TW200840150A - Probe card including a plurality of connectors and method of bonding the connectors to a substrate of the probe card - Google Patents

Probe card including a plurality of connectors and method of bonding the connectors to a substrate of the probe card Download PDF

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Publication number
TW200840150A
TW200840150A TW97105354A TW97105354A TW200840150A TW 200840150 A TW200840150 A TW 200840150A TW 97105354 A TW97105354 A TW 97105354A TW 97105354 A TW97105354 A TW 97105354A TW 200840150 A TW200840150 A TW 200840150A
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Taiwan
Prior art keywords
substrate structure
substrate
contact
connectors
contact portion
Prior art date
Application number
TW97105354A
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Chinese (zh)
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TWI363456B (en
Inventor
Jung-Hoon Lee
Original Assignee
Phicom Corp
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Publication of TW200840150A publication Critical patent/TW200840150A/en
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Publication of TWI363456B publication Critical patent/TWI363456B/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/073Multiple probes
    • G01R1/07307Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
    • G01R1/07364Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card with provisions for altering position, number or connection of probe tips; Adapting to differences in pitch
    • G01R1/07378Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card with provisions for altering position, number or connection of probe tips; Adapting to differences in pitch using an intermediate adapter, e.g. space transformers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2886Features relating to contacting the IC under test, e.g. probe heads; chucks
    • G01R31/2889Interfaces, e.g. between probe and tester

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Measuring Leads Or Probes (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)

Abstract

In a probe card for inspecting a semiconductor device and a flat panel display device, first and second substrate structures and a plurality of connectors are provided. The first substrate structure has a plurality of connection holes. A conductive layer is located on an inner surface of each of the connection holes and connected to a signal line in the first substrate. The second substrate structure has a contact pad at an upper portion thereof and a plurality of probes that make contact with an inspection object at a lower portion thereof. Each of the connectors includes a first contact portion secured to the contact pad of the second substrate structure and a second contact portion inserted into each of the connection holes and making contact with the conductive layer. Accordingly, the second substrate structure may be prevented from being deformed by a vertical external force due to the connectors.

Description

ΟΟ

Cj 200840150 九、發明說明: 【發明所屬之技術領域】 本發=之典型實施例是關於一種用於檢 (隨麵dUCt〇r device)及/或平板顯示 ^ device )之探測卡(pr〇be㈣)以及 e 卡中之連接器的方法,且更特定言之 種 =接器之探測卡以及—種將連接器“到探= 【先前技術】 通常經由諸如製造雜、^粒分 + ¥體„„件。在^過財於諸如⑪晶圓 ,,電路以及器件,且在㈣過程中檢測電‘電特 性亚在晶圓中備測缺陷晶片。接著,使器件盘晶圓個別地 將每-器件密封於環氧樹脂中且在封 封裝至個別半導體器件中。 7 Y肝八 再生可修復的缺陷晶片且在封裝過程之 圓移除不可修復的缺陷晶片。因此侧 減少組裝過程之成本’以藉此增加半導體器件 針之於EDS過程之熟知裝置包含安裝多數個探 如測卡。振針中之每一者與檢查對象(諸Cj 200840150 IX. Description of the invention: [Technical field of the invention] The exemplary embodiment of the present invention relates to a probe card for detecting (dUCt〇r device) and/or flat panel display device (pr〇be(4) And the method of the connector in the e-card, and more specifically the type of the probe card and the connector "to the probe = [prior art] usually through such as manufacturing, ^ grain + body „ „件. In the process of, for example, 11 wafers, circuits and devices, and in the process of (4), the electrical characteristics are detected in the wafer. Next, the device wafers will be individually-- The device is sealed in epoxy and encapsulated into individual semiconductor devices. 7 Y Live Eight regenerates the repairable defective wafer and removes the unrepairable defective wafer in the circle of the packaging process. Therefore the side reduces the cost of the assembly process. The well-known device for increasing the semiconductor device needle to the EDS process includes installing a plurality of probe cards, each of the vibrating pins and the inspection object (the

Jt^(conductivepad)^^ 圖1為說明習知探測卡之橫截面圖。 6 200840150 麥看圖1 ’習知探測卡1包A : J有=接孔Μ ;第二基板結構2。,其具有;二2 處=觸谭墊(contact pad) 22以及與檢查對象直接接觸 之j偏采針—(未圖示)’·以及連接器3〇,其連接 板、、、口構10與第二基板結構。 土 觸之彈性口p分32,以及插入連接孔] 斤 Ο 部分 34。_心^== 直!接觸W 22之頂面的方向上與接觸烊塾2 知採測卡包含多數個連接器30,且連接哭3〇 二 ^ :結構10之水平位準、第二結構2〇 :水平位 向象厂之表面輪廓而彼此不同。朝接觸焊㈣ 塾22^觸 力,且因此連接器如被追與接觸焊 加題在於:施加於連接器30之壓縮力將壓力施 :直於連接益30而經配置之第二結構2〇且可能合引 之C 2〇之變形。隨著第-結構10以及第二結構θ 20 之加且連接^ 3G之數目增加,施加於第二結構20 外1力增加’以藉此引起第二結構2〇大得多的變形。另 能之末端部分處的污垢物及/或污染物可 另::引起連接态30與接觸焊墊22之間的接觸失敗。 性部分t接之器伸3Γ彈性變形(elasticdefo福ion)需要彈 增加以及連接i3Q 2性部分32之伸長可能會導致電阻 夂連接态30之電效能減少。 200840150 【發明内容】 因此,本發明提供一種探測卡,其中可防止 文經由連接器所引起之垂直外力而變形。 土 的方=發明亦提供-種將連接轉制探測卡之下部基板 根據本發明之態樣,提供一種探測卡,苴 數=基ΐ結構以及多數個連接器。第4板結“ 八有夕數個弟-連接孔;且第—導電層位於這 每—者的内表面上且連接至第—基板結構中之信號 觸广:二基板結:冓具有位於第二基板結構上部部分處之接 U夕Γ紐於第—基板結構下部部分處之與檢查對象接 個探針。這些連接器中之每—者包含第一接觸部 接觸部f。第一接觸部分固定至第二基板結構 ^觸林且弟二接觸部分插人這些第—連接孔中之每一 γ且與這些第-連接孔中之每_者中的第—導電層接 C; 在,型實施例中,第—接觸部分㈣焊料固定至接觸 二。弟—接觸部分成形為環,峡得第—導電層與第二 接觸=分在第二接觸部分至少兩個位置處點接觸。特定言 之’弟一接觸部分成形為〇形環。 構之im!,探測卡可更包含定位於第-基板結 ,之I表面處且具有第二連接孔(這些連接器中之每-者 中)!!插口。第二導電層位於第二連接孔之内表面 連接至弟-基板結構中之信號線。插口包含固定至第 8Jt^(conductivepad)^^ Figure 1 is a cross-sectional view illustrating a conventional probe card. 6 200840150 Mai see Figure 1 'The conventional probe card 1 package A: J has = contact hole Μ; second substrate structure 2. , having two or two places = contact pad 22 and j-biasing needles (not shown) that are in direct contact with the inspection object, and the connector 3〇, the connection plate, the mouth structure 10 And a second substrate structure. The elastic port of the soil touches p 32, and the insertion hole] 斤 Ο part 34. _心^== Straight! Contacting the top surface of W 22 in the direction of contact with 烊塾 2 knowing that the card contains a plurality of connectors 30, and the connection is crying 3〇 2 ^: the level of the structure 10, the second structure 2〇: The horizontal position is different from the surface contour of the factory. To contact welding (4) 塾 22 ^ contact force, and therefore the connector is chased by contact welding, the problem is that the compressive force applied to the connector 30 applies pressure: the second structure is configured to be connected to the connection benefit 30 〇 And may be combined with the deformation of C 2〇. As the first structure 10 and the second structure θ 20 are added and the number of connections ^ 3G is increased, the force applied to the outer portion of the second structure 20 is increased to thereby cause a much larger deformation of the second structure 2 . Contaminants and/or contaminants at the other end portions may additionally: cause contact failure between the connected state 30 and the contact pads 22. The extension of the sexual extension of the device 3 elastic deformation (elasticdefo) requires an increase in the elasticity and the extension of the i3Q 2 portion 32 may result in a decrease in the electrical performance of the resistance 夂 connection state 30. 200840150 SUMMARY OF THE INVENTION Accordingly, the present invention provides a probe card in which text can be prevented from being deformed by a vertical external force caused by a connector. The side of the soil = the invention also provides a substrate to be connected to the lower portion of the probe card. According to an aspect of the invention, a probe card is provided, the number of turns = the base structure and a plurality of connectors. The fourth plate junction "eight eves a few brothers - connection holes; and the first - conductive layer is located on the inner surface of each of them and connected to the first substrate structure of the signal wide: two substrate junction: 冓 has the first The upper portion of the second substrate structure is connected to the inspection object by a probe at a lower portion of the first substrate structure. Each of the connectors includes a first contact portion f. The first contact portion Fixed to the second substrate structure, and the second contact portion is inserted into each of the first connection holes and connected to the first conductive layer in each of the first connection holes; In an embodiment, the first contact portion (four) solder is fixed to the contact 2. The contact portion is formed into a ring, and the first conductive layer and the second contact portion are in point contact at at least two positions of the second contact portion. The "one contact portion is formed into a ring-shaped ring. The structure of the probe card can further include positioning on the surface of the first substrate, and having a second connection hole (in each of these connectors) !! Socket. The second conductive layer is located on the inner surface of the second connection hole To Di - the signal lines in the substrate structure comprises a socket fixed to the first 8

200840150 一基板結構之下表面的第一子插口,以及耦合至第一子插 口且相對於第一子插口滑動之第二子插口,以使得第二子 插口相對於第一子插口的滑動導致,插入這些第一連接孔 中之這些連接器固定至第一基板結構。 在典型實施例中,這些第一連接孔中之每一者連接至 弟—連接孔。 在典型貫施例中,第二接觸部分具有與上第一 孔以及這些第二接觸孔實質上相同的尺寸。一 ^典型實施射,插Π之第二連接孔的直徑小於這些 連接器中之每一者的直徑。 根據本發明之另-態樣,提供另一探測卡,並包含且 =3,線之第-基板結構、第二基板結構:多數個 :r—對象接觸的多數個探針==== 接觸焊Φ。插口定位於第_基板結構之下表面^ :於這些連接孔中之每-者的内表面二接中至)第= 結構中之信縣。 基板 表面ΐ::里貫施例中’插口包含固定至第-基板結構之下 ”子插口以及•合至第—子插口且相對於:之: 插弟二子插口,以使得第二子插口相對於第一子 —者固定至第一基板結構。 二連接益中的母 9 200840150 在典型貝施例中,連接孔成形為桿體, 之直徑大於這些連接器之直徑。 一适丧札 ,,典型實施例,連接器穩固地固 ===器Γ穿過第—基板結構之連接孔滑動的方 夕 疋至第一基板結構,以使得儘管第一美板έ士;^ 與第二基板結構移位 基板、U冓 盖,益 二彳仁連接态不鈿加外力於第二基板結 9方止第二基板結構之變形。另外,連接哭藉由 Γ Ο 料塾,以藉此最小化連接器與接“ 間的接觸失敗。此外,連接 此連接器可在較短导歸、打目二為弹性交形的,且因 此減/丨、+ 1:日&長又兄下具有較大橫截面面積,以藉 探!1卡之電效能可充分地增加。 測卡j之樣’提供—種將連接器黏著到探200840150 a first sub-socket of a lower surface of the substrate structure, and a second sub-socket coupled to the first sub-socket and sliding relative to the first sub-socket to cause sliding of the second sub-socket relative to the first sub-socket, The connectors inserted into the first connection holes are fixed to the first substrate structure. In a typical embodiment, each of the first connection holes is connected to a mate-connection hole. In a typical embodiment, the second contact portion has substantially the same dimensions as the upper first aperture and the second contact aperture. A typical implementation, the diameter of the second connection hole of the insertion is smaller than the diameter of each of the connectors. According to another aspect of the present invention, another probe card is provided and includes and = 3, the first substrate structure of the line, the second substrate structure: a plurality of: r - a plurality of probes in contact with the object ==== contact Welding Φ. The socket is positioned on the lower surface of the _substrate structure ^: the inner surface of each of the connection holes is connected to the middle of the first structure. Substrate surface ΐ:: In the embodiment, the 'the socket includes the sub-substrate fixed to the sub-substrate structure' and the sub-socket is connected to the first sub-socket and is opposite to: the second sub-socket is inserted so that the second sub-socket is opposite In the first sub-manufacture to the first substrate structure. The second connection of the mother 9 200840150 In the typical shell example, the connection hole is formed into a rod body, the diameter of which is larger than the diameter of these connectors. In a typical embodiment, the connector firmly solidifies the slid through the connection hole of the first substrate structure to the first substrate structure, so that although the first US board gentleman; The displacement substrate, the U-cap, and the connection state of the diterpenoid do not add external force to the second substrate to terminate the deformation of the second substrate structure. In addition, the connection is cried by the crucible to minimize the connection. The contact between the device and the connection failed. In addition, the connection of this connector can be in the short lead, the second is elastic cross-section, and therefore minus / 丨, + 1: day & long brother has a larger cross-sectional area to borrow! The card's electrical performance can be increased substantially. Measure the card j's offer - the kind of sticking the connector to the probe

Plate)土。導向板勺。包含多數個堆疊板之導向板(g福e 孔。將多數個連接器分別插人這 板中之一去^一牙边孔千。猎由使廷些 且將耦人至導μ,、他㈣動而將連接轉合至導向板, 至ν向板之這些連接器固定至基板之上表面,美 匕3位於其下表面處之多數個探針。 土 在典型實施例中,在將連接器固定至基之 離。,將導向板自連接器解_合,且將導向i與連接器分 基板ίίϊΓ,Γ這些連接器藉由以下步驟而固定至 與導=之 口口刀別14這些焊料接觸。這些焊 10 200840150 料經加熱以,此得以回流,接著藉由冷卻過程而得以冷卻。 、在典型實施例中,這些焊料之間的間隙距離與這些穿 透孔之間的間隙距離實質上相同。 - 根據本發明之典型實施例,可使用導向板而將連接器 * 分別精確地黏著到所要位置。 【實施方式】 在下文中將麥看展示本發明之實施例的隨附圖式更充 純描述本發明。_,本發日柯崎料_式來具體 $且不應解釋為限於本文中所陳述之實施例。更確切地 說,提供此等實施例以使得本揭露案將為透徹且完整的, 且將本發明之範疇充分傳達至熟習此項技術者。在圖式 中,為了清楚起見而可誇示層以及區域之尺寸以及相對尺 寸。 應瞭解,當元件或層被稱作在另一元件或層「上」、「連 接至」或「耦合至」另一元件或層時,其可 一 件或層上、連接至或耦合至另一元件或層或可存在介入元 (J 件(inter彻ingelement)或層。相反,當元件被稱作「直 接」在另-元件或層「上」、「直接連接至」或「直接搞合 至」另一元件或層時,不存在介入元件或層。在全文中相 . 同數字指相同元件。如本文中所使用,術語「及/或」包含 所列相關項目中之一或多者之任一以及所有組合。 應瞭解,儘管術語第一、第二、第三等在^文中可用 以描述各種元件、組件、區域、層及/或部分,但此等元件、 組件、區域、層及/或部分不應受此等術語限制。此等術語 11 200840150 僅用以區分-元件、組件、區域、層或部分與另 層或部分。因此,在不脫離本發明之教示的情況下1 中所論述之第-元件、組件、區域、層或部分 元件、組件、區域、層或部分。 弟— 為了易於描述,本文中可使用空間相對術語(諸如 下」、下方」、厂下部、「上方 「 來描述—元件或」方」从其類似術語) γ、徵/、另(其他)元件或特徵之關係, Ο Ο 如圖所Α明。應瞭解,空間相對術語意欲涵蓋器件在使 :中二_中,圖中繪示之方位以外的不同方位。舉例而 吕,右^中之器件被翻轉,則描述為在其他元件或特徵「下 方」或「之下」的元件將被定向在其他元件或特徵「上方」。 因此,例示性術語「下方」可涵蓋上方以及下方兩個方位。 可以其他方式(旋轉90度或以其他方位)定向器件且可相 應地解釋本文中使用的空間相對描述詞。 本文中所使用之術語僅為達成描述特定實施例之目的 且並不意欲限制本發明。如本文中所使用,除非本文另外 明確指示,否則單數形式「一(a/an)」以及「所述」亦意 备乂包含複數形式。應更瞭解,當在本說明書中使用術語「包 合(comprises及/或comprising)」時,其指定所述特徵、 正數、步驟、操作、元件及/或組件的存在,但不排除一或 夕個其他特徵、整數、步驟、操作、元件、組件及/或其群 的存在或添加。 在本文中參看橫截面圖來描述本發明之實施例,横截 面圖為本發明之理想實施例(以及中間結構)的示意圖。 12 200840150 Ο Ο 因而由於(例如)製造技術及/或公差之原因,預期示意 圖的形狀有所變化。因此,不應將本發明之實施例解釋^ 限!Ιί文中所說明之區域的特定形狀,而是包含(例如) 由衣ie引起的形狀偏差。舉例而言,經說明為矩形的植入 區Ϊ將通常具有圓形或彎曲特徵及7或在其邊緣處具有植 入^度梯度而非自植入區域至未經植入區域的二元變化。 同f地’藉由植人形成之内埋區域可在内埋區域與表面(植 二k/、务生)之間的區域中引起某一植入。因此,圖中 所況明之區域本質上為示意性的且其形狀並不意欲說明器 件之區域的貫際形狀且不意欲限制本發明之範蜂。 ^除非另外定義,否則本文中使用的所有術語(包含 術術語以及科學術語)具有與—般熟習本發明所屬技術者 ^常理解之含義相同的含義。應更瞭解,應將術語(諸如 ^辭典巾所定義之彼等術語)解釋成具 ,況下的含義-致之含義,且除非本文中明確如= 我,否則將*在理想化或過於形式的含義上進行解譯。 面圖圖:根據本發明之典型實施例之探測卡的橫截 圖:且圖3為圖2中之A部分的部分放大圖。 蒼看® ^及圖3,根據本發明之典型實施例的探 =〇〇包含第-基板結構11()以及第二基板結構12〇 接器130、固定板14G以及水平位準控制部件15〇。 夕夕Ϊ典ΐ實施例中’第一基板結構110包含在其内部中 =數個㈣線(未圖示)且包含多數個連接孔ιΐ2。這 二、接孔m連接至這些㈣線且㈣第—基板結構 13 200840150 110。導電層114形成於這些連接孔之内表面上。導電層 1Μ可包含導電材料,諸如銅(Cu)。這些信號線 額外測定器(未圖示)。 # 第二基板結構120定位於第一基板結構11〇之下方, =含底部基板122、接觸焊墊124、探針126以及信號線 ΟPlate) soil. Guide plate spoon. A guide plate containing a plurality of stacked plates (gfu e holes. One of the connectors is inserted into one of the plates to make a hole in the edge of the hole. The hunting is made by the court and will be coupled to the guide μ, he (d) moving the connection to the guide plate, and the connectors to the yoke plate are fixed to the upper surface of the substrate, and the plurality of probes at the lower surface of the cymbal 3. The soil is connected in the exemplary embodiment. The device is fixed to the base. The guide plate is uncoupled from the connector, and the guide i and the connector are separated by a substrate, and the connectors are fixed to the mouthpiece 14 by the following steps. Solder contact. These solders 10 200840150 are heated so that they are reflowed and then cooled by a cooling process. In a typical embodiment, the gap distance between the solders and the gap between the penetration holes is substantially The same is true. According to an exemplary embodiment of the present invention, the connector* can be accurately adhered to a desired position using a guide plate. [Embodiment] Hereinafter, the embodiment of the present invention will be described with reference to the accompanying drawings. Filling the description of the invention The present invention is not limited to the embodiments set forth herein. More specifically, such embodiments are provided so that this disclosure will be thorough and complete, and The scope of the present invention is fully described by those skilled in the art. In the drawings, the dimensions and relative dimensions of layers and regions may be exaggerated for clarity. It will be understood that when the elements or layers are referred to When a layer is "upper", "connected" or "coupled" to another element or layer, it can be connected or coupled to another element or layer in one layer or layer or intervening element (J piece (inter) Inverse elements or layers. Conversely, when an element is referred to as being "directly" or "directly connected" or "directly connected" to another element or layer, there is no intervening element or layer. In the text, the same reference numerals refer to the same elements. As used herein, the term "and/or" includes any and all combinations of one or more of the listed listed items. The second, third, etc. can be used in the text to describe Various elements, components, regions, layers and/or parts, but such elements, components, regions, layers and/or parts are not limited by these terms. These terms 11 200840150 are only used to distinguish - components, components, regions And the elements, components, regions, layers or parts, components, regions, layers or sections discussed in the following paragraphs without departing from the teachings of the present invention. For ease of description, spatially relative terms (such as "below", "below", "lower", "above" to describe the "component or" side from the similar terms) γ, levy, and other (other) components or features may be used herein. The relationship, Ο Ο As shown in the figure, it should be understood that the spatial relative term is intended to cover the different orientations of the device in the direction of the device. By way of example, the elements in the """""""""""""""""" Therefore, the exemplary term "below" can encompass both the top and the bottom. The device can be oriented in other ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can be interpreted accordingly. The terminology used herein is for the purpose of the description and the embodiments As used herein, the singular forms "a" and "the" It should be further understood that when the term "comprises and/or compliing" is used in this specification, it specifies the existence of the features, the number, the steps, the operations, the components and/or components, but does not exclude The presence or addition of other features, integers, steps, operations, components, components, and/or groups thereof. Embodiments of the present invention are described herein with reference to cross-section illustrations that illustrate a preferred embodiment (and an intermediate structure) of the invention. 12 200840150 Ο Ο Thus, the shape of the schematic is expected to vary due to, for example, manufacturing techniques and/or tolerances. Therefore, the embodiments of the present invention should not be construed as limited! The specific shape of the area described in the text, but contains, for example, the shape deviation caused by the clothing ie. For example, an implanted region illustrated as a rectangle will typically have rounded or curved features and 7 or have an implant gradient at its edges rather than a binary change from the implanted region to the unimplanted region. . The buried area formed by the implanted person can cause a certain implant in the area between the buried area and the surface (planting). Accordingly, the regions of the present invention are intended to be illustrative in nature and are not intended to limit the scope of the invention. All terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those skilled in the art, unless otherwise defined. It should be further understood that terms (such as those defined in the dictionary) should be interpreted as having the meaning of the meaning of the case, and unless the definition in this article is = I, the * will be idealized or too formal. Interpretation of the meaning of the. Fig. 3 is a cross-sectional view of a probe card according to an exemplary embodiment of the present invention: and Fig. 3 is a partially enlarged view of a portion A of Fig. 2. </ RTI> and FIG. 3, the probe according to an exemplary embodiment of the present invention includes a first substrate structure 11 () and a second substrate structure 12 splicer 130, a fixed plate 14G, and a horizontal level control member 15 . In the embodiment of the present invention, the first substrate structure 110 is included in its interior = a plurality of (four) lines (not shown) and includes a plurality of connection holes ι ΐ 2 . Second, the vias m are connected to the (four) lines and (iv) the first substrate structure 13 200840150 110. A conductive layer 114 is formed on the inner surfaces of the connection holes. The conductive layer 1 Μ may comprise a conductive material such as copper (Cu). These signal lines are additional detectors (not shown). #第二基板结构120 is positioned below the first substrate structure 11〇, including bottom substrate 122, contact pads 124, probes 126, and signal lines.

舉例而言,底部基板122可成形為板且具有比第一芙 板結構110小的尺寸。 土 多數個接觸焊墊124配置於底部基板122之頂面上, 且包含導電材料。 多數個探針126自底部基板122之底面突出。探針126 可”底孩板122分離而形成,且可安裝於底部基板 2面上。另夕卜’探針126可形成於底部基板122之底面 兵其成-體。儘管當前典型實施例揭露懸臂型探針:但 甘、可利用垂直型探針或—般熟f此項技術者所已知之任何 /、他組恶,來替代懸臂型探針或是與之結合。 信號線U8定位於底部基板m之内部中,且探針⑶ ^連接至接觸焊墊124。舉例而言,信號線i28可包含多 =佈線經由接觸插塞或通道使多層佈線中之每一者彼此 带六f谷态(未圖示)可連接至信號線128。舉例而言, =為可定位於底部基板122之頂面或底面上。另外,電 疋位於底部基板122之内部中。經過信號線128 电仏號中的雜訊或失真信號可由電容器接地,以藉此防 14 200840150 二:訊以及失真。另外,當輸入功率不足地施加 、跃厂對象日守,電容器亦可補償輪入功率之不足。 Ί?η ^接&amp; ^使第—基板結構11G以及第二基板結構 4此甩連接。在典型實施例中,連接器1刈可使這些 拉孔1U中之每一者的導電層114與接觸焊墊124電連 接,且可包含諸如金屬的導電材料。For example, the bottom substrate 122 can be formed as a board and have a smaller size than the first panel structure 110. A plurality of contact pads 124 are disposed on the top surface of the base substrate 122 and comprise a conductive material. A plurality of probes 126 protrude from the bottom surface of the bottom substrate 122. The probe 126 can be formed by separating the bottom plate 122 and can be mounted on the bottom substrate 2. Alternatively, the probe 126 can be formed on the bottom surface of the bottom substrate 122. Although the current exemplary embodiment discloses Cantilever type probe: but can be used to replace or combine with a cantilever type probe using a vertical type probe or any of the groups known to those skilled in the art. Signal line U8 is positioned at In the inner portion of the bottom substrate m, and the probe (3) is connected to the contact pad 124. For example, the signal line i28 may include multiple = wiring to bring each of the multilayer wirings to each other via a contact plug or a channel. The state (not shown) can be connected to the signal line 128. For example, = can be positioned on the top or bottom surface of the bottom substrate 122. In addition, the power is located in the interior of the bottom substrate 122. The noise or distortion signal in the number can be grounded by the capacitor to prevent the distortion and the distortion. In addition, when the input power is insufficiently applied, the capacitor can compensate for the shortage of the wheel power. η ^接及amp; ^ make the first substrate junction The structure 11G and the second substrate structure 4 are connected to each other. In an exemplary embodiment, the connector 1 can electrically connect the conductive layer 114 of each of the pull holes 1U to the contact pad 124, and may include, for example, a metal. Conductive material.

在典型實施财,連_ 13()可包含固定至第二基板 Ί 120之接觸焊墊m的第—接觸部分132,以及連接 弟接觸σ卩分132且插入第一基板結構之這些連接 孔112中之每一者中的第二接觸部分134。舉例而言,如 圖=及圖3中所示’第—接觸部分132可成形為方塊, 且第二f觸部分134可成形為鉤。或者,儘管在圖中未圖 示但第一接觸部分134可成形為〇形環。 第一接觸部分132藉由焊料固定至接觸焊墊124,且 因此連接$ 13G固定至第二基板結構12Q。第二接觸部分 134插入這些連接孔112中之每一者中。在當前實施例中, 使用收鈿配合方法將鉤形第二接觸部分134插入這些連接 孔112中之每一者中,以藉此將其壓縮於連接孔η]中。 一旦使用收縮配合方法將第二接觸部分134安裝於這些連 接孔112中之每一者中,即歸因於第二接觸部分134的彈 性而將恢復力(restoring force)施加於第二接觸部分134 且連接孔112之導電層114與連接器130之第二接觸部分 134接觸。在當前實施例中,因為第二接觸部分ι34成形 為鉤,所以導電層Π4與第二接觸部分134在至少兩個點 15 200840150 處接觸。如一般熟習此項技術者所已知,對第二接觸部分 134之形狀的任何修改將導致第二接觸部分134與導電層 114之接觸點數目的增加。 曰 因此’連接器130固定至第二基板結構120且可移動 地連接至第—基板結構110,以使得連接器130可上下移 動 Π %、准持與弟一基板結構11 〇的接觸。亦即,儘管第 一基板結構110與第二基板結構120彼此不平行或第一基 板結構110以及第二基板結構120中之一者上下移動,二 連接器130之第二接觸部分134維持與導電層114的實體 接觸,同時上下移動。因此,因為連接器13〇沿導電層ιΐ4 滑動,所以連接器130不施加外部垂直力於第二基板結構 120 ’以藉此防止第二基板結構12〇之變形。另外,連接界 130藉由焊料136固定至接觸焊墊124,藉此最小化連接器° 130與接觸焊墊124之間的接觸失敗。此外,連接器13〇 可無需為彈性變形的,藉此減少連接器130之長度。結果, 連接為130之電阻可充分地得以減少,以藉此改良探測卡 100之電效能。 iiil管以上典型貫施例論述具有鉤形之第二接觸部分 134,但如一般熟習此項技術者所已知,只要第二接觸部分 ^4與導電層114接觸,第二接觸部分134就可在形狀上 具有任何其他修改,諸如〇形環。 固定板140使第一基板結構110以及第二基板結構 U0彼此固定,且包含第一板141、第二板142、第三板143、 板片彈黃(leaf spring) 144以及多數個螺釘(未圖示)。 16 200840150 弟—板141成形為圓盤,且定位於第一基板結構ll〇 面上。第二板142成形為環,且定位於第一基板結 =之下表面關邊部分處。第—板141、第—基板結 110以及第二板142藉由第一螺釘145彼此固定。第三 ^ 143成形為小於第二板142之環’且環繞第二基板結構 2,壁。板片彈簧144與第二板142以及第三板143 接觸三乐二板142以及板片彈簧144藉由第二螺釘146彼In a typical implementation, the _13() may include a first contact portion 132 that is fixed to the contact pad m of the second substrate Ί 120, and the connection holes 112 that are connected to the σ 卩 132 and inserted into the first substrate structure. The second contact portion 134 in each of the two. For example, the 'first contact portion 132' can be shaped as a block as shown in Fig. 3 and Fig. 3, and the second f touch portion 134 can be shaped as a hook. Alternatively, although not shown in the drawings, the first contact portion 134 may be shaped as a domed ring. The first contact portion 132 is fixed to the contact pad 124 by solder, and thus the connection $13G is fixed to the second substrate structure 12Q. The second contact portion 134 is inserted into each of the connection holes 112. In the present embodiment, the hook-shaped second contact portion 134 is inserted into each of the connection holes 112 by a shrink fitting method to thereby compress it into the connection hole η]. Once the second contact portion 134 is installed in each of the connection holes 112 using a shrink fit method, a restoring force is applied to the second contact portion 134 due to the elasticity of the second contact portion 134. The conductive layer 114 of the connection hole 112 is in contact with the second contact portion 134 of the connector 130. In the current embodiment, since the second contact portion ι34 is formed as a hook, the conductive layer Π4 and the second contact portion 134 are in contact at at least two points 15 200840150. Any modification to the shape of the second contact portion 134 will result in an increase in the number of contact points of the second contact portion 134 with the conductive layer 114, as is generally known to those skilled in the art. ’ Therefore, the connector 130 is fixed to the second substrate structure 120 and movably connected to the first substrate structure 110 such that the connector 130 can move up and down Π%, and the contact with the substrate structure 11 准. That is, although the first substrate structure 110 and the second substrate structure 120 are not parallel to each other or one of the first substrate structure 110 and the second substrate structure 120 moves up and down, the second contact portion 134 of the two connectors 130 maintains and conducts electricity. The physical contact of layer 114 is simultaneously moved up and down. Therefore, since the connector 13 is slid along the conductive layer ι4, the connector 130 does not apply an external vertical force to the second substrate structure 120' to thereby prevent deformation of the second substrate structure 12. Additionally, the connection boundary 130 is secured to the contact pads 124 by solder 136, thereby minimizing contact failure between the connector 130 and the contact pads 124. Further, the connector 13A need not be elastically deformed, thereby reducing the length of the connector 130. As a result, the resistance of the connection 130 can be sufficiently reduced to thereby improve the electrical performance of the probe card 100. The first contact embodiment above has a hook-shaped second contact portion 134, but as is generally known to those skilled in the art, as long as the second contact portion ^4 is in contact with the conductive layer 114, the second contact portion 134 can There are any other modifications in shape, such as a domed ring. The fixing plate 140 fixes the first substrate structure 110 and the second substrate structure U0 to each other, and includes a first plate 141, a second plate 142, a third plate 143, a leaf spring 144, and a plurality of screws (not Graphic). 16 200840150 The disc-plate 141 is formed as a disc and positioned on the first substrate structure 〇 face. The second plate 142 is shaped as a ring and is positioned at the first substrate junction = lower surface edge portion. The first plate 141, the first substrate junction 110, and the second plate 142 are fixed to each other by the first screw 145. The third ^ 143 is formed to be smaller than the ring of the second plate 142 and surrounds the second substrate structure 2, the wall. The leaf spring 144 is in contact with the second plate 142 and the third plate 143, and the plate spring 144 is passed by the second screw 146.

Ο =固定,且第三板143以及板片彈簧144藉由第三螺釘147 彼此固定。 ㈣„準控制部件-穿透第—板141以及第一基板 ° 且與弟一基板結構120之上表面接觸。當第二 ^板結構12G之底部基板122的厚度在縱向方向上變化 ^ ’即使第一基板結構110與第二基板結構12〇定位於同 一位準處’探針126可能難以定位於同—位準處。水 部件15〇以探針126之尖端定位於同—位準處的方 ^工制%加於第二基板結構12〇之上表面之外力的量,以 稭此控制第二基板結構12〇之下表面的水平位準。 圖4為說龍據本發明之另—典型實施例之探測卡的 松截面圖,且圖5職4中之A,部分的部分放大圖。 ^看圖4以及圖5,根據本發明之另—典型實施例的 木測卡施包含第-基板結構⑽以及第 咖'連接H230'固定板24G'水平位準控制== 及插口 260。 當前實施例的探測卡2〇〇具有與參看圖2以及圖3描 17Ο = fixed, and the third plate 143 and the leaf spring 144 are fixed to each other by the third screw 147. (4) „Quasi-control component—penetrating the first plate 141 and the first substrate° and contacting the upper surface of the substrate structure 120. When the thickness of the bottom substrate 122 of the second plate structure 12G is changed in the longitudinal direction ^ ' The first substrate structure 110 and the second substrate structure 12 are positioned at the same level. The probe 126 may be difficult to locate at the same level. The water component 15 is positioned at the same level with the tip of the probe 126. The amount of force applied to the upper surface of the second substrate structure 12〇 is controlled to control the horizontal level of the surface of the second substrate structure 12〇. FIG. 4 is another embodiment of the present invention. A loose cross-sectional view of the probe card of the exemplary embodiment, and a partial enlarged view of part A of FIG. 5, Fig. 4 and Fig. 5, the wooden test card according to another exemplary embodiment of the present invention includes - Substrate structure (10) and café 'connection H230' fixed plate 24G' horizontal level control == and socket 260. The probe card of the present embodiment has a reference to FIG. 2 and FIG.

Ο 200840150 述之探測卡100實質上相同的 :二:因此在下文… 以及罘一基板結構22〇、固 ^ 件250之任何更詳細的描述/反0以及水平位準控制部 及第’連接器230使第一基板結構210以 此電連接。舉例而言,連接器⑽ 、車^ Γ 2之第—導電層214與接觸焊墊224電 連接’且:包含諸如金屬的導電材料。 &quot; 在當前實施例中,連接器23〇可包含固定至 H二之接觸焊塾224的第一接觸部分232以及插二第 土板結構210之第一連接孔212中且插入插口 之第 一連接孔262中的第二接觸部分234。舉例而言,第一接 觸部分232可成形為塊狀體且藉由焊料236㈣至接觸焊 墊224,以使得連接器230固定至第二基板結構230。第二 接觸部分234成形為桿體,其尺寸小於第一連接孔212以 及第二連接孔262。 插口 260定位於第一基板結構21〇之下表面處且具有 對應於第一連接孔212之第二連接孔262。在當前實施例 中,第二連接孔262連接至第一連接孔212,且具有與第 一連接孔212之直徑實質上相同的直徑。第二導電層264 疋位於第二連接孔262之内表面上,且電連接至第一基板 、、、。構210中之k號線。第二導電層264可包含導電材料, 5者如銅(Cu )。 插口 260包含第一子插口 260a以及第二子插口 18 200840150 260b。第一子插口 260a固定至第一基板結構21〇之底面, 且第二子插口 260b相對於第一子插口 260a可移動地定位 於第一子插口 260a之下部部分處。因此,連接器23〇之第 二接觸部分234插入第一連接孔212以及第二連接孔262 中,且第二子插口 260b相對於第一子插口 26〇a滑動,以 藉此將第一接觸部分234固定至插口 260 (如圖5中所 示)。因此,第二接觸部分234與第一導電層214以及第二 導電層264接觸。 Ο Ο 另外,第 基板結構210與第二基板結構220之間的 間隙距離可藉由插口 260減小。 因此,當第一基板結構21〇與第二基板結構22〇彼此 不平行,,彼此相對移動時,連接器23〇可沿第一連接孔 212以及第二連接孔262移動,同時維持與第一基板結構 210以及插口 26〇的電接觸。亦即,儘管第一基板結構22〇 舁乐二基板結構230移位,但連接器23〇不施加外力於第 -基板結構22G,以藉此防止第二基板結構22Q之變形。 =外,連接器230藉由焊料固定至接觸焊墊 =域接器230與接觸焊墊224之間的接觸失敗。此错外此 230可無需為彈性變形的,以使得連接器23〇可在 度下具有較大橫截面面積,以藉此減少電阻。結果, 採測卡200之電效能可充分地增加。 儘管連接器230沿第一連接孔212 觸部分234 6楚、由μ ^ /不夕切且乐一接 仍#^»_ —連接孔212移出,但第二接觸部分234 '、在弟二連接孔262巾,因此連接器23〇仍與第二導 19 200840150 電層264電接觸。 J二為說明根據本發明之又-典型實施例之探測卡的 松截面圖,且圖7為圖6中之A”部分的部分放大圖。Ο 200840150 The probe card 100 is substantially identical: two: therefore, in the following... and any of the substrate structure 22, any more detailed description of the fixture 250 / anti-zero and horizontal level control and the ' connector 230 causes the first substrate structure 210 to be electrically connected by this. For example, the connector (10), the first conductive layer 214 of the vehicle 2 is electrically connected to the contact pad 224 and includes a conductive material such as a metal. &quot; In the present embodiment, the connector 23A may include the first contact portion 232 fixed to the contact pad 224 of H2 and the first connection hole 212 of the second earth plate structure 210 and the first of the insertion holes The second contact portion 234 in the connection hole 262. For example, the first contact portion 232 can be shaped as a block and soldered to the contact pad 224 by solder 236 (4) to secure the connector 230 to the second substrate structure 230. The second contact portion 234 is formed as a rod having a size smaller than the first connection hole 212 and the second connection hole 262. The socket 260 is positioned at a lower surface of the first substrate structure 21 and has a second connection hole 262 corresponding to the first connection hole 212. In the present embodiment, the second connection hole 262 is connected to the first connection hole 212 and has a diameter substantially the same as the diameter of the first connection hole 212. The second conductive layer 264 is located on the inner surface of the second connection hole 262 and is electrically connected to the first substrate, . Line k in line 210. The second conductive layer 264 may comprise a conductive material such as copper (Cu). The jack 260 includes a first sub-socket 260a and a second sub-socket 18 200840150 260b. The first sub-socket 260a is fixed to the bottom surface of the first substrate structure 21, and the second sub-socket 260b is movably positioned relative to the first sub-socket 260a at a lower portion of the first sub-socket 260a. Therefore, the second contact portion 234 of the connector 23 is inserted into the first connection hole 212 and the second connection hole 262, and the second sub-outlet 260b is slid with respect to the first sub-socket 26A, thereby thereby making the first contact Portion 234 is secured to socket 260 (as shown in Figure 5). Therefore, the second contact portion 234 is in contact with the first conductive layer 214 and the second conductive layer 264. Further, the gap distance between the first substrate structure 210 and the second substrate structure 220 can be reduced by the socket 260. Therefore, when the first substrate structure 21 and the second substrate structure 22 are not parallel to each other, when moving relative to each other, the connector 23 can be moved along the first connection hole 212 and the second connection hole 262 while maintaining the first Electrical contact between the substrate structure 210 and the socket 26〇. That is, although the first substrate structure 22 is displaced, the connector 23 does not apply an external force to the first substrate structure 22G, thereby preventing deformation of the second substrate structure 22Q. In addition, the connector 230 is fixed to the contact pad by solder = the contact between the domain connector 230 and the contact pad 224 fails. This misalignment 230 may not need to be elastically deformed so that the connector 23 can have a larger cross-sectional area to reduce the resistance. As a result, the electrical performance of the test card 200 can be sufficiently increased. Although the connector 230 touches the portion 234 along the first connecting hole 212, and is removed by the μ ^ / 不 且 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The aperture 262 is so the connector 23 is still in electrical contact with the second conductor 19 200840150 electrical layer 264. J is a loose cross-sectional view of the probe card according to still another exemplary embodiment of the present invention, and Fig. 7 is a partially enlarged view of a portion A of Fig. 6.

.4參看圖6以及圖7,根據本發明之又一典型實施例的 ^測卡3GG包含第-基板結構31Q 320、連接器330、固定板34〇、 1 一土板、、,口構 及插口 36〇。 W反0水千位準控制部件350以 〇 、f 4#前#施_制卡具有齡看圖4以及圖5描 ,述之探測卡200實質上相同的結構,其中例外為第一美柄 因此在下文中省略對第二基板結構32〇、連; 3〇、固定板340、水平位準控制部件35〇以及插口 之 任何更詳細的描述。 以及與圖4以及圖5中包含第一連接孔 =電:之弟一基板結構210相比,無連接孔以及導電 it於弟—基板結構3ig中。因此,連接器33Q之第二 Γ 接觸部ΐ334插人插σ 36G之連接孔362巾且與導電層364 υ 接觸。弟二接觸部分334之直經小於連接孔泌之直徑。 因此’、當第-基板結構31 〇與第二基板結構彼此 =仃’或彼此相對移動時’連接器330可沿連接孔362 • f,同時維持與第—基板結構31G以及插口遍的電接 2。亦即,儘管第-基板結構32〇與第二基板結構33〇移 ’但連接器330不施加外力於第二基板結構32〇,以藉 二基板結構320之變形。另外,連接器330藉由 斗枓固定至接觸焊墊324,以藉此最小化連接器33〇與接 20 200840150 觸焊墊324之間的接觸失敗。此外,連接器33〇可益需為 彈性變形的’因此連接器330可在較短長度下具有較:橫 截面面積,以藉此減少電阻。結果,探測卡3〇〇之電效能 - 可充分地增加。 ‘ 圖8A至圖8F為說明根據本發明典型實施例的在探測 卡中黏著連接器之方法的橫截面圖。 參看圖8A,將導向板500製備為多層結構,且多數個 穿透孔510穿透導向板500。在當前實施例中,將三個板 ° 堆疊於導向板50()中以便在探測卡中穩定地黏著連接器。 如一般熟習此項技術者所已知,亦可將兩個板或四個或四 個以上板堆疊於導向板500中。相鄰的穿透孔之間的間隙 距離與相鄰的連接器之間的間隙距離實質上相同。穿透孔 510定位在導向板500之這些板中的每一者處的同一位 置’以使得穿透孔510在導向板5〇〇之所有的板前後連貫。 參看圖8B,將多數個連接器130分別插入導向板5〇〇 之穿透孔510中。導向板500之高度小於連接器13〇之高 ij 度,以藉此允許容易地檢查連接器130插入穿透孔510中 的動作。亦即,連接器130之第一接觸部分132 (其成形 • 為塊狀體)自導向板500之底面伸出,且連接器之第 二接觸部分134 (其成形為環)自導向板5〇〇之頂面伸出。 參看圖8C’這些板中之一者相對於導向板5〇〇中之其 他板滑動。在當前實施例中,中央板相對於上部板以及下 部板滑動。然而,如一般熟習此項技術者所已知,上部板 或下部板亦可與其他板一起滑動。當這些板中之一者滑動 21 200840150 時,將非滑動板維持為靜止的。在下文中,將非滑動板稱 作靜止板。滑動板與連接器13〇之第一侧壁接觸,且藉由 滑動板在與滑動方向平行之第一方向上將外力施加於連接 . 态130。相比之下,靜止板與連接器130之與連接器13〇 之第一侧壁相對的第二侧壁接觸,且藉由靜止板在與第一 方向相對之弟一方向上將反作用力(reacti〇n f〇rce)施加 於連接器130。結果,藉由外力以及反作用力之耦合力 (couPlingforce)將連接器130耦合至導向板500。 參看圖8D,將多數個接觸焊墊124配置於底部基板 122之頂面上,且將多數個焊料136分別塗佈於這些接觸 焊墊124上。舉例而言,可將漿料用作焊料136。多數個 探針126位於底部基板122之底面處。這些接觸焊墊124 之間隙距離與導向板500之這些穿透孔51〇的間隙距離實 質上相同。在當前實施例中,可使用遮罩圖案或自動分注 态(dispenser)將焊料l36塗佈於接觸焊墊124上。 參看圖8E,以導向板500中之這些連接器13〇分別位 G 於底部基板I22上之接觸焊墊124上方的方式使底部基板 122與導向板500彼此對準。接著,導向板%〇向下移動, • 因此這些連接器130分別與這些接觸焊墊124上之這些焊 - 料136接觸。這些焊料136中之每一者藉由熱傳遞而受到 加熱,以藉此受熱回流;接著充分冷卻。焊料136可藉由 被動冷卻過程或藉由對焊料136噴射冷卻氣體來冷卻。結 果,連接器130藉由焊料136分別穩固地黏著到接觸焊熱 124。 22Referring to FIG. 6 and FIG. 7, a test card 3GG according to still another exemplary embodiment of the present invention includes a first substrate structure 31Q 320, a connector 330, a fixed plate 34〇, an earth plate, and a mouth structure. Socket 36〇. The W anti-zero water level control component 350 has the same structure as the probe card 200, and the exception is the first beauty handle, as shown in FIG. 4 and FIG. Therefore, any more detailed description of the second substrate structure 32, the connection, the fixing plate 340, the horizontal level control member 35, and the socket will be omitted hereinafter. As compared with the substrate structure 210 including the first connection hole=Electrical: FIG. 4 and FIG. 5, there is no connection hole and conductive it in the substrate-substrate structure 3ig. Therefore, the second 接触 contact portion 334 of the connector 33Q is inserted into the connection hole 362 of the σ 36G and is in contact with the conductive layer 364 。. The direct contact portion 334 has a straight diameter smaller than the diameter of the connecting hole. Therefore, when the first substrate structure 31 〇 and the second substrate structure are mutually moved or moved relative to each other, the connector 330 can be along the connection hole 362 • f while maintaining electrical connection with the first substrate structure 31G and the socket. 2. That is, although the first substrate structure 32'' and the second substrate structure 33 are moved', the connector 330 does not apply an external force to the second substrate structure 32'' to deform by the second substrate structure 320. In addition, the connector 330 is secured to the contact pads 324 by a baffle to thereby minimize contact failure between the connector 33 and the contact pads 324. In addition, the connector 33 may be elastically deformed so that the connector 330 may have a relatively small cross-sectional area at a shorter length to thereby reduce the electrical resistance. As a result, the electrical performance of the probe card 3 can be sufficiently increased. 8A to 8F are cross-sectional views illustrating a method of attaching a connector in a probe card in accordance with an exemplary embodiment of the present invention. Referring to Fig. 8A, the guide plate 500 is prepared as a multilayer structure, and a plurality of penetration holes 510 penetrate the guide plate 500. In the current embodiment, three plates ° are stacked in the guide plate 50 () to stably adhere the connector in the probe card. Two or four or more plates may also be stacked in the guide plate 500 as is known to those skilled in the art. The gap distance between adjacent penetration holes is substantially the same as the gap distance between adjacent connectors. The penetration holes 510 are positioned at the same position ' at each of the plates of the guide plate 500 such that the penetration holes 510 are continuous before and after all of the plates of the guide plate 5'. Referring to Fig. 8B, a plurality of connectors 130 are respectively inserted into the penetration holes 510 of the guide plates 5''. The height of the guide plate 500 is smaller than the height ij of the connector 13b, thereby allowing the action of inserting the connector 130 into the penetration hole 510 to be easily checked. That is, the first contact portion 132 of the connector 130 (which is formed as a block) protrudes from the bottom surface of the guide plate 500, and the second contact portion 134 of the connector (which is formed into a ring) is guided from the guide plate 5 The top surface of the dragonfly stretched out. Referring to Figure 8C', one of the plates slides relative to the other of the guide plates 5''. In the current embodiment, the center panel slides relative to the upper and lower panels. However, as is generally known to those skilled in the art, the upper or lower panels can also slide with other panels. When one of the plates slides 21 200840150, the non-sliding plate is maintained stationary. Hereinafter, the non-sliding plate is referred to as a stationary plate. The slide plate is in contact with the first side wall of the connector 13, and an external force is applied to the connection state 130 in a first direction parallel to the sliding direction by the slide plate. In contrast, the stationary plate is in contact with the second side wall of the connector 130 opposite to the first side wall of the connector 13〇, and the reaction force is reacted by the stationary plate in the opposite direction to the first direction (reacti 〇nf〇rce) is applied to the connector 130. As a result, the connector 130 is coupled to the guide plate 500 by an external force and a reaction force (couPling force). Referring to Figure 8D, a plurality of contact pads 124 are disposed on the top surface of the base substrate 122, and a plurality of solders 136 are applied to the contact pads 124, respectively. For example, a slurry can be used as the solder 136. A plurality of probes 126 are located at the bottom surface of the bottom substrate 122. The gap distance of these contact pads 124 is substantially the same as the gap distance between the penetration holes 51 of the guide plate 500. In the current embodiment, the solder l36 may be applied to the contact pads 124 using a mask pattern or an automatic dispenser. Referring to Fig. 8E, the base substrate 122 and the guide plate 500 are aligned with each other in such a manner that the connectors 13 in the guide plate 500 are positioned above the contact pads 124 on the base substrate I22. Next, the guide plates % 〇 are moved downwards, • so these connectors 130 are in contact with the solder 136 on the contact pads 124, respectively. Each of these solders 136 is heated by heat transfer to thereby be heated to reflux; then sufficiently cooled. Solder 136 may be cooled by a passive cooling process or by injecting a cooling gas to solder 136. As a result, the connector 130 is firmly adhered to the contact heat 124 by the solder 136, respectively. twenty two

C Ο 200840150 芩看圖8F,導向板500之滑動板返回至原始位置,且 連接裔130與導向板5〇〇之穿透孔51〇的内表面間隔開, 以解開連接器13〇與導向板5⑽之齡。接著,導向板· 向上移動,且這些連接器13〇與導向板5〇〇分離,藉此完 成料些連接器130黏著到底部基板122的動作由以 上黏著,程將連接器13〇固定至底部基板122。 锰g本發明之典型實施例論述將參看圖2以及圖3描 述之這些連接器130霉占著到底部基板122的方法,但如一 =習此她#者所已知,亦可以實質上相 之梅接請以及陶著到底部基 122 It可將多數個連接器13G同時黏著到底部基板 可將連接器130财到底部基板⑵上之精確 及可ΐ性。4’猎此改良連接器13°之黏著過程的效率以 共板物實施例’連接器穩固地固定至第二 基板之連接孔滑動的方式可 平方向上-二 連接器可在第一基板之水 束地移動:此:ii: 一 if之垂直方向上不受任何約 施端於第二基板結構 墊,以夢此另外’連接器猎由焊料固定至接觸焊 外,連連接器與接轉墊之間的接觸失敗。此 口。热布為彈性變形的,因此連接器可在較短長 23 200840150 度下具有較大橫截面面積,以藉此減少電阻。結果,探測 卡之電效能可充分地增加。 此外可將夕數個連接器同時黏著到底部基板上之接 觸焊墊上的精確位置,藉此改良連接器之黏著過程的效 以及可靠性。 Ο ί) t g已描述本發明之典型實施例,但應瞭解,本發明 於此型貫施例’而是在下文中所主張之本發明 修以及犯臀内’熟習此項技術者可進行各種改變以及 【圖式簡單說明】 之上結合隨附圖式考慮的以上實施方式,本發明 m其他特徵以及優點將變得顯而易見,其中: ^為说明習知探測卡之横截面圖。 面圖圖2為說明根據本發明之典型實施例之探測卡的橫截 圖2中之Α部分的部分放大圖。 圖4為§兒明根據本获 橫截面圖。 孓月之另一典型實施例之探測卡的 圖5為圖4中之A,部分的部分放 橫截=為說卿據本發明之又—典型細之探測卡的 =為至圖圖6: if部分的部分_ 卡令黏著連接兄明根據本發明典型實施例的在探測 運接為之方法的橫截面圖。 24 200840150 【主要元件符號說明】 1 :探測卡 10 :第一基板結構 ' 14 :連接孔 20 ··第二基板結構 22 :接觸焊墊 30 :連接器 32 :彈性部分 ◎ 34 :固定部分 100 :探測卡 110 :第一基板結構 112 :連接孔 114 :導電層 120 :第二基板結構 122 :底部基板 124 :接觸焊墊 126 :探針 128 :信號線 - 130 ··連接器 . 132 ··第一接觸部分 134 :第二接觸部分 136 :焊料 140 :固定板 141 :第一板 25 200840150 142 :第二板 143 :第三板 144 :板片彈簧 145 :第一螺釘 146 :第二螺釘 147 ··第三螺釘 150 :水平位準控制部件 200 :探測卡 〇 210 :第一基板結構 212 :第一連接孔 214 :第一導電層 220 ··第二基板結構 222 :底部基板 224 :接觸焊墊 230 :連接器 232 :第一接觸部分 q 234 :第二接觸部分 236 :焊料 . 240 ··固定板 250 :水平位準控制部件 260 :插口 260a ··第一子插口 260b :第二子插口 262 ··第二連接孔 26 200840150 —— i 264 :第二導電層 300 :探測卡 310 :第一基板結構 320 :第二基板結構 322 :底部基板 324 :接觸焊墊 330 :連接器 334 :第二接觸部分 340 :固定板 350 :水平位準控制部件 360 :插口 362 :連接孔 364 :導電層 500 :導向板 510 :穿透孔 Ο 27C Ο 200840150 Referring to Fig. 8F, the sliding plate of the guide plate 500 is returned to the original position, and the connecting body 130 is spaced apart from the inner surface of the through hole 51 of the guide plate 5 to untie the connector 13 and guide. The age of the board 5 (10). Then, the guide plates are moved upward, and the connectors 13 are separated from the guide plates 5, thereby completing the action of the connectors 130 being adhered to the bottom substrate 122 by the above adhesion, and the connector 13 is fixed to the bottom. Substrate 122. Manganese g. The exemplary embodiment of the present invention discusses a method in which the connectors 130 described with reference to FIGS. 2 and 3 can be used to the bottom substrate 122, but as known from the prior art, it can also be substantially Plum picks up and pots to the bottom base 122 It can bond a plurality of connectors 13G to the bottom substrate at the same time to make the connector 130 accurate and sturdy on the bottom substrate (2). 4' Hunting improved connector 13 ° adhesion process efficiency in the common plate embodiment 'connector firmly fixed to the connection hole of the second substrate sliding way squared up - two connectors can be water on the first substrate Beam ground movement: this: ii: an if vertical direction is not subject to any application of the second substrate structure pad, in order to dream that the other 'connector hunting is fixed by solder to the contact welding, even the connector and the rotating pad The contact between the failed. This port. The hot cloth is elastically deformed so that the connector can have a larger cross-sectional area at a shorter length of 23 200840150 degrees to thereby reduce electrical resistance. As a result, the electrical performance of the probe card can be sufficiently increased. In addition, the connectors can be bonded to the precise position on the contact pads on the bottom substrate at the same time, thereby improving the effectiveness and reliability of the bonding process of the connector. g ί t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t t Other features and advantages of the present invention will become apparent from the above description taken in conjunction with the accompanying drawings, in which: Fig. 2 is a cross-sectional view illustrating a conventional probe card. Fig. 2 is a partially enlarged view showing a portion of a cross section of the probe card in accordance with an exemplary embodiment of the present invention. Fig. 4 is a cross-sectional view taken in accordance with the present invention. FIG. 5 of the probe card of another exemplary embodiment of the month is the A of FIG. 4, and part of the cross-section of the probe is as follows: according to the present invention, the typical fine probe card is as shown in FIG. 6: Part of the if part _ Snap-on connection The cross-sectional view of the method of detecting the transfer according to an exemplary embodiment of the present invention. 24 200840150 [Description of main component symbols] 1 : Probe card 10 : First substrate structure ' 14 : Connection hole 20 · · Second substrate structure 22 : Contact pad 30 : Connector 32 : Elastic portion ◎ 34 : Fixed portion 100 : Probe card 110: first substrate structure 112: connection hole 114: conductive layer 120: second substrate structure 122: bottom substrate 124: contact pad 126: probe 128: signal line - 130 · · connector. 132 · · One contact portion 134: second contact portion 136: solder 140: fixing plate 141: first plate 25 200840150 142: second plate 143: third plate 144: plate spring 145: first screw 146: second screw 147 Third screw 150: horizontal level control member 200: probe cassette 210: first substrate structure 212: first connection hole 214: first conductive layer 220 · second substrate structure 222: bottom substrate 224: contact pad 230: Connector 232: First contact portion q 234: Second contact portion 236: Solder. 240 · Fixing plate 250: Horizontal level control member 260: Socket 260a · First sub-socket 260b: Second sub-socket 262 ··Second connection hole 26 200840150 —— i 264 : Conductive layer 300: probe card 310: first substrate structure 320: second substrate structure 322: bottom substrate 324: contact pad 330: connector 334: second contact portion 340: fixed plate 350: horizontal level control member 360: Socket 362: connection hole 364: conductive layer 500: guide plate 510: through hole Ο 27

Claims (1)

200840150 十、申請專利範圍: 1.一種探測卡,包含: 第一基板結構,具有多數個第一連接孔,第一導電 層位於所述些第一連接孔中之每一者的内表面上且連 接至所述第一基板結構中之信號線; 第二基板結構,具有位於所述第二基板結構上部部 分處之接觸焊墊以及位於所述第二基板結構下部部分 處之與檢查對象接觸的多數個探針;以及 多數個連接器,每一者包含第一接觸部分以及第二 接觸部分,所述第一接觸部分固定至所述第二基板結構 之所述接觸焊墊且所述第二接觸部分插入所述些第一 連接孔中之每一者中且與所述些第一連接孔中之每一 者中的所述第一導電層接觸。 2·如申請專利範圍第1項所述之探測卡,其中所述第 一接觸部分是藉由焊料固定至所述接觸焊墊。 3 ·如申睛專利範圍第1項所述之探測卡,其中所述弟 二接觸部分成形為環,以使得所述第一導電層與所述第二 接觸部分在所述第二接觸部分的至少兩個位置處點接觸。 4·如申請專利範圍第1項所述之探測卡,其中所述第 二接觸部分成形為〇形環,以使得所述第一導電層與所述 第二接觸部分在所述第二接觸部分的至少兩個位置處點接 觸。 5·如申請專利範圍第1項所述之探測卡,更包含定位 於所述第一基板結構之下表面處且具有第二連接孔之插 28 200840150 口,所述些連接器中之每一者插入所述第二連接孔中,第 二導電層位於所述第二連接孔之内表面上且連接至所述第 一基板結構中之信號線。 6·如申請專利範圍第5項所述之探測卡,其中所述插 . 口包含: 第一子插口,固定至所述第一基板結構之所述下表 面;以及 弟一子插口,輕合至所述第一子插口且相對於所述 广 第一子插口滑動,以使得所述第二子插口相對於所述第 一子插口的所述滑動導致,插入所述些第一連接孔中之 每一者中的所述些連接器中之每一者固定至所述第一 基板結構。 7·如申清專利範圍弟5項所述之探測卡,其中所述些 弟一連接孔中之母一者連接至所述第二連接孔。 8·如申請專利範圍第7項所述之探測卡,其中所述第 二接觸部分具有與第一連接孔以及第二連接孔實質上相同 (j 的尺寸。 9·如申請專利範圍第7項所述之探測卡,其中所述些 - 插口之所述些第二連接孔的直徑小於所述些連接器之直 10·—種探測卡,包含: 第一基板結構,具有多數個信號線; 弟'一基板結構’具有位於所述弟二基板結構上部部 分處之接觸焊墊以及位於所述第二基板結構下部部分 29 Ο Ο 其中所述 其中所述 200840150 處之與檢查對象接觸的多數個探針;以及 多數個連接器,固定至所述第二基板結構之所 觸焊墊;以及 丧 插口,定位於所述第一基板結構之下表面處且具 多數個連接孔,所述些連接器分別插入所述些連接孔 中,導電層位於所述些連接孔中之每一者的内^面上且 連接至所述第一基板結構中之所述些信號線。 才η·如申請專利範圍第10項所述之探測卡,其中所述 面·子插口,固定至所述第一基板結構之所述下表 Μ第二子細,衫至所述第—子插π且相對於所述 弟-子插Π襲,以使得所述第二子插口相對於所 一子插口的所述滑動導致,插人所述些連接孔中 些連接器固定至所述第一基板結構。 12·如申請專利範圍第1G項所述之探測卡 些連接孔中之每一者成形為桿體。 、13·如中請專利範圍第10項所述之探測卡 些連接孔之J:徑大於所述麵之直徑。 H·-種將連接讀著到基板之方法,包含: 提供堆疊多數個板之霉 ^ ^ 所述些板中之每-者的透:Γ向板包含穿過 ,多數個連接器分職人所述些穿透孔中; 藉由使所述些板中之—者相對於其他板滑動而將 30 200840150 戶斤述些連接器耗合至所述導向板;以及 將輕合至所述導向板之所述些連接器固定至基板 之上表面,所述基板包含位於所述基板下表面處之 個探針。 15·如申請專利範圍第14項所述之將連接器黏著到基 板之方法,在將所述些連接器固定至所述基板之所述上表 面後,更包含: χ Ο ο 將所述導向板與所述連接器之耦合加以解開;以及 使所述導向板與所述連接器分離。 如申請專利範圍第14項所獻將連接ϋ黏著到基 板之方法,其中將所述些連接器固定至所述基板之 ^ 表面的步驟包含·· k上 將夕數個焊料形成於所述基板之上表面上; 2所述導向板耦合之所述些連接 痤焊料接觸; I、所述 if所述些焊料以藉此使所述些焊料回流;以及 猎由冷卻過裎冷卻所述些焊料。 14項所狀細_著到基 ::間的間隙距:酿^ 31200840150 X. Patent application scope: 1. A probe card comprising: a first substrate structure having a plurality of first connection holes, wherein a first conductive layer is located on an inner surface of each of the first connection holes and a signal line connected to the first substrate structure; a second substrate structure having a contact pad at an upper portion of the second substrate structure and a contact with an inspection object at a lower portion of the second substrate structure a plurality of probes; and a plurality of connectors each including a first contact portion and a second contact portion, the first contact portion being fixed to the contact pads of the second substrate structure and the second A contact portion is inserted into each of the first connection holes and is in contact with the first conductive layer in each of the first connection holes. 2. The probe card of claim 1, wherein the first contact portion is fixed to the contact pad by solder. 3. The probe card of claim 1, wherein the second contact portion is shaped as a ring such that the first conductive layer and the second contact portion are at the second contact portion Contact at least two locations. 4. The probe card of claim 1, wherein the second contact portion is shaped as a ring-shaped ring such that the first conductive layer and the second contact portion are in the second contact portion At least two locations are in point contact. 5. The probe card of claim 1, further comprising a plug 28 200840150 positioned at a lower surface of the first substrate structure and having a second connection hole, each of the connectors Inserting into the second connection hole, a second conductive layer is located on an inner surface of the second connection hole and connected to a signal line in the first substrate structure. 6. The probe card of claim 5, wherein the plug includes: a first sub-socket fixed to the lower surface of the first substrate structure; and a sub-socket, lightly coupled Sliding to the first sub-socket and relative to the wide first sub-socket, so that the sliding of the second sub-socket relative to the first sub-socket is caused to be inserted into the first connecting holes Each of the connectors in each of the connectors is secured to the first substrate structure. 7. The probe card of claim 5, wherein the one of the plurality of connection holes is connected to the second connection hole. 8. The probe card of claim 7, wherein the second contact portion has substantially the same size as the first connection hole and the second connection hole (j. 9) as claimed in claim 7 The probe card, wherein the second connection holes of the sockets are smaller than the straight detectors of the connectors, and include: a first substrate structure having a plurality of signal lines; a 'substrate structure' having a contact pad located at an upper portion of the second substrate structure and a plurality of portions of the second substrate structure lower portion 29 Ο Ο wherein the 200840150 is in contact with the inspection object a probe; and a plurality of connectors fixed to the contact pads of the second substrate structure; and a funnel socket positioned at a lower surface of the first substrate structure and having a plurality of connection holes, the connections The device is respectively inserted into the connection holes, and the conductive layer is located on the inner surface of each of the connection holes and is connected to the signal lines in the first substrate structure. The probe card of claim 10, wherein the face sub-slot is fixed to the lower surface of the first substrate structure, the second sub-fine, and the shirt is inserted into the first sub-π and relative to the The splaying of the second sub-socket with respect to the sliding of the sub-socket causes the connectors of the connecting holes to be fixed to the first substrate structure. Each of the connecting holes of the detecting card described in the claim 1G of the patent application is formed into a rod body. 13, as described in the scope of claim 10, the connecting holes of the detecting card J: the diameter is larger than The diameter of the surface. H. - The method of connecting the read to the substrate, comprising: providing a mixture of a plurality of plates of the mold ^ ^ each of the plates is transparent: the directional plate contains through, a majority The connector is divided into the penetration holes; the 30 200840150 is used to slid the connector to the guide plate by sliding the one of the plates relative to the other plates; The connectors to the guide plate are fixed to an upper surface of the substrate, and the substrate includes a probe at the lower surface of the substrate. 15. A method of attaching a connector to a substrate as described in claim 14, wherein the connectors are fixed to the upper surface of the substrate Thereafter, the method further comprises: χ Ο ο uncoupling the guiding plate from the connector; and separating the guiding plate from the connector. As disclosed in claim 14 a method of bonding to the substrate, wherein the step of fixing the connectors to the surface of the substrate comprises: forming a plurality of solders on the upper surface of the substrate; Said joint solder contacts; I, said if said solder to thereby return said solder; and hunting to cool said solder by cooling. The gap between the 14 items is as follows: the gap between the following:
TW97105354A 2007-02-16 2008-02-15 Probe card including a plurality of connectors and method of bonding the connectors to a substrate of the probe card TWI363456B (en)

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CN101611486B (en) 2012-09-26
TWI363456B (en) 2012-05-01

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