TW200900163A - Coating liquid feed unit - Google Patents

Coating liquid feed unit Download PDF

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Publication number
TW200900163A
TW200900163A TW096143487A TW96143487A TW200900163A TW 200900163 A TW200900163 A TW 200900163A TW 096143487 A TW096143487 A TW 096143487A TW 96143487 A TW96143487 A TW 96143487A TW 200900163 A TW200900163 A TW 200900163A
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TW
Taiwan
Prior art keywords
coating liquid
coating
syringe pump
pump
tank
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TW096143487A
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Chinese (zh)
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TWI331548B (en
Inventor
Tsutomu Nishio
Katsumi Matsushima
Masaichi Kajitani
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Chugai Ro Kogyo Kaisha Ltd
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Publication of TW200900163A publication Critical patent/TW200900163A/en
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Publication of TWI331548B publication Critical patent/TWI331548B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material

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  • Coating Apparatus (AREA)

Abstract

The present invention provides a coating liquid feed unit in which a time for sucking the coating liquid by means of a syringe pump is shortened and there is no potential for air inflow. In the coating liquid feed unit comprising a coating liquid tank 1 for containing coating liquid and a syringe pump 9 for sucking the coating liquid from the coating liquid tank I and feed it to a die 13 of a coating unit 12 which moves in a predetermined direction relatively to a table 14, a booster pump 4 is further provided between the coating liquid tank 1 and the syringe pump 9 for sucking the coating liquid of the coating liquid tank 1 and feeding it to the syringe pump 9. The syringe pump 9 is mounted on the side surface of the coating unit 12 perpendicular to a moving direction of the die 13.

Description

200900163 九、發明說明: I:發明所屬技術領域3 發明領域 本發明係有關於一種將塗覆液供給至工作台塗布機 5 (table coater)等塗覆裝置之模具(die)之塗覆液供給裝置。 發明背景 習知’對模具塗布機(die coater)之模具供給塗覆液之裝 置如專利文獻1所示’包含有收容塗覆液之塗覆液槽、吸取 10前述塗覆液槽之塗覆液,將該塗覆液供給至相對於工作台 朝預定方向相對移動之塗覆裝置之注射泵(syringepump)。 注射泵之設置方法有固定於遠離塗覆裝置之位置之固定式 及搭載於塗覆裝置,與模具一同移動之安裝(m_t)式。 固定式中,為確保塗覆裝置之移動距離,注射栗與模 15具間之塗覆液之吐出官路長,而有從注射果至模具之吐出 管路之壓損大,調整塗覆耗費時間之問題。 相對於此,在安裝式中,由於注射泵與塗覆裝置-同 移動’故注射泵與模具間之塗覆液之吐出管路短,但塗覆 液槽與注射泉間之吸取管路長,注射泵之吸取時間增長。 2〇由於使模具與注射泵同時移動,故重量重,而需大驅動力, 導致裝置大型化,為縮短塗覆液槽及注射果,亦有於裝置200900163 IX. Description of the Invention: I: Technical Field of the Invention 3 Field of the Invention The present invention relates to a coating liquid supply for feeding a coating liquid to a die of a coating device such as a table coater 5 Device. BACKGROUND OF THE INVENTION A device for supplying a coating liquid to a mold of a die coater is known as a coating liquid tank containing a coating liquid, and a coating of the above-mentioned coating liquid tank. Liquid, the coating liquid is supplied to a syringe pump of a coating device that relatively moves in a predetermined direction with respect to the table. The setting method of the syringe pump is a fixed type fixed to a position away from the coating device, and a mounting type (m_t) mounted on the coating device and moving together with the mold. In the fixed type, in order to ensure the moving distance of the coating device, the discharge liquid of the coating liquid between the injection pump and the mold 15 is long, and the pressure loss from the injection pipe to the mold is large, and the coating cost is adjusted. The problem of time. In contrast, in the mounting type, since the syringe pump and the coating device move together, the discharge line of the coating liquid between the injection pump and the mold is short, but the suction line between the coating liquid tank and the injection spring is long. The suction time of the syringe pump increases. 2〇Because the mold and the syringe pump are moved at the same time, the weight is heavy, and a large driving force is required, resulting in a large-sized device, and a device for shortening the coating liquid tank and the injection fruit.

内設置塗覆液槽之方法,作丧生担里〜A 1 一丧失裝置内部之保養空間。再 者,由於注射泵搭載於塗覆#罢,仏#土 主復裝置,位於較模具高之位置, 故有空氣易流入注射泵之問題。 200900163 【專利文獻1】日本專利公開公報平09-253563號 C發明内容1 發明概要 本發明即是鑑於前述習知問題而發明者,其課題係提 5 供一種注射泵所作之塗覆液之吸取及吐出之時間短,無空 氣流入之虞之塗覆液供給裝置。 為解決前述課題,本發明之塗覆液供給裝置包含有: 收容塗覆液之塗覆液槽及吸取前述塗覆液槽之塗覆液,將 該塗覆液供給至相對於工作台朝預定方向相對移動之塗覆 10 裝置之模具的注射泵;並且於前述塗覆液槽與前述注射泵 間更具有吸取前述塗覆槽之塗覆液,將該塗覆液送出至前 述注射泵之增壓泵(booster pump);將前述注射泵裝設於前 述塗覆裝置之與模具之移動方向形成直角之方向的側面。 月1j述增壓系宜為以氣壓缸(ajr cylinder)驅動之注射泵。 15 前述注射泵宜設置於前述模具了方。 根據本發明’由於於前述塗覆液槽與前述注射泵間更 具有吸取前述塗覆槽之塗覆液,將該塗覆液送出至前述注 射泵之增壓泵,故即使塗覆液槽與注射泵間之距離長,藉 增壓泉可急速吸取塗覆液槽之塗覆液,經由注射泵,供給 20 至模具。 由於藉此將塗覆液槽設置於裝置外部,故裝置内可確 保足夠之保養空間。 再者,由糾增㈣加壓⑼,故可使歸泵小塑化, 同時,使裝置小型化。 6 200900163 由於將注射泵裝設於塗覆裝置之與移動方向形成直角 之方向之側面,故可使注射泵較模具低,無空氣進入至注 射泵之虞。 【實施冷式】 5較佳實施例之詳細說明 以下,依所附圖式,說明本發明之實施形態。 第1圖係顯示本發明塗覆液供給裝置之流程圖。塗覆液 槽1係收容塗覆所需之量之塗覆液者,供給高壓空氣,可以 此尚壓空氣之壓力,從下方將塗覆液擠出,不使用高壓空 10氣,而以重力擠出亦可。塗覆液槽丨藉由雙通閥(two_way valve)’連接於第丨吸取管路3,該第丨吸取管路3藉由三通閥 (three-way valve)4,連接於增壓系5。增壓泵5由注射泵構 成,以氣壓缸6驅動。增壓泵5藉由三通閥4,連接於第2吸 引管路7,該第2吸取管路7藉由三通閥8,連接於注射泵9。 I5注射系9以步進馬達(stepping motor)l〇驅動。注射泵9藉由 三通閥8,連接於吐出管路11,該吐出管路u連接於塗覆裝 置12之縫模(slit die)13之供給口。如圖所示,塗覆裝置12 具有對工作台14相對移動,從縫模13之吐出口吐出塗覆 液,而於工作台14上之基板15形成塗膜之習知構造。 20 第2(a)圖係顯示塗覆液供給裝置與塗覆裝置12之位置 關係之側面圖’第2(b)圖為其正面圖。在此,省略第1圖所 示之雙通閥2、三通閥4、8。支撐縫模13兩端之移動塊“在 與縫模13之狹缝形成直角之方向,相對於工作台丨斗於箭頭 方向相對移動。於移動塊16之與移動方向形成直角之方向 200900163 之側面搭載注射泵9,設置於縫模13下方。另—方面,增麼 泵5與塗覆液槽1一同設置於設置在遠離塗覆襄置12之位置 之槽單元17内。 連接塗覆液槽1與增塵泵5之第1吸取管路3配設於槽單 5元17内。連接增壓泵5與注射泵9之第2吸引管路7具有移動 塊16僅可在工作台14上移動該行程之長度,以適當之機構 支撐’以追隨移動塊16之移動。連接注射泵9與縫模13之吐 出官路11配設於移動塊16。 第3圖係顯示塗覆液供給裝置與塗覆裝置12之位置關 10係之變形例的側面圖。在此,增壓泵5與注射泵9一同搭載 於移動塊16之與移動方向形成直角之方向的側面。因此, 連接塗覆液槽1與增縣5之第丨吸引管路3具有移動塊叫堇 可在工作台14上移動該行程之長度,以適當之機構支撐, 以追隨移動塊16之移動。此時,雖然設備無法小型化,但 15可縮短注射泵9之吸取時間。 就攸以上結構構成之塗覆液供給裝置之動作作說明。 如第4圖之流程圖所示,首先,將高壓空氣供給至塗 液槽1而加壓,開啟雙通閥(步夠。然後,令增壓間5之二 通閥4位於吸取侧(步驟叫。接著,令氣壓紅6位於拉: 2〇驟叫,使增壓泵5後退時,塗覆液槽i之塗覆液從雙通閱2, 通、第1吸取S路3,藉由三通閥4,填充(charge)至增凝粟 田曰壓聚5之填充結束時,將三通間4切換至吐出側二 驟S4)。令注射果9之二 ^ ^一逋閥8位於吸取側,令增壓泵5之 壓虹位於推壓側(步驟叫。然後,使步進馬達職轉至^ 200900163 側(步驟S6),增壓泵5之塗覆液從三通閥4,通過第2吸取管 路7,藉由三通閥8,填充至注射泵9。當注射泵9之填充結 束時,將三通閥8切換至吐出側(步驟S7)。接著,使步進馬 達10旋轉至吐出側(步驟S8)。藉此,注射泵9内之塗覆液從 5 三通閥8,通過吐出管路11,供給至縫模13,從缝模13之吐 出口吐出至工作台14之基板15,而形成塗膜。在前述步驟 S7,將三通閥8切換至吐出側,同時,返回至步驟S2,以同 樣之程序反覆進行塗覆液之吸取動作。 由於前述增壓泵5以氣壓缸6驅動,故藉調整氣壓缸6 10 之壓力,可控制推壓增壓泵5之力。因此,可增長增壓泵5 與注射泵9間之第2吸取管路7。惟,當第2吸取管路7之長度 過長時,壓損增加,氣壓缸6之推壓力不足,故需使第2吸 取管路7之徑增大或氣壓缸6之口徑增大。 由於於吸取管路3、7設置增壓泵5,故即使塗覆液槽1 15 與注射泵9之設置距離大,仍可藉增壓泵5將塗覆液急速地 從塗覆液槽1填充至注射泵9。同時,塗覆液槽1與注射泵9 之設置位置之自由度寬廣,設置於易進入之位置,易提高 保養性。 由於可藉增壓泵5之吸取力從塗覆液槽1吸取塗覆液, 20 藉增壓泵5之吐出力將塗覆液吐出至注射泵9,故可使塗覆 液槽1之加壓小。若為習知,塗覆液槽1之加壓力需為 0.5Mpa,因增設增壓泵5,可為0_2Mpa。 由於將注射泵9設置於塗覆裝置12之移動塊16之側 面,故可縮短從注射泵9至縫模13之吐出管路之長度。藉 9 200900163 此,壓損減少,易調整塗覆膜壓。 由於將注射泵9設置於塗覆裝置12之移動塊16之側 面,故可將注射9設置於縫模13之吐出口下方,即使使塗覆 裝置12長期停止時,仍可防止空氣流入至注射泵9。 5 【囷式簡單說明】 第1圖係本發明塗覆液供給裝置之流程圖。 第2圖係顯示塗覆液供給裝置與塗覆裝置之位置關係 之側面圖(a)及正面圖(b)。 第3圖係顯示塗覆液供給裝置與塗覆裝置之另一位置 10 關係之側面圖。 第4圖係顯示塗覆液供給裝置之動作之流程圖。 【主要元件符號說明】 1...塗覆液槽 10...步進馬達 2...雙通閥 11...吐出管路 3...第1吸取管路 12...塗覆裝置 4·.·三通閥 13...縫模 5...增壓泵 14...工作台 6...氣壓缸 15...基板 7...第2吸取管路 16...移動塊 8.··三通閥 S1-S8...步驟 9...注射泵 10The method of setting the coating liquid tank is carried out, and the maintenance space inside the loss device is lost. Further, since the syringe pump is mounted on the coating #, the 土# soil main complex device is located at a position higher than the mold, so that there is a problem that air easily flows into the syringe pump. [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 09-253563 C. SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and the subject of the present invention is to provide a coating liquid for suction pumping. And the coating liquid supply device having a short discharge time and no air inflow. In order to solve the above problems, the coating liquid supply device of the present invention comprises: a coating liquid tank for accommodating a coating liquid; and a coating liquid for sucking the coating liquid tank, the coating liquid is supplied to be predetermined with respect to the table a syringe pump for coating a mold of a device with a relative movement; and a coating liquid for sucking the coating tank between the coating liquid tank and the syringe pump, and sending the coating liquid to the injection pump a booster pump; the syringe pump is mounted on a side surface of the coating device in a direction perpendicular to a moving direction of the mold. The pressure of the month 1j is preferably a syringe pump driven by an ajr cylinder. 15 The aforementioned syringe pump should be disposed on the aforementioned mold. According to the present invention, since the coating liquid which sucks the coating tank is further provided between the coating liquid tank and the aforementioned syringe pump, the coating liquid is sent out to the boosting pump of the aforementioned syringe pump, so even if the coating liquid tank is The distance between the injection pump is long, and the pressurized liquid can quickly absorb the coating liquid of the coating liquid tank, and supply 20 to the mold through the syringe pump. Since the coating liquid tank is disposed outside the apparatus by this, a sufficient maintenance space can be secured in the apparatus. Furthermore, by the (4) pressurization (9), it is possible to make the pump small and plastic, and at the same time, to miniaturize the device. 6 200900163 Since the syringe pump is mounted on the side of the coating device that forms a right angle with the direction of movement, the syringe pump can be made lower than the mold and no air enters the injection pump. [Implementation of the Cold Type] 5 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. Fig. 1 is a flow chart showing the coating liquid supply device of the present invention. The coating liquid tank 1 is for accommodating the coating liquid required for coating, and supplies high-pressure air, and the pressure of the air is pressed, and the coating liquid is extruded from below without using high-pressure air 10 gas, and gravity Extrusion is also possible. The coating liquid tank is connected to the second suction line 3 by a two-way valve, and the third suction line 3 is connected to the pressurized system by a three-way valve 4. . The booster pump 5 is constituted by a syringe pump and is driven by a pneumatic cylinder 6. The booster pump 5 is connected to the second suction line 7 by a three-way valve 4, and the second suction line 7 is connected to the syringe pump 9 by a three-way valve 8. The I5 injection system 9 is driven by a stepping motor. The syringe pump 9 is connected to the discharge line 11 by a three-way valve 8, which is connected to the supply port of the slit die 13 of the coating device 12. As shown in the figure, the coating device 12 has a conventional structure in which the table 14 is relatively moved toward the table 14, and the coating liquid is discharged from the discharge port of the slit die 13, and the substrate 15 on the table 14 is formed into a coating film. 20(a) is a side view showing the positional relationship between the coating liquid supply device and the coating device 12, and Fig. 2(b) is a front view thereof. Here, the two-way valve 2 and the three-way valves 4 and 8 shown in Fig. 1 are omitted. The moving block supporting the both ends of the slit die 13 "relatively moves in the direction of the arrow with respect to the table bucket in a direction perpendicular to the slit of the slit die 13. The side of the moving block 16 which forms a right angle with the moving direction 200900163 side The syringe pump 9 is mounted and disposed under the slit die 13. On the other hand, the pump 5 is disposed together with the coating tank 1 in the tank unit 17 disposed at a position away from the coating unit 12. 1 and the first suction line 3 of the dust pump 5 is disposed in the tank unit 5, 17. The second suction line 7 connecting the booster pump 5 and the syringe pump 9 has a moving block 16 which can only be on the table 14. The length of the stroke is moved, and is supported by an appropriate mechanism to follow the movement of the moving block 16. The discharge nozzle 11 connecting the syringe pump 9 and the slit die 13 is disposed on the moving block 16. Fig. 3 shows the coating liquid supply device A side view showing a modification of the position of the coating device 12 in a ten-line manner. Here, the booster pump 5 is mounted on the side surface of the moving block 16 in a direction perpendicular to the moving direction, together with the syringe pump 9. Therefore, the connection coating The liquid tank 1 and the third section of the Zengxian 5 suction pipeline 3 have a moving block called 堇The length of the stroke is moved on the table 14, and is supported by an appropriate mechanism to follow the movement of the moving block 16. At this time, although the device cannot be miniaturized, 15 can shorten the suction time of the syringe pump 9. The operation of the coating liquid supply device will be described. As shown in the flow chart of Fig. 4, first, high-pressure air is supplied to the coating liquid tank 1 to be pressurized, and the two-way valve is opened (step enough. Then, the pressure chamber 5 is made. The two-way valve 4 is located on the suction side (step is called. Then, the pressure red 6 is located at the pull: 2 〇 sudden call, when the booster pump 5 is retracted, the coating liquid of the coating liquid tank i is read from the double pass 2 The first suction S road 3 is filled with the three-way valve 4, and when the filling of the condensed corn bank pressurization polymer 5 is completed, the three-way chamber 4 is switched to the discharge side two step S4). The second valve is located on the suction side, so that the pressure of the booster pump 5 is located on the pressing side (step is called. Then, the stepping motor is turned to the side of the 200900163 (step S6), and the booster pump 5 The coating liquid is filled from the three-way valve 4 through the second suction line 7 through the three-way valve 8 to the syringe pump 9. When the filling of the syringe pump 9 is completed, The three-way valve 8 is switched to the discharge side (step S7). Then, the stepping motor 10 is rotated to the discharge side (step S8). Thereby, the coating liquid in the syringe pump 9 is discharged from the 5-way valve 8 The pipe 11 is supplied to the slit die 13, and is discharged from the discharge port of the slit die 13 to the substrate 15 of the table 14 to form a coating film. In the above step S7, the three-way valve 8 is switched to the discharge side, and at the same time, the process returns to In step S2, the suction operation of the coating liquid is repeated in the same procedure. Since the booster pump 5 is driven by the pneumatic cylinder 6, the pressure of the booster pump 5 can be controlled by adjusting the pressure of the pneumatic cylinder 610. The second suction line 7 between the booster pump 5 and the syringe pump 9 can be increased. However, when the length of the second suction line 7 is too long, the pressure loss increases and the pressing force of the pneumatic cylinder 6 is insufficient. Therefore, the diameter of the second suction line 7 is increased or the diameter of the pneumatic cylinder 6 is increased. Since the boosting pump 5 is provided in the suction lines 3, 7, even if the coating liquid tank 1 15 and the syringe pump 9 are disposed at a large distance, the coating liquid can be rapidly taken from the coating liquid tank 1 by the booster pump 5. Filled to the syringe pump 9. At the same time, the degree of freedom in the installation position of the coating liquid tank 1 and the syringe pump 9 is wide, and it is provided at an easily accessible position, which is easy to improve the maintainability. Since the coating liquid can be sucked from the coating liquid tank 1 by the suction force of the booster pump 5, 20 the discharge liquid is discharged to the syringe pump 9 by the discharge force of the booster pump 5, so that the coating liquid tank 1 can be added. The pressure is small. For the sake of knowing, the pressing force of the coating liquid tank 1 needs to be 0.5 MPa, and the boosting pump 5 may be added, which may be 0 _2 MPa. Since the syringe pump 9 is disposed on the side of the moving block 16 of the coating device 12, the length of the discharge line from the syringe pump 9 to the slit die 13 can be shortened. By means of 200900163, the pressure loss is reduced and the coating film pressure is easily adjusted. Since the syringe pump 9 is disposed on the side of the moving block 16 of the coating device 12, the injection 9 can be placed under the discharge port of the slit die 13, and the air can be prevented from flowing into the injection even when the coating device 12 is stopped for a long period of time. Pump 9. 5 [Simplified Explanation of the Type] Fig. 1 is a flow chart of the coating liquid supply device of the present invention. Fig. 2 is a side view (a) and a front view (b) showing the positional relationship between the coating liquid supply device and the coating device. Fig. 3 is a side view showing the relationship between the coating liquid supply device and the other position 10 of the coating device. Fig. 4 is a flow chart showing the operation of the coating liquid supply device. [Description of main component symbols] 1...coating tank 10...stepping motor 2...two-way valve 11...discharging line 3...first suction line 12...coating Device 4·.·Three-way valve 13...Slot die 5...Booster pump 14...Workbench 6...Pneumatic cylinder 15...Substrate 7...Second suction line 16.. Moving block 8. Three-way valve S1-S8... Step 9... Syringe pump 10

Claims (1)

200900163 十、申請專利範圍: 1. 一種塗覆液供給裝置,包含有: 塗覆液槽,係收容塗覆液者;及 注射泵,係吸取來自前述塗覆液槽之塗覆液,將該 塗覆液供給至相對於工作台朝預定方向相對移動之塗 覆裝置之模具者, 其特徵在於:前述塗覆液槽與前述注射泵間更具有 吸取前述塗覆槽之塗覆液,將該塗覆液送出至前述注射 泵之增壓泵, 且前述注射泵裝設於前述塗覆裝置之與模具之移 動方向形成直角之方向的側面。 2. 如申請專利範圍第1項之塗覆液供給裝置,其中前述增 壓泵為以氣壓缸驅動之注射泵。 3. 如申請專利範圍第1或2項之塗覆液供給裝置,其中前述 注射泵設置於前述模具之下方。 11200900163 X. Patent application scope: 1. A coating liquid supply device comprising: a coating liquid tank for containing a coating liquid; and a syringe pump for sucking a coating liquid from the coating liquid tank, a coating liquid supplied to a mold of a coating device that relatively moves in a predetermined direction with respect to a table, wherein the coating liquid tank and the syringe pump further have a coating liquid for sucking the coating tank, The coating liquid is sent to the booster pump of the aforementioned syringe pump, and the syringe pump is installed at a side surface of the coating device that forms a right angle with the moving direction of the mold. 2. The coating liquid supply device of claim 1, wherein the pressure increasing pump is a syringe pump driven by a pneumatic cylinder. 3. The coating liquid supply device of claim 1 or 2, wherein the syringe pump is disposed below the mold. 11
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JP6257740B1 (en) * 2016-12-09 2018-01-10 中外炉工業株式会社 Coating liquid supply device
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KR20080061272A (en) 2008-07-02
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