TW200805006A - Base plate exposure device and base plate exposure method - Google Patents

Base plate exposure device and base plate exposure method Download PDF

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TW200805006A
TW200805006A TW96104086A TW96104086A TW200805006A TW 200805006 A TW200805006 A TW 200805006A TW 96104086 A TW96104086 A TW 96104086A TW 96104086 A TW96104086 A TW 96104086A TW 200805006 A TW200805006 A TW 200805006A
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Taiwan
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substrate
exposure
photographing
mask
integrated
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TW96104086A
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Chinese (zh)
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TWI362572B (en
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Tabata Hidetoshi
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Orc Mfg Co Ltd
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Abstract

To provide a substrate exposure device and a substrate exposure method suitable for exposing a large thin substrate and capable of performing exposure with high accuracy without requiring a preliminary positioning mechanism which employs a system of pressing and deforming an end face of a substrate to impart load. The device is equipped with: an exposure optical system 22; an exposure table 16; an exposure frame 19 supporting a mask via a light transmitting plate; a first imaging means 27 imaging alignment marks M1, M2; a second imaging means 23 imaging at least two sides of the mask through the light transmitting plate; an illuminating means for the second imaging means; and a controlling means 25 which analyzes an image taken by the second imaging means, controls the exposure table to preliminarily position the substrate so that the substrate and the alignment marks 24 of the mask are within the view field of the first imaging means, as well as analyzes an image taken by the first imaging means and controls the exposure table to align the alignment mark of the substrate and the alignment mark of the mask.

Description

200805006 ^ 九、發明說明: 【發明所屬之技術領域】 本舍明係有關於一種經由来|+物斤 裡、、工田尤卓將電路等圖案曝光於各 種基板的基板曝光裝置及基板曝光方法。 【先前技術】200805006 ^ IX. Description of the Invention: [Technical Fields of the Invention] The present invention relates to a substrate exposure apparatus and substrate exposure method for exposing a pattern such as a circuit to various substrates via a |+ material jinli, and a workfield . [Prior Art]

a知的基板曝光裝置在將基板搬人曝光室前會搬運至 預定位台(預校準)而料預定位(例如參照專利文獻υ, 之後將基板搬入曝光室而載置於曝光台上,在曝光前先進 行整合(校準),接著才進行曝光。 上述預定位台係具有搬入用滾子台與預定位裝置而將 基板做預定位的裝置。該搬入用滾子台係將從形成於裝置 側土面的基板入口搬入的基板於水平方向做支持的裝置。 然後,預定位裝置在搬入用滾子台的滾子間的間隙中豎立 著鎖等,藉由該等鎖推動置於搬入用滾子台上的基板2搬 運方向(X方向)的基板兩端面以及正交於輸送方向(Υ方向) 的基板的兩端面,而進行預定位。 又,设置曝光台的曝光室具備經由光罩將電路等圖宍 曝光至各種基板的曝光裝置,同時具備在曝光前進行整人 基板的攝影裝置與控制裝置。在該曝光室中,藉由設置2 既定位置的搬入側搬運機,在上述預定位台上支持預定位 的基板,而邊運至曝光室内並載置於曝光台上。然後,曝 光台在吸引支持基板之同時,具有移動至Χ軸、γ轴、Θ 軸及Ζ軸的各方向的功能,使被搬入的基板於ζ轴方向上 2036~8568-PF;Chentf 5 200805006 % 私動,藉由燒框使基板相向於由透光板支持的光罩。 舆光罩相向的基板由於在預定位台上進行預定位,基 板的整合標記係對應於光罩的整合標記附近。因此,基板 曝光裝置藉由複數個攝影裝置對光罩及基板之各整合標記 做攝影,藉由控制裝置解析上述被拍攝的複數個影像,使 上述曝光台移動,使基板的各整合標記整合至對應光罩的 整合標記而進行整合。之後,基板曝光裝置由曝光用光學 系照射包含既定波長的紫外線的光而對上述基板進行曝 光,接著使基板從光罩分離,由搬出側搬運機搬出。 專利文獻2的曝光裝置與專利文獻丨相同,在搬入曝 光室丽進行晶圓(基板)的預定位,將晶圓搬運至曝光裝置 内而載置於曝光台上而進行整合。在該曝光裝置 日日 圓搬運系以及傳送臂將晶圓傳送至晶圓腔體上,在晶圓腔 體上所保持的晶圓由搬運系從上部傳送位置下降至下部傳 送位置的預定位期間,進行晶圓的預定位。 _ 專利文獻3的曝光裝置,並非在基板搬入曝光室前進 行預疋位的預定位台,而是基板在搬入曝光室而載置於曝 光台上,進行預定位,然後進行整合,接著對基板做曝光。 該曝光裝置在進行預定位時,曝光台上的晶圓(基板)由推 動部推壓端面而修正位置。即,在曝光台上,從各邊的邊 緣向中央形成缺口槽,銷沿該缺口槽移動,在晶圓的周圍 藉由銷向中央推壓而限位,藉此達成預定位。 而且,對於習知的基板曝光裝置使用的基板大約是 430_x51G_的中等大小,而且厚度為qi_以上者,可 2036-8568~PF;Ghentf 6 200805006 的定位裝置係使用 ’特別不會產生問 以適當地作t,對基板做預定位與整合 專利文獻1、2、3所示的接觸式的構造 題0 [專利文獻1]特開2003-226424號公報 [專利文獻2]特開平09-1 39342號公報 [專利文獻3]特許第3231 246號公報 【發明内容】A known substrate exposure apparatus transports the substrate to a predetermined position (pre-calibration) before being transferred to the exposure chamber (for example, refer to the patent document υ, and then the substrate is carried into the exposure chamber and placed on the exposure stage, The exposure is performed before the exposure (calibration), and then the exposure is performed. The pre-positioning station has a device for loading the roller table and the predetermined position device to pre-position the substrate. The roller table for loading will be formed in the device. A device for supporting the substrate carried in the substrate inlet of the side soil surface in the horizontal direction. Then, the predetermined position device erects a lock or the like in the gap between the rollers of the roller table for loading, and is placed in the loading by the lock. The both end faces of the substrate in the conveyance direction (X direction) of the substrate 2 on the roller table and the both end faces of the substrate orthogonal to the conveyance direction (Υ direction) are preliminarily positioned. Further, the exposure chamber provided with the exposure stage is provided through the photomask. An exposure device for exposing a circuit or the like to various substrates, and a photographing device and a control device for performing a whole human substrate before exposure. In the exposure chamber, by setting 2 a predetermined position The loading side conveyor supports the predetermined substrate on the predetermined position, and is transported to the exposure chamber and placed on the exposure table. Then, the exposure table moves to the yoke and γ while attracting the support substrate. The functions of the shaft, the 轴 axis and the Ζ axis in each direction are such that the substrate to be loaded is in the direction of the x-axis of 2036~8568-PF; the Chentf 5 200805006% is privately moved, and the substrate is opposed to the light-transmitting plate by the burning frame. The reticle facing substrate is pre-positioned on the predetermined position, and the integrated mark of the substrate corresponds to the vicinity of the integrated mark of the reticle. Therefore, the substrate exposure device is used for the reticle and the substrate by a plurality of photographic devices. Each integrated mark is photographed, and the plurality of captured images are analyzed by the control device, and the exposure stage is moved to integrate the integrated marks of the substrate into the integrated mark of the corresponding mask for integration. Thereafter, the substrate exposure device is exposed. The substrate is exposed to light including an ultraviolet ray having a predetermined wavelength by an optical system, and then the substrate is separated from the reticle and carried out by the carry-out side carrier. Patent Document 2 In the same manner as in the patent document, the exposure apparatus performs a predetermined position of the wafer (substrate) in the exposure chamber, transports the wafer to the exposure apparatus, and mounts it on the exposure stage for integration. And the transfer arm transfers the wafer to the wafer cavity, and the wafer held on the wafer cavity is pre-positioned by the transfer system from the upper transfer position to the lower transfer position, and the wafer is pre-positioned. The exposure apparatus of Patent Document 3 does not perform pre-clamping of a predetermined position before the substrate is carried into the exposure chamber, but the substrate is carried in the exposure chamber, placed on the exposure stage, pre-positioned, and then integrated, and then the substrate is made. When the exposure device performs the predetermined position, the wafer (substrate) on the exposure stage is pressed by the pushing portion to correct the position. That is, on the exposure table, a notch groove is formed from the edge of each side toward the center, and the pin edge The notch groove is moved and pressed around the wafer by the pin to the center to thereby reach a predetermined position. Moreover, the substrate used in the conventional substrate exposure apparatus is about 430_x51G_ medium size, and the thickness is qi_ or more, which can be 2036-8568~PF; the positioning device of Ghentf 6 200805006 is used in particular. In the case of t, the substrate is pre-positioned and the contact type structure shown in the patent documents 1, 2, and 3 is incorporated. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2003-226424 [Patent Document 2] Japanese Patent Publication No. 39342 [Patent Document 3] Japanese Patent No. 3231246

[發明所欲解決的問題] 近年來,電子電路基板有高密度化的傾向,曝光時的 基板尺寸變得㈣越大,同時基板的厚度也越來越薄。例 如,在電子電路基板中,基板的大小在5〇。瞻__以上 且厚度在0.05龍以下開始供給至生產線。以上,所形成的 電路中’要求L/S= 1〇〇" m還係的細線。因此,操作基 板㈣境、機構必須做相當巧妙的管理,㈣由給基板的 負荷儘i小且可在短時間内處理的設備來生產。 而且,大型且薄的基板由於小的負荷會產生大變形, 不給予基板負荷而先進行預定位及整合再進行曝光成為要 求的條件。因此,大型且薄的基板若以專利文獻卜2、3 所示的接觸式的預定位機構做接觸而進行預定位,與厚度 大的基板不同之處在於其基板彎曲的負荷較大,使基板變 形的可能性變高。又在基板產生變形的狀態下,當搬運至 曝光台時,無法使基板吸引支持於曝光台上,基板的位置 不%定,可能對整合與曝光產生不良的影響。而且,在搬 2036-8568-PF;Chentf 7 200805006 入位置及曝光位置上,推動基板的端面而進行預定位的預 定位機構由於構造複雜而導致雄護性或經濟性不佳。 有鑑於此,為了解決上述的問題,本發明提供出一種 基板的曝光裝置與曝光方法,推定基板的端面而不需要給 予負荷而預定位的機構,對大型且薄的基板進行高精度的 曝光。 [解決問題的手段][Problems to be Solved by the Invention] In recent years, the electronic circuit board tends to have a higher density, and the substrate size at the time of exposure becomes (4) larger, and the thickness of the substrate is also becoming thinner. For example, in an electronic circuit substrate, the size of the substrate is 5 Å. __ above and the thickness is below 0.05 dragons to supply to the production line. Above, in the formed circuit, 'L/S = 1〇〇" m is required to be a thin line. Therefore, the operation board (4) environment and mechanism must be handled with considerable skill, and (4) It is produced by equipment that is small in load on the substrate and can be processed in a short time. Further, a large and thin substrate is subject to large deformation due to a small load, and it is required to perform pre-positioning, integration, and exposure without giving a substrate load. Therefore, a large-sized and thin substrate is pre-positioned by contact with a contact type pre-positioning mechanism shown in Patent Documents 2 and 3, and is different from a substrate having a large thickness in that the substrate has a large bending load, so that the substrate is large. The possibility of deformation becomes higher. Further, in the state where the substrate is deformed, when the substrate is transported to the exposure stage, the substrate cannot be attracted and supported on the exposure stage, and the position of the substrate is not fixed, which may adversely affect integration and exposure. Further, in the moving position of the 2036-8568-PF; and the entrance position and the exposure position of the Chentf 7 200805006, the pre-positioning mechanism for pushing the end face of the substrate to perform the predetermined position is unsatisfactory due to the complicated structure or the economy. In view of the above, the present invention provides an exposure apparatus and an exposure method for a substrate, and a mechanism for estimating an end surface of the substrate without pre-positioning a load, and performing high-precision exposure on a large and thin substrate. [Means for solving problems]

為了解決上述的問題,本發明之基板曝光裝置藉由基 板搬運裝置將基板搬運至曝光台,在上述曝光台上進行基 板預定位及整合,經由曝光用光學系做曝光,包括一曝光 台;-燒框,、經由透光板支持光罩;一第一攝影裝置,對 各整合標記做攝影;-第二攝影裝置,通過上述透光板, 對上述基板的至少二邊做攝影;一照明裝置,$ 了得到該 第二攝影裝置可攝影的對比度;以及_控制裝n由該 知、明裝置及上述第:攝影裝置而解析所拍攝的影像,為了 使上述基板訂述料的各整合標記以±㈣—攝影裝 置的視野内’而控制上述曝光台使上述基板進行預定位, 同時解析由上述第一攝影裝置所拍攝的影像,控制上述曝 光台而整合上述基板的整合標記與上述光罩的整合標記。 如此構造的絲曝光裝置搬運搬入的基板而㈣光a 所支持’使該曝光台於z軸方向移動,使上述基板面向: 框的光罩。接著,在上述基板的至少二邊以照明裝置的光 ’日’:射的狀態下’由第二攝影裝置做攝影。然後,將所拍攝 影像做解析,從基板的尺寸以及上述基板至少二邊的位置 2036-8568-PF;Chentf 8 200805006 • 關係,使上述曝光台由控制裝置於X軸、γ軸0軸的各方 向移動而進行預定位。而且,上述光罩係配合燒框的光罩 配合基準標記而使用的元件。藉此,上述基板與上述光罩 的各整合標記進入上述第一攝影裝置的視野内,之後第一 攝影裝置經由控制裝置對上述基板與上述光罩的各整合標 5己做攝影’解析該攝影的資料而計算出偏差量,而且,藉 由曝光資料進行整合,經由曝光用光學系,照射包含紫外 線的光而對基板做曝光。 口此基板曝光I置無須以給予基板負荷的接觸方式 的預定位台,直接將基板送至曝光台,不給予基板負荷而 盡可能保持在平面而進行預定位及整合。而且,由於將基 板、准持於平面而照射曝光光線,基板充分地固定於基板固 疋台上,與光罩的密合度高,可避免圖案的缺陷及其他的 問題,而確保精度、解析度高的圖案。即使是大型且薄的 基板也能做高精度的曝光。 Φ 又’在上述基板曝光裝置中,上述控制裝置控制上述 曝光台,使上述預定位為使上述光罩配合的基準標記與上 述基板的邊平行且形成一既定的間隔。 又,在上述基板曝光裝置中,上述控制裝置控制上述 曝光σ,使上述預定位為上述基板相對於上述光罩整合的 基準標記的位置而位於預設的位置上。 又,在上述基板曝光裝置中,上述照明裝置可分別任 意移動至對應於上述基板至少二邊而分別設置的照明燈的 點燈位置以及退避位置上。 9 2036-8568-PF;Chentf 200805006 ' 藉由如此的構造,基板曝光裝置照明燈的點亮位置可 為相對於基板的邊任意調整的位置。 又,本發明的基板曝光方法包括下列步驟:藉由基板 搬運裝置將基板搬運至曝光台;將搬入曝光台的基板與經 由燒框的透光板所支持的光罩接近或接觸;藉由對上述基 板的至少二邊照射光,通過上述透光板而由第二攝影裝置 而攝心,在所拍攝的上述基板的邊的影像中,由前述光罩 》 基準標記與基板至少二邊的偏移量,由控制裝置解析而計 算出預定位的位移量;在上述光罩及上述基板分離的狀態 下,根據上述控制裝置所計算出的預定位的量而控制上述 曝光台,對上述基板與上述光罩進行預定位;使預定位完 畢的上述基板接近或接觸於上述光罩;由第一攝影裝置對 述光罩及上述基板的整合標記做攝影,由上述控制裝置 解析而計算出偏差量;在上述光罩與上述基板分離的狀態 下,根據上述控制裝置所計算出的偏差量,使上述曝光台 ,整合移動;以及使上述光罩及上述基板接近或接觸,由曝 光用光學系曝光上述基板。 根據該等步驟,將基板搬運至曝光台而支持,藉由第 一攝影裝置觀察基板全體的位置以及姿勢,由曝光台進行 預定位’接著’由於藉由第一攝影裝置對基板與光罩的整 合標記攝影而整合,不伴隨推動基板端面的動作,由於不 施加負荷於基板的邊緣,不使基板變形而曝光,可確保高 精度、高解析度的圖案。 [發明的效果] 2036-8568-PF/Chentf 10 200805006 • 纟發明的基板曝光裝置及基板曝光方法具#以下的效 果。 基板曝光裝置首先由第二攝影裝置解析所拍攝的影 像,由控制裝置經由曝光台進行基板的預定位,之後,由 第攝衫t i對光罩及基板的整合標記做攝景多,冑由控制 裝置經由曝光台進行基板與光罩的整合。因此,基板曝光 裝置與基板的大小及厚度無關,不推動基板的端面,而在 曝光台上進行基板與光罩的預定位、整合與曝光,因此減 v成為基板平面度或位置精冑的妨礙的主要原目的接觸次 數,可實施高精度的曝光’確保高精度、解析度的圖案。 又,基板曝光裝置由於不需要推動基板端面的機構,裝置 的構造不複雜,維護性及經濟性優良。 基板的曝光方法係將搬運至曝光台上的基板,由該曝 光台實施預定位,而進行整合,而且為了曝光,不推動基 板的端面,從基板的搬入至曝光為止的處理時間,不必伴 修隨由搬運裝置移動基板的位置而得以減少,生產間隔(咖 ΐ i in e )可以縮短。 【實施方式】 以下,參照圖面說明本發明的最佳實施形態。 第1圖為基板曝光裝置的構造以及控制電路的整體概 念圖。第2圖為基板曝光裝置的曝光台、第一攝影裝置、 照明裝置以及第二攝影裝置的配置的立體圖。帛3圖為由 基板曝光裝置的燒框所支持的光罩舆基板的位置關係的放 2036-8568-PF;Chentf 200805006 大平面圖。In order to solve the above problems, the substrate exposure apparatus of the present invention transports the substrate to the exposure stage by the substrate transfer device, pre-positions and integrates the substrate on the exposure stage, and performs exposure through the exposure optical system, including an exposure stage; Burning the frame, supporting the photomask via the light transmissive plate; a first photographing device for photographing the integrated mark; and a second photographing device for photographing at least two sides of the substrate through the light transmissive plate; And obtaining a contrast that can be captured by the second photographing device; and the control device n is configured to analyze the captured image by the knowing device and the first photographing device, in order to make the integrated mark of the substrate ordering material ± (4) - in the field of view of the photographic device', controlling the exposure stage to pre-position the substrate, and simultaneously analyzing the image captured by the first photographic device, controlling the exposure station to integrate the integrated mark of the substrate and the reticle Integrate tags. The wire exposure apparatus thus constructed conveys the loaded substrate and (4) the light a is supported to move the exposure stage in the z-axis direction so that the substrate faces the mask of the frame. Next, photographing is performed by the second photographing device on at least two sides of the substrate in a state where the light of the illumination device is emitted. Then, the captured image is analyzed, and the size of the substrate and the position of at least two sides of the substrate are 2036-8568-PF; and the relationship between the exposure stations is controlled by the control device on the X-axis and the γ-axis 0-axis. The direction is moved to make a predetermined position. Further, the reticle is an element used in conjunction with a mask of a burnt frame to match a reference mark. Thereby, the integrated mark of the substrate and the photomask enters the field of view of the first imaging device, and then the first imaging device performs photography on the integration target 5 of the substrate and the photomask via the control device. The amount of deviation is calculated from the data, and the substrate is exposed by exposure of the exposure data to the substrate including the ultraviolet light through the exposure optical system. The substrate exposure I is placed on the exposure stage without the need to give a substrate load contact mode, and the substrate is directly sent to the exposure stage, and the substrate is loaded as much as possible while maintaining the plane position and integration. Further, since the substrate and the exposure light are irradiated on the substrate, the substrate is sufficiently fixed to the substrate fixing table, and the adhesion to the mask is high, thereby avoiding pattern defects and other problems, and ensuring accuracy and resolution. High pattern. Even large and thin substrates can be exposed with high precision. Φ In the above substrate exposure apparatus, the control device controls the exposure stage such that the predetermined position is such that a reference mark for engaging the mask is parallel to an edge of the substrate to form a predetermined interval. Further, in the above substrate exposure apparatus, the control means controls the exposure σ such that the predetermined position is at a predetermined position at a position where the substrate is aligned with a reference mark of the mask. Further, in the above substrate exposure apparatus, the illumination device may be arbitrarily moved to a lighting position and a retreat position of the illumination lamps respectively provided corresponding to at least two sides of the substrate. 9 2036-8568-PF; Chentf 200805006 ' With such a configuration, the lighting position of the substrate exposure device illumination lamp can be an arbitrary adjustment position with respect to the side of the substrate. Moreover, the substrate exposure method of the present invention includes the steps of: transporting the substrate to the exposure stage by the substrate transfer device; approaching or contacting the substrate carried into the exposure stage with the light cover supported by the light-transmissive plate of the frame; At least two sides of the substrate are irradiated with light, and the second light-receiving plate is taken by the second image capturing device, and at least two sides of the substrate are offset by the reference mark of the mask on the side of the imaged substrate. The shift amount is calculated by the control device to calculate the displacement amount of the predetermined position; and in the state where the mask and the substrate are separated, the exposure stage is controlled based on the amount of the predetermined position calculated by the control device, and the substrate is The photomask is pre-positioned; the pre-predetermined substrate is brought into contact with or in contact with the photomask; and the integrated image of the photomask and the substrate is photographed by the first photographing device, and the deviation is calculated by the control device And in a state where the reticle is separated from the substrate, the exposure stage is integrated and moved according to the amount of deviation calculated by the control device And causing the photomask and the substrate close to or in contact with, the substrate exposed by the exposure optical system. According to the steps, the substrate is transported to the exposure stage for support, and the position and posture of the entire substrate are observed by the first photographing device, and the exposure station performs a predetermined position 'then' because the substrate and the photomask are used by the first photographing device. By integrating the mark photography and integrating it, the operation of the end face of the substrate is not promoted, and since the load is not applied to the edge of the substrate, the substrate is not deformed and exposed, and a highly accurate and high-resolution pattern can be secured. [Effects of the Invention] 2036-8568-PF/Chentf 10 200805006 • The substrate exposure apparatus and the substrate exposure method of the invention are as follows. The substrate exposure device first analyzes the captured image by the second imaging device, and the control device performs the predetermined position of the substrate via the exposure station. Thereafter, the integrated lens of the photomask and the substrate is photographed by the first camera ti. The device integrates the substrate and the reticle via the exposure station. Therefore, regardless of the size and thickness of the substrate, the substrate exposure apparatus does not push the end surface of the substrate, but pre-positions, integrates, and exposes the substrate and the mask on the exposure stage, thereby reducing the v to become a hindrance to the flatness or position of the substrate. The number of contacts for the main purpose of the original, high-precision exposure can be implemented to ensure a high-precision, resolution pattern. Further, since the substrate exposure apparatus does not require a mechanism for pushing the end faces of the substrate, the structure of the apparatus is not complicated, and the maintenance property and economy are excellent. The exposure method of the substrate is carried out to the substrate on the exposure stage, and the exposure stage is pre-positioned for integration, and the processing time of the substrate is not pushed in order to prevent the end surface of the substrate from being pushed for exposure. The position of the substrate is reduced by the handling device, and the production interval (Curry i in e) can be shortened. [Embodiment] Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. Fig. 1 is a view showing the configuration of a substrate exposure apparatus and an overall schematic diagram of a control circuit. Fig. 2 is a perspective view showing the arrangement of an exposure stage, a first imaging device, an illumination device, and a second imaging device of the substrate exposure device. Fig. 3 is a plan view showing the positional relationship of the mask and the substrate supported by the burning frame of the substrate exposure apparatus; Chentf 200805006 large plan view.

如第1圖所示’基板曝光裝置1 0為不推動基板|的端 面,在曝光台16中,進行預定位、整合以及曝光的裳置。 該基板曝光裝置10在曝光室11内包括曝光台16、成為分 別配置於該曝光台的兩侧的位置的搬運裝置的搬入侧基板 搬運裝置17以及搬出側基板搬運裝置18、支持配置於曝 光台1 6的上方的光罩Μ的燒框1 9、從該燒框1 9的上方照 射包含既定波長的紫外線的光的曝光用光學系2 2的準直 反射鏡22g、在該曝光用光學系22的準直反射鏡22g與燒 框19之間移動地配置的第一攝影裝置27以及第二攝影裝 置23’而在既定位置具有作為根據來自第一攝影裝置27 以及第二攝影裝置23的影像而控制曝光台丨6的控制裝置 的控制器A32以及控制器B33。 而且,設置於曝光t 11㈣曝光用光學系22為準直 反射鏡22g,而後述的其他構造則配置於與曝光室丨丨分隔 的未圖示的光源室侧。 500mmx600mni以上),同時整合標記M2 u n 1系开> 成於四個角落, 厚度從1mm左右至0· 05mm以下,驻山^ 精由曝光而形成既定的圖 案(例如電路比L/S= 100// m還細的細線)。 具有形成電路圖案的矩形 邊緣區域Mb,該矩形區域 Mb的既定位置其中之一, 而且,於此所使用的光罩Μ 區域Ma以及透明的矩形框體的 Ma的既定位置或透明邊緣區域 形成既定數量的整合標記Ml。 2〇36-8568~PF;Chentf 12 200805006 如第1圖所示’基板曝光裴置10在曝光室11的一邊 的側壁上形成基板入口12,又,在另一邊的側壁形成基板 在曝光至11内,對應於基板入口 12而設置搬入 侧基板載置用滾子台14,對應於基板出口 13而設置搬出 侧基板载置用滾子台J 5。As shown in Fig. 1, the substrate exposure apparatus 10 is an end surface on which the substrate is not pushed, and in the exposure stage 16, pre-positioning, integration, and exposure are performed. The substrate exposure apparatus 10 includes an exposure stage 16 in the exposure chamber 11, a loading-side substrate conveying device 17 and a carrying-out substrate conveying device 18 which are respectively disposed at positions on both sides of the exposure table, and is supported and disposed on the exposure table. a frame 19 of the mask 上方 above the hexagram, a collimating mirror 22g of the exposure optical system 2 2 that emits light of ultraviolet rays having a predetermined wavelength from above the frame 19, and the optical system for exposure The first photographing device 27 and the second photographing device 23', which are disposed between the collimating mirror 22g of the 22 and the burnt frame 19, have the image at the predetermined position as the image from the first photographing device 27 and the second photographing device 23. The controller A32 and the controller B33 of the control device of the exposure stage 6 are controlled. Further, the exposure optical system 22 is provided as the collimating mirror 22g in the exposure t11 (four), and the other structure to be described later is disposed on the side of the light source chamber (not shown) which is separated from the exposure chamber. 500mmx600mni or more, at the same time integrated mark M2 un 1 system open > into four corners, thickness from about 1mm to below 0. 05mm, the mountain is fine to form a predetermined pattern by exposure (for example, circuit ratio L / S = 100 // m is also a thin thin line). There is a rectangular edge region Mb forming a circuit pattern, one of the predetermined positions of the rectangular region Mb, and the mask position Ma region Ma used herein and the predetermined position or transparent edge region of the transparent rectangular frame Ma are formed. The number of integration marks Ml. 2〇36-8568~PF; Chentf 12 200805006 As shown in Fig. 1, the substrate exposure unit 10 forms the substrate inlet 12 on the side wall of one side of the exposure chamber 11, and the substrate on the other side forms the substrate to be exposed to 11 The loading-side substrate-mounting roller table 14 is provided corresponding to the substrate inlet 12, and the carrying-out substrate-mounting roller table J5 is provided corresponding to the substrate outlet 13.

在滾子台14與滾子台15之間’設置有曝光台16,而 且為了從滾子台14將基板搬運至曝光台16,設有搬入側 基板搬運裝置17,又,為了從曝光台16將基板搬運至滾 子台1 5 5設有搬出側基板搬運裝置1 8。 搬入側基板搬運裝置17與搬出側基板搬運裝置18 , 圖式中未詳細表示出’具有吸附支持基板W且解除該吸附 支持的吸附墊。該吸附墊藉由基板吸附機構(未圖示)而真 空吸附基板W。而且,兩搬運裝置丨7、18是在基板w呈平 坦的狀態下搬運,並未特別限定,例如成為具有中空部的 板狀體的吸附面的下面,設有多數個與該中空部連通的小 孔,該中空部經由空氣室連通於設置在曝光室^的角落或 外部的真空產生裝置(未圖示)而動作。 如第1圖及第2圖所示,曝光台16支持基板w而實施 預疋位的I置,包括支持基板W的基板支持台1 6 a、支持 該基板支持台1 6a且作為在水平面内移動的整合裝置的 ΧΥΘ台16b、以及支持該χγθ台16b且上下動的z軸方向 移動裝置16c。 基板支持台16a載置被搬運的基板w而形成複數個吸 附孔,吸附支持未圖示的基板W。 2036-8568-PF;Chentf 13 200805006 XY 0台1 6b包括在水平面内於一方向之X缸+ 万向上進 行移動控制的X軸台、在水平面内與X軸方 w万句正父的γ軸 方向上進行移動控制的γ軸台、在水平面内於正交方向上 於貫穿軸(垂直軸)旋轉方向的Θ方向上進杆於M 4 u上進仃釭轉控制的 Θ軸旋轉台’由該四軸組合的四軸移動台。 Z軸方向移動裝置i6c具有升降控制的z軸,在該z 軸的上端側構成支持XY 0台1 6b。The exposure stage 16 is provided between the roller table 14 and the roller table 15, and the loading-side substrate conveying device 17 is provided to convey the substrate from the roller table 14 to the exposure table 16, and is also provided for the exposure table 16 from the exposure table 16. The substrate is transported to the roller table 155. The carry-out substrate transport device 1 8 is provided. The loading-side substrate conveying device 17 and the unloading-side substrate conveying device 18 are carried out, and the adsorption pad having the adsorption supporting substrate W and releasing the adsorption support is not shown in detail in the drawings. The adsorption pad vacuum adsorbs the substrate W by a substrate adsorption mechanism (not shown). Further, the two transporting devices 7 and 18 are transported in a state in which the substrate w is flat, and are not particularly limited. For example, the lower surface of the adsorption surface of the plate-shaped body having the hollow portion is provided, and a plurality of the transporting devices are provided in communication with the hollow portion. The small hole is operated by a vacuum generating device (not shown) provided in a corner or outside of the exposure chamber via an air chamber. As shown in FIGS. 1 and 2, the exposure stage 16 supports the substrate w and performs pre-clamping of the I, includes the substrate support table 16a supporting the substrate W, and supports the substrate support table 16a as a horizontal plane. The platform 16b of the moving integrated device and the z-axis direction moving device 16c that supports the χγθ table 16b and moves up and down. The substrate support table 16a mounts the substrate w to be transported to form a plurality of adsorption holes, and sucks and supports the substrate W (not shown). 2036-8568-PF;Chentf 13 200805006 XY 0 station 1 6b includes the X-axis table in the horizontal direction of the X-cylinder + 10,000 upward movement control in the horizontal plane, and the γ-axis in the horizontal plane and the X-axis square The γ-axis table in which the movement control is performed in the direction, and the Θ-axis rotation table that is traversed on the M 4 u in the Θ direction in the orthogonal direction in the direction of the rotation of the through-axis (vertical axis) in the horizontal plane The four-axis combination of four-axis mobile stations. The Z-axis direction moving device i6c has a z-axis for the elevation control, and the upper end side of the z-axis constitutes the support XY 0 table 16b.

而且,曝光台16為在0轴旋轉台上設置χγζ台的構 造,或在ΧΥΖ台上設置0軸旋轉台的構造也可以。 設置於曝光台1 6上方的燒框1 9支持光罩Μ的元件, 包括光罩Μ之皆接觸而被支持的透光板2〇、支持該透光板 20的框體21。而且,燒框19係將透光板2〇吸附於框體 21上,且在既定位置上具有將光罩Μ吸附於透光板上 的光罩吸附機構(未圖示)。又,光罩M係吸附支持於燒框 19上,而且在燒框19設置於上述曝光台16的上侧的狀態 下,在控制系的座標中的既定位置上以高精度進行定位的 裝置。 曝光用光學系22包括橢圓反射鏡22a、在該橢圓反射 鏡22a的焦點位置上具有實施連續電弧放電而照射包含既 定波長的紫外線的光的燈泡22b、設置在橢圓反射鏡22a 的光路上的第一平板反射鏡22c以及第二平板反射鏡 22d、設於從第二平板反射鏡22d反射的光路上的遮板22e 以及複眼透鏡22f、設於從複眼透鏡221照射的光路上的 準直反射鏡22g。而且,遮板22e在基板W曝光的必要時 2036-8568-PF;Chentf 14 200805006 間打開而控制照射時間。 一 △基板W由於在搬運至曝光台16時不進行預定位,在曝 光台16上,不必進行預定位。因此,基板曝光裝置10在 此具備控制器A32與B33,設於第二攝影裝置23、照明裝 置24以及控制器25上。Further, the exposure stage 16 may have a configuration in which a χγ ζ stage is provided on the 0-axis rotary table, or a 0-axis rotary table may be provided on the cymbal stand. The burning frame 19 disposed above the exposure stage 16 supports the elements of the mask, including the light-transmitting plate 2, which is supported by the contact of the mask, and the frame 21 supporting the light-transmitting plate 20. Further, the burning frame 19 is configured to adsorb the light-transmitting plate 2 to the frame 21, and has a mask suction mechanism (not shown) for adsorbing the mask to the light-transmitting plate at a predetermined position. Further, the mask M is adsorbed and supported on the burnt frame 19, and the burnt frame 19 is placed on the upper side of the exposure stage 16, and is positioned with high precision at a predetermined position in the coordinates of the control system. The exposure optical system 22 includes an elliptical mirror 22a, a bulb 22b that performs continuous arc discharge at a focus position of the elliptical mirror 22a, and emits light including ultraviolet rays of a predetermined wavelength, and an optical path provided on the optical path of the elliptical mirror 22a. a flat mirror 22c and a second flat mirror 22d, a shutter 22e provided on the optical path reflected from the second flat mirror 22d, and a fly-eye lens 22f, and a collimating mirror provided on the optical path irradiated from the fly-eye lens 221. 22g. Further, the shutter 22e is opened between the exposure of the substrate W 2036-8568-PF; and the Chentf 14 200805006 to control the irradiation time. Since the Δ substrate W does not perform a predetermined position when transported to the exposure stage 16, it is not necessary to perform a predetermined position on the exposure stage 16. Therefore, the substrate exposure apparatus 10 is provided with controllers A32 and B33, and is provided on the second photographing device 23, the illumination device 24, and the controller 25.

第二攝影裝置23為對用於預定位的光罩M以及基板f 的位置關係做攝影的裝置,包括攝影元件(例如⑽攝影 機)23a支持邊攝影兀件23 a的臂23b、移動該臂23b.的 臂移動裝置(未圖示)。而且’第二攝影裝置23的攝影元件 心最好選擇焦距約mmm〜12()G_且解析能力在_晝 素以下的性能的攝影透鏡與攝影元件。 第一攝衫裝置23在藉由攝影元件23a進行攝影時,移 動煮23b,使攝影元件23a在對應於燒才匡19中央的上方, 例如離光罩Μ約800_〜12〇〇_的高度處,俯瞰燒框⑺的 :側全體的攝影位置。又,第二攝影裝置23在攝影完畢進 打曝光之前’移動臂23b而從攝影位置退避移動至不會在 、’ 產生〜子的位置,作為其退避位置。該第二攝影裝 置23如第3圖所不’穿過光罩祕的透明矩形框體的邊緣 區域肋的至少二邊,對可見的基板W的三邊的位置(x軸 方向的偏移與γ軸方向的偏移)與姿勢⑽於Θ軸的傾斜度 Θ卜Θ2)做攝影。而且,第二攝影裝置23由於是在預定 位時使用’比最終整合精度的電路的解析度低也可以,例 如可使用1 024x768畫素的攝影機而解析能力大約w晝 素的倍率的光學系。 2036-8568-PF;Chentf 15 200805006 知、明裝置2 4是為了使第二攝影穿詈? 僻〜衣置23在拍攝影像上 于#、要的對比度而設置的。照明裝 衣1 Μ不使基板f感 ,以可鮮明地見到.標記Μ卜们的波長照射基板面的昭 明凡件24a、支持照明元件24a的臂挪以及移動該臂⑽ 的臂移動裝置(未圖示)。 而且,支持照明裝置24的照明24a的臂2扑於此與第 :攝影裝置23的臂23b的移動同步,而設定出移動於從透 光板2 0上方照射的昭射位詈(點古7里、The second photographing device 23 is a device for photographing the positional relationship of the mask M and the substrate f for the predetermined position, and includes a photographing element (for example, a (10) camera) 23a that supports the arm 23b of the side photographing element 23a, and moves the arm 23b. Arm moving device (not shown). Further, the photographic element of the second imaging device 23 preferably has a photographic lens and a photographic element having a focal length of about mmm to 12 () G_ and a resolution of less than _ 素. When the first camera device 23 performs photography by the photographic element 23a, the cooking 23b is moved so that the photographic element 23a is above the center corresponding to the squeegee 19, for example, at a height of about 800 〜 12 〇〇 _ from the reticle , overlooking the burning frame (7): the entire shooting position of the side. Further, the second photographing device 23 moves the arm 23b and moves from the photographing position to the position where the sub-head is not generated as the retracted position before the photographing exposure is performed. The second photographing device 23 does not pass through at least two sides of the edge region rib of the transparent rectangular frame of the mask as shown in FIG. 3, and the position of the three sides of the visible substrate W (the shift in the x-axis direction and The shift in the γ-axis direction) and the posture (10) on the tilt of the Θ axis Θ Θ 2) are photographed. Further, the second imaging device 23 may have a lower resolution than a circuit having a final integration accuracy when it is in a predetermined position. For example, an optical system capable of analyzing a magnification of about 昼 昼 can be used with a camera of 1,024 x 768 pixels. 2036-8568-PF; Chentf 15 200805006 Is the Zhiming device 2 4 used to make the second photography pass? The secluded ~ clothes set 23 is set on the captured image in #, the desired contrast. The lighting fixture 1 Μ does not make the substrate f sense, so that it can be clearly seen. The wavelength of the substrate is illuminated by the wavelength of the substrate 24a, the arm of the supporting illumination element 24a, and the arm moving device for moving the arm (10) Not shown). Further, the arm 2 supporting the illumination 24a of the illumination device 24 is synchronized with the movement of the arm 23b of the first imaging device 23, and is set to move to the illumination position 照射 which is irradiated from above the light-transmitting plate 20 (point 7) in,

耵幻…耵1IL置卩點冗位置)以及從光路退避 的退避位置。 照明裝置24設有一個或多數個的燈泡及螢光燈或led 照明元件(於此為三個LED照明元件)。即,第二攝影裝置 23對穿過光罩M的透明矩形框體的邊緣區域Mb(參照第3 圖)而見到的基板W的位置(X軸方向的偏差與γ軸方向的 偏差)與姿勢(關於Θ軸的傾角)做鮮明地攝影。 弟攝如衣置2 7為用於整合的攝影裝置,於此對應於 光罩Μ的四個角落而設置四個。第一攝影裝置27包括攝影 元件(例如CCD攝影機)27a、與該攝影元件27a同軸設置的 環狀照明元件27b、支持該攝影元件27a的臂27c以及移 動該臂2 7 c的臂移動裝置(未圖示)。 攝衫元件2 7 a由於必須最終整合精度必須在電路的解 析度以上,最好選擇〗〇 # m/晝素以下的高解析能力的攝影 元件。 環狀照明元件27b以可清楚見到各整合標記M2的 位置、角度與波長,且為了使照明元件本身以外的光混入 2036-8568~PF;Ghentf 16 200805006 攝影裝置而影響觀察的像,而鄰接或接近於攝影元 的外形。 〜 27a 第-攝影裝置27在以攝影元件27a進行攝影時, 框19分離的退避位置起,在對應於光罩的整合標記Μι 上方’經由臂27c而使攝影元件27a移動至配合於 的 離而可攝影的位置上,光Η以及基板^整合標^距 M2做攝影,又在攝影完畢後至少進行曝光之前,移動臂π 而從光路退避移動至退避位置。而且,該第一攝 ; 在照明裝置24移動至退避位置後才動作,或若不會對 攝影裝置23的攝影產生妨礙’也可與照明裝置24同_ 作而設定。 ^ ^ 控制器A32將第一攝影裝置27與第二攝影u 2 入的攝影的影像訊號做影像處理。 別 控制器A32包括輸入第一攝影裝置27與第二攝影筆置 23的攝影機輸人介面26、28、將來自該攝影機輸入^面 26、28的訊號做處理的演算裝置29、由演算的結果輸出控 :^台16的訊號而進行對應於基板f的光罩_預定位 ”正合的輸入輸出裝置31以及記憶演算資料(位置偏 的記憶裝置35。 攝影機輸入介面26、28從第一攝影裝置27盘第二攝 影裝置23輸入攝影訊號’而對該影像進行數位化的處理。 攝影機輸入介面26係輸入對光罩M與基板w的至少二邊或 全體做攝影後的影像。又,攝影機輪人介面㈣輸入複數 個(於此為四個)從第一攝影裝置2?分別拍攝的光W與標 2〇36-8568-PF;Chentf 17 200805006 ★ 記Μ1的影像。 演算裝置29根據在攝影機輸入介面26處理的影像資 料,演异出基板W的邊的位置,並演算出基板w的邊對應 於光罩配合基準標記有怎樣的位置關係且何種傾斜的姿 勢。而且,演算處理的區域,如第1圖所示,可以是至少 二邊的邊緣全體,又以三邊的圓圈所表示的特定區域也 可。於此,位置意指在曝光台16上)[軸方向與γ轴方向上 分別在那個位置的位置資料,姿勢意指Ζ軸旋轉的角度(θ 馨 角)關係資料。 在演算裝置29中解析基板W的位置及姿勢而得到位置 貝讯與姿勢資訊,根據該位置資訊與姿勢資訊,演算裝置 29算出對應於基板¥的光罩方向的偏差與γ方向的 偏差里,同日守计异出姿勢的偏差,經由輸入輸出裝置31將 =除該等偏差量的訊號輸出至曝光台16,而控制作為整合 裝置的曝光台16。因此,當在曝光台16進行預定位:: φ 使基板W的整合標記(大直徑圓)M2與光罩μ的整合標記(小 直徑圓)M1進入第一攝影裝置27的視野内(參照第!圖)。 根據在攝影機輸入介面28處理的影 、、舍皙,, 6、外叙置 ’、异出光罩Μ的整合標記與基板w的整合標記的位置偏 差:±根據計算的結果’使曝光台16移動的訊號,由輪入輪 出裝置31輪出’使光罩μ與基板^進行整合。 阳 控制器Β33為與控制器Α32同步而進行裝置整體的 合制的裝置。於此,控制器Β33包括儲存執行程式的 。己1置33b、讀出執行程式而實施的演算裝置、 Μ及 2〇36-8568-PF;chentf 18 200805006 作為:制器」32與曝光# 16的訊號介面的輸入輪出裳置 、壯八體而° ,控制器B33控制而實施包括搬入側基板搬 :衣置1 7的動作、搬出側基板搬運裝置1 8的動作、曝光 。6的Z軸方向移動裝置1 6c的動作、曝光用光學系22 的燈泡22b的電源的投入、遮斷動作及遮板…的開閉動 作、照明裝S 24的移動及點亮等各動作。 輸入輸出裝置34為進行控制器A32及曝光台丨6的訊 號的輸出、輸入的介面。耵 耵 耵 耵 IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL The illumination device 24 is provided with one or more bulbs and fluorescent or LED lighting elements (here three LED lighting elements). In other words, the position of the substrate W (the deviation in the X-axis direction and the deviation in the γ-axis direction) of the substrate W seen by the second imaging device 23 in the edge region Mb (see FIG. 3) of the transparent rectangular frame that passes through the mask M is The posture (the inclination of the Θ axis) is photographed in a vivid manner. The camera is set as a photographic device for integration, and four are provided corresponding to the four corners of the reticle. The first photographing device 27 includes a photographing element (for example, a CCD camera) 27a, an annular illumination element 27b disposed coaxially with the photographing element 27a, an arm 27c supporting the photographing element 27a, and an arm moving device for moving the arm 27c (not Graphic). For the camera component 2 7 a, since the final integration accuracy must be above the resolution of the circuit, it is best to select a high resolution imaging component below 〇 # m/昼素. The annular illumination element 27b can clearly see the position, angle and wavelength of each integrated mark M2, and in order to mix light other than the illumination element itself into 2036-8568~PF; Ghentf 16 200805006 photography device affects the observed image, and adjacent Or close to the shape of the photography element. ~ 27a When the photographing device 27a performs photographing, the photographing element 27a moves over the retracted position in which the frame 19 is separated, and the photographing element 27a is moved to the mating direction via the arm 27c. At the position where the image can be photographed, the pupil and the substrate are integrated with the mark M2 for photographing, and before at least exposure is performed after the photographing is completed, the arm π is moved and retracted from the optical path to the retracted position. Further, the first photographing is performed only after the illuminating device 24 has moved to the retracted position, or may be set in conjunction with the illuminating device 24 without causing an obstruction to the photographing of the photographing device 23. ^ ^ The controller A32 performs image processing on the captured image signals of the first photographing device 27 and the second photographing u 2 . The controller A32 includes a camera input interface 26, 28 for inputting the first camera 27 and the second camera 23, and a calculation device 29 for processing signals from the camera input 26, 28, and the result of the calculation. The input control device 31 and the memory calculation data (the positional offset memory device 35) of the photomask corresponding to the mask f of the substrate f are output and controlled. The camera input interfaces 26, 28 are from the first photography. The second imaging device 23 of the device 27 inputs the imaging signal 'and digitizes the image. The camera input interface 26 inputs an image obtained by photographing at least two or all of the mask M and the substrate w. The wheel user interface (4) inputs a plurality of (four in this case) light W and the target 2〇36-8568-PF respectively photographed from the first photographing device 2; Chentf 17 200805006 ★ The image of the record 1. The calculation device 29 is based on The image data processed by the camera input interface 26 is used to calculate the position of the side of the substrate W, and the position of the substrate w corresponding to the position of the mask matching reference mark and the posture of the tilt is calculated. The area to be processed, as shown in Fig. 1, may be at least the entire edge of the two sides, and a specific area indicated by a three-sided circle. Here, the position means on the exposure stage 16) [Axis direction The position data at the position corresponding to the γ-axis direction, the posture means the angle (θ ing angle) relationship data of the Ζ axis rotation. The calculation device 29 analyzes the position and posture of the substrate W to obtain the position information and the posture information. Based on the position information and the posture information, the calculation device 29 calculates the deviation between the deviation of the mask direction corresponding to the substrate ¥ and the γ direction, and the deviation of the same-day observing posture, and divides the deviation amount by the input/output device 31. The signal is output to the exposure stage 16, and is controlled as the exposure stage 16 of the integrated device. Therefore, when the pre-positioning is performed on the exposure stage 16:: φ integrates the integrated mark (large diameter circle) M2 of the substrate W with the mask μ (small diameter circle) M1 enters the field of view of the first photographing device 27 (refer to Fig. Fig.). According to the image processed on the camera input interface 28, the outline of the image, the outer surface, and the integration of the mask. The positional deviation of the integrated mark with the substrate w is recorded: ± according to the result of the calculation, 'the signal for moving the exposure stage 16 is rotated by the wheel-in/off device 31' to integrate the mask μ with the substrate ^. A device for synthesizing the entire device in synchronization with the controller 。32. Here, the controller 包括33 includes a storage device for storing the execution program, a calculation device for reading and executing the program, and a 〇36-8568- PF;chentf 18 200805006 As the input interface of the signal interface of the "32" and "Exposure #16" is rotated, and the controller B33 controls and implements the movement of the loading side substrate: The operation and exposure of the side substrate transfer device 18 are carried out. The operation of the Z-axis direction moving device 1 6c, the input of the power source of the bulb 22b of the exposure optical system 22, the opening and closing operation of the shutter, the opening and closing of the shutter, and the movement and lighting of the lighting device S24 are performed. The input/output device 34 is an interface for outputting and inputting signals of the controller A32 and the exposure stage 6.

接著’以第1、4、5圖所示的流程圖說明基板曝光裝 置的動作。而且,第4a、4b、4c與4d圖為表示光罩與 基板的預疋位的狀態與整合狀態的平面圖。第5圖為表示 基板曝光裝置的動作的流程圖。 (步驟sioi)當基板w通過曝光室u的基板入口 12而 供給至滾子台14時,搬入侧基板搬運裝置17將基板W搬 運至曝光台16上而載置,曝光台係吸附支持基板。另一方 面,第二攝影裝i 23與照明裝i 24移動至光路上的既定 位置。 (步驟S102)曝光台16移動至z軸上而使基板w接近 或接觸於光罩Μ。 (步驟S103)照明裝置24分別點亮,第二攝影裝置23 對基板W的三邊或全體做攝影(參照第3及4b圖)。 _ (步驟S104)由第二攝影裝置23拍攝後的影像,以演 #破置2 9演异出基板的預定位移動量(偏差量)。 (步驟S105)曝光台1 6在Z軸上稍微下降移動,使基 19 2〇36-8568-PF;Chentf 200805006 , 板W與光罩Μ分離。在步驟si 02中,光罩M與曝光台i6 接近的情況下,則不需要步驟S1 〇 5。 (步驟S1 06)根據步驟si〇4所算出的預定位移動量而 控制曝光台。於此,完成對應於基板w的光罩M妁預定位, 然後,將第二攝影裝置23與照明裝置24移動至退避位置。 (步驟S107)再一次將曝光台16移動至z軸上,使基 板W接近或接觸於光罩μ。 (步驟S108)以第一攝影裝置27對基板w與光罩μ的 瞻正和標記Μ卜M2做攝影(參照第4C圖)。 (步驟S109)由第一攝影裝置27拍攝的影像,以演算 I置29演异出使基板w整合的偏差量(整合移動量)。 (步驟S110 )再度使曝光台1 β在z軸上稍微下降移動, 使基板W與光罩Μ分離。 (步驟S111)根據步驟S109所算出的偏差量(整合移動 s )控制曝光台。 φ (步驟S112)曝光台16移動至z軸上,使基板^接近 或接觸至光罩Μ。藉此,基板w對應於光罩!^做整合。 (步驟S113)再度,第一攝影裝置27對基板w與光罩Μ 的整合標記做攝影(參照第4d圖),在容許範圍内,使第一 攝影裝置27從光路退避,之後再進行曝光。在曝光完畢之 後,使z轴方向移動裝置16c下降,開放曝光台16的負壓, 以搬出侧基板搬運裝置18搬運基板w,而從基板出口 13 搬出至曝光裝置外,而結束所有的步驟。而且,在步驟S1 i 3 中’在容許範圍以外的情況下,重複步驟S〗〇 8。 2036-8568-PF;Chentf 20 200805006 如上所述’基板曝光裝置10由俯瞰基板W與光罩Μ全 體的第二攝影裝置23,觀察基板W的邊緣而檢測出基板w 的=置,由控制器25在曝光台16上不推動基板w的端面 而Λ %預定位,之後’對基板w與光罩M的整合標記Μ、 M2做攝影而進行整合。因此,不對基板w的邊緣施加負荷, 而可進行預定位、整合及曝光。 而且,在基板曝光裝置10中,第二攝影裝置23由於 與燒框19相隔約例如8〇〇_而設置,而得到最終整合精度 ,電路的解析度低的解析能力,例如W晝素。接著,由 :察基板W與光罩μ的整合標記叽,的重合的第一攝影 衣置27做鮮明且南精度的攝影,可實施基板與光罩μ的整 合:此時,第-攝影裝置2 7由於與燒框i 9相隔約例如⑽㈣ 又置ffij知到最終整合精度比電路的解析度高的解析能 力’例如1(W晝素’因此基板曝光裝置1〇進行高精度Next, the operation of the substrate exposure apparatus will be described with reference to the flowcharts shown in Figs. 1, 4, and 5. Further, the 4a, 4b, 4c, and 4d are plan views showing the state and the integrated state of the pre-clamping of the photomask and the substrate. Fig. 5 is a flow chart showing the operation of the substrate exposure apparatus. (Step sioi) When the substrate w is supplied to the roller table 14 through the substrate inlet 12 of the exposure chamber u, the loading-side substrate conveying device 17 transports the substrate W onto the exposure table 16 and mounts it, and the exposure table sucks the support substrate. On the other hand, the second photographing device i 23 and the lighting device i 24 are moved to a predetermined position on the optical path. (Step S102) The exposure stage 16 is moved to the z-axis to bring the substrate w close to or in contact with the mask Μ. (Step S103) The illumination device 24 is turned on, and the second imaging device 23 photographs three or all of the substrate W (see FIGS. 3 and 4b). _ (Step S104) The image captured by the second imaging device 23 is used to perform the predetermined amount of movement (deviation amount) of the substrate. (Step S105) The exposure stage 16 is slightly lowered in movement on the Z-axis to separate the substrate 19 2〇36-8568-PF; Chent 200805006, the plate W and the mask Μ. In the case where the mask M is close to the exposure stage i6 in step si 02, step S1 〇 5 is not required. (Step S1 06) The exposure stage is controlled based on the predetermined amount of movement of the movement calculated in the step si〇4. Here, the pre-positioning of the mask M corresponding to the substrate w is completed, and then the second photographing device 23 and the illumination device 24 are moved to the retracted position. (Step S107) The exposure stage 16 is again moved to the z-axis to bring the substrate W close to or in contact with the mask μ. (Step S108) The first photographing device 27 photographs the substrate w and the mask μ and the mark M2 (see Fig. 4C). (Step S109) The image captured by the first imaging device 27 is subjected to the calculation of the amount of deviation (integrated movement amount) for integrating the substrate w. (Step S110) The exposure stage 1β is again slightly moved downward on the z-axis to separate the substrate W from the mask Μ. (Step S111) The exposure stage is controlled based on the amount of deviation (integrated movement s) calculated in step S109. φ (Step S112) The exposure stage 16 is moved to the z-axis so that the substrate is brought close to or in contact with the mask Μ. Thereby, the substrate w corresponds to the mask! ^ Do integration. (Step S113) Again, the first photographing device 27 photographs the integrated mark of the substrate w and the mask ( (see Fig. 4d), and allows the first photographing device 27 to retreat from the optical path within the allowable range, and then performs exposure. After the exposure is completed, the z-axis direction moving device 16c is lowered, the negative pressure of the exposure stage 16 is opened, the substrate w is transported by the carry-out side substrate transfer device 18, and the substrate w is carried out from the substrate exit 13 to the outside of the exposure device, and all the steps are completed. Further, in the case where the step S1 i 3 is outside the allowable range, the step S is repeated. 2036-8568-PF; Chentf 20 200805006 As described above, the substrate exposure apparatus 10 detects the edge of the substrate W by the second imaging device 23 that overlooks the substrate W and the entire mask, and detects the substrate w. 25, on the exposure stage 16, the end surface of the substrate w is not pushed and Λ% is pre-positioned, and then the integration marks Μ and M2 of the substrate w and the mask M are photographed and integrated. Therefore, no load is applied to the edge of the substrate w, and prepositioning, integration, and exposure can be performed. Further, in the substrate exposure apparatus 10, the second imaging device 23 is disposed at a distance of, for example, about 8 〇〇 from the burnt frame 19, and the final integration accuracy is obtained, and the resolution of the circuit is low, for example, W. Next, the first photographic device 27 that overlaps the substrate W and the mask μ is used for sharp and south-precision photography, and the integration of the substrate and the reticle μ can be performed: at this time, the first-photographing device 2 7 is separated from the burnt frame i 9 by, for example, (10) (4) and ffij is known to have a higher resolution than the resolution of the circuit. For example, 1 (W), the substrate exposure apparatus 1 is highly accurate.

根據基板曝光裝置1G,不必實施對習知的基板w施加 負荷的預定位步驟’與基板的大小及厚度無關,使基板w ;X軸Y軸、"由及z轴的各方向移動控制而直接搬運 至曝光台16。然後,基板曝光裝置1。係由曝光台16支持 基板W’與光罩1相向,在曝光台上的預定位與整合,不 對基板W的邊緣施加負荷而不會使平面產生彎曲,因此可 進行高精度的曝光,可確保精度、解析度高的圖案。 而且,根據基板曝光裝 基板W與光罩Μ的預定位, 置10,因為由曝光台16進行 在曝光台1 6以外的位置,可以 2〇36~8 5 6B-PF;Chentf 21 200805006 、 省略反置基板W、做位置修正的預定位機構或步驟,如此 可使構造變得簡單。 又,fev明裝置24的光源可為燈泡或螢光燈,又也可為 LED。又,兩攝影裝置23、27的移動裝置雖然可以是旋轉 的旋轉機構,具備直線狀的滑動機構、球狀螺栓與馬達或 者是氣壓缸等驅動系的直線狀的退避機構,從曝光光源的 光路上退去的構造也可。 而且,如第3圖所示,在確認基板w的姿勢的情況下, _ 雖然疋计异出傾斜角0 1、0 2而說明,所有的邊均計算出 傾斜角0 1、0 2、Θ 3、0 4亦可。 以上,雖然參照圖面而詳述本發明之基板曝光裝置及 基板曝光方法的實施形態,但本發明並不限於上述實施形 恶’在不脫離本發明之要旨的範圍内可做各種設計變更。 例如’不限定於基板與光罩密合而曝光的密合曝光方式, 可適用於投影曝光方式。 ^【圖式簡單說明】 第1圖為基板曝光裝置的構造及控制電路的整體示咅 圖。 第2圖為本發明之基板曝光裝置的曝光台、第—攝影 裝置、照明裝置及第二攝影裝置的配置的立體圖。 第3圖為本發明之基板曝光裝置的燒框所支持的光罩 與基板的位置關係的放大示意圖。 第4a、4b、4c、4d圖為光罩與基板的預定位的狀鮮與 2036-8568-PF;Chentf 22 200805006 整合的狀態的示意圖。 第5圖為本發明之基板 〜衣直的動作的流程圖 主要元件符號說明】According to the substrate exposure apparatus 1G, it is not necessary to perform a predetermined step of applying a load to the conventional substrate w. Regardless of the size and thickness of the substrate, the substrate w; the X-axis Y-axis, the " and the z-axis are moved and controlled. Directly transported to the exposure stage 16. Then, the substrate is exposed to the device 1. The substrate W' is supported by the exposure stage 16 so as to face the reticle 1 and is pre-positioned and integrated on the exposure stage. No load is applied to the edge of the substrate W without bending the plane, so that high-precision exposure can be ensured. A pattern with high precision and resolution. Further, according to the predetermined position of the substrate exposure substrate W and the mask ,, 10, because the exposure table 16 performs a position other than the exposure stage 16, it can be 2〇36~8 5 6B-PF; Chentf 21 200805006, omitted The substrate W is reversed, and a predetermined position mechanism or step for position correction is made, which makes the configuration simple. Further, the light source of the fevming device 24 may be a light bulb or a fluorescent lamp, or may be an LED. Further, the moving device of the two imaging devices 23 and 27 may be a rotating rotating mechanism, and may include a linear sliding mechanism, a ball screw, a motor, or a linear retracting mechanism of a driving system such as a pneumatic cylinder, and light from an exposure light source. The structure that recedes on the road is also OK. Further, as shown in Fig. 3, when the posture of the substrate w is confirmed, _ although the inclination angles 0 1 and 0 2 are different, the inclination angles 0 1 and 0 2 are calculated for all the sides. 3, 0 4 is also possible. As described above, the embodiment of the substrate exposure apparatus and the substrate exposure method of the present invention is described in detail with reference to the drawings. However, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention. For example, the close exposure method that is not limited to the exposure of the substrate to the mask can be applied to the projection exposure method. ^ [Simple description of the drawing] Fig. 1 is a schematic view showing the structure of the substrate exposure apparatus and the control circuit. Fig. 2 is a perspective view showing the arrangement of an exposure stage, a first photographing device, an illumination device, and a second photographing device of the substrate exposure apparatus of the present invention. Fig. 3 is an enlarged schematic view showing the positional relationship between the reticle and the substrate supported by the burning frame of the substrate exposure apparatus of the present invention. Figures 4a, 4b, 4c, and 4d are schematic views of the state in which the pre-position of the reticle and the substrate is 2018-8568-PF; and the integration of the Chentf 22 200805006. Figure 5 is a flow chart of the substrate of the present invention.

10〜 基板曝光裝置; 12〜 基板入口; 14〜 滾子台; 16〜 曝光台; 16a- ^基板支持台; 19〜 燒框; 20〜 透光板; 21〜 框體; 23〜 第二攝影裝置; 25〜 控制器(控制裳 27〜 第一攝影裝置; 29〜 演算裝置; 33a^ 一演算裝置; 33b, 一記憶裝置; 34〜 輸入輪出袭置; I〜光罩的矩形區域; M1〜光罩的整合區域; W〜基板。 11〜 曝光 室 , 13〜 基板 出 π ; 15〜 滾子 台 j 16b- -整合裝置(ΧΥΘ台) 16c^ - Z軸 丨方 向移動裝置; 17〜 搬入 側 基板搬運裝置 18〜 搬出 側 基板搬運裝置 11〜 曝光 用 光學系; 24〜 照明 裝 置; 26〜 攝影 機 輸入介面; 28〜 攝影 機 輸入介面; 31〜 輸入 輸 出裝置; 32〜 控制 器 A(控制裝置) 33〜 控制器 B(控制裝置) Μ〜光罩; ) Mb〜 光罩 的 邊緣區域; M2〜 基板 的 整合標記; 2036-8568-PF;Chentf 2310~ substrate exposure device; 12~ substrate inlet; 14~ roller table; 16~ exposure table; 16a-^ substrate support table; 19~ burn frame; 20~ light transmissive plate; 21~ frame; Device; 25~ controller (control skirts 27~ first camera device; 29~ calculus device; 33a^ one calculus device; 33b, one memory device; 34~ input wheel attack set; I~ reticle rectangular area; M1 ~ Shield integrated area; W ~ substrate. 11 ~ exposure chamber, 13 ~ substrate out π; 15~ roller table j 16b- - integrated device (ΧΥΘ台) 16c^ - Z axis 丨 direction moving device; 17~ moving in Side substrate transfer device 18 to carry-out side substrate transfer device 11 to exposure optical system; 24 to illumination device; 26 to camera input interface; 28 to camera input interface; 31 to input/output device; 32 to controller A (control device) 33~ controller B (control device) Μ ~ reticle; ) Mb ~ edge area of the mask; M2 ~ integrated mark of the substrate; 2036-8568-PF; Chentf 23

Claims (1)

200805006 €? . 十、申請專利範圍: 1.一種基板曝光裴置,藉由基板搬運裝置將基板搬運 至曝光台,纟上述曝光台上$行基板預定位及整合,經由 曝光用光學系做曝光,包括: 一曝光台,支持被搬運的上述基板,使移動至χ軸、γ 軸、0軸及Ζ軸的各方向; 一燒框,經由透光板支持光罩,而朝向由該曝光台所 支持的上述基板; # ―第—攝影裝置,為了使上述基板整合移動至上述光 罩,對上述基板及上述光罩的各整合標記做攝影; -第二攝影裝置’通過上述透光板,可任意移動至對 上述基板的至少二邊做攝影的攝影位置以及從上述曝光用 光學糸的光路退避的退避位置; -照明裝置’為了得到該第二攝影裝置可攝影的對比 度,可任意移動至對上述基板的至少二邊點亮照明光的點 • ❺位置以及從上述曝光用,學,系的光路退避的退避位置; 以及 -控制裝置,經由該照明裝置及上述第二攝影裝置而 解制拍攝的影像,為了使上述基板的各整合標記進人上 述第-攝影裝置的視野内,而控制上述曝光台使上述基板 進打狀位,同時解析由上述第—攝影裝置所拍攝的影 像控制上述曝光台而整合上述基板的整合標記與上述光 罩的整合標記。 2 ’如申明專利範圍第1項所述之基板曝光裝置,其中 24 2036-8568-PF;Chentf 200805006 .上述控制裝置控制上述曝光台’使上述預定位為使上述光 罩配合的基準標記與上述基板的邊平行且形成—既定的間 隔。 3·如申請專利範圍第丨項所述之基板曝光裝置,其中 上述控制裝置控制上述曝光台,使上述預定位為上述基板 相對於上述光罩整合的基準標記的位置而位於預設的位置 Ji ° 、 4·如申請專利範圍第1項所述之基板曝光裝置,其中 I上述照明裝置可分別㈣移動至對應於上述光罩的邊而分 別設置的照明燈的點燈位置以及退避位置上。 5 · —種基板曝光方法,包括下列步驟·· 藉由基板搬運裝置將基板搬運至曝光台; 將搬入曝光台的基板與經由燒框的透光板所支持的光 罩接近或接觸; 藉由對上述基板的至少二邊照射光,通過上述透光板 & 而由第二攝影裝置而攝影; 在所拍攝的上述基板的邊的影像中,由光罩基準標記 的偏移量,由控制裝置解析而計算出預定位的量; 在上述光罩及上述基板分離的狀態下,根據上述控制 裝置所計算出的上述預定位的量而控制上述曝光台,對上 述基板與上述光罩進行預定位; 使預定位完畢的上述基板接近或接觸於上述光罩; 由第一攝影裝置對上述光罩及上述基板的整合標記做 攝影,由上述控制裝置解析而計算出偏差量; 2036-8568-PF;Chentf 25 200805006 ^ 在上述光罩與上述基板分離的狀態下,根據上述控制 裝置所計算出的偏差量,使上述曝光台整合移動;以及 使上述光罩及上述基板接近或接觸,由曝光用光學系 曝光上述基板。 、 2036-85 68-PF;Ghentf 26200805006 €? . 10. Patent application scope: 1. A substrate exposure device, the substrate is transported to the exposure table by the substrate transfer device, and the substrate is pre-positioned and integrated on the exposure table, and exposed by the exposure optical system. The method includes: an exposure stage supporting the substrate to be transported to move to the respective directions of the x-axis, the γ-axis, the 0-axis, and the x-axis; and a burning frame supporting the photomask via the translucent plate toward the exposure station Supporting the above substrate; # ― first-photographing device, in order to integrate the substrate to the reticle, photographing the integrated mark of the substrate and the reticle; - the second photographic device 'through the light-transmitting plate Arbitrarily moving to a photographing position for photographing at least two sides of the substrate and a retracted position retracted from the optical path of the exposure optical port; - the illumination device can be arbitrarily moved to obtain a contrast that can be captured by the second photographing device At least two sides of the substrate illuminate a point of illuminating light and a retracted position from the exposure, learning, and optical path retraction; a control device that disassembles the captured image via the illumination device and the second imaging device, and controls the exposure table to cause the substrate to enter in order to allow each integrated mark of the substrate to enter the field of view of the first imaging device Simultaneously analyzing the image taken by the first photographing device to control the exposure stage to integrate the integrated mark of the substrate and the integrated mark of the photomask. [2] The substrate exposure apparatus according to claim 1, wherein 24 2036-8568-PF; Chentf 200805006. The control device controls the exposure stage to make the predetermined position be a reference mark for mating the photomask with the above The sides of the substrate are parallel and formed - a predetermined interval. 3. The substrate exposure apparatus according to claim 2, wherein the control device controls the exposure stage such that the predetermined position is a position of the reference mark integrated with respect to the reticle by the substrate, and is located at a preset position Ji. The substrate exposure apparatus according to claim 1, wherein the illumination device can be moved (4) to a lighting position and a retreat position of the illumination lamp respectively provided corresponding to the sides of the reticle. a substrate exposure method comprising the steps of: transporting a substrate to an exposure stage by a substrate transfer device; approaching or contacting a substrate carried into the exposure stage with a mask supported by the light-transmissive plate of the frame; Light is irradiated to at least two sides of the substrate, and is imaged by the second imaging device through the light-transmitting plate & and the amount of shift of the mask reference mark in the image of the side of the captured substrate is controlled by Calculating the amount of the predetermined position by the device analysis; controlling the exposure stage based on the predetermined amount of the predetermined position calculated by the control device in a state where the reticle and the substrate are separated, and predetermining the substrate and the reticle Positioning the substrate with the predetermined position close to or contacting the photomask; photographing the integrated mark of the photomask and the substrate by the first photographing device, and calculating the deviation amount by the control device; 2036-8568- PF; Chentf 25 200805006 ^ In the state where the reticle is separated from the substrate, the exposure is made according to the amount of deviation calculated by the control device The optical table is integrated and moved; and the photomask and the substrate are brought into close contact or contact with each other, and the substrate is exposed by an exposure optical system. , 2036-85 68-PF; Ghentf 26
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