TW200411874A - Method of manufacturing BGA substrate with high performance of heat dissipating structure - Google Patents
Method of manufacturing BGA substrate with high performance of heat dissipating structure Download PDFInfo
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- TW200411874A TW200411874A TW091138136A TW91138136A TW200411874A TW 200411874 A TW200411874 A TW 200411874A TW 091138136 A TW091138136 A TW 091138136A TW 91138136 A TW91138136 A TW 91138136A TW 200411874 A TW200411874 A TW 200411874A
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- layer
- package substrate
- semiconductor package
- heat sink
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
Description
200411874 五、發明說明(1) 【發明所屬之技術領域 本發明係關於一插目& ^ 製作方法,尤指二種:向散熱半導體封裝基板結構及其 板核心之具高散轨多声2 (Heat Spreader)作為基 先前技術】‘ ^基板結構及其製作方法。 处ί ?子產業的蓬勃發展’電子產品亦逐漸邁入多功 ^、问,此的研發方向。為滿足半導體封裝件高積桊度 ^ egrati〇η)以及微型化(Miniaturization)的封裝 舄长 ^供夕數主被動元件及線路載接之印刷電路板 (Printed Circuit Board)亦逐漸由單層板演變成多居 板(Mu 11 i - 1 ayer Board),俾於有限的空間下,藉由^ 間連接技術(Interlayer Connection)擴大印刷電路& 上可利用的電路面積而配合高電子密度之積體電路 (Integrated Circuit)需求。 惟隨著印刷電路板的電路層數以及元件密度提言 , 西己 合高度集積化(Integration)半導體晶片運作產生的熱 量亦會大幅增加,這些熱量若不能及時排除,將導致半、導 體封裝件過熱而嚴重威脅晶片壽命。惟於基板上增加散熱 板雖能有效改善晶片散熱效率,但增設散熱板會明顯増: 封裝件成品的體積與重量,因此於基板内部增設散埶二二 “、、、、'〇 構 之概念,油然而生。 第4圖係顯示傳統以導熱栓作為散熱結構之半導體封 裝件。如圖所示,該半導體封裝件採用之基板3主要包括 一散熱板30,其具有一上表面30 0及一下表面301、—阿人 200411874 五、發明說明(2) 於4散熱板3 0上表面3 0 0之上樹脂層3 1、一壓合於兮 士 月曰層31之上層電路層33、一壓合於該散熱板3〇下夺 之下树月曰層3 2、一壓合於該下樹脂層3 2之下層電路居 以及複數個導電栓3 5及導熱栓3 6。 曰’ δ亥政熱板3 0係位於基板3結構的中間層,以作為美板3 散熱之用’晶片3 6 0運作產生的熱量可藉由該散熱板3 發至外界’同時該散熱板30於晶片接置區域周圍形月― 數個貫穿該散熱板30之絕緣孔3 0 3a;以於該上樹脂層 下樹脂層32之絕緣樹脂壓合至散熱板3〇後, =二 填滿該散熱板30之絕緣孔303a。 巴、、彖樹爿曰付 該上電路層33係設於上樹脂層3丨之表面,且上命 3 3上設有複數個打線墊,使該上電路層3 3外 1上 37後,該打線墊外露出該拒銲層37之開口。 拒鲜層 ::電路層34係設於下樹脂層32之表面,且下電路芦 沿,、有複數個銲球塾’同樣地,於該下電路層Μ外覆; -拒銲f 37,,各銲球墊係外露於外界供銲球39植接。 缘孔,貫穿該上樹脂I 31、散熱板30之絕 =、。=下樹脂層32,使上、下電路層⑽、3 性導通,其中該導電栓3 5之孔徑係 ^ 道+认Q tr t 1 乂乡巴緣孔3 0 3 a小,且各 導電栓35與絕緣孔3 0 3_隙充填一纟邑 短路發生。 、,巴緣樹脂膠隔離以避免200411874 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a method of inserting & ^, especially two methods: to the heat sinking semiconductor package substrate structure and the core of the board with high dispersion and multiple sounds 2 (Heat Spreader) as the basis of the prior art] substrate structure and manufacturing method thereof. The booming development of the sub-industry industry ’electronic products are also gradually moving into multi-tasking. Ask, this is the direction of research and development. In order to meet the high accumulation of semiconductor packages (egrati〇η) and miniaturization (Miniaturization) packages, the number of active and passive components and printed circuit boards (Printed Circuit Boards) on which the lines are connected are gradually changing from single-layer boards. Evolved into a multi-dwelling board (Mu 11 i-1 ayer Board), confined in a limited space, using the Interlayer Connection technology to expand the available circuit area on the printed circuit & Body Circuit (Integrated Circuit) requirements. However, with the number of circuit layers and component density of printed circuit boards, the heat generated by the operation of Westgate ’s highly integrated semiconductor wafers will also increase significantly. If this heat cannot be removed in time, it will cause semi- and conductor package overheating. And seriously threaten the life of the chip. However, although the addition of a heat sink on the substrate can effectively improve the heat dissipation efficiency of the chip, the addition of a heat sink will obviously increase the volume and weight of the finished package component. Therefore, the concept of the “22,” ,,, and “0” structure is added inside the substrate. The 4th figure shows a conventional semiconductor package using a thermal conductive pin as a heat dissipation structure. As shown in the figure, the substrate 3 used in the semiconductor package mainly includes a heat sink 30 having an upper surface 300 and Lower surface 301, Aren 200411874 V. Description of the invention (2) Resin layer 3 on top of 4 heat sink 3 0 on top surface 3 0 0, a circuit layer 33 laminated on top of Xi Shiyue layer 31, a Laminated on the heat sink plate 30 to capture the tree layer 3 2. A laminated circuit on the lower resin layer 32 2 and a plurality of conductive pins 3 5 and 36 3. The political heat plate 30 is located in the middle layer of the substrate 3 structure, and is used as a heat sink for the US plate 3. The heat generated by the operation of the wafer 3 60 can be sent to the outside through the heat plate 3, and the heat plate 30 is connected to the chip. Shaped moon around the installation area ― several insulation holes 30 through the heat sink 30 3a; after the insulating resin of the lower resin layer 32 of the upper resin layer is pressed to the heat sink plate 30, two insulation holes 303a of the heat sink plate 30 are filled. The upper circuit layer 33 It is provided on the surface of the upper resin layer 3, and a plurality of wire bonding pads are provided on the upper life layer 3, so that after the upper circuit layer 3 3 is outside 1 and 37, the wire bonding pads expose the openings of the solder resist layer 37. Anti-freshness layer :: The circuit layer 34 is provided on the surface of the lower resin layer 32, and there are a plurality of solder balls on the lower circuit edge. Similarly, the lower circuit layer M is covered; Each solder ball pad is exposed to the outside for the solder ball 39 to be planted. The edge hole penetrates the upper resin I 31 and the heat sink 30, and the lower resin layer 32 makes the upper and lower circuit layers ⑽ and 3 Conduction, wherein the hole diameter of the conductive pin 35 is ^ channel + Q tr t 1 The small edge hole 3 0 3 a of the township is small, and a short circuit occurs between each conductive pin 35 and the insulating hole 3 0 3_ gap. ,, rim resin resin isolation to avoid
複數個導熱栓3 6同樣地係貫穿兮L nr ^ £ 〇〇 α ^ ^ ^ L n g i樹脂層3卜散熱板 3 0及下树月曰層3 2,且各導熱栓3 6係吉 邱,故曰H 舳旦π、泰、風#道么 接承接於晶片3 6 0底 口P,故日日片3 6 0熱置可透過該導熱柃q & Μ通過該散熱板3〇,The plurality of thermally conductive bolts 3 6 are also penetrated through L nr ^ £ 〇〇α ^ ^ ^ L ngi resin layer 3 b heat dissipation plate 30 and the lower layer of the tree layer 3 2, and each thermally conductive bolt 3 6 is Jiqiu, Therefore, H H 丹 π, 泰, 风 # is connected to the bottom 360 of the wafer P. Therefore, the heat of the Japanese and Japanese film 360 can pass through the heat conduction 柃 q & Μ through the heat sink 30.
200411874 五、發明說明(3) 再傳遞至銲球3 9。 封裝實施時,係先將至少一半導體晶片3 6 0以絕緣性 導熱膠(未圖示)黏接於該上電路層3 1上,令晶片3 6 0運 作產生的熱量可藉由晶片3 6 0底部之導熱膠(未圖示)傳 遞至該導熱栓3 6再通過該散熱板3 0,該上電路層3 1之打線 墊與晶片電極(D i e E 1 e c t r 〇de)之間係藉由複數條金線 3 8耦合,為保護晶片3 6 0不受外界電性干擾,晶片3 6 0與金 線3 8外以一封裝膠體包覆,再以多數銲球3 9植接於基板3 底部之銲球墊,而完成一基板具有散熱結構之半導體封裝 件。 然而,上述以導熱栓傳熱之半導體封裝件其散熱功效 不如預期理想。其原因在於晶片之散熱方式係藉由各導熱 栓將晶片運作時產生的熱量傳遞至散熱板,再傳遞至外 界。然而,由於導熱栓的佈設數量具一定限制,且每一導 熱栓所具有之散熱截面積極小,因此在導熱性甚微之封裝 膠體及上樹脂層包覆下,晶片熱量無法透過導熱栓快速傳 遞至散熱板,而造成嚴重熱積存問題,也影響晶片的工作 效能。 另一方面,設置導熱栓時,必須經過鑽孔(Dr i 1 1 i ng )、鍍銅及絕緣樹脂膠塞孔等程序,不僅費時且增加製造 成本,再者,若導熱栓與絕緣孔間隙塞孔不完全而有若干 空隙殘存時,亦往往於後續製程出現氣洞(V〇 i d)甚至氣 爆(Popcorn)等問題。 【發明内容】200411874 V. Description of the invention (3) Passed to solder ball 39. When the package is implemented, at least one semiconductor wafer 360 is first adhered to the upper circuit layer 31 with an insulating thermal conductive adhesive (not shown), so that the heat generated by the operation of the wafer 360 can be passed through the wafer 36. The thermal conductive adhesive (not shown) at the bottom of 0 is transmitted to the thermal pin 36 and then passes through the heat sink 30. The wiring pad of the upper circuit layer 31 and the chip electrode (Die E 1 ectr 〇) are borrowed. Coupling by a plurality of gold wires 38, in order to protect the wafer 360 from external electrical interference, the wafer 360 and the gold wires 38 are covered with a packaging gel, and then most of the solder balls are planted on the substrate 3 solder ball pads at the bottom to complete a semiconductor package with a heat dissipation structure on the substrate. However, the heat dissipation effect of the above-mentioned semiconductor packages that transfer heat by thermally conductive plugs is not as good as expected. The reason is that the heat dissipation method of the chip is to transfer the heat generated during the operation of the chip to the heat dissipation plate through the thermal conductive pins, and then to the outside. However, because the number of thermally conductive bolts is limited, and the thermal cross-section of each thermally conductive bolt is positively small, the heat of the chip cannot be quickly transmitted through the thermally conductive bolt under the encapsulation of the gel and the upper resin layer with little thermal conductivity To the heat sink, which causes serious heat accumulation problems and affects the performance of the chip. On the other hand, when setting the thermal plug, it is necessary to go through procedures such as drilling (Dr i 1 1 ing), copper plating, and plug holes of insulating resin, which is not only time consuming and increases the manufacturing cost. Furthermore, if the thermal plug and the insulation hole gap When the plug hole is incomplete and there are some gaps remaining, problems such as air holes (Void) and even popcorns often occur in subsequent processes. [Summary of the Invention]
17101.ptd 第10頁 200411874 五、發明說明(4) 本發明之主要目的在於提供一種可提高晶片散熱效 能,使基板同時兼具電性傳導與散熱功能之具高散熱半導 體封裝基板結構及其製作方法。 本發明之另一目的在於提供一種減少基板核心區之層 間電路(Interlayer Circuit)形成步驟,以大幅降低基 板製作成本之具高散熱半導體封裝基板結構及其製作方 法。 為達成上揭及其他目的,本發明之具高散熱半導體封 裝基板製作方法係按照以下步驟實施之: 首先提供一散熱板,使該散熱板上預先定義有一核心 區及一外圍區,且該外圍區形成有複數個貫穿該散熱板之 第一孔部,其為後續形成電路絕緣之絕緣孔; 於該散熱板核心區之至少一側面上形成凸出部(如上 凸出部及/或下凸出部),使該散熱板之核心區厚度大於 該外圍部厚度; 於該散熱板上下側表面分別壓合一第一、二單位電路 板,該第一、二單位電路板係以一絕緣層之兩側表面上形 成有圖案化電路,且對應於該散熱板核心區之部位開設有 一容納凸出部之開口; 於該第一、二單位電路板之外側間隔一絕緣層形成有 一第一、二金屬層,該第一、二金屬層形成有多數外露該 散熱板凸出部之盲孔(V i a); 於該第一、二金屬層及盲孔表面佈覆一金屬導電層, 對該等金屬層電路圖案化形成有電路層。17101.ptd Page 10 200411874 V. Description of the invention (4) The main purpose of the present invention is to provide a structure of a semiconductor package substrate with high heat dissipation, which can improve the heat dissipation efficiency of the chip and enable the substrate to have both electrical conduction and heat dissipation functions. method. Another object of the present invention is to provide a structure of a semiconductor package substrate with high heat dissipation and a manufacturing method thereof by reducing the steps of forming an interlayer circuit in the core area of the substrate to greatly reduce the manufacturing cost of the substrate. In order to achieve the disclosure and other purposes, the method for manufacturing a semiconductor package substrate with high heat dissipation according to the present invention is implemented according to the following steps: First, a heat sink is provided, so that the heat sink has a core area and a peripheral area defined in advance, and the periphery A plurality of first hole portions penetrating the heat sink are formed in the region, which are insulation holes for subsequent circuit insulation; a protrusion (such as an upper protrusion and / or a lower protrusion) is formed on at least one side of the core region of the heat sink. (Outer part), so that the thickness of the core region of the heat sink is greater than the thickness of the peripheral part; a first and second unit circuit board are respectively pressed on the lower surface of the heat sink, and the first and second unit circuit boards are provided with an insulating layer A patterned circuit is formed on both sides of the surface, and an opening for accommodating a protrusion is provided at a portion corresponding to the core area of the heat dissipation plate; a first, Two metal layers, the first and second metal layers are formed with a plurality of blind holes (Via) exposing the protruding portion of the heat sink; a surface of the first and second metal layers and the blind holes is covered with a metal conductive , The circuit pattern of a metal layer is formed with a circuit layer.
17101.ptd 第11頁 200411874 五、發明說明(5) 依上述製 散熱板,該散 兩側面上分別 凸出部;複數 板及第二單位 散熱板核心區 單位電路板之 層及第二金屬 位電路板之表 凸出部之部位 覆於該第一、 半導體晶片熱 至外部。 本發明之 在於傳統基板 導至散熱板以 熱栓可提供傳 的散熱效能。 設計,而係利 熱膠面對面接 面的導熱膠傳 藉由散熱板較 不足之問題而 【實施方式】 法製得 熱板具 形成有 片壓合 電路板 形成有 兩側表 層,係 面,並 上形成 第二金 量能藉 之高散熱半導 有一核心區及 一供晶片承載 體封裝基板結 一外圍區,該 構包含一 核心區之 之上凸出部及/或一下 於該散熱板上下表面之第一 ,該第一、第二單位電路板 部之開口 ,第 案化電路;一 間隔一絕緣層形成於該第一 一容納該凸出 面上形成有圖 單位電路 對應於該 一及第二 第一金屬 、第二單 於該第一、第二金屬層對應於散熱板 多數盲孔;以及一金屬導電層,係佈 屬層及盲孔表面。該基板結構可供一 由與散熱板凸出部相連,而迅速傳遞 高散熱半導體封 係利用複數個導 及電路板後,才 熱的截面積有限 而本發明之封裝 用散熱板核心區 合,使晶片運作 遞至金屬導電層 大的散熱面積來 進一步加強散熱 裝基板優於傳統基板之處, 熱栓將半導體晶片的熱量傳 將熱量傳遞至外界。由於導 ,因此相對地也影響到基板 基板在結構上並無導熱栓之 上之凸出部與黏接晶片之導 產生的熱量可以經由晶片背 、散熱板再傳遞至外界,以 改善傳統導熱栓傳熱截面積 效果。17101.ptd Page 11 200411874 V. Description of the invention (5) The heat sink is manufactured according to the above, and the protrusions on the two sides of the fan are respectively protruding; the plurality of boards and the second unit heat sink plate are the core circuit unit layer and the second metal level. A portion of the surface protruding portion of the circuit board covers the first, semiconductor wafer to the outside. The invention lies in that the conventional substrate is guided to the heat sink and the heat plug can provide the heat dissipation performance. Design, and the heat-conducting glue of the face-to-face thermal adhesive is passed through the problem of insufficient heat dissipation plate. [Embodiment] The hot plate is formed by a method of forming a laminated circuit board with two surface layers, a surface, and an upper surface. The high heat dissipation semiconductor for forming the second gold amount has a core region and a peripheral region for the wafer carrier package substrate junction. The structure includes a protrusion above the core region and / or a lower surface of the heat dissipation plate. First, the openings of the first and second unit circuit board sections are circuitized; an interval and an insulating layer are formed on the first and the convex surfaces, and a unit circuit corresponding to the first and second sections is formed. A metal and a second metal layer correspond to the majority of the blind holes of the heat sink; and a metal conductive layer is a cloth layer and the surface of the blind hole. The substrate structure can be connected to the protruding portion of the heat dissipation plate, and the high heat dissipation semiconductor package is quickly transferred. After using a plurality of conductors and circuit boards, the thermal cross-sectional area is limited. The operation of the wafer is transferred to the large heat dissipation area of the metal conductive layer to further strengthen the place where the heat dissipation mounting substrate is superior to the traditional substrate. The heat plug transfers the heat of the semiconductor wafer and transfers the heat to the outside. Due to the conduction, the heat generated by the projections on the substrate and the structure without the thermally conductive plug on the substrate and the bonding wafer can be transferred to the outside through the wafer back and the heat sink to improve the traditional thermally conductive plug. Heat transfer cross-sectional area effect.
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17101.ptd 第12頁 20041187417101.ptd Page 12 200411874
200411874 五、發明說明(7) 1 0 0,以使該散熱板1 0之上凸出部1 0 4容置於該第一單位電 路板1 1之開口 11 0中;同樣地,該第二單位電路板1 2於中 央部亦開設有形狀與該散熱板1 0核心區1 〇 2相似之開口 1 2 0,以藉絕緣層1 2 1 a將該第二單位電路板1 2壓合於散熱 板1 0之下表面1 0 1而使該散熱板1 0之下凸出部1 〇 5亦可完全 容納於該第二單位電路板1 2之開口 1 2 0中。前述第一單位 電路板11與弟一^早位電路板1 2係可選自銅羯基板(Copper200411874 V. Description of the invention (7) 1 0 0, so that the protruding portion 10 4 above the heat sink 10 is accommodated in the opening 11 0 of the first unit circuit board 11; similarly, the second The unit circuit board 12 is also provided at the center with an opening 1 2 0 having a shape similar to that of the core region 1 0 2 of the heat sink plate 10 to press the second unit circuit board 12 to the insulating layer 1 2 1 a. The lower surface 10 of the heat dissipation plate 10 can make the protruding portion 105 under the heat dissipation plate 10 completely accommodated in the opening 120 of the second unit circuit board 12. The aforementioned first unit circuit board 11 and the first-stage circuit board 12 may be selected from a copper-based substrate (Copper
Coated Laminate, CCL)、背膠銅箱(Resin Coated Copper, RCC)、或於FR -4樹脂、FR〜5樹脂、環氧樹脂 (Epoxy)、石夕(Silicon)、聚酯樹脂(Polyesters)、 玻璃纖維等絕緣性材料表面鍍覆銅箔層(Copper Foi 1) 之銅箔樹脂層。同時,位於該第一單位電路板及第二單位 電路板之絕緣芯層兩側之銅箔層預先經過微影 (Development)、蝕刻(Etching)等程序而形成圖案化 電路(Pattern Circuit)。 5亥電路層151、15 2係間隔一絕緣層1 1 1 b、1 2 1 b分別形 成於該第一及第二單位電路板1卜1 2外側,複數個令該散 熱板1 0凸出部1 0 4、1 〇 5外露之盲孔1 3 0、1 4 0,係覆鍍有一 金屬導電層15’拒銲層17( Solder Mask)覆蓋於電路層 1 5 1、1 5 2之外側,並具複數之開口以外露部分之電路層 15卜152,即連通前述覆鍍有金屬導電層之盲孔13〇、 1 4 0。其中,該金屬導電層丨5可為一鍍銅層或鍍鎳層,惟 其他任何具良好導電及導熱性之材質,均包含於本發明具 高散熱封裝基板之導電層之實施範圍。Coated Laminate (CCL), Resin Coated Copper (RCC), or FR-4 resin, FR ~ 5 resin, Epoxy, Silicon, Polyesters, The surface of insulating materials such as glass fiber is coated with a copper foil resin layer (Copper Foi 1). At the same time, the copper foil layers located on both sides of the insulating core layer of the first unit circuit board and the second unit circuit board are subjected to processes such as lithography (Etching) and etching (Etching) to form a pattern circuit (Pattern Circuit). The circuit layers 151 and 15 are separated by an insulating layer 1 1 1 b and 1 2 1 b on the outside of the first and second unit circuit boards 1 and 12 respectively, and a plurality of the heat dissipation plates 10 protrude. The exposed holes 1 0 4 and 1 0 5 are covered with a metal conductive layer 15 'and a solder mask 17 (Solder Mask) covering the outer side of the circuit layer 1 5 1 and 1 5 2 The circuit layer 15b 152 with a plurality of exposed openings, that is, the blind holes 13o, 140 that are connected with the metal-plated conductive layer described above are connected. Wherein, the metal conductive layer 5 may be a copper-plated layer or a nickel-plated layer, but any other material having good electrical conductivity and thermal conductivity is included in the implementation range of the conductive layer of the high-heat-dissipation package substrate of the present invention.
17101.ptd 第14頁 200411874 五 、發明說明(8) 以本發明之基板处谨 銀勝(川ve"je; ί i: l ;封裳時,藉-如 ::=9路層152(即鲜球塾"a"…上則可供^ 由於該散熱板1 〇上凸出部i 〇 4係供半導體晶片i 6 〇載接 之用,因此,當半導體晶片i60藉導熱膠i6i黏接到該核心 區102之電路層151時,晶片160運作產生的熱量可藉由該 勝,劑1 6 1傳遞至基板1之電路層1 5 1,再透過該電路層1 5 1 及,熱板1 〇而傳遞至外界,使基板1於電性傳導時兼能達 到散,^功效,同時,散熱板1 0較大的散熱截面積亦能進 一步提回基板1的散熱效率,故而相較於以導電栓傳熱之 傳統基板’本發明之高散熱半導體封裝基板確實具有更佳 的散熱效能。 接著’請參閱第3A至3H圖詳細說明本發明之高散熱多 層印刷電路板之整體製作流程。利用該高散熱多層印刷電 路板作為半導體晶片之封裝基板,其製程之步驟係如下所 述。 首先’如第3 A圖所示,提供一金屬板材作為散熱板 1 0 ’該散熱板1 0較佳者可為銅,其具有一上表面1 〇 0及一 下表面1 0 1,該上下表面1 〇 〇、1 〇丨上分別預定有一核心區 10 2和一外圍區103。 其次’如第3 B圖所示,於該散熱板1 0定義作外圍區17101.ptd Page 14 200411874 V. Description of the invention (8) To use the substrate of the present invention to win silver (Chuan ve "je; ί i: l; when sealing clothes, borrow-such as: == 9 road layer 152 (that is, Fresh ball 塾 " a " is available for ^ Since the protruding portion i 〇4 on the heat sink 1 〇 is used for semiconductor wafer i 6 〇 loading, when the semiconductor wafer i60 is bonded by the thermal conductive adhesive i6i When the circuit layer 151 of the core region 102 is reached, the heat generated by the operation of the wafer 160 can be transferred to the circuit layer 1 5 1 of the substrate 1 through the wafer, and then pass through the circuit layer 1 5 1 and the hot plate. 1 〇 and passed to the outside world, so that the substrate 1 can also achieve dispersion when electrical conduction, ^ effect, at the same time, the larger heat dissipation cross-sectional area of the heat sink 10 can further improve the heat dissipation efficiency of the substrate 1, so compared with The traditional substrate that conducts heat with conductive plugs' The high-heat-dissipation semiconductor package substrate of the present invention does have better heat-dissipating performance. Then, please refer to FIGS. 3A to 3H to describe the overall manufacturing process of the high-heat-sink multilayer printed circuit board of the present invention in detail. The high-heat-dissipation multilayer printed circuit board is used as a packaging substrate for a semiconductor wafer. The steps of the process are as follows: First, as shown in FIG. 3A, a metal plate is provided as the heat sink 10. The heat sink 10 is preferably copper, which has an upper surface of 100 and below. A surface 101 is defined by a core region 102 and a peripheral region 103 on the upper and lower surfaces 100 and 10 respectively. Secondly, as shown in FIG. 3B, the heat sink 10 is defined as a peripheral region.
17101.ptd 第15頁 200411874 五、發明說明(9) 1 0 3之區域上開设複數個貫穿該金屬板材1 〇之第一孔部 1 0 3a,其為形成與電路絕緣之絕緣孔。而定義為核心區 102之部位則以電鍍或電沉積(Electrical Dep〇sitl〇n) 等方式鍍設達預定厚度,或者以一較厚之金屬板材作為散 熱板1 0 ’對其外圍區H) 3進行蝕刻,使該核心區1 〇 2之厚度 較該外圍區1 03之厚度為大,以致該核心區i 〇2之上下表面 分別形成有一上凸出部1 〇 4與一下凸出部1〇5。 而後,如第3C圖所示,預備多片銅落基板(Copper Coated Lanunate, CCL)、背膠鋼羯(Resin c〇ated17101.ptd Page 15 200411874 V. Description of the invention (9) A plurality of first hole portions 10 3a penetrating the metal plate 10 are opened in the area of 103, which are insulating holes formed to be insulated from the circuit. The part defined as the core region 102 is plated to a predetermined thickness by means of electroplating or electrodeposition, or a thicker metal plate is used as the heat sink 10 'to its peripheral region H) 3 etch, so that the thickness of the core region 10 is larger than the thickness of the peripheral region 103, so that the upper and lower surfaces of the core region i 〇2 are formed with an upper protruding portion 104 and a lower protruding portion 1 〇5. Then, as shown in FIG. 3C, a plurality of Copper Coated Lanunate (CCL) and Resin Coated
Copper,RCC)或樹脂銅绪層來作為第一單位電路板丨认 第二早位電路板1 2之材料。本實施例使用雙層銅箔基板作 為第-單位電路板η及第二單位電路板12材料,亦即,可 在-絕緣樹脂層η2、122之上下表面各接附一銅结層 113、123’以供形成二層電路圖案。 、接,,士:第3D圖所示,於該雙層銅箱基板之銅馆層 1 1 3、1 2 3上細*以形成線路蓉怒κ制也丨 圖案而形成第一單位電用;;’:製作複雜的電路 置上開,又與該上凸出部1 04形狀相 同板地’於另-雙層銅落基板圖案化之第 位ΐ H : f 1 2 6亥銅箔基板上對應於該核心區1 0 2之 位置開故一與該下凸出部1〇5形狀類似之開口 12〇。 一之,,如第3Ε圖所示,將具有開口 u〇、12〇之上第 板電路板U、^以絕緣層11U、121a壓合於散熱 板 上表面100及下表面101,使該上凸出部104容置於Copper (RCC) or resin copper layer is used as the material of the first unit circuit board and the second early circuit board 12. In this embodiment, a double-layer copper foil substrate is used as the material of the first unit circuit board η and the second unit circuit board 12, that is, a copper junction layer 113, 123 can be attached to the upper and lower surfaces of the -insulating resin layers η2 and 122, respectively. 'For forming a two-layer circuit pattern. , Connect, taxi: as shown in Figure 3D, on the copper layer 1 1 3, 1 2 3 of the double-layer copper box substrate, thin * to form a circuit pattern and form the first unit of electricity. ;: ': Make a complicated circuit and place it on the open, and have the same shape as the upper protruding part 104, and place it on the top of the pattern of another-double-layer copper drop substrate ΐ H: f 1 2 6 Hai copper foil substrate The upper position corresponding to the core region 102 is an opening 120 having a shape similar to that of the lower protruding portion 105. First, as shown in FIG. 3E, the first and second circuit boards U, ^ having openings u0, 120 are pressed against the upper surface 100 and lower surface 101 of the heat sink with insulating layers 11U, 121a, so that the upper surface The protrusion 104 is received
17101.ptd 第16頁 200411874 五、發明說明GO) 第一單位電路扳1 1之開口 Π 0中,而該下凸出部1 0 5則容置 於第二單位電路板1 2之開口 1 2 0中;於該第一、二單位電 路板之外側間隔一絕緣層111 b、1 2 1 b形成有一第一、二金 屬層1 3、1 4,於本實施例中,該絕緣層1 1 1 b、1 2 1 b與第 一、一金屬層13、1 4可為一含有一銅猪層及一樹脂層所形 成之單面背膠銅箔,藉由熱壓方式黏合於第一、二單位電 路板U、12上,或以增層法(Bui Id up)於絕緣層表面形 成導電金屬層,此為業界所熟悉技術,在此無需贅述。 再而,如第3F圖所示,封裝基板1由上而下依結合有 第一金屬層1 3、絕緣層1 1 1 b、第一單位電路板U、絕緣層 1 1 1 a、散熱板1 〇、絕緣層1 2 1 a、第二單位電路板1 2、絕緣 層1 2 1 b及第二金屬層1 4,該封裝基板1相對於散熱板第一 孔部1 0 3a之位置進行鑽孔(Dr i 1 1 i ng),藉以形成孔徑小 於第一孔部103a之通孔103b,並於該第一、二金屬層13、 1 4與絕緣層1 1 1 b、1 2 1 b形成有多數外露該散熱板凸出部之 第二孔部1 3 0、1 4 0,該第二孔部係可以機械鑽孔或雷射鑽 孔形成盲孔(Blind Via)完成。 繼續,如第3G圖所示,對該封裝基板1最外側之第 一、二金屬層1 3、1 4、第二孔部1 3 0、1 4 0及通孔1 0 3 b表面 形成一如鍍鎳層或鍍銅層等金屬導電層1 5,復以絕緣材質 如環氧樹脂(Epoxy) 1 6或導電材質如錫膏(So 1 der P a s t e)(未圖示)填滿通孔1 0 3 b。 最後,如第3H所示,對該封裝基板表面之金屬導電層 1 5進行電路圖案化形成電路層1 5 1、1 5 2,並敷佈一具多數17101.ptd Page 16 200411874 V. Description of the invention GO) The first unit circuit board 1 1 is in the opening Π 0, and the lower protruding part 1 0 5 is accommodated in the opening of the second unit circuit board 1 2 1 2 0; an insulating layer 111 b, 1 2 1 b is formed on the outer side of the first and second unit circuit boards, and a first and second metal layer 1 3, 1 4 are formed. In this embodiment, the insulating layer 1 1 1 b, 1 2 1 b and the first and one metal layers 13, 1 4 may be a single-sided adhesive-backed copper foil formed of a copper pig layer and a resin layer, and bonded to the first, A conductive metal layer is formed on the two unit circuit boards U, 12 or on the surface of the insulating layer by the Bui Id up method. This is a technology familiar to the industry and need not be described here. Furthermore, as shown in FIG. 3F, the package substrate 1 is combined with the first metal layer 1 3, the insulating layer 1 1 1 b, the first unit circuit board U, the insulating layer 1 1 1 a, and the heat sink from top to bottom. 1 〇, insulation layer 1 2 1 a, second unit circuit board 1 2, insulation layer 1 2 1 b, and second metal layer 14, the packaging substrate 1 is positioned relative to the first hole portion 103a of the heat sink plate. Drill holes (Dr i 1 1 i ng) to form through holes 103b having a smaller diameter than the first hole portion 103a, and the first and second metal layers 13, 1 4 and the insulating layers 1 1 1 b, 1 2 1 b A plurality of second hole portions 130 and 140 that expose the protruding portion of the heat dissipation plate are formed. The second hole portion can be completed by mechanical drilling or laser drilling to form a blind via. Continuing, as shown in FIG. 3G, an outer surface of the first and second metal layers 1 3, 1 4 and the second hole portions 1 3 0, 1 4 0 and the through hole 1 0 3 b of the package substrate 1 is formed. Such as nickel-plated layer or copper-plated layer, etc. 1 5 and filled with insulating materials such as epoxy (Epoxy) 16 or conductive materials such as solder paste (So 1 der Paste) (not shown) 1 0 3 b. Finally, as shown in 3H, the metal conductive layer 15 on the surface of the package substrate is circuit-patterned to form circuit layers 1 5 1 and 1 5 2 and a majority is applied.
17101.ptd 第17頁 200411874 五、發明說明(11) 開口之拒銲層1 7以保護基板。其中外露於拒銲層1 7之電路 層1 5卜1 5 2與第二孔部1 3 0、1 4 0相連通者,即可作為散熱 板凸出部1 0 4、1 0 5與晶片黏合部位,而提供高散熱效果。 以上所述僅為本發明之較佳實施例而已,並非用以限 定本發明之實質技術内容範圍,本發明之實質技術内容係 廣義地定義於下述之申請專利範圍中,任何他人完成之技 術實體或方法,若是與下述之申請專利範圍所定義者係完 全相同,亦或為一種等效之變更,均將被視為涵蓋於此申 請專利範圍之中。17101.ptd Page 17 200411874 V. Description of the invention (11) Opening solder resist 17 to protect the substrate. Where the circuit layer 15 exposed on the solder resist 17 is connected to the second hole portion 1 3 0, 1 4 0, it can be used as the heat sink plate protruding portion 1 4 4 and 1 5 Adhesive parts while providing high heat dissipation. The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the essential technical content of the present invention. The essential technical content of the present invention is broadly defined in the scope of patent applications described below, and any technology completed by others. Entities or methods that are completely the same as those defined in the patent application scope described below, or an equivalent change, will be considered to be covered by this patent application scope.
17101.ptd 第18頁 200411874 圖式簡單說明 【圖式簡單說明】 第1圖係本發明之具高散熱半導體封裝基板結構之第 一實施例之剖面示意圖; 第2圖係運用第1圖之具高散熱半導體封裝基板封裝件 之剖面示意圖; 第3A至3H圖係本發明之具高散熱半導體封裝基板之整 體製作流程示意圖;及 第4圖係習知具導熱栓之多層半導體封裝基板之剖面 示意圖。 卜3 封裝基板 1 0 > 30 散熱板 100、 300 上表面 1 0卜 301 下表面 102、 202 核心區 103 外圍區 103a、 303a 絕緣孔 103b 通孔 104 上凸出部 105 下凸出部 1 1 > 31 第一單位電路板 110> 120 開口 111a、 121a 、111b、 121b 絕緣層 112、 122 絕緣樹脂層 113、 123 銅箔層 12、32 第二單位電路板 130^ 140 盲孔 15 金屬導電層 160^ 360 半導體晶片 161 導熱膠 17、 37 拒銲層 18、38 金線 19、 39 鲜球 35 導電栓17101.ptd Page 18 200411874 Brief description of the drawings [Simplified description of the drawings] FIG. 1 is a schematic cross-sectional view of the first embodiment of the semiconductor package substrate structure with high heat dissipation of the present invention; FIG. Sectional schematic diagram of a high-heat-dissipation semiconductor package substrate package; Figures 3A to 3H are schematic diagrams of the overall manufacturing process of a high-heat-dissipation semiconductor package substrate of the present invention; and Figure 4 is a schematic diagram of a multi-layer semiconductor package substrate with thermally conductive plugs . 3 Package substrate 1 0 > 30 Upper surface of heat sink 100, 300 1 0 Lower surface 102, 202 Core area 103 Peripheral area 103a, 303a Insulation hole 103b Through hole 104 Upper protrusion 105 Lower protrusion 1 1 > 31 first unit circuit board 110 > 120 opening 111a, 121a, 111b, 121b insulating layer 112, 122 insulating resin layer 113, 123 copper foil layer 12, 32 second unit circuit board 130 ^ 140 blind hole 15 metal conductive layer 160 ^ 360 Semiconductor wafer 161 Thermal conductive adhesive 17, 37 Solder resist 18, 38 Gold wire 19, 39 Fresh ball 35 Conductive plug
17101.ptd 第19頁17101.ptd Page 19
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