TW200810157A - Composite for light conversion, light emitting device using the same, and method for controlling color tone - Google Patents

Composite for light conversion, light emitting device using the same, and method for controlling color tone Download PDF

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Publication number
TW200810157A
TW200810157A TW096122258A TW96122258A TW200810157A TW 200810157 A TW200810157 A TW 200810157A TW 096122258 A TW096122258 A TW 096122258A TW 96122258 A TW96122258 A TW 96122258A TW 200810157 A TW200810157 A TW 200810157A
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Taiwan
Prior art keywords
light
composite
light conversion
conversion
roughness
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TW096122258A
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Chinese (zh)
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TWI433346B (en
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Atsuyuki Mitani
Shin-Ichi Sakata
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Ube Industries
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7766Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
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    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials

Abstract

This invention provides a composite for light conversion, which can obtain necessary fluorescence in a smaller thickness, is low in cost, and can suppress a light loss within the composite. The composite for light conversion comprises a plurality of oxide phases including at least one oxide crystalline phase which emits fluorescence. The composite for light conversion is characterized in that the surface roughness of at least one of a light incident surface of the composite for light conversion and a light emitting surface located on the opposite side of the light incident surface is not less than 0.05 μm in the arithmetic average roughness (Ra). Preferably, the composite for light conversion has a texture in which at least two or more oxide phases are continuously and three-dimensionally entangled with each other, and at least one of the oxide phase is formed of a solidification product which is a crystalline phase which emits fluorescence.

Description

200810157 九、發明說明: C 日月戶斤^>#員3^】 相關申請案之說明 本申請案係以2006年6月22日向日本特許斤提出申請 5 之特願2006-172163號,以及2006年8月1日向日本特許庁提 * 出申請之特願2006 -209435號為基礎而主張優先權之申請 ' 案,本專利申請案的内容將參照並將之包含在内。 ^ 發明領域 本發明和可以應用在顯示器、照明、背光光源等之發 10光一極體等的發光裝置相關;詳細地說,係關於利用照射 、 光而獲得螢光之光轉換構件的光轉換用複合體和,使用該 光轉換用複合體之發光裝置及色調控制方法。 【先前技術】 發明背景 15 近年來,以監色發光元件做為發光源之白色發光裝置 • ㈣究開發持續盛行著。特财使賴色發光二極體之白 色發光二極因為輕量、不使用水銀,而且壽命長,故可預 期其今後之需求將急速擴大。使藍色發光元件之藍色光轉 ‘ 換成白色光的方法中最常用岐,將藍色和具有補色關係 .2〇说加以混色藉以獲得擬似性的白色。例如,特開 2000-2刪5號公報中記载,▼以在發出藍色光的發光二極 體前面設置含有吸收一部分餞备本*八山* μ ^ 刀|色先亚發出黃色光之螢光體 的塗層,並在其前端設置將光源的藍色光和來自營光體的 黃色光混色之鑄模(mold)層,藉構成白色發光二極體。勞光 200810157 體是使用以鈽使之活化的YAG (Y3AI5O12)粉末等。 但是,在特開2000-208815號公報中代表現在一般所使 用之白色發光二極體的構造中,因為是將螢光體粉末與環 氧等的樹脂混合做塗布,故已被指出難以確保螢光體粉末 5 與樹脂之混合狀態的均勻性,塗膜厚度的安定化等也難以 控制’而且容易發生白色發光二極體的色差·不均句情形。 而且使用螢光體粉末時所必要的樹脂比起金屬或陶竟因财 熱性差,所以會受到來自發光元件的熱而導致變性,容易 造成透射率降低,在目前所追求的白色發光二極體之高輸 10 出化上形成瓶頸。 特開2005-191197號公報中’係以提南將此種螢光體粉 末應用於光轉換之白色發光二極體的發光效率、波長變換 效率,並減少色差等為目的,而在形成透光性構件使其被 覆形成於基體上的發光元件,並進一步以被覆透光性構件 15 的狀態形成由含有螢光體粉末的樹脂所形成之螢光體層的 發光裝置中’提出使透光性構件及螢光體層的上面形成算 術平均粗糙度為0.1〜〇·8μηι之粗面的方案。然而,即使是 該發光裝置亦無法實現足夠的螢光強度、輸出。 本發明人等已提出使用由含有發出螢光之(γ、 2〇 Ce)3Α150相和Α12〇3相的複數個氧化物相連續且三次元地 互相纏繞之凝固體所形成的光轉換用複合體及藍色發光元 件所構成之白色發光裝置(國際公開WO 2004/065324號公 報)。本光轉換用複合體因為螢光體相分布均勻,故可使均 質的黃色螢光安定,而且因為是陶瓷所以耐熱性優良。另 6 200810157 外,因為是塊體(bulk),所以在白色發光裝置的構成中並不 需要有樹脂。因此,本白色發光裝置色差·不均勻的情形 小,而且極適合於高輸出化。 另外,在這樣處理之使用藍色發光元件和本光轉換用 5 複合體而構成之白色發光裝置中,可藉改變光轉換用複合 ••體的厚度來控制藍色光與黃色螢光的比率。因此’經由抑 , 制厚度的不均勻,就可以容易地將白色發光裝置之色調的 _ 不均勻情形抑制到很小,和使用習知之螢光體粉的構成相 比,形成製造工程上的大優點。 10 然而,本光轉換用複合體因為是在其製造過程中利用 構成相之氧化物相間的共晶反應,所以各相的比率受到— 定程度的限制,要大幅改變螢光體相的量是有困難的。因 此’在發光裝置之色調調整中,當需要較多黃色成分的光 時’會有光轉換用複合體的必要厚度增厚,該部分光轉換 15用複合體的材料成本上昇的問題。另外,在光轉換用複合 馨體内部的光損失雖小,但是厚度一旦增厚該部分會増加, 所以就提高發光裝置之發光效率的面而言也不好。 本务明之目的在於提供一種可以用較薄的厚度得到必 ^ 要的蚤光、成本低而且在複合體内的光損失受到抑制之光 - ^換用複合體。另外,本發明提供一種採用發光元件和本 光轉換用複合體之,高效率、色彩的調整容易且不均勻情 形小,極適合於高輸出化之發光裝置。 【号务明内容】 發明概要 7 200810157 本發明係有關光轉換用複合體,特徵在於其是由含有 至少1種發出螢光之氧化物結晶相的複數個氧化物相所形 成之光轉換用複合體,該光轉換用複合體之光入射面和相 反側之光放射面中至少一者的表面之表面粗糙度在算術平 5均粗糙度(Ra) 〇.〇5师以上。本發明之光轉換用複合體是氧 化物複合體之一體物(塊狀物),和習知之使粒子狀物分散於 樹脂中的光轉換體不同。 另外,本發明之合適的態樣係有關於,該光轉換用複 白體具有至少2種以上的氧化物相連續且三次元地互相纏 10繞的組織,且該氧化物相中至少有1種是發出螢光的結晶相 之凝固體所形成的光轉換用複合體。 另外,在本發明之一合適的態樣中,光轉換用複合體 之光放射面每個氧化物相都是高度不同的凹凸面。 此外,本發明之合適的態樣係有關於,該光轉換用複 15合體是組成分中至少含有Y元素、A1元素和Ce元素的光轉 換用複合體。 另外,相發明係有關一種由前述光轉換用複合體與發 光元件所形成的發光裝置。 本發明之合適舰係有關於,前述雜換用複合體會 2〇發出在波長530〜58〇nm+有波峰的螢光,該發光元件會發 出在波長400〜500mn中有波峰的光之發光裝置。 另外,本發明和藉改變前逃光轉換用複合體的表面粗 糖度來調整前述發光裝置的色調之色翻整方法有關。 藉使用本發明之光轉換用複合體,以相同的入射光就 8 200810157 可以獲得比習知更強的螢光。據此,因為可以用較薄的光 轉換用複合體得到必要的螢光強度,故可提供成本低而且 在複合體内的光損失受到抑制之光轉換用複合體。另外, 因為可以在不改變光轉換用複合體的厚度之下控制螢光強 - 5度,故可提供色彩的調整容易之,由發光元件和本光轉換 用複合體所形成之咼政率且極適於高輸出化的白色發光裝 置。 圖式簡單說明 ^ 帛1圖所示為本發明的發光裝置之-實施態樣的模式 10 斷面圖。 第2圖為本發明之光轉換用複合體的組織構造之一例 的實施例1之顯微鏡照片。 弟3圖為本發明之光轉換用複合體的螢光特性之一例 的實施例1之螢光光譜圖。 15 第4圖為本發明的發光裝置之一例的實施例8之發光光 譜圖。 參 第5圖為本發明之發光裝置的色調調整法之一例的實 施例9、1〇、11的色度圖。 _ 第6圖是以實施例13製作成的光轉換用複合體表面之 2〇 斷面顯微鏡照片。 第7圖是以實施例19製作成的光轉換用複合體表面之 斷面顯微鏡照片。 第8圖是以實施例20製作成的光轉換用複合體表面之 雷射顯微鏡照片。 9 200810157 第9圖為本發明的發光裝置之一例的實施例21之發光 光譜圖。 【實施方式】 用以實施發明之最佳態樣 5 以下將洋細說明本發明。 本發明之光轉換用複合體的特徵在於,其是由含有至 少1種發出螢光之氧化物結晶相的複數個氧化物相所形成 之光轉換用複合體,該光轉換用複合體之光入射面和相反 側之光放射面中至少一者的表面之表面粗糙度在算術平均 10粗轅度(Ra) 0·05μπι以上。通常,光轉換用複合體是板狀, 具有被轉換之前的光線所入射之入射面和,經過轉換的光 線射出至外部的放射面。特徵在於該入射面或放射面之表 面粗糙度(Ra)在〇.〇5μιη以上。 本發明之光轉換用複合體是由含有至少1種發出螢光 15 的氧化物結晶相之複數個氧化物相所形成,發出螢光之氧 化物結晶相以外的構成氧化物相可以是玻璃,或者也可以 是熔融凝固體,並無特殊限制。光轉換用複合體之合適的 態樣可以舉例如,具有至少2種以上的氧化物相連續且三次 元地互相纏繞之組織的凝固體,且該等氧化物相中至少:1種 20 是發出螢光的結晶相之光轉換用複合體。 藉由將激發光(excitation light)入射到光轉換用複合體 可以發出螢光。而光轉換用複合體之至少一者的表面被加 工成表面粗糙度是以JIS B 060.05-1994記載之算術平均粗 糙度(以下用Ra表示)計在0.05μηι以上。 10 200810157200810157 IX. Invention description: C 日月月户^>#员3^] Description of the relevant application This application is filed on June 22, 2006 with the Japanese Patent Grant No. 2006-172163, and The application for priority is based on the Japanese Patent Application No. 2006-209435, the entire disclosure of which is hereby incorporated by reference. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light-emitting device that emits a light-emitting member such as a display, an illumination, a backlight, or the like, and more particularly to a light-converting member that obtains fluorescence by irradiation or light. A composite and a light-emitting device and a color tone control method using the composite for light conversion. [Prior Art] Background of the Invention 15 In recent years, a white light-emitting device using a color-sensing light-emitting element as a light-emitting source has been actively carried out. Because of the light weight, the use of mercury, and the long life, the special light-emitting diodes are expected to expand rapidly in the future. The blue light of the blue light-emitting element is turned into the most commonly used method of white light, and the blue color and the complementary color relationship are used to obtain the pseudo-white color. For example, it is described in Japanese Patent Laid-Open Publication No. 2000-2, No. 5, which is provided with a yellow light in front of a light-emitting diode that emits blue light, and contains a part of the 饯 八 * 八 八 八 八 色 色The coating of the light body is provided at its front end with a mold layer that mixes the blue light of the light source with the yellow light from the light-emitting body to form a white light-emitting diode. Luguang 200810157 The body is a YAG (Y3AI5O12) powder which is activated by hydrazine. However, in the structure of the white light-emitting diode which is generally used in the Japanese Patent Publication No. 2000-208815, since the phosphor powder is mixed with a resin such as epoxy, it has been pointed out that it is difficult to secure the firefly. The uniformity of the mixed state of the photo powder 5 and the resin, the stability of the thickness of the coating film, and the like are also difficult to control, and the chromatic aberration and unevenness of the white light-emitting diode are likely to occur. Further, since the resin which is necessary for the use of the phosphor powder is inferior to the metal or the ceramic, it is subjected to heat from the light-emitting element to cause denaturation, which tends to cause a decrease in transmittance, and the white light-emitting diode which is currently pursued. The high output of 10 is a bottleneck. In Japanese Patent Laid-Open Publication No. 2005-191197, the use of such a phosphor powder for the light-emitting efficiency and wavelength conversion efficiency of the light-converting white light-emitting diode is reduced, and the light transmittance is reduced. The light-emitting member is formed by coating the light-emitting element formed on the substrate, and further forming a light-transmitting member by forming a phosphor layer formed of a resin containing a phosphor powder in a state of covering the light-transmitting member 15 On the upper surface of the phosphor layer, a rough surface having an arithmetic mean roughness of 0.1 to 〇·8 μηι is formed. However, even the illuminating device cannot achieve sufficient fluorescence intensity and output. The present inventors have proposed to use a composite for light conversion formed by a solidified body containing a plurality of oxide phases of a (γ, 2〇Ce) 3Α150 phase and a Α12〇3 phase which are fluorescing and which are continuously and three-dimensionally intertwined with each other. A white light-emitting device comprising a body and a blue light-emitting element (International Publication WO 2004/065324). Since the phosphor composite has a uniform distribution of the phosphor phase, uniform yellow fluorescence can be stabilized, and since it is ceramic, heat resistance is excellent. In addition, since it is a bulk, it is not required to have a resin in the configuration of the white light-emitting device. Therefore, the white light-emitting device has a small color difference and unevenness, and is extremely suitable for high output. Further, in the white light-emitting device configured by using the blue light-emitting element and the light-converting 5 composite, the ratio of the blue light to the yellow fluorescent light can be controlled by changing the thickness of the composite for light conversion. Therefore, by making the thickness unevenness, the _ unevenness of the hue of the white light-emitting device can be easily suppressed to be small, and the manufacturing process is large compared with the conventional phosphor powder. advantage. 10 However, since the composite for light conversion utilizes the eutectic reaction between the oxide phases of the constituent phases in the manufacturing process, the ratio of each phase is limited to a certain extent, and the amount of the phosphor phase is greatly changed. Have difficulty. Therefore, in the adjustment of the color tone of the light-emitting device, when a large amount of light of a yellow component is required, the thickness of the composite for light conversion is increased, and the material cost of the composite for the partial light conversion 15 is increased. Further, although the light loss inside the composite melamine for light conversion is small, the thickness is increased as the thickness is increased, so that the surface for improving the luminous efficiency of the light-emitting device is not good. The purpose of the present invention is to provide a light-reducing composite which can obtain a necessary calendering with a relatively thin thickness, is low in cost, and is suppressed in light loss in the composite body. Further, the present invention provides a light-emitting device which is excellent in efficiency, color adjustment, and non-uniform in shape, and which is suitable for high-output. [Claim of the Invention] Summary of Invention 7 200810157 The present invention relates to a composite for light conversion, characterized in that it is a composite for light conversion formed by a plurality of oxide phases containing at least one crystal phase of a fluorescent oxide. The surface roughness of at least one of the light incident surface of the light conversion composite and the light emitting surface of the opposite side is arithmetically equal to 5 roughness (Ra) 〇. The composite for light conversion of the present invention is a bulk (block) of an oxide composite, and is different from a conventional light-converting body in which a particulate matter is dispersed in a resin. In addition, a suitable aspect of the present invention relates to a structure in which at least two or more oxide phases are continuously and three-dimensionally intertwined with each other, and at least 1 in the oxide phase. The type is a composite for light conversion formed by a solidified body that emits a crystal phase of fluorescence. Further, in a preferred aspect of the present invention, each of the oxide phases of the light-emitting surface of the composite for light conversion has a highly uneven surface. Further, a suitable aspect of the present invention relates to a composite for light conversion comprising at least a Y element, an A1 element and a Ce element in a composition. Further, the invention relates to a light-emitting device comprising the above-described composite for light conversion and a light-emitting element. In a suitable ship of the present invention, the hybrid composite body emits a fluorescent light having a peak at a wavelength of 530 to 58 〇 nm + and the light-emitting element emits light having a peak in a wavelength of 400 to 500 mn. Further, the present invention relates to a color turning method for adjusting the color tone of the light-emitting device by changing the surface roughness of the composite light-emitting conversion composite. By using the composite for light conversion of the present invention, it is possible to obtain more intense fluorescence than the conventional incident light 8 200810157. According to this, since the necessary fluorescence intensity can be obtained by using the thin composite for light conversion, it is possible to provide a composite for light conversion which is low in cost and which suppresses light loss in the composite body. In addition, since the fluorescence intensity can be controlled to 5 degrees without changing the thickness of the composite for light conversion, it is easy to adjust the color, and the gradual rate formed by the light-emitting element and the present light conversion composite is Ideal for high-output white light-emitting devices. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a mode 10 of an embodiment of the light-emitting device of the present invention. Fig. 2 is a photomicrograph of Example 1 of an example of the structure of the composite for light conversion of the present invention. 3 is a fluorescence spectrum diagram of Example 1 which is an example of the fluorescence characteristics of the composite for light conversion of the present invention. Fig. 4 is a luminescence spectrum of Example 8 of an example of a light-emitting device of the present invention. Fig. 5 is a chromaticity diagram of Embodiments 9, 1 and 11 of an example of the color tone adjusting method of the light-emitting device of the present invention. Fig. 6 is a 2 〇 cross-sectional micrograph of the surface of the composite for light conversion produced in Example 13. Fig. 7 is a cross-sectional micrograph of the surface of the composite for light conversion produced in Example 19. Fig. 8 is a photograph of a laser microscope of the surface of the composite for light conversion produced in Example 20. 9 200810157 Fig. 9 is a luminescence spectrum diagram of Example 21 of an example of a light-emitting device of the present invention. [Embodiment] Best Mode for Carrying Out the Invention 5 Hereinafter, the present invention will be described in detail. The composite for light conversion according to the present invention is characterized in that it is a composite for light conversion formed of a plurality of oxide phases containing at least one crystal phase which emits a fluorescent oxide, and the light for the composite for light conversion The surface roughness of at least one of the incident surface and the light radiating surface on the opposite side is an arithmetic mean of 10 roughness (Ra) of 0·05 μm or more. Generally, the composite for light conversion has a plate shape, and has an incident surface on which light rays before conversion are incident, and a converted light beam is emitted to the outside. It is characterized in that the surface roughness (Ra) of the incident surface or the radiating surface is 〇. 5 μm or more. The composite for light conversion according to the present invention is formed of a plurality of oxide phases containing at least one oxide crystal phase emitting the fluorescent light 15, and the constituent oxide phase other than the crystal phase of the emitted fluorescent oxide may be glass. Alternatively, it may be a molten solidified body, and is not particularly limited. A suitable aspect of the composite for light conversion may, for example, be a solidified body having at least two or more kinds of oxide phases continuously and three-dimensionally intertwined with each other, and at least one of the oxide phases is emitted. A composite for light conversion of a crystal phase of fluorescence. Fluorescence can be emitted by injecting excitation light onto the composite for light conversion. On the other hand, the surface of at least one of the composites for light conversion is processed to have a surface roughness of 0.05 μm or more in terms of arithmetic mean roughness (hereinafter referred to as Ra) described in JIS B 060.05-1994. 10 200810157

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20 因為本光轉換用複合體表面是表面條度化〇卿㈤ 的粗面時,和Ra<〇.〇5nm之近於鏡面的面相比,可以從^目 同厚度的光轉換用複合體獲得更強的螢光,所以表面= 度Ra限定在上述範圍内。隨著表面粗糙度Ra變大,所得到 的螢光強度會增強,表面粗造度Ra-〇^m會更好。因2具 有表面粗造度Ra-Ο.ΐμηι的面之光轉換用複合體,和具有表 面粗糙度Ra<0.05pm之近於鏡面的面之相同材料和厚度^ 光轉換複合體相比,可以得到強了 5%以上的螢光。表面粗 糙度Ε^^0·25μιη又更好。因為可以得到強了 1〇%以上的螢 光。因此,藉由使光轉換用複合體表面的表面粗糙度]^變 得較大,就可以用較薄的厚度得到必要的螢光強度。據此, 可以將製作發光元件時之光轉換用複合體的厚度做薄,可 以減少光轉換用複合體的使用量,因此可以減低材料的成 本。另外,因為比習知的更薄,可以抑制在光轉換用複合 體内部的光損失。表面粗糙度Ra的上限雖無特殊限制,惟 因相對於光轉換用複合體的厚度,表面粗链度5^如果變得 太大,形狀的保持會變困難,處理性也會變差,所以實用 上,表面粗糙度Ra以控制在光轉換用複合體的厚度之1/2 以下為佳。此外,從形成表面粗糙度的容易性等來看,以 5〇μπι以下為宜,30μιη以下更佳。 另外’本發明之光轉換用複合體中,光透射面如果是 表面粗糙度Ra^0.05pm的粗面,則光在光出射面雖然會被 散射,但是最終透射過光轉換用複合體之全放射束,其相 對於全入射束的相對量未必會減少,而是可以增加。特別 11 200810157 疋如後所述,如果在每種氧化物形成凹凸面並且做成Ra^ 〇·〇5μΐη的粗面,則光取出率(Light Extraction Efficiency)會 顯著提高,並使螢光強度更為提昇。 另外’本光轉換用複合體中之表面粗糙度Ra-0.05 μπι * 5的粗面如果位在橫斷入射光的進路的位置,則因為入射光 * 會在該處被散射,相效率良好地被發出螢光的結晶相所吸 ^ 收,可以獲得更強的螢光,故而較佳。在光轉換用複合體 ^ 疋板狀’且光線是沿其厚度方向行進的情形中,光入射的 面(入射面)和相反侧之光出射的面(放射面)之任一者如果 10疋粗面’就可以從上述的效果獲得更強的螢光。此外,入 射面和放射面兩者如果都是粗面,則因為散射效果增加, 可以獲得更強的螢光,故而更佳。 氧化物相會因組成成分及凝固體的製造條件而變化, 雖無4寸殊限制,惟在組成成分至少含有γ元素、A1元素和 15 Ce兀素的情形中,可以舉例如Al2〇3(藍寶石(sapphire))相、 φ (Y、Ce)3Al5〇12相等,並含有這樣的氧化物相至少2相以上。 各氧化物相之中至少有2相形成連續而且三次元地互相纏 繞的構造。也有一部分的氧化物相呈粒狀地存在於其他的 — 氧化物相所形成之互相纏繞的構造中的情形。不管是在那 20 一種當中,各相的境界並不存在非晶形等的境界層,氧化 物相彼此直接相接。因此,在光轉換用複合體内的光損失 少,光透射率也而。 發出螢光的結晶相也是因組成成分及凝固體的製造條 件而變化,雖無特殊限制,惟在組成成分至少含有γ元素、 12 200810157 A1元素和Ce元素的情形中,可以舉例如(γ、ce)3八15012相 等,而且含有這種發出螢光的結晶相至少1相。含有這些發 出螢光的結晶相之氧化物相形成連續而且三次元地互相纏 繞的構造’因為整體而言各氧化物相是均勻地分布在光轉 5換用複合體内,故可獲得部分沒有偏斜的均質螢光。20 Because the surface of the composite for the light conversion is a rough surface of the surface of the 〇 (5), compared with the surface of the Ra<〇.〇5nm which is close to the mirror surface, it can be obtained from the composite of the light conversion of the same thickness. Stronger fluorescence, so the surface = degree Ra is limited to the above range. As the surface roughness Ra becomes larger, the obtained fluorescence intensity is enhanced, and the surface roughness Ra-〇^m is better. The composite for light conversion having a surface roughness Ra-Ο.ΐμηι is comparable to the same material and thickness of the surface-transparent surface roughness Ra < 0.05 pm near the mirror surface, It is more than 5% fluorescent. The surface roughness Ε^^0·25μιη is even better. Because it is possible to obtain more than 1% by weight of fluorescence. Therefore, by making the surface roughness of the surface of the composite for light conversion larger, it is possible to obtain the necessary fluorescence intensity with a thin thickness. According to this, the thickness of the composite for light conversion in the case of producing a light-emitting element can be made thin, and the amount of use of the composite for light conversion can be reduced, so that the cost of the material can be reduced. Further, since it is thinner than the conventional one, it is possible to suppress light loss inside the composite for light conversion. The upper limit of the surface roughness Ra is not particularly limited, but the surface roughness of the composite is relatively large with respect to the thickness of the composite for light conversion, and the shape retention is difficult, and the handleability is also deteriorated. Practically, the surface roughness Ra is preferably controlled to 1/2 or less of the thickness of the composite for light conversion. Further, from the viewpoint of easiness of forming surface roughness, etc., it is preferably 5 μm or less, and more preferably 30 μm or less. Further, in the composite for light conversion of the present invention, if the light transmission surface is a rough surface having a surface roughness Ra of 0.05 pm, the light is scattered on the light exit surface, but is finally transmitted through the entire light conversion composite. The radiation beam, its relative amount relative to the total incident beam, does not necessarily decrease, but may increase. Special 11 200810157 As described later, if a rough surface is formed on each oxide and a rough surface of Ra^ 〇·〇5μΐη is formed, the light extraction efficiency is significantly improved, and the fluorescence intensity is further improved. For improvement. In addition, if the rough surface of the surface roughness Ra-0.05 μπι * 5 in the composite for light conversion is located at the position of the path of the incident light, the incident light* will be scattered there, and the phase is efficiently It is preferred that the crystal phase which emits fluorescence is absorbed to obtain stronger fluorescence. In the case where the light conversion composite body is in the shape of a slab and the light is traveling in the thickness direction thereof, any one of the surface on which the light is incident (incident surface) and the surface on which the light on the opposite side is emitted (radiation surface) is 10 疋. The rough surface can get stronger fluorescence from the above effects. Further, if both the incident surface and the radiating surface are rough, it is preferable because the scattering effect is increased and stronger fluorescence can be obtained. The oxide phase varies depending on the composition of the component and the production conditions of the solidified body. Although there is no limitation of 4 inches, in the case where the composition contains at least a γ element, an A1 element, and 15 Ce quinone, for example, Al2〇3 ( The sapphire phase is equal to φ(Y, Ce)3Al5〇12 and contains at least two phases of such an oxide phase. At least two of the oxide phases form a structure in which they are continuous and three-dimensionally entangled with each other. There is also a case where a part of the oxide phase exists in a granular form in the other intertwined structure formed by the oxide phase. No matter in the 20 cases, there is no boundary layer of amorphous state in the realm of each phase, and the oxide phases are directly connected to each other. Therefore, the light loss in the composite for light conversion is small, and the light transmittance is also increased. The crystal phase in which the fluorescence is emitted is also changed depending on the production conditions of the component and the solidified body, and is not particularly limited, but in the case where the composition component contains at least a γ element, 12 200810157 A1 element, and a Ce element, for example, (γ, Ce) 3 eight 15012 are equal and contain at least one phase of this fluorescing crystalline phase. The oxide phase containing these crystal phases which emit fluorescence forms a structure which is continuous and three-dimensionally intertwined. 'Because the oxide phases are uniformly distributed in the light-transforming 5 composite body as a whole, part of the obtained is not obtained. Skewed homogeneous fluorescent light.

荊述Α〗2〇3相和(Y、CeLAlsO〗2相的組合可以容易地獲 得二者連續且三次元地互相纏繞的構造。另外,(γ、 CeLAl^2相是在400〜500nm的紫〜藍色激發光,因為發出 波峰波長530〜560nm的螢光,故適合作為白色發光裝置用 1〇光轉換構件。因此,組成成分以至少含有Y元素、A1元素和 Ce元素為佳。如果再加上Gd元素,則會生成(γ、Gd、The combination of 2〇3 phase and (Y, CeLAlsO) 2 phase can easily obtain a structure in which both are continuous and three-dimensionally intertwined. In addition, (γ, CeLAl^2 phase is purple at 400~500nm) The blue excitation light is suitable as a 1 〇 light conversion member for a white light-emitting device because it emits fluorescence having a peak wavelength of 530 to 560 nm. Therefore, it is preferable that the composition contains at least a Y element, an A1 element, and a Ce element. Plus the Gd element, it will generate (γ, Gd,

Ce)3Al5〇12相作為發出螢光的結晶相,可以發出波峰波長在 較長波長側之540〜580nm的螢光。 丨一構成本發明之光轉制複合物的凝固體是以絲融原 15料氧化物之後再使之凝固的方式製作成。例如採用,一邊 控制冷卻溫度-邊使使置入保持在預定溫度下的㈣内之 —物冷卻凝結的簡單方法就可以製得凝固體,惟最合適 如疋利用早向凝固法所製作者。所含有的結晶相藉由進行 ::凝固而以單結晶狀態連續地成長,藉以減少在構件内 之光的衰減。 〜成本發明之光轉換用複合體的凝固體除了至少磧 先前2是發出螢光的結晶細卜,可以是和本案申請人 門=㈣平7·14959澈報,平™3號公報、特 8·81257號公報、㈣平8切389號公報、特開平 13 200810157 8-253390號公報及特開平9_67194號公報,以及這些專利案 之對應的美國申請案(美國專利第5,569,547號、同第 5,484,752號、同第5,9〇2,963號)等所揭示之陶瓷複合材料相 同的材料,而且可以用揭示於這些申請(專利)案的製造方法 5來製造。這些申請案或專利案的揭示内容在此亦供參照並 ; 包含在内。 . 本發明之光轉換用複合體可藉由將以上述方法所獲得 藝的凝固體加工成預定的形狀,並調整表面到預定的表面粗 糙度而製得。應用於調整表面粗糙度的方法並無特殊限 1〇制,惟以利用磨石·磨粒進行研削·研磨等之物理性的方 法因為容易而適用。 本發明之光轉換用複合體之表面粗糙度的調整可以施 打使表面的氧化物相形成各種預定高度的表面處理,也可 以在每個氧化物上形成高度不同的凹凸面。表面處理的方 Η法亚無特殊限制’㈣在酸溶液巾的化學處理(濕式餘刻)、 • 在各種氣體雾圍氣下之熱處理(乾式蝕刻)等的方法為合 適。所謂的選擇性钕刻法,就是依氧化物的種類做不同的 蝕刻選擇率之蚀刻方法。餘刻劑只要依複合氧化物的種類 - 做適當選擇即可。例如可以使用硫酸.填酸混合溶液,含 20具有可以還元C等之氧化物的作用的元素之氣體等。若依據 該方法,因為在調整複合體的表面粗較度時,可以在不破 壞光轉換用複合體的表面組織的情形下實現所需要的表面 粗縫度’故較優良且可實現高螢光強度,另外在形成較大 的表面粗糙度Ra上也是合適的。 14 200810157 另外,本發明之光轉換用複合體的表面粗度之調整是 採用如上所述之利用磨石.磨粒來進行研削.研磨的物理 性方法和’在酸溶液中的化學處理、在各種氣體雾圍下之 熱處理,也可以用該等方法的組合。此時,在形成每種氧 5化物有不同南度的凹凸面之同時,有段差的凹凸面會進一 步被粗面化。 ^發明之光轉換用複合體因表面⑽度纽叫减 上,京光強度因而提高,如果形成每種氧化物高度不同的 凹凸面’則和鏡面相比,甚至和以研磨所形成的粗面相比, 10或許因為在光出射面被全反射的比率降低,所以可以從光 轉換用複合體取出更多的光,因而可以對榮光強度的提高 有更大的貝獻。形成每種氧化物高度不同的凹凸面,而且 表面粗糙度在Ο.ίμηι以上者更佳。 像這樣,本發明之光轉換用複合體因,藉由使含有發 15出螢光的結晶相之各氧化物相連續且三次元地互相纏繞存 在,可以獲得均質的螢光,同時將光轉換用複合體的表面 處理成表面粗糙度Ra-〇.〇5pm,和相同厚度的光轉換用複 合體相比,可以使發出螢光的結晶相以更好的效率吸收入 射光,故可獲得更強的螢光。另外,藉改變表面粗糙度Ra, 20可以控制所獲得的螢光強度。透過這樣的處理,可以用較 薄的厚度得到必要的螢光強度,必要之光轉換用複合體的 體積會減少,因此可以提供成本低且在複合體内之光的損 失收到抑制之光轉換用複合體。 本發明之發光裝置的特徵在於,發光裝置是由前述本 15 200810157 發明之光轉換用複合體和發光元件所構成的裝置,使來自 發光元件的光照射在光轉換用複合體上,利用透射光轉換 用複合體的光及利用光轉換用複合體使來自發光元件的光 發生波長變換的螢光。第1圖是本發明之發光裝置的一個實 5施態樣的模式斷面圖。圖中,2為光轉換用複合體,i是發 厂 光元件(發光二極體元件),3是導線,4是鉛電極(lead k electrode) ’ 5是固定構件,且是用來保持光轉換用複合體2 • 的構件。光轉換用複合體2側面被構件5保持覆蓋住,且具 有讓來自發光元件1的光入射之面2a和,讓穿透光轉換用複 10合體2的光(一部分的光被轉換,和透射光混合在一起)放射 的面2b。 本發明之發光裝置的一個實施態樣是白色發光裝置, 由發出在波長400nm〜500nm有波峰的光之紫〜藍色發光 元件和,利用從該發光元件所發出的光來發出波峰波長 15〜580nm的黃色螢光之上述光轉換用複合體所構成。使從紫 φ 〜監色發光元件所發出的紫〜藍色光入射到施行過螢光波 峰波長的調整之光轉換用複合體以使其波長整合而獲得白 色。藉此,來自發出受激發螢光之結晶相的黃色螢光和, ‘ 透射不發出螢光之結晶相的紫〜藍色光,藉氧化物相連續 20且二次元地互相纏繞的構造,被均質地混合,因而可以獲 得色差小的白色。 本發明之發光裝置中所使用的光轉換用複合體係利用 W述方法製作成板狀等之適當的形狀。發光裝置的色調除 了透過改變光轉換崎合體的厚度以外,也可以藉改變光 16 200810157 車τ換用複合體表面的表面粗链度而易地加以控制。而,通 過使光轉換用複合體的厚度和表面粗糙度最適化的作法, 可以獲得在光轉換用複合體内部的光損失受到抑制之高效 率的發光裝置。另外,發光裝置之色調的不均勻情形,除 〃 5 了可以藉保持光轉換用複合體之厚度的精密度而容易地將 " 其抑制彳于很小之外,也可以在之後藉表面粗糙度的微調整 . 而進一步抑制得更。本光轉換闬複合體因為可以直接單 獨地當做構件來使用,並不需要封入樹脂,沒有受熱·光 ® 所造成之劣化,故可和高輸出之紫〜藍色發光元件組合做 10 使用,發光裝置可以高輸出化。 本發明之發光裝置中所使用的發光元件可以舉例如發 光二極體元件、發出雷射光的元件等,惟以發光二極體元 ' 件因小型且可以廉價取得故而較佳。 依據本發明,可以提供一種藉光轉換用複合體之表面 15粗較度容易地進行色調之調整,並透過使厚度和表面粗鏠 Φ 度最適化來抑制光轉換用複合體内部之光損失的高效率發 光裝置。另外,本發光裝置既無受熱和光而導致之劣化, 而且在高輸出化上極為合適。 實施例 20 以下將舉具體例以更詳細地說明本發明。 - (實施例1) 秤量α-Α12〇3粉末(純度99.9%)使其以Α103/2換算為0.82 莫耳、Υ!〇3粉末(純度99.9%)以Υ03/2換算為0.175莫耳、Ce02 粉末(純度99·9%)〇·〇5莫耳。將這些粉末在乙醇中,以球磨 17 200810157 基進行16小時的濕式混合後,用蒸發器將乙醇除去而獲得 原料粉末。原料粉末在真空爐中預先熔解做成單向凝固的 原料。 其次,將該原料直接置入鉬坩堝,設定為單向凝固裝 # 5置,在L33xl(r3pa(Kr5T〇n:)的壓力下熔解原料。接著在相 : 同的雾圍氣中使坩堝以5mm/小時的速度下降,得到由 _ A12〇3(監寶石)相 ' (Y ' Ce)3Al50124g ' ceAlu〇18;{:3 之三個 氧化物相所形成的凝固體。 ^ 凝固體之垂直於凝固方向的斷面組織示於第2圖。A的 10黑色部分是Al2〇3相,B的白色部分是(γ、(^)3八15〇12相,僅 有一點點的C的灰色部分是CeAluOu相。各氧化物相有連 縯且二次元地互相纏繞的組織,可以看到主要的螢光體相 ' 是(Y、CehAlsO〗2相呈均勻的分布。因此,可以獲得均質的 螢光。 15 從所獲得的凝固體切出Φ 16mmx〇.2mm的圓盤狀試 料,用曰本分光製固體量子效率測定裝置進行螢光特性的 # 評估。為求得真正的光譜是採用副標準光源來進行。螢光 光譜示於第3圖。利用波長460 nm的激發光,可以獲得在547 nm具有波峰波長的廣螢光光譜。 20 從所製得之凝固體製作2成mmx2mmx〇.15mm的板 • 狀,且在2mmx2mm的面,表面粗糙度上面是Ra=〇.〇7pm, 下面是Ra=0.04pm的光轉換用複合體試料。上面是以使用 #3000 (JIS R6001)的磨粒之磨石研削,下面是以使用研磨用 糊劑之研磨來調整所需要的表面粗糙度。 18 200810157 將所製得之光轉換用複合體材料的側面加以覆蓋保 持,從光轉換用複合體材料的下面側入射波長463nm的激發 光’用積分球將上面側所出射的螢光加以集中,用分光器 進行波長547nm之螢光的強度測定。若以後述之相同厚度且 5上下面都是Μ=〇·〇4μηι的比較例1之最大螢光強度為1〇〇,則 本貫施例之相對螢光強度為104 ’可知,僅將本光轉換用複 合盤表面的早惡處理咸表面担链度〇· μπι :就可以獲 得較強的螢光。 (比較例1) 10 從以實施例1製作成之凝固體製作出2mmx2mmx 0· 15mm的板狀’並以和實施例1同樣的方法調整成在 2mmx2mm的面,表面粗糙度上下面都是Ra=〇 〇4llim的光轉 換用複合體試料,從下面側入射激發光,和實施例丨同樣地 進行在上面侧所出射之螢光強度的測定。同時,用積分球 15集中在上面側所出射的光,求得所放射的全光之積分值(全 放射束)。將所得到的最大螢光強度和全放射束當做1〇〇, 以後的實施例之螢光強度和全放射束表示為與其之相對 值。 (實施例2〜7) 20 從以實施例1製作成之凝固體製作出2mmx2mmxThe Ce3Al5〇12 phase serves as a crystal phase that emits fluorescence, and emits fluorescence of 540 to 580 nm having a peak wavelength on the longer wavelength side. The solidified body constituting the light-converting composite of the present invention is produced by melting the raw material oxide and then solidifying it. For example, a solidified body can be obtained by a simple method of controlling the cooling temperature while cooling and coagulating the material (4) placed at a predetermined temperature, but it is most suitable if it is produced by the early solidification method. The crystal phase contained is continuously grown in a single crystal state by performing :: solidification, thereby reducing the attenuation of light in the member. ~ The solidified body of the light conversion composite of the invention is at least 碛 the previous 2 is the crystal crystallization of the fluorescing, and can be the same as the applicant's door = (4) Ping 7·14959, the Ping TM3 bulletin, special 8 - US Pat. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. The same material as the ceramic composite disclosed in the fifth, ninth, and second, and the like, and can be manufactured by the manufacturing method 5 disclosed in the application (patent). The disclosures of these applications or patents are also hereby incorporated by reference. The composite for light conversion of the present invention can be obtained by processing a solidified body obtained by the above method into a predetermined shape and adjusting the surface to a predetermined surface roughness. The method for adjusting the surface roughness is not particularly limited. However, the physical method of grinding and polishing using grindstones and abrasive grains is easy to apply. The surface roughness of the composite for light conversion of the present invention can be adjusted so that the surface oxide phase can be formed into various predetermined heights, and irregularities having different heights can be formed on each oxide. The surface treatment method is not particularly limited. (4) A method of chemical treatment (wet residual) of an acid solution towel, heat treatment (dry etching) under various gas mist atmospheres, and the like is suitable. The so-called selective etching method is an etching method that makes different etching selectivity depending on the type of oxide. The residual agent can be appropriately selected depending on the type of the composite oxide. For example, a sulfuric acid or acid mixed solution may be used, and a gas containing an element having an action of an oxide such as a C or the like may be used. According to this method, since the desired surface roughness can be achieved without damaging the surface texture of the composite for light conversion when the surface roughness of the composite is adjusted, it is excellent and high fluorescence intensity can be achieved. It is also suitable to form a large surface roughness Ra. 14 200810157 In addition, the surface roughness of the composite for light conversion of the present invention is adjusted by the above-mentioned physical method using grinding stones, abrasive grains, grinding, and chemical treatment in an acid solution. A heat treatment under various gas mists may also be a combination of these methods. At this time, while each of the oxygen-containing compounds has irregularities of different south degrees, the uneven surface having the step is further roughened. ^Invented light conversion composite body due to surface (10) degree reduction, Jingguang intensity is thus increased, if the formation of each oxide height difference of the uneven surface 'is compared with the mirror surface, even with the rough surface formed by grinding Ratio, 10 Perhaps because the ratio of total reflection at the light exit surface is reduced, more light can be taken out from the composite for light conversion, and thus it is possible to have a greater contribution to the improvement of the glory intensity. It is preferable to form an uneven surface having a different height of each oxide, and the surface roughness is preferably Ο.ίμηι or more. As described above, the composite for light conversion of the present invention can obtain homogeneous fluorescence while converting light by converting each oxide phase containing a crystal phase which emits 15 fluorescences continuously and three times. The surface of the composite is treated to have a surface roughness of Ra-〇.〇5pm, and the crystal phase that emits fluorescence can absorb incident light with better efficiency than the composite of light conversion of the same thickness, so that more can be obtained. Strong fluorescent light. In addition, the obtained fluorescence intensity can be controlled by changing the surface roughness Ra, 20. Through such a treatment, the necessary fluorescence intensity can be obtained with a thin thickness, and the volume of the light conversion composite is reduced, so that it is possible to provide light conversion with low cost and suppressed light loss in the composite body. Use a composite. The light-emitting device of the present invention is characterized in that the light-emitting device is a device comprising the light-converting composite of the invention of the above-mentioned No. 15 200810157 and a light-emitting element, and the light from the light-emitting element is irradiated onto the light-converting composite body, and the transmitted light is used. The light of the conversion composite and the fluorescent light converted from the light-emitting element by the light-converting composite. Fig. 1 is a schematic cross-sectional view showing a state of a light-emitting device of the present invention. In the figure, 2 is a composite for light conversion, i is a light-emitting element (light-emitting diode element), 3 is a wire, and 4 is a lead electrode (5) is a fixing member and is used to hold light. The component of the conversion complex 2 •. The side surface of the composite body 2 for light conversion is covered by the member 5, and has a surface 2a for allowing light from the light-emitting element 1 to enter, and a light for transmitting the light-converting complex 10 (a part of the light is converted, and transmitted). The light is mixed together) the surface 2b of the radiation. An embodiment of the light-emitting device of the present invention is a white light-emitting device which emits a peak wavelength of 15~ from a violet-to-blue light-emitting element emitting light having a peak at a wavelength of 400 nm to 500 nm and using light emitted from the light-emitting element. The above-described light conversion composite of yellow fluorescent light of 580 nm is used. The violet-blue light emitted from the violet φ to the color illuminating element is incident on the light-converting composite which has been subjected to the adjustment of the wavelength of the luminescence peak to integrate the wavelengths to obtain white color. Thereby, the yellow fluorescent light from the crystal phase that emits the excited fluorescent light and the purple to blue light that transmits the crystal phase that does not emit fluorescence are homogenized by the structure in which the oxide phase is continuously entangled with each other and the second element is entangled. The ground is mixed, so that white with a small color difference can be obtained. The composite system for light conversion used in the light-emitting device of the present invention is formed into a suitable shape such as a plate shape by the method described in the above. In addition to changing the thickness of the light-converting body, the color tone of the light-emitting device can be easily controlled by changing the surface roughness of the surface of the composite body. By optimizing the thickness and surface roughness of the composite for light conversion, it is possible to obtain a highly efficient light-emitting device in which light loss inside the composite for light conversion is suppressed. In addition, in the case of the unevenness of the color tone of the light-emitting device, it is possible to easily suppress the thickness of the composite for light conversion by the precision of the thickness of the composite for light conversion, and it is also possible to use the surface roughness afterwards. Fine adjustment of the degree. Further suppression is even more. Since the light conversion iridium complex can be used as a member directly, it does not need to be enclosed in a resin, and is not deteriorated by heat and light, so it can be combined with a high-output purple-blue light-emitting element to be used. The device can be outputted high. The light-emitting element used in the light-emitting device of the present invention may, for example, be a light-emitting diode element or a device that emits laser light, but the light-emitting diode element is preferably small in size and can be obtained at low cost. According to the present invention, it is possible to provide an adjustment of the color tone by the thickness of the surface 15 of the composite for light conversion, and to suppress the light loss inside the composite for light conversion by optimizing the thickness and the surface roughness Φ. High efficiency lighting device. Further, the present illuminating device is not deteriorated by heat and light, and is extremely suitable for high output. EXAMPLE 20 Hereinafter, the present invention will be described in more detail by way of specific examples. - (Example 1) The amount of α-Α12〇3 powder (purity: 99.9%) was weighed to 0.82 in terms of Α103/2, and the powder of Υ3〇 (purity: 99.9%) was converted to 0.175 mol in Υ03/2. Ce02 powder (purity 99.9%) 〇·〇5 mol. These powders were wet-mixed in ethanol for 16 hours on a ball mill 17 200810157 basis, and then ethanol was removed by an evaporator to obtain a raw material powder. The raw material powder is preliminarily melted in a vacuum furnace to form a unidirectionally solidified raw material. Next, the raw material is placed directly into the molybdenum crucible, set to a unidirectional solidification apparatus #5, and the raw material is melted under the pressure of L33xl (r3pa(Kr5T〇n:). Then, the same mist is used in the mist. The speed of 5 mm/hour is decreased, and a solidified body formed by three oxide phases of _A12〇3 (Gemstone) phase (Y' Ce)3Al50124g 'ceAlu〇18;{:3 is obtained. ^ Vertical of solidified body The cross-sectional structure in the solidification direction is shown in Fig. 2. The black part of A is the Al2〇3 phase, and the white part of B is (γ, (^) 3 八15〇12 phase, only a little C gray The part is the CeAluOu phase. Each oxide phase has a structure that is successively intertwined and entangled with each other. It can be seen that the main phosphor phase 'is (Y, CehAlsO) 2 phases are uniformly distributed. Therefore, homogenization can be obtained. Fluorescence. 15 A disk-shaped sample of Φ 16 mm x 〇. 2 mm was cut out from the obtained solidified body, and the fluorescence characteristic was evaluated by the solid-state quantum efficiency measuring device of the spectroscopy. The true spectrum was obtained by the pair. The standard light source is used. The fluorescence spectrum is shown in Fig. 3. Using the excitation light with a wavelength of 460 nm, it can be obtained at 54. 7 nm has a broad fluorescence spectrum with a peak wavelength. 20 A plate of 2 mm x 2 mm x 〇.15 mm is made from the solidified body produced, and on the surface of 2 mm x 2 mm, the surface roughness is Ra = 〇. 〇 7 pm, below It is a composite sample for light conversion with Ra = 0.04 pm. The upper surface is ground with a grindstone using #3000 (JIS R6001), and the following is a surface roughness required for polishing using a polishing paste. 18 200810157 The side surface of the composite material for light conversion obtained is covered, and the excitation light having a wavelength of 463 nm is incident from the lower surface side of the composite material for light conversion. The fluorescence emitted from the upper side is concentrated by the integrating sphere. The intensity of the fluorescence at a wavelength of 547 nm was measured by a spectroscope. The maximum fluorescence intensity of Comparative Example 1 having the same thickness and 5 Å and 下面 μ μ μ μ 为 为 μ μ μ μ μ μ μ 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 〇〇 The relative fluorescence intensity was 104 ′, and it was found that strong fluorescence was obtained only by the early surface treatment of the surface of the composite disk for the light conversion, 咸·μπι : (Comparative Example 1) 10 Example 1 made into a solidification system made 2mmx2 The plate shape of mm×0·15 mm was adjusted to a surface of 2 mm×2 mm in the same manner as in Example 1, and the surface of the surface roughness was Ra=〇〇4llim for the light conversion composite sample, and the excitation light was incident from the lower side. In the same manner as in the example, the measurement of the intensity of the fluorescence emitted from the upper side is performed. At the same time, the light emitted from the upper side is concentrated by the integrating sphere 15 to obtain the integrated value of the total light emitted (the total radiation beam). . The maximum fluorescence intensity obtained and the total radiation beam were taken as 1 〇〇, and the fluorescence intensity and the total radiation beam of the subsequent examples were expressed as relative values. (Examples 2 to 7) 20 2 mm x 2 mm x was made from the solidification system prepared in Example 1.

0.15mm的板狀,且2mmx2mm的面之表面粗糙度如表丨所示 的光轉換用複合體試料,從下面侧入射激發光,和實施例1 同樣地進行在上面侧所出射之螢光強度的測定。表面粗糙 度的調整是利用使應用於研削的磨石之磨粒尺寸(JIS 19 200810157 編物麵〜麵來進行。各實施例之相對螢光強度示 ^表1。從表1得知,在實施例2、3、4,相對螢光強度會隨 著上面的表面粗糙度Ra増大而增加,無論何者皆可獲得相 對螢光強度105以上,藉由使表面粗链度Ra^〇 1μιη,可以 獲件強5/。以上的榮光,進—步使,可以獲得強 10°/❾以上的螢光。在實施例4、5可以得知,表面粗糙度Ra 在0·05μπι以上的面不論是在下面的入射面,或者在上面的 放射面,都同樣可以得到強相對螢光強度。另外,在實施 例4、6、7可以得知,同時讓上下兩面的表面粗链度Ra都加 大’相對螢光強度會進一步增加。 此外,在實施例2、4、6、7於測定螢光強度的同時, 用積分球集中在上面侧出射的光,求得所放射之全光的積 分值(全放射束)。若以比較例為100,則在任一實施例,相 對全放射束都在100以上,可知全放射束也增加。 表1 15 表面粗糙度 [上面] Ra (μπι) 表面粗彳造度 [下面] Ra (μπι) 厚度 (mm) 相對螢光 強度 相對全 放身十束 實施例1 0.07 0·04 0.15 104 實施例2 0.14 0.04 0.15 106 101 實施例3 0.43 0.04 0.15 113 實施例4 0.67 0.04 0.15 118 103 實施例5 0.04 0.67 0.15 118 實施例6 0.67 0.67 0.15 124 105 實施例7 1.6 1.6 0.15 128 106 比較例1 0.04 . 0.4 0.15 100 100 20 200810157 (比較例2) 從以實施例1製作成之凝固體製作出2mmx2mmx 0.15mm的板狀,且2mmx2mm的面之表面粗糙度以和實施 5 例1相同的方法調整成上下面都是Ra==0.04pm的的光轉換用 複合體,與發出藍色(463nm)的發光二極體元件組合,構成 如弟1圖所不之白色發光裝置;進打發光光f香的滿定’結果 示於第4圖。可以確認分別以藍色(463nm)、來自光轉換用 複合體之黃色(540nm左右)為波峰之光成分被混合。CIE色 10 度座標為χ=〇·27、y=0.29。 (實施例8) 從以貫施例1製作成之凝固體製作出2mmx2mmx 0.07mm的板狀,且2mmx2mm的面之表面粗趟度是以使用 #200 (JIS R6001)的磨粒之利用磨石的研削調整成上下面都 15 是!^=1.64111的光轉換用複合體,與發出藍色(463nm)的發光 二極體元件組合,構成和比較例2同樣的白色發光裝置,進 行發光光譜的測定,結果在第4圖中和比較例2合併顯示。 得到CIE色度座標x=0.27、y=0.29,即使和比較例2相比厚 度約薄了 50%也不受影響,顯示同一色度。可知,隨著光 20 轉換用複合體表面的表面粗糙度Ra變得比這更大,可以用 更薄的厚度構成同一色度的發光裝置。另外,若比較光譜 中之全光的積分值(全放射束),則比較例如果是1,在實施 例8就會成為U,實施例8可以獲得較多的光(放射束)。據 此可知,藉增大複合體表面的表面粗糙度Ra,可以構成光 21 200810157 、 5 損失受到抑制之效率良好的發光裝置。 (實施例9〜11) 從以實施例1製作成之凝固體製作出2mmx2mmx 0.15mm的板狀,且2mmx2mm的面之表面粗趟度是以和實 施例2〜7同樣的方法調整成上面為Ra=〇· 14μηι (實施例9)、 i 0·43μπι (實施例1〇)、〇·67μπι (實施例11),下面全部是 Ra=0.04pm的光轉換,¾複合體試料,將其等與發出藍色 (463nm)的發光二極體元件組合構成白色發光裝置時之cie • 色度和比較例2合併顯示在第5圖。光轉換用複合體的厚度 10 同樣是0.15mm時,隨著表面的表面粗糙度Ra增大,CIE色 度座標X、y會往變大的方向(黃色增強的方向)變化。藉此, 就可以利用光轉換複合體表面的表面粗糙度Ra來控制發光 裝置的色調。 (實施例12) 15 以體積比為99 : 1秤量含有A1203、Si02、B2Cb、Na20、 K20成分之軟化點750t:的玻璃粉末和發出螢光的(Y〇95、 〇€0.()5)3八15〇12結晶粉末。將這些粉末在乙醇中,以球磨機進 行濕式混合16小時後,用蒸發機除去乙醇得到原料粉末。 在原料粉末中添加lwt%的PVA做為黏合劑,充填到模具 20 内,以面壓100kgf/cm2施行加壓,獲得$10mmx5mm的成 形體。將所獲得的成形體施行脫黏合劑處理後,以800°C燒 成,製得含有發出螢光的結晶相之燒結體。 從所製得之燒結體製作成2mmx2mmx0.5mm的板狀, 且2mmx2mm的面之表面粗綠度利用研磨做成上下面 22 200810157In the plate-like shape of 0.15 mm and the surface roughness of the surface of 2 mm x 2 mm, the light-converting composite sample shown in Table 入射, the excitation light was incident from the lower side, and the fluorescence intensity emitted on the upper surface side was performed in the same manner as in Example 1. Determination. The adjustment of the surface roughness is performed by using the abrasive grain size of the grindstone applied to the grinding (JIS 19 200810157, the surface to the surface. The relative fluorescence intensity of each example is shown in Table 1. From Table 1, it is known that In Examples 2, 3, and 4, the relative fluorescence intensity increases as the surface roughness Ra increases, and the relative fluorescence intensity of 105 or more can be obtained by any of the above, and the surface roughness Ra^〇1μιη can be obtained. The strength is 5/. The above glory, step by step, can obtain a fluorescence of 10°/❾ or more. In Examples 4 and 5, it can be seen that the surface roughness Ra is above 0·05μπι. The following incident surface, or the upper surface of the radiation surface, can also obtain strong relative fluorescence intensity. In addition, in Examples 4, 6, and 7, it can be known that the surface roughness Ra of both the upper and lower surfaces is increased. The relative fluorescence intensity is further increased. Further, in the examples 2, 4, 6, and 7, the fluorescence intensity is measured, and the integrated light is concentrated on the upper side to obtain the integrated value of the emitted total light ( Full radiation beam). If the comparison example is 100, then In the embodiment, the total radiation beam is more than 100, and it is known that the total radiation beam is also increased. Table 1 15 Surface roughness [above] Ra (μπι) Surface roughness [below] Ra (μπι) Thickness (mm) Relative firefly Light intensity is relatively full. Ten beams are used. Example 1 0.07 0·04 0.15 104 Example 2 0.14 0.04 0.15 106 101 Example 3 0.43 0.04 0.15 113 Example 4 0.67 0.04 0.15 118 103 Example 5 0.04 0.67 0.15 118 Example 6 0.67 0.67 0.15 124 105 Example 7 1.6 1.6 0.15 128 106 Comparative Example 1 0.04 . 0.4 0.15 100 100 20 200810157 (Comparative Example 2) A plate shape of 2 mm x 2 mm x 0.15 mm was prepared from the solidification system prepared in Example 1, and 2 mm x 2 mm. The surface roughness of the surface was adjusted in the same manner as in the case of Example 5, and the light conversion composite having Ra==0.04 pm was combined with the blue (463 nm) light-emitting diode element. The result of the white light-emitting device, which is not shown in Fig. 1, is shown in Fig. 4. The results are shown in Fig. 4. Blue (463 nm) and yellow (about 540 nm) from the composite for light conversion. The light component of the crest is mixed The CIE color 10 degree coordinate is χ=〇·27, y=0.29. (Example 8) A plate shape of 2 mm x 2 mm x 0.07 mm was produced from the solidification system prepared in Example 1, and the surface of the surface of 2 mm x 2 mm was rough. The degree of use of the grinding wheel of #200 (JIS R6001) is adjusted by the grinding of the grindstone into a composite for light conversion of the upper and lower surfaces of 15^^.64111, and a light-emitting diode element emitting blue (463 nm). The white light-emitting device similar to that of Comparative Example 2 was combined and subjected to measurement of an emission spectrum. The results are shown in FIG. 4 in combination with Comparative Example 2. The CIE chromaticity coordinates x = 0.27 and y = 0.29 were obtained, and even if the thickness was about 50% thinner than that of Comparative Example 2, the same chromaticity was exhibited. It is understood that as the surface roughness Ra of the surface of the composite for light conversion 20 becomes larger than this, it is possible to constitute a light-emitting device of the same chromaticity with a thinner thickness. Further, when the integrated value of the total light in the spectrum (total radiation beam) is compared, the comparative example is 1, and in the eighth embodiment, U is obtained, and in the eighth embodiment, a large amount of light (radiation beam) can be obtained. From this, it can be seen that by increasing the surface roughness Ra of the surface of the composite, it is possible to constitute an efficient light-emitting device in which the loss of light 21 200810157 and 5 is suppressed. (Examples 9 to 11) A plate shape of 2 mm x 2 mm x 0.15 mm was prepared from the solidification system prepared in Example 1, and the surface roughness of the surface of 2 mm x 2 mm was adjusted to the above in the same manner as in Examples 2 to 7. Ra=〇·14μηι (Example 9), i 0·43μπι (Example 1〇), 〇·67μπι (Example 11), all of which are light conversion of Ra=0.04 pm, 3⁄4 composite sample, etc. The cie color when the white light-emitting device is combined with the blue-emitting (463 nm) light-emitting diode element and the comparative example 2 are shown in Fig. 5 in combination. When the thickness 10 of the composite for light conversion is 0.15 mm, the surface roughness Ra of the surface increases, and the CIE chromaticity coordinates X and y change in the direction in which the surface is enlarged (the direction in which the yellow color is enhanced). Thereby, the surface roughness Ra of the surface of the light conversion composite can be utilized to control the color tone of the light-emitting device. (Example 12) 15 A glass powder containing a softening point of 750 t of A1203, SiO 2 , B 2 Cb, Na 20 and K 20 components and a fluorescent powder (Y 〇 95, 〇 € 0. (5) were weighed at a volume ratio of 99:1. ) 3 8 15 〇 12 crystalline powder. These powders were subjected to wet mixing in a ball mill for 16 hours in ethanol, and then ethanol was removed by an evaporator to obtain a raw material powder. To the raw material powder, 1 wt% of PVA was added as a binder, and it was filled in a mold 20, and pressurized at a surface pressure of 100 kgf/cm2 to obtain a molded body of $10 mm x 5 mm. The obtained molded body was subjected to a debonding treatment, and then fired at 800 ° C to obtain a sintered body containing a crystal phase which emits fluorescence. The obtained sintered body is formed into a plate shape of 2 mm x 2 mm x 0.5 mm, and the surface rough greenness of the surface of 2 mm x 2 mm is made into the upper and lower surfaces by grinding 22 200810157

Ra=0.04pm的光轉換用複合體試料,和利用研削使上下面 Ra=l·6μιη之光轉換用複合體試料,再以和實施例1同樣的方 法測定螢光強度進行比較。其結果,表面粗糙度上下面The composite sample for light conversion of Ra = 0.04 pm and the composite sample for light conversion of the upper and lower Ra = 1 · 6 μm were ground by a grinding method, and the fluorescence intensity was measured in the same manner as in Example 1. As a result, the surface roughness is above

Ra=1.6pm之光轉換用複合體試料可以獲得大約強15%的螢 5 光。 (實施例13) 权A貝知1製作成之凝固體製作岀2mmx2mmx 0.15mm的板狀’且2mmx2mm的面之表面粗韃度Ra=0.04pm 的鏡面之試料,在硫酸··磷酸=1 ·· 1 (容積比)的混合酸中施 10行200°Cx2h的熱處理,得到(γ、Ce)3Al5012相比Al2〇3相約 低7μπι的凹凸表面之光轉換用陶瓷複合體。所製得之光轉 換用陶瓷複合體表面的斷面示於第6圖。a的黑色部分為 Al2〇3(藍寶石)相,B的白色部分是(Y、〇6)3八15012相,形成 (Y、CeLAlsO〗2相比八丨2〇3相約低7μηι的凹凸面。該凹凸面的 15 表面粗糙度Ra=3.2pm。 將所製得之光轉換用複合體材料的侧面加以覆蓋並保 持,從光轉換用複合體材料的下面側入射波長46311111的激發 光,用積分球集中在上面側出射的螢光,利用分光器進行 波長547nm的螢光之強度測定。如果將前述之相同厚度且上 20下面都的比較例1之最大螢光強度當做1〇〇,則 本貫施例之相對螢光強度為131,可知,藉形成每種氧化物 相高度不同的凹凸面,並使表面粗糙度Ra^〇 〇5iLim,就可 以獲得較強的螢光。 在進一步測定螢光強度的同時,用積分球將在上面側 23 200810157 所放射出來的光集中,求得所放射之全光的積分值(全放射 束)。若以比較例1為100,則相對全放射束為109,可知全 放射束顯著地增加。 (實施例14〜18) 5 從以實施例1製作成之凝固體,和實施例13同樣地,將 2mmx2mmx0.15mm的板狀,且2mmx2mm的面之表面粗链 度Ra=G.G4pm的鏡面之試料,在硫酸:鱗酸=1 : i (容積比) 的混合酸中以150〜200°C施行1〜4h的熱處理,製得形成有 (Y、CehAUOu相比Al2〇3相低,其段差高度和平均粗糙度 10 Ra如表2所示之凹凸面的光轉換用陶瓷複合體。針對各實施 例之光轉換用陶瓷複合體,和實施例13同樣地進行螢光強 度的測定,所得到之螢光強度示於表2。從結果可以得知, 形成每種氧化物相高度不同的凹凸面時,隨著高度段差和 伴之而生的表面粗糙度Ra增大,螢光強度增加,藉由使表 15面粗糙度1^-0·〜1»,可以得到更強5%以上的螢光,進一 步使Ra-0.25pm,可以得到更強1〇%以上的螢光。另外可 知,全放射束也同時增加。 (實施例19) 從以實施例1製作成之凝固體製作出2mmx2mmx 2〇 〇. 15mm的板狀’且2mmx2mm的面之表面粗糙度Ra=〇 〇4陣 的鏡面之試料,在1.33xl〇-3Pa(l〇-5T〇rr)的壓力下,在碳容 ”進行刚叱仙的熱處理,獲得形成有表面的各氧化物 相回度不同之凹凸面的光轉換用陶瓷複合體。所得到之光 轉換用喊複合體表面的斷面示於第7圖。A的黑色部分為 24 200810157The Ra=1.6 pm light conversion composite sample can obtain approximately 15% stronger fluorescence. (Example 13) A sample of a mirror surface having a surface roughness of Ra = 0.04 pm in a plate shape of 2 mm x 2 mm x 0.15 mm and a surface roughness of Ra = 0.04 pm in a solidified body prepared by A. In a mixed acid of 1 (volume ratio), 10 rows of heat treatment at 200 ° C for 2 hours was carried out to obtain a ceramic composite for light conversion of a concave-convex surface having a (γ, Ce) 3Al5012 lower than the Al2〇3 phase by about 7 μm. A cross section of the surface of the obtained ceramic composite for light conversion is shown in Fig. 6. The black portion of a is an Al 2 〇 3 (sapphire) phase, and the white portion of B is (Y, 〇 6) 3 八 15012 phase, forming a concave-convex surface of (Y, CeLAlsO 〗 2 is about 7 μηη lower than the 丨 2 〇 3 phase. The surface roughness of the uneven surface 15 is Ra = 3.2 pm. The side surface of the obtained composite material for light conversion is covered and held, and excitation light of a wavelength of 46311111 is incident from the lower surface side of the composite material for light conversion. The ball is concentrated on the fluorescent light emitted from the upper side, and the intensity of the fluorescent light having a wavelength of 547 nm is measured by a spectroscope. If the maximum fluorescence intensity of Comparative Example 1 having the same thickness and the upper 20 is regarded as 1 〇〇, then The relative fluorescence intensity of the conventional example was 131, and it was found that strong fluorescence was obtained by forming the uneven surface having different heights of each oxide phase and making the surface roughness Ra^〇〇5iLim. At the same time as the light intensity, the light emitted from the upper side 23 200810157 is concentrated by the integrating sphere, and the integrated value of the emitted total light (total radiation beam) is obtained. If the comparative example 1 is 100, the relative total radiation beam is obtained. At 109, it is known that the total radiation beam is significant (Examples 14 to 18) 5 From the solidified body produced in Example 1, a plate shape of 2 mm x 2 mm x 0.15 mm was formed in the same manner as in Example 13, and the surface roughness of the surface of 2 mm x 2 mm was Ra = G. The specular sample of G4pm was subjected to heat treatment at 150 to 200 ° C for 1 to 4 hours in a mixed acid of sulfuric acid: taramic acid = 1: i (volume ratio) to obtain (Y, CehAUOu compared to Al2〇3 phase). The ceramic composite for light conversion of the uneven surface having the step height and the average roughness of 10 Ra as shown in Table 2. The ceramic composite for light conversion of each Example was subjected to fluorescence intensity in the same manner as in Example 13. The obtained fluorescence intensity is shown in Table 2. From the results, it can be seen that when the uneven surface having different heights of each oxide phase is formed, the surface roughness Ra increases with the height difference and the accompanying increase. When the light intensity is increased, by making the surface roughness of the surface of the table 15 1^-0·~1», it is possible to obtain more than 5% of the fluorescent light, and further Ra-0.25 pm, and more than 1% by weight of the fluorescent light can be obtained. It is also known that the total radiation beam is also increased at the same time. (Example 19) 2 mm was obtained from the solidification system prepared in Example 1. X2mmx 2〇〇. 15mm plate-shaped and 2mmx2mm surface roughness Ra=〇〇4 array of mirror sample, under the pressure of 1.33xl〇-3Pa(l〇-5T〇rr), in carbon capacity The heat treatment of the ruthenium was carried out to obtain a ceramic composite for light conversion in which the surface of each of the oxides having different degrees of phase return was formed. The cross section of the surface of the obtained light-converting composite was shown in Fig. 7. The black part of A is 24 200810157

Al2〇3(藍寶石)相,B的白色部分是(Υ、Ce)3Al5〇i:^,和實 施例13〜18相反,形成Al2〇3相比(γ、Ce)3Al5012相約低20μπι 的凹凸面。和實施例13同樣地進行螢光強度、全放射束的 測定時,如表2所示,得到和相同段差高度之實施例18大致 5相同的值,可知在此情形中也有同樣的效果。 表2 表面粗縫度 Ra (μπι) 高度段差 Ra (μπι) 厚度 (mm) 相對螢光 強度 相對全 k身士束 實施例13 3.2 7 0.15 131 109 實施例14 0.09 0.2 0.15 106 102 實施例15 0.35 1 0.15 118 105 實施例16 1.3 4 0.15 128 107 實施例17 5.8 12 0.15 133 110 實施例18 9.6 20 0.15 134 112 實施例19 9.5 20 0.15 134 111 比較例1 0.04 — 0.15 100 100In the Al2〇3 (sapphire) phase, the white portion of B is (Υ, Ce)3Al5〇i:^, and in contrast to Examples 13 to 18, the uneven surface of Al2〇3 is formed to be approximately 20 μm lower than that of (γ, Ce)3Al5012. . When the fluorescence intensity and the total radiation beam were measured in the same manner as in Example 13, as shown in Table 2, the same values as in Example 18 of the same step height were obtained, and it was found that the same effect was obtained in this case. Table 2 Surface roughness Ra (μπι) Height step difference Ra (μπι) Thickness (mm) Relative fluorescence intensity Relative to full body beam Example 13 3.2 7 0.15 131 109 Example 14 0.09 0.2 0.15 106 102 Example 15 0.35 1 0.15 118 105 Example 16 1.3 4 0.15 128 107 Example 17 5.8 12 0.15 133 110 Example 18 9.6 20 0.15 134 112 Example 19 9.5 20 0.15 134 111 Comparative Example 1 0.04 — 0.15 100 100

(實施例20) 從以實施例1製作成之凝固體製作出2mmx2mmx 10 0.15mm的板狀之光轉換用複合體試料,將2mmx2mm的面 之表面粗链度調整成Ra=1.6pm之後,在硫酸:鱗酸=1: 1 (容 積比)的混合酸中施行200t:x2h的熱處理,獲得如第8圖所 示,(Y、Ce)3Al5〇12相比a1203相低約5_1〇μηι的凹凸表面。 Al2〇3相的表面雖然還是粗面不變,但是(γ、〇6)3八15〇12相 15會因為處理而變成粗糙度減少的面。該凹凸面整體的表面 粗糙:度Ra=7.2pm。 25 200810157 將所得到之光轉換用複合體材料的侧面加以覆蓋保 持,從光轉換用複合體材料的下面側入射波長463nm的激發 光,用積分球集中在上面側出射的螢光,以分光器進行波 長547nm之螢光的強度測定。若以前述之相同厚度且上下面 5 都是Ra=0.04pm的比較例之最大螢光強度為1〇〇,則本實施 例之相對螢光強度會達到135,可知藉由形成每種氧化物相 高度不同的凹凸面,並進一步將凹凸面做成粗靣的作法; 表面粗糙度Ra會變大,螢光強度進一步增加。 表3 表面粗糖度 Ra (μηι) 高度段差 Ra (μχη) 厚度 (mm) 相對螢光 強度 相對全 放ίέ束 實施例20 7.2 5-!0 0.15 135 112 比較例1 0.04 — 0.15 100 100 此外’在測定榮光強度的同時,用積分球集中在上面 侧所放射出來的光,求得所放射之全光的積分值(全放射 束)。若以比較例1為100,則相對全放射束為112,藉每種 氧化物相高度不同的凹凸面,以及將凹凸面做成粗面的方 15 式,全放射束會顯著地增加。 (實施例21) 從以實施例1製作成之凝固體製作出2πιπι><2πιπιχ 0.07mm的板狀之光轉換用複合體減料’將2mnix2nini的面 之表面粗糙度調整成Ra=L6pm之後,在硫酸:磷酸=1:丨(容 20 積比)的混合酸中施行200°Cxl20min的熱處理,獲得和實施 例20同樣的(Y、CeLAlsO!2相比Al2〇3相低約5—i〇pm的凹 26 200810157 凸’而且凹凸面是粗面的表面。將本光轉換用複合體試料 和發出藍色(463nm)的發光二極體元件組合,構成和比較例 2同樣的白色發光裝置,將施行發光光譜測定的結果在第9 圖中和比較例2—併顯示出來。獲得CIE色度座標x=〇.27、 5 尸0·29,厚度較比較例2薄了約50%也不受影響,幾乎是同 一色度。另外,如果比較光譜中之全光的積分值(全放射 束)’則以比較例2為1時,實施例21是1·13,實施飼22可以 獲得較多的光(放射束)。據此可知,以每種氧化物相高度不 同的凹凸面,並進一步將凹凸面處理成粗面的方式來增大 Μ複合體表面的表面粗糙度Ra,可以構成抑制光損失的效率 良好之發光裝置。 【圖式!簡翠^言兒明】 第1圖所示為本發明的發光裝置之—實施態樣的模式 斷面圖。 15 帛2圖為本發明之光轉換用複合體的Μ織構造之-例 的實施例1之顯微鏡照片。 第3圖為本發明之光轉換用複合體的螢光特性之一例 的實施例1之螢光光譜圖。 第4圖為本發明的發光裝置之一例的實施例8之發光光 2〇 譜圖。 第5圖為本發明之發光裝置的色調調整法之一例的實 施例9、10、11的色度圖。 第6圖是以實施例13製作成的光轉換用複合體表面之 斷面顯微鏡照片。 27 200810157 第7圖是以實施例19製作成的光轉換用複合體表面之 斷面顯微鏡照片。 第8圖是以實施例20製作成的光轉換用複合體表面之 雷射顯微鏡照片。 5 第9圖為本發明的發光裝置之一例的實施例21之發光 < 光譜圖。 r 士亚々〆生炫妹约日曰"1 1…發光元件 ® 2…光轉換用複合體 2a...光入射的面 2b...光放射的面 • 3…導線 , 4…錯電極 5…固定構件 28(Example 20) A plate-shaped composite material for light conversion of 2 mm x 2 mm x 10 0.15 mm was prepared from the solidification system prepared in Example 1, and the surface roughness of the surface of 2 mm x 2 mm was adjusted to Ra = 1.6 pm. Sulfuric acid: sulphuric acid = 1: 1 (volume ratio) of the mixed acid was subjected to heat treatment at 200t: x2h, and as shown in Fig. 8, (Y, Ce) 3Al5〇12 was lower than the a1203 phase by about 5_1 〇μηι surface. Although the surface of the Al2〇3 phase is still the same as the rough surface, (γ, 〇6)3,8,15,12,12,15 will become a surface with reduced roughness due to the treatment. The surface of the entire uneven surface was rough: degree Ra = 7.2 pm. 25 200810157 The side surface of the obtained composite material for light conversion is covered, and the excitation light having a wavelength of 463 nm is incident from the lower surface side of the composite material for light conversion, and the fluorescence emitted from the upper side is concentrated by the integrating sphere. The intensity of fluorescence at a wavelength of 547 nm was measured. If the maximum fluorescence intensity of the comparative example having the same thickness and the upper and lower 5 is Ra=0.04 pm is 1 〇〇, the relative fluorescence intensity of the present embodiment may reach 135, and it is known that each oxide is formed by The uneven surface of the phase height is different, and the uneven surface is further made rough; the surface roughness Ra is increased, and the fluorescence intensity is further increased. Table 3 Surface roughness sugar Ra (μηι) Height step difference Ra (μχη) Thickness (mm) Relative fluorescence intensity relative to full release έ Beam Example 20 7.2 5-!0 0.15 135 112 Comparative Example 1 0.04 — 0.15 100 100 In addition While measuring the intensity of the glory, the integrated light is concentrated on the upper side and the integrated value of the emitted total light (total radiation beam) is obtained. When the comparative example 1 is 100, the total radiation beam is 112, and the total radiation beam is remarkably increased by the uneven surface of each oxide phase having a different height and the rough surface of the uneven surface. (Example 21) From the solidification system prepared in Example 1, a plate-shaped light conversion composite material reduction of 2πιπι>2πιπιχ 0.07 mm was used to adjust the surface roughness of the surface of 2mnix2nini to Ra=L6pm The heat treatment at 200 ° C for 20 min was carried out in a mixed acid of sulfuric acid: phosphoric acid = 1: 丨 (capacity ratio) to obtain the same as in Example 20 (Y, CeLAlsO! 2 is about 5 - i lower than Al 2 〇 3 phase)凹 pm concave 26 200810157 convex ' and convex surface is a rough surface. The present light conversion composite sample and the blue (463 nm) light emitting diode element are combined to form the same white light emitting device as in Comparative Example 2. The results of the luminescence spectrum measurement were shown in Fig. 9 and Comparative Example 2 - and the CIE chromaticity coordinates x = 〇.27, 5 corpses 0·29 were obtained, and the thickness was about 50% thinner than that of Comparative Example 2. It is almost the same chromaticity. In addition, if the integrated value of the total light in the spectrum (total radiation beam) is compared with 1 in Comparative Example 2, Example 21 is 1·13, and feeding 22 can be obtained. More light (radiation beam). According to this, the height of each oxide phase is different. The uneven surface and the surface roughness Ra of the surface of the ruthenium complex are further increased by treating the uneven surface to a rough surface, and it is possible to constitute a light-emitting device which is excellent in suppressing light loss. [Illustration! Simple Cui ^言明] Fig. 1 is a schematic cross-sectional view showing an embodiment of the light-emitting device of the present invention. Fig. 2 is a micrograph of Example 1 of the woven structure of the composite for light conversion of the present invention. Fig. 3 is a fluorescence spectrum diagram of Example 1 which is an example of the fluorescence characteristics of the composite for light conversion of the present invention. Fig. 4 is a view showing the spectrum of the luminescent light of Example 8 of an example of the light-emitting device of the present invention. Fig. 5 is a chromaticity diagram of Examples 9, 10, and 11 of an example of the color tone adjustment method of the light-emitting device of the present invention. Fig. 6 is a cross-sectional microscope of the surface of the composite for light conversion produced in Example 13. Photograph 27 200810157 Fig. 7 is a cross-sectional micrograph of the surface of the composite for light conversion produced in Example 19. Fig. 8 is a laser micrograph of the surface of the composite for light conversion produced in Example 20. 5 Figure 9 is a light-emitting device of the present invention An example of the luminescence of the embodiment 21 is a spectrogram. r 士亚々〆生炫妹约日曰"1 1...light-emitting element® 2...light conversion composite 2a...light incident surface 2b... Surface of light emission • 3... wire, 4... wrong electrode 5... fixing member 28

Claims (1)

200810157 十、申請專利範圍: L -敍轉觀複合體,特徵在於其係由含有至少】種發 出螢光的氧化物結晶相之複數個氧化物相所形成之光 轉換用複合體,該光賴㈣合體之光人射面和相反侧 5 &光放射面中至少—者的表面之表面紐度在算術平 均粗糙度(Ra)0.05pm以上。 2. 如申請專利範圍第1項記載之光轉換兩複合體,其中該 光轉換用複合體具有至少2種以上的氧化物相連續且三 次元地互相纏繞的組織,該氧化物相之中至少丨者是由 10 發出螢光的結晶相之凝固體所形成。 3. 如申請專利範圍第1項或第2項記載之光轉換用複合 體,其中光入射面和相反侧之光放射面二者的表面粗糙 度在算術平均粗糙度(Ra)(h05pm以上。 4·如申請專利範圍第1項或第2項記載之光轉換用複合 15 體’其中前述光入射面和相反侧之光放射面中任一者的 表面之表面粗糙度在算術平均粗糙度(Ra) 〇.〇5μπι以上。 5·如申請專利範圍第1項或第2項記載之光轉換用複合 體,特徵在於光放射面的平均粗糙度(Ra)s1|inl以上。 6·如申請專利範圍第2項記載之光轉換用複合體,特徵在 20 於光轉換用複合體的光放射面是每種氧化物相高度不 同的凹凸面。 7·如申請專利範圍第2項或第6項記載之光轉換用複合 體’特徵在於光轉換用複合體之光入射面是每種氧化物 相高度不同的凹凸面。 29 200810157 8. 如申請專利範圍第6項記載之光轉換用複合體,特徵在 於光放射面的平均粗糙度(Ra)在Ιμιη以上。 9. 如申請專利範圍第1項或第2項記載之光轉換用複合 體,其中該光轉換用複合體的組成成分至少含有Υ元 5 素、Α1元素和Ce元素。 10. —種發光裝置,係由申請專利範圍第1〜9項中任一項記 載的光轉換用複合體與發光元件所構成。 11. 如申請專利範圍第10項記載之發光裝置,特徵在於前述 光轉換用複合體發出在波長530〜580nm有波峰的螢 10 光,該發光元件發出在波長400nm〜500nm有波峰的光。 12. —種色調調整方法,係藉改變前述光轉換用複合體的表 面粗糙度來調整申請專利範圍第10項或第11項記載之 發光裝置的色調。 30200810157 X. Patent application scope: L-Symbolization complex, characterized in that it is a light conversion composite formed by a plurality of oxide phases containing at least a kind of oxide crystal phase which emits fluorescence. (4) The surface roughness of the surface of the combined light human face and the opposite side 5 & light radiating surface is above the arithmetic mean roughness (Ra) of 0.05 pm. 2. The light-converting two-composite according to claim 1, wherein the light-converting composite has at least two or more oxide phases which are continuously and three-dimensionally intertwined with each other, and at least one of the oxide phases The latter is formed by a solidified body of 10 crystalline phases that emit fluorescence. 3. The composite for light conversion according to the first or second aspect of the invention, wherein the surface roughness of both the light incident surface and the light radiating surface on the opposite side is an arithmetic mean roughness (Ra) (h05 pm or more). 4. The surface roughness of the surface of any of the light incident surface and the light radiating surface of the opposite side of the light-converting composite 15 body as described in the first or second aspect of the patent application is arithmetic mean roughness ( Ra) 〇 μ μ μ μ 5 5 5 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光The composite for light conversion according to the second aspect of the invention is characterized in that the light-emitting surface of the composite for light conversion is a concave-convex surface having a different height of each oxide phase. 7· Patent Application No. 2 or 6 The light-converting composite described in the item is characterized in that the light-incident surface of the composite for light conversion is a concave-convex surface having a different height for each oxide phase. 29 200810157 8. The light conversion composite according to claim 6 Light emitting surface The average roughness (Ra) is Ιμιη or more. 9. The composite for light conversion according to the first or second aspect of the invention, wherein the composition for the light conversion composite contains at least a quinone, Α1 The light-emitting device according to any one of claims 1 to 9 and the light-emitting element. 11. The invention is as described in claim 10 In the light-emitting device, the light-converting composite emits fluorescent light having a peak at a wavelength of 530 to 580 nm, and the light-emitting element emits light having a peak at a wavelength of 400 nm to 500 nm. 12. A method of adjusting the color tone by changing the foregoing The color roughness of the light-emitting device described in claim 10 or 11 is adjusted by the surface roughness of the composite for light conversion.
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