200820106 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種生產管理系 、凡万法，尤^ __ 座 用於模座製程之生產管理系統及其管理方法 ^ 【先前技術】 國内諸多模具廠，各模具廢規模大小不 訂單後至生產模座的流程則大同小里 接獲 处认十价 匕者電腦資訊化時 ’不論是卫廠或辦公大樓均是能 設備或管理，以精簡一些繁複的作業，提高效率。 ==座廠的作業程序是屬於下單後才進行生產的模 式，而且產品要求量少且多樣化’並無一無制式的標準製 王，因此製程設傷種類及量類眾多，加上通常 的工時時間短，因此芸亜於乂、卡乂麻 乂貝 子化的以m |於^作業形式的模座廢導入電 =前大部模座薇仍試圖導入電子化，以精減人力及提 :目此吊見的不外乎是先就可獨立作業的機台進行 、為自動控制的機台，此外大概就屬於會計類型的接單 =貨報表所引入電腦化的作業系統。惟，目前模座廠尚 。、置-自接單到交貨的完整管理系統，因此在各整個製 t過私中’經常出現製程繞場報工即時資訊取得不易，使 件報工早不能發揮作用，而且當進度落後時亦不易察覺， 另有工時成本無法掌握及採購外包資訊無法掌控等缺失， 均是讓㈣製料率不彰的關鍵。 200820106 【發明内容】 有鑑於目前模座座整體模具自接單到交貨過程中仍欠 缺有效監控管理的方法，因此本發明的主要發明目的係針 對，一缺失提供—具有應用於模座製程的生產管理系統及 其管理方法。 欲，上述目的所使用的主要技術手段係令該模座製程 的生產管理系統係包含有—主機電腦及複數與該主機電腦 連線之模具機台電腦，其中·· 該主機電腦主要内建有模座估價功能'訂單功能、生 產计旦功此、生產排程功能及生產管理功能功能，並於執 行任一功能時，均產生一輸入晝面； 各杈具機台電腦係與該主機電腦取得連線，並產生一 對應機台特性的加工f理畫s，供模具機台操作人員自該 畫=取得加工項目資料，並將操作過程及結果輸入至該加 工&理晝面，讓主機電腦透過各模具機台取得現場模具機 台的加工狀況。 本發明主要藉由該主機電腦接受一模座訂單資料後， 產生製作模座的估價單、估價明細表、工作圖、製程種類、 零件等資料，除客戶決定是否快速下單外，更可令現場工 作人員瞭解該模座製程的排程。再者，因為主機電腦與現 場各模具機台電腦取得連線，而各模具機台操作人員因隨 時回報目前工作進度，故該主機電腦於確定接獲客戶下訂 之訂單後，於執行生產排程功能及生產管理功能時，即能 200820106 有旱握現~模具機台的 碉口妁加工情形，進而 產計劃，由於各模星m A + 纟出取有效率的生 分犋，、機台電腦係隨時回 若原有計劃某一製程 ，、加6形，故 〇把延加工進声， 整，令整體加工效率提高。 又則㈢再重新調 又，上述主機電腦為執行其内 ^ 有模座型式、報價資料^ 此，雨進一步設置 資料，當使用者欲，社 梃板貝枓、加工項目 田便用者欲砰估一模座加 戶判斷是否確定下單時， 又貝#間U父各 主機年將杈座加工項目資料輸入至該 主機电細所執行估價功能的晝面， σ . I ^擇5亥核座類形；5盆 尺寸，待主機電腦取得該箄眘 、 八 ^ 这等貝枓後，即逕自該模座資料庫 听Μ細 视1貝寺貝枓，以進行初步的估價， 亚於估 貝完成後配合報表 僧明叛表开7式，輸出-份出報價單、出估 饧月細表、標準報價資料、模座 辦、隹立/ 保度、、且立圖、標準報價資料、 杈座組立體、模座平面圖、模 焉1租統圖寺。是以，本發明 因為將模座型式予以分類，並將建立各類模座所需之模 反、零件及價格等資料’配合相關估價運算方式，即能於 使用者輪入模座型式及尺寸後，快速輸出不同估價單及模 座加=所需視圖’如此即能提供客戶一確切的加工成型模 座的資料，以利順利接獲訂單。 【實施方式】 請參閱第一圖所示，係為本發明應用於一模座廠的系 統架構圖，其包含有： 一主機電腦（1 〇 )，係主要内建有模座估價功能、 6 200820106 玎單功能、生產計畫功能、生產排程功能及生產管理功能 等，並於執行任一功能時，均產生一輸入晝面，另該主機 電腦（1 〇)並建立有模座型式、報價資料、零件資料（圖 檔及文字檔）、模板資料（圖檔及文字檔）、加工項目資 料（圖檔及文字檔）；及 複數模具機台電腦（2 〇 )，各模具機台電腦（2 〇 ) 係與該主機電腦（1⑹取得連線，並產生-制機台特200820106 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a production management system, a versatile method, and a management method for a mold base process and a management method thereof. [Prior Art] Domestic In many mold factories, the process of dismantling the size of each mold from the size of the mold to the production of the mold base is the same as that of Xiaoli, and it is recognized that the computer or the office building is capable of equipment or management. Streamline some complicated operations and improve efficiency. == The operating procedures of the factory are the ones that are produced after the order is placed, and the product requirements are small and diversified. There is no standard system king. Therefore, there are many types and types of process injuries, plus usually The working hours are short, so the 模 乂 乂 乂 乂 乂 乂 乂 乂 乂 m m m m m m 作业 作业 作业 作业 作业 作业 作业 = = = = = = = = = = = = = = = = = = = = = = = To mention: This is nothing more than a machine that can be operated independently and is automatically controlled. In addition, it is probably a computerized operating system introduced by the accounting type. However, the current mold base factory is still. , set-to-single-to-delivery complete management system, so in the entire system of t-private, 'there is often a process around the field to report the real-time information is not easy to get, the piece of work can not play a role early, and when the progress is behind It is also difficult to detect, and the lack of working hours costs and the lack of control over procurement of outsourcing information are key to making the (4) material rate inconsistible. 200820106 [Summary of the Invention] In view of the current lack of effective monitoring and management of the entire mold base from the order to the delivery process, the main object of the present invention is directed to a missing supply - having a process for the mold base Production management system and its management methods. The main technical means used for the above purposes is to make the production management system of the mold base process include a host computer and a plurality of mold machine computers connected with the host computer, wherein the main computer has built-in The mold seat evaluation function 'order function, production metering function, production scheduling function and production management function function, and when performing any function, generate an input side; each machine computer system and the host computer Obtaining the connection and generating a processing s drawing corresponding to the characteristics of the machine, for the operator of the mold machine to obtain the processing item data from the drawing, and input the operation process and the result to the processing & The host computer obtains the processing status of the on-site mold machine through each mold machine. The invention mainly obtains the order form of the mold base, the valuation schedule, the work drawing, the type of the process, the parts and the like by the host computer receiving the mold order data, and the order is made even if the customer decides whether to place the order quickly or not. The field staff understands the schedule of the mold base process. Furthermore, because the host computer and the on-site mold machine computers are connected, and the operators of each mold machine return the current work schedule at any time, the host computer executes the production row after confirming the order placed by the customer. When the function of the process and the production management function are available, the 200820106 has a dry grip and the processing situation of the mold machine, and the production plan, because the mold stars m A + take out the efficient production points, the machine The computer department will return to the original plan for a certain process, and add a 6-shaped shape. Therefore, the processing will be extended into sound and the overall processing efficiency will be improved. In addition, (3) and then re-adjust, the host computer in order to execute its internal mold type, quotation data ^, rain further set the data, when the user wants, the social board, the processing project, the user wants to It is estimated that when a module is added to determine whether the order is confirmed, the U-family host will input the data of the processing project to the surface of the evaluation function of the host, σ. I choose 5 nucleus Block type; 5 pot size, after the host computer obtains the cautious, eight ^, and so on, then the track from the mold base database to listen to the 1 Bei Temple Bellow, for preliminary evaluation, Asian evaluation After the completion of the project, the report will be accompanied by a report indicating that the treason is open, and the output is out of the quotation, the monthly quotation, the standard quotation data, the mold office, the erection/preservation, and the quotation, standard quotation data, The squatting group is three-dimensional, the mold base plan, and the model 租1 renting the temple. Therefore, the present invention can classify the mold base type, and the data of the mold, the parts, and the price required for establishing various mold bases can be matched with the relevant valuation calculation method, that is, the user can enter the mold base type and size. After that, quickly output different estimates and mold bases plus = required views. This will provide customers with an accurate processing of the mold base to facilitate the smooth receipt of orders. [Embodiment] Please refer to the first figure, which is a system architecture diagram of the invention applied to a mold base factory, which comprises: a host computer (1 〇), which is mainly equipped with a mold base evaluation function, 6 200820106 玎Single function, production planning function, production scheduling function and production management function, etc., and when performing any function, an input screen is generated, and the host computer (1 〇) is built with a mold base type. Quotation data, parts data (image files and text files), template data (image files and text files), processing project data (image files and text files); and multiple mold machine computers (2 〇), each mold machine computer (2 〇) is connected to the host computer (1 (6), and generates - machine
性的加^管理晝面’供模具機台操作人員自該畫面取得加 項目資料，並將操作過程及結果輸入至該加工管理晝 面’讓主機電腦（1Q)透過各模具機台取得現場模具機 台的加工狀況。 由上述說明可知，本發明的管理方法係於一具有運算 及儲存功能的主機電腦（1 〇)上執行，㈣建立有模座 型式、報價資料、零件資料、模板資料及加卫項目資料， 其：各模座型式係分別有其對應之零件、模板、加工項目 的負料，並提供一 ^ 挺供杈座估價晝面，供使用者選擇特定模座 聖式，進行估價功能。 一查口 ’閱第-圖所示，係為該主機電腦（1 0 )執 4 丁的主晝面 )，/、上功能列即包含有估價、訂單、 生產计晝、生管、採購、 會計及系統管理f功& 、、匕、應收應付、 晝面如第_所_ ’，、中執行估價功能後的估價功能 搁 p Μ含有模座型式選擇攔、尺寸輸入 工選擇鍵、加工時間（報價曰期至預交曰期） 及模座圖面形式撰摆础^ 月主預又曰期） 、]，Μ配合參閱第三圖所示，係為該 7 200820106 主機電腦對一件模座進行估價的流程圖，其包含有： 取得模座型式及加工時間（3 0 )，其可自該估價功 能畫面中取得； 依據模座型式取得其對應之模板、零件及加工項目資 料（3 1 );及 'Sexual plus management surface for the mold machine operator to obtain the project data from the screen, and input the operation process and results to the processing management side 'Let the host computer (1Q) obtain the on-site mold through each mold machine The processing status of the machine. It can be seen from the above description that the management method of the present invention is executed on a host computer (1 〇) having an operation and storage function, and (4) establishing a mold base type, quotation data, part data, template data, and reinforced project data. Each model base has its own corresponding parts, templates, and negative materials for the processing project, and provides a 昼 杈 昼 昼 , , , , , , , , , , , , , , , , 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 A check-in 'read the first picture shows that the main computer (10) is the main face of the 4), /, the upper function column contains the valuation, order, production planning, production management, procurement, Accounting and system management, the function of the system, the 应Processing time (quote period to pre-delivery period) and mold base form formwork ^ month main pre- and post-cycle),], Μ with reference to the third figure, is the 7 200820106 host computer one A flow chart for estimating the mold base includes: obtaining a mold base type and a processing time (30), which can be obtained from the evaluation function screen; obtaining corresponding templates, parts and processing item data according to the mold base type (3 1 ); and '
依據模板、零件、加工項目資料及加工時間計算所需 成本，並以報表形式予以輪出（32)，可包含有出報價 單（3 2 1 )、出估價明細表（3 2 2 )、標準報價資料 (3 2 3 )、模座組立圖（3 2 4 )、模座平面圖（3 2 5 )、模仁粗銑圖（3 2 6 )。 由上述說明可知，本發明主機電腦（工〇)係主要將 亡種模座類型予以區分，並將各類型模座所需的模板（如 圖A所不）及零件（如第五圖b所示）予以歸類，如 二P:在選定特定模座後，經概略調整模板、零件及加工 之模板如L:圖c所示）後’即能快速依照最後進行加工 、 V'件、加工項目及加工時間 的報價（如第五圖D所示），而 體加工該模座 且紅— 此於取短的時間内回霜槿 /、廠各戶的模座加工後形態 、 會。 。及又件蛉間，以爭取下單的機 待客戶確定下單後，使用者 能’輪出相關訂單資料交客戶完成;=面二訂單功 示’即為該主機電腦執行訂單功能書面弟六圖所 模仁粗銳 :各:確定依照主機電腦所輪出：明 表、標準報價資料、模座組立體、模座平明細 8 200820106 圖等資料，則因主機 該等備份資料進行該：備份資料’故可進-步按照 理的功能，㈣的生產計劃、生產㈣及生產管 加工狀態，也^ 腦會連線至模具機台主機取得目前 加工程序，❸日=D；L肖主機電腦會依照下單之模座所需 生產計劃之安Γ/r模具機台進行加工狀態查詢，以利 該主機電腦"ρ_τ快速的排出該下單模座的排程。又， 例包％於加工期問左 到生產管理的功/ %宁瞭解各排程的加工進度，以達Calculate the required cost based on the template, parts, processing project data and processing time, and rotate it in the form of a report (32), which may include a quotation (3 2 1 ), a list of valuations (3 2 2 ), and standards. Quotation data (3 2 3 ), mold base group diagram (3 2 4 ), mold base plan (3 2 5 ), mold core rough milling diagram (3 2 6 ). It can be seen from the above description that the host computer (worker) of the present invention mainly distinguishes the types of dead mold bases, and the templates required for each type of mold base (as shown in Figure A) and parts (such as the fifth figure b) Show), such as two P: after the selection of a specific mold base, after the rough adjustment of the template, parts and processing template such as L: as shown in Figure c), it can quickly follow the final processing, V' parts, processing The quotation of the project and processing time (as shown in the fifth figure D), and the machining of the mold base and red - this is in a short period of time to return the frost 槿 /, the mold of the factory after the mold processing, will. . And in the meantime, in order to secure the order, the customer can confirm the order, the user can 'take out the relevant order information and hand it over to the customer; = the second order instruction' is the host computer to execute the order function. The model is sharp and sharp: each: determined according to the host computer: Ming Table, standard quotation data, mold base stereo, mold base flat 8 200820106 map and other data, because the host backup data: The data 'supplement can be step-by-step according to the rational function, (4) production planning, production (four) and production pipe processing status, also ^ brain will be connected to the mold machine host to obtain the current processing procedures, the next day = D; L Xiao host computer The processing status of the ampere/r mold machine of the production plan required for the mold base is inquired, so that the host computer "ρ_τ can quickly discharge the schedule of the single mold base. In addition, the case package % in the processing period asks left to the production management function / % understand the processing progress of each schedule, in order to reach
0 ^ r %^ ，舉例來說，當一粗銑機台的操作人員 因决刼作或機台因外扁 只 間時，操作人昌」 無法運作而影響正常完件時 、透過該機台電腦的晝面回報此一情況， ;主機電腦立即取得-訊息，而調整整個模座的生產排 通知維修部門或人員進行修綣，讓現場生產狀況 由早一機台進行管理，有效連結各排程加工部門、管 理部份及維修部門，提高整體效率。 再者㈤翏閱第一圖所示，該主機電腦（1〇)係進 :内建-條碼產生機制，即依照由估價功能晝面所輸入之 ^座型式及尺寸產生加卫項目所需之加卫條碼，以方便各 =具機台的刼作人員進行加工。$主機電腦（丄〇)在確 =下早板座的排程後，即針對相關的加工模具機台印製一 力工仏碼（2 1 1 )，而各加工模具機台電腦（2 〇 ) :、對應設置有一條碼產生器（2丄），該條碼產生器即能 藉由掃描由主機電腦輸出的加工條碼（211)，即能在 機台電腦的螢幕上呈現待加工項目資料，以利操作人員按 知該加工項目資料操作模具機台，減少操作失誤率。 9 200820106 由於上述主機電腦會在提供客戶報價時，即初估該模 座所需的模板及零件，因此可協助模座加4商及早進行 備料启儲r月形的確認，以確定是否有足夠的備料可供加工 用’此舉可提供廠商減少加工時突然缺備料的情形產生， 有效減少備料的時間，亦即提高整體加卫的效率。 由於主機私腦會隨時與各模具機台電腦保持連線，加 上操作人員必須回報加卫進度，因此該主機電腦另可增加 :程結果評核，即可就整體模座完成後，將各排程的加工 μ形予以記錄’作為後續整體排程的結果評核，而工廠可 據此對各‘作人負進行獎懲’有利考績評比的公開化。 由上述說明可知，本發明係提供模座工廠一個有效報 價機制與高加工效率的系統。 【圖式簡單說明】0 ^ r %^ , for example, when the operator of a roughing machine is in a state of being determined or the machine is flat, the operator can not operate and affect the normal completion, through the machine The computer's face returns this situation; the host computer immediately obtains the message, and adjusts the production schedule of the entire mold base to notify the maintenance department or personnel to repair, so that the on-site production status is managed by the early machine, effectively connecting the rows. Process processing department, management department and maintenance department to improve overall efficiency. (5) Referring to the first figure, the host computer (1〇) is connected to: built-in bar code generation mechanism, which is required to generate the reinforcement project according to the type and size of the seat type input by the evaluation function. The bar code is added to facilitate the processing of each machine. $Host computer (丄〇) After the scheduled = early board seat scheduling, a manual weight (2 1 1) is printed for the relevant processing machine, and each processing machine computer (2 〇 ): correspondingly, there is a code generator (2丄), which can scan the processed bar code (211) output by the host computer, so that the project data to be processed can be presented on the screen of the machine computer, The operator can operate the mold machine according to the processing project data to reduce the operation error rate. 9 200820106 Since the above-mentioned host computer will initially estimate the templates and parts required for the mold base when providing the customer's quotation, it can assist the mold base plus the 4 merchants to confirm the preparation of the stock form and determine whether there is enough. The preparation of materials can be used for processing. This will provide manufacturers with a reduction in the shortage of materials during processing, which will effectively reduce the time required for stock preparation, that is, improve the efficiency of overall reinforcement. Since the host private brain will keep in line with each mold machine and the operator must report the progress of the maintenance, the host computer can be added: the result evaluation, you can complete the whole mold base after each The scheduling of the processing μ shape is recorded as 'the result of the subsequent overall scheduling evaluation, and the factory can accordingly reward and punish each 'management' to facilitate the publicity of the performance appraisal. As apparent from the above description, the present invention provides an efficient bidding mechanism and a high processing efficiency system for a mold base factory. [Simple description of the map]
第一圖：係本發明的系統架構方塊圖。 f二圖：係本發明執行的主功能畫面示意圖。 :三圖：係本發明執行估價功能的流程圖。 =四圖：係本發明執行的估價功能畫面的示意圖。 第五圖A〜D :係本發明執行估價功能後輸出的表 單。 第六圖：係本發明執行訂單功能晝面示意圖。 〇 1 )主晝面 【主要元件符號說明】 (1 〇 )主機電腦 10 200820106 (1 1)估價功能晝面（14)訂單功能晝面 (20)模具機台電腦（2 1 )條碼掃描器 (2 1 1 )條碼First Figure: A block diagram of the system architecture of the present invention. f Figure 2 is a schematic diagram of the main function screen executed by the present invention. : Three Diagrams: A flow chart for performing the valuation function of the present invention. = Four Diagrams: A schematic diagram of the evaluation function screen executed by the present invention. Fifth Figures A to D: are the tables output after the present invention performs the evaluation function. Figure 6 is a schematic diagram of the execution order function of the present invention. 〇1) Main page [Main component symbol description] (1 〇) Host computer 10 200820106 (1 1) Valuation function 昼 (14) Order function 昼 (20) Mold machine computer (2 1 ) Bar code scanner ( 2 1 1) barcode