TW200536620A - Curable liquid resin composition and method for producing multilayer body using same - Google Patents

Curable liquid resin composition and method for producing multilayer body using same Download PDF

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Publication number
TW200536620A
TW200536620A TW094108478A TW94108478A TW200536620A TW 200536620 A TW200536620 A TW 200536620A TW 094108478 A TW094108478 A TW 094108478A TW 94108478 A TW94108478 A TW 94108478A TW 200536620 A TW200536620 A TW 200536620A
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TW
Taiwan
Prior art keywords
refractive index
layer
metal oxide
index layer
oxide particles
Prior art date
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TW094108478A
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Chinese (zh)
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TWI338597B (en
Inventor
Hiroomi Shimomura
Mitsunobu Doimoto
Yasunobu Suzuki
Tetsuya Yamamura
Yuichi Eriyama
Takayoshi Tanabe
Hideaki Takase
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Jsr Corp
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Publication date
Priority claimed from JP2004331087A external-priority patent/JP4419809B2/en
Priority claimed from JP2004331086A external-priority patent/JP4774722B2/en
Application filed by Jsr Corp filed Critical Jsr Corp
Publication of TW200536620A publication Critical patent/TW200536620A/en
Application granted granted Critical
Publication of TWI338597B publication Critical patent/TWI338597B/zh

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/10Metal compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Disclosed is a curable liquid resin composition characterized by comprising the following components (A)-(F): (A) a fluorine-containing polymer having a hydroxyl group in a molecule; (B) particles of one or more metal oxides having a number average particle diameter of not more than 100 nm and a refractive index of not less than 1.50 (hereinafter referred to as metal oxide particles (B)); (C) one or more solvents having a high solubility for the fluorine-containing polymer (A) (hereinafter referred to as a highly volatile solvent (C)); (D) one or more solvents which has high dispersion stability for the metal oxide particles (B) and is compatible with the highly volatile solvent (C) (hereinafter referred to as a less volatile solvent (D)); (E) a curable compound; and (F) a thermal acid generator. The curable liquid resin composition is also characterized in that the relative evaporation rate of the highly volatile solvent (C) is higher than that of the less volatile solvent (D).

Description

200536620 (1) 九、發明說明 【發明所屬之技術領域】 本發明有關液狀硬化性樹脂組成物及使用其之層合體 _ 的製造方法,特別是有關能從1層塗膜形成2層以上的層 之液狀硬化性樹脂組成物以及用其之層合體的製造方法。 【先前技術】 • 現在,隨著多媒體(multimedia)之發達,而在各種 顯示裝置(display裝置)方面,有了各種發展。並且, 在各種顯示裝置之中,特別是以行動型爲中心而爲屋外使 用者’其目認性愈來愈顯得重要,在大型顯示裝置方面, 使用者愈來愈要求更能容易視認,以致此種目認性之提升 即成爲技術上的課題。 在來,爲提升顯示裝置之目認性的手段之一,在實施 將由低析射率材料所構成的反射防止膜被覆於顯示裝置之 • 基板上的作法,而形成反射防止膜的方法而言,例如,周 知有依沈積法形成含氟化合物之薄膜的方法。然而,近年 來,有對液晶顯示裝置爲中心,而以低成本,在大型顯示 裝置上亦能形成反射防止膜的技術的開發之需求。惟如採 用沈積法時,對大面積之基板則難於高效率下形成均勻的 反射防止膜,且因需要真空裝置之故,難於降低成本。 鑑於此種情況,正在進行將折射率低的氟系聚合物溶 解於有機溶劑中以調製液狀組成物,並將此組成物塗佈於 基板表面以形成反射防止膜的方法。例如,有對基板表面 -5- 200536620 (2) 塗佈氟化烷基矽烷之提案(例如,參照專利文獻1及專利 文獻2 )。又,有塗佈具有特定構造的氟系聚合物的方法 之提案(例如,參照專利文獻3 )。 _ 專利文獻1 :日本專利特開昭6 1 -40845號公報 、 專利文獻2 :日本專利特開昭6-98703號公報 專利文獻3 :日本專利特開昭6- 1 1 5 023號公報 此等在來之反射防止膜,多半是在基材上形成有不相 # 同的折射率之層、抗靜電層、硬質覆膜(head coat )層等 層合體。在來之製造方法中,係在基材上反覆實施各層之 分別塗佈的步驟者。 本發明,係鑑於如上述的狀況作爲背景所開發者,其 目的在於提供一種能有效製造低折射率層與高折射率層等 之任意連續的二層以上之層的液狀硬化性樹脂組成物。 本發明之其他目的在於提供一種透明性高,對基材的 密合性佳,且具有優異的耐擦傷性及灰塵擦淨性的硬化膜 •。 本發明之其他目的在於提供一種能從塗佈組成物所得 1層塗膜形成2層以上的層之層合體之製造方法以及由此 所得層合體。 本發明之其他目的在於提供一種具有良好的反射防止 效果的層合體之製造方法以及由此所得層合體。 本發明之其他目的在於提供一種對基材的密合性優異 ,且耐擦傷性高的層合體之製造方法以及由此所得層合體 -6 - 200536620 (3) 【發明內容】 爲達成上述目的,本發明人等,爲瞭解能賦予從一層 ^ 塗膜具有二層以上之層構造的硬化膜的液狀硬化性樹脂組 成物,以及分離爲二層以上的機構起見,專心硏究之結果 ,發現如對具有特定構造之含氟聚合物及特定金屬氧化物 粒子,從按對分子內具有羥基的含氟聚合物的溶解性及對 # 金屬氧化物粒子的分散安定性,以及相對蒸發速度可分爲 2種的溶劑種類分別選擇1種以上組合,並將此種液狀硬 化性樹脂組成物塗佈所得的一層塗膜,即可分離爲複數層 的事實,以及如選擇溶劑種類、其他條件,即不論任何種 類之金屬氧化物粒子仍能分離爲複數層之事實,而完成本 發明。 本發明,可提供如下述之液狀硬化性樹脂組成物等。 〔1〕 ·一種液狀硬化性樹脂組成物,其特徵爲:含有下 •述成分(A)至(F); (A )分子內具有羥基的含氟聚合物 (B)數平均粒子徑爲l〇〇nm以下,且折射率爲1.50 以上之1種或2種以上之金屬氧化物粒子(以下,簡稱「 - (B )金屬氧化物粒子」) 、(C )對(A )分子內具有羥基的含氟聚合物的溶解性 高的1種或2種以上之溶劑(以下,簡稱「( C )速揮發 溶劑」) (D )對(B )金屬氧化物粒子的分散安定性高,且與 200536620 (4) (C )速揮發溶劑相溶性的1種或2種以上之溶劑(以下 ,簡稱「( D )遲揮發溶劑」) (E )硬化性化合物 , (F )熱引發酸產生劑 ,且(C )速揮發溶劑之相對蒸發速度,係較(D )遲揮發 劑之相對蒸發速度爲大。 〔2〕·如〔1〕所記載之液狀硬化性樹脂組成物,其中( φ C )速揮發溶劑,係對(Β )金屬氧化物粒子的分散安定性 低的1種或2種以上之溶劑,而(D )遲揮發溶劑,係對 (A )分子內具有羥基的含氟聚合物的溶解性低的1種或 2種以上之溶劑。 〔3〕 ·如〔1〕或〔2〕所記載之液狀硬化性樹脂組成物 ,其中(B )金屬氧化物粒子,係以選自氧化鈦、氧化鍩 、含有銻之氧化錫、含有錫之氧化銦、氧化鋁、氧化鈽、 氧化鋅、含有鋁之氧化鋅、氧化錫、含有銻之氧化鋅以及 ® 含有銦之氧化鋅、含有磷之氧化錫的1種或2種以上之金 屬氧化物作爲主成分的粒子。 〔4〕 ·如〔3〕所記載之液狀硬化性樹脂組成物,其中( B )金屬氧化物粒子,係以氧化鈦作爲主成分的粒子。 〔5〕 ·如〔1〕至〔4〕中之任一項所記載之液狀硬化性 樹脂組成物,其中(B )金屬氧化物粒子,係具有多層構 造的金屬氧化物粒子。 〔6〕 ·一種硬化膜,係使〔1〕至〔5〕中之任一項所記 載之液狀硬化性樹脂組成物硬化所製得,其特徵爲··具有 -8- 200536620 (5) 2層以上之多層構造。 〔7〕 ·如〔6〕所記載之硬化膜,其中構成該多層構造的 各層,係高密度方式存在有(B )金屬氧化物粒子的層或 , 實質上不存在有(B)金屬氧化物粒子的層,而至少一層 ,係高密度方式存在有(B )金屬氧化物粒子的層。 〔8〕 ·一種硬化膜之製造方法,其特徵爲:具有藉由〔1 〕至〔5〕中之任一項所記載之液狀硬化性樹脂組成物之 ^ 加熱、或放射線之照射而使硬化的步驟。 〔9〕 ·一種層合體之製造方法,係基材,與在其上具有 多層構造的層合體之製造方法,其特徵爲:於前述其材上 或基材上所形成的層之上,塗佈〔1〕至〔5〕中之任一項 所記載之液狀硬化性樹脂組成物以形成塗膜,並 從此1層塗膜蒸發溶劑,以形成2層以上之層。 〔1〇〕.如〔9〕所記載之層合體之製造方法,其中該2 層以上之層之各層,係高密度方式存在有金屬氧化物粒子 ® 的層或實質上不存在有金屬氧化物粒子的層,而至少1層 係高密度方式存在有金屬氧化物粒子的層。 〔11〕 ·如〔10〕所記載之層合體之製造方法,其中該2 層以上之層,係2層者。 〔12〕 ·如〔9〕至〔11〕中之任一項所記載之層合體之 製造方法,其中再藉由加熱而使該2層以上之層硬化。 〔13〕 ·如〔9〕至〔12〕中之任一項所記載之層合體之 製造方法,其中層合體係光學用零件。 〔14〕 ·如〔9〕至〔1 2〕中之任一項所記載之層合體之 -9 - 200536620 (6) 衣^方法’其中層合體係反射防止膜。 〔15〕 ·如〔Π〕所記載之層合體之製造方法,其中該層 合體’係至少局折射率層及低折射率層經從靠近基材側按 此順序層合於基材上的反射防止膜,而〔1 1〕所記載之2 層,係由 筒折射率層及 低折射率層所成。 〔16〕·如〔1 5〕所記載之層合體之製造方法,其中低折 射率層在5 89nm下的折射率爲1.20至1.55,而 高折射率層在589nm下的折射率爲1·5〇至2.20,且 較低折射率層之折射率爲高。 〔17〕 ·如〔11〕所記載之層合體之製造方法,其中該層 合體,係至少中折射率層、高折射率層以及低折射率層經 從靠近基材側按此順序層合於基材上的反射防止膜,而〔 1 1〕所記之2層,係由 高折射率層及 低折射率層所成。 〔18〕 ·如〔1 7〕所記載之層合體之製造方法’其中低折 射率層在589nm下的折射率爲K20至1,55’ 中折射率層在589nm下的折射率爲1,5〇至190,而 較低折射率層之折射率爲高’ 高折射率層在589nm下的折射率爲至2.20,而 較中折射率層之折射率爲局° 〔1 9〕·如〔1 5〕至〔1 8〕中之任一項所記載之層合體之 -10- 200536620 (7) 製造方法,其中再於基板上形成硬質覆膜層及/或抗靜電 層。 〔20〕 ·一種層合體,係依〔9〕至〔1 9〕中之任一項所 記載的層合體之製造方法所製造者。 本發明之液狀硬化性樹脂組成物,由於可從一層塗膜 形成具有高折射率層與低折射率層等多層構造的硬化膜之 故,可簡化硬化膜之製造步驟。 β 本發明之液狀硬化性樹脂組成物,由於可從經塗佈組 成物所得的1層塗膜形成2層以上之層之故,可簡化具有 多層構造的層合體之製造步驟。 又’可藉由金屬氧化物粒子之偏在化,而提升硬化膜 或層合體之耐擦傷性。 本發明之液狀硬化性樹脂組成物,可特別適合使用於 反射防止膜、選擇透射膜濾光器等光學材料之形成,又, 利用含氟量高之特徵,可適合使用於對需要耐氣候性的基 ^ 材的塗料用材料、耐氣候性軟片用材料、塗層用材料、以 及其他材料。並且,該硬化膜,係對基材的密合性優異, 耐擦傷性高,能賦予良好的反射防止效果。因而,本發明 之硬化膜或層合體,係作爲反射防止膜極爲有用者,故如 適用於各種顯示裝置時,即可提升其目認性。 【實施方式】 〔發明之最佳實施形態〕 茲將本發明分爲液狀硬化性樹脂組成物、硬化膜以及 -11 - 200536620 (8) 層合物,加以詳細說明。 1 .液狀硬化性樹脂組成物 本發明之液狀硬化性樹脂組成物,含有下述成分(A )至(F )。 (A)分子內具有羥基的含氟聚合物 (B )數平均粒子徑爲l〇〇nm以下,且折射率爲1 .50 以上之1種或2種以上之金屬氧化物粒子(以下,簡稱「 (B)金屬氧化物粒子」) (C)對(A )分子內具有羥基的含氟聚合物的溶解性 高的1種或2種以上之溶劑(以下,簡稱「( C )速揮發 溶劑」) (D )對(B )金屬氧化物粒子的分散安定性高,且與 (C )速揮發溶劑相溶性的1種或2種以上之溶劑(以下 ,簡稱「( D )遲揮發溶劑」) (E )硬化性化合物 (F )熱引發酸產生劑 以下’就此等成分,分別加以說明。 (A)分子內具有羥基的含氟聚合物 含氟聚合物’係分子內具有碳-氟鍵的聚合物,其含 氟量較佳爲30質量%以上,更佳爲從凝膠滲透色譜法所得 之依聚苯乙烯換算所得數平均分子量,較佳爲5,0 0 0以上 。在此’含氟量係依茜素配位劑(a 1 i z a r i n c 〇 m p 1 e X ο η )法 所測定的値,數平均分子量係作爲展開溶劑而使用四氫呋 喃時的値。 -12- 200536620 (9) 本發明中所用的含氟聚合物之例而言,係分子內具有 羥基的含氟聚合物(以下,簡稱「含有羥基之含氟聚合物 」)。較佳的含有羥基之含氟聚合物之例而言,可例舉: • 將源自含有羥基的單體構造單元含有10莫耳%至50莫耳 %而成之主鏈中具有聚砂氧院段(segment)者。此種含有 羥基之含氟聚合物,係主鏈上具有可以下述式(1)表示 的聚矽氧烷段的烯烴系聚合物,而含氟聚合物中的該聚砂 氧院段之比例,通常較佳爲〇 . 1至2 0莫耳%。 R1 —Si—Ο— (1) 式中,R1及R2可爲相同或不相同,而表示氫原子、 烷基、鹵化烷基或芳基。 又,含有羥基之含氟聚合物,較佳爲含氟量在30質 量%以上。更佳爲4 0至6 0質量%者,再者,從凝膠滲透 φ 色譜法所得之依聚苯乙烯換算所得數平均分子量,較佳爲 5,000以上,更佳爲10,000至500,000者。 含有羥基之含氟聚合物,可由(a)含有氟之烯烴化 合物(以下,簡稱「( a )成分」),(b )含有能與該( a )成分共聚合的羥基的單體化合物(以下,簡稱「( b ) 成分」)以及(c )含有偶氮基之聚矽氧烷化合物(以下 ,簡稱「c成分」),並且,需要時,(d )反應性乳化劑 (以下,簡稱「( d )成分」、及/或(e )能與前述(a ) 成分共聚合的(b )成分以外之單體化合物之反應而製得 -13- 200536620 (10) 屬k ( a )成分的含氟烯烴化合物而言,可例舉:具 有至少1個聚合性之不飽和雙鍵、及至少"固氟原子的化 ' 合牛勿,其具體例而言,可例舉:(1 )四氟乙烯、六氟乙 、_、3,3,3-三氟丙烯等氟代烯烴類;(2)全氟代"完基乙 烯醚)類或全氟代(烷氧基烷基乙烯醚)類;(3 )全氟 代(甲基乙烯醚)、全氟代(乙基乙烯醚)、全氟代(丙 ^ 基乙烯醚)、全氟代(丁基乙烯醚)、全氟代(異丁基乙 燒釀)等全氟代(烷基乙烯醚)類;(4 )全氟代(丙氧 基丙基乙儲醚)等全氣代(院氧基院基乙燒_)類;等。 此等化合物可以單獨或倂用2種以上。上述者中,特佳爲 六氟丙烯、全氟代(烷基乙烯醚)或全氟代(烷氧基乙烯 醚),再者,較佳爲組合此等使用。 屬於(b )成分的含有羥基之單體化合物而言,可例 舉·· (1)2_羥基乙基乙烯醚、3-羥基丙基乙烯醚、2 _严其 W 丙基乙烯醚、4-羥基丁基乙烯醚、3-羥基丁基乙烯醚、5-羥基戊基乙烯醚、6-羥基己基乙烯醚等含有羥基之乙烯酸 類;(2 ) 2-羥基乙基烯丙醚、4-羥基丁基烯丙醚、甘油_ 烯丙醚等含有羥基之烯丙醚類;(3)烯丙醇;(4)經基 • 乙基(甲基)丙烯酸酯;等。此等化合物,可以單獨或倂 .用2種以上。較佳爲含有羥基之烷基乙烯醚類。 屬於(c )成分之含有偶氮基之聚矽氧烷化合物而言 ,係有可以= 表示的容易熱解理的偶氮基之同時,具 有可以前述一般式(1 )表示的聚氧烷段的化合物,而例 -14- 200536620 (11) 如,可依日本專利特開平6-93 1 00號公報中所記載的方?去 製造者。(c )成分之具體例而言,可例舉:可以下述〜 般式(2 )表示的化合物。200536620 (1) IX. Description of the invention [Technical field to which the invention belongs] The present invention relates to a manufacturing method of a liquid hardening resin composition and a laminated body using the same, and particularly to a method capable of forming two or more layers from one coating film. A layer of a liquid curable resin composition and a method for producing a laminate using the same. [Previous technology] • Nowadays, with the development of multimedia, there have been various developments in various display devices. In addition, among various display devices, especially for mobile users, the visibility of outdoor users is becoming more and more important. In large display devices, users are increasingly demanding that they be more easily visible, so that This improvement in visibility has become a technical issue. In the past, in order to improve the visibility of a display device, a method of forming an anti-reflection film by coating an anti-reflection film made of a low-emissivity material on a substrate of a display device has been implemented. For example, a method of forming a thin film of a fluorine-containing compound by a deposition method is known. However, in recent years, there has been a demand for the development of a technology that can form an anti-reflection film even on a large-scale display device at a low cost, mainly for liquid crystal display devices. However, when a deposition method is used, it is difficult to form a uniform anti-reflection film at a high efficiency for a large-area substrate, and it is difficult to reduce costs because a vacuum device is required. In view of this, a method of dissolving a fluoropolymer having a low refractive index in an organic solvent to prepare a liquid composition, and coating the composition on the surface of a substrate to form an anti-reflection film is being performed. For example, there is a proposal for applying a fluorinated alkylsilane to the surface of a substrate (for example, refer to Patent Document 1 and Patent Document 2). There is also a proposal for a method for coating a fluorine-based polymer having a specific structure (for example, refer to Patent Document 3). _ Patent Literature 1: Japanese Patent Laid-Open No. 6 1-40845, Patent Literature 2: Japanese Patent Laid-Open No. 6-98703 Patent Literature 3: Japanese Patent Laid-Open No. 6- 1 5 023 and so on Most of the anti-reflection films are laminated bodies having different refractive index layers, antistatic layers, and hard coat layers on the substrate. In the conventional manufacturing method, the steps of separately coating each layer on the substrate are repeated. The present invention has been developed as a background in view of the above-mentioned circumstances, and an object thereof is to provide a liquid curable resin composition capable of efficiently producing any two or more layers of continuous layers such as a low refractive index layer and a high refractive index layer. . Another object of the present invention is to provide a hardened film having high transparency, excellent adhesion to a substrate, and excellent scratch resistance and dust cleaning performance. Another object of the present invention is to provide a method for producing a laminated body capable of forming two or more layers from one coating film obtained from a coating composition, and a laminated body obtained therefrom. Another object of the present invention is to provide a method for producing a laminate having a good antireflection effect, and a laminate obtained therefrom. Another object of the present invention is to provide a method for producing a laminate having excellent adhesion to a substrate and high abrasion resistance, and a laminate obtained therefrom-200536620 (3) [Summary of the Invention] To achieve the above object, The present inventors have intensively studied the liquid hardening resin composition capable of imparting a hardened film having a layer structure of two or more layers from a single coating film, and a mechanism for separating the hardened film into two or more layers. It was found that, for a fluoropolymer with a specific structure and a specific metal oxide particle, the solubility of the fluoropolymer with a hydroxyl group in the molecule and the dispersion stability of # metal oxide particles, and the relative evaporation rate can be determined. The fact that one or more combinations of two types of solvents are selected, and one layer of the coating film obtained by applying such a liquid curable resin composition can be separated into a plurality of layers, and the type of solvent and other conditions are selected. That is, the fact that no matter what kind of metal oxide particles can still be separated into multiple layers, the present invention is completed. The present invention can provide a liquid curable resin composition and the like as described below. [1] A liquid curable resin composition characterized by containing the following components (A) to (F); (A) the number average particle diameter of the fluoropolymer (B) having a hydroxyl group in the molecule is One or two or more metal oxide particles below 100 nm and a refractive index of 1.50 or more (hereinafter, referred to as "-(B) metal oxide particles"), (C) pair (A) has One or two or more solvents with high solubility of hydroxyl-containing fluoropolymer (hereinafter, referred to as "(C) fast-evaporating solvent") (D) has high dispersion stability for (B) metal oxide particles, and One or two or more solvents compatible with 200536620 (4) (C) fast-evaporating solvents (hereinafter, referred to as "(D) late-evaporating solvents") (E) hardening compounds, (F) thermally-induced acid generators And (C) the relative evaporation rate of the fast-evaporating solvent is greater than the relative evaporation rate of the (D) late-evaporating solvent. [2] The liquid curable resin composition according to [1], wherein (φ C) a rapidly volatile solvent is one or two or more of which have low dispersion stability for (B) metal oxide particles. A solvent, and (D) a late volatilization solvent are one or two or more solvents having low solubility in a fluoropolymer having a hydroxyl group in the molecule (A). [3] The liquid curable resin composition according to [1] or [2], wherein (B) the metal oxide particles are selected from titanium oxide, hafnium oxide, antimony-containing tin oxide, and tin Indium oxide, aluminum oxide, hafnium oxide, zinc oxide, zinc oxide containing aluminum, tin oxide, zinc oxide containing antimony, and one or more metals oxidized with zinc oxide containing indium and tin oxide containing phosphorus Particles as the main component. [4] The liquid curable resin composition according to [3], wherein (B) the metal oxide particles are particles containing titanium oxide as a main component. [5] The liquid curable resin composition according to any one of [1] to [4], wherein (B) the metal oxide particles are metal oxide particles having a multilayer structure. [6] A hardened film produced by hardening the liquid hardening resin composition according to any one of [1] to [5], characterized in that it has -8-200536620 (5) Multilayer structure with 2 or more layers. [7] The hardened film according to [6], wherein each layer constituting the multilayer structure is a layer in which (B) metal oxide particles are present in a high-density manner or (B) metal oxides are not substantially present. A layer of particles, and at least one layer, is a layer in which (B) metal oxide particles are present in a high-density manner. [8] A method for producing a cured film, characterized in that the method comprises heating by liquid sclerosing resin composition described in any one of [1] to [5], or irradiation with radiation. Steps of hardening. [9] A method for producing a laminated body, which is a base material and a method for producing a laminated body having a multilayer structure thereon, which is characterized in that: a coating is formed on the material or the layer formed on the base material; The liquid curable resin composition according to any one of [1] to [5] to form a coating film, and the solvent is evaporated from the one coating film to form two or more layers. [1〇]. The method for producing a laminate as described in [9], wherein each of the two or more layers is a layer in which metal oxide particles are present in a high-density manner or a metal oxide is not substantially present A layer of particles, and at least one layer is a layer in which metal oxide particles are present in a high-density manner. [11] The method for producing a laminate as described in [10], wherein the two or more layers are two-layer ones. [12] The method for producing a laminate according to any one of [9] to [11], wherein the two or more layers are hardened by heating. [13] The method for producing a laminated body according to any one of [9] to [12], wherein the optical system member for a laminated system is used. [14] The laminated body according to any one of [9] to [1 2], -9-200536620 (6) Clothing method, wherein the anti-reflection film of the laminated system is used. [15] The method for producing a laminated body as described in [Π], wherein the laminated body is at least a local refractive index layer and a low refractive index layer, and the reflection is laminated on the substrate in this order from the side near the substrate. The protective film, and the two layers described in [1 1] are made of a cylindrical refractive index layer and a low refractive index layer. [16] The method for manufacturing a laminate as described in [1 5], wherein the refractive index of the low refractive index layer at 5.89 nm is 1.20 to 1.55, and the refractive index of the high refractive index layer at 589 nm is 1.5. 0 to 2.20, and the refractive index of the lower refractive index layer is high. [17] The method for producing a laminated body according to [11], wherein the laminated body is at least a middle refractive index layer, a high refractive index layer, and a low refractive index layer laminated in this order from the side closer to the substrate. The antireflection film on the substrate, and the two layers described in [1 1] are made of a high refractive index layer and a low refractive index layer. [18] The method for producing a laminate as described in [17], wherein the refractive index of the low refractive index layer at 589 nm is K20 to 1,55 ', and the refractive index of the intermediate refractive index layer at 589 nm is 1,5 〇 to 190, and the refractive index of the lower refractive index layer is high. The refractive index of the high refractive index layer at 589 nm is 2.20, and the refractive index of the medium refractive index layer is local. [1 9] · As [1 5] The laminated body described in any one of [1 to 8] -10- 200536620 (7) A manufacturing method in which a hard coating layer and / or an antistatic layer are further formed on a substrate. [20] A laminated body produced according to the method for producing a laminated body according to any one of [9] to [19]. Since the liquid curable resin composition of the present invention can form a cured film having a multilayer structure such as a high refractive index layer and a low refractive index layer from one coating film, the manufacturing steps of the cured film can be simplified. β Since the liquid curable resin composition of the present invention can form two or more layers from one coating film obtained by applying the composition, the manufacturing steps of a laminate having a multilayer structure can be simplified. Moreover, the abrasion resistance of the cured film or the laminate can be improved by the bias of the metal oxide particles. The liquid curable resin composition of the present invention is particularly suitable for the formation of optical materials such as antireflection films and selective transmission film filters. It also has a high fluorine content and is suitable for use in weather-resistant applications. Materials for coatings, materials for weather-resistant films, materials for coatings, and other materials. In addition, the cured film is excellent in adhesion to a substrate, has high abrasion resistance, and can provide a good antireflection effect. Therefore, the cured film or laminate of the present invention is extremely useful as an anti-reflection film, and therefore, when it is applied to various display devices, its visibility can be improved. [Embodiment] [Best Embodiment of the Invention] The present invention is divided into a liquid curable resin composition, a cured film, and a -11-200536620 (8) laminate, and will be described in detail. 1. Liquid hardening resin composition The liquid hardening resin composition of this invention contains the following components (A) to (F). (A) One or two or more metal oxide particles (hereinafter abbreviated as "metal oxide particles") having a number average particle diameter of fluoropolymer (B) having a hydroxyl group in the molecule of 100 nm or less and a refractive index of 1.50 or more "(B) metal oxide particles") (C) One or two or more solvents (hereinafter, referred to as "(C) fast-volatile solvents") having high solubility in fluoropolymers having a hydroxyl group in the molecule (A) ”) (D) One or two or more solvents (hereinafter, referred to as“ (D) late volatilization solvent ”) with high dispersion stability for (B) metal oxide particles and compatibility with (C) fast volatilization solvent ) (E) The curable compound (F) below the thermally-induced acid generator will be described separately for these components. (A) Fluoropolymer having a hydroxyl group in the molecule Fluoropolymer The polymer having a carbon-fluorine bond in the molecule, the fluorine content thereof is preferably 30% by mass or more, and more preferably by gel permeation chromatography The number average molecular weight obtained in terms of polystyrene is preferably 5,000 or more. Here, the fluorine content is a fluorene measured by the method of alizarin complex (a 1 i z a r n c 0 m p 1 e X ο η) method, and the number average molecular weight is a fluorene when tetrahydrofuran is used as a developing solvent. -12- 200536620 (9) As an example of the fluoropolymer used in the present invention, it is a fluoropolymer having a hydroxyl group in the molecule (hereinafter, referred to as "hydroxyl-containing fluoropolymer"). Examples of preferred hydroxyl-containing fluoropolymers include: • Polysand oxygen in the main chain of monomer-derived structural units derived from hydroxyl groups containing 10 to 50 mol% Hospital segment (segment). Such a hydroxyl-containing fluoropolymer is an olefin-based polymer having a polysiloxane segment represented by the following formula (1) in the main chain, and the proportion of the polysand oxygen segment in the fluoropolymer It is usually preferably 0.1 to 20 mole%. R1 —Si—0— (1) In the formula, R1 and R2 may be the same or different, and represent a hydrogen atom, an alkyl group, a halogenated alkyl group, or an aryl group. The fluoropolymer containing a hydroxyl group preferably has a fluorine content of 30% by mass or more. More preferably, it is 40 to 60% by mass, and further, the number average molecular weight in terms of polystyrene obtained from gel permeation φ chromatography is preferably 5,000 or more, and more preferably 10,000 to 500,000. The fluoropolymer containing a hydroxyl group can be composed of (a) a fluorine-containing olefin compound (hereinafter, referred to as "(a) component"), (b) a monomer compound containing a hydroxyl group that can be copolymerized with the (a) component (hereinafter , Referred to as "(b) component") and (c) siloxane-containing polysiloxane compounds (hereinafter, referred to as "c component"), and (d) a reactive emulsifier (hereinafter, referred to as "" (D) component "and / or (e) can be reacted with monomer compounds other than (b) component copolymerized with the aforementioned (a) component to obtain -13- 200536620 (10) component of k (a) As for the fluorinated olefin compound, an unsaturated double bond having at least one polymerizable property and at least a "fluorine-fixing fluorine atom" can be exemplified. Specific examples include: (1) Tetrafluoroethylene, hexafluoroethylene, _, 3,3,3-trifluoropropene and other fluorinated olefins; (2) Perfluorinated " endyl vinyl ether) or perfluoro (alkoxyalkylethylene) Ethers); (3) perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), perfluoro (propylene vinyl ether), perfluoro Butyl vinyl ether), perfluoro (isobutyl ethyl brewing) and other perfluoro (alkyl vinyl ether); (4) perfluoro (propoxypropyl ethyl ether) and other gas substitution ( Hospital oxygen hospital Jiyiyao _) class; etc. These compounds may be used alone or in combination of two or more. Among the above, hexafluoropropylene, perfluoro (alkyl vinyl ether) or perfluoro (alkoxy vinyl ether) is particularly preferred, and more preferably, these are used in combination. Examples of the hydroxy-containing monomer compound belonging to the component (b) include (1) 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 4 -Hydroxy-containing vinyl acids such as hydroxybutyl vinyl ether, 3-hydroxybutyl vinyl ether, 5-hydroxypentyl vinyl ether, 6-hydroxyhexyl vinyl ether; (2) 2-hydroxyethyl allyl ether, 4- Allyl ethers containing hydroxy groups, such as hydroxybutyl allyl ether, glycerol-allyl ether; (3) allyl alcohol; (4) mesityl ethyl (meth) acrylate; etc. These compounds may be used singly or in combination. Alkyl vinyl ethers containing a hydroxyl group are preferred. The polysiloxane compound containing an azo group, which belongs to the component (c), has an easily cleavable azo group that can be represented by =, and has a polyoxyalkyl segment that can be represented by the general formula (1). -14-200536620 (11) For example, according to the method described in Japanese Patent Laid-Open No. 6-93 1 00? Go to the maker. Specific examples of the component (c) include compounds represented by the following formulae (2).

ch3 ch3 CH3CH3 HO—h〇C(CH2)2C-N=N-千一 (CH2)2CONH(CH2)3Si(OSi)y(CH2)3NH CN CN CH3CH3 (2) 式中,y=10 至 500 , z=l 至 50 。 上述之(a)成分、(b)成分以及(c)成分之較佳 組合,係例如,(1 )氟代烯烴/含有羥基之烷基乙烯醚/聚 二甲基氧烷單元,(2 )氟代烯烴/全氟代(烷基乙烯醚)/ 含有經基之院基乙儲醚/聚二甲基砂氧院單元,(3)氟代 烯烴/全氟代(烷氧烷基乙烯醚)/含有羥基之烷基乙烯醚/ 聚二甲基矽氧烷單元,(4 )氟化烯烴/全氟代(烷基乙烯 φ 醚)/含有羥基之烷基乙烯醚/聚二甲基矽氧烷單元,(5 ) 氟代烯烴/全氟代(烷氧(烷基乙烯醚)/含有羥基之烷基 乙烯醚/聚二甲基矽氧烷單元。 於此種含有羥基之含氟聚合物中,源自(a )成分的 構造單元,較佳爲20至70莫耳%,更佳爲25至65莫耳 %,特佳爲3 0至6 0莫耳%。如源自(a )成分的構造單元 之比例在2 0莫耳%以下時,則所得含氟聚合物中之含氟量 容易變成過少,而所得液狀硬化性樹脂組成物之硬化物, 係難於成爲折射率足夠低者。另一方面,如源自(a )成 分的構造單元之比例在7 0莫耳%以上時,則所得含氟聚合 -15- 200536620 (12) 物對有機溶劑中的溶解性會顯著降低之同時,所得液狀硬 化性樹脂組成物之透明性及對基材的密合性會降低。 於3有淫基之含氟聚合物中,源自(b )成分的構造 * 單元’較佳爲1 0至5 〇莫耳%。更佳爲下限値在1 3莫耳% i 以上,更佳爲2 0莫耳%以上2〗莫耳%以下’又,較佳爲 上限値在45莫耳%以下,更佳爲35莫耳%以下。如使用 含有此種(b )成分既定量的含氟聚合物以構成液狀硬化 ® 性树脂組成物,則其硬化物能呈現良好的耐擦傷性與灰塵 擦淨性。另一方面,如源自(b )成分的構造單元之比例 在1 〇旲耳%以下時’則含氟聚合物將成爲對有機溶劑的溶 解性劣差者’而如在5 0莫耳%以上埘,則液狀硬化性樹脂 組成物所製得硬化物,將成爲透明性以及低反射率之光學 特性惡化者。 (C)成分之含有偶氮基之聚矽氧烷化合物,其本身 爲熱引發自由基產生劑’而爲製造含氟聚合物的聚合反應 ® 中具有作爲聚合起始劑之作用,惟亦可倂用其他自由基起 始劑。於含氟聚合物中,源自(C )成分的構造單元之比 例,係可以一般式(I )表不的聚砂氧院段較佳爲〇 · 1至 20莫耳%,更佳爲0.1至15莫耳%,特佳爲〇·〗至10莫 耳%,最佳爲〇. 1至5莫耳°/。的比例。如可以一般式(1 ) 表示的聚矽氧烷段之比例在20莫耳%以上時,則所得含有 羥基之含氟聚合物將成爲透明性劣差者,又,如作爲塗佈 劑使用時,在塗佈時谷易發生收縮斑(cratering)。 除上述(a)至(c)成分以外,再作爲(d)成分, -16- 200536620 (13) 較佳爲將反應性乳化劑作爲單體成分使用。如使用此種( d )成分,則在將含有羥基之含氟聚合物作爲塗佈劑使用 時,可獲得良好的塗佈性及塗平性(leveling )。此種反 應性乳化劑而言,特佳爲使用非離子性反應性乳化劑。非 離子性反應性乳化劑之具體例而言,可例舉:可以下述一 般式(3)或一般式(4)表示的化合物。ch3 ch3 CH3CH3 HO—h〇C (CH2) 2C-N = N-Thousand One (CH2) 2CONH (CH2) 3Si (OSi) y (CH2) 3NH CN CN CH3CH3 (2) where y = 10 to 500, z = l to 50. A preferred combination of the above-mentioned (a) component, (b) component and (c) component is, for example, (1) a fluorinated olefin / a hydroxyl vinyl-containing alkyl vinyl ether / polydimethyloxane unit, (2) Fluorinated olefins / Perfluoro (alkyl vinyl ether) / Ethylene glycol storage ether / Polydimethyl sand oxygenation unit with base, (3) Fluorinated olefin / Perfluoro (alkoxyalkyl vinyl ether) ) / Hydroxy-containing alkyl vinyl ethers / Polydimethylsiloxane units, (4) Fluorinated olefins / Perfluorinated (alkyl ethylene φ ether) / Hydroxy-containing alkyl vinyl ethers / Polydimethylsiloxane Oxane units, (5) fluoroolefins / perfluoro (alkoxy (alkyl vinyl ether) / hydroxy vinyl-containing alkyl vinyl ether / polydimethylsiloxane units. In this kind of fluorine-containing polymerization containing hydroxyl groups Among them, the structural unit derived from the component (a) is preferably 20 to 70 mole%, more preferably 25 to 65 mole%, and particularly preferably 30 to 60 mole%. If derived from (a When the ratio of the structural unit of the component is less than 20 mol%, the fluorine content in the obtained fluoropolymer tends to become too small, and the hardened product of the obtained liquid curable resin composition is difficult to become The emissivity is sufficiently low. On the other hand, if the proportion of the structural unit derived from the component (a) is 70 mol% or more, the obtained fluoropolymer-15-200536620 (12) is dissolved in an organic solvent At the same time, the properties will be significantly reduced, and the transparency and adhesion to the substrate of the resulting liquid curable resin composition will be reduced. In a fluoropolymer with 3 alkoxy groups, the structure derived from (b) component * The unit 'preferably is 10 to 50 mole%. More preferably, the lower limit is 13 mole% i or more, more preferably 20 mole% or more 2 [mol% or less], and the upper limit is more preferable.値 is 45 mol% or less, and more preferably 35 mol% or less. If a fluorinated polymer containing a predetermined amount of the component (b) is used to form a liquid hardening resin composition, the hardened product can be displayed. Good abrasion resistance and dust cleaning performance. On the other hand, if the proportion of the structural unit derived from the component (b) is less than 10% by mole, the fluoropolymer will have poor solubility in organic solvents. Poor 'and if it is more than 50 mol%, the hardened product made from the liquid hardening resin composition will be (C) A polysiloxane compound containing an azo group, which is a thermally-initiated radical generator itself, is a polymerization reaction for the production of fluoropolymers. It has the function as a polymerization initiator, but other free radical initiators can also be used. The proportion of the structural unit derived from the (C) component in the fluoropolymer can be expressed by the general formula (I) The polysand oxygen section is preferably from 0.1 to 20 mole%, more preferably from 0.1 to 15 mole%, particularly preferably from. To 10 mole%, and most preferably from 0.1 to 5 moles. The ratio of ° /. If the ratio of the polysiloxane segment represented by the general formula (1) is more than 20 mol%, the resulting fluoropolymer containing hydroxyl groups will become poor in transparency. When used as a coating agent, cracking is liable to occur in the valley during coating. In addition to the above components (a) to (c), as the component (d), -16-200536620 (13) It is preferable to use a reactive emulsifier as a monomer component. When such a component (d) is used, when a fluoropolymer containing a hydroxyl group is used as a coating agent, good coatability and leveling can be obtained. For such a reactive emulsifier, it is particularly preferable to use a nonionic reactive emulsifier. Specific examples of the non-ionic reactive emulsifier include compounds represented by the following general formula (3) or general formula (4).

H2n.lCn /=. CH20(CH2)mCH=CH2 V /-〇CH2CH(OCH2CH2)sOH ⑶ 式中,n=l至20、m及S表示反覆單元,m = 0至4、 s = 3 至 5 0。 CH20(CH2)mCH=CH2 r3-och2—C—CH(OCH2CH2)s〇H ⑷ 式中,m及s爲與一般式(3)者相同。R3可爲直鏈 φ 狀或分枝狀的烷基,較佳爲碳數1至4 0之烷基。 於含有羥基之含氟聚合物中,源自(d)成分之構成 單兀之比例,較佳爲〇至1 0莫耳%,更佳爲〇 · 1至5吴耳 %,特佳爲0.1至1莫耳%。如此種比例在1 〇莫耳%以上 時,則由於所得液狀硬化性樹脂組成物將成爲帶黏著性者 之故處理上會有困難,如作爲塗佈劑使用時耐濕性會降低 〇 作爲(e)成分之能與(a)成分共聚合的(b)成分 以外之單體化合物而言,可例舉:(1)甲基乙烯醚、乙 基乙烯醚、正丙基乙烯醚、異丙基乙烯醚、正丁基乙烯醚 -17- 200536620 (14) 、異丁基乙烯酸、第三丁基乙烯醚、正戊基乙烯醚、正己 基乙烯醚、正羊基乙烯醚、正十二烷基乙烯醚、2 -乙基己 基乙烯醚、環己基乙烯醚等烷基乙烯醚或者環烷基乙烯醚 . 類;(2)乙酸乙烯、丙酸乙烯、丁酸乙烯、三甲基乙酸 (pivalic acid )乙烯、己酸(caproic acicl )乙烯、巴他 酸(batatic acid )乙烯、硬脂酸乙烯等羧酸乙烯酯類;( 3)甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、正 Φ 丁基(甲基)丙烯酸酯、異丁基(甲基)丙烯酸酯、2 -甲 氧乙基(甲基)丙烯酸酯、2 -乙氧乙基(甲基)丙烯酸酯 、2-(正丙氧)乙基(甲基)丙烯酸酯等(甲基)丙烯酸 酯類;(4 )(甲基)丙烯酸、巴豆酸、馬來酸、富馬酸 、衣康酸等含有羧基之單體化合物等而不含有羥基者。較 佳爲烷基乙烯醚。 於含有經基之含氟聚合物中,源自(e)成分之構成 單元之比例,較佳爲0至70莫耳%,更佳爲5至3 5莫耳 • %。如此種比例在7 〇莫耳%以上時,則由於所得液狀硬化 性樹脂組成物會成爲帶有黏著性者之故處理上有困難,而 在作爲塗佈劑使用時,耐濕性會降低。 在含有(d)成分時之(a)成分、(b)成分、(c) 成分、(d )成分以及(e )成分之較佳組合係如下所示。 (1 )氟代烯烴/含有羥基之乙烯醚/聚二甲基矽氧院單 元/非離子性反應性乳化劑/烷基乙烯醚、(2 )氟代稀烴/ 全氟代(烷基乙烯醚)/含有羥基乙烯醚/聚二甲基砂氧院 單元/非離子性反應性乳化劑/烷基乙烯醚、(3 )氟代嫌烴 -18- 200536620 (15) /全氟代(烷氧烷基乙烯醚)/含有羥基之乙烯醚/聚二甲基 砂氧院單元/非離子性反應性乳化劑/烷基乙烯醚、(4 )氟 代烯烴/全氟化(烷基乙烯醚)/含有羥基之乙烯醚/聚二甲 基砂氧垸單元/非離子性反應性乳化劑/烷基乙烯醚、(5 ) 氟代烯烴/全氟代(烷氧烷基乙烯醚)/含有羥基之乙烯醚/ 聚二甲基矽氧烷單元/非離子性反應性乳化劑/烷基乙烯醚 〇 i 可與(c )成分倂用的自由基聚合起始劑而言,可例 舉:(1)過氧化乙醯、過氧化苯甲醯等過氧化二醯類; (2) 過氧化甲基乙基酮、過氧化環己酮等過氧化酮類; (3) 過氧化氫、第三丁基過氧化氫、氫過氧化茴香素等 過氧化氫類;(4)二第三丁基化過氧、過氧化二異丙苯 、過氧化二月桂醯等二烷基化過氧類;(5 )第三丁基過 乙酸酯、第三丁基過三甲基乙酸酯等過氧化酯類;(6) 偶氮二異丁腈、偶氮二異戊腈等偶氮系化合物類;(7 ) ® 過硫酸銨、過硫酸鈉、過硫酸舺等過硫酸鹽;等。 上述之自由基聚合起始劑以外之具體例而言,可例舉 :全氟代乙基碘、全氟代丙基碘、全氟代丁基碘、(全氟 代丁基)乙基碘、全氟代己基碘、2-(全氟代己基)乙基 碘、全氟代庚基碘、全氟代辛基碘、2-(全氟代辛基)乙 基碘、全氟代癸基碘、2-(全氟代癸基)乙基碘、七氟代-2-碘丙烷、全氟代-3-甲基丁基碘、全氟-5-甲基己基碘、 2-(全氟-5-甲基己基)乙基碘、全氟代-7_甲基辛基碘、 2-(全氟代-7-甲基辛基)乙基碘、全氟代-9_甲基癸基碘 -19- 200536620 (16) 、2-(全氟代-9-甲基癸基)乙基碘、2,2,3,3_四氟代丙基 碘、1H,1H,5H-八氟代戊基碘、1Η,1Η,7Η·十二氟代庚基碘 、四氟代-1,2 -二碘乙烷、乞氟代-1,4 -二碘丁烷、十二氟 , 代-1,6 -二碘己烷等含有碘之氟化合物。含有碘之氟化合物 可以單獨,或倂用上述之有機過氧化物、偶氮系化合物或 過硫酸鹽。 爲製造含有羥基之含氟聚合物的聚合型式而言,可採 # 用:使用自由基聚合起始劑的乳化聚合法、懸浮聚合法、 塊狀聚合法或溶液聚合法之任一,聚合操作方面,亦可從 分批式、半連續式或連續式之操作等中適當選擇。 爲製得含有經基之含氟聚合物的聚合反應,較佳爲於 使用溶劑的溶劑系中進行。較佳的有機溶劑而言,可例舉 :(1)乞酸乙酯、乙酸丁酯、乙酸異丙酯、乙酸異丁酯 、乙酸溶纖劑等酯類;(2)丙酮、甲基乙基酮、甲基異 丁基酮、環己基酮等酮類;(3 )四氫呋喃、二哼烷等環 • 狀醚類;(4 ) Ν,Ν-二甲基甲醯胺、Ν,Ν-二甲基乙醯胺等 醯胺類;(5 )甲苯、二甲苯等芳香族烴類;等。再者, 需要時亦可混合使用醚類、脂肪族烴類等。 如上述方式所得含有羥基之含氟聚合物,有時能以其 聚合反應所得反應溶液直接作爲液狀硬化性樹脂組成物使 用,惟亦可對聚合反應溶液實施適當的後處理。此種後處 理而言,例如,可實施將聚合反應溶液滴加於由醇等所成 該含有羥基之含氟聚合物之不溶化溶劑中,以使該含有羥 基之含氟聚合物凝固的精製方法所代表的一般性再沈澱處 -20- 200536620 (17) 理’接著’將所得固態之共聚合物溶解於溶劑中,即可調 製含有經基之含氟聚合物之溶液。又,亦可將經從聚合反 應溶液去除殘留單體者,直接作爲含有羥基之含氟聚合物 ,之溶液使用。 . 本發明之液狀硬化性樹脂組成物之固體成分丨〇 〇質量 %中之(A )含有羥基之含氟聚合物之調配比例,通常爲5 至70質量%,如作成較佳爲1 〇至5〇質量%時,則硬化膜 _ 之透明性會更好。 (B )金屬氧化物粒子 本發明中所用(B )金屬氧化物粒子,係數平均粒子 徑在lOOnm以下,且折射率在1.50以上(波長5 5 0nm) 之金屬氧化物粒子。如數平均粒子徑在lOOnm以上時,則 有時難於使金屬氧化物粒子均勻分散。又,有時金屬氧化 物容易沈降而缺少保存安定性。再者,有時所得硬化膜之 ^ 透明性降低,或混濁度(Hoze値)增高。 數平均粒子徑,更佳爲10至 80nm,再佳爲 20至 5 0 n m 〇 另外,「數平均粒子徑」係指使用電子顯微鏡法所測 定的「數平均粒子徑」之意,如金屬氧化物粒子係非球形 時(例如,針狀ΑΤΟ (含有銻之氧化錫粒子)等),則爲 長徑(縱向長度)與短徑(橫向長度)之平均。又,如粒 子形狀爲桿狀(縱寬比在1以上10以下的形狀之意)時 ,則以短徑作爲粒子徑。 -21 - 200536620 (18) 作爲金屬氧化物粒子’可使用較佳爲選自氧化欽 '氧 化锆(Z i r c ο n i a )、含有銻之氧化錫、含有錫之氧化銦、 氧化鋁(Alumina )、氧化鈽、氧化鋅、含有鋁之氧化鋅 .、氧化錫、含有銻之氧化鋅以及含有銦之氧化鋅、含有磷 之氧化錫的1種或2種以上之金屬氧化物作爲主成分的粒 子。 在此,亦可採用將金屬氧化物粒子使用該金屬氧化物 • 以外之前述一種或二種以上之金屬氧化物加以被覆之具有 多層構造的金屬氧化物粒子。具有多層構造的金屬氧化物 粒子之具體例而言,可例舉:被覆氧化矽之氧化鈦粒子、 被覆氧化鋁之氧化鈦粒子、被覆銷之氧化鈦粒子、氧化鋁 、被覆鉻之氧化鈦粒子等。在此等金屬氧化物粒子之中, 特佳爲以氧化鈦作爲主成分的粒子或氧化鋁、被覆鉻之氧 化鈦粒子。 如採用具有多層構造的金屬氧化物粒子,即可抑制氧 ® 化鈦之光觸媒活性以防止硬化物之分解。其結果,可製得 高折射率而耐光性異的硬化膜。 又,如採用含有銻之氧化錫粒子(ΑΤΟ )等,即可對 硬化膜賦予帶電防止性。此時,如後所述,由於ΑΤΟ粒 子會偏在化之故,可以更少量之粒子添加量即可同時達成 有效的帶電防止性與良好的透明性。 以氧化鈦作爲主成分的粒子而言,可使用周知者,且 其形狀亦可爲中空粒子、多孔質粒子、蕊•殼(Core · Shell )型粒子等。又,不限定爲球狀,亦可爲桿狀(係指 -22- 200536620 (19) 縱寬比在1以上1 0以下之形狀者)或不定形粒子,而較 {±1爲标狀依電子_微鏡法所求得的數平均粒子徑,較佳 爲在1至1 OOnm之範圍內。 b 又,分故j|貞,較佳爲水或有機溶劑。有機溶劑而言 ,,可例舉:甲醇、異丙醇、乙二醇、丁醇、乙二醇-丙基 醚等酵類;甲基乙基酮、甲基異丁基等酮類;甲苯、二甲 苯等芳香族烴類;二甲基甲醯胺、二甲基乙醯胺、N_甲基 Φ 吡咯烷酮等醯胺類;乙酸乙酯、乙酸丁酯、r -丁內酯等 酉曰類,四氫咲喃、1,4 - 一 Df院等醚類等有機溶劑,其中較 佳爲醇類及酮類。其中較爲醇類及酮類。此等有機溶劑, 可以單獨’或混合2種以上後作爲分散介質使用。 以氧化鈦作爲主成分的粒子之市售品而言,可例舉: 黛尹卡(股)製成西埃化成(股)之製品等。 液狀硬化性樹脂組成物對固體成分1 0 0質量。/〇的(B )金屬氧化物粒子之調配比例,通常爲1 〇至9 〇質量。/。, ® 較佳爲2 0至8 0質量。/〇。 (C )速揮發溶劑H2n.lCn / =. CH20 (CH2) mCH = CH2 V / -〇CH2CH (OCH2CH2) sOH ⑶ In the formula, n = 1 to 20, m and S represent repeating units, m = 0 to 4, s = 3 to 5 0. CH20 (CH2) mCH = CH2 r3-och2-—C-CH (OCH2CH2) sOHH In the formula, m and s are the same as those in the general formula (3). R3 may be a linear φ-shaped or branched alkyl group, and is preferably an alkyl group having 1 to 40 carbon atoms. In the fluoropolymer containing a hydroxyl group, the proportion of the constituent unit derived from the component (d) is preferably 0 to 10 mole%, more preferably 0.1 to 5 mole%, and particularly preferably 0.1. To 1 mole%. If such a ratio is 10 mol% or more, the obtained liquid curable resin composition will become difficult to handle because it will become sticky. If it is used as a coating agent, the moisture resistance will decrease. (E) Component monomers other than component (b) which can be copolymerized with component (a) include (1) methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl Propyl vinyl ether, n-butyl vinyl ether-17- 200536620 (14), isobutyl vinyl acid, third butyl vinyl ether, n-pentyl vinyl ether, n-hexyl vinyl ether, n-butyl vinyl ether, n-decyl Dialkyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether and other alkyl vinyl ethers or cycloalkyl vinyl ethers. Classes; (2) vinyl acetate, vinyl propionate, vinyl butyrate, trimethylacetic acid (pivalic acid) ethylene, caproic acicl, batatic acid, ethylene stearate, and other carboxylic acid vinyl esters; (3) methyl (meth) acrylate, ethyl (methyl Base) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate (Meth) acrylates such as esters, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2- (n-propoxy) ethyl (meth) acrylate (4) (meth) acrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid and other monomer compounds containing a carboxyl group, etc., and those which do not contain a hydroxyl group. More preferred is alkyl vinyl ether. In the fluorinated polymer containing a warp group, the proportion of the constituent units derived from the component (e) is preferably 0 to 70 mole%, and more preferably 5 to 35 mole%. If such a ratio is 70 mol% or more, it is difficult to handle the obtained liquid curable resin composition because it has adhesive properties, and when used as a coating agent, the moisture resistance is reduced. . When (d) component is contained, the preferable combination of (a) component, (b) component, (c) component, (d) component, and (e) component is as follows. (1) Fluorinated olefin / hydroxyl-containing vinyl ether / polydimethylsiloxane unit / non-ionic reactive emulsifier / alkyl vinyl ether, (2) fluorinated dilute hydrocarbon / perfluoro (alkyl ethylene Ether) / Hydroxyethylene ether / Polydimethyl Sand Oxygen Unit / Nonionic Reactive Emulsifier / Alkyl Vinyl Ether, (3) Fluorohydrocarbon-18-18200536620 (15) / Perfluoro (alkane) Oxyalkyl vinyl ether) / Hydroxy-containing vinyl ether / Polydimethyl sand oxygen unit / Nonionic reactive emulsifier / Alkyl vinyl ether, (4) Fluorinated olefin / Perfluorinated (alkyl vinyl ether) ) / Hydroxy-containing vinyl ether / Polydimethyl sand oxide unit / Non-ionic reactive emulsifier / Alkyl vinyl ether, (5) Fluorinated olefin / Perfluoro (alkoxyalkyl vinyl ether) / Contained Hydroxyl vinyl ethers / polydimethylsiloxane units / nonionic reactive emulsifiers / alkyl vinyl ethers. As radical polymerization initiators that can be used with component (c), examples include: (1) Diperoxides such as acetamidine peroxide and benzoyl peroxide; (2) ketones such as methyl ethyl ketone peroxide and cyclohexanone peroxide; (3) hydrogen peroxide, Hydrogen peroxides such as tributyl hydroperoxide and anisin hydroperoxide; (4) Dialkylated peroxides such as di-tertiary butyl peroxide, dicumyl peroxide, and dilaurin peroxide ; (5) Peroxy esters such as third butyl peracetate and third butyl pertrimethyl acetate; (6) azo systems such as azobisisobutyronitrile and azobisisovaleronitrile Compounds; (7) ® persulfates such as ammonium persulfate, sodium persulfate, osmium persulfate; etc. Specific examples other than the above-mentioned radical polymerization initiator include perfluoroethyl iodide, perfluoropropyl iodide, perfluorobutyl iodide, and (perfluorobutyl) ethyl iodide. , Perfluorohexyl iodide, 2- (perfluorohexyl) ethyl iodide, perfluoroheptyl iodide, perfluorooctyl iodide, 2- (perfluorooctyl) ethyl iodide, perfluorodecane Iodine, 2- (perfluorodecyl) ethyl iodide, heptafluoro-2-iodopropane, perfluoro-3-methylbutyl iodide, perfluoro-5-methylhexyl iodide, 2- ( Perfluoro-5-methylhexyl) ethyl iodide, perfluoro-7-methyloctyl iodide, 2- (perfluoro-7-methyloctyl) ethyl iodide, perfluoro-9_methyl Decyl iodine-19- 200536620 (16), 2- (perfluoro-9-methyldecyl) ethyl iodide, 2,2,3,3-tetrafluoropropyl iodide, 1H, 1H, 5H -Octafluoropentyl iodide, 1Η, 1Η, 7Η · dodecylfluoroheptyl iodide, tetrafluoro-1,2-diiodoethane, befluorofluoro-1,4-diiodobutane, twelve Fluorine, iodine-containing fluorine compounds such as -1,6-diiodohexane. The iodine-containing fluorine compound may be used alone or in combination with the above-mentioned organic peroxide, azo-based compound or persulfate. For the production of polymerization types of hydroxyl-containing fluoropolymers, the following can be used: Any of an emulsion polymerization method, a suspension polymerization method, a block polymerization method, or a solution polymerization method using a radical polymerization initiator, and a polymerization operation On the other hand, it can be appropriately selected from batch type, semi-continuous type, or continuous operation. In order to obtain a polymerization reaction of a fluorinated polymer containing a base, it is preferably carried out in a solvent system using a solvent. As the preferred organic solvent, (1) ethyl benzyl acetate, butyl acetate, isopropyl acetate, isobutyl acetate, cellulose acetate, etc .; (2) acetone, methyl ethyl Ketones such as methyl ketones, methyl isobutyl ketones, cyclohexyl ketones; (3) cyclic ethers such as tetrahydrofuran, dihumane; (4) Ν, Ν-dimethylformamide, Ν, Ν- (2) aromatic hydrocarbons such as toluene and xylene; etc. Moreover, ethers, aliphatic hydrocarbons, etc. may be mixed and used as needed. The fluorinated polymer containing a hydroxyl group obtained as described above may be used directly as a liquid curable resin composition in the reaction solution obtained by the polymerization reaction, but an appropriate post-treatment may be performed on the polymerization reaction solution. For such post-treatment, for example, a purification method in which a polymerization reaction solution is added dropwise to an insoluble solvent of the fluoropolymer containing a hydroxyl group formed by an alcohol or the like, so that the fluoropolymer containing a hydroxyl group can be solidified can be implemented. Representative general re-precipitation place-20-200536620 (17) After the solid copolymer is dissolved in a solvent, the solution containing the radical-containing fluoropolymer can be prepared. Alternatively, those remaining monomers removed from the polymerization reaction solution may be directly used as a solution of a fluoropolymer containing a hydroxyl group. The blending ratio of the (A) hydroxyl-containing fluoropolymer in the solid content of the liquid curable resin composition of the present invention is usually 5 to 70% by mass, and if it is made, it is preferably 1%. When it is 50% by mass, the transparency of the cured film is better. (B) Metal oxide particles (B) The metal oxide particles used in the present invention are metal oxide particles having a coefficient average particle diameter of 100 nm or less and a refractive index of 1.50 or more (wavelength 5500 nm). When the number average particle diameter is 100 nm or more, it is sometimes difficult to uniformly disperse the metal oxide particles. In addition, metal oxides tend to settle and lack storage stability. Moreover, the transparency of the obtained cured film may be reduced, or the turbidity (Hoze 値) may be increased. The number average particle diameter is more preferably from 10 to 80 nm, and even more preferably from 20 to 50 nm. In addition, the "number average particle diameter" refers to the "number average particle diameter" measured using an electron microscope method, such as metal oxidation When the object particles are non-spherical (for example, acicular ATO (tin oxide particles containing antimony), etc.), the average is the average of the major axis (longitudinal length) and minor axis (lateral length). When the particle shape is a rod shape (a shape having an aspect ratio of 1 to 10), the short diameter is used as the particle diameter. -21-200536620 (18) As the metal oxide particles, a material selected from the group consisting of zirconia (zirconia), tin oxide containing antimony, indium oxide containing tin, aluminum oxide (Alumina), One or two or more kinds of metal oxides containing hafnium oxide, zinc oxide, zinc oxide containing aluminum, tin oxide, zinc oxide containing antimony, zinc oxide containing indium, and tin oxide containing phosphorus as a main component. Here, a metal oxide particle having a multi-layer structure in which metal oxide particles are coated with one or two or more of the foregoing metal oxides other than the metal oxide may be used. Specific examples of the metal oxide particles having a multilayer structure include silicon oxide-coated titanium oxide particles, aluminum oxide-coated titanium oxide particles, coated titanium oxide particles, aluminum oxide, and chromium-coated titanium oxide particles. Wait. Among these metal oxide particles, particles containing titanium oxide as a main component, aluminum oxide, and chromium oxide-coated titanium oxide particles are particularly preferred. By using metal oxide particles with a multilayer structure, the photocatalytic activity of titanium oxide ® can be suppressed to prevent decomposition of the hardened material. As a result, a cured film having a high refractive index and a different light resistance can be obtained. In addition, if antimony-containing tin oxide particles (ATO) are used, it is possible to impart antistatic properties to the cured film. At this time, as will be described later, since ATTO particles are biased, a smaller amount of particles can be added to achieve both effective charge prevention and good transparency. As the particle containing titanium oxide as a main component, a known one can be used, and the shape may be a hollow particle, a porous particle, a core-shell type particle, or the like. In addition, it is not limited to a spherical shape, and may be a rod shape (referring to a shape of -22-200536620 (19) whose aspect ratio is 1 or more and 10 or less) or an amorphous particle, which is more standard than {± 1 The number average particle diameter obtained by the electron-micromirror method is preferably in a range of 1 to 100 nm. b and j | zhen, preferably water or an organic solvent. Organic solvents include, for example, yeasts such as methanol, isopropanol, ethylene glycol, butanol, and ethylene glycol-propyl ether; ketones such as methyl ethyl ketone and methyl isobutyl; toluene Aromatic hydrocarbons such as xylene, dimethylformamide, dimethylacetamide, N-methyl Φ pyrrolidone, and other amines; ethyl acetate, butyl acetate, r-butyrolactone, etc. Organic solvents such as tetrahydrofuran, 1,4-Df and other ethers, among which alcohols and ketones are preferred. Among them are alcohols and ketones. These organic solvents can be used as a dispersion medium alone 'or as a mixture of two or more kinds. Examples of commercially available particles containing titanium oxide as a main component include products made from Daiyinka (shares) and made into siemens (shares). The liquid curable resin composition has a solid content of 100 mass. The ratio of (B) metal oxide particles per mol is usually 10 to 90 mass. /. , ® is preferably 20 to 80 mass. / 〇. (C) fast volatilizing solvent

於本發明之液狀硬化性樹脂組成物中所含(C )速揮 發溶劑,係對上述(A )含有羥基之含氟聚合物的溶解度 高的1種或2種以上之溶劑。在此,對含有羥基之含氟聚 合物的溶解性高,係指當將(A )含有羥基之含氟聚合物 按能成爲50質量%之方式添加於各溶劑中,並在室溫下攪 拌8小時,能在目視下成爲均勻的溶液之意。並且,(C -23- 200536620 (20) )速揮發溶劑之相對蒸發速度,需要爲較後述的(D )遲 揮發溶劑之相對蒸發速度爲高。在此,「相對蒸發速度」 ,係指以乙酸丁酯能蒸發9 0質量%所需時間爲基準的蒸發 ,速度之相對値之意,詳細內容係如於化學技術,第2卷, 有機溶劑、物理性質及精製方法,第4版(科學間出版社 ,1986年出版,第62頁)所記載者。又,(C)速揮發 溶劑,較佳爲對上述(B )金屬氧化物粒子的分散安定性 • 低者。(C )速揮發溶劑,如相對蒸發速度較(〇 )者爲大 ,對含有羥基之含氟聚合物的溶解性高,且對(B )金屬 氧化物粒子的分散安定性低,則在將本發明之液狀硬化性 樹脂組成物塗佈於基材上,並蒸發溶劑(C )及(D )的步 驟中,能使(B )金屬氧化物粒子偏在化。 本發明中,能相當於(C )速揮發溶劑的溶劑而言, 相對蒸發速度大約在1 . 7以上的溶劑,而可例舉:甲基乙 基酮(MEK:相對蒸發速度3.8)、異丙醇(IPA: 1.7) ® 、甲基異丁基酮(MIBK:相對蒸發速度1.6)、甲基戊基 酮(ΜΑΚ:0·3)、丙酮、甲基丙基酮等。 (D )遲揮發溶劑 本發明之液狀硬化性樹脂組成物中所含(D )遲揮發 溶劑’係對上述(Β )金屬氧化物粒子的分散安定性高的 1種或2種以上之溶劑。在此,對(Β )金屬氧化物粒子 的分散安定性高,係指在將(Β )金屬氧化物粒子分散液 中浸漬玻璃板以使(Β )金屬氧化物粒子附著於玻璃壁上 -24- 200536620 (21) ’並將其附著有(B )金屬氧化物粒子的玻璃 劑中時’ (B )金屬氧化物粒子能在目視下均 溶劑中之意。又,(D )遲揮發溶劑,較佳· ,)含有羥基之含氟聚合物的溶解性低者。The (C) fast volatilizing solvent contained in the liquid curable resin composition of the present invention is one or more solvents having a high solubility in the above-mentioned (A) hydroxyl-containing fluoropolymer. Here, the high solubility of the fluoropolymer containing a hydroxyl group means that when (A) the fluoropolymer containing a hydroxyl group is added to each solvent so that it can become 50% by mass, and it is stirred at room temperature In 8 hours, it can be seen as a uniform solution. In addition, the relative evaporation rate of the (C-23-200536620 (20)) fast-volatile solvent must be higher than the relative evaporation rate of the (D) late-volatile solvent described later. Here, the "relative evaporation rate" refers to the evaporation based on the time required for butyl acetate to evaporate 90% by mass. The relative speed is sloppy. The details are as described in Chemical Technology, Volume 2, Organic Solvents. , Physical properties and purification methods, 4th edition (Science Press, 1986, p. 62). The (C) fast-volatile solvent is preferably one having a low dispersion stability to the metal oxide particles (B). (C) A fast-evaporating solvent, if the relative evaporation rate is greater than (0), the solubility to hydroxyl-containing fluoropolymers is high, and the dispersion stability to (B) metal oxide particles is low, then In the step of applying the liquid curable resin composition of the present invention to a substrate and evaporating the solvents (C) and (D), the (B) metal oxide particles can be biased. In the present invention, for a solvent equivalent to a (C) fast volatilizing solvent, a solvent having a relative evaporation rate of about 1.7 or more, and examples thereof include methyl ethyl ketone (MEK: relative evaporation rate of 3.8), Propanol (IPA: 1.7) ®, methyl isobutyl ketone (MIBK: relative evaporation rate 1.6), methyl amyl ketone (ΜΑΚ: 0 · 3), acetone, methyl propyl ketone, etc. (D) Late volatilizing solvent The (D) late volatilizing solvent contained in the liquid curable resin composition of the present invention is one or two or more solvents having high dispersion stability to the (B) metal oxide particles. . Here, the dispersion stability of the (B) metal oxide particles is high, which means that the glass plate is immersed in the (B) metal oxide particle dispersion liquid so that the (B) metal oxide particles adhere to the glass wall-24 -200536620 (21) 'When (B) metal oxide particles are adhered to the glass agent' (B) The metal oxide particles can be visually recognized as being in a solvent. Further, (D) a late volatilizing solvent, preferably, a fluoropolymer containing a hydroxyl group has low solubility.

本發明中,相當於遲揮發溶劑的溶劑而言 速度大約在1 · 7以下之溶劑,而具體上可例舉 對蒸發速度2.1 )、異丙醇(IPA ·· 1.7 ) 、I φ ΒυΟΗ : 0.5 )、第三丁醇、丙二醇-甲基醚、ί 醚、丙二醇-丙基醚、乙基溶纖劑、丙基溶纖 纖劑等。 本發明中所用的(C )速揮發溶劑及/或( 溶劑,通常可直接使用在上述(A )含有羥基 物之製造時所用的溶劑。 本發明中所用的(C )速揮發溶劑與(D ) ,需要爲互相相溶性者。相溶性,係在本發明 # 具體性構成中,如存在有(C )速揮發溶劑與 溶劑不致於分離的程度之相溶性即足夠。 在此,所選擇的溶劑究意相當於本發明4 )速揮發溶劑或(D )遲揮發溶劑之何種,係 複數種溶劑之間相對性方式決定者。又’相對 1 . 7之異丙醇,均可相當於(C )速揮發溶劑;5 發溶劑之任一種’惟作成與其他(C )速揮發 僅作(D )遲揮發溶劑使用者。 又,在本發明之液狀硬彳匕性樹脂組成物中 浸漬於各溶 勻分散於該 ;對上述(A ,相對蒸發 :甲醇(相 Ξ 丁醇(正-g二醇-乙基 劑、丁基溶 D )遲揮發 之含每/聚合 遲揮發溶劑 之組成物之 :D )遲揮發 1所用的(C 在所選擇的 蒸發速度在 L ( D )遲揮 溶劑組合後 ,於溶劑中 -25- 200536620 (22) 爲改善組成物之塗佈性等或其他目的,而可調配上述(c )速揮發溶劑及(D )遲揮發溶劑以外之溶劑。爲此種目 的可調配的溶劑而言,可例舉:甲基乙基酮、甲基異丁基 酮、環己酮等酮類、乙酸乙酯、乙酸丁酯等酯類。再者, 本發明之液狀硬化性樹脂組成物之溶液中,可在不致於析 出含氟聚合物的範圍內,倂用不能溶解含氟聚合物的溶液 ,例如,水、醇類、酯類等弱溶劑(bad solvent )。由此 # ,有時該含氟聚合物之溶液能成爲具有良好的保存性及較 佳塗佈性者。此種弱溶液而言,可例舉:乙醇、異丙醇、 第三丁醇、乙基溶纖劑、丁基溶纖劑等。 對液狀硬化性樹脂組成物中之溶劑(包括(C )成分 及(D )成分)以外之成分總量1 0 0質量份,溶劑(c )和 溶劑(D )之合計量使用通常爲3 0 0至5 0 0 0質量份、較佳 爲300至4000質量份、更佳爲300至3000質量份。溶劑 (C )與溶劑(D )之調配比(質量比),可在1 : 99至 ® 99 : 1之範圍任意設定。 (E )硬化性化合物 (E )硬化性化合物,係因加熱等而進行聚合,並對 本申請案組成物賦與硬化性者。 硬化性化合物而言,可例舉:各種胺基化合物,或季 戊四醇、多酚、乙二醇等各種含有羥基之化合物等。 可作爲硬化性化合物使用的胺基化合物,係一種將其 3有經基之含氟聚合物中所存在的經基反應的胺基,例如 -26- 200536620 (23) ’經基ί元基fee基及i元氧院基胺基之任一方或雙方按合§十含 有2個以上的化合物,具體上可例舉:三聚氰胺系化合物 、脲系化合物、苯并胍系化合物、甘脲(alyc〇luril)系化 ,合物等。 ,三聚氰胺系化合物,係一般周知爲具有三哄( triazine )環上結合有氮原子的骨架的化合物,具體上可 例舉:二聚氰胺、垸基化三聚氰胺、經甲基三聚氰胺、院 ^ 氧基化甲基二聚氰胺等,惟較佳爲1分子中將經甲基及院 氧基化甲基之任一或兩者按合計具有2個以上者。具體上 較佳爲使三聚氰胺與甲醛在鹼性條件下進行反應所得羥甲 基化三聚氰胺、烷氧基化甲基三聚氰胺、或者此等衍生物 ,由於能在液狀硬化性樹脂組成物上獲得良好的保存安定 性、以及獲得良好的反應性之故,特佳爲烷氧基化甲基三 聚氰胺。可作爲硬化性化合物使用的羥甲基化之聚氰胺及 烷氧化甲基三聚氰胺方面並無限定,亦可使用例如,從文 ^ 獻「塑膠材料講座「8」脲•三聚氰胺樹脂」(曰刊工業 新聞社出刊)所記載的方法所得各種樹脂狀物。 又,脲系化合物而言,除脲之外,尙可例舉:聚羥甲 基化脲、屬於其衍生物的烷氧基化甲基脲、具有糖醛酸內 酯環(urone ring )的羥甲基化糖醛酸內酯及烷氧基化甲 基糖醛內酯等。並且,就脲衍生物等之化合物而言,亦可 使用上述文獻中所記載的各種樹脂狀物。 液狀硬化性樹脂組成物之固體成分1 〇〇質量%中所含 硬化性化合物之調配比例,通常爲3至70質量%、較佳爲 -27- 200536620 (24) 3至5 0質量%、更佳爲5至3 0質量%。如硬化性化合物之 使用量過少時,則從所得液狀硬化性樹脂組成物所形成的 薄膜之耐久性會有不足夠的情形,如超出3至70質量%之 ,範圍時,則在與含氟聚合物的反應中容易發生凝膠化而硬 化物可能成爲脆弱者的情形。 (A )含有羥基之含氟聚合物與(E )硬化性化合物的 反應,例如,在溶解有含有羥基之含氟聚合物的有機溶劑 # 之溶液中添加硬化性化合物,並藉由適當時間之加熱、攪 拌等使反應系均勻化之下實施即可。爲此種反應的加熱溫 度,較佳在30至150°C之範圍,更佳爲50至120 °C之範 圍。如加熱溫度在3 0 °C以下時,則反應之進行極爲緩慢, 而如在1 5 0 °C以上時,由於除作爲目的之反應之外,尙會 發生因硬化性化合物之羥甲基或烷氧化甲基互相間之反應 所引起的交聯反應而生成凝膠之故不宜。反應之進行’可 藉由羥甲基或烷氧化甲基之紅外分光分析等加以定量的方 ® 法、或者依再沈澱法回收所溶解的聚合物以測定其增加量 之方式,即可實施定量式的確認。 又,(A )含有羥基之含氟聚合物與(E )硬化性化合 物之反應時,較佳爲例如,與含有羥基之含氟聚合物之製 造時所用有機溶劑同樣者。本發明中’可將如此所得因含 有羥基之含氟聚合物與硬化性化合物所生成的反應溶液’ 直接作爲液狀硬化性樹脂組成物之溶液使用,亦可按需要 調配各種添加劑後再行使用。 -28- 200536620 (25) (F )熱引發酸產生劑 能調配於本發明之液狀硬化性樹脂組成物的熱引發酸 產生劑,係使該液狀硬化性樹脂組成物之塗膜等加熱硬化 時,可改善其加熱條件爲更溫和者的物質。此種熱引發酸 產生劑之具體例而言,可例舉:各種脂肪族磺酸及其鹽、 檸檬酸、乙酸、馬來酸等各種脂肪族羧酸及其鹽、安息香 酸、酞酸等各種芳香族羧酸及其鹽、烷基苯磺酸及其銨鹽 、各種金屬鹽、磷酸或有機酸酯等。 可含於液狀硬化性樹脂組成物之固體成分1 0 0質量% 中的此種熱引發酸產生劑之使用比例,通常爲0.0 1至1 0 質量%、較佳爲0 · 1至5質量。/〇。如此種比例過大時,則液 狀硬化性樹脂組成物之保存安定性會成爲劣差者之故不宜 (G )添加劑 本發明之液狀硬化性樹脂組成物中,以該液狀硬化性 樹脂組成物之塗佈性及硬化後之薄膜之薄膜之物性之改善 、或對塗膜的感光性之賦與爲目的,可含有例如:具有羥 基的種種聚合物或單體、顏料或染料等之著色劑、老化防 止劑或紫外線吸收劑等的安定化劑、感光性酸產生劑、表 面活性劑、聚合抑制劑等各種添加劑。特別是,以所形成 的硬化膜之硬度及耐久性之改善爲目的。較佳爲添加光引 發酸產生劑’特別是,較佳爲選擇使用不致於降低液狀硬 化性樹脂組成物之硬化後之透明性,且能均勻溶解於其溶 -29- 200536620 (26) 液中者。 (1 )具有羥基的聚合物 .具有能調配於本發明之液狀硬化性樹脂組成物的羥基 .的聚合物而言,可例舉:與羥基乙基(甲基)丙烯酸酯等 含有經基之共聚合性單體進行共聚合所得聚合物、作爲添 用酸醛樹脂或可溶酚醛而周知之具有苯酚骨架的樹脂等。 (2 )顏料或染料等之著色劑 能調配於本發明之液狀硬化性樹脂組成物的著色劑而 言’可例舉:(1 )鋁氧白、黏土、碳酸鋇、硫酸鋇等的 底質顏料;(2 )鋅白、鉛白、密陀僧、紅丹、群青、普 魯士藍、氧化鈦、鉻酸鋅、氧化鐵紅、碳黑等的無機頻料 ;(3 )艷洋紅6B、永久紅6B、永久紅R、聯苯胺黃、酞 青藍、酞青綠等的有機顏料;(4 )品紅、若丹明等的鹼 ^ 性染料;(5 )直接猩紅、直接橘橙等的直接染料;(6 ) 羅色靈、米塔尼爾黃等的酸性染料;等。 (3 )老化防止劑、紫外線吸收劑等的安定化劑 能調配於本發明之液狀硬化性樹脂組成物的老化防止 劑、紫外線吸收劑而言,可使用周知者。 老化防止劑之具體例而言,可例舉:二第三丁基苯、 五倍子酚、苯醌、氫醌、亞甲藍、第三丁基鄰苯二酚、一 苄醚、甲基氫醌、戊基苯醌、戊氧基氫醌、正丁基苯酚、 -30- 200536620 (27) 苯酚、氫醌-丙基醚、4,4’-〔 1-〔 4-〔 4- ( 1- ( 4-羥基苯基 )-1-甲基乙基)苯基〕亞乙基〕二苯酚、I,1,3-參(2,5-二甲基-4-羥基苯基)-3-苯基丙烷、二苯胺類、伸苯基二 .胺類、啡噻哄(p h e η 〇 t h i a z i n e )、疏基苯并咪哗等。 又,紫外線吸收劑之具體例而言,例如,可利用:苯 基水楊酸酯所代表的水楊酸系紫外線吸收劑、二羥基二苯 基甲酮。2-羥基-4-甲氧二苯基甲酮等的二苯基甲酮系紫外 • 線吸收劑、苯并三唑系紫外線吸收劑、氰基丙烯酸酯系紫 外線吸收劑等作爲各種塑膠之添加劑所使用的紫外線吸收 劑。 (4 )感光性酸產生劑 能調配於本發明之液狀硬化性樹脂組成物的感光性酸 產生劑,係由於對該液狀硬化性樹脂組成物之塗膜賦予感 光性,例如,照射光等的放射線,即能使該塗膜進行光硬 化的物質。此種感光性酸產生劑而言,可例舉:(1 )碘 鑰鹽、銃鹽、辚鹽、重氮鐵鹽、銨鹽、吡啶鐵鹽等的各種 鑰鹽;(2 ) /5 -酮酯、/5 -磺醯砸與此等之α -重氮基化合 物等的碾化合物;(3 )烷基磺酸酯、鹵代烷基磺酸酯、 芳香基磺酸酯、亞胺二磺酸酯等的磺酸酯類;(4 )下述 一般式(5 )所示的磺醯亞胺化合物類;(5 )下述一般式 (6 )所示的重氮甲烷化合物類;等。 -31 - 200536620 (28) 〇In the present invention, a solvent equivalent to a late volatilizing solvent is a solvent having a speed of about 1 · 7 or less, and specific examples thereof include an evaporation rate of 2.1), isopropyl alcohol (IPA ·· 1.7), and I φ ΒυΟΗ: 0.5 ), Tertiary butanol, propylene glycol-methyl ether, ether, propylene glycol-propyl ether, ethyl cellosolve, propyl cellosolve, and the like. The (C) fast-volatile solvent and / or (solvent) used in the present invention can usually be directly used as the solvent used in the production of the above-mentioned (A) hydroxyl-containing substance. The (C) fast-volatile solvent and (D) used in the present invention ), Need to be compatible with each other. Compatibility, in the specific composition of the present invention #, if there is (C) the degree of compatibility between the solvent and the solvent does not separate enough is sufficient. Here, the selected The solvent is intended to be equivalent to 4) the fast volatilizing solvent or (D) the late volatilizing solvent of the present invention, which is determined by the relativity between a plurality of solvents. In addition, “1% of isopropyl alcohol can be equivalent to (C) fast volatilizing solvents; any of 5 hair solvents” can only be used as other (C) fast volatilizing solvents and can only be used as (D) late volatilizing solvent users. Furthermore, the liquid hard resin composition of the present invention is immersed in each of the solvents and dispersed therein. The above (A, relative evaporation: methanol (phase butanol (n-g diol-ethyl agent, Butyl solution D) Late volatilization composition containing per polymerized late volatilization solvent: D) Late volatilization 1 (C After the selected evaporation rate is at L (D) Late volatility solvent combination, in the solvent -25- 200536620 (22) In order to improve the coating properties of the composition or other purposes, solvents other than the above (c) fast-volatile solvents and (D) slow-volatile solvents can be blended. For the solvents that can be blended for this purpose, Examples include ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and esters such as ethyl acetate and butyl acetate. Furthermore, in the solution of the liquid hardening resin composition of the present invention, You can use a solution that does not dissolve the fluoropolymer, such as water, alcohols, esters, and other bad solvents, in a range that will not precipitate the fluoropolymer. Therefore #, sometimes this contains The solution of fluoropolymer can be one with good preservation and better coatability. Specific examples include ethanol, isopropyl alcohol, tertiary butanol, ethyl cellosolve, butyl cellosolve, etc. For solvents (including (C) component and (D)) in the liquid hardening resin composition The total amount of ingredients other than ingredients) is 100 parts by mass. The total metered amount of the solvent (c) and the solvent (D) is usually 300 to 5000 parts by mass, preferably 300 to 4000 parts by mass, and more preferably It is 300 to 3000 parts by mass. The mixing ratio (mass ratio) of the solvent (C) and the solvent (D) can be arbitrarily set in the range of 1: 99 to 99: 1. (E) Hardenable Compound (E) Hardenability Compounds are those which are polymerized by heating, etc., and which impart sclerosis to the composition of the present application. Examples of the sclerosing compound include various amine compounds, or various hydroxyl-containing compounds such as pentaerythritol, polyphenol, and ethylene glycol. Compounds, etc. Amine compounds that can be used as hardening compounds are amine groups that react with the radicals present in fluoropolymers with 3 radicals, such as -26- 200536620 (23) Either one or both of the yuan-based fee-based group and the i-based oxygen-based amino group contain two or more Specific examples of the above compounds include melamine-based compounds, urea-based compounds, benzoguanidine-based compounds, alycolulil-based compounds, and the like. Melamine-based compounds are generally known to have three compounds. (Triazine) A compound having a nitrogen atom skeleton bonded to a ring, specifically, melamine, fluorinated melamine, methyl melamine, methylated melamine, etc. Preferably, one or both of the methyl group and the oxygenated methyl group have two or more in one molecule. Specifically, the methylol group obtained by reacting melamine with formaldehyde under alkaline conditions is preferable. Alkylated melamine, alkoxylated methyl melamine, or derivatives thereof are particularly preferred because they can obtain good storage stability and good reactivity on the liquid curable resin composition. Methylated melamine. There are no restrictions on the methylolated melamine and alkoxylated methyl melamine that can be used as the hardening compound. For example, from the article "Plastic Materials Lecture" 8 "Urea · Melamine Resin" Various types of resins obtained by the method described in the Industrial News Agency. In addition to urea-based compounds, examples other than urea include polymethylolated urea, alkoxylated methylurea which is a derivative thereof, and a urone ring having a uronic ring. Hydroxymethylated uronic acid lactones and alkoxylated methyluronic acid lactones. For compounds such as urea derivatives, various resins described in the above-mentioned documents can also be used. The blending ratio of the curable compound contained in the solid content of 1000 mass% of the liquid curable resin composition is usually 3 to 70 mass%, preferably -27 to 200536620 (24) 3 to 50 mass%, More preferably, it is 5 to 30% by mass. If the amount of the curable compound used is too small, the durability of the film formed from the obtained liquid curable resin composition may be insufficient. If it exceeds the range of 3 to 70% by mass, then In the reaction of the fluoropolymer, gelation tends to occur, and the cured product may become vulnerable. (A) The reaction of a hydroxyl-containing fluoropolymer with (E) a hardening compound. For example, a hardening compound is added to a solution in which an organic solvent # containing a hydroxyl-containing fluoropolymer is dissolved, Heating, stirring, and the like may be performed after the reaction system is homogenized. The heating temperature for this reaction is preferably in the range of 30 to 150 ° C, and more preferably in the range of 50 to 120 ° C. If the heating temperature is below 30 ° C, the reaction will proceed very slowly, while if it is above 150 ° C, in addition to the intended reaction, hydrazone may occur due to hydroxymethyl or It is not suitable to form a gel by the crosslinking reaction caused by the reaction of alkoxymethyl groups with each other. The reaction can be carried out by quantification by infrared spectroscopic analysis of methylol or alkoxymethyl, etc., or by recovering the dissolved polymer by the reprecipitation method and measuring the increase. Confirmation. When the (A) hydroxyl-containing fluoropolymer is reacted with the (E) curable compound, it is preferably the same as the organic solvent used in the production of the hydroxyl-containing fluoropolymer. In the present invention, 'the reaction solution formed by the fluorinated polymer containing a hydroxyl group and the hardening compound thus obtained' can be directly used as a solution of the liquid hardening resin composition, and various additives can be used as required before use. . -28- 200536620 (25) (F) The thermal initiating acid generator which can be blended in the liquid curable resin composition of the present invention is for heating the coating film and the like of the liquid curable resin composition. When hardened, it can improve its heating conditions to a milder substance. Specific examples of such a thermally-induced acid generator include various aliphatic sulfonic acids and their salts, various aliphatic carboxylic acids and their salts such as citric acid, acetic acid, and maleic acid, benzoic acid, and phthalic acid. Various aromatic carboxylic acids and their salts, alkylbenzene sulfonic acids and their ammonium salts, various metal salts, phosphoric acid or organic acid esters, etc. The proportion of the thermally-initiated acid generator that can be contained in 100% by mass of the solid content of the liquid curable resin composition is usually from 0.01 to 10% by mass, preferably from 0.1 to 5% by mass. . / 〇. If the ratio is too large, the storage stability of the liquid hardening resin composition may be inferior. (G) Additive The liquid hardening resin composition of the present invention is composed of the liquid hardening resin composition. For the purpose of improving the coating properties of the material and the cured film, or the imparting of the photosensitivity to the coating film, it may contain, for example, various polymers or monomers having hydroxyl groups, pigments, or dyes Various additives such as stabilizers, anti-aging agents, UV stabilizers, stabilizers, photosensitive acid generators, surfactants, and polymerization inhibitors. In particular, the purpose is to improve the hardness and durability of the formed cured film. It is preferable to add a photo-initiated acid generator, and in particular, it is preferable to select and use a solution that does not reduce the transparency of the liquid curable resin composition after hardening and can be uniformly dissolved in the solvent. 29- 200536620 (26) In the middle. (1) A polymer having a hydroxyl group. A polymer having a hydroxyl group that can be blended in the liquid curable resin composition of the present invention may be exemplified by a polymer containing a hydroxyl group with hydroxyethyl (meth) acrylate or the like. A polymer obtained by copolymerizing a copolymerizable monomer, a resin having a phenol skeleton and the like known as an acid-formaldehyde resin or a soluble phenol resin. (2) A coloring agent such as a pigment or a dye can be blended in the liquid hardening resin composition of the present invention. The coloring agent can be exemplified by: (1) a base of aluminous white, clay, barium carbonate, barium sulfate, etc. Quality pigments; (2) zinc white, lead white, meditation monk, red dan, ultramarine, Prussian blue, titanium oxide, zinc chromate, iron oxide red, carbon black and other inorganic frequency materials; (3) brilliant magenta 6B, Organic pigments such as permanent red 6B, permanent red R, benzidine yellow, phthalocyanine blue, and phthalocyanine green; (4) basic dyes such as magenta and rhodamine; (5) direct scarlet, direct orange, etc. Direct dyes; (6) acid dyes such as Luo Serin, Mitanil Yellow, etc .; etc. (3) Stabilizing agents such as anti-aging agents and ultraviolet absorbers As known anti-aging agents and ultraviolet absorbents that can be blended in the liquid curable resin composition of the present invention, known ones can be used. Specific examples of the anti-aging agent include di-tert-butylbenzene, gallophenol, benzoquinone, hydroquinone, methylene blue, tert-butylcatechol, monobenzyl ether, and methylhydroquinone. , Pentylbenzoquinone, pentoxyhydroquinone, n-butylphenol, -30- 200536620 (27) phenol, hydroquinone-propyl ether, 4,4 '-[1- [4- [4- (1- (4-hydroxyphenyl) -1-methylethyl) phenyl] ethylene] diphenol, 1,1,3-ginseng (2,5-dimethyl-4-hydroxyphenyl) -3- Phenylpropane, diphenylamines, phenylenediamines, phe η thiazine, sulfobenzimidazole and the like. As specific examples of the ultraviolet absorber, for example, a salicylic acid-based ultraviolet absorber represented by phenylsalicylate and dihydroxybenzophenone can be used. Diphenyl ketone UV absorbers such as 2-hydroxy-4-methoxydiphenyl ketone, UV absorbers for benzotriazole, UV absorbers for cyanoacrylate, etc. as additives for various plastics The ultraviolet absorber used. (4) Photosensitive acid generator The photoacid generator that can be blended in the liquid curable resin composition of the present invention is for imparting photosensitivity to the coating film of the liquid curable resin composition, for example, irradiation with light Such radiation is a substance that can harden the coating film. Examples of such a photosensitive acid generator include: (1) various key salts such as iodine key salts, phosphonium salts, phosphonium salts, diazo iron salts, ammonium salts, and iron pyridine salts; (2) / 5- Ketone esters, / 5-sulfonamidine and other α-diazo compounds, etc .; (3) Alkyl sulfonates, haloalkyl sulfonates, aromatic sulfonates, imine disulfonic acids Sulfonic acid esters such as esters; (4) sulfonylimine compounds represented by the following general formula (5); (5) diazomethane compounds represented by the following general formula (6); and the like. -31-200536620 (28) 〇

X n~so2r4 Y ⑸ 式中,X表示伸烷基、伸芳基、伸烷氧基等的2元基 ,R4表不院基、芳香基、鹵素取代院基、鹵素取代芳香基 等的1元基。X n ~ so2r4 Y 中 In the formula, X represents a two-membered group such as an alkylene group, an arylene group, or an alkoxy group, and R4 represents a 1 group such as an alkyl group, an aromatic group, a halogen-substituted alkyl group, or a halogen-substituted aromatic group. Yuan base.

Ν2 r5o2s-c-so2r6 ⑹ 式中,R5及R6表示可互爲相同或不相同的烷基、芳 香基、鹵素取代院基、鹵素取代芳香基等的1元基。 感光性酸產生劑,可以單獨或倂用2種以上,亦可再 倂用前述熱引發酸產生劑。液狀硬化性樹脂組成物之固體 成分1 〇〇質量份中之感光性酸產生劑之比例,較佳爲0至 φ 20質量份,更佳爲〇.1至1〇質量份。如此種比例過大, 則由於磺化膜之強度會成爲劣差者,且透明性亦會降低之 故不宜。 (5 )表面活性劑 本發明之液狀硬化性樹脂組成物中,以改善該液狀硬 化性樹脂組成物之塗佈性爲目的,而可調配表面活性劑。 此種表面活性劑而言,可使用用知者,具體而言,可使用 例如,各種陰離子系表面活性劑、陽離子系表面活性劑、 非離子系表面活性劑,惟特別是爲作成硬化膜能具有優異 -32- 200536620 (29) 的強度,且具有良好的光學特性起見,較佳爲使用陽離子 系表面活性劑。再者,較佳爲四級銨鹽,其中,如使用四 級聚醚型銨鹽,則由於更能改善灰塵擦淨性之故特佳。屬 k 於四級聚醚型銨鹽的陽離子系表面活性劑而言,可例舉: 旭電化工業社製阿得卡克爾CC-15、CC-36、CC-42等。 表面活性劑之使用比例,對液狀硬化性樹脂組成物1 〇〇質 量份,較佳爲5質量份以下。 (6 )聚合抑制劑 能調配於本發明之液狀硬化性樹脂組成物中的熱引發 聚合抑制劑而言,可例舉:五倍子酚、苯醌、氫醌、亞甲 藍、第三丁基鄰苯二酚、一苄醚、甲基氫醌、戊基苯醌、 戊氧基氫醌、正丁基苯酚、苯酚、氫醌-丙基醚、4,4’-〔 1-〔4-(1-(4 -羥基苯基)-1-甲基乙基)苯基〕亞乙基〕二 苯酚、1,1,3·參(2,5-二甲基-4-羥基苯基)-3-苯基丙烷等 ® 。此種熱引發聚合抑制劑,對液狀硬化性樹脂組成物之固 體成分1 00質量份,較佳爲按5質量份以下使用。 2.硬化膜 本發明之硬化膜,係使上述本發明之液狀硬化性樹脂 組成物硬化所得者,其特徵爲:具有2層以上之多層構告 。特別是,具有高密度方式存在有上述(B)金屬氧化物 粒子的1層以上之層,與實上不存在有上述(B)金屬氧 化物粒子的1層以下之層爲宜。 -33- 200536620 (30) 如從本發明之液狀硬化性樹脂組成物形成硬化膜時, 較佳爲對基材(所使用的構件)加以塗層。塗層方法而言 ,可採用:液浸法、噴霧法、鑲條塗佈法、輥式塗佈法、 • 垂簾塗佈法、凹版印刷法、絲網印製法或噴墨法等方法。 又’使液狀硬化性樹脂組成物硬化的手段,亦不特別 限定,惟較佳爲例如,實施加熱。此時,較佳爲在3 〇至 2 0 0 C下’加熱1至1 8 0分鐘。由於此種方式之加熱,即 • 可在不損傷基材或所形成的硬化膜之下,更有效方式製得 反射防止性方面優異的硬化膜。較佳爲在5 0至1 8 0。(:下加 熱1至120分鐘,更佳爲在80至150 °C下加熱1至60分 鐘。 又,如添加前述之光引發酸產生劑,或照射放射線, 亦可使其硬化。此時’可採用例如,紫外線照射裝置(金 屬鹵化物燈、高壓水銀燈等),在0.001至10 j/cm2之光 照射條件下實施,惟照射條件並不特別限定。更佳爲0.0 i 至 5J/cm2,再佳爲 0.1 至 3J/cm2。 另外,硬化膜之硬化程度,例如,作爲硬化性化合物 而採用三聚氰胺化合物時,如實施三聚氰胺化合物之羥甲 基或jbt氧化甲基之量之紅外分光分析,或者,使用索克斯 累特萃取器(S ο X h 1 e t e X t r a c t ο η )測定凝膠化率,即可按 定量方式加以確認。 在塗佈液狀硬化性樹脂組成物後,組成物中之溶劑( Β )及溶劑(D )被蒸發的步驟中,(Β )金屬氧化物粒子 即往塗佈底層側(即與鄰接層的境界附近)或其相反側進 -34- 200536620 (31) 行偏在化。因此,在硬化膜之一方的界面附近,以高密度 方式存在有(B)金屬氧化物粒子,而在硬化膜之另一方 的界面附近’則由於實質上不存在有(B )金屬氧化物粒 , 子之故,將形成一種低折射率之樹脂層。因而,使由液狀 硬化性樹脂組成物所成一層塗膜進行硬化,即可得實質上 具有二層以上之層構造的硬化膜。此等經分離後所形成的 各層,可由例如,對所得膜之斷面的電子顯微鏡之觀察, • 而加以確認。在此,以高密度方式存在有(B )金屬氧化 物粒子的層,係指聚集有金屬氧化物粒子的部分之意,係 實質上以金屬氧化物粒子作爲主成分所構成的層,惟有時 在層內部共存有(A)成分等的情形。另一方面,實質上 不存在有(B)金屬氧化物粒子的層,係指未存在金屬氧 化物粒子的部分之意,惟可在不妨礙本發明之效果之範圍 內含有若干金屬氧化物粒子。此層,實質上係由(A)成 分與(E )成分之硬化物等的金屬氧化物粒子以外之成分 ^ 所構成的層。本發明之硬化膜,在多半情形,具有分別連 續形成以高密度方式存在有金屬氧化物粒子的層與實上不 存在有金屬氧化物粒子的層的層之二層構造。爲基材而使 用聚對苯二甲酸乙二醇酯(PET )樹脂(包括具有易黏接 層的PET樹脂)等時,通常,將依序相鄰接方式形成本身 爲基材的層、高密度方式存在有金屬氧化物粒子的層、實 質上不存在有金屬氧化物粒子的層。對二層以上之層構造 ,則後述中加以詳細說明。 所得硬化膜,折射率較佳爲往其膜厚方向變化〇·〇5 -35- 200536620 (32) 至0.8、更佳爲0.1至0.6。再者’上述折射率較佳爲在前 述實質的二層構造的境界附近具有主要的變化。 折射率的變化之程度’可藉由(B )金屬氧化物之含 量、種類、(A )含氟聚合物之含量、組成、以及(E )硬 化性化合物之含量、種類而加以調整。 又,於硬化膜之低折射率部分的折射率’例如’爲 1 . 3至1 . 5,而於高折射率部分的折射率,爲1 · 6至2 · 2。 3.層合體 本發明之層合體之製造方法中,如從基材上或基材上 所形成的層上塗佈上述液狀硬化性樹脂組成物所得1層塗 膜蒸發溶劑,即可形成2層以上的層。在此,乾燥後的狀 態可爲溶劑並非完全消失的狀態,而可在能獲得作爲硬化 膜的特性的範圍的殘留有溶劑。又,在本發明中,可實施 從1層塗膜形成2層以上之層2次以上。 如依通常之方法塗佈特定之液狀硬化性樹脂組成物, 然後進行乾燥,即分離爲2層以上之層。在此,2層以上 之層;可爲同時含有「高密度方式存在有金屬氧化物粒子 的層」與「實質上不存在有金屬氧化物粒子的層」的2層 以上的層的情形,或者,亦可爲僅由「高密度方式存在有 金屬氧化物粒子的層」所成2層以上的層的情形。 以下,利用圖面,就「2層以上的層,係高密度方式 存在有金屬氧化物粒子的層或者實質上不存在有金屬氧化 物粒子的層’而至少i層係高密度方式存在有金屬氧化物 -36- 200536620 (33) 的層」加以說明。第1 A圖表示2層以上的層,係「高密 度方式存在有金屬氧化物粒子的層1」與「實質上不存在 有金屬氧化物粒子的層3」之2層的情形。第1 B圖表示2 t 層以上的層,係「高密度方式存在有金屬氧化物粒子的層 1、1 a」之2層的情形。第1C圖表示2層以上的層,係「 高密度方式存在有金屬氧化物粒子的層1、la」與「實質 上不存在有金屬氧化物粒子的層3」之3層的情形。第1 D ® 圖表示2層以上的層,係「高密度方式存在有金屬氧化物 粒子的層1、1 a」與「實質上不存在有金屬氧化物粒子的 層3」之3層的情形。第1E圖表示2層以上的層,係「 高密度方式存在有金屬氧化物粒子的層lb」與「實質上不 存在有金屬氧化物粒子的層3」之2層的情形。 如液狀硬化性樹脂組成物含有2種以上的金屬氧化物 粒子時,如第1 B圖、第1 C圖、第1D圖所示,則可形成 「高密度方式存在有金屬氧化物粒子的層」2種以上。 ^ 再者,「高密度方式存在有金屬氧化物粒子的層」中 的「金屬氧化物粒子」,係指至少1種,亦即,1種或2 種以上的「金屬氧化物粒子」之意。如液狀硬化性樹脂組 成物含有2種以上之金屬氧化物粒子時,則「高密度方式 存在有金屬氧化物粒子的層」可由2種以上之金屬氧化物 粒子所構成(例如,第1E圖)。第1E圖中,「高密度方 式存在有金屬氧化物粒子的層1 b」係由粒子X與粒子Y 所構成。由於粒子Y係較「高密度方式存在有金屬氧化物 粒子的層lb」之厚度爲大之故,突出於「實質上不存在有 -37- 200536620 (34) 金屬氧化物粒子的層3」中,惟此種突出部分亦包括在「 高密度方式存在有金屬氧化物粒子的層lb」中。 另外,第1A至第1E圖中,於「實質上不存在有金屬 氧化物粒子的層3」中通常不存有金屬氧化物粒子,惟可 在不妨礙本發明之效果的範圍內,含有若干金屬氧化物粒 子。又,「高密度方式存在有金屬氧化物粒子的層l、la 、1 b」亦同樣可含有金屬氧化物粒子以外的其他物質。 液狀硬化性樹脂組成物之塗佈法而言,可使用周知之 塗佈方法,特別是可應用液漬法、塗佈機法、印刷法等各 種方法。 乾燥,通常係依從室溫至1 〇〇°c程度之加熱,而實施 1至6 0分鐘程度。 較佳爲藉由加熱而使此等2層以上的層硬化。具體的 硬化條件則容後詳述。 本發明中,如按溶液狀將液狀硬化性樹脂組成物塗佈 於各種基材上,並使所得塗膜乾燥/硬化,即可得層合體 。例如,基板爲透明基材的情形,如於最外層設置低折射 率層,即可形成優異的反射防止膜。 反射防止膜之具體構造,通常係依序層合有基材及低 折射率膜、或者基材、高折射率膜以及低折射率膜者。此 外,可於基材、高折射率膜以及低折射率膜之間,介在有 其他層,例如,可設置硬質塗膜層、抗靜電層、中折射率 層、低折射率層、高折射率層之組合等之層。 第2圖表示,於基材10上依序層合有高折射率層4〇 -38- 200536620 (35) 及低折射率層5 0的反射防止膜。 於該反射防止膜中,高折射率層4 0相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成高折射率層40與 低折射率層5 0。 第3圖表示,於基材10上依序層合有硬質覆膜層20 、抗靜電層30、高折射率層40以及低折射率層50的反射 防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。 如依本發明,則可由〗的塗膜形成高折射率層40與 低折射率層5 0。 第4圖表示,於基材1〇上依序層合有抗靜電層30、 硬質覆膜層20、高折射率層40以及低折射率層50的反射 防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成高折射率層40與 低折射率層5 0。 第5圖表示,於基材1〇上依序層合有硬質覆膜層20 、抗靜電層3 0、中折射率層6 0、高折射率層4 0以及低折 -39- 200536620 (36) 射率層5 0的反射防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 ,實質上不存在有金屬氧化物粒子的層。或者,中折射率層 60、及高折射率層40均相當於高密度方式存在有金屬氧 化物粒子、或中折射率層6 0相當於高密度方式存在有金 屬氧化物粒子的層,而高折射率層40相當於實質上不存 # 在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成中折射率層60與 高折射率層40、或高折射率層40與低折射率層50。較佳 爲由1的塗膜形成高折射率層40與低折射率層5 0。 第6圖表示,於基材上依序層合有抗靜電層30、硬質 覆膜層20、中折射率層60、高折射率層40以及低折射率 層5 0的反射防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 ^ 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。或者,中折射率層 60、及高折射率層40均相當於高密度方式存在有金屬氧 化物粒子的層,或中折射率層60相當於高密度方式存在 有金屬氧化物粒子的層,而高折射率層40相當於實質上 不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成中折射率層60與 高折射率層40、或高折射率層40與低折射率層50。較佳 爲由1的塗膜形成高折射率層40與低折射率層5 0。 -40- 200536620 (37) 第7圖表示,於基材1 〇上依序層合有硬質覆膜層20 、高折射率層4 0以及低折射率層5 0的反射防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成高折射率層40與 低折射率層5 0。 # 第8圖表示,於基材10上依序層合有硬質覆膜層20 、中折射率層60、高折射率層40以及低折射率層50的反 射防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。或者,中折射率層 60、及高折射率層40均相當於高密度方式存在有金屬氧 化物粒子的層,或中折射率層60相當於高密度方式存在 ® 有金屬氧化物粒子的層,而高折射率層40相當於實質上 不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成中折射率層60與 局折射率層4 0、或高折射率層4 0與低折射率層5 0。較佳 爲由1的塗膜形成高折射率層40與低折射率層5 0。 第9圖表不,於基材10上依序層合有抗靜電層30、 高折射率層40以及低折射率層50的反射防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 -41 - 200536620 (38) 實質上不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形成高折射率層4 0與 低折射率層5 0。 第10圖表示,於基材上依序層合有抗靜電層30、 中折射率層6 0、高折射率層4 0以及低折射率層5 0的反射 防止膜。 於該反射防止膜中,高折射率層40相當於高密度方 Φ 式存在有金屬氧化物粒子的層,而低折射率層5 0相當於 實質上不存在有金屬氧化物粒子的層。或者,中折射率層 6〇、及高折射率層40均相當於高密度方式存在有金屬氧 化物粒子的層、或中折射率層6 0相當於高密度方式存在 有金屬氧化物粒子的層,而高折射率層4 0相當於實質上 不存在有金屬氧化物粒子的層。 如依本發明,則可由1的塗膜形中折射率層6 0與高 折射率層4 0、或高折射率層4 0與低折射率層5 0。較佳爲 ® 由1的塗膜形成高折射率層40與低折射率層50。 另外,於上述之反射防止膜中,如作爲將使用的液狀 硬化性樹脂組成物中所含金屬氧化物,而添加含有銻之氧 化錫(ΑΤΟ )粒子等的導電性粒子,則所得高密度方式含 有金屬氧化物的層即成爲具有帶電防止性的膜。因而,例 如’將高折射率層或中折射率層,作爲高密度方式含有具 有此種帶電防止性的金屬氧化物的層加以形成時,則高折 射率層或中折射率層即可作成兼具帶電防止性的膜。此時 ’可省略帶電防止膜之形成。 -42- 200536620 (39) 於反射防止膜的本發明之硬化膜之膜厚,例 0 · 0 5 μ1Ώ至5 0 μηι,惟並不特別限定。 其次’就上述反射防止膜之各層加以說明。 . (1 )基材 本發明之反射防止膜所用基材種類並不特別限 作爲基材之具體例而言,可例舉··三乙醯纖維素、 ® 二甲醇乙二醇酯樹脂(東麗(股)製盧米勒等)、 聚碳酸酯樹脂、丙烯酸樹脂、苯乙烯基樹脂、烯丙 樹脂、降冰片烯系樹脂(J S R (股)製阿爾頓、日 (股)製哲翁尼克斯等)、甲基丙烯酸甲酯/苯乙 物樹脂、聚烯烴樹脂等各種透明塑膠板、軟片等。 三乙醯纖維素、聚對苯二甲酸乙二醇酯樹脂(東麗 製盧米勒等)、降冰片烯系樹脂(J s R (股)製阿 )等。 (2 )低折射率層 低折射率層,係指在波長5 8 9 n m下的折射率: 至1 . 5 5的層。 低折射率層所使用的材料而言,祗要是能獲得 的之特性者則並不特別限定,惟可例舉:含有含氟 的硬化性組成物、丙烯酸單體、含氟丙烯酸單體、 氧基之化合物等的硬化物、又,爲提升低折射率層 起見,亦可調配二氧化矽微粒子等。 如,爲 定,惟 聚對苯 玻璃、 基化物 本哲翁 烯共聚 較佳爲 (股) 爾頓等 ± 1.20 作爲目 聚合物 含有環 之強度 -43- 200536620 (40) (3 )高折射率層 高折射率層,係指在波長5 8 9 nm下的折射率在1 . 5 〇 .至2.2 0,而具有較低折射率層爲高的折射率的層。 爲形成高折射率層,可調配高折射率之無機粒子’例 如金屬氧化物粒子。 金屬氧化物粒子之具體例而言,可例舉:含有鍊之氧 φ 化錫(ΑΤΟ )粒子、含有錫之氧化銦(ITO )粒子、氧化 鋅(ΖηΟ )粒子、含有銻之氧化鋅、含有鋁之氧化鋅粒子 、氧化銷(Zr02 )粒子、氧化鈦(Ti02 )粒子、氧化矽被 覆氧化鈦粒子、Al203/Zr〇2被覆Ti〇2粒子、氧化鈽( Ce02 )粒子、含有磷之氧化錫(PTO )粒子等。較佳爲含 有銻之氧化錫(ΑΤΟ )粒子、含有錫之氧化銦(ITO )粒 子、含有憐之氧化錫粒子、含有銘之氧化鋅粒子、 Al2〇3/Zr02被覆Ti〇2粒子。此金屬氧化物粒子,可以一 φ 種單獨或二組以上的組合使用。 又,亦可使高折射率層具有硬質覆膜層或抗靜電層之 功能。 (4) 在組合具有3種以上之折射率的層時,將波長5 89nm 下的折射率在1.50至1.90,而具有較低折射率層爲高, 較高折射率層爲低的折射率的層,稱爲中折射率層。中折 射率層之折射率,較佳爲1.50至1.80、更佳爲1.50至 -44- 200536620 (41) 1.75。 爲形成中折射率層起見’可調配高折射率之無機粒子 、例如,金屬氧化物粒體。 金屬氧化物粒子之具體例而言,可例舉:含有銻之氧 化錫(ΑΤΟ )粒子、含有錫之氧化銦(ITO )粒子、氧化 鋅粒子、含有銻之氧化鋅、含有鋁之氧化鋅粒子、氧化锆 (Zr02 )粒子、氧化鈦粒子、氧化矽被覆氧化鈦、 # Al203/Zr02被覆Ti02粒子、氧化鈽(Ce02 )粒子等。較 佳爲含有銻之氧化錫(ΑΤΟ )粒子、含有錫之氧化銦( ΙΤΟ )粒子、含有鋁之氧化鋅粒子、氧化鉻(Zr02 )粒木 、含有磷之氧化錫(PTO )粒子。此金屬氧化物粒子,可 以單獨或二組以上的組合使用。 又,亦可使用中折射率層具有硬質覆膜層或抗靜電層 之功能。 如組合低折射率層與高折射率層,即可降低反射率, ® 再者,如組合低折射率層、高折射率層、中折射率層,即 可降低反射率之同時,可降低如耀眼(glittering )、帶藍 色(b 1 u i s h )的色調(顏色的調配)。 (5)硬質覆膜(bard coat)層 硬質覆膜之具體例而言,較佳爲從Si02 (二氧化5夕> 、環氧系樹脂、丙烯酸系樹脂、三聚氰胺系樹脂等材料所 構成者。又,亦可於此等樹脂中調配二氧化矽。 硬質覆膜層,對提升層合物之機械強度上有效。 -45 - 200536620 (42) (6 )抗靜電層 抗靜電層之具體例而言,可例舉:經添加含 ,化錫(ΑΤΟ )粒子、含有錫之氧化銦(ITO )粒 鋁之氧化鋅粒子、含有磷之氧化錫粒子等具有導 屬氧化物粒子、或有機、無機之導電性化合物的 因前述金屬氧化物之沈積或賤鍍(sputtering) # 屬氧化物膜;由導電性有機高分子所成膜。導電 分子而言,可例示:聚乙炔系導電性高分子、聚 電性高分子、聚噻吩系導電性高分子、聚吡咯系 分子、聚對伸苯亞乙烯系導電性高分子等。另外 述,如作爲本發明所使用的液狀硬化性樹脂組成 的金屬氧化物,而添加ΑΤΟ粒子、ITO粒子、含 化鋅粒子、含有鋁之氧化鋅粒子、含有磷之氧化 導電性粒子,則所得高密度方式含有金屬氧化物 ^ 成爲具有帶電防止性的膜。此時,可省略另行形 止膜之步驟。 抗靜電層,因會對層合體賦予導電性之故, 帶電所引起的灰塵等的附著。 此等層,可僅形成一層,亦可形成不相同 以上。 又,低、中、高折射層之膜厚,通常分別 15 0nm、抗靜電層之膜厚通常爲〇.〇5至3μιιι、硬 之膜厚通常爲1至20μπι。 有銻之氧 子、含有 電性的金 硬化腊; 所製得金 性有機高 苯胺系導 導電性高 ,如上所 物中所含 有銻之氧 錫粒子等 的層,將 成帶電防 可防止因 的層兩層 爲 60至 質覆膜層 -46- 200536620 (43) 本發明中’可依本發明之製造方法形成層合物之任意 連續的2層以上的層,惟如不依本發明之製造方法的層之 製造方法,則可藉由周知之塗佈與硬化、沈積、濺鍍等方 、法加以製造。 又,由本發明之液狀硬化性樹脂組成物所成的層,爲 使其硬化以形成具有優異的光學特性與耐久性的硬化膜起 見’特別是賦因加熱所經過的熱歷程爲宜。當然,在常溫 ® 下放置時,隨著時間之經過所進行硬化反應,亦能形成作 爲目的之硬化膜,惟實際上,加熱使其硬化的作法,因能 縮短所需時間之故較爲有效。又,如作爲硬化觸媒而添加 熱引發酸產生劑,則更能促進硬化反應。此種硬化觸媒而 言,並不特別限定,而可利用爲--般脲樹脂、三聚氰胺樹 脂等的硬化劑所使用的各種酸類或其鹽類,而特佳爲使用 銨鹽。又,爲進行硬化反應的加熱條件,可適當選擇,惟 加熱溫度則需要在作爲塗佈的對象的基材之耐熱極限溫度 籲以下。 如依本發明,由於可由1層塗膜形成2層以上之層之 故,可簡化層合體之製造步驟。 又,由於使金屬氧化物粒子偏在化之故,可提升層合 體之耐擦傷性。 本發明之層合體,除反射防止膜之外,尙可使用爲例 如,透鏡、選擇透射膜濾光器等的光學用零件。 〔實施例〕 -47- 200536620 (44) 在下述說明中,「份」或〔%〕,除非特定註 分別表示「質量份」或「質量%」。 製造例1 , (1 )具有聚合物不飽和基的有機化合物之合成 於附有攪拌機之容器內之锍基丙基三甲氧矽烷 與二丁基錫二月桂酸鹽1份之混合溶液中,在乾燥 5 0°C下耗費1小時滴下異佛爾酮二異氰酸酯222份 ♦ 在7〇°C下攪拌3小時。 接著,對該反應溶液中在3 (TC下耗費1小時滴 村化學製 NK酯 A-TMM-3LM-N (由季戊四醇二丙 60質量%與季戊四醇四丙烯酸酯40質量%所成者。 能參與反應者,僅爲具有羥基的季戊四醇三丙烯酸 5 4 9份後,再在6 0 °C下攪拌1 0小時,製得反應液。 使用 FT-IR (傅立葉轉換(F〇urier transform) 光譜儀(i n f r a - r e d s p e c t r o s c o p y ))測定該反應液 ^ 成物’亦即,具有聚合性不飽和基的有機化合物中 異氰酸酯量的結果,爲0 . 1質量%以下,而經確認 已按略定量方式實施。由上製得具有硫尿烷鍵、與 、與甲氧甲矽烷基、以及聚合性不飽和基的化合物 、與未參與反應的季戊四醇四丙烯酸酯2 2 0份的組 A-1 )。 製造例2 (2 )尿烷丙烯酸酯之合成 解,係 22 1份 空氣中 後,再 下新中 烯酸酯 此中, 酯。) 紅外線 中之生 的殘留 各反應 尿院鍵 773份 成物( •48- 200536620 (45) 對附有攪拌機之容器內之異氟爾酮二異氰酸酯18.8 份、與二丁基錫二月桂酸鹽〇 · 2份所成溶液,在1 0 °C下依 1小時之條件滴下新中村化學製NK酯A-TMM-3LM-N (能 參與反應者,僅爲具有羥基的季戊四醇二丙烯酸酯。)93 份後,再在6 0 °C下攪拌6小時,製得反應液。 與製造1同樣方式使用FI-IR測定該反應液中之生成 物,亦即殘留異氰酸酯量的結果,爲〇 · 1質量%以下,而 ® 經確認各反應已按略定量方式實施。又’經確認於分子內 含有尿烷鍵,及丙烯醯基(聚合性不飽和基)的情形。 由上製得尿烷六丙烯酸酯化合物7 5份之外,尙得混 在有未參與反應的季戊四醇四丙烯酸酯3 7份的組成物( A - 2 ) 〇 製造例3 〔含有二氧化矽粒子之硬質覆膜層用組成物之調製〕 在60 °C下攪拌製造例1中所製造的含有聚合性不飽和 基的組成物(A -1 ) 2 · 3 2份、二氧化粒子溶膠(甲基乙基 酮二氧化矽溶膠、曰產化學工業(股)製MEK-ST、數平 均粒子徑0 · 0 2 2 μ m、二氧化砂濃度3 0 % ) 9 1 · 3份(二氧化 矽粒子計時,爲2 7份)、離子交換水0. 1 2份、以及對羥 基苯基-甲基醚〇. 〇 1份之混合液4小時後,添加原甲酸甲 酯1.36份,並再在同一溫度下加熱攪拌1小時’製得反 應性粒子(分散液(A-3 ))。於鋁皿上稱取該分散液( A-3 ) 2g後,在175°C之熱板上乾燥1小時,並稱重以求 -49- 200536620 (46) 出固體成分含量的結果,爲3 0.7 %。又,於磁性坩堝中稱 取分散液(A-3 ) 2g後,在80°C之熱板上預備乾燥30分 鐘,並從7 5 0 °C之馬弗爐(Muffle )中燒成1小時後之無 機殘渣求出固體成分中之無機含量的結果’當9〇% ° 將該分散液(A - 3 ) 9 8 · 6 g、組成物(A - 2 ) 3 · 4 g、1 -經 基環己基苯基酮2.1g、伊爾加求亞(IRGACURE) 9〇7(2-甲基-1 -〔 4 -(甲基硫代)苯基〕-2 -嗎啉基丙院-1 -酮、奇 φ 巴•特殊化學品(股)製)1 · 2 g、二季戊四醇六丙嫌酸醋 (DPHA)33.2g、環己酮7g加以混合攪拌,製得含有二 氧化矽粒子之硬質覆膜層用組成物(固體成分濃度5 0 % ) 1 4 5 g 〇 製造例4 〔含有氧化鉻粒子之組成物之調製〕 將第1稀有元素化學工業(股)製、UEP-100 (—次 # 粒徑爲10至30nm ) 3 00份添加於甲基乙基酮(MEK ) 700 份中,使用玻璃小珠進行分散1 68小時,在去除玻璃小珠 後製得氧化錐分散溶膠95 0份。於鋁皿上稱取氧化鉻分散 溶膠2g後,在12(TC之熱板上乾燥1小時,並稱重以求出 固體成分含量的結果,爲30%。於該氧化鉻分散溶膠l〇〇g 中,在60°C下攪拌製造例1中所製造的組成物(Α·1 ) 〇.86g、雙季戊四醇六丙烯酸酯(DPHA ) 1 3.4g、對甲氧苯 酚0.016g、離子交換水〇.〇33g之混合液3小時後,添加 原甲酸甲酯〇.3 32g,並再在同一溫度加熱攪拌1小時,製 -50- 200536620 (47) 得表面改性氧化鉻粒子之分散液1 1 6g。將該分散液1 1 6g 、組成物(A - 2 ) 1 · 3 4 g、卜羥基環己基苯基酮1 · 2 6 g、伊 爾加求亞(IRGACURE) 907 ( 2 -甲基-1-〔 4-(甲基硫化 )苯基〕-2 _嗎啉基丙烷-;[-酮、奇巴•特殊化學品(股) 製)0.7 6g、MEK2 8 46g加以混合攪拌,製得含有氧化鍩之 組成物(固體成分濃度4%) 2964g。 製造例5 〔含有含有錫之氧化銦(ITO )之組成物之調製〕 混合富士化學(股)製ITO溶膠(10wt%,IPA (異 丙醇)溶膠)7〇〇g、DPHA 29.5g、2-甲基-1-〔4·(甲基硫 代)苯基〕-2 -嗎啉基丙烷-1-酮lg、異丙醇(ΙΡΑ ) 1 769.5 g,以製得固體成分濃度4%之含有ITO粒子之組成 物。 製造例6 〔含有含有銻之氧化錫(A T 0 )之組成物之調製〕 將ΑΤΟ粒子(石原科技(股)製、SN-1 OOP、一次粒 徑1 0至30nm )、分散劑(旭電化工業(股)製、阿替卡 普樂尼克TR-701 )、以及甲醇,按90/2.78/2 1 1 (重量比 )之調配量加以混合(全固體成分含量3 1 %、全無機含量 2 9 _ 6 % )。於油漆搖器之5 0 m 1聚酯瓶中裝入玻璃小珠4 〇 g (TOSHINRIKO製,BZ-01 )(小珠徑〇」mm )(體積約 16ml )與上述混合液(30g )並分散3小時後,製得中値 -51 - 200536620 (48) 粒徑(median size ) 8 Onm之分散溶膠。於該溶膠3 04 g中 ,在60°C下攪拌組成物(A-1 ) 5.7g、對甲氧基苯酚〇.〇lg 、離子交換水〇 · 1 2 g之混合物3小時後,添加甲酸甲酯 1 .3 g,並再在同一溫度加熱攪拌1小時,製得表面改性 A Τ Ο粒子之分散液3 1 1 g。將該分散液2 7 8.3 g、組成物( A-2)1.7g、季戊四醇三丙烯酸酯8.59§、2-甲基-1-〔4-( 甲基硫代)苯基〕-2-嗎啉基丙烷-1-酮0.88g、甲醇33g、 • 丙二醇-甲基醚1 675 g加以混合攪拌,製得有ΑΤΟ粒子之 組成物(固體成分濃度5%) 2000 g。 製造例7 〔含有含有鋁之氧化鋅(摻雜有A1之ZnO )粒子之組成 物之調製〕 將氧化鋅粒子(堺化學(股)製摻雜有A1之ΖηΟ粒 子、一次粒徑10至20nm )、分散劑(楠本化成(股)製 ^ 、何伊音樂特 ED 1 5 1 )以及丙二醇-甲基醚,按 27.6/4.8/67.6 (重量比)之調配量加以混合(全固體成分 含量3 0%、全無機含量27.6% )。於油漆搖動器之50ml 聚酯瓶中裝入氧化銷小珠40g (小珠徑0.1mm)與上述混 合液(30g)並分散8小時後,製得中値粒徑4〇nm之分散 溶膠。於該290g的溶膠中,添加季戊四醇三丙烯酸酯10g 、2-甲基-1-〔 4-(甲基硫代)苯基〕-2-嗎啉基丙烷-1-酮 0.5g、丙二醇-甲基醚2138g並加以混合攪拌,製得含有氧 化鋅粒子之組成物(固體成分濃度4%) 243 8g。 -52- 200536620 (49) 製造例8 〔含有羥基之含氟聚合物之製造〕 使用氮氣,將內容積1 . 5公升之附有電磁攪拌機之不 銹鋼製高壓鍋內充分取代後,添加乙酸乙酯5 0 0 g、全氟代 (丙基乙烯醚)43.2g、乙基乙烯醚41.2g、羥基乙基乙烯 醚2 1 · 5 g、作爲非離子性反應性乳化劑的「阿替卡利亞肥 • 皂ΝΕ·3〇」(旭電化工業(股)製)40.5g、作爲含有偶氮 基之聚二甲基矽氧烷的「VPS-1001」(和光純藥(股)製 )6.0g以及過氧化二月桂醯1 .25g,並使用乾冰-甲醇冷卻 爲-5 0°C後,再度使用氮氣以去除系內之氧氣。 接著,添加六氟代丙烯97.4g,並開始升溫。當壓力 鍋內溫度到達60°C時的壓力爲5.3 X 1 05Pa。然後,在70 t之攪拌20小時之下繼續反應,壓力降至1 ·7 X 1 〇5pa時 以水冷卻壓力鍋,以停止反應。到達室溫後釋放未反應單 ® 體並開放壓力鍋,製得固體成分濃度26.4%之聚合物溶液 。將所得聚合物溶液投入甲醇中以析出聚合物後,使用甲 醇加以洗淨,在5 (TC下進行真空乾燥,製得含有羥基之含 氟聚合物220g。 就所得聚合物,經確認使用凝膠滲透色譜法的聚苯乙 烯換算數平均分子量(Μη)爲48000、使用差示掃瞄式量 熱法(DSC)的玻璃化溫度(Tg)爲26.8°C以及使用茜素 配位劑法的氟含量爲50.3%。 -53- 200536620 (50) 製造例9 〔二氧化矽被覆Ti〇2 (氧化鈦)粒子分散液〕 於經二氧化矽被覆的氧化鈦微粉末3 5 〇質量份中,添 加環氧乙烷-環氧丙烷共聚物(平均聚合度:約2 〇 ) 8 〇質 量份、異丙醇1000質量份、丁基溶纖劑1 000質量份,使 用玻璃小珠進行分散1 〇小時,在去除玻璃小珠後製得二 氧化矽被覆氧化鈦粒子分散液243 0質量份。於纟g皿上稱 ® 取所得二氧化矽被覆Ti〇2粒子分散液後,在12〇 t之熱板 上乾燥1小時以求出全固體成分濃度的結果,爲1 7菅量% 。又,將該二氧化砂被覆T i Ο 2粒子分散液· 1稱取磁性;I甘 堝中,在80°C之熱板上預備乾燥30分鐘,並在750。(3之 馬弗爐中燒成1小時,從所得無機殘渣量,及全固體成分 濃度求出全固體成分中之無機含量的結果,爲82質量%。 該固形物之電子顯微鏡觀察之結果,經確認短軸平均 粒子徑爲15nm、長軸平均粒子徑爲46nm、縱寬比爲3.1 ® 、數平均粒子徑爲1 5nm。 實施例1、比較例1 〔液狀硬化性組成物之製造〕 (1 )液狀硬化性樹脂組成物(組成1至5 )之製造 將製造例9所得二氧化矽被覆氧化鈦分散液2 4 g (固 體成分4.08g )、製造例8所得含有羥基之含氟聚合物2g 、交聯性化合物之甲氧化甲基三聚氰胺「塞伊美爾3 0 3」 (三井塞伊科技(股)製)1 · 2 g、與屬於硬化觸媒的觸媒 -54- 200536620 (51) 4 0 5 0 (三井塞伊科技(股)製、芳香族磺酸化合物) 〇.68g,溶解於作爲溶劑的甲基乙基酮32g、甲基異丁基酮 24g、第三丁醇16g中,以製得組成1。按與製造例9同樣 方式測定該液狀組成物中之全固體成分濃度之結果,爲 7.5質量%。 同樣方式,按能成爲下述表1的調配比例的方式調配 各成分,製得組成2至5。在此,組成2至5中,不用二 氧化矽被覆氧化鈦分散液而使用氧化鋁、氧化銷被覆Ti02 粒子分散液(黛尹卡(股)製)、不用第三丁醇而使用正 丁醇(n-BuOH ),溶劑之組成則採用甲基乙基酮(MEK )/異丙醇(IPA ) /甲基異丁基酮(MIBK ) /正丁醇(n-BuOH) =40/20/30/10 之比例。 與製造例9同樣方式測定粒子徑的結果,數平均粒子 徑(短軸平均粒子徑)爲2〇nm。Ν2 r5o2s-c-so2r6 中 In the formula, R5 and R6 represent a 1-membered group such as an alkyl group, an aromatic group, a halogen-substituted alkyl group, or a halogen-substituted aromatic group, which may be the same or different from each other. The photosensitive acid generator may be used singly or in combination of two or more kinds, and the aforementioned thermally-induced acid generator may be used in combination. The ratio of the photosensitive acid generator in the solid content of the liquid curable resin composition in the mass of 1,000 parts is preferably 0 to φ 20 parts by mass, and more preferably 0. 1 to 10 parts by mass. If this ratio is too large, it is not suitable because the strength of the sulfonated film will be inferior and the transparency will be reduced. (5) Surfactant In the liquid hardening resin composition of the present invention, a surfactant may be blended for the purpose of improving the coatability of the liquid hardening resin composition. Such a surfactant can be used by a user. Specifically, for example, various anionic surfactants, cationic surfactants, and nonionic surfactants can be used, but in particular, it can be used as a hardened film. Cationic surfactants are preferred because they have excellent strength of -32-200536620 (29) and good optical properties. Furthermore, a quaternary ammonium salt is preferred. Among them, the use of a quaternary polyether-type ammonium salt is particularly preferable because it can further improve the dust-cleaning property. As the cationic surfactant belonging to the quaternary polyether-type ammonium salt, it can be exemplified by Adkaker CC-15, CC-36, CC-42, etc., manufactured by Asahi Denka Kogyo Co., Ltd. The use ratio of the surfactant is preferably 100 parts by mass of the liquid curable resin composition, preferably 5 parts by mass or less. (6) The polymerization inhibitor that can be blended in the liquid curable resin composition of the present invention can be exemplified by gallophenol, benzoquinone, hydroquinone, methylene blue, and third butyl. Catechol, monobenzyl ether, methylhydroquinone, pentylbenzoquinone, pentoxyhydroquinone, n-butylphenol, phenol, hydroquinone-propyl ether, 4,4 '-[1- [4- (1- (4-hydroxyphenyl) -1-methylethyl) phenyl] ethylene] diphenol, 1,1,3 · ginseng (2,5-dimethyl-4-hydroxyphenyl) -3-phenylpropane etc. ®. Such a thermally-initiated polymerization inhibitor is used in an amount of 100 parts by mass, preferably 5 parts by mass or less, with respect to the solid content of the liquid curable resin composition. 2. Hardened film The hardened film of the present invention is obtained by hardening the liquid curable resin composition of the present invention, and is characterized by having a multilayer structure of two or more layers. In particular, it is preferable to have one or more layers in which the (B) metal oxide particles are present in a high-density manner, and one or less layers in which the (B) metal oxide particles are not actually present. -33- 200536620 (30) When forming a cured film from the liquid curable resin composition of the present invention, it is preferable to coat the substrate (member used). As for the coating method, methods such as liquid immersion method, spray method, strip coating method, roll coating method, curtain coating method, gravure printing method, screen printing method, or inkjet method can be used. The means for hardening the liquid curable resin composition is not particularly limited, but it is preferable to perform heating, for example. At this time, it is preferable to be '' heated at 30 to 200 C for 1 to 180 minutes. Due to this method of heating, it is possible to produce a cured film with excellent anti-reflection properties more effectively without damaging the substrate or the formed cured film. It is preferably in the range of 50 to 180. (: Heating for 1 to 120 minutes, more preferably for 1 to 60 minutes at 80 to 150 ° C. It can also be hardened by adding the aforementioned photo-initiating acid generator or irradiating radiation. At this time ' For example, ultraviolet irradiation devices (metal halide lamps, high-pressure mercury lamps, etc.) can be used at 0. It is performed under the light irradiation conditions of 001 to 10 j / cm2, but the irradiation conditions are not particularly limited. More preferably, it is 0. 0 i to 5J / cm2, preferably 0. 1 to 3J / cm2. In addition, the degree of hardening of the cured film, for example, when a melamine compound is used as a hardening compound, such as the infrared spectroscopic analysis of the amount of hydroxymethyl or jbt oxidized methyl groups of the melamine compound, or using a Soxhlet extractor (S ο X h 1 ete X tract ο η) The gelation rate can be determined by quantitative measurement. After the liquid curable resin composition is applied, the solvent (B) and the solvent (D) in the composition are evaporated, and the (B) metal oxide particles are applied to the bottom layer side (that is, the layer adjacent to the adjacent layer). Near the realm) or the opposite side -34- 200536620 (31) The line is biased. Therefore, (B) metal oxide particles are present in high density near the interface on one side of the cured film, and (B) metal oxide particles are substantially absent near the interface on the other side of the cured film. For this reason, a resin layer with a low refractive index will be formed. Therefore, by curing a coating film formed of a liquid curable resin composition, a cured film having substantially a two-layer or more layer structure can be obtained. The layers formed after such separation can be confirmed, for example, by observing the cross section of the obtained film with an electron microscope. Here, a layer in which (B) metal oxide particles exist in a high-density manner means a portion where metal oxide particles are aggregated, and refers to a layer composed of metal oxide particles as a main component, but sometimes When (A) component coexists inside a layer. On the other hand, a layer where (B) metal oxide particles do not substantially exist means a portion where metal oxide particles are not present, but may contain a number of metal oxide particles within a range that does not prevent the effect of the present invention. . This layer is essentially a layer composed of components other than metal oxide particles such as a hardened product of the component (A) and the component (E). In most cases, the cured film of the present invention has a two-layer structure in which a layer in which metal oxide particles are present in a high-density manner and a layer in which metal oxide particles are not actually present are successively formed, respectively. When a polyethylene terephthalate (PET) resin (including a PET resin having an easily-adhesive layer) is used as a base material, a layer which is itself a base material is usually formed next to each other in order. A layer in which the metal oxide particles are present in the density method, and a layer in which the metal oxide particles are not substantially present. The structure of two or more layers will be described in detail later. The resulting cured film preferably has a refractive index that varies from 0.05 to 35-200536620 (32) to 0. 8, more preferably 0. 1 to 0. 6. Furthermore, it is preferable that the refractive index has a major change in the vicinity of the boundary of the substantially two-layer structure. The degree of change in refractive index 'can be adjusted by the content and type of (B) metal oxide, the content and composition of (A) fluoropolymer, and the content and type of (E) hardening compound. In addition, the refractive index ′ at the low refractive index portion of the cured film is, for example, 1.  3 to 1.  5, while the refractive index at the high refractive index portion is 1 · 6 to 2 · 2. 3. Laminated body In the method for producing a laminated body of the present invention, two or more layers can be formed by evaporating the solvent of one layer of the coating film obtained by applying the liquid curable resin composition from the substrate or a layer formed on the substrate. Layers. Here, the state after drying may be a state in which the solvent does not completely disappear, but the solvent may remain in a range where the characteristics as a cured film can be obtained. In the present invention, it is possible to form two or more layers from a single coating film twice or more. If a specific liquid curable resin composition is applied according to a usual method, and then dried, it is separated into two or more layers. Here, a layer of two or more layers may be a layer containing two or more layers of "a layer in which metal oxide particles are present in a high density system" and "a layer in which metal oxide particles are not substantially present", or It may also be a case where two or more layers are formed only by the "layer having metal oxide particles in a high-density method". In the following, using the drawing, "two or more layers are a layer in which metal oxide particles are present in a high-density method or a layer in which metal oxide particles are not substantially present" and at least an i-layer is a metal in which a high-density method is present. Oxide-36-200536620 (33) ". Fig. 1A shows two or more layers, which are two layers of "layer 1 in which metal oxide particles are present in a high density system" and "layer 3 in which metal oxide particles are not substantially present". Fig. 1B shows a layer of 2 t or more layers, which is a case of two layers of "layers 1 and 1 a in which metal oxide particles are present in a high density method". Fig. 1C shows two or more layers, which are three layers of "Layer 1 and la in which metal oxide particles are present in a high-density method" and "Layer 3 in which metal oxide particles are not substantially present". Figure 1 D ® shows two or more layers, which are the three layers of "layer 1 and 1 a in which metal oxide particles are present in a high-density method" and "layer 3 in which metal oxide particles are not substantially present". . Fig. 1E shows two or more layers, which are two layers of "a layer 1b having metal oxide particles in a high-density method" and "a layer 3 having substantially no metal oxide particles." When the liquid curable resin composition contains two or more kinds of metal oxide particles, as shown in Fig. 1B, Fig. 1C, and Fig. 1D, "the presence of metal oxide particles in a high-density method can be formed. "Layer" 2 or more. ^ In addition, the "metal oxide particles" in the "layers having metal oxide particles in a high-density manner" means at least one kind, that is, one or two or more kinds of "metal oxide particles" . If the liquid curable resin composition contains two or more kinds of metal oxide particles, the "layer having metal oxide particles in a high-density method" may be composed of two or more kinds of metal oxide particles (for example, Fig. 1E ). In Fig. 1E, the "layer 1b in which metal oxide particles are present in a high density" is composed of particles X and Y. Since the particle Y is thicker than the "layer 1b in which metal oxide particles are present in a high-density manner", it is prominent in "the layer 3 in which -37- 200536620 (34) metal oxide particles are not substantially present" However, such a protruding portion is also included in the "layer lb in which metal oxide particles exist in a high density manner". In addition, in FIGS. 1A to 1E, the metal oxide particles are generally not present in the "layer 3 in which metal oxide particles are substantially absent", but may contain a small amount within a range that does not prevent the effect of the present invention. Metal oxide particles. In addition, the "layers 1, 1 and 1b in which metal oxide particles are present in a high-density manner" may also contain other substances other than metal oxide particles. As the coating method of the liquid curable resin composition, a known coating method can be used, and in particular, various methods such as a liquid stain method, a coater method, and a printing method can be applied. Drying is usually carried out at a temperature ranging from room temperature to about 100 ° C for about 1 to 60 minutes. These two or more layers are preferably hardened by heating. Specific hardening conditions will be described in detail later. In the present invention, if a liquid curable resin composition is applied to various substrates in the form of a solution, and the resulting coating film is dried / cured, a laminate can be obtained. For example, when the substrate is a transparent substrate, an excellent antireflection film can be formed by providing a low refractive index layer on the outermost layer. The specific structure of the antireflection film is usually a substrate in which a base material and a low refractive index film, or a base material, a high refractive index film, and a low refractive index film are sequentially laminated. In addition, other layers may be interposed between the substrate, the high refractive index film, and the low refractive index film. For example, a hard coating layer, an antistatic layer, a medium refractive index layer, a low refractive index layer, and a high refractive index may be provided. A combination of layers, etc. FIG. 2 shows an antireflection film in which a high refractive index layer 40-38-200536620 (35) and a low refractive index layer 50 are laminated on the substrate 10 in this order. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the high-refractive index layer 40 and the low-refractive index layer 50 can be formed from a coating film of one. Fig. 3 shows an antireflection film in which a hard coating layer 20, an antistatic layer 30, a high refractive index layer 40, and a low refractive index layer 50 are laminated on the substrate 10 in this order. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the high refractive index layer 40 and the low refractive index layer 50 can be formed from the coating film. FIG. 4 shows an anti-reflection film in which an antistatic layer 30, a hard coating layer 20, a high refractive index layer 40, and a low refractive index layer 50 are sequentially laminated on a substrate 10. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the high-refractive index layer 40 and the low-refractive index layer 50 can be formed from a coating film of one. Fig. 5 shows that a hard coating layer 20, an antistatic layer 30, a medium refractive index layer 60, a high refractive index layer 40, and a low-fold-39-200536620 (36 ) Anti-reflection film of the emissivity layer 50. In this anti-reflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density manner, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. Alternatively, each of the medium refractive index layer 60 and the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high-density method, or the medium refractive index layer 60 corresponds to a layer in which metal oxide particles are present in a high-density method. The refractive index layer 40 corresponds to a layer where substantially no metal oxide particles are present. According to the present invention, the middle refractive index layer 60 and the high refractive index layer 40, or the high refractive index layer 40 and the low refractive index layer 50 can be formed from a single coating film. The high refractive index layer 40 and the low refractive index layer 50 are preferably formed of a coating film of 1. Fig. 6 shows an anti-reflection film in which an antistatic layer 30, a hard coating layer 20, a middle refractive index layer 60, a high refractive index layer 40, and a low refractive index layer 50 are laminated in this order on a substrate. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high-density manner, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. Alternatively, both the medium refractive index layer 60 and the high refractive index layer 40 correspond to a layer in which metal oxide particles are present in a high density method, or the medium refractive index layer 60 corresponds to a layer in which metal oxide particles are present in a high density method, and The high refractive index layer 40 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the middle refractive index layer 60 and the high refractive index layer 40, or the high refractive index layer 40 and the low refractive index layer 50 can be formed from a single coating film. The high refractive index layer 40 and the low refractive index layer 50 are preferably formed of a coating film of 1. -40- 200536620 (37) FIG. 7 shows an antireflection film in which a hard coating layer 20, a high refractive index layer 40, and a low refractive index layer 50 are laminated on the substrate 10 in this order. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the high-refractive index layer 40 and the low-refractive index layer 50 can be formed from a coating film of one. # FIG. 8 shows an antireflection film in which a hard coating layer 20, a medium refractive index layer 60, a high refractive index layer 40, and a low refractive index layer 50 are laminated on the substrate 10 in this order. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high density, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. Alternatively, both the medium refractive index layer 60 and the high refractive index layer 40 correspond to a layer having metal oxide particles in a high density method, or the medium refractive index layer 60 corresponds to a layer having metal oxide particles in a high density method, The high refractive index layer 40 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the middle refractive index layer 60 and the local refractive index layer 40, or the high refractive index layer 40 and the low refractive index layer 50 can be formed from a coating film of 1. The high refractive index layer 40 and the low refractive index layer 50 are preferably formed of a coating film of 1. In the ninth diagram, the anti-reflection film of the antistatic layer 30, the high refractive index layer 40, and the low refractive index layer 50 is sequentially laminated on the substrate 10. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high-density manner, and the low refractive index layer 50 corresponds to -41-200536620 (38) substantially no metal oxide exists. Particle layer. According to the present invention, a high refractive index layer 40 and a low refractive index layer 50 can be formed from a coating film of 1. FIG. 10 shows an anti-reflection film in which an antistatic layer 30, a medium refractive index layer 60, a high refractive index layer 40, and a low refractive index layer 50 are laminated in this order on a substrate. In this antireflection film, the high refractive index layer 40 corresponds to a layer in which metal oxide particles are present in a high-density formula, and the low refractive index layer 50 corresponds to a layer in which metal oxide particles are not substantially present. Alternatively, both the medium refractive index layer 60 and the high refractive index layer 40 correspond to a layer in which metal oxide particles are present in a high density method, or the medium refractive index layer 60 corresponds to a layer in which metal oxide particles are present in a high density method. The high refractive index layer 40 corresponds to a layer in which metal oxide particles are not substantially present. According to the present invention, the middle refractive index layer 60 and the high refractive index layer 40, or the high refractive index layer 40 and the low refractive index layer 50 can be formed in a coating film shape of 1. Preferably, the high refractive index layer 40 and the low refractive index layer 50 are formed from a coating film of 1. In addition, in the antireflection film described above, if conductive particles such as tin oxide (ATO) particles containing antimony are added as a metal oxide contained in the liquid curable resin composition to be used, a high density can be obtained. The layer containing a metal oxide becomes a film having a charge prevention property. Therefore, for example, when a high-refractive index layer or a middle-refractive index layer is formed as a layer containing a metal oxide having such a charge prevention property in a high-density method, the high-refractive index layer or the middle-refractive index layer can be used as both Anti-charge film. In this case, the formation of the antistatic film can be omitted. -42- 200536620 (39) The film thickness of the cured film of the present invention in the antireflection film, for example, 0 · 0 5 µ1Ώ to 50 µm, but it is not particularly limited. Next, each layer of the anti-reflection film will be described. .  (1) Substrate The type of the substrate used in the antireflection film of the present invention is not particularly limited as a specific example of the substrate. Triethyl cellulose, ® dimethanol glycol resin (Toray Lumiler, etc.), polycarbonate resins, acrylic resins, styrene-based resins, allyl resins, norbornene-based resins (Alton, JSR (shares), Jeonnicks (Japan)) Etc.), methyl methacrylate / styrene resin, polyolefin resin and other transparent plastic plates, films, etc. Triethyl cellulose, polyethylene terephthalate resin (Lumiler, manufactured by Toray Industries, etc.), norbornene-based resin (Arsenic, manufactured by J s R (stock)), etc. (2) Low-refractive index layer Low-refractive index layer refers to the refractive index at a wavelength of 5 9 9 m: to 1.  5 5 layers. The material used for the low refractive index layer is not particularly limited as long as it has properties that can be obtained, but it can be exemplified by a fluorine-containing curable composition, an acrylic monomer, a fluorine-containing acrylic monomer, and oxygen. In order to improve the low refractive index layer, it is also possible to mix silicon dioxide fine particles and the like with hardened materials such as base compounds. For example, it is definite, but the copolymerization of poly (p-phenylene) glass and the basic compound Benzenonene is preferably (ton), etc. ± 1. 20 As the target polymer, the strength of the ring is -43- 200536620 (40) (3) High refractive index layer The high refractive index layer means that the refractive index is 1 at a wavelength of 5 8 9 nm.  5 〇. To 2. 20, while the lower refractive index layer is the higher refractive index layer. In order to form a high refractive index layer, inorganic particles with high refractive index, such as metal oxide particles, may be blended. Specific examples of the metal oxide particles include: chain-containing oxygen φ tin oxide (ATO) particles, tin-containing indium oxide (ITO) particles, zinc oxide (Zηθ) particles, antimony-containing zinc oxide, Aluminum zinc oxide particles, zinc oxide (Zr02) particles, titanium oxide (Ti02) particles, silicon oxide coated titanium oxide particles, Al203 / Zr〇2 coated Ti〇2 particles, hafnium oxide (Ce02) particles, tin oxide containing phosphorus (PTO) particles and so on. Preferred are antimony tin oxide (ATO) particles, tin containing indium oxide (ITO) particles, tin oxide containing particles, zinc oxide particles containing inscriptions, and Al203 / Zr02 coated Ti02 particles. These metal oxide particles can be used singly or in combination of two or more groups. Also, the high refractive index layer may be provided with a function of a hard coating layer or an antistatic layer. (4) When combining layers having more than three kinds of refractive indices, the refractive index at a wavelength of 5 to 89 nm is 1. 50 to 1. 90, and the layer with a lower refractive index is high, and the layer with a higher refractive index is a layer with a low refractive index, which is called a medium refractive index layer. The refractive index of the middle refractive layer is preferably 1. 50 to 1. 80, better is 1. 50 to -44- 200536620 (41) 1. 75. In order to form a medium refractive index layer, inorganic particles having a high refractive index, such as metal oxide particles, may be provided. Specific examples of the metal oxide particles include tin oxide (ANTO) particles containing antimony, indium oxide (ITO) particles containing tin, zinc oxide particles, zinc oxide containing antimony, and zinc oxide particles containing aluminum. , Zirconia (Zr02) particles, titanium oxide particles, silica-coated titanium oxide, # Al203 / Zr02-coated Ti02 particles, hafnium oxide (Ce02) particles, and the like. More preferred are tin oxide (ATO) particles containing antimony, indium oxide (ITO) particles containing tin, zinc oxide particles containing aluminum, chromium oxide (Zr02) grain wood, and tin oxide (PTO) particles containing phosphorus. These metal oxide particles can be used alone or in combination of two or more groups. Also, the medium refractive index layer may be used as a hard coating layer or an antistatic layer. If you combine a low-refractive index layer and a high-refractive index layer, you can reduce the reflectance. Furthermore, if you combine a low-refractive index layer, a high-refractive index layer, and a middle-refractive index layer, you can reduce the reflectance and reduce Glittering (b 1 uish) hue (color blending). (5) Specific examples of the hard coating of the hard coat layer (bard coat layer) are preferably made of materials such as SiO 2 (May 2nd >, epoxy resin, acrylic resin, melamine resin, etc.) And, it is also possible to blend silicon dioxide in these resins. The hard coating layer is effective in improving the mechanical strength of the laminate. -45-200536620 (42) (6) Specific examples of antistatic layer For example, after the addition of zinc oxide particles containing tin oxide (ATO) particles, tin oxide particles containing indium oxide (ITO) particles of aluminum, tin oxide particles containing phosphorus, or organic, Inorganic conductive compounds are caused by the deposition or sputtering of the aforementioned metal oxides. # An oxide film; a film made of a conductive organic polymer. Examples of conductive molecules include polyacetylene-based conductive polymers. , Polyelectrolyte, polythiophene-based conductive polymer, polypyrrole-based molecule, poly-p-phenylene vinylene-based conductive polymer, etc. In addition, as the liquid hardening resin used in the present invention, Metal oxide while adding Atto particles, ITO particles, zinc-containing particles, aluminum-containing zinc oxide particles, and phosphorus-containing oxidizing conductive particles, the resulting high-density method contains a metal oxide ^ to form a film with antistatic properties. In this case, it can be omitted The step of forming a stop film. The antistatic layer, because it imparts electrical conductivity to the laminate, adheres to dust and the like caused by electrification. These layers can form only one layer or different layers. The film thickness of the middle and high refractive layers is usually 150 nm, and the film thickness of the antistatic layer is usually 0. 〇5 to 3 μm, hard film thickness is usually 1 to 20 μm. Oxygen with antimony and electric hardened wax containing gold; The gold organic high aniline series produced has high conductivity, and the layers such as tin oxide particles of antimony contained in the above will be charged to prevent electricity. The two layers of the layer are from 60 to the quality coating layer-46- 200536620 (43) In the present invention, any continuous two or more layers of the laminate can be formed according to the manufacturing method of the present invention, but if it is not manufactured according to the present invention The method for manufacturing the layer can be manufactured by a known method such as coating and hardening, deposition, sputtering, and the like. In addition, the layer formed of the liquid curable resin composition of the present invention is suitable for forming a cured film having excellent optical characteristics and durability, and is particularly suitable for the thermal history of heating. Of course, when placed under normal temperature®, the hardening reaction can also be formed as the hardening reaction progresses over time. In fact, the method of hardening by heating is more effective because it can shorten the required time. . Further, if a thermally-induced acid generator is added as a curing catalyst, the curing reaction can be further promoted. Such a hardening catalyst is not particularly limited, and various acids or salts thereof used as hardeners such as general urea resins and melamine resins can be used, and an ammonium salt is particularly preferably used. The heating conditions for the curing reaction can be appropriately selected, but the heating temperature needs to be lower than the heat resistance limit temperature of the substrate to be coated. According to the present invention, since two or more layers can be formed from one coating film, the manufacturing steps of the laminated body can be simplified. In addition, since the metal oxide particles are biased, the abrasion resistance of the laminate can be improved. In addition to the antireflection film, the laminated body of the present invention can be used as optical components such as lenses and selective transmission film filters. [Example] -47- 200536620 (44) In the following description, "parts" or [%], unless a specific note indicates "mass parts" or "mass%", respectively. Production Example 1, (1) Synthesis of organic compound having a polymer unsaturated group In a mixed solution of 1 part of fluorenylpropyltrimethoxysilane and dibutyltin dilaurate in a container equipped with a stirrer, dry 5 It took 1 hour at 0 ° C to drip 222 parts of isophorone diisocyanate. ♦ Stir at 70 ° C for 3 hours. Next, NK ester A-TMM-3LM-N (made by Dimura Chemical Co., Ltd., 60% by mass of pentaerythritol dipropylene and 40% by mass of pentaerythritol tetraacrylate) was prepared in the reaction solution at 1 ° C for 1 hour. The responder was only 5 4 9 parts of pentaerythritol triacrylic acid having a hydroxyl group, and then stirred at 60 ° C for 10 hours to prepare a reaction solution. FT-IR (Fourier transform) spectrometer (infra -redspectroscopy)) As a result of measuring the reaction solution ^ product, that is, the amount of isocyanate in the organic compound having a polymerizable unsaturated group, it was 0.  1 mass% or less, and it has been confirmed that it has been implemented in a slightly quantitative manner. From the above, a compound A-2 having 20 parts of pentaerythritol tetraacrylate and non-reacted pentaerythritol tetraacrylate was obtained, which has a compound having a thiourethane bond, and a methoxysilyl group, and a polymerizable unsaturated group. Production Example 2 (2) Synthetic decomposition of urethane acrylate was 22 1 parts in air, and then a new methacrylate was used as the ester. ) Residues in the infrared rays Each reaction 773 parts Urinary key product (• 48- 200536620 (45) For isoflurone diisocyanate in a container with a mixer 18. NK ester A-TMM-3LM-N made by Shin Nakamura Chemical Co., Ltd. was dripped at a solution of 8 parts and 0.2 parts with dibutyltin dilaurate at 1 hour at 10 ° C. It is pentaerythritol diacrylate having a hydroxyl group.) After 93 parts, it was stirred at 60 ° C for 6 hours to prepare a reaction solution. In the same manner as in Production 1, FI-IR was used to measure the product in the reaction solution, that is, the amount of residual isocyanate was 0.1% by mass or less. It was confirmed that each reaction was performed in a slightly quantitative manner. In addition, it was confirmed that a urethane bond and a propylene fluorenyl group (polymerizable unsaturated group) were contained in the molecule. In addition to 75 parts of the urethane hexaacrylate compound prepared above, a composition (A-2) mixed with 37 parts of pentaerythritol tetraacrylate not participating in the reaction was obtained. Production Example 3 [Hardness containing silicon dioxide particles Preparation of the composition for the coating layer] The polymerizable unsaturated group-containing composition (A -1) produced in Production Example 1 was stirred at 60 ° C for 2 · 3 2 parts, and the particle particle sol (methyl ethyl Ketone silica sol, MEK-ST manufactured by Chemical Industries, Ltd., number average particle diameter 0 · 0 2 2 μ m, sand dioxide concentration 30%) 9 1 · 3 parts (silicon dioxide particle timing , For 2 7 parts), ion-exchanged water 0.  12 parts, and p-hydroxyphenyl-methyl ether.  〇 After 1 hour of the mixed solution, methyl orthoformate 1. Thirty-six parts were heated and stirred at the same temperature for an additional hour 'to obtain reactive particles (dispersion (A-3)). 2g of this dispersion (A-3) was weighed on an aluminum dish, dried on a hot plate at 175 ° C for 1 hour, and weighed to obtain -49- 200536620 (46) The result of solid content was 3 0. 7%. In addition, 2 g of the dispersion liquid (A-3) was weighed in a magnetic crucible, and preliminarily dried on a hot plate at 80 ° C for 30 minutes, and fired in a muffle furnace (750 ° C for 1 hour). The following inorganic residue was used to determine the inorganic content in the solid content. 'When 90% ° The dispersion (A-3) 9 8 · 6 g, the composition (A-2) 3 · 4 g, 1- Cyclohexylphenyl ketone 2. 1g, IRGACURE 9〇7 (2-methyl-1-[4--(methylthio) phenyl] -2 -morpholinylpropanone-1 -one, Qi φ bar • Special chemical (stock) system 1.2 g, dipentaerythritol hexapropionic acid vinegar (DPHA) 33. 2 g and 7 g of cyclohexanone were mixed and stirred to obtain a composition for a hard coating layer containing silicon dioxide particles (solid content concentration: 50%). 1 4 5 g 〇 Production Example 4 [The composition of the composition containing chromium oxide particles [Modulation] Add 300 parts of the first rare element chemical industry (stock), UEP-100 (—time # particle size 10 to 30nm) to 700 parts of methyl ethyl ketone (MEK), and use glass beads After dispersing for 1 68 hours, 95.0 parts of an oxide cone dispersing sol was obtained after removing the glass beads. After weighing 2 g of the chromium oxide dispersion sol on an aluminum dish, it was dried on a 12 ° C hot plate for 1 hour, and was weighed to obtain a solid content of 30%. The chromium oxide dispersion sol was 100%. In g, the composition (Α · 1) produced in Production Example 1 was stirred at 60 ° C. 86g, dipentaerythritol hexaacrylate (DPHA) 1 3. 4g, p-methoxyphenol 016 g, ion-exchanged water. 033 g of the mixed solution was added for 3 hours, and then methyl orthoformate was added. 3 32g, and then heating and stirring at the same temperature for 1 hour to prepare -50- 200536620 (47) to obtain a surface-modified chromium oxide particle dispersion 1 116g. This dispersion liquid 1 16 g, composition (A-2) 1 · 3 4 g, hydroxycyclohexyl phenyl ketone 1.2 · 6 g, IRGACURE 907 (2 -methyl-1) -[4- (Methylsulfide) phenyl] -2 _morpholinylpropane-; [-Ketone, Chiba · Special Chemicals (Stock)) 0. 7 6 g, and 46 g of MEK 2 8 were mixed and stirred to obtain 2964 g of a rhenium oxide-containing composition (solid content concentration: 4%). Production Example 5 [Preparation of composition containing tin-containing indium oxide (ITO)] ITO sol (10 wt%, IPA (isopropyl alcohol) sol) manufactured by Fuji Chemical Co., Ltd., 700 g, DPHA 29. 5g, 2-methyl-1- [4 · (methylthio) phenyl] -2-morpholinylpropane-1-one lg, isopropanol (ΙΡΑ) 1 769. 5 g to obtain a ITO particle-containing composition having a solid content concentration of 4%. Production Example 6 [Preparation of composition containing antimony-containing tin oxide (AT 0)] ATO particles (manufactured by Ishihara Technology Co., Ltd., SN-1 OOP, primary particle size 10 to 30 nm), dispersant (Asahi Denka Industrial (stock) system, Atticaplenic TR-701), and methanol, press 90/2. 78/2 1 1 (weight ratio) is mixed (the total solid content is 31%, the total inorganic content is 2 9 -6%). A 50 m 1 polyester bottle of a paint shaker was filled with 40 g of glass beads (manufactured by TOSHINRIKO, BZ-01) (bead diameter 0 mm) (about 16 ml in volume) and the above mixed solution (30 g). After 3 hours of dispersion, a dispersion sol with a median size of 8 Onm was prepared. In this sol 3 04 g, the composition (A-1) was stirred at 60 ° C. 5. 7g, p-methoxyphenol. After a mixture of lg and ion exchange water 0.12 g for 3 hours, methyl formate 1 was added. 3 g, and then heated and stirred at the same temperature for 1 hour, to obtain a surface-modified A TO particle dispersion 3 1 1 g. Add this dispersion 2 7 8. 3 g, composition (A-2) 1. 7g, pentaerythritol triacrylate 8. 59§, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinylpropan-1-one 0. 88 g, 33 g of methanol, and 1 675 g of propylene glycol-methyl ether were mixed and stirred to obtain 2000 g of a composition (solid content concentration: 5%) with ATTO particles. Production Example 7 [Preparation of composition containing aluminum-containing zinc oxide (ZnO doped with A1) particles] Zinc oxide particles (Zeta particles doped with A1 made of Samarium Chemical Co., Ltd., having a primary particle diameter of 10 to 20 nm ), Dispersant (Nanben Chemicals Co., Ltd., Hey Music Special ED 1 5 1) and propylene glycol-methyl ether, press 27. 6/4. 8/67. 6 (weight ratio) blending amount (full solid content 30%, total inorganic content 27. 6%). 40g of oxidation pin beads (bead diameter 0. 1 mm) was dispersed with the above-mentioned mixed solution (30 g) for 8 hours, to obtain a dispersion sol having a medium hafnium particle size of 40 nm. To this 290 g of sol, 10 g of pentaerythritol triacrylate, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinylpropane-1-one 0. 5 g, 2138 g of propylene glycol-methyl ether were mixed and stirred to obtain a composition (solid content concentration: 4%) of 243 8 g containing zinc oxide particles. -52- 200536620 (49) Production Example 8 [Production of hydroxyl-containing fluoropolymer] Using nitrogen, the inner volume was 1.  After 5 liters of stainless steel pressure cooker with electromagnetic stirrer was fully replaced, 500 g of ethyl acetate and perfluoro (propyl vinyl ether) 43 were added. 2g, ethyl vinyl ether 41. 2 g, hydroxyethyl vinyl ether 2 1 · 5 g, "Aticaliya Fertilizer • Soap Ν · 3〇" (manufactured by Asahi Denka Kogyo Co., Ltd.) 40 as a nonionic reactive emulsifier 40. 5g, "VPS-1001" (made by Wako Pure Chemical Industries, Ltd.) as a polydimethylsiloxane containing an azo group 6. 0g and dilaurin peroxide 1. 25g, and cooled to -50 ° C with dry ice-methanol, then use nitrogen again to remove oxygen in the system. Next, add hexafluoropropylene 97. 4g and start to warm up. When the temperature in the pressure cooker reaches 60 ° C, the pressure is 5. 3 X 1 05Pa. Then, the reaction was continued under stirring at 70 t for 20 hours, and the pressure cooker was cooled with water to stop the reaction when the pressure dropped to 1.7 X 105 Pa. After reaching room temperature, the unreacted monomer ® was released and the pressure cooker was opened to obtain a solid concentration of 26. 4% polymer solution. The obtained polymer solution was poured into methanol to precipitate a polymer, washed with methanol, and vacuum-dried at 5 ° C. to obtain 220 g of a fluoropolymer containing a hydroxyl group. It was confirmed that a gel was used for the obtained polymer. The polystyrene-equivalent number average molecular weight (Μη) of permeation chromatography was 48,000, and the glass transition temperature (Tg) using differential scanning calorimetry (DSC) was 26. The fluorine content at 8 ° C and the Alizarin complex method is 50. 3%. -53- 200536620 (50) Production Example 9 [Silica dioxide-coated Ti0 2 (titanium oxide) particle dispersion liquid] To 3 50 parts by mass of titanium dioxide fine powder coated with silicon dioxide was added ethylene oxide- Propylene oxide copolymer (average degree of polymerization: about 2) 8 0 parts by mass, 1000 parts by mass of isopropanol, 1 000 parts by mass of butyl cellosolve, dispersed using glass beads for 10 hours, and after removing the glass beads 243 parts by mass of a silica-coated titanium oxide particle dispersion was prepared. Weighed on a glass dish, took the obtained silica-coated Ti02 particle dispersion, and dried it on a 120 t hot plate for 1 hour to obtain the total solid content concentration, which was 17% by volume. In addition, the sand dioxide-coated T i 0 2 particle dispersion · 1 was weighed magnetically; in an I-pot, preliminarily dried on a hot plate at 80 ° C for 30 minutes, and then dried at 750. (It was fired in a muffle furnace for 3 hours, and the inorganic content in the total solid content was obtained from the amount of the obtained inorganic residue and the concentration of the total solid content, and it was 82% by mass. As a result of electron microscope observation of the solid, It was confirmed that the short-axis average particle diameter was 15 nm, the long-axis average particle diameter was 46 nm, and the aspect ratio was 3. 1 ®, the number average particle diameter is 15 nm. Example 1 and Comparative Example 1 [Production of liquid curable composition] (1) Production of liquid curable resin composition (compositions 1 to 5) The silicon dioxide-coated titanium oxide dispersion liquid obtained in Production Example 9 2 4 g (solid content 4. 08g), 2g of a hydroxyl-containing fluoropolymer obtained in Production Example 8, and a cross-linking compound of methoxymethyl melamine "Seymel 3 0 3" (Mitsui Say Technology Co., Ltd.) 1.2 g, and Catalyst-54- 200536620 (51) 4 0 5 0 (Aromatic sulfonic acid compound produced by Mitsui Sae Technology Co., Ltd.) which is a hardening catalyst 〇. 68 g was dissolved in 32 g of methyl ethyl ketone, 24 g of methyl isobutyl ketone, and 16 g of third butanol as a solvent to obtain a composition 1. As a result of measuring the total solid content concentration of this liquid composition in the same manner as in Production Example 9, it was 7. 5 mass%. In the same manner, the components were blended in such a manner as to achieve the blending ratios in Table 1 below to obtain compositions 2 to 5. Here, in Compositions 2 to 5, alumina was used without coating the titanium oxide dispersion with silicon dioxide, and a Ti02 particle dispersion (made by Dai Yinka) was used without coating with oxide pins, and n-butanol was used without using tertiary butanol. (N-BuOH), the composition of the solvent is methyl ethyl ketone (MEK) / isopropanol (IPA) / methyl isobutyl ketone (MIBK) / n-butanol (n-BuOH) = 40/20 / 30/10 ratio. As a result of measuring the particle diameter in the same manner as in Production Example 9, the number average particle diameter (minor axis average particle diameter) was 20 nm.

(2 )液狀硬化性樹脂組成物(組成6 )之製造 P余不用製造例8中所得有羥基之含氟聚合物而使用凱 拿ADS (埃佛•阿托化學•日本(股)製。係六氟代丙烯 '四氣代乙;C希以及二氟代乙烯之共聚物。不具有羥基及聚 合性不飽和基。)以外,其餘則按與液狀硬化性樹脂組成 物(組成1 )之製造同樣方式,製得液狀硬化性樹脂組成 物(組成6 )。 實施例2、比較例2 -55- 200536620 (52) 〔硬化膜之製造〕 將二氧化砂粒子溶膠(甲基乙基酮二氧化矽溶膠、日 產化學工業(股)製 MEK-ST、數平均粒子徑 〇·022μηι、 二氧化矽濃度3 0 % ) 9 8 · 6 g、丨_羥基環己基苯基酮2 ·〗g、 IRGACURE 907 ( 2-甲基小〔4-(甲基硫代)苯基〕-2-嗎 啉基丙烷-1 -酮、奇巴特殊化學品(股)製)1 .2 g、雙季戊 四醇六丙烯酸酯(DPHA ) 33.2g、環己基酮7g加以混合 • 攪拌’製得含有二氧化矽粒子之硬質覆膜層用組成物。使 用鋼絲桿塗佈機(# i 2 )將該含有二氧化矽粒子之硬質覆 膜層用組成物塗工於三乙醯纖維素軟片(LOFO製、膜厚 8 0 μιη )上,並在烘箱內8 0 °C下乾燥1分鐘。接著,在空 氣中,使用高壓水銀燈,依0.6 J/cm2之光照射條件下照 射紫外線,以形成硬質覆膜層。使用觸針式膜厚計測定硬 質覆膜層之膜厚的結果,爲5 μηι。 使用鋼絲桿塗佈機(#3 )將實施例1及比較例1所得 ® 組成1至6塗工於所得硬質覆膜層上,並在烘箱內120°c 下加熱10分鐘,以形成膜厚爲〇·2μηι之硬化膜層。 評價例1 〔硬化膜之評價〕 使用顯微鏡觀察實施例2及比較例2所得硬化膜斷面 ,以評價是否分離爲二層。評價基準係如下所示。第11 圖中表示各狀態下的典型例。 〈評價基準〉 -56- 200536620 (53) 二層分離 並未分離(部分凝聚) 均勻的構造 混濁度(haze値)(% ),係使用Haze計測定所得 層合體中的混濁度,依據下述基準加以評價。 〇:混濁度在1%以下者。 △:混濁度在5%以下者。 X :混濁度在5%以上者。 其結果如下述表1所示。(2) Production of the liquid curable resin composition (composition 6) P was used instead of the fluoropolymer having a hydroxyl group obtained in Production Example 8 and manufactured by Cana ADS (Ever Ato Chemical Co., Ltd. Japan). It is a copolymer of hexafluoropropylene 'tetrakis-methyl; C Greek and difluoroethylene. It does not have hydroxyl groups and polymerizable unsaturated groups.) The rest are based on liquid hardening resin composition (composition 1). In the same manner as in the production, a liquid curable resin composition (composition 6) was obtained. Example 2 and Comparative Example 2 -55- 200536620 (52) [Manufacture of hardened film] Sand dioxide particle sol (methyl ethyl ketone silica sol, MEK-ST manufactured by Nissan Chemical Industry Co., Ltd., number average) Particle size: 0,022 μηι, silica concentration 30%) 9 8 · 6 g, 1-hydroxycyclohexylphenyl ketone 2 · g, IRGACURE 907 (2-methyl small [4- (methylthio)) Phenyl] -2-morpholinylpropane-1-one, 1.2 g of Chiba Specialty Chemicals (stock), 33.2 g of dipentaerythritol hexaacrylate (DPHA), and 7 g of cyclohexyl ketone are mixed and stirred ' A composition for a hard coating layer containing silicon dioxide particles was obtained. Using a wire rod coater (#i 2), the composition for the hard coating layer containing silica particles was coated on a triethyl cellulose soft sheet (manufactured by LOFO with a film thickness of 80 μm) and dried in an oven. Dry at 80 ° C for 1 minute. Next, a high-pressure mercury lamp was used in the air to irradiate ultraviolet rays under a light irradiation condition of 0.6 J / cm2 to form a hard coating layer. As a result of measuring the film thickness of the hard coating layer using a stylus-type film thickness meter, it was 5 μm. Using a wire rod coater (# 3), the ® compositions 1 to 6 obtained in Example 1 and Comparative Example 1 were coated on the obtained hard coating layer, and heated at 120 ° c in an oven for 10 minutes to form a film thickness. It is a hardened film layer of 0.2 μm. Evaluation Example 1 [Evaluation of Hardened Film] The cross-sections of the hardened films obtained in Example 2 and Comparative Example 2 were observed with a microscope to evaluate whether they separated into two layers. The evaluation criteria are shown below. Figure 11 shows typical examples in each state. <Evaluation Criteria> -56- 200536620 (53) The two-layer separation was not separated (partially agglomerated). The uniform structure turbidity (haze 値) (%) was measured by using a Haze meter to determine the turbidity in the obtained laminate. Benchmark. 〇: A turbidity of 1% or less. △: The turbidity is below 5%. X: The turbidity is above 5%. The results are shown in Table 1 below.

-57- 200536620-57- 200536620

成分 組成(質量%) 組成1 (實施例) 組成2 (實施例) 組成3 (實施例) 組成4 (比較例) 組成5 (實施例) 組成6 (比較例) (A) 含有羥基之含氟 聚合物 製造例8 25.1 46 26 0 26 - 含氟聚合物(無含 羥基) 凱拿ADS - - - - - 25.1 (B) 金屬氧化物粒子 氧化鋁、氧化鉻 被覆Ti〇di子分 散液 - 49 49 49 49 - 二氧化矽被覆 Ti02 51.3 - - - - 51.3 (E) 硬化性化合物 塞伊美爾303 15.1 0 20 26 25 15.1 (F) 熱引發酸產生劑 觸媒4050 8.5 5 5 26 0 8.5 層分離性 二層分 離 層分離 層分離 均勻的 構造 層分離 並未分離 (部分凝聚) 混濁度 〇 〇 〇 〇 〇 〇 表1中之名稱之說明如下: (A)含氟聚合物:於上述製造例1所製造的含氟聚 合物。 凱拿ADS :埃佛•阿托化學•日本(股)製、六氟代 丙烯、四氟代乙烯以及二氟代乙烯之共聚物。不具有羥基 及聚合性不飽和基。 -58- 200536620 (55) (B )金屬氧化物粒子 氧化鋁、氧化鍩被覆Ti02粒子分 )製、全固體成分濃度28%、粒子濃度 徑 2 0nmComponent composition (mass%) Composition 1 (Example) Composition 2 (Example) Composition 3 (Example) Composition 4 (Comparative example) Composition 5 (Example) Composition 6 (Comparative example) (A) Fluorine containing hydroxyl group Polymer Manufacturing Example 8 25.1 46 26 0 26-Fluoropolymer (without hydroxyl group) Kena ADS-----25.1 (B) Metal oxide particles alumina, chromium oxide coated TiOdion dispersion-49 49 49 49-Silicon dioxide coated Ti02 51.3----51.3 (E) Hardening compound Seymel 303 15.1 0 20 26 25 15.1 (F) Thermally induced acid generator catalyst 4050 8.5 5 5 26 0 8.5 Layer separation Separated two-layer separation layer Separation layer separation Uniform structural layer separation No separation (partial agglomeration) Turbidity 100,000 The description of the names in Table 1 are as follows: (A) Fluoropolymer: In the above-mentioned manufacturing example 1 Manufactured fluoropolymer. Kainer ADS: Copolymer of hexafluoropropylene, tetrafluoroethylene, and difluoroethylene, manufactured by Ivor Ato Chemical Co., Ltd., Japan. Does not have hydroxyl groups and polymerizable unsaturated groups. -58- 200536620 (55) (B) Metal oxide particles made of alumina and hafnium oxide coated Ti02 particles), total solids concentration 28%, particle concentration diameter 20 nm

二氧化砂被覆T i Ο 2粒子分散液:J 者。 (E )塞伊美爾3 03 :甲氧化甲基 # 伊科技(股)製 (F )觸媒4 0 5 0:三井塞伊科技( 酸化合物 由表1結果可知,即使未經調配( 及(F )熱引發酸產生劑,仍能發生二 成2及5 )。 可知’如不存在有(A)含有羥基 不會發生二層分離的情形(組成4及6 ) 實施例3、比較例3 〔液狀硬化性樹脂組成物及硬化膜之製$ 於實施例1的組成3之固體成分調 性樹脂組成物中,如表2所示方式改變 組成7至1 〇之液狀硬化性樹脂組成物。 使用組成3及7至1 0之液狀硬化 與實施例2同樣方式,且同樣條件以製千 (A )含有羥基之含氟聚合物之溶解 散液:黛尹卡(股 24%、數平均粒子 令製造例2所製造 三聚氰胺、三井塞 股)製、芳香族磺 E )硬化性化合物 層分離的情形(組 之含氟聚合物,則 配比例之液狀硬化 所用溶劑,以製得 性樹脂組成物,按 芦硬化膜。 :性,係將(A )含 -59- 200536620 (56) 有羥基之含氟聚合物按能5 0質量%之方式添加於各溶劑中 ,在室溫下攪拌既定時間後,以目視判斷是否均勻的溶液 ,依據下述基準所評價者。其結果如表2所示。 〈評價基準〉 〇:攪拌2小時後爲均勻的溶液。 △:攪拌8小時後爲均勻的溶液。 x ·擾ί半8小時後仍非均句彳谷液。 (B ) T i Ο 2粒子之分散安定性,係將玻璃板浸漬於( B )金屬氧化物粒子分散液中以使(B )金屬氧化物粒子附 著於玻璃壁上,當將附著有(B )金屬氧化物粒子的玻璃 板浸漬於各溶劑中時,以目視判斷(B )金屬氧化物粒子 是否均勻分散於該溶劑中,並依據下述基準所評價者。其 結果如表2所示。 〈評價基準〉 〇:在均勻分散 X :未均勻分散 表2中,丨谷劑係從左往右按溶劑之相對蒸發速度減少 之順序排列者。 溶劑之縮寫所表示之意義如下。 MEK :甲基乙基酮Sand dioxide coated T i 0 2 particle dispersion: J. (E) Seimeir 3 03: Methoxyl # Yi Technology (F) catalyst (F) catalyst 4 0 5 0: Mitsui Sey Technology (Acid compounds can be seen from the results in Table 1, even if not formulated (and ( F) Thermally-initiated acid generators can still produce 20% and 5). It can be seen that if there is no (A) two-layer separation will not occur if it contains a hydroxyl group (compositions 4 and 6) Example 3 and Comparative Example 3 [Production of liquid curable resin composition and cured film] In the solid content modulating resin composition of composition 3 of Example 1, the liquid curable resin composition of the composition 7 to 10 was changed as shown in Table 2. Liquid hardening using compositions 3 and 7 to 10 was performed in the same manner as in Example 2 under the same conditions, and the same conditions were used to make a dissolving dispersion of a fluorine-containing polymer containing hydroxyl groups (A): Dai Yinka (24%, In the case where the number-average particles make the melamine and Mitsui plugs manufactured in Production Example 2 and the aromatic sulfonate E) hardenable compound layer separate (group of fluoropolymers, the proportion of the liquid hardening solvent is used to obtain Resin composition, according to the reed hardened film .: Sex, (A) contains -59- 200536620 (56) Yes The hydroxyl-containing fluoropolymer can be added to each solvent so that it can be 50% by mass, and after stirring for a predetermined time at room temperature, the solution is judged visually to determine whether it is homogeneous. The results were evaluated according to the following criteria. Table 2 shows the results. <Evaluation Criteria> 〇: A homogeneous solution after stirring for 2 hours. △: A homogeneous solution after stirring for 8 hours. X · Disturbance of non-uniform sentences after 8 hours of stirring. (B) T i The dispersion stability of 〇2 particles is that the glass plate is immersed in the (B) metal oxide particle dispersion to make (B) metal oxide particles adhere to the glass wall. When (B) metal oxide particles are attached When the glass plate was immersed in each solvent, whether or not (B) metal oxide particles were uniformly dispersed in the solvent was visually judged, and evaluated according to the following criteria. The results are shown in Table 2. <Evaluation Criteria> 〇 : In uniform dispersion X: Not uniformly dispersed In Table 2, cereals are arranged from left to right in order of decreasing relative evaporation rate of the solvent. The meaning of the solvent abbreviation is as follows. MEK: methyl ethyl ketone

MeOH :甲醇 IPA :異丙醇 MIBK :甲基異丁基酮 n-BuOH :正丁醇 -60. 200536620 (57) MAK :甲基戊基酮 評價例2 〔硬化膜之評價〕 按與評價1同樣方式評價實施例3及比較例3所得硬 化膜之層分離性及混濁度。其結果如表示所示。MeOH: methanol IPA: isopropanol MIBK: methyl isobutyl ketone n-BuOH: n-butanol-60. 200536620 (57) MAK: methyl amyl ketone Evaluation Example 2 [Evaluation of hardened film] Press and evaluate 1 The layer separation properties and turbidity of the cured films obtained in Example 3 and Comparative Example 3 were evaluated in the same manner. The results are shown below.

表2 溶劑之種類及調配比例(質量%) 混濁 度 層分離性 MEK MeOH IPA MIBK n-BuOH MAK 溶劑之相對蒸發速度 3.8 2.1 1.7 1.6 0.4 0.3 〇 二層分離 (A)母料樹脂之溶解性 〇 X Δ 〇 X 〇 (B)Ti02粒子之分散安定性 組成3(實施例) X 40 〇 〇 20 X 30 〇 10 x_ 組成7(實施例) 55 45 △ 二層分離 組成8(比較例) - 55 45 膳 - - X 未分離 (部分凝聚) 組成9(比較例) - - 45 - 55 - X 未分離 (部分凝聚) 組成1〇(比較例) - - 45 - - 55 X 未分離 (部分凝聚) 由表2結果可知,爲發生二層分離,較佳爲調配2種 以上之溶劑,在選擇時,需要至少丨種係(c)對(A)含 -61 - 200536620 (58) 氟聚合物的溶解性較高,而其他至少1種係(D )對(B ) 金屬氧化物粒子的分散安定性較高者’另外需要’溶劑( C )之相對蒸發速度較溶劑(D )之相對蒸發速度爲高的事 實施例4、比較例4 〔層合體之製作〕 • (1)硬質覆膜層之製作 使用鋼絲桿塗佈機(# 1 2 )將製造例3所調製含有二 氧化矽粒子之硬質覆膜層用組成物(固體成分濃度50% ) 塗工於三乙醯纖維素軟片(LOFO製、膜厚80μπι)上,並 在烘箱內8 0 °C下乾燥1分鐘。接著,在空氣中,使用高壓 水銀燈,依0.6 J/cm2之光照射條件下照射紫外線’以形 成硬化膜層。使用觸針式膜厚計測定硬化膜層之膜厚的結 果爲5 μ m。 ^ ( 2 )中折射率層之製作 使用鋼絲桿塗佈機(#3 )將製造例4所調製含氧化鍩 粒子之組成物(固體成分濃度4% )塗工於(1 )中所製作 的硬質覆膜層上,並在烘箱內80 °C下乾燥1分鐘。接著, 在氮氣氣氛中,使用高壓水銀燈,依0·6 J/cm2之光照射 條件下照射紫外線,以形成硬化膜層。使用反射分光計算 出硬化膜層之膜厚的結果,爲6 5 nm ° (3 )高折射率層與低折射率層之製作 使用鋼絲桿塗佈機(#3 )將實施例1及比較例1所得 -62- 200536620 (59) 組成1至6之液狀硬化性樹脂組成物分別塗工於(2 )中 所製作的中折射率層上,並在烘箱內1 2 (TC下加熱1 〇分鐘 ,以形成膜厚爲0.2 μηι之硬化膜層。 實施例5、比較例5 〔層合體之製作〕 (1 )硬質覆膜層之製作 # 按與實施例4 ( 1 )同樣方式製作。 (2 )抗靜電層之製作 使用鋼絲桿塗佈機(#3 )將製造例5所調製含有ΙΤΟ 粒子之組成物(固體成分濃度4 % )塗工於(1 )中所製作 的硬質覆膜層上,並在烘箱內8 (TC下乾燥1分鐘。接著, 在氮氣氣氛中,使用高壓水銀燈,依0.6 J/cm2之光照射 條件照射紫外線,以形成硬化膜層。使用反射分光計算出 硬化膜層之膜厚的結果,爲65nm。 ® ( 3 )中折射率層之製作 按與實施例4 ( 2 )同樣方式製作。 (4 )高折射率層與低折射率層之製作 使用鋼絲桿塗佈機(#3 )將實施例1及比較例1所得 組成1至6之液狀硬化性樹脂組成物分別塗工於(3 )中 所製作的中折射率層上,並在烘箱內120t下加熱1〇分鐘 ,以形成膜厚爲〇·2 μηι之硬化膜層。 實施例6、7及比較例6、7 -63- 200536620 (60) 〔層合體之製作〕 (1 )抗靜電層之製作 不用製造例5所調製的ITO粒子,而將製造例6或7 所調製的含有ΑΤΟ粒子之組成物(固體成分濃度5%)或 含有Α1摻雜ΖηΟ粒子之組成物(固體成分濃度4% ) ’使 用綱絲桿塗佈機(# 3 )塗工於三乙醯纖維素軟片(L Ο F 0 製、膜厚80μπι )上,並在烘箱內80°C下乾燥1分鐘。接 • 著,在氮氣氣氛中,使用高壓水銀燈,依0.6 J/cm2之光 照射條件照射紫外線,以形成硬化膜層。使用反射分光計 算出硬化膜層之膜厚的結果,爲65 nm。 (2 )硬質覆膜層之製作 使用鋼絲桿塗佈機(# 1 2 )將製造例3所調製有二氧 化矽粒子之硬質覆膜層用組成物(固體成分濃度50%)塗 工後,在烘箱內8 0 °C下乾燥1分鐘。接著,在空氣中,使 用高壓水銀燈,依0.6 J/cm2之光照射條件照射紫外線, ®以形成5更化膜層。 (3 )中折射率層之製作 按與實施例4 ( 2 )同樣方式製作。 (4 )高折射率層與低折射率層之製作 使用鋼絲桿塗佈機(#3 )將實施例1及比較例1所得 組成1至6之液狀硬化性樹脂組成物分別塗工於(3 )中 所製作的中折射率層上,並在烘箱內120 °C下加熱10分鐘 ,以形成膜厚爲〇·2μηι之硬化膜層。 -64- 200536620 (61) 實施例8、比較例8 〔層合體之製作〕 按與實施例(1 )同樣方式製作。 (2 )高折射率層與低折射率層之製作 使用鋼絲桿塗佈機(# 3 )將實施例1及比較例1所得 組成1至6之液狀硬化性樹脂組成物分別塗工於(1 )中 所製作的硬質覆膜層上,並在烘箱內1 2 0 °C下乾燥1 0分鐘 ί ,以形成膜厚爲0.2 μηι之硬化膜層。 評價例3 〔層合體之評價〕 使用透射型電子顯微鏡觀察實施例4至8及比較例4 至8中所得層合體斷面的結果,在使用組成1、2、3、5 的層合體上,經確認低折射率層與高折射率層在層分離爲 2層的情形。此時,低折射率層爲實質上不存在有金屬氧 ® 化物粒子的層,而低折射率層爲高密度方式存在有金屬氧 化物粒子的層。在使用組成4的層合體上’係高折射率層 與低折射率層成爲均勻構造而並未層分離。使用組成6的 層合體上,則高折射率層與低折射率層發生部分凝聚而未 層分離。 使用分光反射率測定裝置(組裝有大型試料室積分球 附屬裝置150-09090的自動記錄式分光光度計U-3410、曰 立製作所(股)製)測定波長5 5 0nm下的反射率,以評價 使用組成1、2、3、5的反射防止用層合體之反射防止性 -65- 200536620 (62) 。具體而言,將鋁的沈積膜的反射率作爲基準(1 ο 〇 % ), 測定反射防止用層合體(反射防止膜)之反射率。其結果 ,所有層合體在波長5 5 0nm下的反射率均在以下。 〔產業上之利用可能性〕 使本發明之液狀硬化性樹脂組成物硬化後所得硬化膜 ,由於可從一層塗膜形成具有低折射率層及局折射率層等 # 連續的多層構造的硬化膜之故可簡化具有多層構造的硬化 膜之製造步驟。亦即,如使用本發明之液狀硬化性樹脂組 成物,則可簡化具有二層以上之多層構造的層合體之製造 步驟。因而,本發明之液狀硬化性樹脂組成物,特別是可 有利使用於反射防止膜、透鏡、選擇透射膜濾光器等的光 學材料之形成。又,利用所得礙化膜或層合體,能包含氟 含量高的層的特點,很適合用於對需要耐氣候性的塗料、 耐氣候軟片、塗層等。並且,由於該硬化膜或層合體,係 ^ 對基材的密合性優異,耐擦傷性高,能賦與良好的反射防 止效果之故,作爲反射防止膜極爲有用,如適用於各種顯 示裝置上時,則可提升其視認性。 【圖式簡單說明】 第1A圖:爲說明「從1層塗膜所形成的2層以上之 層」之用的圖。 第1B圖··爲說明「從1層塗膜所形成的2層以上之 層」之用的圖。 -66- 200536620 (63) 第1 C圖:爲說明「從1層塗膜所形成的2層以上之 層」之用的圖。 第1D圖:爲說明「從1層塗膜所形成的2層以上之 層」之用的圖。 第1 E圖:爲說明「從1層塗膜所形成的2層以上之 層」之用的圖。 第2圖:有關本發明的一種實施形態的反射防止膜之 _斷面圖。 第3圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第4圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第5圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第6圖:有關本發明的另一種實施形態的反射防止膜 ®之斷面圖。 第7圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第8圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第9圖:有關本發明的另一種實施形態的反射防止膜 之斷面圖。 第1 〇圖:有關本發明的另一種實施形態的反射防止 膜之斷面圖。 -67- 200536620 (64) 第11圖:表示二層分離、未分離(部分凝聚)以及 均勻構造的各狀態之情況的電子顯微鏡。 【主要元件符號說明】 1 :高密度方式存在有金屬氧化物粒子的層 1 a :高密度方式存在有金屬氧化物粒子的層 lb:高密度方式存在有金屬氧化物粒子的層 3:實質上不存在有金屬氧化物粒子的層 1 0 :基材 20 :硬質覆膜層 3 0 :抗靜電層 4 0 :高折射率層 5 0 :低折射率層 6 0 :中折射率層Table 2 Types of solvents and blending ratio (% by mass) Turbidity layer separation MEK MeOH IPA MIBK n-BuOH MAK Relative evaporation rate of solvent 3.8 2.1 1.7 1.6 0.4 0.3 〇 Solubility of two-layer separation (A) master batch resin. X Δ 〇X 〇 (B) Dispersion stability composition of Ti02 particles 3 (Example) X 40 〇20 X 30 〇10 x_ Composition 7 (Example) 55 45 △ Two-layer separation composition 8 (Comparative example)-55 45--X not separated (partially agglomerated) composition 9 (comparative example)--45-55-X not separated (partially agglomerated) composition 10 (comparative example)--45--55 X not separated (partially agglomerated) From the results in Table 2, it can be seen that for two-layer separation to occur, it is preferable to mix more than two solvents. In the selection, at least 丨 germline (c) to (A) containing -61-200536620 (58) Those with higher solubility and at least one other species (D) have higher dispersion stability of (B) metal oxide particles, and 'requires' the relative evaporation rate of the solvent (C) than the relative evaporation rate of the solvent (D) Example 4 and Comparative Example 4 [Production of Laminate] • (1) Hard coating For the production of the layer, a composition (for a solid content concentration of 50%) of a hard coating layer containing silicon dioxide particles prepared in Production Example 3 was coated on a triethyl cellulose soft sheet (using a wire rod coater (# 1 2)) LOFO, film thickness 80 μm), and dried in an oven at 80 ° C for 1 minute. Next, a high-pressure mercury lamp was used in the air to irradiate ultraviolet rays' under a light irradiation condition of 0.6 J / cm2 to form a cured film layer. The result of measuring the film thickness of the cured film layer using a stylus film thickness meter was 5 μm. ^ (2) Production of the middle refractive index layer Using a steel wire coater (# 3), the composition (solid content concentration: 4%) containing hafnium oxide particles prepared in Production Example 4 was coated in (1) On the hard coating layer, and dried in an oven at 80 ° C for 1 minute. Next, under a nitrogen atmosphere, a high-pressure mercury lamp was used to irradiate ultraviolet rays under a light irradiation condition of 0. 6 J / cm2 to form a cured film layer. The result of calculating the film thickness of the hardened film layer using reflection spectroscopy was 65 nm ° (3) Production of a high refractive index layer and a low refractive index layer. Example 1 and Comparative Example were performed using a wire rod coater (# 3). 1 obtained -62- 200536620 (59) The liquid curable resin compositions of the composition 1 to 6 were respectively coated on the medium refractive index layer prepared in (2), and heated in an oven at 1 2 (TC at 1 ℃). Minutes to form a hardened film layer with a film thickness of 0.2 μm. Example 5 and Comparative Example 5 [Production of Laminated Body] (1) Production of Hard Coating Layer # It was produced in the same manner as in Example 4 (1). 2) Preparation of antistatic layer Using a steel wire coater (# 3), the composition containing solid ITO particles (solid content concentration 4%) prepared in Production Example 5 was applied to the hard coating layer produced in (1) And dried in an oven at 8 ° C for 1 minute. Then, in a nitrogen atmosphere, a high-pressure mercury lamp was used to irradiate ultraviolet rays under a light irradiation condition of 0.6 J / cm2 to form a hardened film layer. The hardened film was calculated using reflection spectrometry As a result of the film thickness of the layer, it was 65 nm. (3) The production of the refractive index layer was as in Example 4 (2) Production in the same manner (4) Production of high-refractive index layer and low-refractive index layer Using a wire rod coater (# 3), the liquid hardening resins of the compositions 1 to 6 obtained in Example 1 and Comparative Example 1 were used. The composition was coated on the medium refractive index layer prepared in (3), and heated in an oven at 120 t for 10 minutes to form a hardened film layer having a film thickness of 0.2 μm. Examples 6, 7 and Comparative Examples 6, 7 -63- 200536620 (60) [Production of laminate] (1) Production of antistatic layer Instead of the ITO particles prepared in Production Example 5, the ITO particles prepared in Production Example 6 or 7 were prepared. Composition (solid content concentration: 5%) or composition containing A1 doped ZnO particles (solid content concentration: 4%) 'Apply to a triethyl cellulose soft sheet (L Ο) using a wire rod coater (# 3) F 0, film thickness 80μπι), and dried in an oven at 80 ° C for 1 minute. Then, in a nitrogen atmosphere, use a high-pressure mercury lamp and irradiate ultraviolet rays under the light irradiation conditions of 0.6 J / cm2 to form hardening Film layer. The result of calculating the film thickness of the hardened film layer using reflection spectroscopy was 65 nm. (2) Hard coating The layer was prepared using a wire rod coater (# 1 2). After coating the composition (solid content concentration 50%) of the hard film layer prepared with the silicon dioxide particles in Production Example 3, it was coated in an oven at 80 ° Dry for 1 minute at C. Then, in the air, use a high-pressure mercury lamp to irradiate ultraviolet rays under a light irradiation condition of 0.6 J / cm2 to form a 5th modified film layer. (3) Production of the middle refractive index layer is in accordance with the examples 4 (2) Made in the same way. (4) Production of high-refractive index layer and low-refractive index layer Using a wire rod coater (# 3), the liquid hardening resin compositions of the compositions 1 to 6 obtained in Example 1 and Comparative Example 1 were separately coated on ( 3) The middle refractive index layer prepared in 3) was heated in an oven at 120 ° C for 10 minutes to form a hardened film layer having a film thickness of 0.2 μm. -64- 200536620 (61) Example 8 and Comparative Example 8 [Production of Laminated Product] It was produced in the same manner as in Example (1). (2) Preparation of high-refractive index layer and low-refractive index layer Using a wire rod coater (# 3), the liquid hardening resin compositions of the compositions 1 to 6 obtained in Example 1 and Comparative Example 1 were separately coated on ( 1) on the hard coating layer prepared in step 1), and dried in an oven at 120 ° C for 10 minutes to form a hardened film layer with a film thickness of 0.2 μm. Evaluation Example 3 [Evaluation of Laminates] The results of observing the cross-sections of the laminates obtained in Examples 4 to 8 and Comparative Examples 4 to 8 using a transmission electron microscope were found on the laminates using the compositions 1, 2, 3, and 5, It was confirmed that the low-refractive index layer and the high-refractive index layer were separated into two layers. At this time, the low refractive index layer is a layer in which metal oxide particles are not substantially present, and the low refractive index layer is a layer in which metal oxide particles are present in a high density manner. On the laminate using composition 4, the 'high-refractive-index layer and the low-refractive-index layer have a uniform structure without layer separation. With the laminate of composition 6, the high-refractive index layer and the low-refractive index layer are partially aggregated without being separated. Using a spectroscopic reflectance measuring device (automatic recording spectrophotometer U-3410 equipped with a large sample chamber integrating sphere attachment device 150-09090, manufactured by Yuli Manufacturing Co., Ltd.), the reflectance at a wavelength of 5 50 nm was evaluated. The anti-reflection properties of the anti-reflection laminate for Compositions 1, 2, 3, and 5 were used -65- 200536620 (62). Specifically, the reflectance of the anti-reflection laminate (anti-reflection film) was measured using the reflectance of the deposited film of aluminum as a reference (1 ο 0%). As a result, the reflectance of all the laminates at a wavelength of 50 nm was below. [Industrial Applicability] Since the cured film obtained by curing the liquid curable resin composition of the present invention can be formed from a single coating film, it has a low-refractive index layer and a local refractive index layer. The film can simplify the manufacturing steps of the hardened film having a multilayer structure. That is, if the liquid curable resin composition of the present invention is used, the manufacturing steps of a laminate having a multilayer structure of two or more layers can be simplified. Therefore, the liquid curable resin composition of the present invention is particularly useful for the formation of optical materials such as antireflection films, lenses, and selective transmission film filters. In addition, the obtained barrier film or laminate can be used for coatings, weather-resistant films, and coatings that require high weather resistance because it can contain a layer with a high fluorine content. In addition, the cured film or laminate has excellent adhesion to the substrate, high abrasion resistance, and can provide a good anti-reflection effect. It is extremely useful as an anti-reflection film, and is suitable for various display devices. When you go up, you can improve its visibility. [Brief description of the drawings] Fig. 1A is a diagram for explaining "two or more layers formed from one coating film". Fig. 1B is a diagram for explaining "two or more layers formed from one coating film". -66- 200536620 (63) Figure 1C: This figure is used to explain the "two or more layers formed from one coating film". Fig. 1D is a diagram for explaining the "two or more layers formed from one coating film". Fig. 1E is a diagram for explaining the "two or more layers formed from one coating film". Fig. 2 is a cross-sectional view of an antireflection film according to an embodiment of the present invention. Fig. 3 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 4 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 5 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 6 is a sectional view of an antireflection film ® according to another embodiment of the present invention. Fig. 7 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 8 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 9 is a sectional view of an antireflection film according to another embodiment of the present invention. Fig. 10 is a sectional view of an antireflection film according to another embodiment of the present invention. -67- 200536620 (64) Figure 11: Electron microscope showing the state of each state of two-layer separation, non-separation (partial condensation), and uniform structure. [Description of main component symbols] 1: Layer with metal oxide particles in high-density mode 1 a: Layer with metal oxide particles in high-density mode lb: Layer with metal oxide particles in high-density mode 3: Essentially Layer without metal oxide particles 1 0: Substrate 20: Hard coating layer 3 0: Antistatic layer 4 0: High refractive index layer 50 0: Low refractive index layer 60 0: Medium refractive index layer

-68--68-

Claims (1)

200536620 (1) 十、申請專利範圍 1 · 一種液狀硬化性樹脂組成物,其特徵爲:含有下 述成分(A )至(F ); (A)分子內具有羥基的含氟聚合物 (B )數平均粒子徑爲i00nm以下,且折射率爲丨.50 以上之1種或2種以上之金屬氧化物粒子(以下,簡稱「 (B )金屬氧化物粒子」) # ( C )對(A )分子內具有羥基的含氟聚合物的溶解性 高的1種或2種以上之溶劑(以下,簡稱「( C )速揮發 溶劑」) (D )對(B )金屬氧化物粒子的分散安定性高,且與 (C )速揮發溶劑相溶性的1種或2種以上之溶劑(以下 ,簡稱「( D )遲揮發溶劑」) (E )硬化性化合物 (F )熱引發酸產生劑 # ,且(C )速揮發溶劑之相對蒸發速度,係較(D )遲揮發 劑之相對蒸發速度爲大。 2 ·如申請專利範圍第1項之液狀硬化性樹脂組成物 ,其中(C )速揮發溶劑,係對(B )金屬氧化物粒子的分 散安定性低的1種或2種以上之溶劑,而(D )遲揮發溶 劑,係對(A )分子內具有羥基的含氟聚合物的溶解性低 的1種或2種以上之溶劑。 3 ·如申請專利範圍第1項之液狀硬化性樹脂組成物 ,其中(B )金屬氧化物粒子,係以選自氧化鈦、氧化銷 -69 - 200536620 (2) 、含有鍊之氧化錫、含有錫之氧化姻、氧化銘、氧化鋪、 氧化鋅、含有鋁之氧化鋅、氧化錫、含有銻之氧化鋅以及 含有銦之氧化鋅、含有磷之氧化錫的1種或2種以上之金 屬氧化物作爲主成分的粒子。 4. 如申請專利範圍第3項之液狀硬化性樹脂組成物 ,其中(B )金屬氧化物粒子,係以氧化鈦作爲主成分的 粒子。 5. 如申請專利範圍第1項之液狀硬化性樹脂組成物 ,其中(B)金屬氧化物粒子,係具有多層構造的金屬氧 化物粒子。 6. 一種硬化膜,其特徵爲使申請專利範圍第1項之 液狀硬化性樹脂組成物硬化所製得,具有2層以上之多層 構造。 7 ·如申請專利範圍第6項之硬化膜,其中構成該多 層構造的各層,係高密度方式存在有(B )金屬氧化物粒 子的層或實質上不存在有(B)金屬氧化物粒子的層,而 至少一層,係高密度方式存在有(B )金屬氧化物粒子的 層。 8 . —種硬化膜之製造方法,其特徵爲:具有藉由申 請專利範圍第1項之液狀硬化性樹脂組成物之加熱、或藉 由放射線之照射而使其硬化的步驟。 9· 一種層合體之製造方法,係基材,與在其上具有 多層構造的層合體之製造方法,其特徵爲:於前述基材上 或基材上所形成的層之上,塗佈申請專利範圍第丨項之液 -70- 200536620 (3) 狀硬化性樹脂組成物以形成塗膜,並 從此1層塗膜蒸發溶劑,以形成2層以上之層。 10.如申請專利範圍第9項之層合體之製造方法,_ 中該2層以上之層之各層,係高密度方式存在有金屬 物粒子的層或實質上不存在有金屬氧化物粒子的層, 少1層係高密度方式存在有金屬氧化物粒子的層。 1 1 ·如申請專利範圍第1 0項之層合體之製造方丨去, Φ 其中該2層以上之層,係2層者。 1 2 .如申請專利範圍第9項之層合體之製造方法,_ 中再藉由加熱而使該2層以上之層硬化。 1 3 ·如申請專利範圍第9項之層合體之製造方法,_ 中層合體係光學用零件。 14.如申請專利範圍第9項之層合體之製造方法,_ 中層合體係反射防止膜。 1 5 ·如申請專利範圍第1 1項之層合體之製造方法, ® 其中該層合體,係至少高折射率層及低折射率層經從靠近 基材側按此順序層合於基材上的反射防止膜,而申請專利 範圍第1 1項所記載之2層,係由 高折射率層及 低折射率層所成。 1 6 ·如申請專利範圍第〗5項之層合體之製造方法, 其中低折射率層在5 8 9nm的折射率爲1.20至1.55,而 高折射率層在589 nm的折射率爲1.50至2.20,且比 低折射率層之折射率爲高。 -71 - 200536620 (4) 1 7 ·如申請專利範圍第Π項之層合體之製造方法, 其中該層合體,係至少中折射率層、高折射率層以及低折 射率層經從靠近基材側按此順序層合於基材上的反射防止 膜,而申請專利範圍第1 1項所記載之2層,係由 高折射率層及 低折射率層所成。 1 8 ·如申請專利範圍第1 7項之層合體之製造方法, # 其中低折射率層在5 8 9nm的折射率爲1.20至1.55, 中折射率層在5 8 9nm的折射率爲1 .50至1 .90,而比 低折射率層之折射率爲高, 高折射率層在5 8 9nm的折射率爲1.51至2.20,而比 中折射率層之折射率爲高。 19·如申請專利範圍第15項或第17項之層合體之製 造方法,其中再於基板上形成硬質覆膜層及/或抗靜電層 〇 ® 20. 一種層合體,係依申請專利範圍第9項之層合體 之製造方法所製造者。 -72-200536620 (1) X. Patent application scope 1 · A liquid hardening resin composition characterized by containing the following components (A) to (F); (A) a fluoropolymer (B) having a hydroxyl group in the molecule ) Number-average particle diameter is below i00nm, and one or two or more kinds of metal oxide particles with a refractive index of 丨 .50 or more (hereinafter, referred to as "(B) metal oxide particles") # (C) pair (A ) One or two or more solvents with high solubility of the fluoropolymer having a hydroxyl group in the molecule (hereinafter, referred to as "(C) fast-volatile solvent") (D) Dispersion and stability of (B) metal oxide particles 1 or 2 or more solvents (hereinafter, referred to as "(D) late volatilization solvents") that are highly soluble and compatible with (C) fast-evaporating solvents (E) hardening compounds (F) thermally-induced acid generators # And (C) the relative evaporation rate of the fast-evaporating solvent is greater than the relative evaporation rate of the (D) late-evaporating solvent. 2. The liquid hardening resin composition according to item 1 of the patent application range, in which (C) the fast volatilizing solvent is one or more solvents having low dispersion stability for (B) metal oxide particles, The (D) late volatilizing solvent is one or two or more solvents having low solubility in a fluoropolymer having a hydroxyl group in the molecule (A). 3. The liquid hardenable resin composition as described in item 1 of the patent application range, wherein (B) the metal oxide particles are selected from titanium oxide, oxide pin-69-200536620 (2), tin oxide containing a chain, One or more metals containing tin oxide oxide, oxide oxide, zinc oxide, zinc oxide, zinc oxide containing aluminum, tin oxide, zinc oxide containing antimony, zinc oxide containing indium, and tin oxide containing phosphorus. Particles having an oxide as a main component. 4. The liquid curable resin composition according to item 3 of the patent application, wherein (B) the metal oxide particles are particles containing titanium oxide as a main component. 5. The liquid curable resin composition according to item 1 of the patent application, wherein (B) the metal oxide particles are metal oxide particles having a multilayer structure. 6. A hardened film, which is obtained by hardening a liquid hardening resin composition in the scope of patent application No. 1 and has a multilayer structure of two or more layers. 7 · The hardened film according to item 6 of the scope of patent application, wherein each layer constituting the multilayer structure is a layer in which (B) metal oxide particles are present in a high-density manner, or (B) metal oxide particles are substantially absent. A layer, and at least one layer, is a layer in which (B) metal oxide particles are present in a high-density manner. 8. A method for manufacturing a cured film, which comprises the steps of heating the liquid curable resin composition in accordance with the scope of the patent application No. 1 or curing it by irradiation of radiation. 9. A method for manufacturing a laminate, which is a substrate and a method for manufacturing a laminate having a multilayer structure thereon, characterized in that an application is applied on the aforementioned substrate or on a layer formed on the substrate Liquid-70-200536620 (3) of the patent scope of the patent forms a hardening resin composition to form a coating film, and the solvent is evaporated from the one coating film to form two or more layers. 10. According to the method for manufacturing a laminated body according to item 9 of the scope of patent application, each of the two or more layers in the _ is a layer in which metal particles are present in a high-density manner or a layer in which metal oxide particles are not substantially present. One layer is a layer in which metal oxide particles exist in a high-density method. 1 1 · If the manufacturer of the laminate of item 10 in the scope of patent application is removed, Φ Among the above 2 layers, those are 2 layers. 1 2. If the method for manufacturing a laminated body according to item 9 of the scope of patent application, the two or more layers are hardened by heating. 1 3 · If the method of manufacturing a laminated body according to item 9 of the scope of patent application, _ optical components for the middle laminated system. 14. If the method for manufacturing a laminated body according to item 9 of the scope of patent application, the anti-reflection film of the middle-layer system. 1 5 · According to the method for manufacturing a laminated body according to item 11 of the patent application scope, where the laminated body is at least a high refractive index layer and a low refractive index layer laminated on the substrate in this order from the side near the substrate. The anti-reflection film is composed of a high refractive index layer and a low refractive index layer. 1 6 · The method for manufacturing a laminate according to item 5 of the scope of patent application, wherein the refractive index of the low refractive index layer is 1.20 to 1.55 at 589 nm, and the refractive index of the high refractive index layer is 1.50 to 2.20 at 589 nm And has a higher refractive index than the low refractive index layer. -71-200536620 (4) 1 7 · The manufacturing method of the laminated body according to item Π of the patent application scope, wherein the laminated body is at least a medium refractive index layer, a high refractive index layer, and a low refractive index layer. The antireflection film is laminated on the substrate in this order, and the two layers described in the item 11 of the patent application range are made of a high refractive index layer and a low refractive index layer. 1 8 · According to the method of manufacturing a laminated body according to item 17 of the scope of patent application, # where the refractive index of the low refractive index layer at 5 8 9nm is 1.20 to 1.55, and the refractive index of the medium refractive index layer at 5 8 9nm is 1. 50 to 1.90, while the refractive index is higher than the low refractive index layer, the refractive index of the high refractive index layer is 1.51 to 2.20 at 589 nm, and the refractive index of the high refractive index layer is higher. 19. The method for manufacturing a laminated body according to item 15 or 17 of the scope of patent application, wherein a hard coating layer and / or an antistatic layer is formed on the substrate. 20. A laminated body is based on the Produced by the method for producing a laminate of 9 items. -72-
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