TW200526829A - Direct winding type sample warper - Google Patents

Abstract

To provide a directly winding sample-warping machine, performing a pattern-warping according to the information of the warping width, the warping number and the warping length (the winding number) in a good efficiency and in a short time by winding one or in a plurality of yarns from a rotary creel by directly winding the yarns on a warping cylinder by using a yarn-winding means to entirely eliminate the drawbacks from the design of the custom delivery belt. This sample-warping machine consists of a warping cylinder equipped with an inner cylinder plate and outer cylinder plate, a yarn-winding means installed on the outer circumferential surface of the warping cylinder and in its circular circumferential direction as rotatable and movable in its longitudinal direction and installed with in a plurality of yarn guides, a rotary creel having in a plurality of bobbins wound with a same kind and/or different kinds of yarns and installed so as to rotate as synchronized with the rotation of the yarn-winding means and in a plurality of leasing means moving continuously or intermittently as synchronized with the movement of the yarn-winding means in longitudinal direction so as to directly wind one or in the plurality of yarns from the rotary creel on the outer circumferential surface of the warping cylinder directly by the yarn-winding means.

Description

200526829 (1) 发明 Description of the invention [Technical field to which the invention belongs] #

The present invention relates to a direct-winding sample warper capable of warping by directly winding a yarn on the outer peripheral side V of the warping drum. [Prior Art] Conventionally, a sample warper as in Patent Document 1 is known. The first known sample warping machine includes: a yarn guide that is rotatably installed on the side of the warping drum and winds the yarn around the warping drum; and a yarn guide that supports the warping drum. One end of the abutment corresponds to a plurality of yarn selection means, that is, a yarn selection device, which rotates and protrudes to the yarn exchange position during the yarn exchange while the yarn guide is set, and is rotated to the standby position during the yarn storage; The selection device is set up and a bobbin holder for fixing a plurality of kinds of yarns with the same number of bobbins wound on the bobbin is erected, and the yarn is received between the yarn guide and the yarn selection device, and automatically according to the set yarn order The yarn is exchanged on the ground, and the yarn is wound on a conveyor belt on the warping drum. In addition, a sample warper as in Patent Document 2 is also known. In this second known sample warping machine, a plurality of yarn guides rotatably provided on the side of the warping drum are installed, and the pulled-out plurality of yarns are wound on a conveyor by rotating a creel stand. With a belt, warp multiple strands simultaneously. However, the basic structure and function of a sample warping machine are well known in the aforementioned patent publications and the like, and detailed descriptions are omitted. Further, as in Patent Document 3, there is no known warping machine for warping length, long samples, and warping of small batches of products. The warping machine that can perform the whole row is also known • 4-200526829 (2). The structure and function of the sample warping machine for the whole-row winding are detailed in the above-mentioned patent publication, and the description is omitted again. When using the conventional sample warping machine with a whole-row winding mechanism to perform a long-row (increasing the number of windings) whole-row winding warp, the yarn is wound on the conveyor belt. The winding yarn is longer, and its tension increases, which makes it difficult to move the conveyor belt. In order to smoothly move this conveyor belt, a large-capacity power is required, which is disadvantageous. Further, when the entire row of the stretched yarn is wound and warped, the conveyor belt belt is subjected to a large screwing pressure, so the strength of the installation guide structure of the conveyor belt needs to be large. In this way, as the need for warping and warping of a wide variety of yarns in the future increases, warping of a sample warping machine having a warping mechanism with the conventional structure described above cannot be achieved. Here, the present inventors and others have eliminated the installation of the conveyor belt and directly wound the yarn on the warping drum by the yarn winding method, thereby alleviating various problems caused by the installation of the conventional conveyor belt. A proposal for a structured direct-winding sample warper has been made (Patent Document 4). The proposed direct-winding sample warping machine can directly wind the yarn on the warping drum without using a conveyor belt. The problem of the increase of the winding tension has the advantage, but because of the problem of the yarn winding mechanism, the actual operation is not enough. [Patent Document 1] Japanese Patent No. 1 52 9 104 [Patent Document 2] Japanese Patent No. 1 7 6 7 7 0 6-5-200526829 (3) [Patent Document 3] Japanese Patent No. 2 8 5 4 7 8 No. 9 [Patent Document 4] Japanese Patent No. 3 4 1 3 4 02 [Summary] (Problems to be Solved by the Present Invention) The inventors have proposed to further improve the direct winding type warping machine to complete Suitable for practical direct winding sample warping machines. The object of the present invention is to provide a method of directly winding a yarn on a warping drum by a yarn winding method, eliminating all kinds of problems caused by the conventional setting of a conveyor belt, and having at least a warping width and a warping. Warp data pattern of warp length, warp length (winding number), and yarn arrangement order Warping can be performed efficiently and in a short time by winding one or a plurality of yarns from a rotating creel at the same time Direct winding sample warping machine. (Means for Solving the Problems) The direct-winding sample warping machine of the present invention includes a warping drum including an inner drum plate and an outer drum plate, and a circumferential direction of an outer peripheral surface of the warping drum. Rotating and moving in the longitudinal direction. A yarn winding device provided with a plurality of yarn guides, and a winding tube having a plurality of yarn winding tubes of the same type and / or different types of yarns, and the yarn winding device may be provided. A plurality of rotating bobbin holders which are arranged to rotate in synchronization with each other, and a plurality of pieces which are arranged horizontally to each other in the longitudinal direction of the warping drum, and are continuously or intermittently moved in synchronization with the longitudinal movement of the yarn winding means It is composed of a twisting method, and one or a plurality of yarns from the rotating bobbin are directly wound on the outer peripheral surface of the warping drum by the yarn winding hand-6-200526829 (4). The winding means includes a sliding base provided slidably toward the outer peripheral surface of the warping drum in the longitudinal direction, and a rotating base that can be mounted by being rotated toward the outer side of the sliding base *, and is provided. At the bottom of the rotation A plurality of yarn guide bars of the preferred composition. The aforementioned plurality of yarns can be guided and shifted to the yarn winding position and the yarn winding stop position, respectively. The winding state of the yarn and the winding stop state of the yarn can be selected freely to perform pattern warping. φ A plurality of first holding devices and a plurality of picking devices are provided on the outer side of the sliding base corresponding to the plurality of yarn guides, and the inner side of the rotating base is provided with a yarn guide corresponding to the plurality of yarns and When the plurality of second gripping devices of the cutter located on the downstream side of the rotation of the rotating base are switched, the yarn winding state and the yarn winding stop state can be smoothly switched.

In the above configuration, if the predetermined yarn guide among the plurality of yarn guides is shifted from the yarn winding position to the yarn winding stop position, the yarn wound on the warping drum is guided by the yarn guide I. It is detached from the winding position of the warping drum, and is held by the first holding device corresponding to the yarn guide and the second holding device provided with a cutter, and the held yarn is cut by the cutter. The cut yarn is guided and rotated by the second holding device without being wound on the yarn by the second holding device. In the above configuration, if the predetermined yarn guide of the plurality of yarn guides is shifted from the yarn winding stop position to the yarn winding position, the pickup device picks up the yarn guide and positions the yarn. 2nd 挟 -7- 200526829 in the state of holding (5) While holding the yarn portion between the devices, the yarn is lowered from the second holding device, and the yarn guide is to wind the yarn toward the warping drum. In the above-mentioned structure, the warp guidance using a plurality of yarns is performed by using warp data of at least the warp width, the total warp length, the warp length (winding number), and the yarn arrangement order in advance, so that each section is When a plurality of warp yarns composed of a plurality of yarn segments having a plurality of yarn layers are simultaneously warped, each yarn guide has an interval of warp yarn distance R (R = warp width + warp total warp) and is divided by yarn The yarns are wound in a sequence to form the yarn layer of the first week of the first section. Further, each yarn guide is rotated by 1 while each yarn guide is rotated so that the pitch P of the yarn is more than 1/2 times the diameter of the yarn. When the yarn winding is performed while the yarn winding reaches a preset warp length (number of windings), the first section is created by returning the yarn guide to the yarn winding start position. In the remaining yarn layer after the second week, the entire winding and warping of the first section of the yarn layer with η (1) layer is performed in this way. The aforementioned yarn winding means is based on the sections after the second section. The number of warping sections in a segment is only a distance Z (Z = warping width + total number of warpings X simultaneous number of warpings). Moving, by winding in each segment aligned with the first segment about the entire volume for warping aligned by the same procedure. In the above-mentioned structure, the warp guidance using a plurality of yarns is performed by using warp data of at least the warp width, the total warp length, the warp length (winding number), and the yarn arrangement order in advance, so that each section is When a plurality of yarns composed of a plurality of sections having a plurality of yarn layers are simultaneously warped, the yarn winding start positions of the yarn guides are made the same, and the yarns are wound in the yarn arrangement order to form the first section of the first section. For each layer of yarn, each yarn guide is rotated by each yarn guide to make the yarn arrangement -8-200526829 (6) The pitch PA (Pa ^ d / 2) of the diameter d is greater than or equal to 1 in order. When the yarn winding sequence is performed while the yarn winding sequence reaches the preset warp length (number of windings), the yarn guide is created by the operation of returning to the yarn winding start position. The yarn layer after the remaining 2 weeks of the segment is wound and warped in the entire first row of the yarn layer having n (η-1) layers. The number of warping sections in each section is only continuous or intermittently separated by a distance of ZO (ZZ = warping width + total number of warpings at the same time) The ground is sequentially moved, and the entire winding and warping is performed in each section by the same procedure as the entire winding and warping of the first section described above. In the above-mentioned structure, the warp guidance using a plurality of yarns is performed by using warp data of at least the warp width, the total warp length, the warp length (winding number), and the yarn arrangement order in advance, so that each section is When a plurality of yarns composed of a plurality of sections having a plurality of yarn layers are warped at the same time, each yarn guide has a warp yarn arrangement sequence pitch RA (RA-γα (rA = Ganggang! 1 The radius of the wound yarn)) is divided into the first layer of the first section by winding the yarn in the order of the yarn arrangement. Further, each yarn guide is rotated by one rotation per yarn guide. The warp yarn pitch Ra (PR-Pr / 2) is more than 1/2 times the pitch of the warp yarn. When the yarn is wound and the yarn is wound up to the preset warp length (number of windings), the The yarn guidance is performed by returning to the yarn winding start position to create the yarn layer after the remaining 2 weeks of the first section. Thus, the first zone of the yarn layer having the η (η 2 1) layer is performed. The entire row of warp warp of the segment, the aforementioned yarn winding means is based on the number of warp warps in each segment after the second segment with only a distance Z (Z = Warp width + total number of warp beams X simultaneous number of warp beams) move continuously or intermittently in sequence, in each section-9- 200526829 (7) The same as the whole warp warp in the first column above The program performs a full row of warping. (Effects of the Invention) According to the present invention, the installation of the conveyor belt is omitted, and the yarn is directly wound on the warping drum by the yarn winding means, so that various problems caused by the conventional installation of the conveyor belt are eliminated, And by winding one or a plurality of yarns from the rotating bobbin at the same time, a large effect of making the pattern warping efficient and warping in a short time can be achieved. [Embodiment] Hereinafter, the embodiment of the present invention will be described with reference to drawings. However, since the illustrated examples are illustrative, of course, infinite various modifications are possible without departing from the technical idea of the present invention. Fig. 1 is an explanatory side view of a part of a cut of the direct-winding sample warper of the present invention. Fig. 2 is an enlarged view showing a warping machine bracket portion of Fig. 1; Fig. 3 is an enlarged view showing a rotary creel bracket portion of Fig. 1; Fig. 4 is an enlarged view showing a motor part for moving the splitter bracket in Fig. 1; Fig. 5 is an enlarged view showing a motor portion for moving the creel holder in Fig. 1; Fig. 6 is an explanatory view of the warping drum and the sliding base as viewed from the direction of arrows II-II in Fig. 1. Fig. 7 is an explanatory view of the warping drum and the rotating base seen from the direction of the arrow of line II-II in Fig. 1. In the figure, 10 is a direct-winding sample warping machine of the present invention.-10-4, 200526829 (8) The warping drum 12 is provided. The warping drum 12 is composed of: an inner drum plate i and an outer drum plate 16 arranged opposite to the inner drum plate 1 4; and a station inner drum plate 14 and the outer drum plate 6 A plurality of roller holders 18 are formed. 20 is a warping machine bracket placed on the bottom 22. In this bracket 20, a main shaft pipe 24 is protruded in a horizontal direction, and a warping drum 12 is mounted on the main shaft pipe 24 so as to be rotatable. 26 is a spindle metal. A slide rail 28 for a splitter bar bracket is provided on the upper surface of the warping machine bracket 20 in a direction parallel to the main shaft pipe 24. The slide rail 28 is mounted on the slide rail 28 by moving the slide bar bracket 32 for the slide bar bracket 30. A plurality of splitting means in the splitter bar bracket 32, the splitter bars 3 3 a to 3 3 f are protruded and arranged in parallel with each other at the sides of the warping drum 12. Reference numeral 34 denotes a branching rod bracket driving motor provided inside the branching rod bracket 32. The driven shaft 3 4 a of the motor 34 is mounted with a motor wheel 3 5. 3 6 is an element metal with a built-in bolt nut rotation element 37, and is connected to the rod bracket 32. The bolt nut rotating element 37 is screwed with a bolt shaft for a split rod bracket provided in the longitudinal direction in the warper bracket 20. A bolt nut pulley 39 is fixed in the bolt nut rotating element 37. It is erected by a pulley belt through the motor pulley 3 5 and the bolt nut pulley 3 9. When the motor 3 4 is driven by this driving mechanism, the bolt nut rotation element 3 7 is rotated by the motor belt 5, the pulley belt 40, and the bolt nut pulley 3 9, and the sliding splitter rod is rotated by this rotation. The bracket 3 2 is moved in the handle of the track I. The above mentioned energy can be divided into 3 8 40 ground wheels -11-28 200526829 (9), and together with it, the split strand 33a-33f is moved Pass the side of the drum 12. During warping, the split strands 3 3a to 3 3f are moved intermittently in synchronization with the movement of the yarn winding means described later. 42 is a sliding base for a rotary bobbin, which is provided on the bottom 22 so as to face the warping machine bracket 20 described above. A slide rail 44 for a rotating creel bracket is provided on the upper surface of the slide base 42 in a direction parallel to the main shaft pipe 24 described above. The slide rail 44 is mounted on the slide rail 44 so that the slide frame holder 48 can be moved by the slide block 46 for the slide frame holder. Reference numeral 50 is a motor for moving the creel holder 4 8 provided inside the creel holder 48. A motor pulley 5 1. 5 is mounted on a drive shaft 50a of the motor 50. The element metal 5 is a built-in bolt nut rotation element 5 3, and is connected to a rotary bobbin holder 48. The bolt-nut rotation element 5 3 is a bolt shaft 5 4 for a rotary creel bracket that is screwed into the slide rail 44 in the longitudinal direction. The bolt and nut rotation element 5 3 is fixed with a bolt and nut pulley 5 5. 56 is erected by a pulley belt through the motor pulley 5 1 and the bolt nut pulley 5 5. When the motor 50 is driven by this driving mechanism, the bolt nut rotation element 53 is rotated by the motor pulley 51, the pulley belt 56, and the bolt nut pulley 55, thereby rotating and sliding the bobbin holder. The rack 48 moves on the rail 44. When the splitter bracket 32 and the rotary creel bracket 48 are warped by the splitter bracket moving motor 34 and the rotary creel movement motor 50, the total number of warpings is set in advance. The conditions of warping width and warping length move continuously or intermittently in the warping downstream direction. A pair of -12-200526829 (10) bearing metals 5 7 and 5 7 are provided on the stand 4 8 a of the rotating bobbin holder 4 8. A drive shaft 5 8 is rotatably provided in the bearing metals 5 7 and 5 7. The drive shaft 58 is driven by a motor pulley 59, a pulley belt 60, and a counter pulley 61 by a drive motor 62. A rotary bobbin holder 64 is mounted on the aforementioned drive shaft 58. The rotating bobbin holder 64 is rotated together with the rotation of the driving shaft 58. The rotary bobbin 64 is provided with a support plate 66, and a plurality of bobbin tubes 70 of different types and / or the same type of yarn 6 8 are wound up in the support plate 66. 72 is a guide plate provided through the support shaft 74 in front of the bobbin 70 to guide the yarn 68 of the bobbin 70. Reference numeral 76 is a trumpet-shaped bobbin base having a small base end diameter and a large tip end diameter. The base is connected to the driving base 63 via a support body 77 and rotates together with the rotation of the driving base 63. A plurality of guide shafts 78 (Fig. 6) are provided between the inner drum plate 14 and the outer drum plate 16 of the warping drum 12 in parallel with the main shaft pipe 24. 80 is a sliding base with a ring shape, and the guide shaft 78 is slidably provided in the length direction. An annular slide rail 82 (FIG. 6) is attached to the outer surface of the slide base 80. 84 is a ring-shaped rotating base, and is mounted on the sliding base 80 through a plurality of sliding blocks 86. The sliding track 82 of the sliding base 80 can rotate freely (Figure 7). A plurality of yarn guides (eight in the example of the figure) 88 (FIG. 7) are provided in the aforementioned rotating base 84. This yarn guide 88 is provided with a yarn guide position changing device 90, which is positionable to a yarn winding position P1 and a yarn winding stop position P2 (Fig. 17). The above-mentioned sliding base 80 and rotating base 84 and -13-200526829 (11) yarn guide 88 constitute a yarn winding means. However, the yarn guide position changing means 90 is for performing the position changing of PI and P2 of the yarn guide described above, and when performing the whole-row winding described later, the position of the yarn guide required for the whole-row winding can be performed. The yarn guide position changing device 90 uses a pulse motor, a cylinder solenoid, etc. as a driving source to shift the yarn guide 88. On the outer side surface of the sliding base 80, a plurality of first holding devices 92 and a picking device 94 corresponding to the plurality of yarn guides 88 are provided. The first holding device 92 is provided with a holding base 98 having a length 96 as shown in FIG. 8. The long hole 96 is provided with a pair of holding supports 100 and 100 which can be opened and closed freely. structure. The yarn is held by closing the holding rods 100 and 100, and the holding rods are opened by opening the holding rods 100 and 100 to move freely. The holding levers 100 and 100 are either fixed, and other opening and closing structures are also possible. Further, both sides of the holding rods 100, 100 can rotate freely, or either of the rollers can be a roller. Here, the rotation is right or the external force in the left direction is retained. Non-rotating rollers to the clutch (brake) are preferred. In addition, both sides of the holding lever 100 100 may be a thin plate washer type or either one may be a washer type. The opening and closing of the holding levers 100 and 100 uses, for example, an air cylinder. The holding force or holding pressure is adjusted by adjusting the air pressure, because the holding force or holding force before and after the cutting can be adjusted. The best. This pick-up device 94 'has a structure in which the pick-up lever 102 can be freely opened and closed as shown in Fig. 9. By closing the picking lever] Picking the yarn 'By opening the picking lever I 04, the yarn is moved freely. For example, use an air cylinder to open and close the picking lever 104, so that the air supply device with variable air pressure can be held by a rolling rod. It will be picked up later. This adjustment -14-200526829 (12) can. On the one hand, on the inner side of the rotating base 8 4, a plurality of second grips are provided, which are provided with a cutter 10 06 on the rotating downstream side of the rotating base 8 4. Device 1 08. As shown in FIG. 10, the ze holding device 108 has the same structure as the first holding device 92 except that it has a cutting point of 106 points. Omitting again, the length of the holding device 98a which is set on the holding base 98a is closed. The yarns 100a and 100a are held by the holes 96a, and the yarns are held by opening the holding rods 100a and 100a. 1 1 0 is a joint pipe, and one end portion is attached to the outer surface of the rotating base 84. The joint pipe 110 is provided in a plurality of positions corresponding to the yarn guide 88 described above. The other end portion of the joint pipe Π 0 is connected to the leading end portion of the bobbin bottom 76 described above. The rotating base 84, the joint piping 110, the winding base 76, and the rotating bobbin 64 rotate simultaneously with each other, and the yarn 68 to be supplied is guided from the bobbin 70 of the rotating bobbin 64 to the yarn guide. Cited supply role. In addition, as in the aforementioned embodiment, instead of mechanically rotating the rotary base 84 and the bobbin base 76 via a joint pipe 1 10, the rotary base 84 has a structure that uses a motor or the like to rotate independently. The rotary base 84 can rotate in synchronism with the rotation of the bobbin base 76 so that the same effect is possible. With the above-mentioned configuration, the case where the yarn winding and the yarn winding stop of the warp drum 12 by the yarn guide 88 are described with reference to FIGS. When the yarn in the yarn winding state is the yarn winding stop state, the predetermined yarn guide 8 8 of the aforementioned number of yarn guides 8 8 a is a bright rod that is rotated to the first support 2 to rotate the recovery base yarn. 88 The same as the knot on the 14-repair-15- 200526829 (13) If it is placed in front of 9 2, it will change from the yarn winding position p] to the yarn winding stop position P2, and the yarn will be wound by the yarn guide 88a. The yarn 68a wound around the warping drum 12 is detached from the surface of the warping drum 12 toward the base 80 and is held by the first holding device 92a of the corresponding plurality of holding devices 92 and is held by the corresponding plurality of second The second holding device 10 8a (see FIG. 11) among the holding devices 1 08. Next, the yarn 68a is cut by the cutter 106a provided in the second holding device 108a, and the cutting yarn 68a is not performed in the holding state by the second holding device 108a. The yarn guide 8 8 a is continuously rotated by the winding on the warping drum 12 of the yarn 6 8 (Fig. 12). However, since the holding operation of the yarn 68a of the first holding device 92 is not required together with the warping, it is released at an appropriate time. Next, in order to make the yarn 68.a in the yarn winding stop state into the yarn winding state, the picking device 94a corresponding to the plurality of picking devices 94 is held by the yarn guide 88a and the second holding The yarn 68a of the device 108a is picked up while the yarn 68a of the second holding device 108a is released from being held, and the yarn guide 8 8a is shifted from the yarn winding stop position P2 to the yarn winding position P. 1 to wind the yarn toward the warping drum 12 (Fig. 10 and Fig. 11). However, the pick-up state of the yarn 6 8 a by the pick-up device 94 a may be canceled at an appropriate time after the winding operation of the warping drum I 2 toward the yarn 68 a is resumed. As described above, the yarn winding and the yarn winding stop are performed for each yarn guide 88. With the preset pattern data (yarn arrangement order, color yarn arrangement order), a plurality of simultaneous warping can be performed. Pattern warping. For the sample warping machine of the present invention, the warping data is arranged by presetting warping data of at least warping-16- 200526829 (14) width, total warp length, warp length (winding number), and yarn arrangement order. It is also possible to use Figs. 18 to 21 as described below. In FIGS. 18 to 21, 1 12 is a pillow member, and is installed adjacent to the inner roller plate 14 on the upper surface of the base end portion of the roller handle 18 in order to make the entire row at the time of the winding start · good. A tapered surface 1 1 4 is formed on the upper surface of the pillow member 1 1 2 and is inclined downward in the tip direction. The angle of the tapered surface 1 1 4 of the pillow member 1 1 2 is an angle at which the winding yarn 68 does not slip off from the tapered surface 1 1 4 of the pillow member 1 1 2. φ As shown in Fig. 18, a description will be given of a case where each section is warped simultaneously by a plurality of pieces composed of a plurality of sections having a plurality of yarn layers. FIG. 18 is an explanatory diagram of the state of the pillow member and the entire row of the first aspect in the case of warping a plurality of yarns. When the number of warp beams is 5 (A, B, C, D, E) at the same time as the first eye rotation (section 1), the specified 5 yarn guides 8 8 The order (yarn arrangement order) has the warp yarn pitch R (R = warp width + total warp number) at intervals of the first week, and the yarn layer (A1, B 1, CI, D1, E]). In this first section, the yarn winding is further performed while the yarn guides 8 and 8 are shifted by a pitch P (d / 2) which is more than 1/2 of the diameter d of the rotating yarn per yarn guide 1 At the same time, when the yarn winding reaches the preset warp length (number of windings), the yarn guide 8 8 is returned to the yarn winding start position and the yarn layer of the second week (A2, A2) is created. B2, C2, D2, E2). In the same way as the yarn layer in the second week, the yarn layers (A3, B 3 'C3 N D3 N E3), (A4, B4, C4, D4, E4), (A 5 , B5, C 5 ND 5 'E5) and (A6, B 6 NC 6' D 6 'E 6 -17- 200526829 (15)). In this way, the yarn having the η (η-1) layer is subjected to the entire row winding and warping of the first section. The aforementioned yarn winding means is based on the number of warping pieces in the section after the second section, and only the distance Z (Z = warping width + total number of warping X simultaneous number of warping) is continuous or intermittent. Moving, in each section, the same sequence of winding and warping as in the first row of the first section can be performed. In Fig. 18, Z in the second sector is represented by Z1, and Z in the third sector is represented by Z2. As shown in Fig. 18, if the number of warp beams during the second rotation (second segment) is 3 (F, A, C), the specified yarn guide 8 8 is the same as the first one. The yarn winding in the first week of the segment is similarly made into the yarn layer in the first week of the second segment: (F] 'A], C!), And the yarn layer after the second week in the first segment The same can be done by performing the yarn layers (F2, a2'c2), (f3, a3, c3), (f4, C4), (F5, A5, C5), and (F6, A6) after the second week. , C6) can be wound in the entire row of the second section. Furthermore, when the number of warpings at the same time in the 3rd week (3rd section) is 4 (D, G, F, B), the yarn is wound by the same method as in the case of the 1st section. The entire column shown in Figure 18 becomes possible. Similarly, the entire column after the fourth week (section 4) can be performed. In addition, the entire row may be performed in the state shown in FIG. Fig. 19 is a diagram for explaining the state of the pillow member and the entire row of the second aspect in the case of warping a plurality of yarns. When the number of simultaneous warping in the first section is five (A, B, C, D, E), the specified winding start positions of the five yarn guides 8 and 8 are the same. Yarn V] (in this case, five yarns A] -18 · 200526829 (16), B], C], D1, and E] are wound to form the first week of yarn in the first section Layer V1 (AI, B 1, C], D1, E]). In this first section, it is preferable that each yarn guide 88 performs the yarn winding while shifting the pitch PA of ½ times or more of the diameter d of the rotating yarn per yarn guide 1. In the example of Fig. 19, PA = 5d / 2. Then, the winding of the yarn is reached: If the warp length (winding number) is set in advance, the yarn guide 88 will return to the position where the yarn winding starts. By performing this warping operation, the yarn layers v2 (A2, B2, C2'D2, e2), v3 (A3, B3, C3) after the remaining second week of the first segment are created. , D 3, e3), v4 (Α4, B4, c4, D4, E4), V5 (A 5, B5, (: 5, d5 E5)), and v6 (A 6 'B6, C 6, D 6 , E 6). This is the way forward; the entire _ column of the first layer of the yarn layer with η (η ^ 1) is wound and warped. Then, as in the case of FIG. 18, for the second section (at the same time) The number of warping beams is 3 (F, A, C) and W] ~ W6, and the third section (the number of warping beams is 4 (D, G, F, B) and X! ~ X6 yarn layer), you can also perform the entire row as shown in Figure 19. · Further, you can also perform the entire row as shown in Figure 20 and Figure 21. Figure 20 is the number of multiple The third aspect of the state of the warp of the yarn is described in the pillow member and the state of the entire row. Fig. 21 is an explanation of the state of the yarn layer in the first week after the winding of the entire row in Fig. 20 is started. Fig. 1. Although the number of simultaneous warping sections is 5 (A, B, C, D, E), the straightness of the yarn C When it is larger than other yarns A, B, D, and E, as shown in Fig. 21, the specified five yarn guides 8 8 are formed by having a warp yarn pitch Ra (Ra-da (da = The radius of the yarn just wound + the -19- 200526829 (17) the radius of the yarn wound), and the yarn is wound in the order of the yarn arrangement to form the yarn layer in the first week of the first section. In this first section, each of the yarn guides 8 and 8 is rotated while each yarn guide 1 is rotated and the pitch Pr (Pr ^ RV2) of the warp yarn pitch Ra is shifted and shifted. When the yarn winding reaches the preset warp length (number of windings), the yarn guide 88 is made to return to the yarn winding start position to form the remaining yarn layer after the second week. However, in the state where the winding of the yarn shown in Fig. 21 is started, the warp yarn pitch is the radius of the yarn A! + The radius of the yarn B] or the radius of the yarn D 1 + the radius of the yarn E! R2 is the radius of the yarn B] or more than the radius of the yarn C! Or the radius of the yarn C! + The radius of the yarn D! Or more. However, the state shown in Fig. 21 is only the beginning of the yarn. Yarn Then, the thick yarn C2 slips between the yarn Bι and the yarn C], and the state shown in FIG. 20, that is, the yarn C] and the yarn C2 are juxtaposed. The yarn C3 in the third to sixth weeks The same applies to C6, and the yarns C3 and C4 and the yarns C5 and C6 are juxtaposed as shown in FIG. 20. In this way, although the yarns C! To C6 are wound as described above, the remaining yarns A], B !, D], E], and Fi are the same as in the case of FIG. 18, and have η (η 2 1). The entire row of the first section of the yarn layer of the layer is wound and warped. Next, as in the case of FIG. 18, the second segment (yarns F, A, C) and the third segment (yarns D, G, F, B) can also be performed as shown in FIG. 20 The entire column. [Brief description of the drawings] [Fig. 1] An explanatory side view of a notch of a part of the direct-winding sample warper of the present invention. -20- 200526829 (18) [Fig. 2] An enlarged view of the warping machine bracket part of Fig. 1 is shown. [Fig. 3] An enlarged view of the rotating creel bracket bracket of Fig. 1 is shown. _ [Figure 4] Shows an enlarged view of the motor part for moving the splitter bracket in Figure 1. [Fig. 5] Fig. 1 is an enlarged view showing a motor section for rotating the bobbin holder in Fig. 1. [Fig. 6] An illustration of the warping and roller base as viewed from the direction of arrows 1-11 in Fig. 1 [Fig. 7] An explanatory view of the warping drum and the rotating base as seen from the direction of arrows 1-1 1 in Fig. 1. [Fig. 8] An explanatory view showing a perspective view of a first clip device of a sample warper according to the present invention. [Fig. 9] A schematic perspective view showing a pickup device of a sample warper according to the present invention. [Fig. 10] An obliquely explanatory view showing a second clip assembly of the sample warper according to the present invention. [Fig. 11] An explanatory view showing a first transition state of the sample warper of the present invention from a yarn winding state to a yarn winding stop state. [Fig. 12] An explanatory diagram showing the second transition state of the sample warper of the present invention from the yarn winding state to the yarn winding stop state. [Fig. 13] An explanatory view showing a first transition state of the sample warper according to the present invention from the yarn winding stop state to the yarn winding state. [Fig. 4] An explanatory view showing the second warping state of the sample warping machine of the present invention from the yarn winding -21-200526829 (19) from the rest state to the yarn winding state. [Fig. 15] An oblique description of the same state as in Fig. 8 showing the yarn moved and moved from the yarn winding state to the yarn winding stop state is held in the first holding device and the second holding device. Illustration. [Fig. 16] An oblique view of the same state as in Fig. 11 showing a state in which the yarn winding is stopped from the yarn winding state to the traveling yarn and the yarn is picked up by a picking device and wound on a warping drum. . [Fig. 17] An enlarged explanatory view showing the operation of the yarn guide. φ [Fig. 18] An explanatory view showing the state of the pillow member and the entire row of the first aspect in the case where a plurality of yarns are warped. [Fig. 19] An explanatory view showing the state of the pillow member and the entire row of the second aspect in the case of warping a plurality of yarns. [Fig. 20] An explanatory view showing a state of a pillow member and a whole row of a third aspect in the case of warping a plurality of yarns. [Fig. 21] An explanatory view showing the state of the yarn layer in the first week of the winding start of the entire row winding in Fig. 20. Φ [Description of Symbols of Main Components] 1: Yarn Guide 1 2: Warping Drum. 1 4: Inner Drum Plate 1 6: Outer Drum Plate 1 8: Drum Handle 20: Warping Machine Bracket-22-200526829 (20) 22: Bottom 24: Spindle piping '2 8: Sliding rail for splitter bracket 3 30: Sliding block for splitter bracket 3 2: Splitter bracket 3 3a-33f: Splitter rod 3 4 : Motor for moving the split rod bracket 3 4 a: Drive shaft 3 5: Motor pulley 3 7: Bolt nut rotating element 3 8: Bolt shaft for split rod bracket 3 9: Bolt nut belt pulley 4 0: Pulley belt 42: Sliding base 44: Sliding rail for rotating bobbin holder 46: Sliding block for rotating bobbin holder φ 4 8: Rotating bobbin holder 4 8 a: Stand 5: Rotating bobbin Motor for frame movement 5 0 a: Drive shaft 5 1: Motor pulley 5 3: Bolt nut rotating element 5 4: Bolt shaft for rotating bobbin holder 5 5: Bolt nut pulley 23- 200526829 (21 ) 56: Pulley belt 5 7: Bearing metal: 5 8: Drive shaft * 5 9: Motor pulley 6 1: Counter pulley 62: Drive motor 6 3: Drive base 64: Rotary bobbin frame 66: Support bracket Plate 68: yarn 68a : Yarn 7 0 ·· Bobbin 7 4: Support shaft 76: Bobbin base 77: Support body 78: Guide shaft 80: Sliding base 82: Sliding rail 84: Rotating base 86: Sliding block, 88: Yarn guide 88: Each yarn guide 8 8a: Yarn guide 90: Yarn guide position changing device-24- 200526829 (22) 92: First holding device 92a: First holding device: 94: Pickup device · 94a: picking device 9 6: long hole 9 6 a: long hole 9 8: holding base 9 8 a: holding base_ 1 0 0, 1 0 0: holding rod 10 0a, 100a: holding rod 102: holding bottom Base 104: Picking lever 1 〇6: Cutter 106a: Cutter 108: Second holding device 1 0 8a: Second holding device 1 1 0: Joint piping Π 2: Pillow member 1 I 4: Conical surface -25-

Claims (1)

200526829 (1) Pick up and apply for patent scope 1 · A direct-winding sample warping machine, which is characterized by: a warping drum with an inner drum plate and an outer drum plate, and the outer periphery of the warping drum · A plurality of yarn guides, a yarn winding device provided with a plurality of yarn guides, and a plurality of yarn winding tubes wound with the same type and / or different types of yarns are provided on the surface so as to be able to rotate in the circumferential direction and move in the longitudinal direction. A rotary bobbin rotatably provided in synchronization with the rotation of the yarn winding means, and continuously or intermittently provided in parallel with each other in the longitudinal direction of the side of the warping drum and simultaneously with the longitudinal movement of the yarn winding means The plurality of stranding means moving in the ground are constituted by 'winding one or a plurality of yarns from the rotating bobbin directly on the outer peripheral surface of the warping drum by the yarn winding means. 2 · The direct winding sample warping machine according to item 1 of the patent application scope, wherein the yarn winding means is a sliding base provided slidably in a length direction of an outer peripheral surface of the warping drum. And a rotating base that may be installed to be rotated toward the outer side surface of the sliding base, and a plurality of yarn guides provided on the rotating base. # 3. For the direct winding sample warping machine according to item 1 of the scope of the patent application, the plurality of yarns can be guided and displaced to the yarn winding position and the yarn winding stop position, respectively. 4. The direct winding type warping machine according to item 2 of the scope of patent application, wherein a plurality of first holding devices and a plurality of picking devices are provided on the outer side of the sliding base corresponding to the plurality of yarn guides. A plurality of second gripping devices are provided on the inner side surface of the rotating base with cutters corresponding to the plurality of yarn guides and positioned on the downstream side of the rotation of the rotating base. 26- 200526829 (2) 5 If the direct winding type warping machine of item 4 of the patent application range, wherein the predetermined yarn guide among the plurality of yarn guides is shifted from the yarn winding position to the yarn winding stop position, The yarn wound by the yarn guide to the warping drum is detached from the winding position of the warping drum, and is held in a first holding device corresponding to the yarn guide and a second holding provided with a cutter. The held yarn is cut by the cutter, and the cut yarn is guided and rotated by the second holding device in the held state without winding the yarn. 6. The direct winding type warping machine according to item 5 of the scope of patent application, wherein the predetermined yarn guide among the plurality of yarn guides is shifted from the yarn winding stop position to the yarn winding position. The aforementioned picking device is a yarn position which is picked up from the second holding device while picking up the yarn portion between the yarn guiding and the second holding device in the yarn holding state, and the yarn guiding is performed toward the Winding of the yarn of the aforementioned warping drum. 7. The direct winding sample warping machine according to item 1 of the scope of patent application, wherein, by using at least the preset warping width, the total number of warping, the warping length (winding number) and the yarn arrangement order When warping data is used, a plurality of yarn guides are used so that each section is a plurality of yarns composed of a plurality of sections with a plurality of yarn layers. When warping simultaneously, each yarn guide has a warp yarn pitch R (R = whole Warp width + total number of warping), and the yarn layer of the first week of the first section is made by winding the yarn in the yarn arrangement sequence. Further, each yarn guide is 1 rotation per yarn guide The yarn is wound while the pitch P is shifted by more than W2 times the diameter of the yarn, and the yarn is wound when the yarn reaches a preset whole -27- 200526829 (3) If the warp length (number of windings) is The yarn layer after the remaining 2 weeks of the first section is created by moving the yarn guide back to the yarn winding start position. Thus, the first zone of the yarn layer having the η (η 2 1) layer is performed. The entire row of the section is warped and warped. The aforementioned yarn winding means is based on the number of warps in each section after the second section. There is only a distance Z. (Z = warping width + total number of warpings x simultaneous number of warpings) move continuously or intermittently in sequence, and in each section is performed by the same procedure as the whole row warping of the first section above The entire row is wound and warped. 8. The direct winding sample warping machine according to item 1 of the scope of the patent application, wherein the predetermined warping width, the total number of warping, the warping length (winding number), and the yarn arrangement order Warping data and using a plurality of yarn guides so that each section is a plurality of yarns composed of a plurality of sections with a plurality of yarn layers. When warping at the same time, the yarn guides of each yarn are wound. The yarn layer in the first cycle of the first section is formed by winding the yarns in the yarn arrangement order, and further each yarn. The guide is a pitch of 1/2 times the diameter d of the yarn while rotating each yarn guide 1 PA (PA- d / 2) is indexed while performing yarn winding. When the yarn winding reaches the preset warp length (winding number), the yarn guide is returned to the start of yarn winding. The yarn layer after the remaining 2nd week of the first section is operated in a positional manner, and the entire winding and warping of the first section of the yarn layer having the ^ (ng 1) layer is performed in this way. The aforementioned yarn winding means It is based on the number of warping pieces in each section after the second section. There is only a distance of 2: (Z = warping width + total number of warping pieces x number of simultaneous warping pieces). Continuously or intermittently moved sequentially 'is aligned with the first section for the entire wound around the segments aligned winding warping by the same procedure. 9. The direct winding sample warping machine according to item 1 of the scope of patent application, -28- 200526829 (4) Among them, by setting at least the warping width, the total number of warping, and the warping length (winding) Number) and warp data of the yarn arrangement sequence are performed using a plurality of yarn guides. Each yarn guide is made up of a plurality of sections consisting of a plurality of sections with a plurality of yarn layers. The warp yarn pitch Ra (Ra 2 rA (rA = radius of the yarn just wound + radius of the yarn wound)) is divided into the first section by winding the yarn in the yarn arrangement order. In the yarn layer of the first week, each yarn guidance is performed while the yarn guide 1 is rotated while the pitch P r (P r $ R a / 2) of the warp yarn pitch R a or more is doubled. When the yarn is wound at the same time as the yarn has reached the preset warp length (number of windings), the yarn guide is made to the rest of the first section by returning to the yarn winding start position. In the yarn layer after the second week, the entire winding and warping of the first zone of the yarn layer having n (1) layers is performed in this way. The aforementioned yarn winding means According to the warping number of each section after the second section, there is only a distance Z (ZZ = warping width + total number of warpings x simultaneous number of warpings) in a continuous or intermittent sequence. The whole-row winding warp is performed in the same procedure as the whole-row winding warp in the first section described above. · -29-