TW200538215A - A fabrication method for forged parts with tensile strength of class 14.99 - Google Patents

A fabrication method for forged parts with tensile strength of class 14.99 Download PDF

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TW200538215A
TW200538215A TW93115333A TW93115333A TW200538215A TW 200538215 A TW200538215 A TW 200538215A TW 93115333 A TW93115333 A TW 93115333A TW 93115333 A TW93115333 A TW 93115333A TW 200538215 A TW200538215 A TW 200538215A
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parts
forged
forging
manufacturing
temperature
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TW93115333A
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Chinese (zh)
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TWI254656B (en
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yun-de Zhang
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Fwu Kuang Entpr Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • C21D1/20Isothermal quenching, e.g. bainitic hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21LMAKING METAL CHAINS
    • B21L11/00Making chains or chain links of special shape
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0093Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for screws; for bolts
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/525Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

A fabrication method for forged parts with tensile strength of class 14.99. The fabrication method is primarily to treat alloy steel wires through the following processes: (1) spheroidized annealing process, (2) dipping for pickling and bonderizing, (3) coarse drawing, (4) softening annealing, (5) dipping for pickling and bonderizing again, and (6) fine drawing. Then performing the forging and tread-rolling processes. Finally, heating up and undergoing the austempering treatment process directly so that the microstructure of the parts will transform to Bainite, which has better mechanical properties. This fabrication method will produce quickly, with very stable quality, high toughness forged parts that has tensile strength of class 14.99, namely, having elongation ratio 9-14% under stress 140 kgf/mm2.

Description

200538215 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於—種锻造部品的製造方法, 一種使鍛造部品達到抗拉特性14 疋心 5 10 15 方法。 · y、、及之機械性質的製造 【先前技術】 w科技料步,縣、騎物造部品, 種不同用途的搭配❹,市面上出現有料同材料 ^種尺寸與制性質的料部品,而各國政府_ 為了讓生產者及使用者皆能遵循特定的規範,乃建立^ 的工業規格標準,柄保材料的適用性及安全性,以 糾岛,達成共識,提升品質,促進工業升級。 在目前通行之工業規格中,由中央標準局訂定之中國 國家標準(CNS)的CNS3934規格,雖然制定有μ級強力 螺釘應具備的性質’但是由於該149級之螺釘規格並不符 合:際使用的需要,且囿於舊有的材料以及製造方法而難 、衣出因而導致14.9級規格漸不被採用而陸續取消。籲 本發明人即針對上述舊有規範中之14.9級強力螺釘 2材料及製法加以研發,而提出申請並已經鈞局核准公 〇第553 786號之「一種抗拉特性μ·%級之鍛造部品的製 &方去」發明專利案’如圖i所示,其製造方法大體上包 含下列步驟: (1) 將一合金鋼線材1經過球化退火及伸線的程序。 (2) 將經過(1)步驟的線材1送入一鍛造部品成型機中 20 200538215 衝鲜χ後’再餐過搓牙機搓製牙紋以完成一部品2。 ()配a圖2所示’將該部品;2加以熱處理,該熱處理 。為 5錄1且搓牙成型後之部品2->前洗淨加熱保溫 (76〇 900 C,時間50〜90分鐘)—淬火(將865〜8 80°c的部品 放入·度60〜13〇 ◦之油中,時間u分鐘)—後洗淨(先以 熱水去油,亏,再以冷水沖洗,時間5〜10分鐘)—一次以上 之回火(第次回火時間須50〜90分鐘、溫度38〇〜5〇(rc ) —急冷(含油濃度1〇%之水中,溫度3〇〜6〇。〇)。 ίο 15 如圖2戶斤示,雖然,上述製造方法能製出抗拉特性 14.99級高料機械性f之鍛造部品,然而在該熱處理過 程之第(3)步驟中,經過「加熱保温」後,該鍛造部品組織 會由波來鐵變為沃斯田鐵。而於「淬火」及「後洗淨」時, 會降溫而令沃斯田鐵化組織,變為較硬的麻田散鐵以及少 數殘留的沃斯田鐵。再經過_次以上之「回火」,能加溫 將麻田散鐵軟化纽粒散鐵,而㈣溫變態成為羽狀組織 之上、交減,該上變_是細微雪明碳鐵與肥粒鐵之非芦 =混合物’具有高強度及高_。最後更須料「急冷」曰 "驟,去除殘餘的沃斯田鐵,降低回火脆性。 上述製造方法:可製出抗㈣度14()_咖2,且伸 機二之回強動機械性質的鍛造部品,故依上述 Γ該_934標準成為—新的標準規範, 拉強:二:i、?的強力螺絲標準,整數”…^ #又;1為140kg/mm,小數點右方第 表示降伏強度之最小值為抗拉 疋 又的90%,小數點右方第 20 200538215 二位的”9”是表示延伸率最小值達9%。俾賦予14 9級強力 螺釘一新的生命,建立一新的14·99級之規範及製法,使 該鍛造部品具有高強度及高韌度的機械性質,以達到實際 使用上的整體要求。 然而,上述製造方法雖然能製出具有抗拉特性1499 級高強韌機械性質之鍛造部品2,但是在製造上卻產生下 列不理想之處: 罕父賈工日守··為了產製出變韌鐵組織之部品2,於 ίο 15 20 上述熱處理過程之第(3)步驟中,冑品在加溫後必須經過數 ,的降溫’以及-次以上的升溫回火,亦即,其間須經過 夕種不同工序,處理溫度亦必須經過多次昇降,花費的時 間冗長與短暫不-,控制上較為繁續麻須,而且製造流程 較為耗費時間及能源。此外,上述部品2組織在經過泮火 之後,易殘留有少量沃斯田鐵,而此殘留沃斯田鐵之泮火 組織在常溫下較不安定,所以處理上更須藉由急冷降溫來 去除所殘留的沃斯田鐵,處理時更加複雜,因此製程 有待改進。 二、品質㈣穩定:該部品2主要是經過淬火後再回 ,使得部品2組織會由麻田散鐵經過吐粒散鐵 怪溫變態成為上變_,然而在上述組織變態中,由於; 採用高溫恆溫變態,導致部品2組織變態較不穩定,使得 大部份的部品2並未完成變_的組織 _較少,就預定重量之整批部品2而言大= 5/0之部品可達到抗拉特性ΐ4·99級之高強拿刀機械性質,造 6 200538215 成產品品質良率較低,成本亦相對地提高。 【發明内容】 因此,本發明之目的,即在提供一種製造時間較短且 5 10 15 機械性質較穩定之抗拉特性14·99級之鍛造部品的製造方 法0 於疋,本發明抗拉特性14·99級之鍛造部品的製造方 法,包含下列步驟: (1)將一合金鋼線材經過球化退火—浸線—粗抽—軟 化退火-> 浸線—精抽的程序。 ⑺將遠經過⑴步驟的線材送人—鍛造部品成型機中 衝鍛,再經-搓牙機搓製形成牙紋以成為一部品。 (3)將,亥口口加以熱處理,該熱處理流程為··搓牙後冷 鍛成型之鍛造部品—前漆淫 ,^ y J,光淨—加熱保溫(溫度760〜900 C ’日守間5 0〜9 0分鐘、、务你 1 刀想J夭斯回火(溫度3〇〇〜4〇(rc,時間 30〜60分鐘)。 /本發明之功效是在熱處理步驟中,於加_溫之後直 接採用沃斯回火之熱處理,如此即能快速且穩定地使部品 達到14.99級之抗拉特性李 _ 使之在具備高強度的前提下, 更能具有而韋刃性的機械性曾 、去 爾丨 生貝以達到實際使用上的整體要 求’所以具有節省時間及提升良率等功效。 【實施方式】 、特點與功效,在 細說明中,將可清 有關本發明之前述及其他技術内容 以下配合參考圖式之一較佳實施例的詳 楚的明白。 20 200538215 如圖3所示,本發明抗拉特性14.99級之鍛造部品的 製造方法之較佳實施例,是依照下述步驟進行: (1) 選用一合金鋼之線材3,例如SNCM439之鎳鉻鉬 鋼硬化線材,化學成份含C 0.36〜0.43%、Si 0.15〜0.35%、 5 Μη 0.60〜0.90%、Ni 1·60〜2.00%、Cr 0·60〜1.00%、Mo 0·15〜0.30%,以符合CNS3935之材料檢驗規定,並能達到 所需之硬化能要求。當然,在材料設計上,亦可選用 SCM445H(SAE4145H)、SCM445、SCM440、SCM440H。 (2) 將該SNCM439線材3經過二次的球化退火及伸線 10 的程序,使碳化物顆粒變圓變小增加柔軟性和延展性,以 利於衝鍛擠壓。其步驟為:球化退火(低於變態溫度,約 680°C )—浸線(酸洗及鱗酸鹽皮膜)—粗抽(加工量20〜30%) —球化退火(7 6 0 C )—浸線(酸洗及填酸鹽皮膜)4精抽(加 工量5%以内)。當然,在退火及伸線處理上,更可因線材 15 之材料組成、粗細及履歷等不同的狀態,而視情況來增減 程序或溫度。 上述之球化退火處理:因波來鐵中的雪明碳鐵與肥粒 鐵呈層狀交互存在,亞共析鋼之初析雪明碳鐵則呈網狀存 在於晶粒界面上,此種狀態機械性質差,淬火時易變形或 20 龜裂’因此必須施以球化退火處理,使鋼内層狀或網狀雪 明碳鐵球化,使碳化物以球狀晶出。 上述之伸線處理:抽拉線材使之線徑縮束,而於抽製 時’層狀波來鐵與雪明碳鐵平行的肥粒鐵起滑移變形,且 沿雪明碳鐵本體的劈開面起微小的龜裂,並切斷雪明碳鐵 200538215 使之微細化。 (3) 將该經過(2)步驟的線材3送入一鍛造部品成型機 中衝舞又成具有預疋外形之半成品,例如螺釘,並經搓牙 機於該半成品表面搓製牙紋以成為一鍛造部品4。 (4) 配合圖4所示,對該鍛造部品4施予熱處理,其 熱處理流程為:冷鍛成型之鍛造部品—前洗淨(先以熱水去 油污,再以冷水沖洗)—進爐加熱保溫(溫度76〇〜9〇〇。〇, 時間50〜90分鐘)—沃斯回火(將加熱保溫後溫度865〜 ίο 15 20 °C的部品放入溫度300〜4〇{rc的鹽浴,時間3〇〜6〇分鐘鲁 上述之加熱保溫處理:在爐中逐漸遞增'遞減或恆溫 保溫’例如可施以 860。〇、88(rc、88〇。〇、88〇。〇、88〇它皿 87(TC等六段逐漸加溫’用以將部品組織加熱至沃斯田鐵 安定之溫度,並保持至變態為完全沃斯錢為止 斯田鐵化處理。 沃 、’〔之沃斯回火處理:是將加熱保溫後之部品4放 在溫度300〜彻。c的鹽浴切冷,並維持鹽浴m的 分鐘,使部品組織變態完成,之後再冷卻至室溫。本實施 =採用屬於中性鹽浴劑之怪溫加熱劑_),且: 冷過=,會使沃斯田軸織變成針狀組織之下變勤鐵: *二 1 上述步驟,可製出具有下猶組織的部品4, 伸异率处、去, 械械性質,在140 kgf/W之下 達到9%〜14%,而成為—具抗拉特性 之焉強韌機械性質的強力螺絲。 、'及 由以上可知,本發明旦 具有下列較習知為佳之優點·· 9 200538215 即省工時·本發明是在加熱保溫之後直接施予沃 ’斤:f、使侍部品4組織能直接變成具有較佳強力韌性的 下义轫鐵’製程工序較為簡易,控制上亦較簡單,況且在 流程中由於不須先降溫淬火後再升溫回火,更不需要施予 急冷處理’因此’確實可以大幅節省製程步驟與時 能節省能源。 了、品質較穩定··藉由沃斯回火法,使得部品4組織 直接變態成為下變_,而下變物鐵之機械性質,例如物 ίο 15 20 性、伸長率、抗拉強度····.·等皆優於習知之上變勃鐵,所 以部品4能獲得更佳之強力韌性,再者 咖變態,使得部品4組織變態較穩定,大部:= 皆可完成變韌鐵的組織變態,亦即所得之變韌鐵量較多, 就預定重量之整批部品4而言,至少8G%之部品4可達到 抗拉特性14.99級之高強韌機械性質,因此本發明之產品 品質良率較高,所以能大幅降低成本。 綜觀上述,本發明之構造、特徵的確能提供一種抗拉 特性14.99級之鍛造部品的製造方法,在符合CNS3934的 規範之下,藉由材料的選用及熱處理的程度,能製出抗拉 特性為14.99級的高強力、高韌性螺釘,使得本發明所製 出之14.99級強力螺絲在140kgf/mm2的作用下,伸長率達 到9%〜14%,在製程上不僅更為快速,並能充份節省能源, 更使得所製出成品之機械性質更穩定,因此本發明轉為一 能製出高強度高韌性之高強韌鍛造部品的製造方法,能達 成本發明之目的。 10 200538215 能 5 淮乂上所述者,僅為本發明之較佳實施例而已,當不 产以此限定本發明實施之範圍,即大凡依本發明中請專利 範圍及發明說明書内容所作之簡單的等效變化與修飾,皆 應仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖; .圖1是-種習知鍛造部品之製造方法的製造流程示意 圖; 圖2是該習知製造方法之時間與溫度 關係的簡 10 法的圖二ίί發明抗拉特性14.99級之锻造部品的製造方 車乂4貫施例的製造流程示意圖;及 圖。圖4是該較佳實施例之時間與溫度關係的簡單系意 200538215 【圖式之主要元件代表符號說明】 造部品 3 線材 4200538215 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a method for manufacturing a forged part, a method for achieving the tensile properties of the forged part. · Manufacturing of mechanical properties of y, and [【Previous technology] w Technology materials, county, riding materials, and various combinations of different applications. There are materials and materials of the same size on the market. Governments of all countries_ In order to allow producers and users to comply with specific specifications, ^ is established industrial standards, applicability and safety of handle materials, to correct the island, reach consensus, improve quality, and promote industrial upgrading. Among the current industrial specifications, the CNS3934 specification of the Chinese National Standard (CNS) set by the Central Bureau of Standards, although formulated with the properties required for μ-class power screws', but the 149-class screw specifications do not meet the following requirements: It is difficult to meet the needs of the old materials and manufacturing methods, and the out of the clothes has led to the 14.9 level specification being gradually adopted and cancelled. The inventors are urged to research and develop the materials and manufacturing methods for the 14.9 grade strong screws 2 in the above-mentioned old specifications, and have applied for and have been approved by the Bureau of Public Affairs No. 553 786 "A kind of forged parts with tensile properties of μ ·% As shown in FIG. I, the manufacturing method of the invention patent is generally composed of the following steps: (1) a process of spheroidizing annealing and drawing an alloy steel wire 1. (2) Feed the wire 1 after step (1) into a forging part forming machine. 20 200538215 After refreshing χ ’, then eat the texture of the toothbrushing machine to complete a part 2. () Match a 'as shown in Fig. 2 to the part; 2 to heat treatment, the heat treatment. It is 5 parts 1 and the parts after rubbing teeth are molded 2- > Front washing and heat preservation (76〇900 C, time 50 ~ 90 minutes)-quenching (putting parts of 865 ~ 8 80 ° C · degree 60 ~ 13〇◦ in oil, time u minutes)-after washing (first degreasing with hot water, loss, and then rinse with cold water, time 5 ~ 10 minutes)-more than one tempering (the first tempering time must be 50 ~ 90 minutes, temperature 38 ° ~ 50 (rc)-quenching (water containing 10% oil concentration, temperature 30 ~ 60 °). Ίο 15 As shown in Figure 2, although the above manufacturing method can produce Forged parts with tensile properties of 14.99 grade high-mechanical f. However, in step (3) of the heat treatment process, after "heating and heat preservation", the structure of the forged parts will change from boron iron to vostian iron. During the "quenching" and "post-washing", the temperature of the ferritic iron structure will be reduced, and the hardened Asada iron and a small amount of residual Vostian iron will be passed. After more than _ times of "tempering" It can warm up and soften the loose iron in Asada, and the metamorphosis of the hot temperature becomes a feathery tissue, which decreases. The change is _ The non-reed = mixture of iron and ferrous iron has high strength and high strength. Finally, it is necessary to "quickly cool" and remove the residual Vostian iron to reduce the tempering brittleness. The above manufacturing method: can be produced The resistance is 14 () _ Ca 2 and the mechanical properties of the forging parts of the extension machine 2 are strong. Therefore, according to the above Γ__934 standard, it becomes a new standard specification. Tension: 2: i,? Powerful screws Standard, integer "... ^ # again; 1 is 140kg / mm, the minimum value to the right of the decimal point indicates that the minimum value of the undulation strength is 90% of the tensile strength, and the right of the decimal point to the second digit of the 200538215" 9 "is the The minimum value of elongation is 9%. 俾 Give a new life to the 14 9-level strong screws, establish a new 14 · 99 standard and manufacturing method, so that the forged parts have high strength and high toughness mechanical properties in order to achieve The overall requirements in practical use. However, although the above manufacturing method can produce forged parts 2 with tensile properties of 1499 high-strength mechanical properties, the following disadvantages have arisen in manufacturing: Rare father Jiagong Rishou · · In order to produce part 2 of toughened iron structure, on ίο 15 20 In step (3) of the heat treatment process described above, the counterfeit product must undergo several cooling and 'more than one-time tempering after heating, that is, it must go through various different processes during the process, and the processing temperature must also go through multiple times. It takes a long time and a short time to lift, the control is more complicated, and the manufacturing process consumes more time and energy. In addition, after the above-mentioned part 2 organization is subjected to beacon, it is easy to leave a small amount of Vostian iron. However, the beacon organization of this residual Wastfield iron is less stable at normal temperature, so it is necessary to remove the remaining Wastfield iron by quenching and cooling, and the processing is more complicated, so the process needs to be improved. Second, the quality is stable: The part 2 is mainly returned after quenching, so that the part 2 organization will be changed from Asada through iron spitting and scattered iron strange temperature metamorphosis becomes up__, but in the above-mentioned tissue metamorphosis, due to the use of high temperature Constant temperature metamorphosis, leading to a more unstable metamorphosis of Part 2, causing most of Part 2 to not complete the transformation. _ The organization is less. For a whole batch of Part 2 with a predetermined weight, the part with a large = 5/0 can achieve resistance. Tensile properties: Mechanical properties of high-strength knife with grade 4.99, making the product with low yield and relatively high cost. [Summary of the Invention] Therefore, an object of the present invention is to provide a method for manufacturing a forged part of grade 14.99 which has a short manufacturing time and 5 10 15 mechanical properties and stable tensile properties. A method for manufacturing a forged part of class 14.99 includes the following steps: (1) A alloy steel wire is subjected to a spheroidizing annealing-dipping line-rough drawing-softening annealing-> dipping line-fine drawing procedure.送 Send the wire that has passed through the ⑴ step to a forging part forming machine, punch and forge it, and then use a rubbing machine to knead to form a tooth pattern to become a part. (3) Heat treatment is performed at Haikou. The heat treatment process is: forging parts that are cold forged after rubbing teeth-front lacquer, ^ y J, light clean-heating and insulation (temperature 760 ~ 900 C 'Ri Mori 5 0 ~ 90 minutes, I need you 1 knife J temper tempering (temperature 300 ~ 40 (rc, time 30 ~ 60 minutes). / The effect of the present invention is in the heat treatment step, in After the temperature, the heat treatment by Voss tempering is directly used, so that the parts can achieve the tensile properties of 14.99 grades quickly and stably. Li _ With the high strength, it has better mechanical properties. , To meet the overall requirements of practical use 'so it has the effect of saving time and improving yield. [Embodiment], features and effects, in the detailed description, will clear the aforementioned and other technologies related to the present invention The content is described in detail below with reference to one of the preferred embodiments of the drawing. 20 200538215 As shown in FIG. 3, the preferred embodiment of the method for manufacturing a forged part with a tensile property of 14.99 according to the present invention is as follows: Perform: (1) choose an alloy steel Wire 3, such as SNCM439 nickel-chromium-molybdenum steel hardened wire, chemical composition contains C 0.36 ~ 0.43%, Si 0.15 ~ 0.35%, 5 μn 0.60 ~ 0.90%, Ni 1.60 ~ 2.00%, Cr 0 · 60 ~ 1.00% Mo 0 · 15 ~ 0.30% to meet CNS3935 material inspection requirements and meet the required hardening energy requirements. Of course, in material design, SCM445H (SAE4145H), SCM445, SCM440, SCM440H can also be selected. (2 ) The SNCM439 wire 3 is subjected to a two-step spheroidizing annealing and drawing process 10 to make the carbide particles round and smaller, increasing softness and ductility to facilitate punching and extrusion. The steps are: spheroidizing annealing ( Below abnormal temperature, about 680 ° C) —Dip line (pickling and scaly film) —Rough pumping (processing amount 20 ~ 30%) — Spheroidizing annealing (7 6 0 C) —Dip line (pickling and Salt-filling film) 4 fine extraction (within 5% processing volume). Of course, in annealing and wire drawing processing, depending on the material composition, thickness, and history of the wire 15 and other conditions, the program can be increased or decreased according to circumstances. The above-mentioned spheroidizing annealing treatment: due to the presence of citronite in ferrite and ferrous iron in a layered interaction, The initial analysis of the hypoeutectoid steel presents the skeletal carbon iron in the form of a network at the grain interface. This state has poor mechanical properties, and is easily deformed or cracked during quenching. Therefore, nodular annealing must be performed to make the steel interior Layered or reticulated spheroidal carbon iron spheroidizes the carbides into spheroidal crystals. The above-mentioned wire drawing treatment: drawing the wire to shrink its wire diameter, and when drawing, 'layered iron and snow The ferritic grain iron parallel to the clear carbon iron is slipped and deformed, and tiny cracks are formed along the splitting surface of the main body of the clear carbon iron, and the clear carbon iron 200538215 is cut to make it finer. (3) The wire 3 after the step (2) is sent to a forging part forming machine to form a semi-finished product with a pre-shaped shape, such as a screw, and the tooth pattern is rubbed on the surface of the semi-finished product by a dental rubbing machine to become一 fortified parts 4. (4) As shown in Figure 4, heat treatment is applied to the forged part 4. The heat treatment process is as follows: cold forged parts-before washing (first degreasing with hot water, then rinsing with cold water)-heating in the furnace Insulation (Temperature 76 ~ 90%, Time 50 ~ 90 minutes)-Voss Tempering (Temperature of 865 ~ ίο 15 20 ° C after heating and keeping in a salt bath with a temperature of 300 ~ 4〇 {rc The time is 30 ~ 60 minutes. The above-mentioned heating and heat-preservation treatment: gradually increasing 'decreasing or constant-temperature heat-preservation' in the furnace, for example, 860, 0, 88 (rc, 8800, 0, 88, 0, 88). It is gradually warmed in six stages such as 87 (TC and so on) to heat the parts tissue to the temperature of Vostyn iron stable, and maintain it until the metamorphosis is completely Vostchan iron. Tempering treatment: The parts 4 after heating and heat preservation are placed at a temperature of 300 to 40 ° C. The salt bath is cut cold, and the salt bath is maintained for m minutes to complete the transformation of the parts structure, and then cooled to room temperature. This implementation = Use the strange warming agent _) which is a neutral salt bath agent, and: Cold over = will make Vostian spinning into needles Changing iron under the state of organization: * 二 1 The above steps can produce parts with lower organization, 4, the rate of dislocation, removal, mechanical properties, reaching 9% ~ 14% under 140 kgf / W, And it becomes a strong screw with tensile properties and strong mechanical properties. From the above, it can be seen that the present invention has the following advantages over conventional ones: 9 200538215 that saves labor hours. The present invention is heating and heat preservation. After that, it was directly applied to Wo'jin: f, so that the service department 4 organization can be directly transformed into a lower-grade iron iron with better strength and toughness. The manufacturing process is simpler and the control is simpler. Moreover, it is not necessary to cool down and quench in the process. After heating up and tempering, it is not necessary to apply the rapid cooling treatment, so it can indeed save a lot of process steps and time. It can save energy. The quality is more stable. By the Voss tempering method, the parts 4 organization is directly transformed into Down change _, and the mechanical properties of down change iron, such as physical properties, elongation, elongation, tensile strength, etc., are better than conventional change iron, so part 4 can get better Strong and tough, and the coffee is abnormal, making the Ministry The tissue metamorphism of product 4 is relatively stable. Most of them can complete the tissue metamorphosis of toughened iron, that is, the amount of toughened iron obtained is large. For a whole batch of parts 4 with a predetermined weight, at least 8G% of parts 4 can Reaching the high-toughness mechanical properties of 14.99 grade tensile properties, the product of the present invention has a high quality yield rate, which can greatly reduce costs. In summary, the structure and characteristics of the present invention can indeed provide a forged part of 14.99 grade tensile properties. In accordance with the specifications of CNS3934, through the selection of materials and the degree of heat treatment, high-strength and high-toughness screws with a tensile characteristic of 14.99 can be produced, which makes the 14.99-class powerful screws produced by the present invention. Under the action of 140kgf / mm2, the elongation reaches 9% to 14%, which is not only faster in the manufacturing process, but also can fully save energy, and also makes the mechanical properties of the finished product more stable. Therefore, the present invention turns into a A manufacturing method capable of producing high-strength and high-toughness forged parts with high strength and toughness can achieve the purpose of the present invention. 10 200538215 No. 5 The above is only a preferred embodiment of the present invention. When it is not produced, the scope of implementation of the present invention is limited, that is, what is simple according to the scope of patents and the description of the invention The equivalent changes and modifications should still fall within the scope of the patent of the present invention. [Brief description of the drawings] Figure; Figure 1 is a schematic diagram of the manufacturing process of a conventional manufacturing method of forging parts; Figure 2 is a diagram of the simple 10 method of the relationship between time and temperature of the conventional manufacturing method Schematic diagram of the manufacturing process of a four-story embodiment of a forged part of the 14.99 class forged parts; and FIG. Figure 4 is the simple meaning of the relationship between time and temperature in the preferred embodiment 200538215 [Description of the main symbols of the main components of the figure] Parts 3 Wire 4

1212

Claims (1)

200538215 拾、申請專利範圍: 1. 一種抗拉特性14.9 9級之齡4立r ^ 4 ϋ口的製造方法’包含下列 步驟: (1) 將一合金鋼線材經過球化退火—浸線—粗抽—軟 化退火—浸線—精抽的程序; (2) 將該經過(1)步驟的線材送入一鍛造部品成型機中 衝鍛,再經一搓牙機搓製形成牙紋以成為一部品;及 (3) 將该部品加以熱處理,該熱處理流程為:搓牙後 ~鍛成型之鍛造部品—前洗淨—加熱保溫(溫度76〇〜9〇〇 _ C,日守間5 0〜90分鐘)—沃斯回火(溫度3〇〇〜4〇〇。〇,時間 30〜60分鐘)。 2·依據申請專利範圍第丨項所述之抗拉特性14·99級之鍛造 部品的製造方法,其中,在第(1)步驟中該合金鋼線材為 SNCM439鎳鉻鉬鋼硬化線材。 , 3.依據申請專利範圍第1項所述之抗拉特性ι4.99級之锻造 部品的製造方法,其中,在第(3)步驟中之沃斯回火,是 將加熱保溫後之部品施予3 〇 〇〜4 0 0 °C之鹽浴淬冷,並維持春 鹽浴恆溫30〜60分鐘,使部品組織變態完成。 13200538215 Scope of patent application: 1. A manufacturing method of tensile properties 14.9 9-year-old 4 Li r ^ 4 ϋ 口 'includes the following steps: (1) An alloy steel wire is subjected to spheroidizing annealing-dipping line-rough The procedure of pumping-softening annealing-dipping line-fine drawing; (2) The wire material after step (1) is sent to a forging part forming machine, and then forged, and then processed by a rubbing machine to form a tooth pattern into one. Parts; and (3) heat treating the parts, the heat treatment process is as follows: forging parts after forging ~ forging formed parts-front washing-heating and heat preservation (temperature 76〇 ~ 90〇_ C, day guard room 50 ~ 90 minutes)-Voss tempering (temperature 300 ~ 4000, time 30 ~ 60 minutes). 2. The method for manufacturing forged parts of class 14.99 according to the tensile properties described in item 丨 of the application, wherein the alloy steel wire in step (1) is a SNCM439 nickel-chromium-molybdenum steel hardened wire. 3. The method for manufacturing a forged part of 4.99 grade according to the tensile property described in item 1 of the scope of the patent application, wherein the Vos tempering in step (3) is to apply heat and heat to the part. Pre-quench the salt bath at 300 ~ 400 ° C, and maintain the spring salt bath at a constant temperature for 30 ~ 60 minutes to complete the abnormal transformation of the parts. 13
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170342521A1 (en) * 2016-05-24 2017-11-30 Asustek Computer Inc. Alloy steel composition and produciing method thereof
TWI816092B (en) * 2020-03-16 2023-09-21 德商毅結特有限兩合公司 Method for manufacturing a screw, and screw

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170342521A1 (en) * 2016-05-24 2017-11-30 Asustek Computer Inc. Alloy steel composition and produciing method thereof
US10920296B2 (en) 2016-05-24 2021-02-16 Asustek Computer Inc. Alloy steel composition and producing method thereof
TWI816092B (en) * 2020-03-16 2023-09-21 德商毅結特有限兩合公司 Method for manufacturing a screw, and screw

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