TW200817846A - Drawing device and alignment method - Google Patents
Drawing device and alignment method Download PDFInfo
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- TW200817846A TW200817846A TW096121963A TW96121963A TW200817846A TW 200817846 A TW200817846 A TW 200817846A TW 096121963 A TW096121963 A TW 096121963A TW 96121963 A TW96121963 A TW 96121963A TW 200817846 A TW200817846 A TW 200817846A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2004—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70308—Optical correction elements, filters or phase plates for manipulating imaging light, e.g. intensity, wavelength, polarisation, phase or image shift
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- Condensed Matter Physics & Semiconductors (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Abstract
Description
200817846 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種描繪裝置、該描繪裝置中之基板之校 準方法、描繪方法、以及基板處理系統,該描繪裝置係對 液晶顯示裝置所具備之彩色濾光片用基板、液晶顯示裝置 或電漿顯示裝置等之平板顯示器(FPD,打以panel display) 用玻璃基板、半導體基板、以及印刷基板等基板上所形成 的感光材料描繪特定圖案。[Technical Field] The present invention relates to a drawing device, a method of dicing a substrate in the drawing device, a drawing method, and a substrate processing system, which is provided for a liquid crystal display device Flat panel display (FPD, panel display) such as a color filter substrate, a liquid crystal display device, or a plasma display device. A specific pattern is drawn by a photosensitive material formed on a substrate such as a glass substrate, a semiconductor substrate, or a printed substrate.
Ο 【先前技術】 先前至今,於基板之製造步驟中使用如下圖案描繪裝 置,其藉由對形成於基板表面上之感光材料照射光,而將 特定圖案描繪於基板表面上。先前之圖案描繪裝置,具 備:平臺,一面以水平姿勢保持基板一面使該基板移動; 光學頭,對基板之上表面照射特定圖案之光;且藉由—面 使基板移動-面自光學頭照射光,而將特定圖案描緣於基 板之上表面。 先前之圖案描繪裝置之構成揭示於例如專利 中。 [專利文獻1]日本專利特開2000·329523號公報 [專利文獻2]曰本專利特開平5-15〇175號公報 【發明内容】 [發明所欲解決之問題] 平 如此之圖案描繪裝置具備校準攝 置上之基板之位置及姿勢。繼而 影機,用以檢測保持於 ,根據自校準攝影機獲 121799.doc 200817846 取之基板之位置及姿勢而使平臺移動,對基板進行校準。 然而’當輸入至圖案描繪裝置中之描繪資料變化時,必須 移動光學頭之照射光之位置、或平臺上方之校準攝影機之 位置由此其等之位置關係變化。又,亦有時因歷時變化 而V致其4之位置關係變化。如上所述當光學頭與校準攝 影機之位置關係偏移時,即便使用校準攝影機對基板進行 校準’亦無法對基板上之準確位置進行描繪。 上述專利文獻1中,揭示有使用基準光罩來調整校準儀 (杈準攝影機)之位置之裝置。然而,專利文獻1之構成中, 為了對校準儀自身之位置進行調整,而必須使用用以使校 準儀之位置精確地移位之高性能驅動機構。 本發明係鑒於如此之情況而完成者,其第丨目的在於提 供一種無須對校準攝影機使用高性能之驅動機構,且即便 於光照射部與校準攝影機之位置關係產生變化之情形時, 亦可對基板上之準確位置進行描繪之圖案描繪裝置以及校 準方法。 另一方面,圖案描繪裝置中,於作為處理對象之例如彩 色濾光片用基板之表面上,預先藉由統一曝光處理等而形 成有黑色矩陣、以及定位用之複數個校準標記。再者,所 謂黑色矩陣,係指包圍彩色濾光片之紅(R)、綠(G)、藍(b) 一色之像素的晶袼狀黑框。繼而,先前之圖案描繪裝置係 對形成於基板之四角之校準標記的位置進行檢測,根據該 等位置貝紕而修正基板之位置或傾斜,且將與像素對應之 特定圖案描繪於黑色矩陣框内。 121799.doc 200817846 然而,近年來,為利用一片基板製造出複數片彩色濾光 片,有時會將黑色矩陣分別曝光於基板表面之複數個區 域。於如此之情形時,黑色矩陣之位置有可能於各曝光區 域中產生微小之偏移、或傾斜。然而,上述先前之方法 中,僅根據形成於基板之四角之校準標記而確定光學頭之 描繪位置。因此,未必會將圖案描繪於所有曝光區域中之 最佳位置’於-部分曝光區域中,黑色矩陣與所描繪之圖 案之間有可能產生偏移。 本發明係蓉於如此之情況而完成者,其第2目的在於提 供一種即便於將黑色矩陣等基準圖案分別形成於基板表面 之稷數個區域中之情形時,亦可將圖案描緣於各區域内之 ^位置之圖案財裝置、圖案料方法、以及基板處理 糸統。 [解決問題之技術手段] = 述問題,請求項1之發明係一種將特定圖案描 二= 形成之感光材料上的描'㈣置,其特徵在於 上之基板上表面照射特定圖案之光.;=於上述平臺 木< 7t,十$驅動部,1 ^平臺與上述光照射部相對移動’ ·校準機構,其具有用以 對保持於上述平臺上之基板位 /、 Ψ Μ θ ^ 勢進行檢測的校準攝 〜機’且相對於上述光照射部校準上述平 移量檢測機構,其m 1 土板’偏 4仅+躡影機相對於 ^之相對位置之偏移量;及第1修、^^ 偏移量檢測機構所檢測出之偏移量,而修正 121799.doc 200817846 位置 θ請求項2之發明係如請求項1之描繪裝置,其中上述偏移 買檢測機構包括:第1檢測機構,其m述光照射部與 特定校正標記之位詈值^1曰 罝偏移置;第2檢測機構,其檢測上述 校正標記與上述校準摄吾彡 攝〜機之位置偏移量;及運算機構, 其根據由上述第1檢測機構以及上述第2檢測機構所檢測出 之位置偏移量,計算出卜、+y 出上返杈準攝影機相對於上述光照射 部之相對位置之偏移量。 請求項3之發明係如請求項2之描繪裝置,其中上述校正 標記係形成於上述平臺上,上述平臺驅動部藉由使上述平 :與亡述光照射部相對移動’而切換下述兩種狀態:上述 才父正標記配置於卜祝止 、 先a射。卩下方之狀態及上述校正標記 配置於上述校準攝影機下方之狀態。 2求項4之發明係如請求項3之描緣裝置,其中進而包括 安勢檢測機構,其檢測上述平臺之姿勢,上述平臺驅動部 Γ面根據由上述姿勢檢測機構所檢測出之資訊修正上述平 里之安勢,—面使上述平臺移動。 1求項5之發明係如請求項4之描繪裝置,其中進而包括 :正攝影機’其設置於上述校正標記之下方,且上述第】 '、'機構利用上述校正攝影機拍攝上述光照射部之照射光 述校正標記’並根據所獲取之圖像而檢測上述光照 用:::迷校正標記之位置偏移量’上述第2檢測機構利 像而二:準攝影機拍攝上述校正標記,並根據所獲取之圖 上述校正標記與上述校準攝影機之位置偏移量。 121799.doc 200817846 項6之發明係如請求項5之描㈣置,其中進而勺拓 疋立為構,其將上述光照射部之昭射光位二 匕 置。 町哔之-射先位置定位於特定位 /員7之發明係如請求項6之 機構台杠·, 共〒上迹定位 •光照射部用攝影機,其自下方拍 部之照射光;及調整機構,農 ;L f 機所# & ,、根據由上述光照射部用攝影 ^ 圖像而調整上述光照射部。 =項8之發明係如請求項7之描繪裝置,其中進而包括 =準攝影機驅動部,其根據作為處理料之基板之描繪資 料而使上述校準攝影機移動。 之發明係一種校準方法’其特徵在於·其係於 糟由自光照射部對保持於平臺上之基板上表面照射光 將特定圖案描給於其士 μ主 一、、、曰於基板上表面之描繪裝置中,利用校準摄 影機拍攝上述平臺上之美杯』用技準攝 μ ^ _ 至上之基板,並根據所獲取之圖像而校準 述平臺上之基板者’且該校準方法包括:第!步驟,盆 1上述校準攝影機相對於上述光照射部之相對位置之偏 :置;及第2步驟,其根據上述第】步驟中所檢測出之偏移 里以及上述圖像,校準上述平臺上之基板。 凊求項10之發明如係請求項!之描縿裝置,其中複數個 基準圖案個別形成於基板上之複數個區域中,且進而包 括:位置檢測機構’其於保持於上述平臺之基板上之各上 述區域中檢測之上述複數個基準圖案的位置;及第2修正 機構,其根據由上述位置檢測機構所檢測出之上述複數個 基準圖案之位置,修正上述光照射部之光照射位置。 121799.doc 200817846 請求項11之發明係如請求項1 〇之描繪裝置,其中上述位 置檢測機構根據形成於上述複數個區域之各區域中之複數 個定位用標記,檢測上述複數個基準圖案之位置。 請求項12之發明係如請求項11之描繪裝置,其中上述光 照射部具有:射出部,其朝向基板表面射出光;及光圈 部’其部分遮蔽自上述射出部射出之光而形成上述特定圖 案之光,且上述第2修正機構藉由調整上述光圈部之位 置’而修正光之照射位置。 請求項13之發明係如請求項12之描繪裝置,其中上述光 照射部具有複數個光照射頭,上述第2修正機構個別調整 設置於上述複數個光照射頭各個之光圈部的位置。 請求項14之發明係如請求項13之描繪裝置,上述第2修 正機構汁算出上述複數個區域之各區域中上述複數個基準 圖案距離標準位置之位置偏移量,並根據該等之平均值修 正光之照射位置。 請求項15之發明如請求項13之描繪裝置,其中上述第2 修正機構計算出上述複數個區域之各區域中上述複數個基 準圖案距離標準位置之位置偏移量,並根據所計算出之位 置偏移ΐ ’於上述複數個區域之各區域中個別修正光之照 射位置。 請求項16之發明係如請求項15之描繪裝置,其中上述第 2修正機構於基板上之上述複數個區域各個即將到達描繪 位置之前,調整上述光照射部之光照射位置。 請求項17之發明係如請求項13之描繪裝置,其中上述第 121799.doc -12- 200817846 2修正機構以上述複數個先前 [Prior Art] Heretofore, in the manufacturing step of the substrate, a pattern drawing device which draws a specific pattern on the surface of the substrate by irradiating light to the photosensitive material formed on the surface of the substrate is used. The prior pattern drawing device includes a platform that moves the substrate while holding the substrate in a horizontal posture, and an optical head that illuminates a surface of the substrate with a specific pattern; and the substrate is moved by the surface - the surface is illuminated by the optical head Light, while the specific pattern is traced to the upper surface of the substrate. The composition of the prior pattern drawing device is disclosed, for example, in the patent. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2000-329523 [Patent Document 2] Japanese Patent Laid-Open Publication No. Hei No. Hei No. Hei 5-15 No. 175 (Invention) [The problem to be solved by the invention] Calibrate the position and orientation of the substrate on the camera. Then, the camera is used to detect and maintain, and the platform is moved according to the position and posture of the substrate taken by the self-calibrating camera, and the substrate is calibrated. However, when the drawing material input to the pattern drawing device changes, the position of the irradiation light of the optical head or the position of the calibration camera above the stage must be changed by the positional relationship of the image. Further, there are cases in which the positional relationship of 4 changes due to a change in duration. As described above, when the positional relationship between the optical head and the calibration camera is shifted, even if the substrate is calibrated using a calibration camera, the exact position on the substrate cannot be drawn. Patent Document 1 discloses a device for adjusting the position of a calibrator using a reference mask. However, in the configuration of Patent Document 1, in order to adjust the position of the calibrator itself, it is necessary to use a high-performance drive mechanism for accurately shifting the position of the calibrator. The present invention has been made in view of such circumstances, and a third object thereof is to provide a driving mechanism that does not require the use of a high-performance driving camera, and even when the positional relationship between the light-irradiating portion and the calibration camera changes, A pattern drawing device and a calibration method for drawing the exact position on the substrate. On the other hand, in the pattern drawing device, for example, a black matrix and a plurality of alignment marks for positioning are formed in advance by a uniform exposure process or the like on the surface of the substrate for color filter to be processed. Further, the term "black matrix" refers to a crystal black frame surrounding pixels of red (R), green (G), and blue (b) colors of a color filter. Then, the previous pattern drawing device detects the position of the calibration mark formed at the four corners of the substrate, corrects the position or inclination of the substrate according to the position, and draws a specific pattern corresponding to the pixel in the black matrix frame. . 121799.doc 200817846 However, in recent years, in order to manufacture a plurality of color filters using one substrate, the black matrix is sometimes exposed to a plurality of regions on the surface of the substrate. In such a case, the position of the black matrix may cause a slight shift, or tilt, in each of the exposed areas. However, in the above prior method, the drawing position of the optical head is determined only based on the alignment marks formed at the four corners of the substrate. Therefore, the pattern is not necessarily depicted in the optimum position in all of the exposed areas. In the -partially exposed area, there is a possibility of a shift between the black matrix and the depicted pattern. The present invention has been made in view of such circumstances, and a second object thereof is to provide a pattern in which each of the reference patterns such as a black matrix is formed in a plurality of regions on the surface of the substrate. The pattern device, the pattern method, and the substrate processing system in the area. [Technical means for solving the problem] = The problem of claim 1, the invention of claim 1 is a drawing of a specific pattern of the photosensitive material formed on the photosensitive material, characterized in that the upper surface of the substrate is irradiated with light of a specific pattern. = in the above platform wood < 7t, ten $ drive unit, 1 ^ platform and the above-mentioned light irradiation portion relative movement ' · calibration mechanism, which has a substrate position /, Ψ θ θ ^ potential held on the platform Detecting the calibration camera and calibrating the above-described translation amount detecting mechanism with respect to the light irradiation portion, wherein the m 1 earth plate '4 is only + the offset of the relative position of the camera relative to the ^; and the 1st repair, The invention is the drawing device of claim 1, wherein the offset detecting mechanism includes: the first detecting mechanism a second detection mechanism that detects a positional offset between the correction mark and the calibration camera; and an operation Institution, based on the first inspection The amount of positional shift detected by the measuring means and the second detecting means calculates the amount of shift between the relative position of the returning camera and the light irradiating portion. The invention of claim 3 is the drawing device of claim 2, wherein the correction mark is formed on the platform, and the platform driving unit switches the following two types by moving the flat: relative movement of the dead light irradiation unit Status: The above-mentioned parent is marked in the arrangement of Bu Zhu, first a shot. The state below the 卩 and the above-mentioned correction mark are placed under the calibration camera. The invention of claim 4, wherein the apparatus of claim 3 further includes an ampoule detecting mechanism that detects a posture of the platform, wherein the platform driving unit corrects the above based on information detected by the posture detecting mechanism The security of Pingli, the surface makes the above platform move. The invention of claim 5 is the drawing device of claim 4, further comprising: a positive camera ' disposed under the correction mark, and wherein the first ',' mechanism photographs the illumination of the light irradiation portion by using the correction camera Depicting the correction mark 'and detecting the above-mentioned illumination based on the acquired image::: positional offset of the obscured mark 'the second detecting means image and the second: the quasi-camera photographing the above-mentioned correction mark, and according to the acquired The above-mentioned correction mark is offset from the position of the above-mentioned calibration camera. 121799.doc The invention of claim 6 is the description of claim 5, wherein the scooping extension is configured to align the light-emitting position of the light-irradiating portion.哔 哔 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - The mechanism, the farmer, and the L f machine # & , adjust the light irradiation unit based on the image of the light irradiation unit. The invention of claim 8 is the drawing device of claim 7, further comprising: a quasi-camera driving unit that moves the calibration camera based on a drawing material of the substrate as a processing material. The invention is a calibration method characterized in that it is irradiated with light from a surface of a substrate held on a platform by a light-irradiating portion, and a specific pattern is drawn to the upper surface of the substrate. In the drawing device, the calibration camera is used to capture the substrate on the platform, and the substrate is mounted on the substrate, and the substrate on the platform is calibrated according to the acquired image. The calibration method includes: a step of aligning the relative position of the calibration camera with respect to the light illuminating portion of the basin 1 and a second step of calibrating the platform according to the offset detected in the first step and the image The substrate. The invention of the item 10 is a request item! The drawing device, wherein the plurality of reference patterns are individually formed in a plurality of regions on the substrate, and further comprising: a position detecting mechanism that detects the plurality of reference patterns in each of the regions held on the substrate of the platform And a second correction mechanism that corrects the light irradiation position of the light irradiation unit based on the positions of the plurality of reference patterns detected by the position detecting means. The invention of claim 1 wherein the position detecting means detects the position of the plurality of reference patterns based on a plurality of positioning marks formed in each of the plurality of regions. . The invention of claim 12, wherein the light-irradiating portion has an emitting portion that emits light toward a surface of the substrate, and a diaphragm portion that partially shields light emitted from the emitting portion to form the specific pattern The light is corrected by adjusting the position of the diaphragm portion by the second correction mechanism. The invention of claim 12, wherein the light-irradiating portion has a plurality of light-emitting heads, and the second correcting mechanism individually adjusts a position of each of the plurality of light-irradiating heads. The invention of claim 14 is the drawing device of claim 13, wherein the second correction mechanism juice calculates a positional shift amount of the plurality of reference patterns from the standard position in each of the plurality of regions, and based on the average value of the plurality of regions Correct the position of the light. The invention of claim 13 is the drawing device of claim 13, wherein the second correcting means calculates a positional shift amount of the plurality of reference patterns from the standard position in each of the plurality of regions, and based on the calculated position The offset ΐ 'corrects the illumination position of the light in each of the plurality of regions. The invention of claim 15 is the drawing device of claim 15, wherein the second correcting means adjusts the light irradiation position of the light-irradiating portion immediately before each of the plurality of regions on the substrate reaches the drawing position. The invention of claim 17 is the drawing device of claim 13, wherein the above-mentioned 121799.doc -12-200817846 2 correction mechanism has the above plurality of
複数個£域為早位,計算出各上述複I 個基準圖案自標準位置 „ 悄斜角度,並根據所計算出之傾 斜角度連續修正光之照射位置。 、 請求項18之發明係-種描緣方法,其特徵在於:其係將 特疋圖案描緣於基板上之成光材 “ 尤材枓上,該基板具有個別形 成於複數個區域中之複數個基準圖案,且該描緣方法包 括:第1步驟,其檢測校準攝影機相對於光照射部之相= 位置之偏移量12步驟’其將基板保持於平臺上;第3牛 驟’其根據上述第i步驟中所檢測出之偏移量及由上述2 準攝影機所獲取之圖像,校準上述平臺上之基板;第4:The plurality of reference fields are calculated as early positions, and each of the above-mentioned complex reference patterns is calculated from the standard position „ oblique angle, and the illumination position of the light is continuously corrected according to the calculated inclination angle. The edge method is characterized in that the special pattern is traced on the light-forming material on the substrate, the substrate has a plurality of reference patterns individually formed in a plurality of regions, and the method of drawing includes : a first step of detecting a phase offset of the phase of the calibration camera relative to the light illuminating portion 12, wherein the step of holding the substrate on the platform; the third step is based on the deviation detected in the above step i The amount of shift and the image obtained by the above 2 camera are used to calibrate the substrate on the platform; 4:
驟’其於保持於上述平臺之基板上之各上述區域中檢測I 述複數個基準圖案的位置;及第5步驟,其一面根據上述 第4步驟中所檢測出之上述複數個基準圖案之位置而修正 光之照射位置,一面利用上述光照射部將特定圖案之光照 射於上述平臺上之基板上。 … 請求項19之發明係如請求項18之描繪方法,其中於上述 第3步驟中,修正保持於上述平臺上之基板在^平面内二 傾斜。 請求項20之發明係一種基板處理系統,其特徵在於包 括:圖案描繪裝置,其將特定圖案描繪於基板上之感光材 料上,該基板具有個別形成於複數個區域中之複數個基準 圖案,及預處理裝置,其於上述圖案描繪裝置之處理之前 階段,對基板進行預加工處理;且上述預處理裝置包括: 位置檢測機構,其於基板上之各上述區域中檢測上述複數 121799.doc -13 - 200817846 =準置’·上述圖案描繪裝置包括··保持基板之 十至’先”、、射部,其對保持於上述平臺 射:寺定圖案之光;平臺驅動部,其使上述平臺:::= 2部相對移動;校準機構,其包括用以檢測保持於上述平 室上上之基板位置及姿勢的校準攝影機, 照射部校準上述平臺上之基板;偏移量檢測機構,、其= ^述^攝影機相對於上述光照射部之相對位置之偏移 出之:Η:正機構,其根據由上述偏移量檢測機構所檢測 其根攄Γ^’、修正基板上之描繪位置;及第2修正機構, :K _L述位置檢測機構所檢測出之上述複數個基準圖 ”之位置’修正上述光照射部之光照射位置。 [發明之效果] ,、根據請求項1所記載之發明,描緣裝置包括:偏移量檢 測機構’其對校準攝影/機相對於光照射部之相對位置之偏 ㈣進行檢測;及第1修正機構’其根據偏移量檢測機構 所測出之偏移1,修正基板上之描繪位置。因此,即便 於光照射部與校準攝影機之位置關係產生變化之情形時, 亦可一面修正該變化量…面進行描緣處理。因此,本發 明之插繪裝置可對基板上之準確位置進行描繪。又,由於 係修正基板上之描繪位置而不對校準攝影機自身之位置進 行修正之構成’故而無須對校準攝影機使用精密之驅動機 構。 尤其是,根據請求項2之發明,偏移量檢測機構包括: 弟1檢測機構’其檢測光照射部與特定校正標記之位置偏 121799.doc 200817846 移里’第2私測機構,其檢測校正標記 測機構所檢測出之位置偏移量,計算岭幾構以及第2檢 光照射部之相對位置之偏移量。因此,可又=機相對於 :地檢測出校準攝影機相對於光照射部之相對:I: 尤其是,根據請求項3之發明 上,且平臺盤勤部盖;± &冗形成於平臺 上且千至驅動部精由使平臺與光照 換下述兩種狀態··校正標記配置於光照射=動 上述校正標記配置於校準 之狀悲及 仅+攝衫機下方之狀態。因 =機構以及第2檢測機構可準確地檢測出各位置偏移 尤其是,根據請求項4之發明,該描緣裝置進而包括次 勢檢測機構,檢測平臺之姿勢,且平臺驅動部一面謙 勢檢測機構所檢測出之資訊而修正平臺之姿勢,_面移= 平臺。因此’平臺上之校正標記可於光照射部之下方盥校 準攝影機之下方之間準確地移動。 尤其是’根據請求項5之發明,該描繪裝置進而包括校 正攝影機’其設置於校正標記下方,且第㈣機構利用 μ攝影機拍攝光照射部之照射光以及校正標記,並根據 所獲取之圖像而檢測光照射部與校正標記之位置偏移量, 第2檢測機構利用校準攝影機拍攝校正標記,並根據所獲 取之圖像而檢測校正標記與校準攝影機之位置偏移量。^ 此,可使用校正攝影機及校準攝影機,準確地檢測出各位 121799.doc -15- 200817846 置偏移量。 尤其是’根據請衣百 位機構,其將光照射部Γ發明,該描繪裝置進而包括定 此,可對基板上之照射光位置定位於特定位置。因 ^ ^ 尺準確之位置進行描繪。 尤其是,根據請求項7之發明 部用攝影機,苴自下士 ^ 再匕祜·先照射 構,其根據由以射光照射部之照射光;及調整機 、σ用攝影機所獲取之圖像調整光照射 之位置。 4射光之實測資料,準確地定位照射光 尤其是,根據請求8夕议an 準摄与媸、之毛明,該描繪裝置進而包括校 袓Μ >、、 /、根據作為處理對象之基板之描繪資 ;斗,使校準攝影機移動。 、 Μ^ ^ ^ ^ 口此,可使校準攝影機移動至根 據各描繪資料而不同 . , ^ ^ 杈丰位置。又,移動後之校準攝影 偏移將由偏移量檢測機構檢測,並且由第工修正 修正’故而無須於校準攝影機驅動部使用精密之驅動 機構。 ^根據明求項9之發明,校準方法包括:第1步驟,其 檢測校準攝影機相對於光照射部之相對位置之偏移量;第 2步驟,其根據第1步驟中所檢測出之偏移量及校準攝影機 立乂取之圖像’权準平量上之基板。因此,即便於光照射 部與校準攝影機之位置關係產生變化之情形時,亦可一面 °亥夂化里一面校準基板。因此,可對基板上之準確位 置進行描繪。 又,根據請求項10之發明,描繪裝置進而包括··位置檢 121799.doc -16- 200817846 之各區域中檢測複數 ’其根據由位置檢測 測機構’其於保持於平臺上之基板上 個基準圖案的位置;及第2修正機構 機構所檢測出之複數個基準圖案之位置,修正光照射部之 光照射位置。因此,即便係基準圖案於基板上之各區域位 置偏移或傾斜之情形,亦可將圖案描繪於各區域内之適當 位置。 尤其是’根據請求項u之發明’位置檢測機構根據形成 於各複數個區域中之複數個定位用標記,檢測複數個基準 圖案之位置。因此’可容易且準確地檢測出基準圖案之位 置。 尤其是,根據請求項12之發明,光照射部具有:射出 部,其朝向基板之表面射出& ;及光圈部,其部分遮蔽自 射出部射出之光而形成特定圖案之光,且第2修正機構藉 由調整光圈部之位置而修正光之照射位置。因此,可容易 地修正光照射部之光之照射位置。 尤其是,根據請求項13之發明,光照射部具有複數個光 照射頭,第2修正機構個別調整設置於複數個光照射頭各 個之光圈部之位置。因此,即便於基板上之各區域之位置 偏移量以及傾斜角度不同之情形時,亦可根據各區域之位 置偏移量以及傾斜角度而準確地修正光之照射位置。 尤其是,根據請求項14之發明,第2修正機構計算出各 複數個區域中複數個基準圖案距離標準位置之位置偏移 篁,並根據該等之平均值而修正光之照射位置。因此,可 防止於一部分區域中光之照射位置大幅偏移。 121799.doc • 17 - 200817846 尤/、疋根據凊求項15之發明,第2修正機構計算出各 f數個區域中複數個基準圖案距離標準位置之位置偏移 里並根據所口十算出之位置偏移量,以複數個區域為軍位 而個別修正光之照射位置。因此,於基板上之所有區域 中,均可將圖案描繪於更適當之位置。 尤其疋,根據請求項16之發明,第2修正機構於基板上 之複數個區域各個即將到達描纷位置之前,調整光照射部 之光照射位置。因此,可利用基板上未描繪有圖案之位置 來調整光之照射位置。 尤其是,根據請求項17之發明,第2修正機構計算出各 複數個區域中複數個基準圖案自標準位置之傾斜角度,並 根據所計算出之傾斜角度連續修正光之照射位置。因此, 即便於基板上之-部分區域中’基準圖案傾斜形成之情形 時,亦可一面沿該傾斜修正光之照射位置,一面描繪圖 案。 又,根據請求項18之發明,据繪方法包括:第i步驟, 其檢測校準攝影機相對於光照射部之相對位置的偏移量; 步驟,其將基板保持於平臺上;第3步驟,其根據第1 乂驟中所檢測出之偏移量及由校準攝影機所獲取之圖像, 杈準平臺上之基板;第4步驟,其於保持於平臺上 上之各區域中檢測複數個基準圖案的位置;及第5步:, 其一面根據第4步驟中所檢測出之複數個基準㈣之位 置’修正光之照射位置’一面利用光照射部對平臺上之基 板照射特定圖案之光。因此,即便於基準圖案以基板上之 121799.doc •18- 200817846 區域為單位而產生位置偏移或傾斜之情形時,亦可將圖案 描搶於各區域内之適當位置。 尤其是,根據請求項19之發明,於第3步驟中,修正保 持於平臺上之基板在水平面内 門您傾斜。因此,於第4步驟 中,可確實且準確地檢測出複數個基準圖案之位置。 又,根據請求項2G之發明,預處理裝置包括··位置檢測 機構’其於基板上之各區域中檢測複數個基準圖案之位 置,圖案描緣裝置包括··保持基板之平臺;光照射部,立 對保持於平臺上之基板之上表面照射特定圖案之光;平臺 驅動部,其使平臺與光昭射 π…、耵。卩相對移動;校準機構,其包 括用以檢測保持於平臺上美 之基板位置及妥勢的校準攝影 機,相對於光照射部校準平表 ^ ^ 早干$上之基板;偏移量檢測機 =·’錢測校準攝影機相對於光照射部之相對位置之偏移 里旦弟1修正機構’其根據偏移量檢測機構所檢測出之偏 移量,修正基板上之描繪位置· ^ 9彳罝,及弟2修正機構,其根據 由位置檢測機構所檢測出福 H炅數個基準圖案之位置,修正 光照射部之光照射位置。闵 + ^ 、 1 1因此,即便係基準圖案於基板上 £域中位置偏移或傾斜 只针之h形,亦可對各區域内之適當 位置描繪圖案。 【實施方式】 <:1·第1實施形態> 以下,參照圖式說明本發 尽I月之弟1實施形態。再者,於 以下呪明中所參照之各圖中, . ^ ^ r為使各構件之位置關係及動 作方向明確化,而附有共用之ΧΥζ正交座標系。 121799.doc -19· 200817846 <1-1,圖案描繪裝置之構成> 圖1及圖2係表示本發明之第丨實施形態之圖案描繪裝置工 之構成的側視圖及俯視圖。圖案描繪裝置丨係如下妒置 即於製造液晶顯示裝置之彩色濾光片之步驟中,用以對彩 色濾光片用之玻璃基板(以下,簡稱為r基板」)9之上表面 描繪特定圖案。如圖丨及圖2所示,圖案描繪裝置丨具備用 以保持基板9之平臺1〇、與平臺10連結之驅動部2〇、具有 複數個光學頭32之頭部30、以及複數個校準攝影機 4 1 〜4 4 〇 平臺10具有平板狀之外形,且係用以將基板9以水平姿 勢載置並保持於其上表面之保持部。於平臺10之上表面, 形成有複數個吸引孔(省略圖示)。因此,當將基板9載置於 平2: 10上時,可藉由吸引孔之吸引壓而將基板9固定並保 持於平臺10之上表面。 於平臺10之·Υ側之2個角部附近(基板保持區域之外 側),形成有貫通孔11、12,分別上下貫通平臺丨〇。圖3係 形成於平臺10之角部附近之貫通孔U、12的放大俯視圖。 又’圖4係以IV-IV線切割圖3之平臺1〇後之縱剖面圖。如圖 3及圖4所示,於貫通孔11、12之上部,分別安裝有透光板 1 la、12a。於透光板lia、;i2a上,分別附設有在下述校正 處理中作為位置計測之基準之校正標記CM1、CM2。校正 標記CM1、CM2係藉由遮光材料而形成於透光板lla、i2a 之表面。 又’於貫通孔11、12内部,分別設置有校正攝影機 121799.doc -20 - 200817846 llb、12b。校正攝影機llb、12b朝向上方而設置於貫通孔 12内’且凋整為校正標記CM1、CM2之中心分別位於 j之視野中心(或者至少位於視野内)。即便於平臺H)移 動時,校正攝影機m、12b與校正標記cmi、cm2之位置 關係亦為固定’而不會產生變化。 返回圖1及圖2 ’驅動部20係用以使平臺10沿主掃描方向 (軸方向)、精描方向(χ軸方向)、以及旋轉方向(繞z抽 之旋轉方向)移動之機構。驅動部20具有:使平臺職轉 之旋轉機構21 ’·以可旋轉之方式支持平臺1G之支持板22,· 使支持板22/σ騎描方向移動之副掃描機構;經由副掃 描㈣23對支持板22力項支持之絲24;以及使底板24沿 主掃辦方向移動之主掃描機構乃。 旋轉機構21具有線性馬達2U,該線性馬達2u包括··安 破於平堂10之-Y側之端部的轉子,以及敷設於支持板Μ之 上表面之疋子。又’於平臺1〇之中央部下表面側與支持板 22之間,設置有旋轉軸21b。因此,當使線性馬達仏動作 時,轉子沿定子於X軸方向上移動,平臺1〇以支持板22上 之旋轉軸21b為中心而於特定角度之範圍内旋轉。 副掃描機構23具有線性馬達23a,該線性馬達23&包括安 裝於支持板22之下表面之轉子,以及敷設於底板24之上表 面之定子。又,於支持板22與底板24之間,設置有一對沿 副^描方向延伸之導引部23b。因此,當使線性馬達Ua: 作時,支持板22將沿底板24上之導引部23b而於副掃描方 向上移動。 121799.doc -21 - 200817846 主掃描機構25具有線性馬達25a,該線性馬達25a包括安 裝於底板24之下表面上之轉子,以及敷設於主體裝置丨之 基台60上之定子。又,於底板24與基台6〇之間,設置有一 對沿主掃描方向延伸之導引部25b。因此,當使線性馬達 25a動作時,底板24將沿基台6〇上之導引部25b而於主掃描 方向上移動。 如圖2所示,於平臺1〇之1側,設置有用以檢測平臺1〇 之安勢之姿勢檢測部26。姿勢檢測部26具備雷射測長器 26a,藉由使自雷射測長器26a射出之雷射光分支而成之複 數束測長用雷射光L,而測定平臺1〇與1側之側面之距 離、‘而,根據所獲取之距離,檢測平臺1 〇之姿勢(傾 斜)下述之控制部50(參照圖7),一面根據自姿勢檢測部 26所獲取之資訊,使上述旋轉機構21、副掃描機構23、以 及主掃描機構25動作,修正平臺1〇之姿勢,一面使平臺1〇 移動。 圖5係表不如此之平臺1〇之姿勢控制之例的圖。於欲使 平堂10沿主掃描方向移動時,若不加以修正而僅使主掃描 機構25動作,則平臺10之移動將因主掃描機構乃之機械誤 差而偏移於精密之主掃描方向(圖5之鏈線狀態)。本實施形 悲之驅動部20 ’藉由上述姿勢檢測部26而檢測如此平臺i 〇 之偏移’且一面根據所檢測出之資訊而使旋轉機構2丨以及 副掃描機構23動作,修正平臺1〇之姿勢,一面使平臺1〇準 確地沿主掃描方向移動(圖5之實線狀態)。 返回圖1及圖2,頭部30係如下機構,即用以對保持於平 121799.doc -22· 200817846 $10上之基板9之上表面昭身 a …、射特疋圖案之脈衝光。頭部30 …有框木3 1以及複數個光學 尤予碩32,該框架31以跨越平臺 以及驅動部2〇之方式而架外 — ”叹於基σ 60上,該複數個光學頭 32係沿副掃描方向等間 隔也女裝於框架31上。於各光學頭 32上,經由照明光學系 予死33而連接有1個雷射振盪器34。 又,於雷射振盪器34上,遠桩古干,丄 遷接有雷射驅動部35。因此,者 使雷射驅動部3 5動竹h4 a . ^ 、勒丨5動作時,自雷射振盪器34振盪產生脈衝 、、且振盪產生之脈衝光經由照明光學系統 光學頭32内。 谷 於各光學頭32之内部号罟古.& 置有·射出部36,用以將自照明 予糸統33導入之脈衝光朝向下方射出;光圈單元37,用 以遮蔽脈衝光之-部分而形成特定圖案之光束;以及投影 先學糸統38’將該光束照射至基板9之上表面。自射出部 36射出之脈衝光’通過光圈單元37時會被局部遮蔽,而作 為特定圖案之光束入射至投影光學系統38。繼而,通過投 影光學系統38之脈衝光照射至基板9之上表面,藉此,將 特定圖案描緣於基板9之上表面所塗佈之感光材料(彩色光 阻劑)上。 複數個光學頭32係沿副掃描方向等間隔(例如間隔為_ _)排列。當-面使平臺1G沿主掃描方向移動,—面自各 光學頭32照射脈衝光時,可以特定之曝光寬度(例如%麵 寬)沿主掃描方向對基板9之上表面描繪複數個圖案。當j 次之沿主掃描方向之描繪結束後,圖案描繪裝I使平臺 10沿副掃描方向移動曝光寬度,使平臺1G再次沿主掃描方 121799.doc -23- 200817846 向移動’並且自各光學頭32照射脈衝光。如此,圖案描繪 裝置1 一面以光學頭32之曝光寬度為單位使基板9沿副掃描 方向移動,一面重複特定次數(例如4次)之向主掃描方向之 圖案描繪,藉此,於基板9之整個上表面形成彩色濾光片 用之圖案。 該圖案描繪裝置1具有光學頭用攝影機27,用以拍攝自 各光學頭32照射之脈衝光。光學頭用攝影機27可沿導執“ 而於副掃描方向上移動,該導執28係經由托架29而安裝於 底板24之+Y側之端部。當使用光學頭用攝影機27時,對底 板24進行定位以使光學頭用攝影機27位於頭部3〇之下方 (圖1及圖2之狀態)。繼而,一面使光學頭用攝影機27沿導 軌2 8而於副掃描方向上移動,一面拍攝自各光學頭3 2照射 之脈衝光。再者,作為用以使光學頭用攝影機27於導軌28 上移動之驅動機構,使用例如線性馬達。 圖6係自下方(自光學頭用攝影機27側)觀察複數個光學 頭32之圖。光學頭用攝影機27拍攝自各光學頭32照射之脈 衝光PL,獲取下述資訊,即,光學頭32内之脈衝光 線寬、各光學頭32之間距、相鄰光學頭32間之距離、各光 學頭32之主掃描方向之位置、以及各脈衝光凡之光量等。 繼而,將所獲取之資訊發送至下述控制部5〇(參照圖乃中。 光學頭用攝影機27例如可由CCD(Charge c〇upled , 電荷耦合元件)攝影機所構成,亦可為併用CCD攝影機及 光量感測器之結構。 如圖6概念性表示般,於各光學頭32上連接有致動器 121799.doc -24- 200817846 3 9 ’ δ亥致動器3 9为別调整自各光學頭3 2照射之脈衝光pl的 位置。致動器39例如可作為下述機構而實現,即,使用線 性馬達調整光學頭32内之光圈單元37之位置。又,致動器 39可藉由使設置於光圈單元37内之上下之2片光圈板相互 滑動移動來調節透光區域之寬度,而調節脈衝光pL之線 寬。下述控制部50(參照圖7),根據自光學頭用攝影機27所 獲取之負訊而使各致動器39動作,從而修正自各光學頭32 照射之脈衝光PL之位置或線寬。又,控制部5 〇根據自光學 頭用攝影機27所獲取之資訊,調整投影光學系統38以及照 明光學系統33,分別修正自各光學頭32照射之脈衝光卩乙之 間距以及光量。 返回圖1及圖2,校準攝影機41〜44係用以拍攝形成於基 板9之上表面之校準標記am1〜AM4(參照圖2〇)的攝影機 構。如圖2概念性表示般,於校準攝影機41〜44上,分別連 接有驅動機構41a〜44a。當使用校準攝影機41〜44時,以形 成於基板9之四角之校準標記AM1〜AM4位於各校準攝影機 41〜44之下方的方式,使驅動部2〇動作而對平臺1〇進行定 位,並且使驅動機構41a〜44a動作而對校準攝影機4ι〜44進 行定位。校準攝影機41〜44分別拍攝基板9上之校準標記 AM1〜AM4,獲取各校準標記AM1〜AM4之座標。 又,該圖案描繪裝置丨,除上述構成以外還具備控制部 50。圖7係表示圖案描繪裝置丨之上述各部與控制部5〇之間 的連接構成的方塊圖。如圖7所示,控制部5〇與上述校正 攝影機lib、12b,線性馬達21&、23a、25a,姿勢檢測部 121799.doc -25- 200817846 / I予頭用攝影機27,雷射驅動部35,致動器39,校準 機41〜44 ’卩及驅動機構41a〜44a電性連接,且控制該 等之動作。控制部50例如可由具有CPU(Central processing 1中央處理單元)及記憶體之電腦所構成,且藉由使電 腦根據安裝於雷月溢φ 、電細中之%式來進行動作,而對上述各 行控制。 <1-2·校正處理> 、麄而說明於具有上述構成之圖案描繪裝置丨中,對光 學頭32與校準攝影機41〜料之間之位置關係之偏移進行計 測的處理(杈正處理)。校正處理係於自光學頭Μ照射之脈 衝光PL之位置或校準攝影機4卜44之位置因描繪資料的變 更或歷時變化而產生變化時,先於描繪處理而執行。 圖8〜圖10係表示圖案描繪裝置1中之校正處理之流程的 流程圖。又,圖U〜圖17係表示校正處理之各階段中之圖 案描繪裝置1之狀態的圖。於圖案描繪裝置丨中,當進行校 正處理時,首先,根據將於下一描繪處理使用之描繪資料 而使各光學頭32之致動器39動作,將各光學頭32之脈衝光 PL之照射位置定位於大致特定位置(步驟s丨丨)。 其次,圖案描繪裝置1使主掃描機構25動作,且以將光 學頭用攝影機27配置於頭部30之下方之方式使底板24移 動。繼而,一面使光學頭用攝影機27沿導軌於副掃描方向 上移動,一面拍攝自各光學頭32照射之脈衝光PL,獲取下 述資訊,即,光學頭32内之脈衝光PL之線寬、各光學頭32 之間距、相鄰光學頭32間之距離、各光學頭32之主掃描方 121799.doc -26- 200817846 向之位置、以及各脈衝光PL之光量等(步驟S12,圖u之狀 態)。a step of detecting a position of the plurality of reference patterns in each of the regions held on the substrate of the platform; and a fifth step, wherein the position of the plurality of reference patterns detected according to the fourth step is When the irradiation position of the light is corrected, the light of the specific pattern is irradiated onto the substrate on the stage by the light irradiation unit. The invention of claim 19 is the method of claim 18, wherein in the third step, the substrate held on the platform is corrected to be tilted in the plane. The invention of claim 20 is a substrate processing system, comprising: a pattern drawing device for drawing a specific pattern on a photosensitive material on a substrate, the substrate having a plurality of reference patterns individually formed in a plurality of regions, and a pre-processing device that performs pre-processing on the substrate before the processing of the pattern drawing device; and the pre-processing device includes: a position detecting mechanism that detects the plurality of 121799.doc -13 in each of the regions on the substrate - 200817846 = Alignment'. The pattern drawing device includes: a substrate holding a ten to 'first', a shooting portion, a pair of light that is held on the platform: a temple pattern; and a platform driving unit that causes the platform: ::= 2 relative movements; a calibration mechanism comprising a calibration camera for detecting the position and posture of the substrate held on the flat chamber, the illumination unit calibrating the substrate on the platform; the offset detecting mechanism, The deviation of the camera relative to the relative position of the light-irradiating portion is: Η: a positive mechanism, which is checked according to the offset detecting mechanism Root vent Γ ^ ', the drawing position correcting substrate; a second correction means: the aforementioned plurality of reference Diagrams "K _L said position detecting means detects the position of the' corrected portion of the light irradiating the light irradiation position. According to the invention of claim 1, the edge detecting device includes: an offset detecting means that detects a deviation (four) of a relative position of the calibration camera/lighting unit with respect to the light irradiation unit; and The correction mechanism 'corrects the drawing position on the substrate based on the offset 1 measured by the offset detecting means. Therefore, even when the positional relationship between the light-irradiating portion and the calibration camera changes, the edge-change processing can be performed while correcting the amount of change. Thus, the plug-in device of the present invention can depict the exact location on the substrate. Further, since the drawing position on the substrate is corrected without correcting the position of the calibration camera itself, it is not necessary to use a precise driving mechanism for the calibration camera. In particular, according to the invention of claim 2, the offset detecting mechanism includes: the first detecting mechanism of the detecting unit 'the detecting portion of the light detecting unit and the specific correction mark 121799.doc 200817846 shifting the second private measuring mechanism, the detection correction The amount of positional deviation detected by the marking mechanism is used to calculate the offset of the relative position of the ridge and the second illuminating unit. Therefore, the relative position of the calibration camera relative to the light irradiation portion can be detected relative to: I: In particular, according to the invention of claim 3, and the platform disk cover; ± & redundantly formed on the platform In addition, the platform and the illumination are replaced by the following two states: the correction mark is arranged in the light irradiation = the above-mentioned correction mark is placed in the state of calibration and only under the state of the camera. Since the mechanism and the second detecting mechanism can accurately detect the positional shifts, in particular, according to the invention of claim 4, the striking device further includes a secondary potential detecting mechanism to detect the posture of the platform, and the platform driving unit is in a hurry Correct the posture of the platform by detecting the information detected by the mechanism, _ face shift = platform. Therefore, the correction mark on the platform can be accurately moved between the lower side of the light irradiation unit and the lower side of the calibration camera. In particular, according to the invention of claim 5, the drawing device further includes a correction camera set under the correction mark, and the fourth mechanism photographs the illumination light of the light irradiation portion and the correction mark by the μ camera, and according to the acquired image. On the other hand, the position detecting amount of the light irradiation unit and the correction mark is detected, and the second detecting unit captures the correction mark by the calibration camera, and detects the positional deviation amount between the correction mark and the calibration camera based on the acquired image. ^ This, you can use the calibration camera and the calibration camera to accurately detect the offset of each of the 121799.doc -15- 200817846. In particular, according to the apparatus for accommodating clothes, the light illuminating unit is invented, and the drawing device further includes positioning of the illuminating light on the substrate at a specific position. Depicted by the location of the ^ ^ ruler. In particular, according to the invention of claim 7, the camera is smuggled from the corporal, and then illuminates the light according to the image obtained by the illuminating unit; and the image obtained by the camera and the σ camera. The location of the illumination. 4, the actual measurement data of the light, the accurate positioning of the illumination light, in particular, according to the request, the drawing device further includes the calibration >, /, according to the substrate to be processed Depicting the capital; the bucket moves the calibration camera. , Μ ^ ^ ^ ^ mouth, can make the calibration camera move to different according to the data. ^ ^ 杈 位置 position. Further, the adjusted photographic offset after the movement is detected by the offset detecting means and corrected by the erector correction, so that it is not necessary to use the precise driving mechanism for the calibrating camera driving section. According to the invention of claim 9, the calibration method includes: a first step of detecting an offset of the relative position of the calibration camera with respect to the light irradiation portion; and a second step of the offset detected according to the first step Quantitatively and calibrate the image taken by the camera's right-weighted substrate. Therefore, even when the positional relationship between the light-irradiating portion and the calibration camera changes, the substrate can be calibrated while the inside of the lens is being adjusted. Therefore, the exact position on the substrate can be depicted. Further, according to the invention of claim 10, the drawing device further includes a detection of a plurality of "in accordance with the position detecting means" based on the substrate held by the position detecting means "on the platform" The position of the pattern; and the position of the plurality of reference patterns detected by the second correction mechanism mechanism, and the light irradiation position of the light irradiation unit is corrected. Therefore, even if the reference pattern is shifted or tilted in the respective regions on the substrate, the pattern can be drawn at an appropriate position in each region. In particular, the position detecting means according to the invention of the request item u detects the positions of the plurality of reference patterns based on a plurality of positioning marks formed in each of the plurality of areas. Therefore, the position of the reference pattern can be easily and accurately detected. In particular, according to the invention of claim 12, the light-irradiating portion has an emitting portion that emits toward the surface of the substrate and a diaphragm portion that partially blocks the light emitted from the emitting portion to form a light of a specific pattern, and the second portion The correction mechanism corrects the irradiation position of the light by adjusting the position of the aperture portion. Therefore, the irradiation position of the light of the light irradiation portion can be easily corrected. In particular, according to the invention of claim 13, the light-irradiating portion has a plurality of light-emitting heads, and the second correcting mechanism individually adjusts the positions of the diaphragm portions provided in the respective plurality of light-irradiating heads. Therefore, even when the positional shift amount and the tilt angle of the respective regions on the substrate are different, the light irradiation position can be accurately corrected based on the positional shift amount and the tilt angle of each region. In particular, according to the invention of claim 14, the second correcting means calculates the positional deviation 复 of the plurality of reference patterns from the standard position in each of the plurality of areas, and corrects the irradiation position of the light based on the average value. Therefore, it is possible to prevent the irradiation position of the light in a part of the area from being largely shifted. 121799.doc • 17 - 200817846 In particular, according to the invention of claim 15, the second correcting mechanism calculates the positional deviation of the plurality of reference patterns from the standard position in each of the f-numbered regions and calculates according to the tenth The position offset is used to individually correct the illumination position of the light with a plurality of regions as the military position. Therefore, the pattern can be drawn at a more appropriate position in all areas on the substrate. In particular, according to the invention of claim 16, the second correcting means adjusts the light irradiation position of the light irradiation portion before each of the plurality of regions on the substrate reaches the drawing position. Therefore, the position of the light can be adjusted by the position on the substrate where the pattern is not drawn. In particular, according to the invention of claim 17, the second correcting means calculates the inclination angle of the plurality of reference patterns from the standard position in each of the plurality of regions, and continuously corrects the irradiation position of the light based on the calculated inclination angle. Therefore, even when the 'reference pattern' is formed obliquely in the partial region on the substrate, the pattern can be drawn while correcting the irradiation position of the light along the inclination. Further, according to the invention of claim 18, the drawing method comprises: an i-th step of detecting an offset of the relative position of the calibration camera with respect to the light-irradiating portion; a step of holding the substrate on the platform; and a third step Substrate the substrate on the platform according to the offset detected in the first step and the image obtained by the calibration camera; and in the fourth step, detecting a plurality of reference patterns in each region held on the platform And the fifth step: the surface of the substrate on the platform is irradiated with light of a specific pattern by the light irradiation portion according to the position of the plurality of reference (4) detected in the fourth step, 'correction light irradiation position'. Therefore, even when the reference pattern is displaced or tilted in units of the 121799.doc • 18-200817846 area on the substrate, the pattern can be snatched at an appropriate position in each area. In particular, according to the invention of claim 19, in the third step, it is corrected that the substrate held on the platform is tilted in the horizontal plane. Therefore, in the fourth step, the positions of the plurality of reference patterns can be reliably and accurately detected. Further, according to the invention of claim 2G, the pre-processing apparatus includes a position detecting mechanism that detects a position of a plurality of reference patterns in each area on the substrate, the pattern drawing device includes a platform for holding the substrate, and a light irradiation unit And illuminating a surface of the substrate on the platform to illuminate a specific pattern of light; and a platform driving portion that causes the platform to emit light and π.卩 relative movement; calibration mechanism, which includes a calibration camera for detecting the position and the proper position of the substrate held on the platform, and calibrating the flat table with respect to the light irradiation portion; the substrate on the early drying; offset detecting machine= - 'The offset of the relative position of the money measuring and calibrating camera relative to the light illuminating unit. The riddle 1 correction mechanism' corrects the drawing position on the substrate according to the offset detected by the offset detecting means. ^ 9彳罝And the 2nd correction mechanism corrects the light irradiation position of the light irradiation unit based on the position of the reference pattern detected by the position detecting means.闵 + ^ , 1 1 Therefore, even if the reference pattern is shifted or tilted in the ? field on the substrate, the pattern can be drawn at an appropriate position in each area. [Embodiment] <:1·First Embodiment> Hereinafter, an embodiment of the first embodiment of the present invention will be described with reference to the drawings. Further, in each of the drawings referred to in the following description, . ^ ^ r is a common coordinate orthogonal coordinate system for clarifying the positional relationship and the operation direction of each member. 121799.doc -19.200817846 <1-1, Configuration of Pattern Drawing Apparatus> FIG. 1 and FIG. 2 are a side view and a plan view showing a configuration of a pattern drawing apparatus according to a third embodiment of the present invention. The pattern drawing device is configured to draw a specific pattern on the surface of the glass substrate (hereinafter, simply referred to as r substrate) 9 for the color filter in the step of manufacturing the color filter of the liquid crystal display device. . As shown in FIG. 2 and FIG. 2, the pattern drawing device 丨 is provided with a platform 1 for holding the substrate 9, a driving unit 2B connected to the stage 10, a head 30 having a plurality of optical heads 32, and a plurality of calibration cameras. 4 1 to 4 4 The cymbal 10 has a flat outer shape and is a holding portion for placing and holding the substrate 9 in a horizontal posture on the upper surface thereof. On the upper surface of the stage 10, a plurality of suction holes (not shown) are formed. Therefore, when the substrate 9 is placed on the flat 2:10, the substrate 9 can be fixed and held on the upper surface of the stage 10 by the suction pressure of the suction holes. The through holes 11 and 12 are formed in the vicinity of the two corners on the side of the platform 10 (outside the substrate holding region), and are vertically penetrated through the land. Fig. 3 is an enlarged plan view showing the through holes U, 12 formed in the vicinity of the corner portion of the stage 10. Further, Fig. 4 is a longitudinal sectional view of the stage of Fig. 3 cut by the IV-IV line. As shown in Figs. 3 and 4, light-transmitting plates 1 la and 12a are attached to the upper portions of the through holes 11 and 12, respectively. Correction marks CM1 and CM2 serving as a reference for position measurement in the following correction processing are attached to the light-transmitting plates lia and i2a, respectively. The correction marks CM1 and CM2 are formed on the surfaces of the light-transmitting plates 11a and i2a by a light-shielding material. Further, correction cameras 121799.doc -20 - 200817846 llb, 12b are provided inside the through holes 11 and 12, respectively. The correction cameras 11b and 12b are disposed in the through-holes 12 toward the upper side, and the centers of the correction marks CM1 and CM2 are respectively located at the center of the field of view of j (or at least within the field of view). That is, when the platform H) is moved, the positional relationship between the corrected cameras m, 12b and the correction marks cmi and cm2 is also fixed' without change. Referring back to Fig. 1 and Fig. 2, the driving unit 20 is a mechanism for moving the stage 10 in the main scanning direction (axial direction), the refining direction (the x-axis direction), and the rotation direction (the rotation direction around the z-pulling). The drive unit 20 has a rotation mechanism 21' for the platform rotation, a support plate 22 for rotatably supporting the platform 1G, a sub-scanning mechanism for moving the support plate 22/σ in the drawing direction, and 23 pairs of sub-scanning (four) support. The plate 22 supports the wire 24; and the main scanning mechanism that moves the bottom plate 24 in the main sweeping direction. The rotary mechanism 21 has a linear motor 2U including a rotor that is ruptured at the end of the Y-side of the flat hall 10, and a die that is laid on the upper surface of the support plate. Further, a rotating shaft 21b is provided between the lower surface side of the central portion of the platform 1 and the support plate 22. Therefore, when the linear motor 仏 is operated, the rotor moves in the X-axis direction along the stator, and the stage 1 旋转 rotates within a certain angle range centering on the rotating shaft 21b on the support plate 22. The sub-scanning mechanism 23 has a linear motor 23a including a rotor mounted on the lower surface of the support plate 22, and a stator laid on the upper surface of the bottom plate 24. Further, between the support plate 22 and the bottom plate 24, a pair of guide portions 23b extending in the sub-drawing direction are provided. Therefore, when the linear motor Ua is made, the support plate 22 will move along the guide portion 23b on the bottom plate 24 in the sub-scanning direction. 121799.doc -21 - 200817846 The main scanning mechanism 25 has a linear motor 25a including a rotor mounted on the lower surface of the bottom plate 24, and a stator laid on the base 60 of the main assembly. Further, between the bottom plate 24 and the base 6A, a pair of guiding portions 25b extending in the main scanning direction are provided. Therefore, when the linear motor 25a is operated, the bottom plate 24 is moved in the main scanning direction along the guide portion 25b on the base 6. As shown in Fig. 2, on the side of the platform 1A, a posture detecting portion 26 for detecting the posture of the platform 1A is provided. The posture detecting unit 26 includes a laser length measuring device 26a for measuring the side of the platform 1〇 and the side by the plurality of beam lengthening laser beams L obtained by branching the laser beam emitted from the laser length measuring device 26a. The distance, ', based on the acquired distance, the posture of the detection platform 1 (tilt) the following control unit 50 (see FIG. 7), and the rotation mechanism 21 is made based on the information acquired from the posture detecting unit 26, The sub-scanning mechanism 23 and the main scanning mechanism 25 operate to correct the posture of the platform 1 while moving the platform 1〇. Fig. 5 is a diagram showing an example of the posture control of the platform 1 which is not so. When the flat hall 10 is to be moved in the main scanning direction, if only the main scanning mechanism 25 is operated without correction, the movement of the stage 10 is shifted by the main scanning mechanism due to mechanical errors of the main scanning mechanism ( Figure 5 is the chain state). The driving unit 20' of the present embodiment detects the offset of the platform i by the posture detecting unit 26, and operates the rotating mechanism 2A and the sub-scanning mechanism 23 based on the detected information to correct the platform 1. In the posture of the cymbal, the platform 1 〇 is accurately moved in the main scanning direction (the solid line state of FIG. 5). Referring back to Fig. 1 and Fig. 2, the head 30 is a mechanism for illuminating the surface of the substrate 9 which is held on the flat surface of the base plate 9129.doc -22.200817846 $10. The head 30 ... has a frame wood 3 1 and a plurality of optical yushou 32, and the frame 31 is placed outside the platform and the driving portion 2 — - "Sigh on the base σ 60, the plurality of optical heads 32 The laser beam is also attached to the frame 31 at equal intervals in the sub-scanning direction. One laser oscillator 34 is connected to each of the optical heads 32 via the illumination optical system. Further, on the laser oscillator 34, The pile drive is connected to the laser drive unit 35. Therefore, when the laser drive unit 3 5 is operated, the laser oscillator 34 is oscillated from the laser oscillator 34 to generate a pulse and oscillate. The generated pulsed light passes through the illumination optical system optical head 32. The inner surface of each of the optical heads 32 is provided with an emission unit 36 for emitting the pulsed light introduced from the illumination pre-conversion system 33 downward. The aperture unit 37 is configured to shield a portion of the pulsed light to form a light beam of a specific pattern; and the projection prior art 38' illuminates the light beam to the upper surface of the substrate 9. The pulsed light emitted from the emitting portion 36 passes through the aperture When the unit 37 is partially shielded, the light beam as a specific pattern is incident on the cast. The optical system 38. Then, the pulse light of the projection optical system 38 is irradiated onto the upper surface of the substrate 9, whereby a specific pattern is struck on the photosensitive material (color resist) coated on the upper surface of the substrate 9. The plurality of optical heads 32 are arranged at equal intervals (for example, the interval _ _) in the sub-scanning direction. When the surface moves the platform 1G in the main scanning direction, and the surface is irradiated with pulsed light from each of the optical heads 32, the exposure width can be specified ( For example, the % face width) draws a plurality of patterns on the upper surface of the substrate 9 in the main scanning direction. When the drawing of the j-th direction in the main scanning direction is finished, the pattern drawing device 1 moves the stage 10 in the sub-scanning direction to expose the exposure width, so that the platform 1G is again moved along the main scanning side 121799.doc -23-200817846 and the pulse light is irradiated from each of the optical heads 32. Thus, the pattern drawing device 1 moves the substrate 9 in the sub-scanning direction on the one hand in the exposure width of the optical head 32, The pattern drawing in the main scanning direction is repeated a certain number of times (for example, four times), whereby a pattern for the color filter is formed on the entire upper surface of the substrate 9. The optical head camera 27 is provided to capture pulsed light irradiated from each optical head 32. The optical head camera 27 is movable along the guide in the sub-scanning direction, and the guide 28 is mounted via the carriage 29. At the end of the +Y side of the bottom plate 24. When the optical head camera 27 is used, the bottom plate 24 is positioned such that the optical head camera 27 is positioned below the head 3 (the state of Figs. 1 and 2). Then, the optical head camera 27 is moved along the guide rail 28 in the sub-scanning direction to take the pulsed light irradiated from the respective optical heads 32. Further, as a drive mechanism for moving the optical head camera 27 on the guide rail 28, for example, a linear motor is used. Fig. 6 is a view of a plurality of optical heads 32 viewed from below (from the side of the optical head camera 27). The optical head camera 27 captures the pulsed light PL irradiated from each of the optical heads 32, and acquires information that the pulse light in the optical head 32 is wide, the distance between the optical heads 32, the distance between the adjacent optical heads 32, and the respective opticals. The position of the main scanning direction of the head 32, and the amount of light of each pulse light. Then, the acquired information is transmitted to the following control unit 5 (refer to the figure. The optical head camera 27 may be constituted by, for example, a CCD (Charge C〇upled) camera, or may be a combined CCD camera and The structure of the light quantity sensor. As shown in Fig. 6, the actuator 121799.doc -24-200817846 3 9 ' δ hai actuator 3 9 is connected to each optical head 32. The position of the pulsed light pl to be irradiated. The actuator 39 can be realized, for example, as a mechanism for adjusting the position of the aperture unit 37 in the optical head 32 using a linear motor. Further, the actuator 39 can be disposed by The two aperture plates in the upper and lower aperture units 37 are slidably moved to adjust the width of the light transmission region, and the line width of the pulse light pL is adjusted. The following control unit 50 (refer to FIG. 7) is used according to the optical camera 27 The actuator 39 is operated to correct the position or line width of the pulse light PL irradiated from each optical head 32. Further, the control unit 5 adjusts the projection based on the information acquired from the optical head camera 27. Optical system 38 and The optical system 33 corrects the distance between the pulse light and the amount of light irradiated from each of the optical heads 32. Returning to Fig. 1 and Fig. 2, the calibration cameras 41 to 44 are used to capture the calibration marks am1~ formed on the upper surface of the substrate 9. The imaging mechanism of AM4 (see Fig. 2A) is connected to the calibration cameras 41 to 44, respectively, with drive mechanisms 41a to 44a as shown in Fig. 2. When the calibration cameras 41 to 44 are used, they are formed on the substrate 9. The four corner calibration marks AM1 to AM4 are located below each of the calibration cameras 41 to 44, and the drive unit 2 is operated to position the stage 1A, and the drive mechanisms 41a to 44a are operated to align the cameras 4 to 44. The calibration cameras 41 to 44 respectively capture the calibration marks AM1 to AM4 on the substrate 9 and acquire the coordinates of the calibration marks AM1 to AM4. Further, the pattern drawing device 具备 includes the control unit 50 in addition to the above configuration. 7 is a block diagram showing a connection structure between the above-described respective portions of the pattern drawing device 与 and the control unit 5A. As shown in Fig. 7, the control unit 5A and the above-described correction cameras lib, 12b, linear motor 21 &;, 23a, 25a, posture detecting unit 121799.doc -25- 200817846 / I to the head camera 27, the laser driving portion 35, the actuator 39, the calibrating machines 41 to 44 '卩 and the driving mechanisms 41a to 44a The control unit 50 can be connected, for example, by a computer having a CPU (Central Processing Unit) and a memory, and can be installed in a Lei Yueyi φ and a battery. The operation is performed, and the above lines are controlled. <1-2·Correction Process> The process of measuring the shift in the positional relationship between the optical head 32 and the calibration camera 41 in the pattern drawing device having the above configuration (杈正麄) deal with). The correction processing is executed prior to the drawing processing when the position of the pulse PL from the optical head illuminating or the position of the calibration camera 4 is changed due to a change in the drawing data or a change in duration. 8 to 10 are flowcharts showing the flow of the correction processing in the pattern drawing device 1. Further, Fig. U to Fig. 17 are diagrams showing the state of the pattern drawing device 1 in each stage of the correction processing. In the pattern drawing device ,, when the correction processing is performed, first, the actuator 39 of each optical head 32 is operated in accordance with the drawing data to be used in the next drawing processing, and the pulse light PL of each optical head 32 is irradiated. The position is positioned at a substantially specific location (step s丨丨). Next, the pattern drawing device 1 operates the main scanning unit 25, and moves the bottom plate 24 so that the optical head camera 27 is disposed below the head portion 30. Then, while the optical head camera 27 is moved in the sub-scanning direction along the guide rail, the pulse light PL irradiated from each optical head 32 is taken, and the following information is obtained, that is, the line width of the pulse light PL in the optical head 32, and each The distance between the optical heads 32, the distance between the adjacent optical heads 32, the position of the main scanning side 121799.doc -26-200817846 of each optical head 32, and the amount of light of each pulse light PL (step S12, state of FIG. ).
圖案描繪裝置1根據自光學頭用攝影機27所獲取之資訊 資訊’使各致動器39動作,修正自各光學頭32照射之脈衝 光PL之位置或線寬。又,圖案描緣裝置工根據自光學頭用 攝影機27所獲取之資訊資訊,調整投影光學系統38及投影 光學系統33,分別修正自各光學頭32照射之脈衝光pL之間 距以及光量(步驟S13)。藉由上述步驟su〜S13,而使自頭 部30之各光學頭32照射之脈衝光pL之位置、線寬、以及光 量達到適當之狀態,從而完成對頭部30自身之調整。 繼而,圖案描繪裝置1根據將於下一描繪處理中使用之 描繪資料,而使驅動機構41a〜44a動作,將各校準攝影機 41〜44定位於大致特定位置(步驟S14)。繼而,使驅動部2〇 動作,且以將透光板lla配置於校準攝影機42之大致正下 方之:式移動平堂1〇(步驟Sl5,圖12之狀態)。於該狀態 下’权準攝影機42拍攝位於下方之透光板m之校正標記 CM1 ’且計測校準攝影機42相對於校正標記⑽ 移量(步騾S16)。 圖1 8係表示步驟$ 1 6 φ 权準攝影機42之攝影圖像之例 的圖、。校準攝影機42計測分別於X軸方向以及γ軸方向 ί取中心0離開攝影圖像中之校正標記㈤的距離, 攝影機4,相對於校正標記㈤…偏移量 制部5〇 )所獲取之資訊將自校準攝影機42發送至控 ’"5〇,且於下述之校準處理中用作修正值。 121799.doc -27. 200817846 其-人’圖案描繪裝置1使驅動部20動作 ^ 且Μ將透光板 11a配置於校準攝影機41之大致正 1乃之方式移動平臺 1〇(步驟S17,圖13之狀態)。、繼而,㈣攝影機41拍攝位 於下方之透光板11a之校正標記CM1,計測校準攝影機41 相對於校正標記CM1之位置偏移量(步驟Sl8)。步驟 中,與圖18之例相同,獲取分別於χ軸方向以及γ軸方向 上,校準攝影機41相對於校正標記CM1之位置偏移量 (△Χ2α,ΔΥ2α),並將所獲取之資訊自校準攝影機4ι發送2 控制部50。 其後,圖案描繪裝置1使驅動部2〇動作,且以將透光板 11 a設置於配置於最靠近+χ侧之光學頭32之大致正下方的 方式移動平臺10(步驟S19,圖14之狀態)。繼而,自光學 頭32照射脈衝光pl,並且自配置於透光板Ua之下方之校 正攝影機1 ib拍攝校正標記CM1以及脈衝光PL的投影像(步 驟S20) 〇 圖19係表示步驟S20中之校正攝影機1 ib之攝影圖像之例 的圖。校正攝影機lib計測分別於X軸方向以及γ軸方向 上,攝影圖像中之校正標記CM1之中心離開脈衝光PL的距 離’獲取校正標記CM1相對於脈衝光PL之位置偏移量 (△Xla,AYla)。所獲取之資訊將自校正攝影機llb發送至控 制部5 0,且於下述校準處理中用作修正值。 繼而’圖案描繪裝置1使驅動部20動作,且以將透光板 12a設置於配置於最靠·χ側之光學頭32之大致正下方的方 式移動平臺1〇(步驟S21,圖15之狀態)。繼而,自光學頭 121799.doc -28- 200817846The pattern drawing device 1 operates the actuators 39 based on the information information acquired from the optical head camera 27, and corrects the position or line width of the pulse light PL irradiated from each of the optical heads 32. Further, the patterning device adjusts the projection optical system 38 and the projection optical system 33 based on the information information acquired from the optical head camera 27, and corrects the distance between the pulsed light pL and the amount of light irradiated from each of the optical heads 32 (step S13). . By the above steps su to S13, the position, the line width, and the amount of light of the pulse light pL irradiated from the respective optical heads 32 of the head portion 30 are brought into an appropriate state, thereby completing the adjustment of the head portion 30 itself. Then, the pattern drawing device 1 operates the drive mechanisms 41a to 44a based on the drawing data to be used in the next drawing process, and positions each of the calibration cameras 41 to 44 at a substantially specific position (step S14). Then, the driving unit 2 is operated, and the light-transmitting plate 11a is disposed substantially below the calibration camera 42 (step S15, the state of Fig. 12). In this state, the "right camera 42" captures the correction mark CM1' of the light-transmissive plate m located below and measures the displacement of the calibration camera 42 with respect to the correction mark (10) (step S16). Fig. 1 is a diagram showing an example of a photographic image of the step $16 φ-weight camera 42. The calibration camera 42 measures the distance obtained by the center 0 from the correction mark (5) in the photographic image in the X-axis direction and the γ-axis direction, and the information acquired by the camera 4 with respect to the correction mark (5) ... offset unit 5). The self-calibration camera 42 is sent to the control '" 5 〇 and used as a correction value in the calibration process described below. 121799.doc -27. 200817846 The human-pattern drawing device 1 moves the driving unit 20 and moves the light-transmitting plate 11a to the alignment camera 41 in a manner that is substantially positive (step S17, Fig. 13). State). Then, (4) the camera 41 captures the correction mark CM1 of the light-transmitting plate 11a located below, and measures the positional shift amount of the calibration camera 41 with respect to the correction mark CM1 (step S18). In the step, as in the example of FIG. 18, the positional shift amount (ΔΧ2α, ΔΥ2α) of the calibration camera 41 with respect to the correction mark CM1 is obtained in the x-axis direction and the γ-axis direction, respectively, and the acquired information is self-calibrated. The camera 4i transmits 2 the control unit 50. Thereafter, the pattern drawing device 1 moves the driving unit 2, and moves the stage 10 so that the light-transmitting plate 11a is disposed substantially directly below the optical head 32 disposed closest to the +χ side (step S19, FIG. 14). State). Then, the pulse light pl is irradiated from the optical head 32, and the correction camera 1 ib disposed below the light-transmitting plate Ua captures the projection images of the correction mark CM1 and the pulse light PL (step S20). FIG. 19 shows the step S20. A diagram for correcting an example of a photographic image of the camera 1 ib. The correction camera lib measures the distance from the center of the correction mark CM1 in the photographic image from the pulse light PL in the X-axis direction and the γ-axis direction, respectively, and acquires the positional deviation of the correction mark CM1 with respect to the pulse light PL (ΔXla, AYla). The acquired information is sent from the correction camera 11b to the control unit 50, and is used as a correction value in the calibration process described below. Then, the pattern drawing device 1 operates the driving unit 20, and moves the stage 1 方式 so that the light-transmitting plate 12a is disposed substantially directly below the optical head 32 disposed on the most proximal side (step S21, the state of FIG. 15) ). Then, from the optical head 121799.doc -28- 200817846
32照射脈衝光PL,並自配置於透光板12a之下方之校正攝 影機12b拍攝透光板12a以及脈衝光凡之投影像(步驟 S22)。步驟S22中,與圖19之例相同,獲取分別於χ軸方向 以及Υ軸方向上,校正標記CM相對於脈衝光此之位置偏 移量(ΔΧΙΚΔΥα),並將所獲取之資訊自校正攝影機i2b發 送至控制部50。 X 其後,圖案描繪裝置1使驅動部20動作,且以將透光板 12a配置於校準攝影機43之大致正下方之方式移動平臺 1〇(步驟S23,圖16之狀態)。繼而,校準攝影機杓拍攝位 於下方之透光板12a之校正標記CM2,計測校準攝影機“ 相對於杈正標記CM2之位置偏移量(步驟S24)。步驟 中,與圖18之例相同,獲取分別於χ軸方向以及γ軸方向 上,校準攝影機43相對於校正標記CM2之位置偏移量 (△X2CJY2C),並將所獲取之資訊自校準攝影機43發送2 控制部50。 進而,圖案描繪裝置1使驅動部2〇動作,且以將透光板 12a配置於校準攝影機44之大致正下方之方式移動平真 1〇(步驟以卜圖丨了之狀態)。繼而,校準攝影機44拍攝= 於下方之透光板12a之校正標記CM2,計測校準攝影機恥 相對於校正標記CM2之位置偏移量(步驟S26)。步驟 中,與圖18之例相同,獲取分別於χ軸方向以及γ軸方向 上’校準攝影機44相對於校正標記CM2之位置偏移1 (△X2^Y2d),並將所獲取之資訊自校準攝影機44發送I 控制部50。 121799.doc -29- 200817846 即,上述校正處理中,圖案描繪裝置1獲取以下資訊 (1)〜(6),並將該等資訊保持於控制部50中。 (1) 校準攝影機42相對於校正標記CM1之位置偏移量 (△X2b,AY2b) (2) 校準攝影機41相對於校正標記CM1之位置偏移量 (ΔΧ2α5ΔΥ2α) (3) 校正標記CM1相對於光學頭32之脈衝光PL之位置偏 移量(AXla,AYla) (4) 校正標記CM2相對於光學頭32之脈衝光PL之位置偏 移量(AXlb’AYlb) (5) 校準攝影機43相對於校正標記CM2之位置偏移量 (AX2c?AY2c) (6) 校準攝影機44相對於校正標記CM2之位置偏移量 (AX2d,AY2d) 再者,根據上述資訊(2)、(3),將校準攝影機41相對於 光學頭32之脈衝光PL之相對位置的偏移量唯一地確定為 (△Xla,AYla) + (AX2a,AY2a)。又,根據上述資訊(1)、(3), 將校準攝影機42相對於光學頭32之脈衝光PL之相對位置的 偏移量唯一地確定為(△Xla,AYla)+(AX2b,AY2b)。又,根 據上述資訊(4)、(5),將校準攝影機43相對於光學頭32之 脈衝光P之相對位置的偏移量唯一地確定為 (△Xlb,AYlb)+(AX2c,AY2c)。又,根據上述資訊(4)、(6), 將校準攝影機44相對於光學頭32之脈衝光PL之相對位置的 偏移量唯一地確定為(ΔΧ1ΐ3,ΔΥα)+(ΔΧ2ά,ΔΥ2(1)。即,於 121799.doc -30- 200817846 、,〔 处里中仏測出各校準攝影機4丨〜44相對於光學 頭32之脈衝光PL之相對位置的偏移量。 於上述校正處理中’當使平臺1〇移動時,一面利用姿勢 檢測部26檢測平臺10之姿勢(繞Z軸之傾斜),並對該平臺 1〇之姿勢進行修正,—面使平臺ig移動。因此,平臺1〇可 沿主掃描方向及副掃描方向準確地移動,且平臺H)上之校 正h ACM1、CM2亦可於各校準攝影機.44之下方與光 學頭32之下方之間準確地移動。 <1-3·描繪處理> 繼而,就於上述圖案描繪裝置^中,祕板9之上表面描 綠圖案時之順序進行說明。再者,如圖2()所例示般,該圖 案描、、B農置1中’ ^作為處理對象之基板9之上表面的四角 處,預先形成有校正標記AM1〜AM4,該等校正標記 AM1〜AM4作為校準基板9時之基準。 圖21係表不圖案描繪裝置丨中之描繪處理之流程的流程 圖。於該® m裝置丨巾,t進行描繪處理時,首先, 將基板9載置於平臺10之上表面(步驟S31)。基板9由形成 於平臺10之上表面之複數個吸引孔所吸附而固定地保持於 平臺10之上表面上。 其次,圖案描繪裝置1使驅動部2〇動作,且以將基板9上 之杈正標記AM1〜AM4配置於校準攝影機41〜44之大致下方 的方式移動平臺10。繼而,圖案描繪裝置丨利用校準攝影 機41〜44拍攝形成於基板9之四角的校準標記AM1〜AM4, 計測各校準標記AMI〜AM4相對於校準攝影機41〜44之位置 121799.doc -31 - 200817846 偏移量(步驟S32)。 圖22係表示步驟S32中的校準攝影機41之攝影圖像之例 的圖。校準攝影機41計測分別於X軸方向以及Y軸方向 上,攝影圖像中之校準標記AM1離開視野中心Ο之距離, 獲取校準標記AM1相對於校準攝影機41之位置偏移量 (△X3a,AY3a)。再者,其他校準攝影機42〜44亦與圖22相 同,計測攝影圖像中之校準標記AM2〜AM4離開視野中心Ο 之距離,獲取校準標記AM2〜AM4相對於校準攝影機42〜44 之位置偏移量(ΔΧ31),ΔΥ31)),(ΔΧ3ο,ΔΥ3(:),(ΔΧ3(1,ΔΥ3(1)。 當獲得各校準標記ΑΜ1〜ΑΜ4相對於校準攝影機41〜44之 位置偏移量時,控制部50根據該等位置偏移量及上述校正 處理中所獲取之(1)〜(6)之位置偏移量,計算出形成於基板 9上之各校準標記ΑΜ1〜ΑΜ4的最終位置偏移量(步驟 S33)。 例如,校準標記ΑΜ1之最終位置偏移量(AXa,AYa)係使 用校正標記CM1相對於脈衝光PL之位置偏移量 (△Xla,AYla)、校準攝影機41相對於校正標記CM1之位置 偏移量(ΔΧ2α,ΔΥ2α)、以及校準標記AM1相對於校準攝影 機41之位置偏移量(ΔΧ3α,ΔΥ3α),且以下述(數1)之方式計 算出。 (△Xa,AYa)=(AXla,Yla)+(AX2a,Y2a)+(AX3a,Y3a)···(數 1) 又,校準標記AM2之最終位置偏移量(AXb,AYb)係使用 校正標記CM1相對於脈衝光PL之位置偏移量 (△Xla,AYla)、校準攝影機42相對於校正標記CM1之位置 121799.doc -32- 200817846 偏移量(AX2b,AY2b)、校準標記AM2相對於校準攝影機42 之位置偏移量(ΔΧ3ΐ3,ΔΥ3ΐ3),且以下述數2之方式計算出。 (AXb,AYb)=(AXla,AYla)+(AX2b,AY2b)+(AX3b,AY3b)···(數 又,校準標記AM3之最終位置偏移量(ΔΧο’ΔΥο)係使用 校正標記CM2相對於脈衝光PL之位置偏移量 (△Xlb,AYlb)、校準攝影機43相對於校正標記CM2之位置 偏移量(AX2c,AY2c)、以及校準標記AM3相對於校準攝影 機43之位置偏移量(ΔΧ3(:,ΔΥ3(〇,且以下述數3的方式計算 出。 (△Xc,AYc)=(AXlb,AYlb)+(AX2c,AY2c)+(AX3c,AY3c)···(數 3) 又,校準標記AM4之最終位置偏移量(AXd,AYd)係使用 校正標記CM2相對於脈衝光PL之位置偏移量 (△Xlb,AYlb)、校準攝影機44相對於校正標記CM2之位置 偏移量(ΔΧ2ί!,ΔΥ2(1)、以及校準標記AM4相對於校準攝影 機44之位置偏移量(ΔΧ3(1,ΔΥ3(1),且以下述數4的方式計算 出。 (△Xd,AYd)=(AXlb,AYlb)+(AX2d,AY2d)+(AX3d,AY3d)···(數 4) 繼而,圖案描繪裝置1根據所計算出之各校準標記 AM 1〜AM4之最終位置偏移量而使旋轉機構21動作,且對 保持於平臺10上之基板9之傾斜進行修正,即進行校準(步 驟S34)。繼而,根據各校準標記AM1〜AM4之最終位置偏 移量,修正基板9之描繪起始位置,並使基板9移動至修正 後之描繪起始位置。 當將基板9配置於描繪起始位置時,圖案描繪裝置1 一面 121799.doc •33 · 200817846 使平臺ίο沿主掃描方向以及副掃描方向移動,一面對其板 9之上表面描繪特定圖案(步驟S35)。即,圖案描繪裝置工 一面使基板9以光學頭32之曝光寬度為單位沿副掃方向 移動,一面重複進行特定次數之向主掃描方向之圖案描 繪,從而於基板9之整個上表面形成特定圖案。其後y ^ 平臺10之上表面搬出基板9(步驟S36),結束對i片基板9之 描繪處理。 如上所述般,本實施形態之圖案描繪裝置丨於校正處理 中,檢測校正標記CM1、CM2相對於自光學頭32照射之脈 衝光PL之位置偏移f、各校準攝影機41〜44相冑於校正標 記CM:、CM2之位置偏移量。又,根據所檢測出之各資 说’獲取各校準攝影機41〜44相對於自光學頭η照射之脈 衝光PL之相對位置的偏移量。繼而,目案描♦裝置】使用 該等資訊來對基板9之校準量進行修正,並且修正基板9之 描繪起始位置,藉此修正基板9上之描繪位置。 因此即便於自光學頭32照射之脈衝光pL與各校準攝影 機1 44之位置關係產生變化的情形時’本實施形態之圖 案描,裝置1亦可一面修正該變化量,一面進行描繪處 理。因此’本實施形態之圖案描繪裝置阿對基板9上之準 確位置進行料。x ’由於係修正基板9之校準量及描繪 、 而不修正校準攝影機41〜44自身之位置之構 、 …員於扠準攝影機41〜44之驅動機構41a〜44a使用精 確之驅動機構。 <1-4·變形例> 121799.doc •34- 200817846 、 ' 就本發明之第1實施形態進行了說明,然本發明 並不限定於上述示例。例如,上述校正處 攝影機lib拍攝配署机田土 -置於敢罪近+X側之光學頭32的脈衝光 PL(步驟S20),1尨 立, "、更’利用校正攝影機12b拍攝配置於最靠 之光學頭32的脈衝光PL(步驟S22),但該等攝影動 作並非必須早獨進行。例如,可使配置於最靠近+X側之光 子頭32與配置於最靠近_χ側之光學頭則之距離、與校正 攝ρ機lb 12b間之距離相等,而同時執行步驟之攝 影動作及步驟S22之攝影動作。 又,上述圖案描緣裝置1中,使平臺10相對於靜止狀態 之光學頭32移動,但亦可使光學頭32於靜止狀態之平臺10 上移動。即’可為光學頭32與平臺ig可進行相對移動之結 構。 又,上述圖案描繪裝置丄係將彩色渡光片帛之玻璃基板9 作為處理對象,但本發明之圖案㈣裝置以及圖案描繪方 法,亦可以半導體基才反、印刷基板、冑聚顯示裝置用玻璃 基板等其他基板作為處理對象。 <2·第2實施形態> 以下,參照圖式,說明本發明之第2實施形態。第2實施 形態之圖案描繪裝置101,具有與上述第1實施形態之圖案 描繪裝置1相同之構成,且進行相同之校正處理以及描繪 處理。繼而,第2實施形態之圖案描繪裝置ι〇ι除第丨實施 形態之圖案描繪裝置1之構成以外,還具有下述結構, 又,除第1實施形態之圖案描繪裝置丨之動作以外,其還進 121799.doc -35· 200817846 行下述動作。再者,於以下之說明中所參照之各圖中,為 使各構件之位置關係及動作方向明確化,而附有共用之 XYZ正交座標系。 <2-1.描繪裝置之構成> 圖23及圖24係表示本發明之第2實施形態之圖案描繪裝 置10 1之構成的側視圖及俯視圖。圖案描繪裝置1 〇 1係如下 裝置,即於液晶顯示裝置之彩色濾光片之製造步驟中,用 以對彩色濾光片用之玻璃基板(以下,簡稱為「基板」)1〇9 之上表面描繪特定圖案。如圖23及圖24所示,圖案描緣裝 置101具備·用以保持基板之平臺no;與平臺m相連 結之驅動部120 ;複數個光學頭1 3〇 ;以及攝影部丨4〇。 平堂110具有平板狀之外形,且係用以將基板1〇9以水平 文勢載置並保持於其上表面之保持部。於平臺11〇之上表 面形成有複數個吸引孔(省略圖示)。因此,當將基板1〇9載 置於平$ 110上時,基板1 〇 9將利用吸引孔之吸引壓而固定 保持於平臺11〇之上表面。 驅動部120係用以使平臺110沿主掃描方向(γ轴方向)、 剎掃描方向(X軸方向)、以及旋轉方向(繞z軸之旋轉方向) 移動的驅動機構。驅動部12〇具有:使平臺11〇旋轉之旋轉 機構121 ;以可旋轉之方式支持平臺11〇之支持板122 ;使 支持板122沿副掃描方向移動之副掃描機構123 ;經由副掃 描機構123而支持支持板122之底板12a ;以及使底板124沿 主掃描方向移動之主掃描機構125。 方疋轉機構121具有線性馬達121a,該線性馬達121a包括 121799.doc -36- 200817846 安裝於平臺uo之-γ側之端部的轉子,以及敷設於支持板 122之上表面的定子。又,於平臺u〇之中央部下表面側與 支持板122之間,設置有旋轉軸12113。因此,當使線性馬 達12la動作時,轉子將沿定子於X軸方向上移動,且平臺 110以支持板122上之旋轉軸121 b為中心而於特定角度之範 圍内旋轉。 副掃描機構123具有線性馬達123a,該線性馬達123a包 括安裝於支持板122之下表面的轉子,以及敷設於底板ι24 之上表面之定子。又,於支持板122與底板124之間,設置 有一對導引部123b,該等一對導引部123b沿副掃描方向延 伸。因此,當使線性馬達123a動作時,支持板122沿底板 124上之導引部123b於副掃描方向移動。 主掃描機構125具有線性馬達125a,該線性馬達125&包 括安裝於底板124之下表面之轉子,以及敷設於主體裝置 107之基台160上之定子。又,於底板124與基台160之間, 設置有一對導引部125b,該等一對導引部125b沿主掃描方 向延伸。因此,當使線性馬達l25a動作時,底板124沿基 台160上之導引部125b於主掃描方向上移動。 衩數個光學頭13 0係用以對保持於平臺11 〇上之基板1 〇 9 之上表面照射特定圖案之脈衝光的機構。於基台16〇上, 以跨越平臺110以及驅動部120之方式而架設有框架丨3 1, 且複數個光學頭13 0沿副掃描方向等間隔地安裝於該框架 131上。於各光學頭130上,經由照明光學系統132而連接 有1個雷射振盪器133。又,於雷射振盪器133上,連接有 121799.doc -37- 200817846 Μ射驅動部1 3 4。因此,當栋兩鱼+ 田便田射驅動部134動作時,自雷 射振盪器133振盪產生脈衝光, a兀*且振盪產生之脈衝光經由 照明光學系統132而傳送至各光學頭13〇内。 射出部135,將自照明 下方射出;光圈單元 於各光學頭130之内部,設置有: 光學系統132傳送來之脈衝光朝向 136’遮蔽脈衝光之一部分而形成特定圖案之光束;以及 投影光學系統137’對基板⑽之上表面照射上述光束。自The pulse light PL is irradiated 32, and the light-receiving plate 12a and the pulsed light projection image are taken from the correction camera 12b disposed below the light-transmitting plate 12a (step S22). In step S22, as in the example of FIG. 19, the positional offset (ΔΧΙΚΔΥα) of the correction mark CM with respect to the pulse light is obtained in the x-axis direction and the x-axis direction, respectively, and the acquired information is self-corrected by the camera i2b. It is sent to the control unit 50. X Thereafter, the pattern drawing device 1 operates the driving unit 20, and moves the stage 1 方式 so that the light-transmitting plate 12a is disposed substantially directly below the calibration camera 43 (step S23, state of Fig. 16). Then, the calibration camera 杓 captures the correction mark CM2 of the light-transmitting plate 12a located below, and measures the positional offset of the calibration camera with respect to the alignment mark CM2 (step S24). In the same step as in the example of FIG. The positional shift amount (ΔX2CJY2C) of the calibration camera 43 with respect to the correction mark CM2 is corrected in the x-axis direction and the γ-axis direction, and the acquired information is transmitted from the calibration camera 43 to the control unit 50. Further, the pattern drawing device 1 The driving unit 2 is operated, and the light-transmitting plate 12a is placed substantially vertically below the calibration camera 44 (the state is in a state of being illustrated). Then, the calibration camera 44 is photographed = below. The correction mark CM2 of the light-transmitting plate 12a measures the positional deviation of the calibration camera shame with respect to the correction mark CM2 (step S26). In the same step as the example of Fig. 18, the acquisition is performed in the x-axis direction and the γ-axis direction, respectively. The position of the calibration camera 44 with respect to the correction mark CM2 is shifted by 1 (ΔX2^Y2d), and the acquired information is sent from the calibration camera 44 to the I control unit 50. 121799.doc -29- 200817846 That is, In the correction processing, the pattern drawing device 1 acquires the following information (1) to (6), and holds the information in the control unit 50. (1) The positional shift amount of the calibration camera 42 with respect to the correction mark CM1 (?X2b) (AY2b) (2) The positional shift amount (ΔΧ2α5ΔΥ2α) of the calibration camera 41 with respect to the correction mark CM1 (3) The positional shift amount of the correction mark CM1 with respect to the pulse light PL of the optical head 32 (AXla, AYla) (4) The positional shift amount of the correction mark CM2 with respect to the pulse light PL of the optical head 32 (AXlb'AYlb) (5) The positional shift amount of the calibration camera 43 with respect to the correction mark CM2 (AX2c?AY2c) (6) The calibration camera 44 is relatively Position offset amount (AX2d, AY2d) of the correction mark CM2. Further, according to the above information (2), (3), the offset of the relative position of the calibration camera 41 with respect to the pulse light PL of the optical head 32 is uniquely It is determined as (ΔXla, AYla) + (AX2a, AY2a). Further, according to the above information (1), (3), the offset of the relative position of the calibration camera 42 with respect to the pulse light PL of the optical head 32 is uniquely It is determined as (ΔXla, AYla)+(AX2b, AY2b). Again, according to the above information (4), (5), The offset of the relative position of the pulsed light P of the calibration camera 43 with respect to the optical head 32 is uniquely determined as (ΔXlb, AYlb) + (AX2c, AY2c). Further, according to the above information (4), (6), The offset of the relative position of the calibration camera 44 with respect to the pulsed light PL of the optical head 32 is uniquely determined as (ΔΧ1ΐ3, ΔΥα) + (ΔΧ2ά, ΔΥ2(1). That is, at 121799.doc -30-200817846, the offset amount of the relative positions of the respective calibration cameras 4A to 44 with respect to the pulse light PL of the optical head 32 is measured. In the above-described correction processing, when the platform 1 is moved, the posture of the stage 10 (the tilt around the Z axis) is detected by the posture detecting unit 26, and the posture of the platform 1 is corrected, and the platform ig is moved. . Therefore, the platform 1〇 can be accurately moved in the main scanning direction and the sub-scanning direction, and the corrections h ACM1 and CM2 on the platform H) can also be accurately located between the respective calibration cameras 44 and below the optical head 32. mobile. <1-3·Drawing Process> Next, in the above-described pattern drawing device, the order in which the green pattern is formed on the upper surface of the secret panel 9 will be described. Further, as exemplified in FIG. 2( ), in the pattern drawing, the correction marks AM1 to AM4 are formed in advance at the four corners of the upper surface of the substrate 9 as the processing target. AM1 to AM4 serve as a reference for calibrating the substrate 9. Fig. 21 is a flow chart showing the flow of drawing processing in the pattern drawing device. When the drawing process is performed on the y device wipes, first, the substrate 9 is placed on the upper surface of the stage 10 (step S31). The substrate 9 is fixedly held on the upper surface of the stage 10 by a plurality of suction holes formed on the upper surface of the stage 10. Next, the pattern drawing device 1 moves the driving unit 2, and moves the stage 10 so that the alignment marks AM1 to AM4 on the substrate 9 are disposed substantially below the calibration cameras 41 to 44. Then, the pattern drawing device 拍摄 aligns the calibration marks AM1 to AM4 formed at the four corners of the substrate 9 by the calibration cameras 41 to 44, and measures the positions of the calibration marks AMI to AM4 with respect to the calibration cameras 41 to 44. 121799.doc -31 - 200817846 Offset (step S32). Fig. 22 is a view showing an example of the photographed image of the calibration camera 41 in step S32. The calibration camera 41 measures the distance between the calibration mark AM1 in the photographic image and the center of the field of view in the X-axis direction and the Y-axis direction, and obtains the positional offset of the calibration mark AM1 with respect to the calibration camera 41 (ΔX3a, AY3a). . Further, the other calibration cameras 42 to 44 are also the same as in Fig. 22, and the distances of the calibration marks AM2 to AM4 in the photographed image from the center of the field of view are measured, and the positions of the calibration marks AM2 to AM4 with respect to the calibration cameras 42 to 44 are obtained. Amount (ΔΧ31), ΔΥ31)), (ΔΧ3ο, ΔΥ3(:), (ΔΧ3(1, ΔΥ3(1). When the positional offset of each of the calibration marks ΑΜ1 to ΑΜ4 with respect to the calibration cameras 41 to 44 is obtained, The control unit 50 calculates the final positional deviation of each of the calibration marks ΑΜ1 to ΑΜ4 formed on the substrate 9 based on the positional shift amount and the positional shift amounts of (1) to (6) obtained in the above-described correction processing. The amount of shift (step S33). For example, the final position shift amount (AXa, AYa) of the calibration mark ΑΜ1 is the position shift amount (ΔXla, AYla) of the correction mark CM1 with respect to the pulse light PL, and the calibration camera 41 is opposed to The positional shift amount (ΔΧ2α, ΔΥ2α) of the correction mark CM1 and the positional shift amount (ΔΧ3α, ΔΥ3α) of the calibration mark AM1 with respect to the calibration camera 41 are calculated as follows (number 1). (ΔXa, AYa)=(AXla,Yla)+(AX2a,Y2a)+(AX3a, Y3a) (1) The final position shift amount (AXb, AYb) of the calibration mark AM2 is the position shift amount (ΔXla, AYla) of the correction mark CM1 with respect to the pulse light PL, and the calibration camera 42. Relative to the position of the correction mark CM1 121799.doc -32-200817846 offset (AX2b, AY2b), the positional offset of the calibration mark AM2 with respect to the calibration camera 42 (ΔΧ3ΐ3, ΔΥ3ΐ3), and calculated by the following number 2 (AXb, AYb)=(AXla,AYla)+(AX2b,AY2b)+(AX3b,AY3b)···(number, the final position offset of the calibration mark AM3 (ΔΧο'ΔΥο) is the use of the correction mark The positional shift amount (ΔXlb, AYlb) of the CM2 with respect to the pulsed light PL, the positional shift amount (AX2c, AY2c) of the calibration camera 43 with respect to the correction mark CM2, and the positional offset of the calibration mark AM3 with respect to the calibration camera 43 The amount (ΔΧ3(:, ΔΥ3(〇, and calculated by the following number 3. (△Xc, AYc)=(AXlb, AYlb)+(AX2c, AY2c)+(AX3c, AY3c)···(Number 3 Further, the final position shift amount (AXd, AYd) of the calibration mark AM4 is the positional shift amount of the correction mark CM2 with respect to the pulse light PL ( Xlb, AYlb), the positional offset of the calibration camera 44 with respect to the correction mark CM2 (ΔΧ2ί!, ΔΥ2(1), and the positional offset of the calibration mark AM4 with respect to the calibration camera 44 (ΔΧ3(1, ΔΥ3(1)) And calculated by the following number 4. (ΔXd, AYd)=(AXlb, AYlb)+(AX2d, AY2d)+(AX3d, AY3d) (4) Then, the pattern drawing device 1 calculates the calibration marks AM 1 to AM4 based on the calculation. The rotation of the rotating mechanism 21 is performed by the final positional shift amount, and the inclination of the substrate 9 held on the stage 10 is corrected, that is, the calibration is performed (step S34). Then, the drawing start position of the substrate 9 is corrected based on the final position shift amount of each of the alignment marks AM1 to AM4, and the substrate 9 is moved to the corrected drawing start position. When the substrate 9 is placed at the drawing start position, the pattern drawing device 1 side 121799.doc •33 · 200817846 moves the platform ίο in the main scanning direction and the sub-scanning direction while drawing a specific pattern on the upper surface of the board 9 ( Step S35). In other words, the pattern drawing device moves the substrate 9 in the sub-scanning direction in units of the exposure width of the optical head 32, and repeats pattern drawing in the main scanning direction a certain number of times to form a specific pattern on the entire upper surface of the substrate 9. . Thereafter, the substrate 9 is carried out from the upper surface of the platform 10 (step S36), and the drawing process for the i-sheet 9 is completed. As described above, the pattern drawing device of the present embodiment detects the positional deviation f of the correction marks CM1 and CM2 with respect to the pulse light PL irradiated from the optical head 32, and the calibration cameras 41 to 44 are opposite to each other in the correction processing. The position offset of the correction marks CM:, CM2. Further, the amount of shift of each of the calibration cameras 41 to 44 with respect to the relative position of the pulse light PL irradiated from the optical head η is acquired based on the detected respective assets. Then, the project description device uses the information to correct the calibration amount of the substrate 9, and corrects the drawing start position of the substrate 9, thereby correcting the drawing position on the substrate 9. Therefore, even when the positional relationship between the pulsed light pL irradiated from the optical head 32 and each of the calibration cameras 1 44 changes, the apparatus 1 can perform the drawing processing while correcting the amount of change in the description of the present embodiment. Therefore, the pattern drawing device of the present embodiment feeds on the accurate position on the substrate 9. Since x ’ corrects the calibration amount and drawing of the substrate 9 without correcting the positions of the calibration cameras 41 to 44 themselves, the actuators 41a to 44a of the fork cameras 41 to 44 use precise driving mechanisms. <1-4. Modifications> 121799.doc • 34-200817846, 'The first embodiment of the present invention has been described, but the present invention is not limited to the above examples. For example, the camera lib of the correction unit captures the pulsed light PL of the optical head 32 placed on the +X side of the correction machine (step S20), and the camera is placed on the calibration camera 12b. The pulse light PL of the optical head 32 is the most (step S22), but these photographing operations are not necessarily performed separately. For example, the distance between the photon head 32 disposed closest to the +X side and the optical head disposed closest to the _χ side, and the distance between the correction camera lb 12b can be equalized while performing the step shooting operation and The shooting action of step S22. Further, in the pattern drawing device 1, the stage 10 is moved relative to the optical head 32 in the stationary state, but the optical head 32 can be moved on the stage 10 in a stationary state. That is, it can be a structure in which the optical head 32 and the stage ig can be relatively moved. Further, the pattern drawing device 作为 is to use the glass substrate 9 of the color light guide sheet as a processing target, but the pattern (4) device and the pattern drawing method of the present invention may be a semiconductor substrate, a printed substrate, or a glass for a polycondensation display device. Other substrates such as substrates are treated as objects. <2. Second Embodiment> Hereinafter, a second embodiment of the present invention will be described with reference to the drawings. The pattern drawing device 101 of the second embodiment has the same configuration as that of the pattern drawing device 1 of the first embodiment, and performs the same correction processing and drawing processing. In addition to the configuration of the pattern drawing device 1 of the second embodiment, the pattern drawing device of the second embodiment has the following configuration, and the operation of the pattern drawing device 第 according to the first embodiment is also Also proceed to 121799.doc -35· 200817846 to perform the following actions. Further, in each of the drawings referred to in the following description, a common XYZ orthogonal coordinate system is attached in order to clarify the positional relationship and the operation direction of each member. <2-1. Configuration of Drawing Device> FIG. 23 and FIG. 24 are a side view and a plan view showing a configuration of the pattern drawing device 10 1 according to the second embodiment of the present invention. The pattern drawing device 1 〇1 is a device for manufacturing a color filter for a color filter on a glass substrate (hereinafter, simply referred to as a "substrate") 1 〇 9 in a color filter manufacturing step of a liquid crystal display device. The surface depicts a specific pattern. As shown in Figs. 23 and 24, the pattern striating apparatus 101 is provided with a platform no for holding the substrate, a driving unit 120 connected to the stage m, a plurality of optical heads 13 and a photographing unit 丨4〇. The flat body 110 has a flat outer shape and is used to hold and hold the substrate 1〇9 in a horizontal position on the upper surface thereof. A plurality of suction holes (not shown) are formed on the upper surface of the stage 11A. Therefore, when the substrate 1〇9 is placed on the flat $110, the substrate 1〇9 will be fixedly held on the upper surface of the stage 11〇 by the suction pressure of the suction holes. The drive unit 120 is a drive mechanism for moving the stage 110 in the main scanning direction (γ-axis direction), the brake scanning direction (X-axis direction), and the rotation direction (rotation direction around the z-axis). The driving portion 12A has a rotating mechanism 121 that rotates the platform 11A, a support plate 122 that rotatably supports the platform 11A, a sub-scanning mechanism 123 that moves the support plate 122 in the sub-scanning direction, and a sub-scanning mechanism 123. The bottom plate 12a supporting the support board 122; and the main scanning mechanism 125 for moving the bottom plate 124 in the main scanning direction. The square turn mechanism 121 has a linear motor 121a including a rotor of 121799.doc - 36 - 200817846 mounted on the end of the - γ side of the platform uo, and a stator laid on the upper surface of the support plate 122. Further, a rotating shaft 12113 is provided between the lower surface side of the central portion of the platform u and the support plate 122. Therefore, when the linear motor 12la is actuated, the rotor will move in the X-axis direction along the stator, and the stage 110 will rotate within a certain angle range centering on the rotating shaft 121b on the support plate 122. The sub-scanning mechanism 123 has a linear motor 123a including a rotor mounted on the lower surface of the support plate 122, and a stator laid on the upper surface of the bottom plate ι24. Further, between the support plate 122 and the bottom plate 124, a pair of guiding portions 123b are provided, and the pair of guiding portions 123b extend in the sub-scanning direction. Therefore, when the linear motor 123a is operated, the support plate 122 moves in the sub-scanning direction along the guide portion 123b on the bottom plate 124. The main scanning mechanism 125 has a linear motor 125a including a rotor mounted on a lower surface of the bottom plate 124 and a stator disposed on the base 160 of the main unit 107. Further, between the bottom plate 124 and the base 160, a pair of guiding portions 125b are provided, and the pair of guiding portions 125b extend in the main scanning direction. Therefore, when the linear motor 125a is operated, the bottom plate 124 moves in the main scanning direction along the guide portion 125b on the base 160. The plurality of optical heads 130 are means for illuminating the surface of the substrate 1 〇 9 held on the stage 11 脉冲 with pulsed light of a specific pattern. On the base 16A, a frame 丨3 1 is placed across the stage 110 and the drive unit 120, and a plurality of optical heads 130 are attached to the frame 131 at equal intervals in the sub-scanning direction. One laser oscillator 133 is connected to each optical head 130 via an illumination optical system 132. Further, on the laser oscillator 133, a 121799.doc -37-200817846 sputtering drive unit 134 is connected. Therefore, when the two fish + field-field driving unit 134 operates, the laser oscillator 133 oscillates to generate pulsed light, and the pulse light generated by the oscillation is transmitted to the optical heads 13 via the illumination optical system 132. Inside. The emitting unit 135 emits light from under the illumination; the aperture unit is provided inside each optical head 130, and is provided with: a light beam transmitted from the optical system 132 to shield a portion of the pulse light toward a portion of the pulse light to form a specific pattern; and a projection optical system The light beam is irradiated onto the upper surface of the substrate (10) by 137'. from
射出部135射出之脈衝光於通過光圈單元136時被局部遮蔽 而形成特定圖案之光束’且入射至投影光學系統137。繼 而,精由對基板109之上表面照射通過投影光學系統137之 脈衝光,而將特定圖案描繪於基板1〇9之上表面所塗佈至 感光材料(彩色光阻劑)上。 圖25係表示光圈單元136之結構之俯視圖。光圈單元丨36 具有下述功能,即,一面保持形成有特定遮光圖案之玻璃 板即第1光圈API,一面調整第i光圈Αρι在水平面内之位 置。於光圈單元136内,第1光圈ΑΡ12+χ側以及側之端 部由一對保持部136a保持。又,一對保持部13仏與沿主掃 描方向敷設之第1驅動部136b相連接。因此,當使第i驅動 部136b動作時,一對保持部136a與第1光圈API—體地沿主 知描方向移動。再者,弟1驅動部13 6 b例如可由線性馬達 所構成。 又,於第1驅動部136b之下部,設置有沿副掃描方向延 伸之一對導執136c以及第2驅動部I36d,該第2驅動部I36d 由線性馬達等所構成。因此,當使第2驅動部136d動作 121799.doc -38- 200817846 時,第1驅動部136b、保持部13以、以及第1光圈Αρι一體 地沿副掃描方向移動。如此般,光圈單元136可藉由使第工 驅動部136b及第2驅動部136d動作,而使第}光圈Αρι移 動,且調整第1光圈AP1在主掃描方向以及副掃描方向上之 位置。 於第1光圈API上,尺寸不同之3種狹槽SL1、SL2、SL3 分別配置有複數條。複數條狹槽SL1、複數條狹槽乩2、 以及複數條狹槽SL3分別沿副掃描方向排列成!列而形成狹 牝群且°亥4之狹槽群沿主掃描方向排列。光圈單元13 $ 可藉由調整第1光圈API在主掃描方向上之位置,而將3個 狹槽群中之1個配置於脈衝光之照射區域L a (參照圖2 6) 中。又,光圈單元136可藉由使第1光圈API在主掃描方向 以及副掃描方向上之位置精密地移位,而調整基板1〇9上 之圖案之投影位置。 又,於第1光圈API之上部,設置有第2光圈ap2,該第2 光圈AP2用以調節第1光圈AP1所投影之圖案之寬度。圖26 係表示第2光圈AP2及其保持機構之構成之俯視圖。如圖% 所示,第2光圈AP2之+Y側以及-γ側之端部係由一對保持 部136e保持。又,一對保持部I36e與沿副掃描方向敷設之 第3驅動部136f相連接。因此,當使第3驅動部136f動作 時,一對保持部136e與第2光圈AP2—體地沿副掃描方向移 動。再者,第3驅動部136f例如可由線性馬達所構成。 於第2光圈AP2上,形成有與第1光圈AP1上之複數條狹 槽SL1、SL2、SL3相對應的複數條狹槽SL4、儿5、SL6。 121799.doc -39- 200817846 以將第1光圈AP 1之複數條狹槽SL3配置於光之照射位置la 之方式定位第1光圈API,並且,以使第1光圈APi上之狹 槽SL3與第2光圈AP2上之狹槽SL6局部重合之方式定位第2 光圈AP2(圖26之狀態),當自第2光圈AP2之上方照射脈衝 光時,脈衝光僅通過狹槽SL3與狹槽SL6相重合之部分, 且對基板109之上表面投影如圖27所示之圖案。又,當調 整第2光圈AP2相對於第1光圈API之副掃描方向上之相對 位置時,投影於基板109上之圖案之副掃描方向寬度得到 調整。 又,如圖28所示,當沿副掃描方向大幅移動第2光圈 AP2時,苐1光圈API上之複數條狹槽SL3的一部分由第2光 圈AP2之遮光部完全遮光。當於該狀態下自第2光圈之 上方照射脈衝光時,將對基板109之上表面投影如圖29所 示之圖案。如此般,第2光圈AP2亦具有對副掃描方向進行 圖案投影範圍之調節之功能。再者,當為調整基板1〇9上 之圖案之投影位置,而使第1光圈API沿主掃描方向或副掃 描方向移位時,第2光圈AP2 —面保持與第}光圈之相對位 置,一面追隨於第1光圈AP2而移動。 返回圖23及圖24,複數個光學頭130沿副掃描方向等間 隔(例如間距為200 mm)排列。當一面使平臺丨丨〇沪主 * J τ 4田 方向移動,一面自各光學頭13〇照射脈衝光時,可於基板 109之上表面,以特定之曝光寬度(例如5〇 况 凡* J 〉口主掃 描方向描繪複數個圖案。當向主掃描方向進行完1文护繪 之後,圖案描繪裝置101—面使平臺110沿副掃描方向移動 121799.doc -40- 200817846 曝光寬度’且使平臺11G再次沿主掃描方向移動, 各光學頭13°照射脈衝光。如此般,圖案插緣裝置101_: 使基板H)9以光學頭13〇之曝光寬度為單位沿副掃描方向移 動,一面重複特定次數(例如4次)之向主掃描方向之圖案描 繪’精此’於基板1G9之整個上表面上形成彩色攄光 之圖案。The pulse light emitted from the emitting portion 135 is partially shielded to form a light beam of a specific pattern when passing through the aperture unit 136, and is incident on the projection optical system 137. Then, the surface of the substrate 109 is irradiated with the pulsed light passing through the projection optical system 137, and a specific pattern is drawn on the upper surface of the substrate 1 to 9 to be applied to the photosensitive material (color resist). Fig. 25 is a plan view showing the structure of the diaphragm unit 136. The aperture unit 丨36 has a function of adjusting the position of the i-th aperture 在ρι in the horizontal plane while holding the first aperture API, which is a glass plate on which a specific light-shielding pattern is formed. In the aperture unit 136, the end portions of the first aperture ΑΡ12+χ side and the side are held by a pair of holding portions 136a. Further, the pair of holding portions 13A are connected to the first driving portion 136b which is laid in the main scanning direction. Therefore, when the i-th driving unit 136b is operated, the pair of holding portions 136a and the first aperture API are integrally moved in the main scanning direction. Further, the driver 1 13b can be constituted by, for example, a linear motor. Further, a lower side of the first driving unit 136b is provided with a pair of guides 136c and a second driving unit I36d extending in the sub-scanning direction, and the second driving unit I36d is constituted by a linear motor or the like. Therefore, when the second drive unit 136d is operated 121799.doc -38-200817846, the first drive unit 136b, the holding unit 13, and the first diaphragm 一体ρι are integrally moved in the sub-scanning direction. In this manner, the diaphragm unit 136 can move the first diaphragm ρ1 by operating the first driving unit 136b and the second driving unit 136d, and adjust the position of the first diaphragm AP1 in the main scanning direction and the sub-scanning direction. On the first aperture API, a plurality of slots SL1, SL2, and SL3 having different sizes are disposed in a plurality of slots. A plurality of slots SL1, a plurality of slots 乩2, and a plurality of slots SL3 are arranged in the sub-scanning direction, respectively! The columns are formed to form a narrow group and the group of slots of °H 4 are arranged in the main scanning direction. The aperture unit 13 $ can arrange one of the three slot groups in the irradiation region La of the pulsed light (see Fig. 26) by adjusting the position of the first aperture API in the main scanning direction. Further, the aperture unit 136 can adjust the projection position of the pattern on the substrate 1〇9 by precisely shifting the position of the first aperture API in the main scanning direction and the sub-scanning direction. Further, a second aperture ap2 is provided on the upper portion of the first aperture API, and the second aperture AP2 adjusts the width of the pattern projected by the first aperture AP1. Fig. 26 is a plan view showing the configuration of the second diaphragm AP2 and its holding mechanism. As shown in Fig. %, the +Y side and the -γ side end of the second diaphragm AP2 are held by a pair of holding portions 136e. Further, the pair of holding portions I36e are connected to the third driving portion 136f which is laid in the sub-scanning direction. Therefore, when the third driving unit 136f is operated, the pair of holding portions 136e and the second diaphragm AP2 are integrally moved in the sub-scanning direction. Further, the third drive unit 136f may be constituted by, for example, a linear motor. A plurality of slits SL4, 5, and SL6 corresponding to the plurality of slits SL1, SL2, and SL3 on the first diaphragm AP1 are formed in the second diaphragm AP2. 121799.doc -39- 200817846 Positioning the first aperture API so that the plurality of slits SL3 of the first aperture AP 1 are disposed at the irradiation position la of the light, and the slot SL3 on the first aperture APi and the first aperture 2 The second aperture AP2 is positioned in a manner that the slot SL6 on the aperture AP2 partially overlaps (the state of FIG. 26). When the pulse light is irradiated from above the second aperture AP2, the pulse light only coincides with the slot SL6 through the slot SL3. In part, a pattern as shown in FIG. 27 is projected on the upper surface of the substrate 109. Further, when the relative position of the second aperture AP2 with respect to the sub-scanning direction of the first aperture API is adjusted, the width of the pattern projected on the substrate 109 in the sub-scanning direction is adjusted. Further, as shown in Fig. 28, when the second diaphragm AP2 is largely moved in the sub-scanning direction, a part of the plurality of slits SL3 on the 光1 diaphragm API is completely shielded from light by the light blocking portion of the second diaphragm AP2. When the pulsed light is irradiated from above the second aperture in this state, a pattern as shown in Fig. 29 is projected onto the upper surface of the substrate 109. In this manner, the second aperture AP2 also has a function of adjusting the pattern projection range in the sub-scanning direction. Further, when the projection position of the pattern on the substrate 1〇9 is adjusted, and the first aperture API is displaced in the main scanning direction or the sub-scanning direction, the second aperture AP2 is held in the same position as the first aperture. It moves while following the first aperture AP2. Referring back to Figures 23 and 24, a plurality of optical heads 130 are arranged in the sub-scanning direction or the like (e.g., a pitch of 200 mm). When the pulse light is irradiated from each of the optical heads 13 while moving the platform in the direction of the platform, a specific exposure width can be obtained on the upper surface of the substrate 109 (for example, 5 凡 凡 * J > The main scanning direction of the mouth depicts a plurality of patterns. After finishing the painting in the main scanning direction, the pattern drawing device 101 moves the platform 110 in the sub-scanning direction by 121799.doc -40 - 200817846 exposure width 'and makes the platform 11G Moving again in the main scanning direction, each optical head irradiates the pulse light at 13°. Thus, the pattern edging device 101_: causes the substrate H)9 to move in the sub-scanning direction in units of the exposure width of the optical head 13 ,, and repeats a certain number of times The pattern of the main scanning direction (for example, 4 times) forms a pattern of color gradation on the entire upper surface of the substrate 1G9.
攝影部140係用以拍攝預先形成於基板1 09之上表面之扩 準標記綱參照圖31)的機構。攝影部14〇具有4㈣準鮮 機⑷〜144。各校準攝影機141〜144係以下述方式配置, 即,當將基板109配置於校準位置(圖23、圖以之位置)時, 各校準攝影機141〜144位於形成於基板1〇9之四角之校準桿 記am的大致正上方。該圖案描繪裝置ι〇ι可藉由將又基: 1〇9配置於校準位置,並使校準攝影機141〜144動作,而拍 攝形成於基板109之四角之校準標記AM ,獲取其等之座 標。又,該圖案描繪裝置101可藉由一面使基板1〇9沿主^ 描方向移動,一面使准攝影機141、143動作,而拍攝沿基 板109之+X側以及_χ側之側邊形成之複數個校準標= AM,獲取其等之座標。 又,該圖案描繪裝置101除具備上述構成以外,還具備 控制部150。圖30係表示圖案描繪裝置1〇1之上述各部與控 制部150之間之連接構成的方塊圖。如圖3〇所示,控制部 1 5〇與上述線性馬達121a、123a、125a,雷射驅動部134, 第1驅動部136b,第2驅動部I36d,第3驅動部I36f,以及 校準攝影機141〜144電性連接,並控制其等之動作。控制 121799.doc •41 · 200817846 口" 50例如係由具有cpu及記憶體之電腦所構成,並藉由 使電腦根據安裝於電腦中之程式來進行動作,而控制上述 各部。 < 2 ·圖案描緣順序> 繼而,就於具有上述構成之圖案描繪裝置101中,對基 板109之上表面騎圖案時之順序進行說明。再者,如圖 3 1所例不,於該圖案描繪裝置丨〇丨中作為處理對象之基板 109之上表面,預先形成有複數個黑色矩陣(基準圖 案)BM。複數個黑色矩_BM係藉由對基板ι〇9上表面之複 數個區域AR分別曝光而形成,於基板1〇9之上表面,各曝 光區域AR中形成有校準標記AM。圖案描繪裝置1 〇 1將特 疋圖案描繪於如此之黑色矩陣Bm之框内。 圖32係表示圖案描繪裝置ι〇1中之描繪處理之流程的流 程圖。當於該圖案描繪裝置1 〇丨中進行描繪處理時,首 先’將基板109載置於平臺11〇之上表面(步驟S10!)。基板 1〇9由形成於平臺110之上表面之複數個吸引孔所吸附,且 固疋地保持於平臺11〇之上表面。其次,圖案描繪裝置1〇1 對保持於平臺11〇上之基板1〇9於水平面内之傾斜(繞z軸之 角度偏移)進行修正(步驟S 1〇2)。 圖3 3係表示步驟s 1 〇2中之動作之詳細内容的流程圖。步 驟S102中,首先,圖案描繪裝置ι〇1使線性馬達123a、 125a動作,使平臺110以及基板ι〇9移動至校準位置(步驟 S 121)。於校準位置處,將形成於基板1〇9之上表面之複數 個校準標記AM中的形成於基板109之四角之4個校準標記 121799.doc -42- 200817846 AM分別定位於校準攝影機141〜144的大致正下方。於該狀 態下,校準攝影機141〜144可拍攝形成於基板1〇9之四角之 *準杯 Μ並將所獲取之圖像傳送至控制部15 0 (步驟 5122) 〇 控制邛1 50根據自校準攝影機141〜144傳送之圖像提取形 成於基板109之四角之各校準標記ΑΜ的座標,並根據其等 之座標計算出基板109之傾斜角度以及伸縮量(步驟 5123) 。繼而,控制部15〇使線性馬達12u動作,以修正所 計异出之基板109之傾斜角度,並使基板1〇9以旋轉.i2ib 為中。而敬轉(步驟S124)。藉此,水平面内之基板1〇9之 傾斜得到修正。 當修正完基板1〇9之傾斜後,繼而,圖案描繪裝置1〇1檢 測形成於基板109上之黑色矩陣BM於各曝光區域ar之位 置偏移量、伸縮量、以及傾斜角度(步驟S1 〇3)。圖34係表 示步驟S103中之動作之詳細内容的流程圖。步驟sl〇3中, 首先’ 一面藉由使線性馬達125a動作,而沿主掃描方向搬 运平堂11〇以及基板109,一面利用2個校準攝影機14ι、 143拍攝基板1〇9上之複數個校準標記am(步驟si3i)。藉 此不僅拍攝到形成於基板1 〇9之四角之校準標記AM,亦 拍攝到配置於各曝光區域Ar之+X側或_χ側之複數個校準 標記AM。 將所獲取之複數個校準標記AM之圖像自校準攝影機 141、143傳送至控制部150。控制部15〇根據自校準攝影機 Ml、143傳送之圖像而檢測各校準標記am之座標,並根 121799.doc -43· 200817846 據其等之座標,計算出各曝光區域ar之位置偏移量、伸 縮量、以及傾斜角度(步驟S132)。繼而,控制部15〇將所 計算出之各曝光區域AR之位置偏移量、伸縮量、以及傾 斜角度保存於特定之記憶部中,該記憶部係設置於控制部 150 内(步驟 S133)。The photographing unit 140 is a mechanism for photographing the index of the accent mark formed on the upper surface of the substrate 109 as described above with reference to Fig. 31). The photographing unit 14 has four (four) quasi-fresh machines (4) to 144. Each of the calibration cameras 141 to 144 is disposed in such a manner that when the substrate 109 is placed at the calibration position (the position shown in FIG. 23 and FIG. 23), the calibration cameras 141 to 144 are located at the four corners of the substrate 1〇9. The calibration rod is roughly directly above the am. The pattern drawing means ι 〇 can be arranged by arranging the base: 1 〇 9 at the calibration position and causing the calibration cameras 141 to 144 to operate, and taking the calibration marks AM formed at the four corners of the substrate 109 to acquire the coordinates thereof. Further, the pattern drawing device 101 can form the side surfaces of the +X side and the _χ side of the substrate 109 while moving the substrate 1 〇 9 in the main scanning direction while moving the reference cameras 141 and 143. A plurality of calibration marks = AM, and obtain coordinates of them. Further, the pattern drawing device 101 further includes a control unit 150 in addition to the above configuration. Fig. 30 is a block diagram showing the connection between the above-described respective portions of the pattern drawing device 1A1 and the control unit 150. As shown in FIG. 3A, the control unit 15A and the linear motors 121a, 123a, and 125a, the laser drive unit 134, the first drive unit 136b, the second drive unit I36d, the third drive unit I36f, and the calibration camera 141 are provided. ~ 144 electrical connection, and control its actions. Control 121799.doc •41 · 200817846 Port" 50 is composed, for example, of a computer having a CPU and a memory, and controls the above by causing the computer to operate according to a program installed in the computer. <2. Pattern Stroke Order> Next, in the pattern drawing device 101 having the above configuration, the procedure for riding the pattern on the upper surface of the substrate 109 will be described. Further, as illustrated in Fig. 31, a plurality of black matrices (reference patterns) BM are formed in advance on the upper surface of the substrate 109 to be processed in the pattern drawing device. A plurality of black moments _BM are formed by exposing a plurality of areas AR on the upper surface of the substrate 〇9, and a calibration mark AM is formed on each of the exposed areas AR on the upper surface of the substrate 1〇9. The pattern drawing device 1 描绘 1 draws the feature pattern in the frame of such a black matrix Bm. Fig. 32 is a flow chart showing the flow of the drawing processing in the pattern drawing device ι〇1. When the drawing process is performed in the pattern drawing device 1 ,, the substrate 109 is first placed on the upper surface of the stage 11 (step S10!). The substrate 1〇9 is adsorbed by a plurality of suction holes formed on the upper surface of the stage 110, and is fixedly held on the upper surface of the stage 11〇. Next, the pattern drawing device 1〇1 corrects the inclination of the substrate 1〇9 held on the stage 11〇 in the horizontal plane (the angular deviation around the z-axis) (step S1〇2). Fig. 3 is a flow chart showing the details of the actions in the steps s 1 〇2. In step S102, first, the pattern drawing means ι1 operates the linear motors 123a, 125a to move the stage 110 and the substrate ι 9 to the calibration position (step S121). At the calibration position, four calibration marks 121799.doc-42-200817846 AM formed at the four corners of the substrate 109 among the plurality of calibration marks AM formed on the upper surface of the substrate 1〇9 are respectively positioned at the calibration cameras 141 to 144. It’s roughly below. In this state, the calibration cameras 141 to 144 can capture the *quinacles formed at the four corners of the substrate 1〇9 and transmit the acquired images to the control unit 15 0 (step 5122). The control 邛1 50 is self-calibrated. The images transmitted by the cameras 141 to 144 extract the coordinates of the respective calibration marks 形成 formed at the four corners of the substrate 109, and calculate the tilt angle and the amount of expansion and contraction of the substrate 109 based on the coordinates of the pixels 141 to 144 (step 5123). Then, the control unit 15 operates the linear motor 12u to correct the inclination angle of the substrate 109 on which the difference is made, and the substrate 1〇9 is rotated by .i2ib. And respect (step S124). Thereby, the inclination of the substrate 1〇9 in the horizontal plane is corrected. After the inclination of the substrate 1〇9 is corrected, the pattern drawing device 1〇1 detects the positional shift amount, the amount of expansion and contraction, and the tilt angle of the black matrix BM formed on the substrate 109 in each exposure region ar (step S1 〇 3). Fig. 34 is a flow chart showing the details of the operation in step S103. In the step s1〇3, first, while the linear motor 125a is operated, the flattening 11 〇 and the substrate 109 are transported in the main scanning direction, and the plurality of calibrations on the substrate 1 〇 9 are taken by the two calibrating cameras 14 ι, 143. Mark am (step si3i). Thereby, not only the alignment marks AM formed at the four corners of the substrate 1 〇9 but also a plurality of alignment marks AM disposed on the +X side or the _χ side of each exposure area Ar are captured. The acquired images of the plurality of calibration marks AM are transmitted from the calibration cameras 141, 143 to the control unit 150. The control unit 15 detects the coordinates of each calibration mark am based on the images transmitted from the calibration cameras M1 and 143, and calculates the positional offset of each exposure area ar according to the coordinates of the roots 121799.doc-43·200817846. The amount, the amount of expansion and contraction, and the angle of inclination (step S132). Then, the control unit 15 stores the calculated position shift amount, the amount of expansion and contraction, and the tilt angle of each of the calculated exposure areas AR in a specific memory unit, and the memory unit is provided in the control unit 150 (step S133).
其後,圖案描繪裝置1〇1 一面根據所保存之位置偏移 量、伸縮量、以及傾斜角度來修正光學頭13〇之描繪位 置 面對沿主掃描方向以及副掃描方向搬送之基板丨〇9 之上表面描繪特定圖案(步驟S104)。作為描繪位置之修正 方法,可知用各種方法,例如,可利用下述(丨)、(2)或 之修正方法修正描繪位置。 / (1)第1修正方法 、第1修正方法中,首先,控制部150計算出針對各曝光區 域AR而保存之副掃描方向之位置偏移量的平均值。繼 =,〜刻掃描方向,對各光學頭130之描繪位置修正所計 咏、平句值的程度。具體而言,根據所計算出之平均值 光予頭130内之第2驅動部136d動作,而調整第工光圈 之位置再者,當調整第1光圈AP1之位置時,第2光 圈AP2之位置亦盘第 ”弟1先圈API —併一體地移動。繼而,使 用调整後之複數個I姐 先予碩130,對基板1〇9之上表面描繪圖 圖h係藉由W修正方μ進行修正後之描繪區域之例 ' 圖35中表不有配置於最靠近+Χ侧之1個光學頭130 之為纷區域(影線部分)。圖35之例中,6個曝光區域AR中 121799.doc •44- 200817846 之個於副掃描方向上產生位置偏移,若使用第丨修正方 =,則於副掃描方向上對描繪位置修正下述程度,即,用 沿主掃,方向排列之曝光區域AR之數目(3個)來平分該位 置偏移量而獲得之平均值的程度。因& ’可防止於1個曝 光區域AR中描繪位置大幅偏移。 、再者’上述例中,僅說明了對副掃描方向之修正,但對 於^带描方向而言亦可以相同方式修正描纷位置。即,可 。十:出針對各曝光區域保存之主掃描方向之位置偏 移量的平均值,且於主掃财向上對騎位置修正所計算 平句值之私度。又,亦可於主掃描方向以及副掃描方 向此兩方向上修正描繪位置。 」上述例中,#各光學頭13〇每進行一次主掃描時, 十出作為描緣對象之曝光區域AR之位置偏移量的平 均值’然亦可計算出所有曝光區域AR之位置偏移量的平 均值。例如,圖35之例中,僅計算出配置於+X側之3個曝 光區域AR之位置偏蒋蚤夕亚y士 直偏移里之千均值,並根據所計算出之平 均值修正描緣位置,然亦可計算出6個曝光區域Μ之位置 偏移量之平均值,並根據所計算出之位置偏移量修正描繪 位置。但是’ |當各光學頭13時進行—次主掃描時進行 修正’則可明確地反映出作為描緣對象之曝光區域取 位置偏移4,故可更適當地修正描繪位置。 又,於基板109上,當沿副搞& + / r . _ 衂知描方向排列之複數個曝光 品域AR正體於田掃描方向上位置偏移之情形時,可 不調整光學頭13G之第1光圈州以及第2光圈術之位置, 121799.doc 45 200817846 而調整平臺110在副掃描方向上之位置來修正基板1〇9上之 描繪位置。 (2)第2修正方法 第2修正方法中,圖案描繪裝置101—面根據針對各曝光 區域AR而保存之副掃描方向之位置偏移量,修正各曝光 區域AR之副掃描方向上之描繪位置,一面對基板1〇9之上 表面描繪圖案。即,於沿主掃描方向搬送之基板1〇9上的 各曝光區域AR到達描繪位置之前,圖案描繪裝置1〇1使各 光學頭130之第2驅動部i36d動作,調整第1光圈AP1之位 置,於副掃描方向上對描繪位置修正該曝光區域AR之位 置偏移量的程度。再者,當調整第i光圈Αρι之位置時,第 2光圈AP2之位置亦與第!光圈Αρι一併一體地移動。 圖36係表示藉由第2修正方法加以修正後之描繪區域之 例的圖。圖36中,表示有配置於最靠近+χ側之丨個光學頭 130的描繪區域(影線部分)。圖36之例中,6個曝光區域ar 中之1個於副掃描方向上產生位置偏移,若使用第2修正方 法,則當對位置偏移之曝光區域AR進行描繪時,根據其 位置偏移量而修正光學頭130之描繪位置。因此,於各曝 光區域AR中,可於黑色矩陣驗内之適當位置處描緣圖 案。 又,該圖案描緣裝置101可分別獨立地對複數個光學頭 130之第i光圈AP1進行位置控制。因此,即便於各曝光區 域AR之位置偏移量不同之情形時,亦可根據各曝光區域 AR之位置偏移量適當地修正各光學頭13〇之描繪位置。例 121799.doc -46- 200817846 如’即便沿副掃描方向相鄰配置之2個曝光區域ar於相反 方向上產生位置偏移,亦可成功應對各曝光區域ar之位 置偏移。 再者上述例中,僅就副掃描方向之修正進行了說明, 但於主掃描方向上,亦可以㈣方式來修正描繪位置。 即,可《針對各曝光區域AR而保存之主掃描方向之位 扁移里t正各曝光區域AR之主掃描方向上之描繪位 置。又,亦可於主掃描方向以及副掃描方向該兩方向上修 正描緣位置。 、於基板109上,當沿副掃描方向排列之複數個曝光 區域AR整體於副掃描方向上位置偏移的情形時,可藉由 不凋正光學頭13〇之第i光圈Αρι以及第2光圈Αι>2之位置, 而凋整平堂110之副掃描方向上之位置來修正基板109上之 描繪位置。 (3)第3修正方法 、^方法中’圖案描繪裝置1 〇 1 —面根據針對各曝光 區域AR而保存之傾斜角度,連續修正描繪位置,一面對 基板109之上表面描繪圖案。即,不僅於曝光區域到達 描繪位罟夕於 丄 之别’亦可於描繪各曝光區域AR期間,藉由使 第2驅動邛136d與平臺ιι〇同步動作,而調整第1光圈ah之 位置。ll 符% ’ 一面根據各曝光區域AR之傾斜,於副掃描 一向上U正描繪位置,一面進行描繪。再者,當調整第1 光圈API之位置時,第2光圈ap2之位置亦與第1光圈AP1_ 併一體地移動。 121799.doc -47- 200817846 圖37係表示藉由第3修正方法加以修正後之描繪區域之 例的圖。圖37中’表示有配置於最靠近+χ側之“固之光學 頭130之把!會區域(影線部幻。圖37之例令,6個曝光區域 、中之1個產生傾斜,若使用第3修正方法,則對傾斜之 曝光區域AR進行描繪時,一面根據其傾斜角度於副掃描 方向上修正光學頭13()之歸位置,—面進行描繪。因 此,於各曝光區域AR中,可於黑色矩陣ΒΜ内之適當位置 處描繪圖案。 又,4圖案描繪裝置1〇1可分別獨立地對複數個光學頭 13〇之第i光圈AP1進行位置控制。因此,即便於各曝光區 域AR之傾斜角度不同之情形時,亦可根據各曝光區域ar 之傾斜角纟,適當修正各光學頭13〇之描繪位置。例如, 即便沿副掃描方向相鄰配置之2個曝光區域ar於相反方向 上產生傾斜,亦可成功應對各曝光區域AR之傾斜。 再者,上述例中,僅對副掃描方向之修正進行了說明, 但於主掃描方向上,亦可以相同方式修正描♦位置。即, 可根據針對各曝光區域AR而保存之傾斜角度,連續變更 主掃描方向以及副掃描方向之描繪位置。若一面於主掃描 方向以及副掃描方向上修正描繪位置,一面進行描繪,則 可於傾斜之黑色矩陣BM之框内更準確地進行描繪。 圖案描繪裝置1-面以上述⑴、⑺或(3)之方式修正描繪 位置,一面對基板9之上表面描繪特定圖案。圖案描繪裝 置面使基板109沿副掃描方向移動,一面對主掃描 方向進行複數次描繪,從而將圖案描繪於基板1〇9上之所 121799.doc -48 - 200817846 有黑色矩陣BM的框内。其後,自平臺11〇之上表面搬出基 板1〇9(步驟S105),結束對1片基板109之描繪處理。 如上所述’該圖案描繪裝置1〇1不僅拍攝形成於基板1〇9 之四角之校準標記AM,亦拍攝各曝光區域AR中所形成之 複數個校準標記AM,並提取出其座標。繼而,根據各校 準標圮AM之座標,計算出各曝光區域AR2位置偏移量以 及傾斜角度,並一面根據所計算出之位置偏移量以及傾斜 角度修正描繪位置,一面對基板1〇9之上表面描繪圖案。 因此,即便於各曝光區域AR之黑色矩陣BM具有位置偏移 或傾斜之情形時,亦可於各曝光區域AR中,於黑色矩陣 BM内之適當位置處描繪圖案。 又,上述步驟S131中,利用為拍攝四角之校準標記而設 置之校準攝影機141、143,拍攝各曝光區域八以之校準標 。己AM。因此,為拍攝各曝光區域AR之校準標記,無 須另外設置校準攝影機,可簡化攝影系統之結構。 又,上述步驟S1〇4十,藉由利用第丨驅動部13讣以及第2 驅動部136d調整第i光圈AP1之位置,而修正各光學頭13〇 之描繪位置。因此,為修正各光學頭13〇之描繪位置,無 須另外設置調整機構,可簡化光學頭丨3〇之結構。 又’於基板1〇9上’沿副掃描方向排列之複數個曝光區 域AR-體地於繞z軸之旋轉方向上傾斜之情形時,可藉由 使平臺110繞旋轉軸121b旋轉,並調整副掃描方向之位 置,而修正基板109上之描繪位置’而非調整光學頭13〇之 第1光圈API以及第2光圈AP2的位置。 121799.doc -49- 200817846 <3.變形例>Thereafter, the pattern drawing device 1〇1 corrects the drawing position of the optical head 13〇 to face the substrate 搬9 conveyed in the main scanning direction and the sub-scanning direction, based on the stored position shift amount, the amount of expansion and contraction, and the tilt angle. The upper surface depicts a specific pattern (step S104). As a method of correcting the drawing position, it is understood that the drawing position can be corrected by various methods, for example, by the following (丨), (2) or the correction method. (1) First correction method In the first correction method, first, the control unit 150 calculates an average value of the positional shift amounts in the sub-scanning direction stored for each exposure area AR. Following the =, ~ scanning direction, the degree of the calculated and flat sentences is corrected for the drawing position of each optical head 130. Specifically, the position of the second diaphragm AP2 is adjusted when the position of the first diaphragm AP1 is adjusted based on the calculated average value of the second driving unit 136d in the head 130. Also, the first "first ring API" - and moved integrally. Then, using the adjusted number of I sisters first to the master 130, the surface of the substrate 1 〇 9 is depicted in Figure h by W correction An example of the corrected drawing area is shown in Fig. 35. There is no area (hatched portion) of one optical head 130 disposed closest to the +Χ side. In the example of Fig. 35, 121 of the six exposure areas AR .doc •44- 200817846 One position shift occurs in the sub-scanning direction. If the third correction side= is used, the drawing position is corrected to the following degree in the sub-scanning direction, that is, in the direction along the main sweep. The number of exposure areas AR (three) is the degree of the average value obtained by dividing the positional shift amount. Since & ', it is possible to prevent the drawing position from being largely shifted in one exposure area AR. Further, in the above example , only the correction of the sub-scanning direction is explained, but for the direction of the drawing The position of the drawing can be corrected in the same way. That is, the value of the positional deviation of the main scanning direction saved for each exposure area is averaged, and the calculated flat sentence value is corrected for the riding position in the main sweeping direction. Further, the drawing position can be corrected in both the main scanning direction and the sub-scanning direction. In the above example, each of the optical heads 13 is exposed to the exposure area AR as a stroke target every time the main scanning is performed once. The average value of the positional shifts can be calculated as an average of the positional shift amounts of all the exposure areas AR. For example, in the example of FIG. 35, only the average value of the position of the three exposure areas AR disposed on the +X side is calculated, and the mean value is corrected according to the calculated average value. The position can also calculate the average value of the positional offsets of the six exposure areas, and correct the drawing position based on the calculated positional offset. However, when the optical head 13 is subjected to the correction in the case of the main scanning, the positional shift 4 of the exposure area as the edge of the drawing can be clearly reflected, so that the drawing position can be corrected more appropriately. Further, on the substrate 109, when a plurality of exposure product fields AR arranged in the direction of the sub-assembly & + / r . _ 衂 are in the scanning direction in the field scanning direction, the optical head 13G may not be adjusted. 1 Aperture state and position of the second aperture, 121799.doc 45 200817846 The position of the platform 110 in the sub-scanning direction is adjusted to correct the drawing position on the substrate 1〇9. (2) Second Correction Method In the second correction method, the pattern drawing device 101-surface corrects the drawing position in the sub-scanning direction of each exposure region AR based on the positional shift amount in the sub-scanning direction stored for each exposure region AR. A pattern is drawn on the surface of the substrate 1〇9. In other words, before the respective exposure areas AR on the substrate 1〇9 transported in the main scanning direction reach the drawing position, the pattern drawing device 1〇1 operates the second driving unit i36d of each optical head 130 to adjust the position of the first aperture AP1. The degree of the positional shift amount of the exposure area AR is corrected for the drawing position in the sub-scanning direction. Furthermore, when the position of the i-th aperture Αρι is adjusted, the position of the second aperture AP2 is also the same as the first! The aperture moves together in one piece. Fig. 36 is a view showing an example of a drawing area corrected by the second correction method. Fig. 36 shows a drawing area (hatched portion) of the optical heads 130 disposed closest to the +χ side. In the example of FIG. 36, one of the six exposure areas ar generates a positional shift in the sub-scanning direction, and when the second correction method is used, when the position-shifted exposure area AR is drawn, the position is shifted according to the position The drawing position of the optical head 130 is corrected by shifting the amount. Therefore, in each of the exposure areas AR, the pattern can be drawn at an appropriate position within the black matrix test. Further, the pattern drawing device 101 can independently positionally control the i-th aperture AP1 of the plurality of optical heads 130. Therefore, even when the positional shift amount of each of the exposure areas AR is different, the drawing position of each of the optical heads 13A can be appropriately corrected in accordance with the positional shift amount of each of the exposure areas AR. Example 121799.doc -46- 200817846 If the positional shift occurs in the opposite direction even if the two exposure areas ar arranged adjacently in the sub-scanning direction are generated, the positional shift of each exposure area ar can be successfully handled. In the above example, only the correction of the sub-scanning direction has been described. However, in the main scanning direction, the drawing position may be corrected in the fourth mode. That is, the position of the main scanning direction which is stored for each exposure area AR can be shifted to the position in the main scanning direction of each exposure area AR. Further, the edge position can be corrected in both the main scanning direction and the sub-scanning direction. On the substrate 109, when the plurality of exposure regions AR arranged in the sub-scanning direction are displaced in the sub-scanning direction as a whole, the ith aperture Αρι and the second aperture of the optical head 13 can be eliminated. The position of Αι>2, and the position in the sub-scanning direction of the flat 110 is corrected to correct the drawing position on the substrate 109. (3) In the third correction method, the pattern drawing device 1 〇 1 surface continuously corrects the drawing position based on the tilt angle stored for each exposure region AR, and draws a pattern on the upper surface of the substrate 109. In other words, the position of the first aperture ah can be adjusted not only by the exposure area reaching the drawing position but also by the second driving unit 136d and the stage ιι during the drawing of each exposure area AR. The ll symbol % ′ is drawn while the position of the exposure area AR is being plotted in the sub-scanning direction. Further, when the position of the first aperture API is adjusted, the position of the second aperture ap2 also moves integrally with the first aperture AP1_. 121799.doc -47- 200817846 Fig. 37 is a view showing an example of a drawing area corrected by the third correction method. In Fig. 37, 'there is a position in the "optical optical head 130 that is disposed closest to the +χ side" (the hatching portion is illusory. In the example of Fig. 37, one of the six exposure regions is tilted, if According to the third correction method, when the inclined exposure area AR is drawn, the position of the optical head 13 () is corrected in the sub-scanning direction based on the inclination angle thereof, and the surface is drawn. Therefore, in each exposure area AR The pattern can be drawn at an appropriate position in the black matrix 。. Further, the 4 pattern drawing device 1〇1 can independently positionally control the i-th aperture AP1 of the plurality of optical heads 13〇. Therefore, even in each exposure area When the inclination angles of the ARs are different, the drawing positions of the respective optical heads 13A can be appropriately corrected according to the inclination angle 各 of each exposure region ar. For example, even if two exposure regions ar arranged adjacently in the sub-scanning direction are reversed If the direction is tilted, the tilt of each exposure area AR can be successfully handled. In the above example, only the correction of the sub-scanning direction is described, but in the main scanning direction, the same can be corrected. ♦ Position, that is, the drawing position in the main scanning direction and the sub-scanning direction can be continuously changed according to the tilt angle stored for each exposure area AR. When the drawing position is corrected in the main scanning direction and the sub-scanning direction, the drawing is performed. The drawing can be more accurately depicted in the frame of the oblique black matrix BM. The pattern drawing device 1 surface corrects the drawing position by the above (1), (7) or (3), and draws a specific pattern on the upper surface of the substrate 9. The pattern drawing device surface moves the substrate 109 in the sub-scanning direction, and performs a plurality of times of drawing in the main scanning direction, thereby drawing the pattern on the substrate 1〇9 in the frame of the black matrix BM 121799.doc -48 - 200817846 Then, the substrate 1〇9 is carried out from the upper surface of the stage 11〇 (step S105), and the drawing process for the one substrate 109 is completed. As described above, the pattern drawing device 1〇1 is not only imaged on the substrate 1〇9 The calibration mark AM of the four corners also captures a plurality of calibration marks AM formed in each exposure area AR, and extracts its coordinates. Then, according to the coordinates of each calibration mark AM, The positional shift amount and the tilt angle of each of the exposure regions AR2 are calculated, and the drawing position is corrected based on the calculated position shift amount and the tilt angle, and the pattern is drawn on the upper surface of the substrate 1〇9. Therefore, even for each exposure When the black matrix BM of the area AR has a positional shift or tilt, the pattern may be drawn at an appropriate position in the black matrix BM in each of the exposure areas AR. Further, in the above step S131, the calibration for taking the four corners is used. The calibration cameras 141 and 143 are provided to mark each exposure area to be calibrated. AM. Therefore, in order to capture the calibration marks of the respective exposure areas AR, it is not necessary to separately provide a calibration camera, and the structure of the imaging system can be simplified. Further, in the above-described step S1, the position of the i-th aperture AP1 is adjusted by the second drive unit 13A and the second drive unit 136d, and the drawing position of each of the optical heads 13A is corrected. Therefore, in order to correct the drawing position of each of the optical heads 13, it is possible to simplify the structure of the optical pickups without separately providing an adjustment mechanism. Further, when a plurality of exposure areas AR arranged in the sub-scanning direction on the substrate 1〇9 are inclined in the rotation direction about the z-axis, the stage 110 can be rotated around the rotation axis 121b and adjusted. The position of the sub-scanning direction is corrected, and the drawing position on the substrate 109 is corrected instead of adjusting the positions of the first aperture API and the second aperture AP2 of the optical head 13A. 121799.doc -49- 200817846 <3. Modifications>
以上,就本發明之一實施形態進行了說明,但本發明並 不限以上述例。上述步驟S131中’對各曝光區域从以2 個為單位而拍攝校準標記,但於在丨個曝光區域ar中沿主 掃描方向排列有3個以上之校準標記AM之情形時,亦可對 各曝光區域AR拍攝3個以上之校準標記aM。為計算出各 曝光區域AR之位置偏移量或傾斜角度,針對各曝:區域 AR獲取至少2個校準標記AM之座標即可,但若獲取更多 之校準標記AM之座標,則可更準確地計算出各曝光區域 AR之位置偏移量或傾斜角度。 又,上述步驟sm中,利用2個校準攝影機l4i、143拍 攝校準標記AM,但亦可於2個校準攝影機14i、143之間設 置有其他校準攝影機,而利用3個以上之校準攝影機拍^ 校準標記AM。如此般,則即便於基板1〇9之上表面,沿副 掃描方向而排列有3個以上之曝光區域AR的情形時,= 拍攝到各曝光區域AR中所包含之校準標記AM。 又,上述⑺中,根據曝光區域仏之位置偏移而修正描 繪位置’上述⑺中,根據曝光區域从之傾斜而修正描汾 位置,但亦可組合上述⑺以及(3)之修正方法,根據曝光 &域AR之位置偏移以及傾斜該兩者而修正光學頭η 繪位置。 Θ 又,上述圖案騎裝置1G1中,使用線性馬達作為各部 之驅動機構,但亦可使用線性馬達以外之周知之驅動機 構。例如,可制經由滾珠螺桿而將馬達之驅動力轉換成 121799.doc -50- 200817846 平移運動的機構。 又,上述圖案描繪裝置1〇1係將彩色濾光片用之玻璃基 板109作為處理對象,但本發明之圖案描繪裝置以及圖案 描繪方法亦可將半導體基板、印刷基板、電漿顯示裝置用 玻璃基板等其他基板作為處理對象。 又,上述例中,於圖案描繪裝置1〇1中獲取各曝光區域 AR之位置偏移量、伸縮量、以及傾斜角度,但亦可於其 他虞置中獲取該等資訊。例如,如圖3 8所示,可於進行圖 案描繪處理之前階段之處理的預處理裝置1〇2(與圖案描繪 衣置101不同之裝置)中,拍攝基板1〇9上之各曝光區域八尺 的校準標記AM,獲取各曝光區域AR之位置偏移量、伸縮 量、以及傾斜角度。繼而,將預處理裝置1〇2中所獲取之 各曝光區域AR之位置偏移量、伸縮量、以及傾斜角度提 供至圖案描繪裝置1〇1中,從而以圖案描繪裝置101及預處 理裝置102構成1個基板處理系統1〇3。 【圖式簡單說明】 圖1係本發明之第1實施形態之圖案描繪裝置的側視圖。 因2係本發明之第1實施形態之圖案描繪裝置的俯視圖。 圖3係形成於平臺之角部附近之貫通孔的放大俯視圖。 圖4係以IV _ IV線切割圖3之平臺後之縱剖面圖。 圖5係表示平臺之姿勢控制之例的圖。 圖6係自下方觀察複數個光學頭之圖。 圖7係表示控制部與各部之間之連接結構的方塊圖。 圖8係表示校正處理之流程的流程圖。 121799.doc 51 200817846 圖9係表不权正處理之流程的流程圖。 圖1〇係表示校正處理之流程的流程圖。 圖11係表不校正處理中之圖案描繪裝置之狀態的圖。 圖12係表不校正處理中之圖案描繪裝置之狀態的圖。 圖13係表不校正處理中之圖案描繪裝置之狀態的圖。 圖14係表不校正處理中之圖案描繪裝置之狀態的圖。 圖1 5係表不校正處理中之圖案描繪裝置之狀態的圖。 圖1 6係表不校正處理中之圖案描繪裝置之狀態的圖。 圖17係表不校正處理中之圖案描繪裝置之狀態的圖。 圖18係表示校準攝影機之攝影圖像之例的圖。 圖19係表示校正攝影機之攝影圖像之例的圖。 圖20係表示作為處理對象之基板之例的圖。 圖21係表示描繪處理之流程的流程圖。 圖22係表示校準攝影機之攝影圖像之例的圖。 圖23係本發明之第2實施形態之圖案描繪裝置的侧視 圖。 圖24係本發明之第2實施形態之圖案描繪裝置的俯視 圖。 、圖25係表示光圈單元之結構的俯視圖。 圖26係表不第2光圈以及其保持機構之結構的俯視圖。 圖27係表不投影於基板之上表面之圖案之例的圖。 圖28係表不第2光圈以及其保持機構之結構的俯視圖。 圖29係表不投影於基板之上表面之圖案之例的圖。 圖30係表示圖案描繪裝置之各部與控制部之間之連接結 121799.doc -52- 200817846 構的方塊圖。 圖3 1係表示竹或 乍為處理對象之基板之例的圖。 圖32係表示圖幸 口茶描綠裝置中的描繪處理之流程的流程 圖。 圖3 3係表示修 >止I扳之傾斜之處理的詳細内容的流程 圖。 圖係表不檢測各曝光區域之位置偏移量以及角度偏移 S的處理的詳細内容的流程圖。 圖35係表不藉由第1修正方法而加以修正後之描繪區域 之例的圖。 Θ係表示藉由弟2修正方法而加以修正後之描繪區域 之例的圖。 圖3 7係藉由第3修正方法加以修正後之描繪區域之例的 圖。 圖38係表示基板處理系統之結構的圖。 【主要元件符號說明】 圖案描繪裝置 基板 平臺 透光板 校正攝影機 驅動部 姿勢檢測部 光學頭用攝影機 1 9 10 11a 、 12a lib 、 12b 20 26 27 121799.doc -53· 200817846 30 頭部 32 光學頭 39 致動器 41 〜44 校準攝影機 50 控制部 AMI 〜AM4 校準標記 CM1、CM2 校正標記 PL 脈衝光 101 圖案描繪裝置 109 基板 110 平臺 120 驅動部 121 旋轉機構 123 副掃描機構 125 主掃描機構 130 光學頭 133 雷射振盪器 135 射出部 136 光圈單元 136b 弟1驅動部 136d 第2驅動部 137 投影光學系統 140 攝影部 141〜144 校準攝影機 121799.doc -54- 200817846Although an embodiment of the present invention has been described above, the present invention is not limited to the above examples. In the above-described step S131, 'the calibration mark is taken from each of the exposure areas in two units. However, when three or more calibration marks AM are arranged in the main scanning direction in the one exposure area ar, The exposure area AR captures three or more calibration marks aM. In order to calculate the positional offset or tilt angle of each exposure area AR, at least two coordinates of the calibration mark AM may be acquired for each exposure area AR, but if more coordinates of the calibration mark AM are obtained, the accuracy may be more accurate. The positional shift amount or the tilt angle of each exposure area AR is calculated. Further, in the above step sm, the calibration marks AM are imaged by the two calibration cameras 14i and 143, but other calibration cameras may be provided between the two calibration cameras 14i and 143, and the calibration cameras may be used to calibrate with more than three calibration cameras. Mark AM. In the case where three or more exposure regions AR are arranged in the sub-scanning direction on the upper surface of the substrate 1〇9, the calibration mark AM included in each exposure region AR is captured. Further, in the above (7), the drawing position is corrected based on the positional deviation of the exposure region '. In the above (7), the tracing position is corrected based on the inclination of the exposure region, but the correction methods of the above (7) and (3) may be combined, according to The position of the exposure & field AR is shifted and the both are tilted to correct the position of the optical head η. Further, in the above-described pattern riding device 1G1, a linear motor is used as the driving mechanism of each unit, but a well-known driving mechanism other than the linear motor may be used. For example, a mechanism for converting the driving force of the motor into a translational motion of 121799.doc -50-200817846 via a ball screw can be made. In the above-described pattern drawing device 1〇1, the glass substrate 109 for a color filter is used as a processing target. However, the pattern drawing device and the pattern drawing method of the present invention may use a glass for a semiconductor substrate, a printed substrate, or a plasma display device. Other substrates such as substrates are treated as objects. Further, in the above example, the positional shift amount, the amount of expansion and contraction, and the tilt angle of each exposure region AR are acquired in the pattern drawing device 1A1, but the information may be acquired in other devices. For example, as shown in FIG. 38, each of the exposure areas on the substrate 1〇9 can be photographed in the pre-processing apparatus 1〇2 (a device different from the pattern drawing device 101) that performs the processing before the pattern drawing process. The calibration mark AM of the ruler acquires the positional shift amount, the amount of expansion and contraction, and the tilt angle of each exposure area AR. Then, the positional shift amount, the amount of expansion and contraction, and the tilt angle of each exposure area AR acquired in the pre-processing apparatus 1〇2 are supplied to the pattern drawing device 1〇1, thereby pattern drawing device 101 and pre-processing device 102. One substrate processing system 1〇3 is constructed. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view of a pattern drawing device according to a first embodiment of the present invention. 2 is a plan view of the pattern drawing device according to the first embodiment of the present invention. Fig. 3 is an enlarged plan view showing a through hole formed in the vicinity of a corner portion of the platform. Figure 4 is a longitudinal cross-sectional view of the platform of Figure 3 after cutting the IV_IV line. Fig. 5 is a view showing an example of posture control of the platform. Fig. 6 is a view of a plurality of optical heads viewed from below. Fig. 7 is a block diagram showing a connection structure between a control unit and each unit. Fig. 8 is a flow chart showing the flow of the correction processing. 121799.doc 51 200817846 Figure 9 is a flow chart showing the process of not being processed. Fig. 1 is a flow chart showing the flow of the correction process. Fig. 11 is a view showing the state of the pattern drawing device in the non-correction process. Fig. 12 is a view showing the state of the pattern drawing device in the non-correction process. Fig. 13 is a view showing the state of the pattern drawing device in the non-correction process. Fig. 14 is a view showing the state of the pattern drawing device in the non-correction process. Fig. 15 is a diagram showing the state of the pattern drawing device in the correction processing. Fig. 16 is a diagram showing the state of the pattern drawing device in the non-correction process. Fig. 17 is a view showing the state of the pattern drawing device in the non-correction process. Fig. 18 is a view showing an example of calibrating a photographed image of a camera. Fig. 19 is a view showing an example of correcting a photographic image of a camera. Fig. 20 is a view showing an example of a substrate to be processed. Fig. 21 is a flow chart showing the flow of the drawing process. Fig. 22 is a view showing an example of calibrating a photographic image of a camera. Fig. 23 is a side elevational view showing the pattern drawing device according to the second embodiment of the present invention. Fig. 24 is a plan view showing a pattern drawing device according to a second embodiment of the present invention. 25 is a plan view showing the structure of the aperture unit. Fig. 26 is a plan view showing the structure of the second aperture and the holding mechanism thereof. Fig. 27 is a view showing an example of a pattern which is not projected on the upper surface of the substrate. Fig. 28 is a plan view showing the structure of the second aperture and the holding mechanism thereof. Fig. 29 is a view showing an example of a pattern which is not projected on the upper surface of the substrate. Fig. 30 is a block diagram showing the connection between the respective portions of the pattern drawing device and the control portion 121799.doc - 52 - 200817846. Fig. 3 is a view showing an example of a substrate on which bamboo or tantalum is to be processed. Fig. 32 is a flow chart showing the flow of the drawing processing in the device of the Kosuke tea greening device. Fig. 3 is a flow chart showing the details of the processing of trimming and tilting. The flowchart shows a flow chart for not detecting the positional shift amount of each exposure region and the details of the processing of the angular offset S. Fig. 35 is a view showing an example of a drawing area which is not corrected by the first correction method. The figure shows an example of a drawing area corrected by the brother 2 correction method. Fig. 3 is a view showing an example of a drawing area corrected by the third correction method. 38 is a view showing the structure of a substrate processing system. [Description of main component symbols] Pattern drawing device substrate platform Transmissive plate correction Camera drive section Posture detection section Optical head camera 1 9 10 11a , 12a lib , 12b 20 26 27 121799.doc -53· 200817846 30 Head 32 optical head 39 Actuators 41 to 44 Calibration Camera 50 Control Units AMI to AM4 Calibration Marks CM1, CM2 Correction Markers PL Pulse Light 101 Pattern Drawing Device 109 Substrate 110 Platform 120 Drive Unit 121 Rotating Mechanism 123 Sub Scanning Mechanism 125 Main Scanning Mechanism 130 Optical Head 133 Laser oscillator 135 Injection unit 136 Aperture unit 136b Brother 1 drive unit 136d Second drive unit 137 Projection optical system 140 Photographing unit 141 to 144 Calibration camera 121799.doc -54- 200817846
150 API AP2 AM AR BM 控制部 第1光圈 第2光圈 校準標記 曝光區域 黑色矩陣 121799.doc -55-150 API AP2 AM AR BM Control 1st aperture 2nd aperture Calibration mark Exposure area Black matrix 121799.doc -55-
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JP2006225250A JP2008051866A (en) | 2006-08-22 | 2006-08-22 | Pattern drawing device, pattern drawing method and substrate processing system |
JP2006242599A JP2008065034A (en) | 2006-09-07 | 2006-09-07 | Drawing device and alignment method |
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CN115537717B (en) * | 2021-06-30 | 2024-06-11 | 上海微电子装备(集团)股份有限公司 | Screen stretching device and method for metal mask and screen stretching equipment |
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