TW200822797A - Light emitting system, method of fabricating a light emitting module and a subatrate with circuit patterns - Google Patents

Light emitting system, method of fabricating a light emitting module and a subatrate with circuit patterns Download PDF

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Publication number
TW200822797A
TW200822797A TW096131464A TW96131464A TW200822797A TW 200822797 A TW200822797 A TW 200822797A TW 096131464 A TW096131464 A TW 096131464A TW 96131464 A TW96131464 A TW 96131464A TW 200822797 A TW200822797 A TW 200822797A
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Taiwan
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light
illuminating
emitting
layer
docket
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TW096131464A
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Chinese (zh)
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TWI389595B (en
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Yu-Chao Wu
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Hong Yuan Technology Co Ltd
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Priority claimed from PCT/CN2006/003037 external-priority patent/WO2008043207A1/en
Priority claimed from PCT/CN2007/001966 external-priority patent/WO2008043233A1/en
Application filed by Hong Yuan Technology Co Ltd filed Critical Hong Yuan Technology Co Ltd
Publication of TW200822797A publication Critical patent/TW200822797A/en
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Publication of TWI389595B publication Critical patent/TWI389595B/en

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Abstract

Embodiments disclose a light emitting system comprising at least a light emitting module. The module comprises light emitting rows supported by a substrate. Each light emitting row having light emitting chips without assembling is surrounded by a reflecting structure disposed on the substrate. A transparent lens is disposed above the light emitting rows for mixing lights emitted from the light emitting rows to form a light source.

Description

200822797 v v 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種發光系統、發光模組及其製造方 法’且特別有關於一種具有多個發光列之發光系統、發光 模組及其形成方法。 【先前技術】 發光二極體(Light Emitting Diode,簡稱LED)因其具 有咼免度、體積小、重量輕、不易破損、低耗電量和壽命 長等優點’所以被廣泛地應用各式顯示產品中,其發光原 理如下:施加一電壓於二極體上,驅使二極體裡的電子與 電洞結合’此結合所產生的能量是以光的形式釋放出來; 此外’尚可添加螢光體於此結構裡,以調整發光波長(顏 色)與強度。 其中白光發光二極體的出現,更是將發光二極體的應 用延伸至照明領域;以白光發光二極體與目前照明中最常 使用的白熾燈泡與日光燈比較,發光二極體具有低發熱 量、低耗電量、壽命長、反應速度快、體積小等優點,故 為業界所發展的重點。 :基於發光效率和散熱問題的考量,:目前製造發光二極 體的方式大抵為使用單晶粒外加一反光杯體的方式封裝, 一者可避免多顆晶粒在同一基板上可能產生之散熱不易的 問題,另一則是避免兩顆相鄰晶粒阻擋了彼此侧部所發出 的光線,而影響到發光效率。然而,此種單顆晶粒之封裝 方式將會使包含多顆晶粒之發光模組的體積大增,尺寸因200822797 vv IX. Description of the Invention: [Technical Field] The present invention relates to an illumination system, a light-emitting module, and a method of fabricating the same, and particularly to an illumination system having a plurality of illumination columns, a light-emitting module, and Forming method. [Prior Art] Light Emitting Diode (LED) is widely used in various displays because of its liberation, small size, light weight, low damage, low power consumption and long life. In the product, the principle of illumination is as follows: a voltage is applied to the diode to drive the electrons in the diode to be combined with the hole. The energy generated by the combination is released in the form of light; In this structure, to adjust the wavelength (color) and intensity of the light. Among them, the appearance of white light-emitting diodes extends the application of light-emitting diodes to the field of illumination; the white-light-emitting diodes have lower heat generation than the most commonly used incandescent bulbs and fluorescent lamps in current illumination. The advantages of quantity, low power consumption, long life, fast response, small size, etc., are the focus of the development of the industry. : Based on the consideration of luminous efficiency and heat dissipation, the current method of manufacturing the light-emitting diode is generally packaged by using a single-die plus a reflector cup, and one can avoid heat dissipation of multiple crystal grains on the same substrate. The problem is not easy. The other is to prevent the two adjacent grains from blocking the light emitted from the sides of each other and affecting the luminous efficiency. However, the packaging method of such a single crystal chip will greatly increase the volume of the light-emitting module including a plurality of crystal grains.

Client’s Docket No.: TT^s Docket No:0849-A41276-TW/final/chad 5 200822797 V. 而不易縮小,因此右兩 結構。 【發明内容】 有鑑於此,本私昍 括至少-發光模二复二貫施例揭露一種發光系統,包 承載於承載基板上,二承載基板;多個發光列, 光晶粒,且每-發_==包括多個未經模組化的發 付於兮此恭本w L 係由—反光結構所圍繞;及一透鏡, 、本 明x之另一 i以調整該些發光列之光線形成一光源。 包括.提供-f㈣揭露—種發光模組的製造方法, 進行陽域理,㈣屬料構成;對該承載基板 層;覆蓋-層絕緣油薄膜於;二,面形成-多孔金屬絕緣 各孔射:絲㈣屬'_上,並填入 :、:LV: 該多孔金屬絕緣層表面;形成多個 由複數發“粒組成之發光列於衫孔上读 泡該承載基板於具有既$、、w$ ^ ? ^ 五^ 夕 度該絕緣油中以緩衝應力; == 屬絕緣層表面之絕緣油薄膜;及固 :多個,構於該承载基板上,其中每一個反 括一個列空間以容納上述發光列之_。 本發:明之另-實施例揭露一種具有電终圖案之承載基 板的製造方法’包括:提供—承餘板,由金肺料構成; 對該承載基板進行陽極處理,以於該承縣板表面形成一 包括多個孔洞之多孔金屬絕緣層;覆蓋一層絕緣油薄膜於 該多孔金屬絕緣層上’並填人各孔财;去除位於該多孔Client’s Docket No.: TT^s Docket No: 0849-A41276-TW/final/chad 5 200822797 V. It is not easy to shrink, so the right two structures. SUMMARY OF THE INVENTION In view of the above, the present invention includes at least a two-dimensional embodiment of the illuminating mode, which discloses an illuminating system, which is carried on a carrier substrate, two carrier substrates, a plurality of illuminating columns, optical crystal grains, and each- _== includes a plurality of unmodulated payouts. The Christine is surrounded by a reflective structure; and a lens, and the other i of the present x to adjust the light of the illuminating columns Form a light source. Including: providing -f (four) uncovering - a method for manufacturing a light-emitting module, performing a positive-area structure, (4) a material composition; a carrier substrate layer; a cover-layer insulating oil film; and a surface forming-porous metal insulating hole : silk (4) belongs to '_, and is filled with:, LV: the surface of the porous metal insulating layer; forming a plurality of light-emitting particles composed of a plurality of particles arranged on the hole of the shirt to read the carrier substrate to have both $, w$ ^ ? ^ five ^ 夕 degrees of the insulating oil to buffer stress; = = is the insulating oil film on the surface of the insulating layer; and solid: a plurality of, constructed on the carrier substrate, each of which includes a column space The invention discloses a method for manufacturing a carrier substrate having an electric final pattern, which comprises: providing a bearing plate, which is composed of gold lung material; and performing anodizing on the carrier substrate, Forming a porous metal insulating layer including a plurality of holes on the surface of the board; covering an insulating oil film on the porous metal insulating layer' and filling each hole; removing the porous layer

Client’s Docket No.: TT,s Docket N〇:〇849-A41270-TW/final/chad 6 200822797 至屬I巴緣層表面之絕緣油薄膜;形成一電路圖案於該多孔 至屬、、、巴、、彖層表面’浸泡該承載基板於具有既定溫度之該絕 緣油中以缓衝應力;及再次去除位於該多孔金屬絕緣層表 面之絕緣油薄膜。 為毒本啦明之上述和其他目白勺、特徵、和優點能更明 ❻易II 了文彳寸舉出較佳實施例,並配合所附圖式,作詳 細說明如下: 【實施方式】 本貝施例在此併入申請人之PCT專利申請號 PCT/C腳07_966和PCT專利申請號 PCT/CN2006/003037作為本發明參考。 ,在本發明之下列實施例中,主要分別說明承載基板的 衣作方式、具有反光結構之發光模組及其導熱方式,以及 多個發光杈組組合之照明設備,以及發光模組之製造方 法,但是該些實施例僅用於說明本發明而非用以限定本發 ^ 明之範圍。 在本說明書中,所謂“反光結構,,係泛指一封閉結 構。在本發明之實施例中,雖列舉矩形如長方形或正方形, 但是並非用以限定本發明之範圍,圓形之反光結構所圍成 之區域亦可;,而在其他實施例中,此反光結構所圍成之區 域也可以是其它任意形狀。 根據本發明之實施例所使用之反光結構,可以聚集來 自該些發光晶粒側邊所發出之光線。而發光晶粒可以是由 可發出特定光線之發光二極體組成,未經模組化之發光晶Client's Docket No.: TT, s Docket N〇: 〇 849-A41270-TW/final/chad 6 200822797 The insulating oil film on the surface of the I Bar edge layer; forming a circuit pattern in the porous to the genus, 、, 巴, And the surface of the ruthenium layer is immersed in the insulating oil having a predetermined temperature to buffer stress; and the insulating oil film on the surface of the porous metal insulating layer is removed again. The above and other objects, features, and advantages of the present invention will become more apparent. The preferred embodiment will be described in detail with reference to the accompanying drawings. The PCT Patent Application No. PCT/C Foot 07_966 and PCT Patent Application No. PCT/CN2006/003037, the disclosure of which is incorporated herein by reference. In the following embodiments of the present invention, the clothing mode of the carrier substrate, the light-emitting module with the reflective structure and the heat conduction mode thereof, and the illumination device of the combination of the plurality of light-emitting groups, and the manufacturing method of the light-emitting module are mainly respectively described. However, the examples are only intended to illustrate the invention and are not intended to limit the scope of the invention. In the present specification, the term "reflective structure" refers to a closed structure. In the embodiment of the present invention, although a rectangle such as a rectangle or a square is cited, it is not intended to limit the scope of the present invention, and a circular reflective structure is used. The enclosed area may also be; in other embodiments, the area enclosed by the reflective structure may be any other shape. The reflective structure used in accordance with an embodiment of the present invention may be gathered from the light-emitting dies. The light emitted from the side, and the illuminating crystal grain may be composed of a light-emitting diode that emits a specific light, and the unmodulated illuminating crystal

Client’s Docket No.: TT5s Docket No:0849-A41276-TW/final/chad 200822797 粒,通常係指該發光晶粒並未装設有封膠層或反光杯體, 或者為裸晶粒。此外,發光列之列泛指實質上沿一特定方 向形成之空間,而並未限定於縱向、橫向、或直線。 具有反光結構之發光模組 第1A圖係·繪示本發明較佳實施例之具有反光結構之 叙光模組。發光模組100包括一共用之承載基板,用 以承載至少一發光列130,每一發光列13〇包括多個未經 模組化的發光晶粒104,例如發光二極體晶粒,且每一發 光列130係由一反光結構11〇所圍繞,而反光結構u〇係 包括對應上述發光列130之列空間,以固定多個發光晶粒 104於列空間内之承載基板1〇2上。在另一實施例中,每 一發光列可更包括一固著於反光結構11〇内並覆蓋著上述 多個發光晶粒104之内覆蓋層1〇8。未經模組化之發光晶 粒,通常係指該發光晶粒並未裝設有封膠層或反光杯體, 或者為裸晶粒,因此發光模組所需的面積可因此而縮小。 此外,由於多顆發光晶粒可分成數列配置,並分別由多列 的反光結構所圍繞,因此,相較於全部的發光晶粒僅由一 環狀結構所圍繞的情形,每列之各發光晶粒與反光結構之 間距不僅較短,且也較容易使發出之光線照射至相鄰的反 光結構而不易被其他發光晶粒所阻檔。亦即由於上述每一 發光列可包括多個未經模組化的發光晶粒,因此可縮小發 光模組所需的面積,而每一發光列均由一反光結構所圍 繞,因此可以促進發光效率。Client's Docket No.: TT5s Docket No: 0849-A41276-TW/final/chad 200822797 granules, usually means that the luminescent crystal grain is not provided with a sealant layer or a reflector cup, or is a bare die. Further, the column of illuminating columns generally refers to a space formed substantially in a particular direction, and is not limited to a longitudinal direction, a lateral direction, or a straight line. Illumination Module with Reflective Structure FIG. 1A is a view of a light-reducing module having a reflective structure according to a preferred embodiment of the present invention. The illuminating module 100 includes a common carrier substrate for carrying at least one illuminating column 130. Each illuminating column 13 〇 includes a plurality of unmodulated illuminating dies 104, such as illuminating diode dies, and each A light-emitting column 130 is surrounded by a light-reflecting structure 11 ,, and the light-reflecting structure u 〇 includes a space corresponding to the light-emitting columns 130 to fix the plurality of light-emitting dies 104 on the carrier substrate 1 〇 2 in the column space. In another embodiment, each of the light-emitting columns may further include an inner cover layer 1 8 fixed in the light-reflecting structure 11A and covering the plurality of light-emitting crystal grains 104. The unmodulated luminescent crystal generally means that the illuminating crystal grain is not provided with a sealing layer or a reflector cup, or is a bare crystal grain, so that the required area of the illuminating module can be reduced. In addition, since a plurality of light-emitting crystal grains can be arranged in a plurality of rows and surrounded by a plurality of columns of reflective structures, each of the columns emits light compared to the case where all of the light-emitting crystal grains are surrounded by only one annular structure. The distance between the crystal grains and the reflective structure is not only short, but also it is easier for the emitted light to illuminate the adjacent reflective structure without being easily blocked by other luminescent crystal grains. That is, since each of the illuminating columns can include a plurality of unmodulated illuminating dies, the area required for the illuminating module can be reduced, and each illuminating column is surrounded by a reflective structure, thereby facilitating illuminating effectiveness.

Client’s Docket No.: TT^ Docket No:0849-A41276-TW/final/chad δ 200822797 此外’至少一發光列可選擇性地(〇pti〇nally)更包括一置 於同列以覆蓋多個發光晶粒1〇4表面之發光材料層1〇6, 例如由螢光粉粒材料所構成,在一實施例中,發光材料層 係連續性覆蓋該些未經模組化的發光晶粒1〇4並延伸至該反 光結構之内侧壁上。在一特定例子中,發光材料層1〇6至少 有部分可為凝結成塊且不含黏著劑之螢光粉粒,例如可藉 由烘乾方式形成凡得瓦力鍵结,在本例中,螢光粉粒層 係完整覆蓋同列之各發光晶粒104之上表面及側邊。在另 一例子中,發光模組可更包括一固著於反光結構1 1 〇内並 覆盍著上述發光材料層106之内覆蓋層108以作為保護層。 其中,反光結構110所圍成之區域可為多邊形,例如 矩形或五邊形,亦可為圓形或橢圓形。請特別參考第3圖 所示之反光結構110示意圖。 一般而言,保護層108之製作除可藉由塗佈矽膠 (silicone)等軟質的高分子材料於反光結構内之外,亦可使 用硬玻璃層、環氧樹脂或其他透明塑膠材料層,如聚碳酸 酯(PC: Polycarbonate)或聚乙烯(PE: Polyethylene)材料, 以嵌入反光結構110中而壓合於發光晶粒1〇4或發光材料 層上。如此可避免發光材料層脫落或防止水氣滲入。 由於反光結構11 可用來調整來自發光晶粒1Q4所聲 出光線之方向,例如遮蔽、反射、收集、或聚焦,因此當 發光材料層106未完全覆蓋住發光晶粒侧邊時,仍可解決 發光晶粒104側邊的漏光現象,並改善光線色偏的問題。 反光結構110 —般可為具有反射面之金屬材料,或者Client's Docket No.: TT^ Docket No: 0849-A41276-TW/final/chad δ 200822797 In addition, at least one illuminating column may optionally include a plurality of illuminating dies in the same column. 1 〇 4 surface of the luminescent material layer 1 〇 6, for example, composed of fluorescent powder material, in one embodiment, the luminescent material layer continuously covers the unmodulated luminescent crystals 1 〇 4 and Extending to the inner side wall of the reflective structure. In a specific example, at least a portion of the luminescent material layer 〇6 may be a luminescent particle that is condensed into agglomerates and contains no adhesive, for example, a van der Waals bond may be formed by drying, in this example The phosphor powder layer completely covers the upper surface and the side of each of the illuminating crystal grains 104 in the same column. In another example, the light-emitting module may further include an inner cover layer 108 fixed in the reflective structure 1 1 并 and covering the luminescent material layer 106 as a protective layer. The area enclosed by the reflective structure 110 may be a polygon, such as a rectangle or a pentagon, or a circle or an ellipse. Please refer in particular to the schematic of the reflective structure 110 shown in Figure 3. In general, the protective layer 108 can be formed by coating a soft polymer material such as silicone in a reflective structure, or a hard glass layer, an epoxy resin or other transparent plastic material layer, such as a layer. A polycarbonate (PC: Polycarbonate) or polyethylene (PE: Polyethylene) material is embedded in the light-reflecting structure 110 to be pressed against the light-emitting crystal grains 1 or 4 or the light-emitting material layer. This prevents the luminescent material layer from falling off or preventing moisture from penetrating. Since the reflective structure 11 can be used to adjust the direction of the light emitted from the illuminating crystal 1Q4, such as shielding, reflecting, collecting, or focusing, the illuminating layer 106 can still solve the illuminating when the luminescent material layer 106 does not completely cover the side of the illuminating crystal. Light leakage on the side of the die 104 and improving the color shift of the light. The reflective structure 110 can generally be a metallic material having a reflective surface, or

Client’s Docket No.: TT’s Docket N〇:0849-A4127 6-TW/final/chad 9 200822797 " 為一塑膠本體,表面則可形成一反光材料層,例如選擇電 鑛一層絡、錄、銀、氟化辞、或硫化鎂等反光材料。 其中,由於反光結構110與發光晶粒1〇4設置在同一 面,因此如果選擇散熱特性較佳的材質,例如拋光形成具 有反光面之金屬材料’則可以提南散熱效率。 此外,可以在上述發光列上設置一透鏡2〇〇其覆蓋基 板102、發光晶粒1〇4、保護層1〇8、和反光結構11〇以調 整該些發光列之光線形成一光源。透鏡部分除了可持續用 原有的石夕膠材質外也可以改用其他材質,因為透鏡較為講 究光透性,因此PC或PE透明塑膠(Plastic)、壓克力 (Acrylic)、玻靖(Glass)、聚碳酸@旨(p〇iyCarb〇nate) 等亦可採用,且光透度與波長有關,不同波長光透度不同, 透鏡亦可為有色透鏡,以增加光色的對比度。在一實施例 中,透鏡200可密合於承載基板1〇2或反光結構11〇之外 框上以形成一密閉腔,密閉腔内可為一真空環境或填充有 φ 惰性氣體,以維持密閉腔内.的穩定。在另一實施例中,在 保護層108上方之密閉腔内可再填充另一内覆蓋層以進一 步填,各反光結構及其上方空間以防止水氣入侵。或者在 3 κ &例t ’先不形成彳輯層1Q8,而是於透鏡覆蓋於 ▲ 纟載基板後,直接注人,㈣蓋螢糾粒層同時充填密 閉腔而形成-體成型且無介面存在的保護層。 在另μ施例中’反光結構11()之内侧壁與基板脱 表面形成一角度Θ,且〇°<θ<90。,但是以θ=45。較 么,反光、、、口構110之材料為金屬,例如是不銹鋼材料;或Client's Docket No.: TT's Docket N〇:0849-A4127 6-TW/final/chad 9 200822797 " For a plastic body, the surface can form a layer of reflective material, such as selecting a layer of electric ore, recording, silver, fluorine Reagents, or reflective materials such as magnesium sulfide. Wherein, since the light-reflecting structure 110 is disposed on the same surface as the light-emitting crystal grains 1〇4, if a material having a better heat-dissipating property, such as polishing to form a metal material having a reflective surface, the heat-dissipating efficiency can be improved. In addition, a lens 2 may be disposed on the light-emitting column to cover the substrate 102, the light-emitting die 1〇4, the protective layer 1〇8, and the light-reflecting structure 11〇 to adjust the light of the light-emitting columns to form a light source. In addition to the use of the original Shishi plastic material, the lens part can also be changed to other materials, because the lens is more light-transparent, so PC or PE transparent plastic (Plastic), Acrylic (Acrylic), Glass (Glass) ), polycarbonate@((p〇iyCarb〇nate), etc. can also be used, and the light transmittance is related to the wavelength, and the light transmittance of different wavelengths is different, and the lens can also be a colored lens to increase the contrast of the light color. In one embodiment, the lens 200 can be adhered to the outer frame of the carrier substrate 1〇2 or the reflective structure 11〇 to form a closed cavity. The sealed cavity can be a vacuum environment or filled with φ inert gas to maintain the sealing. The stability of the cavity. In another embodiment, another inner cover layer may be refilled in the closed cavity above the protective layer 108 to further fill the reflective structures and the space above them to prevent moisture intrusion. Or in the 3 κ & example t 'first without forming the layer 1Q8, but after the lens is covered on the ▲ substrate, directly injecting, (4) cover the firefly layer and simultaneously fill the closed cavity to form - body molding and no The protective layer that exists in the interface. In the other embodiment, the inner side wall of the retroreflective structure 11 () forms an angle 与 with the surface of the substrate, and 〇 ° < θ < 90. , but with θ=45. In contrast, the material of the reflective, and mouth structure 110 is metal, such as stainless steel; or

Client’s Docket No·: TT’s Docket No:0849-A41276-TW/fmal/chad 200822797 是塑膠或樹脂等材料,例如矽膠材質,另外也可以改用其 他材質’因此PC或PE透明塑膠(Plastic )、壓克力 (Acrylic)、坡璃(Giass)、聚碳酸酯(p〇iyCarb〇nate) 等亦可採用’然後再於反光結構110表面選擇一層鍍膜以 形成反射效果。 尤其是在一特定例子中,螢光粉粒層106内之螢光粉 粒間並不含膠’因此可以增加發光效率。其中,發光晶粒 104之晶粒數量係依據需要而決定;在本例中,此晶粒係 為發光二極體。 另外’在其它實例中,反光結構110所圍成之區域的 形狀亦可依據需要而作適當變更,例如是長方形、圓形、 或其它形狀等;且反紐構110本身之形狀也可以做任意 變更,例如其剖面形狀可以是梯形、三角形或弧形等。在 其他貫施例中’此反光結構所圍成之區域也可以是其它任 意形狀’例如配合背光模組的空間製造適當的長條狀反光 ,結構。 承載基板 請參閱第1A圖,承載基板1〇2在本實施例中可為一金 s屬材料,例如鋁金屬。然而其輿不以此為限,在其他實施 例中,如碳化矽材料或含三氧化二鋁之陶瓷或其他導熱率 良好的陶瓷材料亦可採用。此外,在本例中,如第1β圖所 示,承載基板表面可另形成一包含多個暴露之孔洞的金屬絕緣 層160,例如一金屬氧化層。一種實施方式為在鋁基板3表面Client's Docket No:: TT's Docket No: 0849-A41276-TW/fmal/chad 200822797 It is a plastic or resin material, such as silicone rubber, and other materials can be used. Therefore, PC or PE transparent plastic (Plastic), acrylic Acrylic, Giassas, polycarbonate (p〇iyCarb〇nate), etc. may also be used to select a coating on the surface of the reflective structure 110 to form a reflective effect. In particular, in a specific example, the phosphor particles in the phosphor particle layer 106 are free of glue' so that luminous efficiency can be increased. The number of crystal grains of the illuminating crystal grains 104 is determined as needed; in this example, the crystal grains are light emitting diodes. In addition, in other examples, the shape of the area surrounded by the reflective structure 110 may be appropriately changed as needed, for example, a rectangle, a circle, or other shapes; and the shape of the inverse structure 110 itself may be arbitrarily made. The change, for example, its cross-sectional shape may be trapezoidal, triangular or curved. In other embodiments, the area enclosed by the reflective structure may be any other shape, for example, a space suitable for the backlight module to produce a suitable strip-shaped reflective structure. Carrier substrate Referring to Figure 1A, the carrier substrate 1〇2 may be a metal material such as aluminum metal in this embodiment. However, it is not limited thereto. In other embodiments, for example, a tantalum carbide material or a ceramic containing aluminum oxide or other ceramic materials having good thermal conductivity may be employed. Further, in this example, as shown in Fig. 1β, the surface of the carrier substrate may be further formed with a metal insulating layer 160 including a plurality of exposed holes, such as a metal oxide layer. One embodiment is on the surface of the aluminum substrate 3

Client’s Docket No.: TT>sDocketNo:0849-A41276.TW/flnal/chad 11 200822797 =極處理形成厚度約㈣❹孔氣故層丨 ,’呂每1包含多個蜂巢狀孔洞4,在鋁基板夕羊 之間由—障壁層2所_。 心孔魏銘層! 上述實施方式,由於可使金屬絕緣層丨 102緊密結合,因此熱阻降低,導熱效率可以7古,二反 載基板由於具有較佳的導熱效率,因此。施例^ 文。夕顆晶粒在同—基板上可能產生之散熱不易的問題。 值得注意者’由於所形成之多孔金屬絕緣層在未經封 孔處理,前,有硬度較軟或其表面有易沾黏雜質的特性, 因此’ H此技術領域之人士,在欲將陽極處理後之基板 進行後續應用歧理(如形成下列所述之電路圖案)之前, 會先行實施-道封孔製程,以具有氧化銘層之銘基板為 例’ -般包括水合封孔製程和可固化材料封孔製程。水合 封孔處理需將錄板放人熱水中,—般約攝氏如度以上, 浸泡30〜60分鐘,使氧化銘層和水生成含水氧化銘以將孔 洞封閉並形成封孔層’藉此提南其耐磨性。可固化材料封 孔製程-般係為塗佈樹脂或熔融石臘以封住孔洞後加以硬 固成封孔層。然而’此㈣孔處理後之氧化㈣在後續進 行高溫製程時’很容易因水分蒸發或因封孔層、銘基板和 氧‘化鋁層間之膨脹係數差所導致的應力而使氧化銘層破 裂’如第1C圖所示之裂缝5,因而可能產生漏電路徑。為 避免上述情开;^發生,如第1D圖所示,在本實施例中以高溫 製私形成下列圖案化導電層之前’此陽極化處理後之基板 將不進行水合封孔製程或可固化材料封孔處理,而是直接Client's Docket No.: TT>sDocketNo:0849-A41276.TW/flnal/chad 11 200822797=Polar treatment to form a thickness of about (4) ❹ 气 故 故 丨 ' ' ' ' ' ' ' ' ' 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕 吕Between - the barrier layer 2 _. Heart hole Wei Ming layer! In the above embodiment, since the metal insulating layer 丨 102 can be tightly bonded, the thermal resistance is lowered, and the heat transfer efficiency can be as high as possible, and the second counter substrate has better heat conduction efficiency. Example ^ text. The problem that the crystal grains on the same substrate may be difficult to dissipate on the same substrate. It is worth noting that 'the porous metal insulating layer formed has the characteristics of soft hardness or easy adhesion of impurities on the surface before it is unsealed. Therefore, people in this technical field are going to treat the anode. Before the subsequent substrate is subjected to subsequent application ambiguity (such as the formation of the circuit pattern described below), the hole sealing process is first performed, taking the oxidized underlying substrate as an example. - Generally, the hydration sealing process and curing are included. Material sealing process. The hydration sealing treatment requires the recording board to be placed in hot water, such as above about 10 degrees Celsius, soaking for 30 to 60 minutes, so that the oxidized layer and water form an aqueous oxide to seal the pores and form a sealing layer. Tinan's wear resistance. The curable material sealing process is generally applied by coating a resin or molten paraffin to seal the pores and then hardening the plugging layer. However, the oxidation after the (four) hole treatment (4) in the subsequent high-temperature process is very easy to cause the oxidation of the oxidized layer due to evaporation of water or stress caused by the difference in expansion coefficient between the sealing layer, the substrate and the oxygen-aluminized layer. 'Crack 5 as shown in Fig. 1C, and thus a leakage path may be generated. In order to avoid the above situation, as shown in FIG. 1D, before the following patterned conductive layer is formed at a high temperature in this embodiment, the substrate after the anodization is not subjected to the hydration sealing process or the curable layer. Material sealing treatment, but directly

Client’s Docket No·: TT’s Docket No:0849-A41276-TW/fmal/chad 12 200822797 使該承載基板浸泡於絕緣油(如以下所述之材料)中 些⑽4紅絕緣油薄膜6後,再清除留在承載基板2 油芙因此’在以高溫製程形成下列圖案化導 =承載基板之上表㈣不含任何封孔層或絕緣油 溥版,上述絕緣油的溫度從室溫至攝氏⑽度均可 則以不超過300度為佳。 圖案化導電層 請參閱第1A圖,本例中,在承载基板1〇2之平坦化 絕緣層160表面係另外形成-圖案化導電層m,其包括 接觸塾170a以透過導線190來連接發光晶粒1〇4,上述圖 案化導電層的部分即所謂的電路圖案。此外,為使發光晶 粒104底部之高度和接觸墊17〇a—致’亦可選擇在平坦化 絕緣層160表面形成一承載部170b以承載發光晶粒1〇4。 在一實施例中,可利用雷射鎔焊圖案化導電層17〇之方式 固著發光晶粒104於承載部170b上。 在製作圖案化導電層之實施例中,可以選擇藉由電鍍 或磁控濺射一金屬材料於平坦化絕緣層16〇上,以作為圖 案化導電層170。另一種方式為以照相印刷(screen print) 一導電属水(conductive ink)於平坦化絕緣:層上,然後熱固 化導電墨水於平坦化絕緣層160上,以作為圖案化導電層 170 〇 導電墨水可為一填充有導電材料之可熱固化聚合物樹 月旨(conductor filled thermosetting polymer resin ink),#J 士口Client's Docket No:: TT's Docket No: 0849-A41276-TW/fmal/chad 12 200822797 Soak the carrier substrate in some (10) 4 red insulating oil film 6 of insulating oil (such as the materials described below), and then remove it. The carrier substrate 2 is thus formed on the following patterned conductive/support substrate by a high temperature process. (4) does not contain any sealing layer or insulating oil , plate, and the temperature of the insulating oil can be from room temperature to Celsius (10) degrees. It is better not to exceed 300 degrees. For the patterned conductive layer, please refer to FIG. 1A. In this example, a patterned conductive layer m is additionally formed on the surface of the planarization insulating layer 160 of the carrier substrate 1〇2, and includes a contact pad 170a for connecting the illuminating crystal through the wire 190. The particle 1〇4, the portion of the patterned conductive layer described above, is a so-called circuit pattern. In addition, in order to make the height of the bottom of the luminescent crystal 104 and the contact pad 17A', it is also possible to form a bearing portion 170b on the surface of the planarization insulating layer 160 to carry the luminescent crystal grains 〇4. In one embodiment, the luminescent die 104 can be affixed to the carrier 170b by laser brazing of the patterned conductive layer 17〇. In an embodiment in which the patterned conductive layer is formed, a metal material may be selectively plated or magnetron-sputtered onto the planarization insulating layer 16 to form the patterned conductive layer 170. Another method is to screen print a conductive ink on the planarization insulating layer: and then thermally cure the conductive ink on the planarization insulating layer 160 to form a conductive layer 170 as a conductive ink. It can be a conductor filled thermosetting polymer resin ink filled with a conductive material, #J士口

Client’s Docket No·: TT’s Docket !Sio:〇849-A41276-TW/fmal/chad 13 200822797 美國專利5859581號所揭示之銀漿組合物。 另一種實施方式為利用高溫製程,例如攝氏400__ 度,固化銀漿形成包括接觸塾170a之圖案化導電層,以及 可和發光晶粒緊密結合之承载部170b,一般而言聲:漿可混 入玻璃粉或樹脂材料以提高黏著性,較佳者,可使用姻材 料混合銀和玻璃粉作為銀t來製作圖案化導電層以辦 熱率。 9Client's Docket No.: TT's Docket! Sio: 〇 849-A41276-TW/fmal/chad 13 200822797 A silver paste composition as disclosed in U.S. Patent No. 5,585,581. Another embodiment is to use a high temperature process, such as 400 degrees Celsius, to form a patterned conductive layer comprising a contact 塾 170a, and a carrier portion 170b that can be closely bonded to the luminescent crystal. Generally, the sound can be mixed into the glass. The powder or the resin material is used to improve the adhesion. Preferably, the patterned conductive layer can be made by using a mixture of silver and glass powder as the silver t. 9

然而如先前所述,當在後續形成圖案化導電層於基板 102上時,有可能因為4〇〇_6〇〇度高溫製程而使薄的金屬絕 緣層結構受到破壞,而形成漏電路徑,因此如第ι〇圖所 示,除要避免麵成電路圖案之前進行水合封孔製程或可 固化材料封孔製程外,另可選擇在高溫製程形成電路圖案 後再度浸泡於絕緣油中,例如浸泡於曱基矽油中以減低金 屬和金屬絕緣層受高溫產生的不同應力,同時可以再次填 入孔洞4中而予以絕緣。 八 亦即在一實施例中,當以陽極處理方式於鋁基板1〇2 表面形成一氡化鋁層160;並以高溫燒结方式將導電墨水 印製在該氧化鋁層16〇上形成一圖案化導電層17〇時,另 可在鋁基板102降溫至350度以下時,將之浸泡於溫度在 100度以上之絕緣油中減低金屬和金屬絕緣層受高溫產生 的不同應力,以減少形成裂缝的機會同時產生絕緣的效果。 在一實施例中,由於鋁基板先前因陽極處理而氧化形成之 氧化鋁層(如三氧化二鋁),可能會在後續於氧化鋁層表面形成 銀漿導電線路時,因銀漿需要約400-600攝氏度才能固化,而However, as previously described, when the patterned conductive layer is subsequently formed on the substrate 102, it is possible that the thin metal insulating layer structure is damaged due to the 4 〇〇 6 high temperature process to form a leakage path. As shown in the figure ι, in addition to the hydration sealing process or the curable material sealing process before avoiding the surface pattern, the circuit pattern can be further immersed in the insulating oil after the high temperature process, for example, immersed in In the bismuth-based eucalyptus oil, the different stresses generated by the high temperature of the metal and metal insulating layers are reduced, and at the same time, the holes 4 can be filled again to be insulated. In an embodiment, an aluminum-deposited aluminum layer 160 is formed on the surface of the aluminum substrate 1〇2 by anodizing; and a conductive ink is printed on the aluminum oxide layer 16〇 by high-temperature sintering. When the conductive layer 17 is patterned, when the aluminum substrate 102 is cooled to 350 degrees or less, it is immersed in an insulating oil having a temperature of 100 degrees or more to reduce different stresses generated by high temperature of the metal and metal insulating layer to reduce formation. The opportunity for cracks also produces an insulating effect. In one embodiment, since the aluminum substrate is previously oxidized by the anodic treatment to form an aluminum oxide layer (such as aluminum oxide), it may be required to form a silver paste conductive line on the surface of the aluminum oxide layer. -600 degrees Celsius to cure, and

Client’s Docket No.: TT’s Docket Νο:〇849·Α41276-TW/final/chad 14 200822797 氧化銘層和銘基板在受到侧—6⑽度高溫後可能會產生不同 的内應力,因而導致氧化紹層破裂造成銀漿滲入,形成了漏電 路位口此本例之一特徵為可在銀漿熱固化過程中尚未完金冷 w之别即放入攝氏約⑽度至⑽度左右之絕緣油中浸泡〆 般以不超過3〇〇度為佳。如此可在高溫固化銀漿後之降溫過赛 中'爰衝並減低銀聚、氧化銘層和銘基板三者不同物質在受刻 400’〇度高溫後產生的不同内應力,其次,藉由填入孔洞的 •絕緣油可隔離可能產生之漏電路徑,而在一實施例中,上述降 溫過程約需時5-30分鐘左右。 在-可選擇的製程中,可再次清除留在承載基板上表面之 絕緣油薄膜,因此,在承載基板上表面,特別是在圖案化導電 層_金屬絕緣層表面之間的介面將不含任何封孔層或絕緣 油薄膜。值得注意的是,此處所指封孔層係指藉由封孔製程加 φ 工處理產生者’而非因自然暴露於外在環境中所產生者。 散熱模組 請再參閱第1A圖,在本實施财,承載基板1〇2底部 另包括-導熱部180,其可容納一或多個導熱管il2 出發光晶粒m引起之熱流。其中導熱部⑽表面包括— 或夕個凹槽1 〇2a以容納該些導熱管112。 在較佺Μ施例中,發光模組1〇〇更可選擇性包括〜 散熱部m,其位於承載基板1〇2下方。其中,散熱部114Client's Docket No.: TT's Docket Νο:〇849·Α41276-TW/final/chad 14 200822797 The oxidized Ming and Ming substrates may have different internal stresses after being subjected to a side-6 (10) degree high temperature, resulting in rupture of the oxide layer. Silver paste infiltrates, forming a leakage circuit port. One of the characteristics of this example is that it can be immersed in the insulating oil of about (10) degrees to (10) degrees Celsius in the process of thermal curing of the silver paste. It is better to not exceed 3 degrees. In this way, in the cooling process after the high-temperature curing of the silver paste, the different internal stresses generated by the different materials of the silver poly, the oxidized inscription layer and the Ming substrate are obtained after the high temperature of the 400' degree, and secondly, by The insulating oil filled in the holes can isolate the possible leakage path, and in an embodiment, the cooling process takes about 5-30 minutes. In the optional process, the insulating oil film remaining on the upper surface of the carrier substrate can be removed again, and therefore, the interface between the upper surface of the carrier substrate, particularly the surface of the patterned conductive layer_metal insulating layer, will not contain any Sealing layer or insulating oil film. It is worth noting that the plugging layer referred to herein refers to the person who produces the process by the sealing process plus ' instead of being naturally exposed to the external environment. Heat Dissipation Module Referring to FIG. 1A, in the implementation, the bottom of the carrier substrate 1 2 further includes a heat conducting portion 180 that can accommodate one or more heat pipes il2 to generate heat flow caused by the light emitting grains m. The surface of the heat conducting portion (10) includes - or a groove 1 〇 2a to accommodate the heat pipes 112. In a further embodiment, the light-emitting module 1 further selectively includes a heat-dissipating portion m located below the carrier substrate 1〇2. Wherein, the heat dissipation portion 114

Client’s Docket No.: TT^ Docket No:0849-A41276-TW/final/chad 200822797 • 可藉由對應之凹槽112a密合導熱管112和承載基板102。 在第1A圖中,散熱部114下表面可包括散熱鰭片或蜂窩 狀、多孔狀陶瓷結構115以促進散熱效果,其中當承載基 板102為碳化矽材料層時,可和碳化矽之蜂窩狀、多孔狀 陶瓷散熱結構共燒而一體成形。 反光結構與承載基板間之介面 請參閱第2A圖所示之發光模組。在本實施例中,反光 _ 結構110底部係藉由黏著劑150接合於承載基板102上, 然而由於黏著劑150固化後具有一定之高度,因此,發光 晶粒104侧邊所發出之侧部光將可能有一部份會進入反光 結構110與承載基板102間之介面,因此不論黏著劑是由 透明或不透明之樹脂構成,進入此介面之光線並無法藉由 反光結構反射,因此可能會減損發光列之發光效率。 在本例中,係在黏著劑150如透明樹脂中混合有多顆 _ 發光粉粒,如螢光粉,如此進入反光結構110與承載基板 102間之介面的侧部光,可再激發黏著劑中之發光粉粒而 使之發光並重新進入發光列中,因而提升了發光效率。 多個發光晶粒之排列: I. 請參閱第2B圖所示之具有多個發光晶粒之發光列的 排列方式,傳統發光模組係以一反光杯包圍單顆晶片之封 裝形式為主,不採用多顆晶片排列方式的原因在於各個發 光晶粒之侧邊可能會各自遮蔽其他發光晶粒侧邊所發出之Client's Docket No.: TT^ Docket No: 0849-A41276-TW/final/chad 200822797 • The heat transfer tube 112 and the carrier substrate 102 may be closely adhered by the corresponding recess 112a. In FIG. 1A, the lower surface of the heat dissipating portion 114 may include a heat dissipating fin or a honeycomb or porous ceramic structure 115 to promote a heat dissipating effect, wherein when the carrier substrate 102 is a layer of tantalum carbide material, it may be honeycombed with tantalum carbide, The porous ceramic heat dissipation structure is co-fired and integrally formed. The interface between the reflective structure and the carrier substrate. Refer to the light-emitting module shown in Figure 2A. In the present embodiment, the bottom of the reflective structure 110 is bonded to the carrier substrate 102 by the adhesive 150. However, since the adhesive 150 has a certain height after curing, the side light emitted from the side of the light-emitting die 104 is There may be a portion that will enter the interface between the reflective structure 110 and the carrier substrate 102. Therefore, regardless of whether the adhesive is made of a transparent or opaque resin, the light entering the interface cannot be reflected by the reflective structure, and thus the light-emitting column may be degraded. Luminous efficiency. In this example, a plurality of luminescent powders, such as phosphor powder, are mixed in the adhesive 150, such as a transparent resin, so that the side light entering the interface between the reflective structure 110 and the carrier substrate 102 can re-energize the adhesive. The illuminating powder in the light causes it to illuminate and re-enter the illuminating column, thereby improving the luminous efficiency. Arrangement of multiple illuminating dies: I. Please refer to the arrangement of illuminating columns with multiple illuminating dies as shown in Fig. 2B. The conventional illuminating module is mainly composed of a reflective cup surrounding a single wafer. The reason why the multiple wafer arrangement is not used is that the sides of the respective light-emitting dies may respectively shield the sides of the other light-emitting dies from being emitted.

Client’s Docket No·: TT’s Docket No:0849-A41276-TW/fmal/chad 16 200822797 ^ 侧部光’因而減損了發光效率。 為了提高發光效率,本實施例所揭示之未經模組化的 發光晶粒的排列方式和反光結構可應用至先前實施例所述 之發光模組。 發光模組包括多個發光列130a、130b,且每一發光列 係由一反光結構110所圍繞。以發光列130b為例,其包括 多個發光晶粒,例如發光晶粒104a、104b,可承載於基板 102上。此反光結構110侧壁包括一反射面,用以反射發 肇 光晶粒所發出的光線L。在發光列130b中,就相鄰兩發光 晶粒間之關係而言’例如該些發光晶粒1 〇4a、1 〇4b各自包 括至少一側邊124a、124b,且其中發光晶粒如1〇4a之侧 邊124a的投影面與對應之發光晶粒1〇4b的側邊124b實質 上不完全重疊。在另一實施例中,如基於較高發光效率之 要求,該發光晶粒l〇4a之侧邊124a的投影面與對應之發 光晶粒104b的侧邊124b可實質上完全不重疊。另以四邊 形晶粒為例’如果相鄰兩晶粒之4個侧邊均以上述方式拼 列,則可以得到最高的發光效率。 一般而言,實質上不完全重疊係指該發光晶粒1〇4&之 侧邊124a的投影面與對應之發光晶粒104b的側邊12仙之 重疊部分小於該投影面面^積的90% ;實質上不重疊係指該 發光晶粒如l〇4a之側邊124a的投影面與對應之發光晶粒 104b的侧邊124b之重疊部分小於該投影面面積的1〇0/〇 ; 其中如果該發光晶粒104a之侧邊i24a的投影面與對應之 發光晶粒l〇4b的侧邊124b之重疊部分實質上小於該投影Client's Docket No:: TT’s Docket No: 0849-A41276-TW/fmal/chad 16 200822797 ^ Side light' thus detracts from luminous efficiency. In order to improve the luminous efficiency, the arrangement of the unmodulated illuminating crystal grains and the reflective structure disclosed in the embodiment can be applied to the illuminating module described in the previous embodiment. The light emitting module includes a plurality of light emitting columns 130a, 130b, and each of the light emitting columns is surrounded by a light reflecting structure 110. Taking the illuminating column 130b as an example, it includes a plurality of illuminating dies, such as illuminating dies 104a, 104b, which can be carried on the substrate 102. The side wall of the reflective structure 110 includes a reflecting surface for reflecting the light L emitted by the luminescent crystal grains. In the illuminating column 130b, in terms of the relationship between two adjacent illuminating dies, for example, the illuminating dies 1 〇 4a, 1 〇 4b each include at least one side 124a, 124b, and wherein the illuminating crystal grains are 1 〇 The projection surface of the side 124a of 4a does not substantially overlap the side 124b of the corresponding light-emitting die 1〇4b. In another embodiment, the projection surface of the side 124a of the light-emitting die 104a and the side 124b of the corresponding light-emitting die 104b may not substantially overlap at all, as required based on higher luminous efficiency. Further, a quadrilateral crystal grain is taken as an example. If the four side edges of two adjacent crystal grains are arranged in the above manner, the highest luminous efficiency can be obtained. In general, substantially incompletely overlapping means that the projection surface of the side edge 124a of the light-emitting crystal grain 1〇4& and the overlapping portion of the side edge 12 of the corresponding light-emitting crystal grain 104b are smaller than 90 of the projection surface area. % substantially does not overlap means that the overlapping portion of the projection surface of the light-emitting grain such as the side 124a of the layer 104a and the side edge 124b of the corresponding light-emitting crystal grain 104b is less than 1〇0/〇 of the area of the projection surface; If the projection surface of the side i24a of the light-emitting die 104a and the side 124b of the corresponding light-emitting die 104b are substantially smaller than the projection

Client’s Docket No·: TT5s Docket No:0849-A41276-TW/fmal/chad 17 200822797 面面積之50%時,效果較佳。重疊部分實質為零時效果最 佳’ 一般則不超過70%。 此外’該些發光晶粒可選擇由多邊形之發光晶粒構 成,例如是四邊形或六邊形,而此形狀係依據晶粒切割技 術而定。Client’s Docket No·: TT5s Docket No: 0849-A41276-TW/fmal/chad 17 200822797 When the surface area is 50%, the effect is better. The effect is best when the overlap is essentially zero' and generally does not exceed 70%. Further, the illuminating crystal grains may be selected from polygonal light-emitting crystal grains, for example, a quadrangle or a hexagon, and the shape is determined according to the die cutting technique.

I 另就發光晶粒與反光結構之關係而言,在一實施例 中’當-個發光晶粒有愈多之侧邊所發出之直射光線匕均 實質或以-傾斜肖朝向該反統構侧壁反光面而未被其他 發光晶粒所阻擒時’可得到愈高的發光效率;當一個發光 曰曰粒之所有側邊所發出之直射光線L均實質或以一傾斜角 朝向該反光結構侧壁反光面而未被其他發光晶粒所阻播 日守’可付到最雨的發光效率。然而,當發光晶粒之密度需 求較高時’亦可允許部分直射光線被其他發光晶粒所阻 檔’如先前所述之重疊面積定義。 另如第2B1I所示,在兩相鄰之晶片1()如和晶片祕 間包括-最短間距p,例如是兩晶片端點之距離,因此可 調整最短間距p的轉㈣得晶側邊表面之投影面 Ai和晶片104a之侧邊表面八2之實質不重疊或不完全重 疊’例如’重疊部分實質佔投影面面積應以下,較佳者 為零;或實質小於7°%,較佳:者為5G%以下。在另-實施 例中,藉由以適當間距設置多翻Α μ曰, I夕個發光晶粒之方式,可使至 少兩相鄰晶粒之每1邊所發出之直射光線實質或以—傾 斜角度朝向反光結構之側壁,而達到更高的發光效率。 在另-實施射,發光“慨可㈣ 式設In terms of the relationship between the illuminating crystal grains and the reflective structure, in one embodiment, the direct ray rays emitted from the side of the illuminating crystal grains are substantially or obliquely oriented toward the anti-structure. The higher the luminous efficiency can be obtained when the side wall reflective surface is not blocked by other illuminating crystal grains; the direct ray L emitted from all the sides of one illuminating granule is substantially or at an oblique angle toward the reflecting light. The reflective side of the structure side wall is not blocked by other illuminating crystal grains, and the luminous efficiency of the rain can be paid. However, when the density of the illuminating crystal grains is required to be high, it is also possible to allow a portion of the direct ray to be blocked by the other illuminating crystal grains as defined by the overlapping area as previously described. In addition, as shown in FIG. 2B1I, the two adjacent wafers 1 () and the wafer secret include - the shortest pitch p, for example, the distance between the ends of the two wafers, so that the rotation of the shortest pitch p (four) of the crystal side surface can be adjusted. The projection surface Ai and the side surface 八2 of the wafer 104a do not overlap or completely overlap each other. For example, the overlapping portion should substantially be less than the projection surface area, preferably zero; or substantially less than 7°%, preferably: The number is below 5G%. In another embodiment, the direct light emitted by each of the two adjacent dies may be substantially or tilted by providing a plurality of illuminating dies at an appropriate pitch. The angle is toward the side wall of the reflective structure to achieve higher luminous efficiency. In another - implementation of the shoot, the light "general (4)

Client’s Docket No.: TT^ Docket No:0849-A41276-TW/fmal/chad 18 200822797 、口之為避免因相鄰兩發光晶粒之側邊投射面重疊 過多而阻擋夯綠,a & ν、 §垓些發光晶粒由多邊形之發光晶粒構 此;將兮:個發光晶粒包括一由兩端點延伸之對角線,因 mtr晶粒1"對角線平行於反光結構1⑴側壁之 位二钭自蝻列。舉例而言,多個發光晶粒可各自包括-對 平二_*上之兩端點’且該些發光晶粒之兩端點係位於 構内侧壁之轴線上,或者位於平行該軸線之 日1卜 =4寸疋之貫施例中,例如在四邊形晶粒中,可使 構侧壁面之方兩側邊以—傾斜角度朝向同一反光結 邊的直射朵綠如此可使晶粒1⑽a的相連接之兩侧 a ' =朝向同一反光結構侧壁面。此外,♦發光 晶粒各側邊長短不一 0士 Γ田心九 此具有較大發光面_^則優域擇使長度最長側邊或因 反光結構側壁=的直射光線直接或以-傾斜角度面向 邊:二I::,,:1 ’可以㈣ 而不易被其他:二=質朝向反光結構之側壁反射面’ 率。 阻擋’因此可以有效提升發光效 <請參閱第2C圖,在另一實施例中 — 102所需的面積,或暑裎古八丄日\ 乂鈿小基板 、次疋棱冋叙光日日粒的排列密度,戋是捭 ,:^發光_發光強度,在散熱條件允許:; 毛光日a粒所發出的直射光線*會被其他發光晶粒完产 的情形下,可依據上述原則選擇在一由反光結構::所圍田Client's Docket No.: TT^ Docket No: 0849-A41276-TW/fmal/chad 18 200822797, to avoid greening due to excessive overlap of the side projection surfaces of adjacent two illuminating dies, a & ν, § Some of the illuminating crystal grains are composed of polygonal light-emitting crystal grains; the illuminating crystal grains include a diagonal line extending from both end points, because the mtr crystal grains 1" diagonal lines are parallel to the side walls of the reflective structure 1(1) Bit 2 is automatically listed. For example, the plurality of illuminating dies may each include a pair of points on the bis- _* and the ends of the illuminating dies are located on the axis of the inner side wall or on the day parallel to the axis In the case of 1⁄4=4 inch ,, for example, in the quadrilateral grain, the sides of the side wall surface can be directly inclined to the same reflective edge, so that the phase of the grain 1(10)a can be made. Both sides of the connection a ' = facing the side wall of the same reflective structure. In addition, the length of each side of the illuminating crystal grain is not the same as that of the Γ 心 心 心 此 具有 具有 具有 具有 具有 具有 具有 具有 具有 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优 优Face-to-edge: two I::,,:1 'can be (four) and not easily by the other: two = quality toward the side of the reflective structure of the reflective surface 'rate. Blocking 'so can effectively improve the luminous efficacy'; please refer to Figure 2C, in another embodiment - 102 required area, or the summer of the old gossip \ 乂钿 small substrate, the second 疋 冋 冋 冋 day The arrangement density of the particles, 戋 is 捭, : ^ luminescence _ luminescence intensity, in the heat dissipation conditions allow:; direct light ray* emitted by the amber day will be produced by other luminescent crystal grains, and can be selected according to the above principles In a reflective structure:: Waitian

Client’s Docket No.: TT's Docket No;0849-A41276-TW/fmaI/chad 19 200822797 繞之發光列中設置至少兩列發光晶粒130a、130b。其中此 兩列發光晶粒之顆數、密度、亮度或色溫可以不必相同, 排列方式亦毋須併排或對稱,錯位排列亦可,例如發光晶 粒104e之位置所示。 在另一貫施例中,上述兩列發光晶粒13〇a、13〇b中相 鄰之發光晶粒l〇4a〜104d包括至少一侧邊,且如發光晶粒 1〇=之侧邊的投影面與對應之發光晶粒104c或104d之侧 _ 邊貫夤上不重疊或不完全重疊,例如可選擇使其重疊部分 實質小於該投影面面積之10%,較佳者為零;或實質小於 遠才又衫面面積之70%,較佳者為50%以下。在其他例子中, 上述第2B圖所揭示實施例之排列原則亦可適用於第圖 所揭示之實施例。 框架Client's Docket No.: TT's Docket No; 0849-A41276-TW/fmaI/chad 19 200822797 At least two rows of light-emitting dies 130a, 130b are disposed in the illuminating column. The number, density, brightness or color temperature of the two rows of illuminating crystal grains may not necessarily be the same, and the arrangement may not be side by side or symmetrical, and the misalignment may be arranged, for example, the position of the luminescent crystal 104e. In another embodiment, adjacent ones of the two rows of the light-emitting crystal grains 13a, 13B include at least one side, and as the side of the light-emitting die 1〇= The projection surface does not overlap or does not completely overlap with the side of the corresponding illuminating crystal grain 104c or 104d, for example, the overlapping portion may be substantially smaller than 10% of the area of the projection surface, preferably zero; or substantially Less than a long distance, 70% of the shirt area, preferably less than 50%. In other examples, the alignment principles of the embodiments disclosed in Figure 2B above may also be applied to the embodiments disclosed in the figures. frame

請麥閱第3圖所示之發光模組示意圖。在本實施例中, φ 發光模組更包括一框架310,固定於承載基板102上,在 一貫施例中’樞架31〇可與反光結構11〇 一體成形以框住 該些發光列如13〇a、130b等。其中在框架310兩侧之承載 基板102表面則包括一電路區3〇〇,用以電性連接各發光 列之!發光晶粒至一電源上。 I 請參閱第4圖所示之發光模組示意圖。在本實施例中, 框架310可包括一内框架310a以框住該些發光列,及一外 框本310b,以框住該電路區3〇〇。另外承載基板則可予以 薄形化如形成平板狀基板102,以便於安裝,並可有效減少Please read the schematic diagram of the light-emitting module shown in Figure 3. In this embodiment, the φ illuminating module further includes a frame 310 fixed on the carrier substrate 102. In a consistent embodiment, the 'pivot frame 31' can be integrally formed with the reflective structure 11 以 to frame the illuminating columns. 13〇a, 130b, etc. The surface of the carrier substrate 102 on both sides of the frame 310 includes a circuit area 3〇〇 for electrically connecting the light-emitting columns to the power source. I Please refer to the schematic diagram of the light module shown in Figure 4. In this embodiment, the frame 310 may include an inner frame 310a to frame the light-emitting columns and an outer frame 310b to frame the circuit area 3'. In addition, the carrier substrate can be thinned, such as forming a flat substrate 102, to facilitate installation, and can effectively reduce

Client’s Docket No.: TT's Docket N〇:0849^A41276-TW/finaychad 20 200822797 發光模組的體積。此外,由於本實施例之發光裝置已經模 組化及平面化,因此組裝容易度大幅提升,而為更進一步 增加其貫用性及簡便性,用以電性連接發光晶粒之電路圖 案,例如導線302可以延伸至反光結構外之基板區域 102’ ’例如電路區300外之基板1〇2,上,並可電性接觸一 導電塊30卜例如可覆蓋一層平坦之銅或銘金屬層於導線 3 〇 2上,或者直接以導電塊3 〇丄取代部分導線搬,如此可 肇更方便於連接電源’且也可有效降低阻值。 透鏡 請參閱第5A-5B圖及第6 m仏一 ^ 口汉弟6圖所不之透鏡結構500及其 製作和組合方式。首先如第6圖所示,在一實施例中,透 鏡5⑼係覆蓋住整個發光列而固定於包含反光結構ιι〇之 2 =上,其中透鏡500朝向承載基板1〇2,之投射面係 作為Μ區,其可為多邊形面,例如—矩形面、正方形面、Client’s Docket No.: TT's Docket N〇: 0849^A41276-TW/finaychad 20 200822797 The size of the lighting module. In addition, since the illuminating device of the embodiment has been modularized and planarized, the ease of assembly is greatly improved, and the circuit pattern for electrically connecting the illuminating dies is further increased, for example, to further improve the versatility and simplicity thereof. The wire 302 can extend to the substrate region 102 ′′ outside the reflective structure, for example, the substrate 1 〇 2 outside the circuit region 300 , and can electrically contact a conductive block 30 , for example, can cover a layer of flat copper or metal layer on the wire. 3 〇 2, or directly replace the part of the wire with the conductive block 3 ,, so that it is more convenient to connect the power supply 'and can also effectively reduce the resistance. Lens Refer to the lens structure 500 of Figure 5A-5B and the 6th m仏1 mouthpiece Handi 6 and its fabrication and combination. First, as shown in FIG. 6, in an embodiment, the lens 5 (9) covers the entire illuminating column and is fixed on the 2= including the reflective structure ιι, wherein the lens 500 faces the carrier substrate 1 〇 2, and the projection surface serves as a crotch region, which may be a polygonal face, such as a rectangular face, a square face,

=Γ,Γΐ列並可藉由該透鏡發出呈圓形之 均勻先線。而在一貫施例中,該透鏡 以調整該光源之色溫。 ’、、、 透、兄,可用 在透鏡結構500之製作上,係如 一 先準備-:圓形或橢圓形鏡片,秋後〜Α_5Β圖所示’首 而留下多邊形面,如矩形面、正方普Μ_弧側邊530 510。而在鏡片過薄的場合,則^面或八角形面之鏡片 J Γ另貼合一庙却、采, 55〇,以避免透鏡破裂。 低#透光層 在本實施例中,如使用八角形读 处纜之投影= Γ, Γΐ column and can emit a uniform first line in a circle by the lens. In a consistent embodiment, the lens adjusts the color temperature of the source. ',,, thoroughly, brother, can be used in the production of the lens structure 500, such as a first preparation -: circular or elliptical lens, after the autumn ~ Α _5 Β 所示 ' 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首 首Pu'er_Arc side 530 510. In the case where the lens is too thin, the lens of the face or the octagonal face J Γ is attached to a temple, but 55 〇 to avoid lens breakage. Low #光层层 In this embodiment, if using an octagonal read cable projection

Client’s Docket No,: TT^ Docket No:0849-A41276-TW/fmal/chad 面積約佔原始圓 21 200822797 >形或橢圓形鏡片投影面面積的2分之i至3分之2,如使用六角形 透鏡結構可以比使用圓形鏡片縮減約3分之丨至2分之丨的面 積,而承載基板102’也因此可以在其兩側增加額外之表面以容 納電路區。 在-特定實施例中,如以尺寸略小之八角形透鏡搭配尺寸 略寬之矩形反光結構為例,先將石夕膠材料放入抽真空機中抽淨. 石夕膠材料内之空氣後塗抹在透鏡内表面和反光結構之框架 _ 内’而由於置放八角形透鏡於矩形框架内時邊角部份會產生空 隙’因此,將透鏡直接壓入框架内時可讓多餘的石夕膠材料和空 氣順勢自空隙溢出,如此即可完成充填透鏡和_晶粒”戈發 光材料層、或下層保護層間的内覆蓋層並保持該密閉腔内無殘 存的空氣。 換言之,本實施例之發光模組尺寸可以縮小,同時各發光 列所發出之光線仍可藉由反光結構11〇和透鏡結構5〇〇之組合 • 而聚焦輸出混合之光源。 此外,請參閱第5Βϋ,爲增加各發光晶粒所發出光線能更 快速的投射到外界’本實關可轉在魏面向發光列之 内表面515㈣粗化處理。其中由於粗化表面515較為接近發光 晶粒之發光雜’因此可提早散虹述光源,亦即,在透鏡内 表面粗化形成多個凹凸或紋路可增加光線反射後的散射角 度,取光率因而可提升約百分之十,換言之,經由透鏡内表面Client's Docket No,: TT^ Docket No:0849-A41276-TW/fmal/chad The area is about 2nd to 2/2 of the original circle 21 200822797 > shape or oval lens projection surface area, such as using six The angular lens structure can be reduced by an area of about 3 cents to 2 centimeters compared to the use of a circular lens, and the carrier substrate 102' can therefore have additional surfaces on both sides to accommodate the circuit area. In a specific embodiment, for example, a slightly smaller octagonal lens is used in combination with a rectangular reflective structure having a slightly larger size, and the stone enamel material is first placed in a vacuum pump to extract the air. Apply to the inner surface of the lens and the frame of the reflective structure _ inside', and the corner portion will create a gap when the octagonal lens is placed in the rectangular frame. Therefore, when the lens is directly pressed into the frame, the excess shijiao can be made. The material and the air are overflowed from the gap, so that the filling of the lens and the inner layer of the layer of the light-emitting material or the underlying protective layer can be completed and the residual air in the sealed chamber is maintained. In other words, the light of the embodiment The size of the module can be reduced, and the light emitted by each of the illuminating columns can still be combined with the output of the mixed light source by the combination of the reflective structure 11 〇 and the lens structure 5 。. In addition, please refer to the fifth Βϋ, in order to increase the illuminating crystal The light emitted by the particles can be projected to the outside world more quickly. This can be turned to the inner surface of the illuminating column 515 (four) roughening treatment, in which the roughened surface 515 is closer to the luminescent crystal. The luminescence of the granules can therefore dissipate the light source early, that is, the roughening of the inner surface of the lens to form a plurality of irregularities or lines can increase the scattering angle after the light is reflected, and the light extraction rate can be increased by about 10%, in other words, Through the inner surface of the lens

Client’s Docket No.: TT,s Docket No:0849-A41276-TW/fmaI/ciiad 22 200822797 •粗化的結果,可使各列之各發光晶粒所發出之光線產生多重折 射,並形成⑽度的散職圍,而使此發光模組之光源更柔和 而適合照明燈源使用。 照明設備 明參閱第7圖所示組合後之路燈或台燈等照明設備, 一般而&,照明設備包括一具有開口之殼本體71〇,支撐 參 板72〇則固定於該燈殼710之開口處以形成一具有容納^ 間的腔室,多個發光模組600則能透過可拆卸之固定裝置 730固定於支撐板700外表面,如藉由旋鎖螺絲於承載基 板102和支撐板720之螺孔而固定。在另一實施例中,承 載基板可以直接作為殼本體之一部分,例如使用氧化鋁基 板來製作一體成型之燈殼及所需之承載基板。 照明設備之散熱 # 請參閱第7圖和第10圖所示之照明設備之外部和内部 示意圖’其中由於本實施例之照明設備使用了多個發光模 組600 ’而每一發光模組另包含多個發光列及其發光晶 粒,因此散熱部800係設置在整個燈殼之腔室的容納:空間 内’並採取由各散*熱模組共用為原則,因此對每一發1光晶 粒而δ,其散熱面積可包括整個散熱部800,較不易發生 單顆發光晶粒因散熱不及而毁損的情形。 首先請參閱第8圖至第1〇圖,發光模組之散熱路徑主 要是包括承载基板102,、可同時作為散熱板之支撐板720,Client's Docket No.: TT,s Docket No:0849-A41276-TW/fmaI/ciiad 22 200822797 • As a result of the coarsening, the light emitted by each of the luminescent grains of each column is multi-refractive and forms (10) degrees. The light source of this lighting module is softer and suitable for lighting sources. For lighting equipment, refer to the lighting equipment such as the combined street lamp or table lamp shown in Fig. 7. Generally, the lighting device includes an opening body 71〇, and the supporting plate 72 is fixed to the opening of the lamp housing 710. The plurality of light-emitting modules 600 can be fixed to the outer surface of the support plate 700 through the detachable fixing device 730, such as the screw of the carrier substrate 102 and the support plate 720 by a screw-locking screw. Fixed by holes. In another embodiment, the carrier substrate can be directly part of the housing body, such as an alumina substrate to form an integrally formed lamp housing and the desired carrier substrate. Heat Dissipation of Lighting Equipment #Please refer to the external and internal schematic diagrams of the lighting apparatus shown in Figures 7 and 10, wherein each lighting module is further included in the lighting apparatus of the present embodiment. a plurality of light-emitting columns and their light-emitting crystals, so that the heat-dissipating portion 800 is disposed in the chamber of the entire lamp housing: in the space 'and is shared by the respective heat-dissipating modules, so that each light crystal is generated Granules and δ, the heat dissipating area may include the entire heat dissipating portion 800, and it is less likely to cause a single illuminating crystal grain to be damaged due to heat loss. First, referring to FIG. 8 to FIG. 1 , the heat dissipation path of the light-emitting module mainly includes a carrier substrate 102, and can also serve as a support plate 720 of the heat dissipation plate.

Client’s Docket No.: TT,s Docket No:0849-A41276-TW/fmal/chad 23 200822797 及附著於支撐板720内表面之散熱部800。散熱部800主 要包括一或多個導熱管810和散熱塊820,導熱管81〇在 本例中係呈L形,因此其一侧邊可貼合於支撐板720之内 表面上’導熱管810之另一侧邊則可穿過散熱塊820以優 先將發光模組之熱量導致散熱塊820上,而上述散熱塊820 亦貼合於支撐板720上以分散支撐板720上之熱量。此外, 散熱路徑也可繼續延伸至燈殼外之外部機構上。另外,亦 _ 可加裝免電源散熱系統於殼本體上或容納空間内以增加散 熱效果。例如,在腔室内之容納空間增設一薄膜振動裝置, 例如金屬或合金彈簧片,利用溫差所致熱脹冷縮之原理, 在發光模組的熱量被導引至此容納空間時,因溫差可以使 薄膜產生振動,因而使容納空間内之空氣形成擾流,進而 提升散熱的效果。另一實施例則是可以選擇在燈殼外部設 置一風力或熱力(如太陽能)驅動式風扇,如此亦可藉由外 界自然的風力或熱力使風扇運轉達到對燈殼降溫的效果。 φ 在本例中,導熱管810可以增加導熱效率,其包括一 具有真空密閉腔之本體,本體可以由散熱金屬例如銅或鋁 材料製作’真空密閉腔内則填充有導熱流體,例如水,细 絲(wick)則分布形成於密閉腔内壁,因此,導熱管内之導 熱流體在接近熱源處既受熱而蒸發並流向本體兩端時,會$ 在兩端之冷區域處冷凝而再由细絲藉毛细原理拉回熱源所 在位置繼續導熱。散熱塊和支撐板_般則是由導熱率良好 之金屬構成,例如銘、銅或其合金等。 此外,請再同時參閱第9圖和第1〇圖,在另一實施Client's Docket No.: TT, s Docket No: 0849-A41276-TW/fmal/chad 23 200822797 and a heat dissipating portion 800 attached to the inner surface of the support plate 720. The heat dissipating portion 800 mainly includes one or more heat conducting tubes 810 and a heat dissipating block 820. The heat conducting tube 81 is L-shaped in this example, so that one side thereof can be attached to the inner surface of the supporting plate 720. The other side can pass through the heat dissipation block 820 to preferentially heat the heat-emitting module 820, and the heat-dissipating block 820 is also attached to the support plate 720 to disperse the heat on the support plate 720. In addition, the heat dissipation path can continue to extend to an external mechanism outside the lamp housing. In addition, _ can be installed with a power-free heat dissipation system on the housing body or in the receiving space to increase the heat dissipation effect. For example, a film vibration device, such as a metal or alloy spring piece, is added to the accommodation space in the chamber, and the principle of thermal expansion and contraction caused by the temperature difference is used. When the heat of the light-emitting module is guided to the accommodation space, the temperature difference can be made. The film generates vibration, thereby causing a disturbance of the air in the accommodation space, thereby improving the heat dissipation effect. In another embodiment, a wind or thermal (e.g., solar) driven fan may be disposed outside the lamp housing, so that the fan can be operated to cool the lamp housing by external wind or heat. φ In this example, the heat pipe 810 can increase the heat transfer efficiency, and includes a body having a vacuum sealed cavity. The body can be made of a heat dissipating metal such as copper or aluminum. The vacuum sealed cavity is filled with a heat transfer fluid such as water and fine. The wick is distributed on the inner wall of the closed cavity. Therefore, the heat transfer fluid in the heat pipe is heated and evaporated to the ends of the body near the heat source, and is condensed at the cold regions at both ends and then borrowed by the filament. The capillary principle pulls back the heat source to continue heat conduction. The heat sink block and the support plate are generally made of a metal having a good thermal conductivity, such as Ming, copper or its alloy. In addition, please refer to Figure 9 and Figure 1 at the same time, in another implementation.

Client’s Docket No.: TT^ Docket No:0849-A41276-TW/final/chad 24 200822797 例中,散熱部800更包括一散熱元件830,例如一散熱鰭 片,一般係由銅材料製成。而在另一實施例中,如第9圖 所示,散熱元件830亦可選擇一蜂巢狀散熱陶瓷結構,例 如由碳化石夕材料燒結而成。而如第10圖所示,上述散熱元 件830可貼合於散熱塊820和支撐板720上,以達到更佳 的散熱效果。而選用固定上述散熱部之各散熱零件之黏著 劑時,仍須注意黏著劑之散熱效果,以免阻礙了散熱路徑, 在本例中,係可使用例如含有不飽和聚醋樹脂成分之原子 灰作為黏著劑。 發光模組之發光列 請參閱第11及第12圖所示之發光模組。其中由於本 實施例之發光模組係包括多個發光列,因此,可選擇使其 中至少一發光列發出具有一第一色溫之第一光線,而至少 一第二發光列可發出具有一第二色溫之第二光線,再藉由 透鏡混合上述第一及第二光線即可輸出一具有第三色溫之 第三光線,或者在另一實施例中,可藉由一有色透鏡之濾 光效果混合該第一及第二光線而輸出一具有第三色溫之第 三光線,藉此可產生調和的效果。其中第三色溫值介於第 一色溫值和第二色溫值之間, 以白光照明設備為例,如第11圖所示,可以藉由製作 具有高低不同色溫之發光列於同一承載基板102’上,並透 過反光結構和透鏡來輸出混合之光線,如此可以依據整體 光線之色溫需求來設定各發光列之光線色溫,例如,目前Client's Docket No.: TT^ Docket No: 0849-A41276-TW/final/chad 24 200822797 In the example, the heat dissipating portion 800 further includes a heat dissipating member 830, such as a heat dissipating fin, which is generally made of a copper material. In another embodiment, as shown in Fig. 9, the heat dissipating member 830 may also be selected from a honeycomb heat dissipating ceramic structure, for example, sintered from a carbon carbide material. As shown in FIG. 10, the heat dissipating component 830 can be attached to the heat dissipation block 820 and the support plate 720 for better heat dissipation. When the adhesive for fixing the heat dissipating parts of the heat dissipating portion is selected, the heat dissipating effect of the adhesive should be paid attention to not hinder the heat dissipating path. In this example, for example, an atomic ash containing an unsaturated polyester resin component can be used. Adhesive. Light-emitting module of the light-emitting module Please refer to the light-emitting module shown in Figures 11 and 12. Wherein, the light-emitting module of the embodiment includes a plurality of light-emitting columns, so that at least one of the light-emitting columns emits a first light having a first color temperature, and at least one of the second light-emitting columns can emit a second light. a second light of color temperature, and then mixing the first and second rays by the lens to output a third light having a third color temperature, or in another embodiment, mixing by a colored lens filter effect The first and second light rays output a third light having a third color temperature, whereby a harmonic effect can be produced. The third color temperature value is between the first color temperature value and the second color temperature value. Taking the white light illumination device as an example, as shown in FIG. 11 , the light having the different color temperature can be listed on the same carrier substrate 102 ′. And outputting the mixed light through the reflective structure and the lens, so that the color temperature of each light column can be set according to the color temperature requirement of the overall light, for example, currently

Client’s Docket No.: TT’s Docket No:0849-A41276-TW/fmal/chad 25 200822797 偏暖色系的光線其色溫約在33〇〇k以下,中 其色溫約在3300k-6500k,而偏冷色系之光線其色溫約在 6500k以上。因此在本例中,如欲設定偏暖白色系列之照 明日守,低色溫發光列13〇a所佔比重可高於高色溫發光列 130b。 ^此外,請苓照第12圖,其顯示具有高低不同色溫之發 光列的另一實施例,例如可選擇覆蓋有發光材料層之發白 _ 光之叙光列i32a’再依據色溫之設定,例如搭配紅黃光(低 色/或監光(尚色溫)等不含發光材料層之發光列而 混合形成較低色溫之偏暖色系光線,或較高色溫之偏冷色 系光線。 發光模組之製造方法 本貫施例提供一種發光模組之製造方法。製造流程包 括下列步驟,但其步驟順序可以依據製程需要進行調整而 不以此為限。 請參閱第1A至1D圖,首先,提供一基板102,例如 铭材料之金屬基板,進行陽極化處理後形成一具有平坦化 氧化鋁層160之鋁承載基板,其中平坦化氧化鋁層160包 ,括多個孔洞4。接著將基板1〇2 ^浸泡於絕緣油中以在氧化 銘層160上表面及孔洞4中覆上一層絕緣油薄膜6,隨之 清除氧化鋁層160上表面之絕緣油薄膜。 其次,製作電路圖案170如以高溫銀漿製程形成於上 述基板102表面並固著排成多列之多顆發光晶粒1〇4於基Client's Docket No.: TT's Docket No:0849-A41276-TW/fmal/chad 25 200822797 The color of the warmer color is about 33〇〇k, and its color temperature is about 3300k-6500k, while the cool color is light. Its color temperature is about 6500k or more. Therefore, in this example, if the illumination of the warm white series is to be set, the low color temperature illumination column 13〇a may occupy a higher proportion than the high color temperature illumination column 130b. In addition, please refer to FIG. 12, which shows another embodiment of a light-emitting column having different color temperatures, for example, a whitish light column i32a' covered with a layer of luminescent material may be selected according to the color temperature setting. For example, with a red-yellow light (low color / or light (still color temperature) and other light-emitting columns without a layer of luminescent material mixed to form a lower color temperature of the warm color light, or a higher color temperature of the cold color light. Manufacturing Method The present embodiment provides a method for manufacturing a light emitting module. The manufacturing process includes the following steps, but the order of the steps may be adjusted according to the needs of the process without limitation. Please refer to Figures 1A to 1D, firstly, provide A substrate 102, such as a metal substrate of the inscription material, is anodized to form an aluminum carrier substrate having a planarized aluminum oxide layer 160, wherein the planarized aluminum oxide layer 160 is wrapped with a plurality of holes 4. The substrate is then 〇 2 ^ immersed in the insulating oil to coat the upper surface of the oxidized layer 160 and the hole 4 with a film of insulating oil 6 to remove the insulating oil film on the upper surface of the aluminum oxide layer 160. The road pattern 170 is formed on the surface of the substrate 102 by a high-temperature silver paste process, and is fixed in a plurality of rows of light-emitting crystal grains.

Client’s Docket No.: TT's Docket No:0849-A41276-TW/fmal/chad 26 200822797 板102或承载部170b上,發光晶粒之排列方式則可選擇使 侧邊之直射光線儘量朝向反光結構侧壁,並減少其投射面 和其他發光晶粒之重疊部分,如先前第2B和2C圖所示之 實施例。然後在降溫過程中再次浸泡於攝氏3〇〇度以下如 100度至150度高溫之絕緣油薄膜6中,以缓衝不同材料 層間之應力,並再次將絕緣油薄膜填入孔洞4中以避免可 能產生之漏電路控5 ’隨後清除位於金屬絕緣層表面上之 絕緣油薄膜。 其次,明參閱弟1A和第2圖,本實施例係提供一包含 具有多列空間之反光結構110 ’例如使用具有鍍鉻或鍍銀 反光面之塑膠反光結構承載於基板1Q2上以容納各列發光 列之發光晶粒104。反光結構11〇可整合於一框架31〇上, 如第4圖所示,其包括一内框架31〇a和一外框架31〇b。 其中,用以黏著反光結構110和基板102間的黏著劑可混 入多顆螢光粉粒,以使之發光而重新進入發光列中。 接著進行打線製程以電性連接晶粒和電路圖案後,可 使用喷塗方式直接塗佈螢光粉粒於發光列之列空間内;另 一種方式則是使多顆螢光粉粒與一不含黏著劑之液體混合 形成混合液,其次,可以填充混合液至反光結構1 1 〇之内 框架310a内,例如使用滴入方式,线後移除液體,例如利 用烘乾製程,使該些螢光粉粒藉由凡得瓦力結塊成一螢光 粉粒層106並至少附著於上述反光結構11〇内之晶粒⑺斗 上。藉由上述製程’可形成一連續覆蓋各列之發光晶粒1〇4 並延伸至反光結構110側壁之發光材料層1〇6。Client's Docket No.: TT's Docket No: 0849-A41276-TW/fmal/chad 26 200822797 On the board 102 or the bearing portion 170b, the arrangement of the light-emitting dies can be selected such that the direct light of the side faces as far as possible toward the side wall of the reflective structure. And reducing the overlap of its projection surface and other luminescent dies, as in the previous embodiments shown in Figures 2B and 2C. Then, during the cooling process, it is again immersed in the insulating oil film 6 below 3 degrees Celsius, such as 100 degrees to 150 degrees, to buffer the stress between the layers of different materials, and the insulating oil film is again filled into the hole 4 to avoid A possible leakage circuit control 5' subsequently removes the insulating oil film on the surface of the metal insulating layer. Next, referring to the brothers 1A and 2, the present embodiment provides a reflective structure 110 having a plurality of columns of spaces. For example, a plastic reflective structure having a chrome-plated or silver-plated reflective surface is used to carry the light on the substrate 1Q2 to accommodate the columns of light. The illuminating crystal grains 104 are listed. The reflective structure 11A can be integrated on a frame 31, as shown in Fig. 4, which includes an inner frame 31a and an outer frame 31b. The adhesive between the reflective structure 110 and the substrate 102 can be mixed with a plurality of phosphor particles to illuminate and re-enter the light-emitting column. After the wire bonding process is electrically connected to the die and the circuit pattern, the phosphor powder can be directly coated in the column of the light-emitting column by spraying; the other way is to make the plurality of phosphor particles and one The liquid containing the adhesive is mixed to form a mixed liquid, and secondly, the mixed liquid can be filled into the inner frame 310a of the reflective structure 1 1 , for example, by using a dropping method, and removing the liquid after the wire, for example, using a drying process to make the firefly The light powder particles are agglomerated into a phosphor powder layer 106 by van der Waals and adhered at least to the crystal grains (7) in the above-mentioned reflective structure 11 . By the above process, a luminescent material layer 1 〇 6 which continuously covers the columns of the luminescent crystal grains 1 〇 4 and extends to the side walls of the light reflecting structure 110 can be formed.

Client’s Docket No·: TT's Docket No:0849-A41276-TW/fmal/chad 27 200822797 傲τ二I ·!本貫施例可選擇對該些螢光粉粒進行奈米化以 44不δ黏者密,丨之、、右Μ ^ j /夜體更均勻的混合形成混合液。均勻化的 另一種方式俾可、阳加 中,以使兮此」埯擇混合有機溶劑至不含黏著劑之液體 ^θ 1V4些螢光粉粒與不含黏著劑之液體更均勻混合形 一恶止^ 再私除液體及有機溶劑使螢光粉粒結塊成 上,舉例而士, V附著於上述反光結構内之發光晶粒 : s ’有機溶劑一般可選擇石罐或松番、、ά,鲁德 則可透過高溫程序 、释石m油,取後 而根據本發明^攝氏度以下來脫除有機溶劑。 提高一般心“例所使用之反光結構110,係可 在内框架31Ga内、,2。也就是說,只有很少的混合液留 口此,透過烘乾方式可以更快的移除剩 =而:成榮光粉粒層106並附著於反光結構110内之 ^上’ Ml即可提升製程效率。 声矽备光粉粒層脫落’本實施例可以選擇填入- 运》自或%氧樹脂層或嵌入一硬玻璃層於反光結構 110内以壓人於麩& h, ^ 、忠先叙粒層106上,作為一内覆蓋層108。 、第6圖戶斤示,提供一透鏡5〇0以覆蓋整個反光結構 11〇’透鏡可選擇切割形成矩形或多邊形,以減少佔用基板 的面積:。透鏡内之密閉腔則可選擇再填人另-内覆蓋層以 進步熊纟e水氣進入。或者,上述兩層覆蓋層可以在透鏡 5〇〇覆盍反光結構11()n,再注入石夕膠材料而形成一體成 型且無介面存在之内覆蓋層。上述扁平化後的發光模組能 以可拆卸之方式組裝於如第7圖所示殼體的支撐板上而構 成一發光系統。Client's Docket No·: TT's Docket No:0849-A41276-TW/fmal/chad 27 200822797 Proud τ II I · This example can choose to perform nanocrystallization on these fluorescent particles to 44 δ δ sticky , 丨之,, right Μ ^ j / night body more evenly mixed to form a mixture. Another way of homogenizing is to add a medium to the liquid without the adhesive. ^θ 1V4 Some of the phosphor particles are more uniformly mixed with the liquid without the adhesive. Evil stop ^ then privately remove the liquid and organic solvent to make the phosphor particles agglomerate, for example, V, V attached to the light-emitting crystal grains in the above-mentioned reflective structure: s 'organic solvent can generally choose stone can or pine, ά, Rude can remove the organic solvent through the high temperature program, the sapphire oil, and then according to the invention below ^ degrees Celsius. To improve the general mind "the reflective structure 110 used in the example can be in the inner frame 31Ga, 2, that is, only a small amount of mixed liquid is left in the mouth, and the drying method can be used to remove the remaining = : Chengrong light powder layer 106 and adhered to the upper part of the reflective structure 110 can improve the process efficiency. The sonic enamel powder layer detachment 'this embodiment can be selected to fill - transport" or % oxygen resin layer Or embedding a hard glass layer in the reflective structure 110 to press on the bran & h, ^, loyal granules 106 as an inner cover layer 108. Figure 6 shows a lens 5提供0 to cover the entire reflective structure 11〇' lens can be selectively cut to form a rectangle or polygon to reduce the area occupied by the substrate: the closed cavity inside the lens can be refilled with another - inner cover to improve the penetration of the bears Alternatively, the two layers of the cover layer may cover the reflective structure 11()n in the lens 5, and then inject the dia plastic material to form an inner cover layer which is integrally formed and has no interface. The flattened light-emitting module Can be assembled in a detachable manner as shown in Figure 7 The support plate constituting a lighting system.

Client’s Docket No.: TT's Docket No:0849-A41276-TW/fmal/chad 28 200822797 雖然本發明已以數個較佳實施例揭露如上,然其二 限定本發明’任何熟習此技藝者,在獨離本發用以 圍内’當可作任意之更動與潤飾,因此本發明之保護f ^範 後附之申請專利範圍所界定者為準。 軌圍t視 【圖式簡單說明】 第1A圖係繪示一實施例之發光模組局部剖面圖。Client's Docket No.: TT's Docket No: 0849-A41276-TW/fmal/chad 28 200822797 Although the present invention has been disclosed above in several preferred embodiments, the second embodiment of the present invention is defined as 'anyone skilled in the art, The present invention is intended to be used as a singular change and refinement. Therefore, the scope of the patent application of the present invention is defined by the scope of the patent application. Alignment t-view [Simplified description of the drawings] Fig. 1A is a partial cross-sectional view showing a light-emitting module of an embodiment.

第1B至1D圖係繪示一實施例之承載基板的製程剖面1B to 1D are diagrams showing a process profile of a carrier substrate of an embodiment.

第2A圖係繪示另一實施例之發光模組局部剖面圖。 第2B圖係繪示第ία圖之一實施例其發光列中發光曰 粒之排列方式。 $ 曰曰 第2C圖係繪示第1A圖之另一實施例其發光列中發光 晶粒之排列方式。 第3圖係繪示一實施例之發光模組組合示意圖。 第4圖係繪示另一實施例之發光模組組合示意圖。 弟5 A-5B圖係繪示一實施例之透鏡結構及其製作方 式0 弟6圖係纟會示一實施例之發光模組和透鏡結構之組合 示意圖。 第7亂係繪示一實施例之組合多個發光模組之照明設 備示意圖。 第8圖係繪示第7圖照明設備之一實施例所使用之散 熱部。 第9圖係繪示第7圖照明設備之另一實施例所使用之2A is a partial cross-sectional view showing a light emitting module of another embodiment. Fig. 2B is a diagram showing the arrangement of the luminescent particles in the illuminating column of one embodiment of the ία diagram. $ 曰曰 Fig. 2C is a view showing the arrangement of the luminescent crystal grains in the illuminating column of another embodiment of Fig. 1A. FIG. 3 is a schematic diagram showing the combination of the light emitting modules of an embodiment. FIG. 4 is a schematic diagram showing the combination of the light emitting module of another embodiment. 5A-5B shows a lens structure of an embodiment and a manufacturing method thereof. FIG. 6 is a schematic diagram showing a combination of a light-emitting module and a lens structure according to an embodiment. The seventh chaotic diagram shows a schematic diagram of an illumination device combining a plurality of illumination modules in an embodiment. Fig. 8 is a view showing a heat radiating portion used in an embodiment of the lighting device of Fig. 7. Figure 9 is a diagram showing another embodiment of the lighting device of Figure 7

Client’s Docket No·: XT's Docket No:0849-A41276-TW/fmaI/chad 29 200822797 散熱部。 第1〇圖係繪示第7圖照明設備之另一實施例所使用之 散熱部。 第11圖係繪示一實施例之具有發出不同色溫光線之 發光列的發光模組示意圖。 第12圖係繪示另一實施例之具有發出不同色溫光線 之發光列的發光模組示意圖。 ⑩ 【主要元件符號說明】 發光模組100 ;承載基板102、102,;發光晶粒104 ;發光 材料層106 ;反光結構110 ;内覆蓋層1〇8 ;透鏡2〇〇 ;發 光列130 ;平坦化絕緣層16〇 ;導熱部18〇 ;導熱管112 ; 凹槽102a;散熱部114;散熱鰭片115;圖案化導電層170 ; 接觸墊170a,·導線190 ;承載部n〇b ;凹槽112a ;黏著劑 150;發光列130。13013、1323、1321>;發光晶粒1043〜1046; 發光晶粒側邊124a、124b;側邊直射光線L;最短間距p; φ 投影面A1 ;晶粒侧邊表面A2 ;框架310、電路區300;内 框架31〇a、外框架310b;透鏡結構5〇〇;圓弧侧邊53〇; 矩形透鏡510 ;底部透光層550 ;粗化表面515 ;發光模組 6〇〇;支撐板720:;殼本體710;固定裝置73〇 ;導熱管81〇 ; 散熱塊820 ;散熱元件830。 :Client’s Docket No·: XT's Docket No: 0849-A41276-TW/fmaI/chad 29 200822797 Heat Dissipation Department. Fig. 1 is a view showing a heat radiating portion used in another embodiment of the lighting device of Fig. 7. Figure 11 is a schematic view showing an embodiment of a light-emitting module having light-emitting columns emitting light of different color temperatures in an embodiment. Figure 12 is a schematic view showing another embodiment of a light-emitting module having light-emitting columns emitting light of different color temperatures. 10 [Description of main component symbols] Light-emitting module 100; carrier substrate 102, 102; light-emitting die 104; luminescent material layer 106; reflective structure 110; inner cover layer 〇8; lens 2 〇〇; illuminating column 130; Insulating layer 16〇; heat conducting portion 18〇; heat conducting tube 112; groove 102a; heat dissipating portion 114; heat dissipating fin 115; patterned conductive layer 170; contact pad 170a, wire 190; bearing portion n〇b; 112a; adhesive 150; illuminating column 130. 13013, 1323, 1321>; illuminating crystal grains 1043~1046; illuminating crystal grain sides 124a, 124b; side direct ray L; shortest pitch p; φ projection plane A1; Side surface A2; frame 310, circuit area 300; inner frame 31〇a, outer frame 310b; lens structure 5〇〇; arc side 53〇; rectangular lens 510; bottom light transmissive layer 550; roughened surface 515; The light-emitting module 6〇〇; the support plate 720: the shell body 710; the fixing device 73〇; the heat pipe 81〇; the heat sink block 820; the heat dissipating component 830. :

Client’s Docket No.: TT5s Docket No:〇849-A41276-TW/finaI/chad 30Client’s Docket No.: TT5s Docket No: 〇849-A41276-TW/finaI/chad 30

Claims (1)

200822797 十、申請專利範圍: 1· 一種發光系統,包括至少一發光模組,其包括: 一承載基板; 多個發光列’承載於該承載基板上,每一發光列包括多個 未經模組化的發光晶粒,且每一發光列係由一反光結構所圍 繞;及200822797 X. Patent application scope: 1. An illumination system comprising at least one illumination module, comprising: a carrier substrate; a plurality of illumination columns being carried on the carrier substrate, each illumination column comprising a plurality of un-modules Light-emitting crystal grains, and each light-emitting array is surrounded by a reflective structure; and 一透鏡’位於該些發光列上,以調整該些發光列之光線形 成一光源。 2. 如申請專利範圍第丨項所述之發㈣統,其中該發光 模組更包括一發光材料層,其位於該些發光列中至少一列内並 覆盍該些未經模組化的發光晶粒。 3. 如申請專利範圍第2項所述之發衫統,其中該發光 材料層包括多光粉m少—部分是凝軸塊且不含黏 著劑。 “ 4.如申請專利範圍第2項所述之發光系統,其中該發光 =更包括—賴層,輯於該反光結構内並住該發紐 /·如中請專利範圍第2項所述之發光系統,其中該發光 =層係連續性覆蓋該些未經模組化的發光晶粒並 反光結構之内侧壁上' Ψ 任構範圍第1韻述之發光祕,其中該反光 二黏著劑接合於該承载基板上’且侧 7.如申請專利範圍第1項所述之發光系統,其中,至少 Clients Docket No. : TT5s Docket N〇:0849-A41276.TW/fma]/chad 31 200822797 一發光列之兩相鄰的第一發光晶粒 短間距且各包括至少—侧邊,該最短間 之該侧邊的投影面,與該第二發光日 Λ 毛光日日粒 钐九日日粒之側邊實質不重疊。A lens is disposed on the light-emitting columns to adjust the light of the light-emitting columns to form a light source. 2. The system of claim 4, wherein the light-emitting module further comprises a layer of luminescent material disposed in at least one of the columns of illuminating columns and covering the unmodulated illuminating Grain. 3. The hairline system of claim 2, wherein the luminescent material layer comprises a plurality of multi-powder powders - a portion of which is a coagulating block and is free of an adhesive. 4. The illuminating system of claim 2, wherein the illuminating = further comprising a lamella layer is included in the reflective structure and is housed in the fascia / / as described in item 2 of the patent scope An illuminating system, wherein the illuminating layer continuity covers the unmodulated illuminating dies and the inner side wall of the reflective structure is 发光 任 任 任 , , , , , , , , , , , , The illuminating system according to the first aspect of the invention, wherein at least Clients Docket No.: TT5s Docket N〇: 0849-A41276.TW/fma]/chad 31 200822797 The two adjacent first illuminating crystal grains are shortly spaced and each include at least a side edge, a projection surface of the side of the shortest interval, and the second illuminating day Λ 光 日 日 钐 钐 钐 钐The sides do not overlap. 8.如申言月專利範圍第i項所述之發光系統,复中,至小 -發光列之兩相鄰的第—發光晶粒和第二發光晶粒呈有1 =且二包ί至少一侧邊,使得該第一發光晶粒之該侧邊的 ,= 光晶粒之側邊之重疊部分實f佔該投影面 9:如申請專利範圍第丨項所述之發光系統,其中,至少 -發光列之-發光晶粒包括多個側邊,且該發光晶粒之每一^ 邊所發出之直射光線係實__反光結構侧壁 發光晶粒所阻擋。 10·如申請專利範圍第丨項所述之發光系統,其中,至少 一發光列之一發光晶粒包括一對位於斜角線上的兩端點,且兮 發光晶粒的兩端點,位於平行該反光結構的軸線上或該軸^ 平行線上。 Λ 、、畏的 11·如申請專利範圍第丨項所述之發光系統,其中該此發 光列包括一發出較高色溫光線之發光列及一發出較低色溫^ 線之發光列。 /JHL 12·如申請專利範圍第j[項所述之發光系統,其中至少一 發光列更於該反光結構内覆蓋上一發光材料層以發出—第一 光線,且至少一發光列不含該發光材料層以發出一第二光線, 並藉由該透鏡混合該第一及第二光線而輸出一第三光線。 13·如申請專利範圍第1項所述之發光系統,其中該承载 Client’s Docket No.: TT’s Docket No:0849-A41276-TW/fmal/cliad 32 200822797 基板為一金屬基板,且其表面更包括/金屬絕緣層,在該金屬 絕緣層表面更包括一圖案化導電層以電性連接該些發光晶 粒’其中該圖案化導電層與該金屬絕緣層表面之_介面不包 含封孔層或絕緣油薄膜。 14.如申請專利範圍第13項所述之發光系統,其中該金 屬絕緣層係包括多個孔洞,且触孔洞係覆有-層絕緣油薄 膜。 ’8. The illuminating system of claim i, wherein the two adjacent first and second illuminating dies of the sub- illuminating column have 1 = and 2 ί a light-emitting system of the side of the first light-emitting dies, wherein the side of the light-emitting dies At least - the illuminating column - the illuminating dies comprise a plurality of sides, and the direct ray emitted by each of the illuminating dies is blocked by the sidewall illuminating dies. The illuminating system of claim 2, wherein at least one of the illuminating columns comprises a pair of points on both sides of the oblique line, and the two ends of the illuminating crystal grains are in parallel The axis of the reflective structure or the axis of the axis is parallel. The illuminating system of claim 1, wherein the illuminating column comprises a illuminating column that emits light of a higher color temperature and a illuminating column that emits a lower color temperature. The illuminating system of the invention, wherein at least one of the illuminating columns is covered with the luminescent material layer to emit a first ray, and the at least one illuminating column does not include the illuminating system. The luminescent material layer emits a second light, and the first light and the second light are mixed by the lens to output a third light. 13. The illumination system of claim 1, wherein the carrier is a Client's Docket No.: TT's Docket No: 0849-A41276-TW/fmal/cliad 32 200822797 The substrate is a metal substrate, and the surface thereof further includes / a metal insulating layer further comprising a patterned conductive layer on the surface of the metal insulating layer to electrically connect the light emitting crystal grains, wherein the patterned conductive layer and the surface of the metal insulating layer do not include a sealing layer or an insulating oil film. 14. The illumination system of claim 13, wherein the metal insulating layer comprises a plurality of holes, and the contact holes are covered with a layer of insulating oil film. ’ 15. 如申請專利範圍第14項所述之發光系統,其中該金 屬絕緣層上表面全部不包含封孔層或絕緣油薄膜。 16. 如申請專利範圍帛13項所述之發光系統,其中該承 載基板為’基板’且該金屬絕緣層為—未經水合封孔或以可 固化材料封孔加工處理之多孔氧化铭層。 17·如申請專利範圍第 案化導電層係由銀漿熱固化 13項所述之發光系統,其中該圖 構成。 18.如申請專利範圍帛14項所述之發光系統 絕緣油薄膜為甲基矽油組成。 、T 19·如申明專利範圍第1項所述之發光系統,盆 基板為一碳化矽材料構成。 以7 " 項所述之發光系統,其中該多 瓜如甲請專利範圍第上項所述: 朝向該承载基板之投射面為一多邊形。 21·如申請專利範圍第2〇 7 少一第一癸本b 項所述之發光系統,其中 y弟叙先列發出具有一第一多、、W夕楚一 二發光列發出具有—第二色溫 1先線,且至少' 混合該第輸出=線=猎由該有色j 具有弟二色溫之第三光線 Client’s Docket No.: TT^s Docket N〇:〇849.A4l276-TW/fmal/chad 33 200822797 第二色溫值介於該第一色溫值和第二色溫值之間。 22·如申請專利範圍第丨項所述之發光系統,其甲該透鏡 為矩形、正方形、六角形或八角形,且在該透鏡之外侧之承载 基板上包括一電路區。 + 23.如申請專利範圍第22項所述之發光系統,其中該發 光模組更包括-框架’ gj定於該承載聽±,雜架包括—内 框架以框住該些發朗並作為反光結構,及—外框架,以框住 該電路區。 、24.如申請專利翻第23項所述之發衫統,其中,該 透鏡尺寸小於雜架,且該透鏡面向該些發光狀内表面為一 粗化表面。 ^ “ 25‘如申請專利範圍第i項所述之發光系統,其中該發光 模組包括-電路圖案,位於該承載基板上以電性連接該些^光 晶粒’並延伸至該反光結構外之承載基板區域;及—導電塊, 位於該反光結構外之承載基板區域上以f性接觸該電路=案。 26.如申請專利範圍第^項至25項所述任 光 統,其更包括: 一殼本體,具有一開口; :-支魏’固定於該殼本體之開口處以形成— 1其中該些發光模組以可拆卸之方式固定於該支撐才Γ外曰侧 面,綱包括—散熱部,貼合於該切板内= :如申請專利範圍第26項所述之 二 熱部包括: τ 多個導熱管,貼合於該切板_面,其”支撑板係作 Client’s Docket No.: TT’s Docket No:0849-A41276-TW/final/chad 34 200822797 為一散熱板;及 夕個政熱塊’貼合於該支撐板_面並由該些導熱管叙 入0 申請專利範圍第27項所述之發光系統,其更包括 H r、、"片或蜂巢狀散熱陶瓷結構,貼合於該支撐板内側面 及該些散熱塊上。 29·、如申請專利範圍第26項所述之發光系統,其更包括 _ 免迅源赖裝置,固定於該殼本體上或該容納空間内。 =·如>申叫專利範圍第1項所述之發光系統,其中該至少 一由該反光結構所圍繞之發光列包括至少兩列未經模組化的 發光晶粒。 义3j·如申請專利範圍第丨項所述之發光系統,其中,至少 赉光列之一發光晶粒包括相連接之兩侧邊,且該相連接之兩 側邊以♦員斜角度朝向同一反光結構侧壁面。 32·如申請專利範圍第丨項所述之發光系統,其中,至少 # 叙光列之一發光晶粒至少包括一長側邊及一短側邊,至少該 發光晶粒之長側邊所發出之直射光線係實質或以一傾斜角度 朝向该反光結構側壁而未被其他發光晶粒所阻擋。 33· —種發光模組的製造方法,包括: 提供一承載基板,由金屬材料構成; 4 對該承載基板進行陽極處理,以於該承載基板表面形成一 多孔金屬絕緣層; 覆蓋一層絕緣油薄膜於該多孔金屬絕緣層上,並填入各孔 洞中; Client’s Docket No·: TT^ Docket No:0849-A41276-TW/fmal/chad 35 200822797 • 去除位於該多孔金屬絕緣層表面之絕緣油薄膜; 形成一電路圖案於該多孔金屬絕緣層表面; 形成多個由複數發光晶粒組成之發光列於該多孔金屬絕 緣層上; 浸泡該承載基板於具有既定溫度之該絕緣油中以緩衝應 力; 再次去除位於該多孔金屬絕緣層表面之絕緣油薄膜;及 固疋多個反光結構於該承載基板上,其中每一個反光結構 包括一個列空間以容納上述發光列之一。 34·如申請專利範圍第33項所述之發光模組的製造方 法,其中於固定多個反光結構於該承載基板上後,更包括進行 打線製程以電性連接該電路圖案和該些發光晶粒。 35·如申請專利範圍第33項所述之發光模組的製造方 法’其更包括提供一透鏡以覆蓋該些發光列及反光結構,以調 整該些發光列之光線形成一光源。 φ 36·如申請專利範圍第33項所述之發光模組的製造方 法,其更包括排列上述發光列之發光晶粒使至少一發光晶粒之 相連接的兩側邊以一傾斜角度朝向同一反光結構侧壁面。 37.如申請專利範圍第33項所述之發光模組的製造方 法,其其更包括排列上述發光列之發光晶粒使至少一發光晶粒 之各側邊所發出之直射光線係實質或以一傾斜角度朝向該反 光結構侧壁而未完全被其他發光晶粒所阻擋。 38·如申叫專利範圍第35項所述之發光模組的製造方 法’其中該透鏡的形成方式包括: Client’s Docket No.: TT9s Docket No:0849-A41276-TW/finaychad 36 200822797 提供一圓形或橢圓形透鏡;及 切除4個圓弧侧邊以留下一多邊形透鏡; 其中,該多邊形透鏡投影面面積佔該圓形或橢圓形透鏡投 影面面積的2分之1至3分之2。 39·如申請專利範圍第33項所述之發光模組的製造方 法,其更包括至少形成一發光材料層於該些列空間之一内以覆 盍該些發光晶粒,該發光材料層之形成方式包括下列步驟⑷ 或步驟(b): (a) 以喷塗方式將螢光粉粒塗佈於該些列空間内; (b) 使多顆螢光粉粒與一不含黏著劑之液體混合形成混合 液; 填充該混合液於至少該些列空間之一内;及 移除該液體使該些螢光粉粒結塊成一螢光粉粒層。 40.如申請專利範圍第33項所述之發光模組胃的製造方 法,其中該承載基板為一銘基板,且該方法包括· ⑩以陽極處理方式於該鋁基板表面形成一氡化鋁層; /叉泡該紹基板於室溫至攝氏150度以下之絕緣油中; 去除位於该氧化銘層表面上之絕緣油薄膜; 以攝氏4〇〇-6〇〇度之高溫燒结方式將導電墨水印製在該氧 化銘層上形成一圖案化導電層,·及 · 於降溫至攝氏350度以下時,浸泡於溫度在攝氏⑽度至 300度間之絕緣油中,以緩衝該導電墨水、氧化叙層和^板 間之應力,而於該氧化鋁層上形成一絕緣油薄膜,· k 土 再度去除位於該氧化鋁層表面上之絕緣油薄膜。 Client’s Docket No.: ΤΤ58 Docket No:0849-A41276-TW/fmaychad 37 200822797 41·如申請專利範圍第4〇項所述之發光模組的製造方 法,其中該絕緣油為曱基石夕油。 42·如申請專利範圍第41項所述之發光模組的製造方 法’其中該導電墨水包括銀漿或錫膏。 43·如申請專利範圍第%項所述之發光模組的製造方 法,其更包括填充一内覆蓋層於該透鏡内以覆蓋該些發光列之 步驟。15. The illumination system of claim 14, wherein the upper surface of the metal insulating layer does not comprise a sealing layer or an insulating oil film. 16. The illuminating system of claim 13, wherein the carrier substrate is a 'substrate' and the metal insulating layer is a porous oxidized layer that has not been hydrated or sealed with a curable material. 17. The patented scope of the invention is characterized in that the conductive layer is thermally cured by a silver paste, wherein the figure is constructed. 18. The illumination system according to claim 14 is characterized in that the insulating oil film is composed of methyl eucalyptus oil. The illuminating system of claim 1, wherein the basin substrate is made of a tantalum carbide material. The illuminating system according to the item 7, wherein the plurality of melons are as described in the above patent scope: the projection surface facing the carrier substrate is a polygon. 21·If the patent application scope is 2〇7, the first one of the first 癸 癸 b b 发光 , , , , , , y y y y y y y y y y y y y y y 发光 发光 发光 发光 发光 发光 发光 发光 发光 发光 发光Color temperature 1 first line, and at least 'mix the first output = line = hunting by the colored j has a second color of the second color of the client's Docket No.: TT^s Docket N〇: 〇 849.A4l276-TW/fmal/chad 33 200822797 The second color temperature value is between the first color temperature value and the second color temperature value. The illuminating system of claim 2, wherein the lens is rectangular, square, hexagonal or octagonal, and includes a circuit area on the carrier substrate on the outer side of the lens. The illuminating system of claim 22, wherein the illuminating module further comprises a frame - gj is set to the bearing, and the frame comprises an inner frame to frame the langs and reflect Structure, and - outer frame to frame the circuit area. The hair extension of claim 23, wherein the lens is smaller in size than the miscellaneous frame, and the lens faces the illuminating inner surface as a roughened surface. The light-emitting system of claim 1, wherein the light-emitting module comprises a circuit pattern on the carrier substrate to electrically connect the light-emitting crystal grains and extend outside the reflective structure And a conductive block, the conductive substrate is located on the surface of the carrier substrate outside the reflective structure to contact the circuit with the f-type. 26. The optical system according to the above claims 25 to 25, further includes: The shell body has an opening; a support member is fixed to the opening of the shell body to form - 1 wherein the light-emitting modules are detachably fixed to the side of the outer side of the support, and the heat dissipation portion is included Fitted in the cutting board =: The two hot parts as described in claim 26 include: τ a plurality of heat pipes, which are attached to the cutting plate, and the "support plate" is used as a Client's Docket No.: TT's Docket No: 0849-A41276-TW/final/chad 34 200822797 is a heat sink; and the eve of the political block 'attached to the support plate _ face and is covered by the heat pipes 0 Patent Application No. 27 The illumination system further includes The H r,, " sheet or honeycomb heat dissipation ceramic structure is attached to the inner side surface of the support plate and the heat dissipation blocks. The illuminating system of claim 26, further comprising a _ exempt source device, fixed to the housing body or in the accommodating space. The illuminating system of claim 1, wherein the at least one illuminating column surrounded by the illuminating structure comprises at least two columns of unmodulated illuminating dies. The illumination system of claim 3, wherein at least one of the illumination columns comprises two sides connected to each other, and the sides of the connection are oriented at the same angle Reflective structure side wall surface. The illuminating system of claim 2, wherein at least one of the illuminating crystal grains comprises at least one long side and one short side, at least the long side of the illuminating crystal grain is emitted The direct light is substantially or at an oblique angle toward the side wall of the reflective structure and is not blocked by other luminescent crystal grains. 33. A method for manufacturing a light-emitting module, comprising: providing a carrier substrate, which is made of a metal material; 4 anodizing the carrier substrate to form a porous metal insulating layer on the surface of the carrier substrate; covering a layer of insulating oil a film is formed on the porous metal insulating layer and filled in each hole; Client's Docket No:: TT^ Docket No: 0849-A41276-TW/fmal/chad 35 200822797 • Removing the insulating oil film on the surface of the porous metal insulating layer Forming a circuit pattern on the surface of the porous metal insulating layer; forming a plurality of light-emitting layers composed of a plurality of light-emitting crystal grains on the porous metal insulating layer; soaking the carrier substrate in the insulating oil having a predetermined temperature to buffer stress; The insulating oil film on the surface of the porous metal insulating layer is removed again; and a plurality of reflective structures are fixed on the carrier substrate, wherein each of the reflective structures includes a column space to accommodate one of the light-emitting columns. The method of manufacturing a light-emitting module according to claim 33, wherein after the plurality of reflective structures are fixed on the carrier substrate, the method further includes performing a wire bonding process to electrically connect the circuit pattern and the light-emitting crystals. grain. 35. The method of fabricating a light-emitting module according to claim 33, further comprising providing a lens to cover the light-emitting columns and the light-reflecting structure to adjust the light of the light-emitting columns to form a light source. The manufacturing method of the light-emitting module of claim 33, further comprising arranging the light-emitting dies of the light-emitting columns such that the two sides of the at least one light-emitting dies are connected at an oblique angle toward the same Reflective structure side wall surface. The method for manufacturing a light-emitting module according to claim 33, further comprising: arranging the light-emitting dies of the light-emitting columns to direct the direct light emitted by each side of the at least one light-emitting die to be substantially An oblique angle is toward the sidewall of the retroreflective structure and is not completely blocked by other illuminating dies. 38. The method for manufacturing a light-emitting module according to claim 35, wherein the lens is formed by: Client's Docket No.: TT9s Docket No: 0849-A41276-TW/finaychad 36 200822797 provides a circle Or an elliptical lens; and cutting 4 arc sides to leave a polygonal lens; wherein the polygonal lens projection surface area accounts for 2/2 to 2/3 of the area of the circular or elliptical lens projection surface. The method of manufacturing the illuminating module of claim 33, further comprising forming at least one luminescent material layer in one of the plurality of columns of spaces to cover the illuminating dies, the luminescent material layer The formation method comprises the following steps (4) or (b): (a) spraying the phosphor particles into the array spaces by spraying; (b) making the plurality of phosphor particles and an adhesive-free agent The liquid is mixed to form a mixed solution; the mixed liquid is filled in at least one of the array spaces; and the liquid is removed to agglomerate the fluorescent powder particles into a phosphor powder layer. 40. The method of manufacturing a light-emitting module stomach according to claim 33, wherein the carrier substrate is a substrate, and the method comprises: forming an aluminum-deposited aluminum layer on the surface of the aluminum substrate by anodizing. / Forking the substrate in the insulating oil from room temperature to 150 degrees Celsius; removing the insulating oil film on the surface of the oxidized layer; conducting electricity at a high temperature sintering method of 4 〇〇 -6 ° C The ink is printed on the oxidized inscription layer to form a patterned conductive layer, and when immersed to a temperature below 350 degrees Celsius, immersed in an insulating oil having a temperature between 10 and 300 degrees Celsius to buffer the conductive ink, The oxidation layer and the stress between the plates are formed, and an insulating oil film is formed on the aluminum oxide layer, and the k soil is again removed from the insulating oil film on the surface of the aluminum oxide layer. The manufacturing method of the light-emitting module according to the invention of claim 4, wherein the insulating oil is a sulphur-based stone oil. 42. The method of manufacturing a light-emitting module according to claim 41, wherein the conductive ink comprises silver paste or solder paste. 43. The method of fabricating a light-emitting module of claim 1 , further comprising the step of filling an inner cover layer in the lens to cover the light-emitting columns. 44·如申請專利範圍第43項所述之發光模组的製造方 法,其中,填充該内覆蓋層之步驟包括·· 將一石夕膠材料塗抹於該透鏡内表面和反光結構上,其中該 透鏡為尺寸較小之八角形透鏡,且該反光結構為尺寸較寬之矩 形反光結構; 置放該八角形透鏡於該矩形反光結構内而於其邊角部份 產生空隙; 將該八角幵/透鏡壓入該矩形反光結構内以讓多餘的石夕膠 材料和空氣自該空隙溢出。 45·如申請專利範圍帛35項所述之發光系統,其更包括 於該透鏡面向該些發光列之内表面形成一粗化表面。 46· —種具有電路圖案:之承載基板的製造方法,包括: 提供一承載基板,由金屬材料構成; 對該承載基板進行陽極處理,以於該承載基板表面形成一 包括多個孔洞之多孔金屬絕緣層; 覆蓋-層絕緣油薄膜於該多孔金屬絕緣層上,並填入 洞中; 一 口 Client’s Docket No·: TT^ Docket No:0849-A41276-TW/fmal/chad 38 200822797 去除位於該多孔金屬絕緣層表面之絕緣油薄膜; 形成一電路圖案於該多孔金屬絕緣層表面; 浸泡該承載基板於具有既定溫度之該絕緣油中以緩衝應 力;及 再次去除位於該多孔金屬絕緣層表面之絕緣油薄膜。 47.如申請專利範圍第46項所述之具有電路圖案之承載 基板的製造方法,其中該電路圖案之形成方式包括以攝氏400 度以上之高溫燒结方式將導電材料印製在該多孔金屬絕緣層The method of manufacturing a light-emitting module according to claim 43, wherein the step of filling the inner cover layer comprises: applying a stone coating material to the inner surface of the lens and the reflective structure, wherein the lens a octagonal lens having a small size, and the reflective structure is a rectangular reflective structure having a wide size; placing the octagonal lens in the rectangular reflective structure to create a void at a corner portion thereof; Pressing into the rectangular retroreflective structure allows excess litmus material and air to escape from the void. The illuminating system of claim 35, further comprising forming a roughened surface on the inner surface of the lens facing the illuminating columns. A method for manufacturing a carrier substrate having a circuit pattern, comprising: providing a carrier substrate, which is made of a metal material; and performing anodization on the carrier substrate to form a porous metal including a plurality of holes on the surface of the carrier substrate An insulating layer; a cover-layer insulating oil film on the porous metal insulating layer and filled in the hole; a Client's Docket No:: TT^ Docket No: 0849-A41276-TW/fmal/chad 38 200822797 Removal in the porous metal An insulating oil film on the surface of the insulating layer; forming a circuit pattern on the surface of the porous metal insulating layer; immersing the carrier substrate in the insulating oil having a predetermined temperature to buffer stress; and removing the insulating oil on the surface of the porous metal insulating layer again film. 47. The method of manufacturing a carrier substrate having a circuit pattern according to claim 46, wherein the circuit pattern is formed by printing a conductive material on the porous metal insulation at a high temperature sintering manner of 400 degrees Celsius or higher. Floor Client’s Docket No.: TT’s Docket No:0849-A41276-TW/fmal/chadClient’s Docket No.: TT’s Docket No: 0849-A41276-TW/fmal/chad
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TWI413742B (en) * 2010-02-09 2013-11-01 Ambrite Internation Co With the promotion of luminous and thermal efficiency of the light-emitting diode structure and its LED lamps

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TWI564924B (en) * 2015-01-30 2017-01-01 致伸科技股份有限公司 Keyboard module and notebook computer with keyboard module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI413742B (en) * 2010-02-09 2013-11-01 Ambrite Internation Co With the promotion of luminous and thermal efficiency of the light-emitting diode structure and its LED lamps

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