緻密化,而促進穩定銹層 之形成,並提昇耐候性等的耐蝕性。同時有助於熔接性的 提昇。又在表面層雖一部分會成爲氧化物,但大多以固熔 狀態濃化,而使表面銹皮緻密化並提昇密合性,如此有助 -13- 200902731 於雷射切斷性的提昇。Cu含量未達0.05質量%時,無法 充分發揮耐蝕性提昇效果,但C u含量超過3.0質量%的 情形,耐蝕性的提昇效果達飽和,又在製造鋼材而進行熱 軋等的加工時’可能引起材料的脆化(以下也稱熱加工脆 化)。基於此觀點’又爲了更確實地抑制上述熱加工脆性 的發生,Cu含量設定成〇_〇5〜3.0質量%,較佳爲〇.3〜 1 . 5質量%。 N i是有助於耐蝕性及熔接性提昇的元素。n i是和C u 的情形同樣的,可將鋼表面生成的銹緻密化,促進穩定銹 層的形成,提昇耐候性等的耐蝕性,又有助於熔接性的提 昇。再者’ Ni同時具有前述熱加工脆性的抑制效果。因 此’藉由一起含有Ni和Cu,耐蝕性提昇效果、熱加工脆 性的抑制效果兩者之相乘效果是可期待的。又Ni,是和 Cu同樣的,在表面層雖一部分會成爲氧化物,但大多以 固熔狀態濃化,而使表面銹皮緻密化並提昇密合性,如此 有助於雷射切斷性的提昇。N i含量未達0.0 5質量%時, 無法充分發揮耐蝕性提昇效果,但Ni含量超過6.0質量% 的情形,完全沃斯田鐵組織之固液凝固溫度範圍變廣,會 助長低熔點雜質元素朝樹枝狀結晶粒界之偏析,且和S反 應而在熔接金屬的粒界析出低熔點的NiS化合物,而使凝 固金屬的粒界之延性變差,進而對耐熔接高溫破裂性造成 不良影響。基於此觀點,在含有Ni的情形,Ni含量設定 爲0.〇5〜6.0質量%,較佳爲0.5〜5.0質量%,更佳爲1.0 〜3.0質量%。 -14- 200902731 本發明的鋼材中,在N i、C u、S i及T i的含量之間, 必須具有式(1)代表的關係。當Ni、Cu、Si及Ti的含 量符合式(1 )的關係時,S和N i、C u及T i,在s Ο x環 境下可形成不溶性硫化物皮膜而構成耐蝕性提昇皮膜,藉 此獲得高耐蝕性。 (Ni+4.5xCu)xSx2500xTi&gt;5 (1) 在本發明的鋼材,可發揮下述(a)〜(d)之相乘效 果’其中,(a ):保護性良好之非晶質銹的生成促進, (b ):保護性良好且熱力學穩定之α銹的生成促進,(c ):在氯化物環境下生成之降低耐蝕性的/5銹之生成抑制 ’ (d ):在含多量硫氧化物和粉塵之大氣污染環境( SOx環境)下提昇耐蝕性之耐蝕性提昇皮膜之生成促進。 因此,本申請之發明人等,反覆進行各種實驗得知,爲了 符合(a )〜(d )所有的項目所需之各元素的量須符合上 述式(1 )。 在本發明的鋼材,Ni、Cu及Ti,在通常的大氣腐蝕 下可進行銹之生成抑制(Ni、Cu :穩定的非晶質銹之生成 促進、α銹生成促進;Ti :不穩定的;8銹之生成抑制), 又在S含量0.02〜0.5質量%的範圍內,藉由與Ni、Cu及 Ti共存,在重化學工業地帶、因燃燒煤而產生多量硫氧 化物及粉塵之大氣污染環境(SOx環境)下,可生成不溶 性硫化物構成之耐蝕性提昇皮膜,而獲得優異的耐蝕性。 再者,在本發明的鋼材,爲了進一步提昇耐蝕性,較 佳爲含有選自La、Ce、Mg、Mo、Nb、V、Zr、B及W中 -15- 200902731 之至少1種。 降 之 果 爲 進 具 在 爲 量 爲 量 B W 下 含 中 避 TiCa is an element that plays an important role in the corrosion of the defect portion of the coating film. That is, Ca has a function of buffering the pH drop in the coating film defect, and in the process of corrosion under the coating film, a slight melting is generated as the iron corrosion reaction is alkaline (the melt pH buffer of the anode melting end portion) effect). Therefore, Ca has an effect of suppressing crevice corrosion of the defect portion of the coating film, and raises the pH during melting to exhibit the effect of suppressing crevice corrosion. That is, in the front end portion of the corrosion -12-200902731, if there is a Ca which can raise the pH during the melting of iron, the crevice corrosion can be suppressed. From this viewpoint, the Ca content is set to 0.0001 to 0_01% by mass, preferably 0.0003 to 〇_〇〇5 mass%. The addition of A1' and Ti can further promote the formation of a stable rust layer, thereby further improving corrosion resistance. In addition, A1 also has the effect of improving the weldability. Furthermore, A1, as a deoxidizing element of molten steel, captures molten oxygen and prevents the occurrence of blowholes, which contribute to the toughness of the steel. Further, A1 forms an oxide on the surface layer, but the oxide particles of A1 are small and have few voids, and form a very stable dense scale, which contributes to laser cutting property. When the A1 content is less than 0.01% by mass, the effects cannot be sufficiently exerted. On the other hand, when the A1 content exceeds 0.5 mass%. In the case where the above-mentioned uranium-improving effect by the formation of the stable rust layer is saturated, the weldability is deteriorated, or the toughness of the steel is deteriorated due to an increase in the alumina-based inclusions. Based on this point of view, the A1 content is preferably from 0.01 to 5% by mass, more preferably from 0. 1 to 0.5% by mass. Further, the steel material of the present invention contains at least one selected from the group consisting of Cu and Ni in addition to C, Si, Mn, S, Ti, Ca, and A1, and is composed of Fe and unavoidable impurities. In the steel material of the present invention, Cu is an element which contributes to improvement in corrosion resistance and weldability. That is, in terms of electrochemistry, Cu is an element which is more noble than iron, and can densify rust generated on the steel surface, promotes formation of a stable rust layer, and improves corrosion resistance such as weather resistance. At the same time, it helps to improve the weldability. In addition, although some of the surface layer is an oxide, it is concentrated in a solid solution state, and the surface scale is densified and the adhesion is improved, which contributes to the improvement of the laser cutting property of -13-200902731. When the Cu content is less than 0.05% by mass, the effect of improving the corrosion resistance cannot be sufficiently exhibited. However, when the Cu content exceeds 3.0% by mass, the effect of improving the corrosion resistance is saturated, and when the steel material is produced and processed by hot rolling, it is possible. Causes embrittlement of the material (hereinafter also referred to as hot work embrittlement). In order to more reliably suppress the occurrence of the above-described hot work embrittlement, the Cu content is set to 〇_〇5 to 3.0% by mass, preferably 〇.3 to 1.5% by mass. N i is an element that contributes to corrosion resistance and weldability. n i is the same as in the case of C u , and it can densify the rust generated on the steel surface, promote the formation of a stable rust layer, improve the corrosion resistance such as weather resistance, and contribute to the improvement of the weldability. Further, 'Ni has the above-described effect of suppressing the hot work embrittlement. Therefore, the synergistic effect of both the effect of improving the corrosion resistance and the effect of suppressing the hot work embrittlement by the combination of Ni and Cu is expected. Ni is the same as Cu. Although some of the surface layer is an oxide, it is concentrated in a solid solution state, and the surface scale is densified and the adhesion is improved. This contributes to the laser cutting property. Improvement. When the content of N i is less than 0.05% by mass, the effect of improving the corrosion resistance cannot be sufficiently exerted. However, when the Ni content exceeds 6.0% by mass, the solid-liquid solidification temperature range of the complete Worthite iron structure becomes wider, which contributes to the low melting point impurity element. The segregation toward the dendritic grain boundary and the reaction with S precipitates a low-melting NiS compound at the grain boundary of the weld metal, which deteriorates the ductility of the grain boundary of the solidified metal, and further adversely affects the high-temperature crack resistance. Based on this point of view, in the case of containing Ni, the Ni content is set to 0.5 to 6.0% by mass, preferably 0.5 to 5.0% by mass, more preferably 1.0 to 3.0% by mass. -14- 200902731 In the steel material of the present invention, it is necessary to have a relationship represented by the formula (1) between the contents of N i , Cu , S i and T i . When the contents of Ni, Cu, Si and Ti are in accordance with the relationship of the formula (1), S and N i , C u and T i form an insoluble sulfide film in the environment of s Ο x to form a corrosion-resistant coating film. This achieves high corrosion resistance. (Ni+4.5xCu)xSx2500xTi&gt;5 (1) The steel material of the present invention can exhibit the following effects (a) to (d): (a): generation of amorphous rust having good protection Promotion, (b): promotion of the formation of α rust with good protective and thermodynamic stability, (c): inhibition of formation of rust which reduces corrosion resistance generated in a chloride environment' (d): oxidation of a large amount of sulfur Corrosion resistance that enhances corrosion resistance in the atmosphere and dust environment (SOx environment) promotes the formation of the film. Therefore, the inventors of the present application have repeatedly conducted various experiments to know that the amount of each element required for conforming to all items (a) to (d) must conform to the above formula (1). In the steel material of the present invention, Ni, Cu, and Ti can suppress the formation of rust under normal atmospheric corrosion (Ni, Cu: formation of stable amorphous rust, promotion of α rust generation; Ti: unstable; 8 suppression of rust formation), in the range of S content of 0.02 to 0.5% by mass, by coexistence with Ni, Cu and Ti, in the heavy chemical industry, the combustion of coal produces a large amount of sulfur oxides and dust air pollution In the environment (SOx environment), the corrosion-resistant coating film composed of insoluble sulfides can be formed to obtain excellent corrosion resistance. Further, in the steel material of the present invention, in order to further improve the corrosion resistance, it is preferable to contain at least one selected from the group consisting of La, Ce, Mg, Mo, Nb, V, Zr, B, and W -15-200902731. The result of the drop is the feed in the amount of B W

La、Ce、Mg的作用爲,可抑制腐蝕前端部之pH 低,且能抑制MnS (成爲孔鈾之起點,會降低耐候性) 生成。再者,在腐鈾初期,Zn和Fe有讓腐蝕穩定的效 。於是,在含有 La、Ce、Mg的情形,La含量宜 0.0001〜0.05質量%,Ce含量宜爲0.0001〜0.05質量% Mg含量宜爲0.0001〜〇.〇5質量%。La, Ce, and Mg function to suppress the low pH of the corrosion front end portion and suppress the formation of MnS (which becomes the starting point of pore uranium and lowers weather resistance). Furthermore, in the early stage of uranium, Zn and Fe have the effect of stabilizing corrosion. Therefore, in the case of containing La, Ce, or Mg, the La content is preferably 0.0001 to 0.05% by mass, and the Ce content is preferably 0.0001 to 0.05% by mass. The Mg content is preferably 0.0001 to 〇.〇5 mass%.

Mo、Nb、V、Zr及B,有助於保護性銹之生成促 ’又Nb及V可提昇淬火性,有助於強度的提昇。B也 備提昇淬火性的作用。因此,基於耐蝕性提昇之觀點, 含有Mo、Nb、V、Zr或B的情形,Mo含量宜爲0.05 3_〇質量%,Nb含量宜爲0.005〜0.5質量%,V含量宜 〇.〇1〜0.5質量%、Zr含量宜爲〇_〇〇5〜0.5質量%,;6含 宜爲0.0003〜0.003質量%。再者,更佳的是:Mo含量 〇_1〜1.0質量%,Nb含量爲0.005〜0.10質量%,V含 爲0.01〜0.20質量%、Zr含量爲0.005〜0_10質量。/。, 含量爲0.0003〜0.0030質量。/。。 此外,W也是有助於耐蝕性提昇的元素,在含有 的情形,W含量宜爲〇. 〇 5〜3.0質量%。 又在本發明的鋼材,爲了在降下酸雨之S Ox環境 形成不溶性硫化物皮膜而獲得耐蝕性提昇效果,較佳爲 有選自 Be、As、Sb、Bi、Ge、Sn、Pb、Se ' Te 及 Cd 至少1種合計爲〇.〇〇2〜o·2質量%。該等元素據信,可 免取代Μη而在鋼中形成不溶於水及酸之硫化物(、 -16- 200902731 、乂等)’使其等在伴隨腐蝕之腐蝕環境中溶出,以在鋼 表面形成不溶性的硫化物皮膜。 再者,本發明的鋼材也能含有P、Cr。 P可阻止氯化物離子侵入鋼材表面生成的銹,而形成 緻密穩定的銹層,具有耐蝕性提昇的效果。因此,在以往 的耐候性鋼,爲了發揮該耐蝕性提昇效果,含量必須爲 0.05質量%以上0.15質量%以下。另一方面,含有超過 0 · 1 5質量%之過量的P時,會造成熔接性明顯降低。相對 於此’在本發明,藉由含有T i等可形成緻密的穩定銹層 ,因此不須含有過量的P。於是,考慮到熔接性的提昇, 在含有P的情形,P含量宜爲0.001〜0.15質量%。在此 ,通常P在鋼的製造過程中必須減少,而是不可避免的會 殘存於鋼中的元素。然而,在本發明中,p是有助於耐蝕 性提昇的元素。因此,在本發明的鋼材之製造過程中,爲 了使p的殘存量變多,可緩和將p減量的程度。Mo, Nb, V, Zr and B help to promote the formation of protective rust. - Nb and V can improve the hardenability and contribute to the improvement of strength. B also has the effect of improving the hardenability. Therefore, based on the improvement of corrosion resistance, in the case of containing Mo, Nb, V, Zr or B, the Mo content is preferably 0.05 3 〇 mass %, the Nb content is preferably 0.005 〜 0.5 mass %, and the V content is preferably 〇. 〇 1 The content of 0.5% by mass and Zr is preferably 〇_〇〇5 to 0.5% by mass, and the content of 6 is preferably 0.0003 to 0.003% by mass. Further, it is more preferable that the Mo content is 〇_1 to 1.0% by mass, the Nb content is 0.005 to 0.10% by mass, the V content is 0.01 to 0.20% by mass, and the Zr content is 0.005 to 0_10 by mass. /. , the content is 0.0003~0.0030 mass. /. . Further, W is also an element which contributes to an improvement in corrosion resistance. In the case of containing, the W content is preferably 〇. 〇 5 to 3.0% by mass. Further, in the steel material of the present invention, in order to obtain an insoluble sulfide film in the SO Ox environment in which acid rain is lowered, an effect of improving corrosion resistance is obtained, and it is preferably selected from the group consisting of Be, As, Sb, Bi, Ge, Sn, Pb, and Se ' Te At least one of Cd and Cd is 〇.〇〇2~o·2% by mass. These elements are believed to form a water-insoluble and acid-soluble sulfide (, -16-200902731, ruthenium, etc.) in the steel without replacing Μη, so that it is dissolved in a corrosive environment accompanied by corrosion to the steel surface. An insoluble sulfide film is formed. Further, the steel material of the present invention may contain P and Cr. P prevents chloride ions from invading the rust formed on the surface of the steel, and forms a dense and stable rust layer, which has an effect of improving corrosion resistance. Therefore, in the conventional weather-resistant steel, in order to exhibit the corrosion-improving effect, the content must be 0.05% by mass or more and 0.15% by mass or less. On the other hand, when P is contained in an excess amount of more than 0.15 mass%, the weldability is remarkably lowered. In contrast, in the present invention, a dense stable rust layer can be formed by containing T i or the like, so that it is not necessary to contain an excessive amount of P. Therefore, in consideration of the improvement in weldability, in the case of containing P, the P content is preferably 0.001 to 0.15 mass%. Here, in general, P must be reduced in the steel manufacturing process, but elements that are inevitably left in the steel. However, in the present invention, p is an element which contributes to an improvement in corrosion resistance. Therefore, in the production process of the steel material of the present invention, in order to increase the residual amount of p, the degree of reduction of p can be alleviated.

Cr ’如添加在不銹鋼等那樣一般是有助於耐蝕性提昇 的元素’但在大氣之氯化物環境及海邊環境反而會產生不 良影響。在這種環境下,藉由降低Cr含量,可提昇耐穿 孔性。這種耐穿孔性、耐局部腐蝕性的改善、鹽分環境下 之耐蝕性提昇,藉由降低Cr含量特別有效,基於此觀點 ,在本發明的鋼材含有Cr的情形,Cr含量宜爲0.1質量 %以下。雖然更佳爲無Cr化(Cr含量爲0 ),但過度減 少反而會造成經濟性變差。又C r在鋼的製造過程中,乃 常用的原料一部分之廢料中不可避免的成分。於是,在本 -17- 200902731 發明中,如JIS-SMA所規定之耐候性鋼那樣積極添加Cr 並不理想。因此其含量較佳爲未達0.02質量%。 本發明的鋼材,如前述般,是以C、Si、Mn、S、Ti 、Ca及A1爲必須成分,進一步含有選自Cu及Ni之至少 1種,剩餘爲Fe及不可避免的雜質構成,且Ni、Cu、s 及Ti的含量之間具有前述式(1 )所代表的特定關係,或 視需要可含有前述選自 La、Ce、Mg、Mo、Nb、V、Zr、 B及W中之至少1種,藉此可形成特有的不溶性硫化物 皮膜構成之保護皮膜而獲得良好的耐蝕性。亦即,在含多 量硫氧化物之大氣污染環境下,Ni、Cu、Ti,在通常的大 氣腐蝕中可進行生成銹(Ni、Cu :穩定的非晶質銹生成促 進、α銹生成促進;Ti :不穩定的/3銹生成抑制)控制, 且在S Ox環境中可形成不溶性硫化物而生成耐蝕性提昇 皮膜。 再者,關於本發明的鋼材組織,基本上是肥粒鐵+波 來鐵之混合組織,例如作爲橋樑等構造物之構造材,爲了 確保必要強度3 90〜630 N/mm2等級或更佳的強度及韌性 ’且具有優異的耐蝕性,肥粒鐵量宜爲90 %以上。肥粒鐵 量越多、鋼組織越接近肥粒鐵相單層時,鋼組織本身越難 形成微電池,而能提昇裸耐候性等的耐蝕性。因此,鋼材 組織更佳爲含有95 %以上的肥粒鐵量。 接著’針對本發明的鋼材表面之銹及銹層來作說明。 本發明的鋼材表面,是被含有S、和選自Ti、Cu、Ni 、Nb、Zr及V中至少1種之生銹所披覆。藉此,在鹽分 -18- 200902731 腐蝕環境下或含多量硫氧化物之大氣污染環境下,可生成 緻密且微細的a -FeOOH銹及非晶質的銹,且能儘量抑制 万-FeOOH的發生,而能再現性良好的獲得高耐蝕性。亦 即,在鋼材表面或鋼材銹層中,只要含有或存在前述S、 和選自Ti、Cu、Ni、Nb、Zr及V中至少1種,之後,該 鋼材表面或鋼材銹層在大氣環境下生成的銹,藉此該等元 素即使在鹽分腐蝕環境下或大氣污染環境下,仍能生成緻 密且微細的a -FeOOH銹及非晶質的銹,且在此過程能儘 量抑制yS -FeOOH的發生。 該等Ti、S等對銹生成的作用據推測如下。亦即,在 銹之生成、成長階段,受到具有離子、膠體性質之微細化 合物粒子或微細析出物(Ti或Ti離子經氧化、水解而產 生之T i的氫氧化物、含氧氫氧化物、氧化物或與其他物 質元素之反應性生成物)等的形態之影響,會破壞銹的結 晶構造而抑制成長,藉由塡補銹的缺陷部分及形成硫化物 等,可抑制其成爲腐餓或剝離的起點。 在披覆該鋼材表面之生銹中,S含量爲0.3〜5.0質量 %。若在銹層中含有S,銹層本身變得緻密而具有高耐蝕 性。關於其機制雖不清楚,據信是因鋼材表面之不溶性硫 化物及含有S和Ni、Cu、Ti之微細且緻密的鐵銹之相乘 效果所造成’而能進一步提昇耐触性。表面之録層中的S 含量未達0.3質量%時’無法發揮耐蝕性之提昇效果,當 超過5質量%時,會成爲腐蝕起點,反而可能造成耐蝕性 變差。 -19- 200902731 在表面的銹,選自Ti、Cu、Ni、Nb、Zr及V中之至 少l種的合計含量爲0.5〜10.0質量%。在披覆表面之生 銹中,選自Ti、Cu、Ni、Nb、Zr及V中之至少1種的合 計含量之下限較佳爲2.0質量%以上,更佳爲3.0質量%以 上。 在本發明的鋼材表面所形成之銹層中,以X射線繞 射法所求出之召-FeOOH成分的晶粒尺寸未達50nm。又前 述銹層之以分子吸附法求出之比表面積爲l〇m2/g以上。 藉此,即使在氯化物環境或含多量的硫氧化物之大氣污染 環境等之嚴苛的腐蝕環境下,仍不會發生流動銹和剝離銹 ,而能發揮優異的耐蝕性且保持外觀之美觀。特別是在鹽 分腐蝕環境下,銹層的穩定化雖取決於;3-FeOOH銹的存 在,但召-FeOOH銹的晶粒尺寸和銹粒子的比表面積乃決 定銹層耐蝕性提昇之因子,若/3 -FeOOH銹之晶粒尺寸超 過5 Onm,由於容易形成剝離銹層,若將/3銹之晶粒尺寸 設定成未達50nm。亦即,關於構成銹層之銹粒子的晶粒 尺寸,不拘銹的種類而隨便降低,並無法顯著提昇耐蝕性 ,因此特別是著眼於/5銹的晶粒尺寸而降低其尺寸,對於 耐蝕性的提昇很重要。 在本發明,銹的主成分是由α -FeOOH及/或非晶質 銹所構成。其中,特別是非晶質的銹,可形成比結晶性銹 更微細且緻密的穩定銹層,即使在銹皮膜形成「缺陷部分 j ,非晶質的銹部分具有塡補其之「缺陷修補功能」。因 此,鐵銹中非晶質銹的比例(非晶質度)越高顯示越高的 -20- 200902731 耐蝕性。因此,在本發明,在鋼材表面形成的銹中,以x 射線繞射法所求出之非晶質成分的分率宜爲30質量%以 上。 另一方面,除此以外的銹,特別是/3 -FeOOH等的結 晶性銹,即使銹中前述非晶質或a -FeOOH的比例高,仍 會以該銹爲起點而進行腐蝕,因此必須儘量抑制。因此, 在本發明,在鋼材表面形成的銹中,以X射線繞射法所 求出之yS -FeOOH成分的分率宜爲30質量%以下。當銹的 非晶質成分之分率未達30質量%、且召-FeOOH成分(石 銹)的分率超過30質量%時,前述α -FeOOH、召-FeOOH 、γ-FeOOH及Fe304等的結晶性銹成分變多,鋼材表面的 銹無法形成緻密且穩定的銹層,可能無法確保鋼材之高耐 蝕性。 此外,依環境可能無法生成非晶質銹,這時可將ct銹 (穩定’在酸性容易生成)與γ銹(不穩定,在中性容易 生成)做比較來評價銹的保護性。於是,在本發明的鋼材 ,銹的分率較佳爲a-FeOOH/y-FeOOH&gt;0.6。在本發明, 鋼材表面所生成的銹之高耐鈾性,是指s Ο X環境下之鋼 材的耐蝕性。因此,爲了確保該高耐蝕性,必須根據鋼材 之半年間的大氣曝露、或在模擬大氣環境之酸雨撒布試驗 之評價結果,來評價鋼材的耐蝕性。 在本發明,作爲銹的非晶質度之測定手段,可使用「 腐蝕防蝕95C-3 06 ( 34 1〜3 44頁)之「依粉末X射線繞 射法之鐵銹粉末的定量化及其應用」所揭示的粉末X射 -21 - 200902731 線繞射法。該文獻’係藉由以耐候性鋼材爲對象之粉末χ 射線繞射法來嘗試進行鋼材表面之前述鐵銹成分的定量化 ,而證實鐵銹中的非晶質绣之比例(非晶質度)越筒’能 形成越緻密的穩定銹層而改善耐蝕性。具體的粉末χ射 線繞射法,關於內部標準,是將一定質量比之CaF2或 ZnO等和取自鋼材之銹試料混合並予以粉末化而成者,以 通常的X射線繞射法鑑定,並根據前述5種銹各個固有 的繞射峰的積分強度比與預先求出之各個銹成分的檢量線 ,來進行各個結晶性銹成分之定量化,從銹的合計量減去 各結晶性成分之銹成分量而算出非晶質成分的比例。其原 因在於,非晶質成分本身的繞射峰之積分強度比不容易求 出,而難以進行定量化。 接著說明本發明的鋼材之製造方法。本發明的鋼材, 可藉由通常的厚鋼板之製造方法來製造。亦即,將鋼以連 續鑄造或造塊法熔製後,進行分塊壓延或熱锻造、厚板壓 延等的熱加工,製造成既定製品板厚。該等熱加工條件、 熱加工後之冷卻、熱處理條件,係按照鋼材所要求之機械 性質(例如作爲橋樑的製造材爲3 9 0〜6 3 0 N/mm2等級或 更高的強度等)及規格來適當地決定。因此,除通常的熱 加工以外’在確保熔接性之低合金化或低碳當量化後,選 擇可確保前述強度等的機械性質之方法即可。例如,爲了 使本發明的鋼材組織之肥粒鐵量成爲90%以上,可實施熱 加工後之加速冷卻等的強制冷卻、或控制壓延。又關於熱 加工後的熱處理,視需要也能適當實施壓延線上之直接淬 -22- 200902731 火(DQ )、或線外的淬火退火(QT )等。 實施例 以下具體說明符合本發明要件之實施例與不符合本發 明要件之比較例的對比。以下的實施例僅爲代表,本發明 並不限於該等的實施例。 (例 N 〇 . 1 〜1 6 ) 將具有表1所示化學組成的鋼塊分別以實驗室等級進 行大氣熔融。鑄模是使用薄板用4 5 k g f之方形鑄模,而製 造出表1所示化學組成之鑄錠。接著,將該等鑄錠施以粗 壓延。加熱條件是保持1 100 °C X 30分鐘,熱延輥製程序沒 有特別的限定,精加工成厚25mmx—定寬度X長度(在此 的「一定寬度」是指,並未限定板寬度而是壓延所得的寬 度。又關於長度也是相同。以下是同樣的)。然後,進行 氣體切斷,而製作成3 00mm長的板材。接著,進行精加 工壓延。熱延條件爲加熱1 1 0(TC x2小時,輥製次數5次 ,精加工溫度爲90 0 °C ±5 0°C。精加工尺寸爲6mm厚X — 定寬度X長度,冷卻速度爲70°C/秒,停止溫度爲65〇°C 。然後,保持爐以600 °Cx60分鐘進行爐冷,藉此製造出 鋼板。從該等鋼板分別採取各試驗片。 -23- 200902731 Φ链I撇When Cr' is added to stainless steel or the like, it is generally an element which contributes to the improvement of corrosion resistance, but it adversely affects the chloride environment and the seaside environment in the atmosphere. In this environment, the puncture resistance can be improved by lowering the Cr content. Such an improvement in the perforation resistance, the local corrosion resistance, and the improvement in the corrosion resistance in a salt environment are particularly effective in reducing the Cr content. From this point of view, in the case where the steel material of the present invention contains Cr, the Cr content is preferably 0.1% by mass. the following. Although it is more preferably Cr-free (Cr content is 0), excessive reduction may cause economic deterioration. In addition, in the manufacturing process of steel, C r is an inevitable component of waste materials which are commonly used as raw materials. Therefore, in the invention of -17-200902731, it is not preferable to actively add Cr as in the weather-resistant steel specified by JIS-SMA. Therefore, the content thereof is preferably less than 0.02% by mass. As described above, the steel material of the present invention contains C, Si, Mn, S, Ti, Ca, and A1 as essential components, and further contains at least one selected from the group consisting of Cu and Ni, and the balance is Fe and unavoidable impurities. And the content of Ni, Cu, s, and Ti has a specific relationship represented by the above formula (1), or may be selected from the group consisting of La, Ce, Mg, Mo, Nb, V, Zr, B, and W as needed. At least one of them can form a protective film composed of a unique insoluble sulfide film to obtain good corrosion resistance. That is, in an atmospheric pollution environment containing a large amount of sulfur oxides, Ni, Cu, and Ti can generate rust in the usual atmospheric corrosion (Ni, Cu: stable amorphous rust formation promotion, and alpha rust generation promotion; Ti: Instability/3 rust generation inhibition is controlled, and an insoluble sulfide is formed in the S Ox environment to form a corrosion-resistant lifting film. Further, the steel structure of the present invention is basically a mixed structure of ferrite iron + wave iron, for example, a structural material such as a bridge or the like, in order to secure a necessary strength of 3 90 to 630 N/mm 2 or better. Strength and toughness' and excellent corrosion resistance, the amount of ferrite should be more than 90%. The more iron and iron in the ferrite, the closer the steel structure is to the single layer of the ferrite phase, the harder the steel structure itself is to form a microbattery, and the corrosion resistance such as bare weather resistance can be improved. Therefore, the steel structure is preferably more than 95% of the amount of ferrite. Next, the rust and rust layers on the surface of the steel material of the present invention will be described. The surface of the steel material of the present invention is covered with rust containing S and at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr and V. Therefore, in the corrosive environment of salt -18-200902731 or the atmospheric pollution environment containing a large amount of sulfur oxides, dense and fine a-FeOOH rust and amorphous rust can be formed, and the occurrence of 10,000-FeOOH can be suppressed as much as possible. , and good reproducibility can achieve high corrosion resistance. That is, in the steel surface or the steel rust layer, as long as the S is contained or present, and at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr, and V, the steel surface or the steel rust layer is in the atmosphere. The resulting rust, whereby the elements can form dense and fine a-FeOOH rust and amorphous rust even in a salt corrosion environment or an atmospheric pollution environment, and in this process, yS-FeOOH can be suppressed as much as possible. happened. The effects of such Ti, S, etc. on rust formation are presumed as follows. That is, in the stage of formation and growth of rust, fine compound particles or fine precipitates having ions or colloidal properties (hydrogen hydroxides or oxygen-containing hydroxides of Ti which are produced by oxidation or hydrolysis of Ti or Ti ions, The influence of the form of an oxide or a reactive product with other substance elements may destroy the crystal structure of the rust and suppress growth, and it may be prevented from becoming hunger or by forming defects such as rust and sulphide formation. The starting point of stripping. In the rust which coats the surface of the steel, the S content is from 0.3 to 5.0% by mass. If S is contained in the rust layer, the rust layer itself becomes dense and has high corrosion resistance. Although the mechanism is unclear, it is believed that the contact resistance can be further improved by the insoluble sulfur compounds on the surface of the steel and the synergistic effect of the fine and dense rust containing S and Ni, Cu, and Ti. When the S content in the recording layer on the surface is less than 0.3% by mass, the effect of improving the corrosion resistance is not exhibited. When it exceeds 5% by mass, the corrosion start point may become, and the corrosion resistance may be deteriorated. -19-200902731 The rust on the surface, the total content of at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr and V is 0.5 to 10.0% by mass. In the rust of the coated surface, the lower limit of the total content of at least one selected from the group consisting of Ti, Cu, Ni, Nb, Zr and V is preferably 2.0% by mass or more, and more preferably 3.0% by mass or more. In the rust layer formed on the surface of the steel material of the present invention, the grain size of the -FeOOH component determined by the X-ray diffraction method is less than 50 nm. Further, the specific surface area determined by the molecular adsorption method of the rust layer is l〇m2/g or more. Therefore, even in a harsh corrosive environment such as a chloride environment or an atmospheric pollution environment containing a large amount of sulfur oxides, flow rust and peeling rust do not occur, and excellent corrosion resistance can be exhibited and the appearance can be maintained. . Especially in the salt corrosion environment, the stabilization of the rust layer depends on the presence of 3-FeOOH rust, but the grain size of the --FeOOH rust and the specific surface area of the rust particles determine the corrosion resistance of the rust layer. The grain size of /3 -FeOOH rust exceeds 5 Onm, and since the peeling rust layer is easily formed, the grain size of the /3 rust is set to less than 50 nm. In other words, the grain size of the rust particles constituting the rust layer is reduced as a result of the rust-free type, and the corrosion resistance is not remarkably improved. Therefore, in particular, the grain size of the rust is lowered to reduce the size thereof, and the corrosion resistance is improved. The promotion is very important. In the present invention, the main component of rust is composed of α-FeOOH and/or amorphous rust. Among them, in particular, amorphous rust can form a finer and denser stable rust layer than crystalline rust, and even if the rust film forms "defective portion j, the amorphous rust portion has a "defect repair function". . Therefore, the higher the proportion (amorphous degree) of amorphous rust in rust, the higher the corrosion resistance of -20-200902731. Therefore, in the rust formed on the surface of the steel material, the fraction of the amorphous component determined by the x-ray diffraction method is preferably 30% by mass or more. On the other hand, rust other than this, in particular, crystalline rust such as /3 -FeOOH, even if the ratio of the amorphous or a-FeOOH in the rust is high, corrosion is caused by the rust as a starting point. Try to suppress. Therefore, in the rust formed on the surface of the steel material, the fraction of the yS-FeOOH component determined by the X-ray diffraction method is preferably 30% by mass or less. When the fraction of the amorphous component of the rust is less than 30% by mass and the fraction of the component of the arsenic-FeOOH component (stone rust) exceeds 30% by mass, the α-FeOOH, the -FeOOH, the γ-FeOOH, and the Fe304 are used. The crystalline rust component is increased, and the rust on the surface of the steel cannot form a dense and stable rust layer, and the high corrosion resistance of the steel may not be ensured. In addition, amorphous rust may not be formed depending on the environment. In this case, the rust protection can be evaluated by comparing ct rust (stability </ RTI> to acidity easily) and gamma rust (unstable, easy to generate in neutral). Therefore, in the steel material of the present invention, the fraction of rust is preferably a-FeOOH/y-FeOOH &gt; 0.6. In the present invention, the high uranium resistance of the rust generated on the surface of the steel refers to the corrosion resistance of the steel material in the s Ο X environment. Therefore, in order to ensure this high corrosion resistance, it is necessary to evaluate the corrosion resistance of the steel material based on the atmospheric exposure of the steel for half a year or the evaluation result of the acid rain spreading test in a simulated atmospheric environment. In the present invention, as a means for measuring the degree of amorphousness of rust, "Quantification of rust powder by powder X-ray diffraction method using corrosion corrosion prevention 95C-3 06 (34 1~3 44 pages) and its application can be used. The disclosed powder X-ray-21 - 200902731 line diffraction method. This document ' attempts to quantify the rust component on the steel surface by powder ray diffraction method for weather-resistant steel, and confirms that the ratio (amorphism) of amorphous embroidery in rust is higher. The barrel 'can form a denser and stable rust layer to improve corrosion resistance. The specific powder ray diffraction method, which is based on the internal standard, is a mixture of a certain mass ratio of CaF2 or ZnO and a rust sample taken from a steel material, and is powdered, and is identified by a usual X-ray diffraction method. The quantification of each crystalline rust component is performed based on the integrated intensity ratio of the respective diffraction peaks of the five types of rust and the calibration curve of each rust component obtained in advance, and each crystalline component is subtracted from the total amount of rust. The ratio of the amorphous component was calculated from the amount of the rust component. The reason is that the integrated intensity ratio of the diffraction peak of the amorphous component itself is not easily found, and it is difficult to quantify. Next, a method of producing the steel material of the present invention will be described. The steel material of the present invention can be produced by a usual method for producing a thick steel plate. That is, after the steel is melted by continuous casting or agglomeration, heat processing such as block rolling, hot forging, or thick plate rolling is performed to produce a predetermined product thickness. The hot working conditions, the cooling after hot working, and the heat treatment conditions are in accordance with the mechanical properties required for the steel (for example, the strength of the bridge material is 390 to 630 N/mm2 or higher) Specifications are determined appropriately. Therefore, in addition to the usual hot working, the method of ensuring the mechanical properties such as the aforementioned strength can be selected after the alloying is ensured to be low in alloying or low in carbon. For example, in order to make the amount of ferrite and iron in the steel structure of the present invention 90% or more, forced cooling such as accelerated cooling after hot working or controlled rolling can be performed. Further, regarding the heat treatment after the hot working, direct quenching on the rolling line, -22-200902731 fire (DQ), or off-line quenching annealing (QT), may be appropriately performed as needed. EXAMPLES The following is a detailed description of an embodiment consistent with the requirements of the present invention and a comparative example not meeting the requirements of the present invention. The following examples are merely representative and the invention is not limited to the examples. (Example N 〇 . 1 to 1 6 ) Steel blocks having the chemical compositions shown in Table 1 were each atmospheric melted at a laboratory scale. The mold was cast using a square mold of 45 k g f using a thin plate to produce an ingot having the chemical composition shown in Table 1. Next, the ingots were subjected to rough rolling. The heating condition is maintained at 1 100 ° C for 30 minutes, and the hot rolling roll process is not particularly limited, and is finished to a thickness of 25 mm x - a fixed width X length ("the certain width" herein means that the plate width is not limited but is calendered The resulting width is also the same for the length. The following are the same). Then, the gas was cut to prepare a sheet having a length of 300 mm. Next, the finishing is performed. The heat extension condition is heating 1 1 0 (TC x 2 hours, 5 times of roll making, finishing temperature is 90 0 °C ± 50 °C. Finishing size is 6mm thick X - fixed width X length, cooling rate is 70 °C / sec, the stop temperature is 65 〇 ° C. Then, the furnace is cooled at 600 ° C for 60 minutes to produce a steel plate. Each test piece is taken from the steel plates. -23- 200902731 Φ chain I 撇

參數 0.00 0.01 0.01 0.56 0.13 1.34 13.08 14.93 23.32 16.33 29.57 51.71 29.03 68.31 37.97 150.89 其他 La+Ce:0.05 Nb:0.05 in ^ ^ Ο Ο Ο ο Ρ Ρ ο ο 〇 · · · · 0) σΰ 2 U Η ^ in X 9 ^ § ΐ ^ κ h-1 Β:0_002 Mg:0.008 ,广寸〇〇 ^ ο Ο Ρ ο ο 9&gt; ο ο ^ *d c3 ^ U J Zr:0.08 Mg:0.008 〇S ο ^ &gt; ¢3 |未添加| 未添加| 未添加1 l未添加I 0.004 0.005 I 0.005 0.005 0.008 0.005 0.005 0.004 0.006 0.005 1 0.007 0.005 0.010 0.010 0.010 0.045 0.010 0.035 0.036」 0.035 0.045 0.035 0.045 0.045 0.045 0.045 lO.03 8 1 0.040 0.030 I 0.030 0.030 0.030 0.030 0.030 | 0.030 | | 0.030 | 0.070 0.030 0.070 0.060 0.070 0.070 [0.030 0.050 o.oi | 0.01 o.oi 1 0.55 1 | 0.01 [0.01 0.01 | 0.01 0.60 0.50 0.60 0.97 0.60 0.50 0.60 0.97 i o.oi | 0.01 1 0.04 1 0.32 ] | 0.30 j | 0.55 | 1 2.76 | 1.05 0.60 0.50 0.60 0.97 1.98 2.01 2.50 2.73 U [O.Olj 0.04 「0.01] 1 0.30 1 r 〇·3Μ [0.40 Γ 0.54 「0.99 ] 0.99 0.98 0.99 S r—Η 0.50 1.02 1 0.95 1 0.99 cn | 0.003 I 0.003 0.005] 0.003 1 0.003 0.028 J 0.028 | 0.03Π 0.041 0.038 0.052 0.082 0.061 0.092 j 0.059 1 0.21 pH 0.015 0.015 0.015 0.013 1 0.010 | o.oii | I 0.010 | 0.010 0.012 0.010 0.012 0.010 0.010 0.013 1 0.012 J 0.010 Μη 1-39 1.20 | i·21 1 1.20 1 !-2〇 1 I.% 1 0.85 M8 1 Ο in Η 1.21 1.20 1.20 1.22 1.05 S m 0.32 0.32 0.31 0.32 0.32 0.32 j | 0.32] 0.33 ] 0.34 0.33 I 0.32 0.32 0.31 0.32 0.35 1 0.32 u | 0.08 I 0.08 | 0.08 1 0.08 1 丨 0.08 | 「0.08 j [0.06 j 0.05 0.05 0.03 0.05 0.05 0.10 0.05 Γ〇·〇6 Π).05 比較例 比較例 丨比較例1 比較例 比較例 本發明例 「本發明例| 「本發明例I 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 d (N m 寸 卜 00 Os Ο 1 ^ (Ν cn 寸 in ^sO uxoos(nxsx9uxs·寸+ίΝ):鎰德:ffi -24 - 200902731 接著,從採取的試驗片,製作出50mmx50mm寬χ 3 m m厚的供試材,用以下試驗來評價耐蝕性。 耐蝕性評價試驗 進行7天的複合週期型之促進實驗室試驗。該複合週 期試驗’ 1週期是包含:用ρΗ = 3·5之人工酸雨噴霧2小 時、乾燥(溫度60 °C,濕度40% ) 2小時,放置於濕潤環 境(溫度4 0 °C ’濕度9 5 % ) 2小時;1天進行4個週期。 試驗後’用液體搪光予以除銹後,進行重量測定,測定其 腐蝕減量。將No.1之腐蝕減量定爲100,將各試驗片之 腐飩量標準化。 所生成銹的分析 從進行耐蝕性評價試驗後之供試材採取銹試料,用χ 射線繞射法測定/3 - F e Ο Ο Η銹(密勒指數1 1 〇 )的晶粒尺 寸。對於一部分的試料,測定Y-Fe0〇H ( /3銹)(020 ) 或磁鐵礦(220 )之晶粒尺寸。 又’對於從供試材採取的銹試料,用前述χ射線繞 射法進行鑑定’根據a_Fe0〇H、y3-Fe〇〇H、γ-FeOOH及 Fe3〇4這3種銹個別固有的繞射峰的積分強度比、和預先 求出之各銹成分的檢量線,來進行各結晶性銹成分的定量 化’從綉合計量減去各結晶性的銹成分量來算出非晶質成 分的比例、以及錄分率:a_Fe〇〇H/Y_Fe〇〇H。 -25- 200902731 銹層之比表面積 使用自動容量吸附裝置,在液態氮溫度求出N2 等溫線’使用該吸附等溫線進行bet製圖而求出比 積。 錄中的元素分析 將試驗片切斷,將其截面用掃描型電子顯微鏡( )以100〜2000倍程度來觀察,任意取出表面鐵層與 鐵密合的部位,用電子束探針微分析儀(ΕΡΜΑ )來 銹層的合金元素(S、Ti、Cu、Ni、Nb、Zr ' V )之 程度(含量)。 表2顯示出··前述耐蝕性評價試驗、生成的銹之 、銹層的比表面積及細孔徑的測定、銹中的元素分析 結果。 吸附 表面 SEM 基質 測定 濃縮 分析 等的 -26- 200902731 銹分率 («/r) 0.53 0.55 0.51 0.56 0.56 0.78 0.89 0.86 0.91 1- 丨 0.95 1.05 1- ί 1.02 0.98 1 j 1.15 1.34 00 r·&quot;* (質量%) in 寸 m as m m 寸 1 — 寸 w _ 寸 ΓΊ »—Η l/Ί 寸 ΓΛ 非晶質 成分 (質量%) oo —叫 ON (N (N l〇 -.H κη κη 5 CN IT) 銹層的比 表面積 (m2/g) 〇\ oo oo (N On oo 12.1 22.3 25.6 19.7 25.3 39.4 34.1 1- ί 53.9 45.3 1 52.8 /3錄的晶 粒尺寸 (nm) g oo cn 00 5 t—&lt; ο cn οι 卜 m κη m m 銹中的元素(質量%) 合計 —— ο 0.17 0.26 1.12 寸 1' ' i 1.13 4.68 j 3.93 3.72 I 3.35 5.22 1 4.82 1 4.53 1 6.44 6.16 6.58 &gt; 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 ! 0.08 N 1 1 1 1 1 1 1 1 1 1 1 1 1 | 0.12 1 I 1 1 1 1 1 ί t l 0.12 1 〇 l ί ( l 1 0.09 0.01 0.01 0.03 0.34 0.31 0.61 2.98 1.31 0.78 0.54 0.68 1.09 2.31 1_ | 2.16 1 2.89 1 3.01 D U 0.02 0.06 0.01 0,62 0.69 0.09 m (N 1.89 00 On 2.13 3.35 2.46 1.21 2.98 2.34 κη 0.01 0.01 0.01 0.05 ! 0.01 0.04 0.05 0.04 0.06 0.04 0.06 ι i 0.06 0.05 | 0.05 0.04 ι 0.06 GO 0.11 0.09 0.21 y—i o 0.13 0.39 0.42 0.69 0.78 0.64 S P·»· 一 &lt;N i—l 0.96 ,13 0.89 1.89 耐蝕性 ο 00 as s VO ON ίΝ ΓΠ r—ι 卜 ON ίο On to oo ^T) ON VT) 比較例 比較例 比較例 比較例 比較例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 本發明例 No. (N 寸 in VO r- OO ON 〇 τ-^ 1' Η 1 « CN m 寸 • · -27 - 200902731 如表2所示,比起比較例(Ν ο · 1〜5 ), N 〇 . 6〜1 6 )顯示更優異的耐蝕性。本發明例不 異,且/3 -FeOOH銹之晶粒尺寸小,又銹層的 。亦即,在本發明例,耐蝕性優異,依X射 求出之非晶質成分的分率爲3 0質量%以上,召 銹)成分的分率爲3 0質量%以下,且銹的分率 / γ-FeOOH )超過0.6。相對於此,比較例並 個條件,因此耐蝕性差。 又在本發明例(No.6〜16),銹層中含有 有Cu、Ni、Ti等的有效元素,而能證實前述 的結果。 以上雖是參照特定的態樣來詳細說明本發 習此技藝人士而言,在不脫離本發明的精神與 行種種變更及修正乃顯而易知的。 再者,本申請是根據2007年1月31曰申 明申請(特願2007-020522)及2007年11月 之日本發明申請(特願2007-303 3 3 3 )而構成 體內容是援用於本發明中。 另外,在此所引用之所有的參照內容,是 〇 本發明的鋼材,即使在降下PH4.5以下的 多量硫氧化物的大氣污染環境下,仍能發揮優 。其適用於作爲土木、建築、鐵塔、橋樑、建 管、貯槽等的鋼構造物之材料,特別適用於在 本發明例( 僅耐蝕性優 比表面積大 線繞射法所 -FeOOH ( β (a -FeOOH 不符合任一 S,且濃縮 耐蝕性試驗 明,但對熟 範圍內可進 請之曰本發 22曰申請 ,因此其全 援用其全體 酸雨而產生 異的耐蝕性 設機械、鋼 含多量硫氧 -28- 200902731 化物之大氣污染環境下要求優異耐蝕性之鋼構造物之材料 -29-Parameters 0.00 0.01 0.01 0.56 0.13 1.34 13.08 14.93 23.32 16.33 29.57 51.71 29.03 68.31 37.97 150.89 Other La+Ce: 0.05 Nb: 0.05 in ^ ^ Ο Ο Ο ο Ρ Ρ ο ο 〇 · · · · 0) σΰ 2 U Η ^ in X 9 ^ § ΐ ^ κ h-1 Β: 0_002 Mg: 0.008, wide inch 〇〇 ^ ο Ο Ρ ο ο 9&gt; ο ο ^ *d c3 ^ UJ Zr: 0.08 Mg:0.008 〇S ο ^ &gt; ¢ 3 | Not added | Not added | Not added 1 l Not added I 0.004 0.005 I 0.005 0.005 0.008 0.005 0.005 0.004 0.006 0.005 1 0.007 0.005 0.010 0.010 0.010 0.045 0.010 0.035 0.036" 0.035 0.045 0.035 0.045 0.045 0.045 0.045 lO.03 8 1 0.040 0.030 I 0.030 0.030 0.030 0.030 0.030 | 0.030 | | 0.030 | 0.070 0.030 0.070 0.060 0.070 0.070 [0.030 0.050 o.oi | 0.01 o.oi 1 0.55 1 | 0.01 [0.01 0.01 | 0.01 0.60 0.50 0.60 0.97 0.60 0.50 0.60 0.97 i o .oi | 0.01 1 0.04 1 0.32 ] | 0.30 j | 0.55 | 1 2.76 | 1.05 0.60 0.50 0.60 0.97 1.98 2.01 2.50 2.73 U [O.Olj 0.04 "0.01] 1 0.30 1 r 〇·3Μ [0.40 Γ 0.54 0.99] 0.99 0.98 0.99 S r—Η 0.50 1.02 1 0.95 1 0.99 cn | 0.003 I 0 .003 0.005] 0.003 1 0.003 0.028 J 0.028 | 0.03Π 0.041 0.038 0.052 0.082 0.061 0.092 j 0.059 1 0.21 pH 0.015 0.015 0.015 0.013 1 0.010 | o.oii | I 0.010 | 0.010 0.012 0.010 0.012 0.010 0.010 0.013 1 0.012 J 0.010 Μη 1-39 1.20 | i·21 1 1.20 1 !-2〇1 I.% 1 0.85 M8 1 Ο in Η 1.21 1.20 1.20 1.22 1.05 S m 0.32 0.32 0.31 0.32 0.32 0.32 j | 0.32] 0.33 ] 0.34 0.33 I 0.32 0.32 0.31 0.32 0.35 1 0.32 u | 0.08 I 0.08 | 0.08 1 0.08 1 丨 0.08 | "0.08 j [0.06 j 0.05 0.05 0.03 0.05 0.05 0.10 0.05 Γ〇·〇6 Π).05 Comparative Example Comparative Example 丨 Comparative Example 1 Comparative Example COMPARATIVE EXAMPLES "Inventive Example |" Inventive Example I Inventive Example Inventive Example Inventive Example Inventive Example Inventive Example Inventive Example Inventive Example Inventive Example d (N m inch 00 Os Ο 1 ^ (Ν cn inch in ^sO uxoos(nxsx9uxs·inch+ίΝ): Jude: ffi -24 - 200902731 Next, from the test piece taken, a test piece of 50 mm x 50 mm wide and 3 mm thick was produced and evaluated by the following test. Corrosion resistance. Corrosion resistance evaluation test A 7-day compound cycle type promotion laboratory test was conducted. The composite cycle test '1 cycle is included: spray with artificial acid rain of ρΗ = 3·5 for 2 hours, dry (temperature 60 °C, humidity 40%) for 2 hours, placed in a humid environment (temperature 40 °C 'humidity 9 5 % ) 2 hours; 4 days for 4 cycles. After the test, the rust was removed by liquid calendering, and the weight was measured to determine the corrosion loss. The corrosion reduction amount of No. 1 was set to 100, and the amount of rot of each test piece was standardized. Analysis of generated rust A rust sample was taken from the test material after the corrosion resistance evaluation test, and a grain size of /3 - F e Ο Η Η rust (Miller index 1 1 〇) was measured by a ray diffraction method. For a part of the sample, the grain size of Y-Fe0〇H (/3 rust) (020) or magnetite (220) was measured. In addition, 'the rust sample taken from the test material is identified by the above-mentioned χ ray diffraction method'. The diffraction is inherently based on the three kinds of rust of a_Fe0〇H, y3-Fe〇〇H, γ-FeOOH and Fe3〇4. The integrated intensity ratio of the peak and the calibration curve of each rust component obtained in advance are used to quantify each crystalline rust component. The amount of the rust component of each crystallinity is subtracted from the embroidering measurement to calculate the amorphous component. Proportion, and recording rate: a_Fe〇〇H/Y_Fe〇〇H. -25- 200902731 Specific surface area of rust layer The N2 isotherm is obtained at the liquid nitrogen temperature using an automatic volumetric adsorption device. The specific temperature is obtained by performing the bet mapping using the adsorption isotherm. Elemental analysis in the recording The test piece was cut, and the cross section was observed with a scanning electron microscope ( ) at a ratio of 100 to 2000 times, and the surface iron layer and the iron-adhered portion were arbitrarily taken out, and the electron beam probe micro analyzer was used. (ΕΡΜΑ) The degree (content) of the alloying elements (S, Ti, Cu, Ni, Nb, Zr ' V ) of the rust layer. Table 2 shows the results of the corrosion resistance evaluation test, the generated rust, the specific surface area of the rust layer, the pore diameter, and the elemental analysis in the rust. Adsorption surface SEM Matrix determination Concentration analysis, etc. -26- 200902731 Rust fraction («/r) 0.53 0.55 0.51 0.56 0.56 0.78 0.89 0.86 0.91 1- 丨0.95 1.05 1- ί 1.02 0.98 1 j 1.15 1.34 00 r·&quot;* (% by mass) in inch m as mm inch 1 — inch w _ inch inch »—Η l/Ί inch inch amorphous component (mass%) oo — called ON (N (N l〇-.H κη κη 5 CN IT) Specific surface area of rust layer (m2/g) 〇\ oo oo (N On oo 12.1 22.3 25.6 19.7 25.3 39.4 34.1 1- ί 53.9 45.3 1 52.8 /3 Recorded grain size (nm) g oo cn 00 5 t —&lt; ο cn οι 卜 m κη mm Elements in rust (% by mass) Total – ο 0.17 0.26 1.12 inches 1' ' i 1.13 4.68 j 3.93 3.72 I 3.35 5.22 1 4.82 1 4.53 1 6.44 6.16 6.58 &gt; 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 ! 0.08 N 1 1 1 1 1 1 1 1 1 1 1 1 1 | 0.12 1 I 1 1 1 1 1 ί tl 0.12 1 〇l ί ( l 1 0.09 0.01 0.01 0.03 0.34 0.31 0.61 2.98 1.31 0.78 0.54 0.68 1.09 2.31 1_ | 2.16 1 2.89 1 3.01 DU 0.02 0.06 0.01 0,62 0.69 0.09 m (N 1.89 00 On 2.13 3.35 2.46 1.21 2.98 2.34 κη 0.01 0.01 0.01 0.05 ! 0.01 0.04 0.05 0.04 0.06 0.04 0.06 ι i 0.06 0.05 | 0.05 0.04 ι 0.06 GO 0.11 0.09 0.21 y—io 0.13 0.39 0.42 0.69 0.78 0.64 SP·»· a &lt;N i-l 0.96 ,13 0.89 1.89 Corrosion resistance OB 00 s as s VO ON ί ΓΠ — VO ON ON ON ON ON ON 比较 VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT EMBODIMENT OF THE INVENTION EXAMPLES OF THE INVENTION The present invention is an example of the invention. The invention example No. (N inch in VO r- OO ON 〇τ-^ 1' Η 1 « CN m inch • · -27 - 200902731 as shown in Table 2 It is shown that compared with the comparative example (Ν ο · 1 to 5), N 〇. 6 to 1 6 ) shows superior corrosion resistance. The present invention is not limited, and the grain size of /3 -FeOOH rust is small and rust layer. In other words, in the example of the present invention, the corrosion resistance is excellent, and the fraction of the amorphous component determined by X-ray is 30% by mass or more, and the fraction of the component of the rust-removing component is 30% by mass or less, and the rust is divided. The rate / γ-FeOOH ) exceeds 0.6. On the other hand, the comparative examples have the same conditions, and therefore the corrosion resistance is poor. Further, in the inventive examples (Nos. 6 to 16), the rust layer contained effective elements such as Cu, Ni, Ti, etc., and the above results were confirmed. The above description of the present invention will be apparent to those skilled in the art of the present invention. In addition, this application is based on the application filed on January 31, 2007 (Japanese Patent Application No. 2007-020522) and the Japanese Invention Application No. 2007-303 3 3 3 of November 2007. in. Further, all of the references cited herein are the steel materials of the present invention, and can be excellent even in an air pollution environment in which a large amount of sulfur oxides having a pH of 4.5 or less is lowered. It is suitable for use as a material for steel structures such as civil engineering, buildings, iron towers, bridges, pipes, storage tanks, etc., and is particularly suitable for use in the present invention (only corrosion resistance excellent surface area large line diffraction method - FeOOH (β (a -FeOOH does not meet any S, and the concentration corrosion resistance test is clear, but it can be applied to the 22-inch application within the cooked range. Therefore, it uses all the acid rain to produce different corrosion resistance. Sulfur Oxygen-28- 200902731 Material of steel structure requiring excellent corrosion resistance under atmospheric pollution environment -29-

Claims (1)

200902731 十、申請專利範圍 1 · 一種耐蝕性優異之鋼材,係符合以^ T C A) ( Β)( C)條件: (A )以質量%計,必須成分包含c . Λ • 〇 · 0 2 〜0 · 1 5 %、 Si: 0.10 〜1.〇%、Μη: 0.1 〜1.5%、S: 〇 .υ 2 〜0.5 %、T i ·· 0.02 〜0.15%、Ca: 0.0001 〜0.01 %以及 Al 及1 . 0 . Ο 1 〜〇 _ 5 0 % » 進一步含有選自 Cu:0.05〜3.0%及 Νι. 0·05 〜6.0% 中之至少1種; 剩餘爲Fe及不可避免的雜質構成; 且Ni、Cu、S及Ti的含量具有下式(1 ) [(Ni+4.5xCu)xSx2500xTi&gt;5) ( { ^ 所代表的關係; (B) 表面被生銹披覆,該绣含有S: 〇_3〜5〇質量。/β ,且進一步含有選自Ti、Cu、Ni、Nb' Zr及ν中之至少 1種合計爲〇 . 5〜1 0 . 〇質量% ; (C) 表面形成其卢-FeOOH成分之依X射線繞射法 所求出之晶粒尺寸未達50nm之銹層,且前述銹層之依分 子吸附法所求出之比表面積爲1 〇 m2 / g以上。 2.如申請專利範圍第1項記載之耐蝕性優異之鋼材, 其中,進一步含有選自 La : 0.0001〜〇.〇5質量%、Ce : 0.0001 〜0.05 質量 %、Mg: 0.0001 〜〇·〇5 質量 %、Mo: 0.05 〜3.0 質量 %、Nb: 0.005 〜0.5 質量%、V: 0·01 〜0.5 質量。/。、Zr: 0.005 〜0_5質量%、Β: 0.0003 〜0.003 質量 % -30- 200902731 以及w: 0.05〜3.0質量%中之至少1種。 3 .如申請專利範圍第1或2項記載之耐蝕性優異之鋼 材,其中,表面所生成之銹之依X射線繞射法所求出之非 晶質成分的分率爲30質量%以上,且冷_FeOOH成分的分率 爲30質量%以下,銹的分率爲α _Fe00H/ Y_Fe〇〇H&gt;〇.6。 -31 - 200902731 無 明 說 單 無簡 •eu..球 為符 圖件 表元 代之 定圖 :指表 圖案代 表本本 代 定一二 指CC 八、本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無200902731 X. Patent application scope 1 · A steel with excellent corrosion resistance conforms to the condition of ^ TCA) ( Β ) ( C): (A ) In mass %, the necessary components include c. Λ • 〇· 0 2 ~0 · 1 5 %, Si: 0.10 〜1.〇%, Μη: 0.1 〜1.5%, S: 〇.υ 2 ~0.5 %, T i ·· 0.02 ~0.15%, Ca: 0.0001 ~0.01 %, and Al and 1 0 . Ο 1 ~ 〇 _ 5 0 % » further containing at least one selected from the group consisting of Cu: 0.05 to 3.0% and Νι. 0·05 ~ 6.0%; the remainder being composed of Fe and unavoidable impurities; and Ni, The contents of Cu, S and Ti have the following formula (1) [(Ni+4.5xCu)xSx2500xTi&gt;5) ( { ^ represents the relationship; (B) the surface is covered with rust, the embroidery contains S: 〇 _3 〜5〇质量。 /β, and further containing at least one selected from the group consisting of Ti, Cu, Ni, Nb' Zr and ν is 〇. 5~1 0 . 〇 mass%; (C) surface forming its lun - The rust layer of the FeOOH component determined by the X-ray diffraction method has a grain size of less than 50 nm, and the specific surface area determined by the molecular adsorption method of the rust layer is 1 〇m 2 /g or more. Article 1 of the patent scope The steel material having excellent corrosion resistance further contains, for example, La: 0.0001 to 〇.〇5 mass%, Ce: 0.0001 to 0.05 mass%, Mg: 0.0001 〇·〇5 mass%, Mo: 0.05 to 3.0 mass%, Nb: 0.005 to 0.5% by mass, V: 0·01 to 0.5% by mass, /, Zr: 0.005 to 0_5 mass%, Β: 0.0003 to 0.003 mass% -30-200902731 and w: 0.05 to 3.0% by mass 1. A steel material having excellent corrosion resistance as described in claim 1 or 2, wherein the fraction of the amorphous component determined by the X-ray diffraction method of the rust generated on the surface is 30 masses. % or more, and the fraction of the cold _FeOOH component is 30% by mass or less, and the fraction of rust is α _Fe00H / Y_Fe 〇〇 H &gt; 〇. 6. -31 - 200902731 No clarification, no Jane eu.. The figure of the figure is replaced by the figure: the table pattern represents the book, and the standard refers to the CC. 8. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: none
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