TW200302258A - Coating composition and antistatic hard-coated film - Google Patents
Coating composition and antistatic hard-coated film Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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Abstract
Description
200302258 玖、發明說明 【發明所屬之技術領域】 本發明係關於用以形成導電性硬塗層之塗料組成物、及 在熱可塑性樹脂薄膜上以該組成物塗佈使其硬化所成之防 止帶電硬塗層薄膜,詳細而言,係關於適用於電視光電收 像器及個人電腦的畫面顯示之電子資訊顯示器表面的保護 用之防止帶電硬塗層薄膜。 【先前技術】 液晶顯示器、C R T、電漿顯示器、室外顯示看板、光電 顯示板等之各種顯示物或玻璃,爲保護其表面係使用著施 有硬塗層處理之熱可塑性樹脂薄膜。熱可塑性樹脂薄膜, 由於具有很高的體積固有電阻,故經由摩擦於接觸面容易 帶有靜電,且不會洩漏出。因此,經由該靜電本身或者因 於該靜電之粉塵的吸附,會使得顯示物的組裝步驟中的生 產性降低。又,於實際作爲顯示器使用之時,因於表面的 粉塵的吸附,辨識性會顯著地降低,是爲問題。 爲了改良此等問題,以界面活性劑作爲導電劑混練於熱 可塑性樹脂中,或添加到塗料中塗佈到熱可塑性樹脂薄膜 或成形品表面以提高導電性,俾防止帶電。 於以界面活性劑混練到熱可塑性樹脂的情況,通常,熱 可塑性樹脂之極性低,與極性高的界面活性劑的相溶性 差,或因於界面活性劑的分子量小,隨著時間經過界面活 性劑會滲出到熱可塑性樹脂表面,產生表面的黏性,並同 時會引起透明性的降低與防止帶電性的降低等,效果的持 6 312/發明說明書(補件)/92-03/91137460 200302258 續性低,是問題所在。 又,以界面活性劑與硬塗層劑一起作爲塗料塗佈於薄膜 表面的情況,低分子的界面活性劑,或於表面產生黏性, 或因於溫濕度、光等的作用而隨時間經過其防止帶電效果 會降低,致有防止帶電效果的耐候性或持續性變差的問題 存在。 爲了防止因於滲出或表面移動性所致的性能降低,於是 高分子量型的導電性聚合物受到實用化。導電性聚合物, 係於分子內具有導電性單元。所謂導電性聚合物單元,係 鍵結於聚合物中之用以賦予導電性的離子性的基、低分子 醚等之極性高的親水基。 然而,若以極性高的導電性聚合物混練到熱可塑性樹脂 中,則與極性低的熱可塑性樹脂的相溶性會變差,導致因 於導電性聚合物未均一分散所致的外觀不均一及透明性的 降低(產生混濁),又,導電性聚合物、熱可塑性樹脂的硬 度皆不充分,尤其是欲使用於電子資訊顯示器的表面的保 護之情況,會有嚴重的問題。 又,以導電性聚合物與硬塗層劑作爲塗料塗佈於薄膜表 面,雖不會發生因於滲出所導致的問題,然而,常會發生 導電性聚合物的凝集,產生因於此凝集物之外觀不均一及 透明性降低(產生混濁)。尤其是用以保護電子資訊顯示器 的表面之薄膜,除了導電性及其效果的持續性、硬塗層性 之外,薄膜整體之非著色性、無霧狀的透明性爲重要的要 件。透明的硬塗層性被膜,透明的硬塗層性被膜,係使用 7 312/發明說明書(補件)/92-03/91137460 200302258 父聯密度局的糸外線或放射線硬化型樹脂,此硬化型樹 脂’係使藉由以紫外線或放射線照射而聚合硬化的單體或 寡聚物作爲主要成分之塗料組成物經由紫外線或放射線之 照射來製得。於此塗料中以導電性聚合物混合溶解,塗佈 於表面上’則隨著溶劑的揮發,常易發生導電性聚合物的 凝集’產生起因於此導電性聚合物的凝集物的混濁 (h a z e ),其結果,會導致透明性、外觀均一性或辨識性的 降低之問題。 如此般’導電性聚合物的使用,尙有須待改善的問題存 在。 又’作爲用以改善對於使用界面活性劑作爲導電劑問題 之使用導電性聚合物以外的技術,習知者有下述的技術。 例如’於特開平6- 2 6 3 9 0 3號公報中,揭示出:爲了減低 樹脂板的導電性之溫度依存性,並改善被膜的透明性之持 久性之目的,使用摻雜有銻之金屬氧化物超微粒子之塗料 塗佈於樹脂板的表面,使其硬化的技術。 又,於特開平6 - 8 7 9 6 5號公報中,揭示出:在光碟或錄 影帶等的合成樹脂成形品的表面,爲了形成透明性良好的 導電性之耐久性優異的被膜之目的,以具有磺酸4級銨鹽 基的單官能基(甲基)丙烯醯基化合物與交聯性寡聚物一 起使其進行光聚合硬化的技術。又,於特開2 0 Q Q - 2 8 2 0 1 4 號公報中,揭示出:爲了在汽車零件、有機物薄膜板玻璃、 招牌等之塑膠表面形成光硬化型的防止帶電硬塗層被膜, 以含有4級銨構造之矽烷化合物的水解物與(甲基)丙烯醯 8 312/發明說明書(補件)/92-03/91137460 200302258 基官能性矽烷的水解物之混合物與多官能(甲基)丙烯酸 酯使其一起聚合硬化的技術。 【發明內容】 (發明所欲解決之課題) 然而,上述的公知的技術分別有著下述的問題點: 特開平6 - 2 6 3 9 0 3號公報之技術中,由此塗料所形成之 被膜,其金屬氧化物超微粒子會因於可見光區域的吸收導 致著色,於特定波長的透明性大爲降低,而不適合使用於 C R T等的電子資訊顯示器的表面。 特開平6 - 8 7 9 6 5號公報之技術,以較少量的使用下,雖 可確保導電性,硬塗層性卻不充分,若欲確保硬塗層性, 則導電性會不充分。 特開2 0 ◦ 0 - 2 8 2 0 1 4號公報的技術,爲了使用特殊的矽 烷化合物及得到其水解物,須相當長的時間,於工業實用 上,其步驟複雜、生產性差,且矽烷化合物對於鹼性藥品 之耐性差,是其問題。 如上述般,於電子資訊顯示器中,欲得到可充分耐用之 防止帶電硬塗層薄膜甚爲困難。 因此,本發明之目的在於提供一種不僅於防止帶電性、 透明性、耐擦傷性、耐藥品性方面優異,並可連續且均一 地形成不著色且無霧狀的硬塗層之塗料組成物,及具有以 該組成物塗佈並以紫外線或放射線硬化所成之硬塗層的防 止帶電硬塗層薄膜。 (用以解決課題之手段) 9 312/發明說明書(補件)/92-03/91137460 200302258 本發明者等’就活用導電性聚合物的使用之簡便性,設 法減低作爲上述課題的原因之聚合物的凝集性進行了硏 究。其結果,發現:作爲用以形成硬塗層樹脂被膜之經由 糸外線或放射線聚合硬化的單體或寡聚物的成分,作成爲 具有至少1個(甲基)丙烯醯基及至少1個氫氧基之化合物 (即相溶化劑)作爲必須成分,藉此,可解決上述課題。本 發明於焉得以完成。 亦即’本發明爲一種塗料組成物,其係由具有至少3個200302258 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to a coating composition for forming a conductive hard coat layer, and an antistatic charge formed by coating and curing the composition on a thermoplastic resin film. The hard coating film is, in detail, an anti-charge hard coating film for protecting the surface of an electronic information display suitable for screen display of a television photoelectric receiver and a personal computer. [Prior art] Various display objects or glass, such as liquid crystal displays, CR, plasma displays, outdoor display boards, photoelectric display panels, etc., are protected by a thermoplastic resin film with a hard-coating treatment on the surface. The thermoplastic resin film has high volume intrinsic resistance, so it is easy to be charged with static electricity by rubbing on the contact surface, and it will not leak out. Therefore, the static electricity itself or the adsorption of dust due to the static electricity may reduce the productivity in the assembling step of the display object. Further, when it is actually used as a display, the visibility is significantly reduced due to the adsorption of dust on the surface, which is a problem. In order to improve these problems, a surfactant is used as a conductive agent in a thermoplastic resin, or it is added to a coating material and applied to the surface of a thermoplastic resin film or a molded article to improve conductivity and prevent charging. In the case of blending a surfactant with a thermoplastic resin, generally, the thermoplastic resin has low polarity and poor compatibility with highly polar surfactants, or because the molecular weight of the surfactant is small, it passes the interface activity over time. The agent will bleed to the surface of the thermoplastic resin, causing surface tackiness, and at the same time, it will cause a decrease in transparency and prevent a decrease in electrification. The effect is 6 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 Low continuity is the problem. In addition, when a surfactant and a hard coat agent are applied together as a coating on the surface of a film, a low-molecular-weight surfactant may cause stickiness on the surface, or may pass over time due to the effects of temperature, humidity, and light. There is a problem that the antistatic effect is reduced, and the weather resistance or the durability of the antistatic effect is deteriorated. In order to prevent performance degradation due to bleeding or surface mobility, high molecular weight conductive polymers have been put to practical use. Conductive polymers have conductive units in the molecule. The conductive polymer unit is a highly polar hydrophilic group such as an ionic group or a low-molecular-weight ether bonded to a polymer to impart conductivity. However, if a high-polarity conductive polymer is blended into a thermoplastic resin, the compatibility with the low-polarity thermoplastic resin will be deteriorated, resulting in uneven appearance and uneven appearance due to non-uniform dispersion of the conductive polymer. Decreased transparency (turbidity), and the hardness of conductive polymers and thermoplastic resins are not sufficient, especially when it is intended to protect the surface of electronic information displays, which has serious problems. In addition, when a conductive polymer and a hard coat agent are applied as a coating on the surface of a film, although problems caused by bleedout do not occur, agglomeration of the conductive polymer often occurs, resulting in the formation of agglomerates. Uneven appearance and reduced transparency (turbidity). Especially for the film used to protect the surface of the electronic information display, in addition to the conductivity and the durability of its effect and the hard-coating property, the non-coloring property of the film and the transparency without fogging are important requirements. Transparent hard-coating film, transparent hard-coating film, 7 312 / Invention Manual (Supplement) / 92-03 / 91137460 200302258 Outer line or radiation-hardening resin of the parent company density bureau, this hardening type The “resin” is obtained by applying a coating composition containing a monomer or oligomer polymerized and hardened by irradiation with ultraviolet rays or radiation as a main component through irradiation with ultraviolet rays or radiation. In this coating, a conductive polymer is mixed and dissolved, and the coating is applied on the surface. 'As the solvent volatilizes, the aggregation of the conductive polymer is often prone to occur.' Haze caused by the aggregate of the conductive polymer is generated. ), As a result, there is a problem that the transparency, the uniformity of appearance, and the visibility are reduced. The use of such a conductive polymer does not require improvement. As a technique other than the use of a conductive polymer to improve the problem of using a surfactant as a conductive agent, a person skilled in the art has the following technique. For example, 'Yukkai Hei 6-2 6 3 9 0 3 discloses that in order to reduce the temperature dependency of the conductivity of the resin plate and to improve the durability of the transparency of the film, the use of antimony-doped Metal oxide ultrafine particle coating technology is applied to the surface of a resin plate to harden it. In addition, Japanese Patent Application Laid-Open No. 6-8 7 9 6 5 discloses the purpose of forming a surface of a synthetic resin molded product such as an optical disc or a video tape with excellent transparency, excellent conductivity, and durability. A technique of photopolymerizing and curing a monofunctional (meth) acrylfluorenyl compound having a quaternary ammonium salt of a sulfonic acid group together with a crosslinkable oligomer. In addition, Japanese Patent Application Laid-Open No. 20 QQ-2 8 2 0 1 4 discloses that in order to form a light-hardening type anti-charge hard coating film on the plastic surfaces of automobile parts, organic thin film glass, signboards, etc., A mixture of a hydrolyzate of a silane compound containing a grade 4 ammonium structure and (meth) acrylic acid 醯 8 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 A hydrolyzate of a hydrolyzable functional silane and a polyfunctional (methyl) Acrylate polymer hardens together. [Summary of the Invention] (Problems to be Solved by the Invention) However, the above-mentioned known technologies have the following problems, respectively: In the technology of JP-A-6-263-6903, the coating formed by the coating The metal oxide ultrafine particles are colored due to absorption in the visible light region, and the transparency at a specific wavelength is greatly reduced, which is not suitable for the surface of an electronic information display such as a CRT. The technique of JP-A No. 6-8 7 9 6 5 can ensure the electric conductivity with a small amount of use, but the hard-coating property is not sufficient. If the hard-coating property is to be ensured, the electric conductivity is insufficient. . The technique of JP 2 0 ◦ 0-2 8 2 0 1 4 requires a long time in order to use a special silane compound and obtain a hydrolyzate thereof. In industrial practice, the steps are complicated, the productivity is poor, and the silane The problem is that compounds have poor resistance to basic drugs. As described above, in an electronic information display, it is very difficult to obtain a sufficiently hard-preventing hard-coating film. Therefore, an object of the present invention is to provide a coating composition that is not only excellent in chargeability, transparency, abrasion resistance, and chemical resistance, but also can continuously and uniformly form a non-colored and mist-free hard coating layer. And an anti-charge hard coating film having a hard coating formed by applying the composition and hardened by ultraviolet or radiation. (Means to Solve the Problem) 9 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 The present inventors, etc., have tried to reduce the polymerization that is the cause of the above-mentioned problems in terms of ease of use of conductive polymers. The agglutination of the material was investigated. As a result, it was found that as a component of a monomer or oligomer that is hardened by osmium external radiation or radiation polymerization to form a hard-coat resin film, it was made to have at least one (meth) acrylic fluorene group and at least one hydrogen The above-mentioned problem can be solved by using an oxygen-based compound (that is, a compatibilizing agent) as an essential component. The present invention has been completed. That is, the present invention is a coating composition comprising at least three
(甲基)丙烯醯基的紫外線或放射線硬化型樹脂、導電性聚 σ物、及具有1個或2個(甲基)丙烯醯基及至少1個氫氧 基的相溶化劑所構成,該紫外線或放射線硬化型樹脂,於 其分子內含有氫氧基之情況亦可不含該相溶化劑。此處, 所明(甲基)丙燃醯基,係表示包含丙烯醯基及甲基丙烯醯 基之兩者。又’所謂紫外線或放射線硬化型樹脂,係用以 華曰由紫外線或放射線之照射而形成硬塗層的單體/共聚 物’含有氫氧基亦可。此塗料組成物,於紫外線或放射線 硬化型樹脂其分子內具有氫氧基之情況,由於此紫外線或 放射線硬化型樹脂具有相溶化劑的作用,故亦可不含相溶 化劑。亦即,此紫外線或放射線硬化型樹脂係相溶化劑的 相當物。X,此塗料組成物’即使於紫外線或放射線硬化 型樹脂之分子內具有氫氧基的情況,含有此相溶化劑亦可。 此發明之特徵在方令,係以具有氫氧基& (甲基)丙燦酿基 之化合物作爲必須成分。吾等認爲此化合物,可發揮作爲 紫外線或放射線硬化型樹脂與導電性聚合物的相溶化劑之 312/發明說明書(補件)/92-03/91137460 10 200302258 作用。藉此,可改善導電性聚合物的凝集性,而可得到不 會起霧狀(混濁)或著色、均一且辨識性優異之防止帶電硬 塗層薄膜。然而,於紫外線或放射線硬化型樹脂本身具有 氫氧基時,固然其本身單獨即可達成目的,亦可將紫外線 或放射線硬化型樹脂與此化合物(即相溶化劑)倂用以期 更進一步改善導電性聚合物的凝集。 又,於此塗料組成物中之導電性聚合物,實質上爲聚醚、 含有4級銨鹽基之聚合物、含有磺酸之聚合物、或高分子 電荷移動型結合體聚合物中之任一者。此導電性聚合物, 以含有4級銨鹽基之聚合物爲佳,而以含有4級銨鹽基之 (甲基)丙烯酸酯共聚物更佳。含有4級銨鹽基之聚合物既 容易取得,其導電性的效率亦佳。 又,於此塗料組成物中,導電性聚合物之分子量以2 X 1〇4 ~ 5 0 X 1 0 4爲佳。分子量若較此範圍小,則於高溫狀態 下發生滲出的危險性高,於較此範圍大之情況,爲了得到 必要的導電性須多量使用,因此,被膜的硬度相對地會降 低。 相對於塗料組成物之硬化時的固體物質之導電性聚合物 的比例以1 〇〜4 ◦重量%爲佳。 作爲紫外線或放射線硬化型樹脂,通常係使用寡聚物。 紫外線或放射線硬化型樹脂若爲寡聚物,則反應較快,並 且可賦予形成之被膜一定的柔軟性而可防止對於載持物之 密著性與被膜的龜裂。然而,於本發明中,寡聚物的使用 並非必須,吾等認爲導電性聚合物可代替其作用。 11 312/發明說明書(補件)/92-03/91137460 200302258 相溶化劑,以經由紫外線或放射線而聚合或硬化的單體 或分子量爲1 X 1 Q 3以下的寡聚物爲佳。此單體或寡聚物, 亦可爲用於塗料組成物之紫外線或放射線硬化型樹脂之相 同者,亦可爲相異者。 又,相對於前述塗料組成物之硬化時的固體物質的該相 溶化劑或其相當物的比例以5重量%以上爲佳。此相當物, 係指於分子內具有氫氧基之紫外線或放射線硬化型樹脂。 相溶化劑或其相當物的必要量,依於所使用之紫外線或放 射線硬化型樹脂或導電性聚合物的種類而異,並非必須爲 一定’惟,由數多實驗得知被膜固體物質若爲5重量%以 上,凝集會極少,於5重量%以下的情況,甚多的情況下 凝集變得顯著。爲了改善導電性聚合物的凝集性以形成均 一且辨識性良好的被膜,通常較適當者爲將被膜固體物質 作成爲20重量%以下。 本發明,亦爲一種防止帶電硬塗層薄膜,其係具有以上 述之任一項之塗料組成物塗佈於熱可塑性樹脂薄膜之至少 單面上藉由以紫外線或放射線照射而硬化以形成導電性硬 塗層者。所謂紫外線,係指波長爲1〜3 9 〇 n m程度的範圍之 電fei;波’所I胃放射線’係指α線、点線即7線之三種及具 有與此等相同程度的能量之粒子感應放線或宇宙射線。此 防止帶電硬塗層薄膜’係無色透明且無霧狀,適合於用於 c R τ及液晶顯示物等之電子資訊顯示器表面之保護者,再 者,由於可耐嚴苛的環境,故亦可使用來作爲船艙、存取 化學藥品的場所、夏季的室外汽車中等之嚴苛的環境條件 12 312/發明說明書(補件)/92-03/91137460 200302258 之下的資訊顯示器之保護薄膜。 此可塑性樹脂薄膜以三乙醯基纖維素爲佳。熱可塑性樹 脂薄膜中尤以三乙醯基纖維素薄膜可最顯著地顯現出本發 明的效果。 【實施方式】 以下,將紫外線或放射線硬化型樹脂稱爲「硬化型樹 脂」。 本發明中所用之硬化型樹脂,只要是具有至少3個(甲 基)丙烯醯基,經由紫外線或放射線而硬化之樹脂皆可, 並無特別限定,可適當地自丙烯酸樹脂(含甲基丙烯酸樹 脂)、胺基甲酸酯丙烯酸酯系、聚酯丙烯酸酯系及環氧基 丙烯酸酯系等之中選擇。用於本發明中之硬化型樹脂,可 爲1種,亦可爲2種以上的混合物,再者,於2種以上的 情況,亦可爲具有氫氧基者與不具有氫氧基者的混合物。 作爲典型者,可例示出下述者。惟,除此之外,一般所 出刊發行的書(例如,U V · E B手冊(原料編),1 9 8 5年, 高分子刊行會(股),感光材料List_up,1996年,文伸 出版)中所記載者亦可使用。又,於下述化合物中所謂之 (甲基)丙烯酸酯。係含丙烯酸酯及甲基丙烯酸酯兩者,而 構造式係以丙烯酸酯表示。 (a )三(甲基)丙烯酸三羥甲基丙烷酯(如下式) CH2OCOCH = CH2 CH3CH2 - C - CH2 OCOCH=ch2 ch2ococh=ch2 13 312/發明說明書(補件)/92-03/9113 7460 200302258 (b)四(甲基)丙烯酸三羥甲基丙烷酯(如下式)(Meth) acrylfluorene-based ultraviolet or radiation hardening resin, conductive polyσ, and a compatibilizing agent having one or two (meth) acrylfluorene groups and at least one hydroxyl group, the The ultraviolet- or radiation-curable resin may not contain the compatibilizer when it contains a hydroxyl group in its molecule. As used herein, the term "(meth) propanefluorenyl" refers to both acrylfluorenyl and methacrylfluorenyl. Also, the "ultraviolet or radiation-curable resin" is a monomer / copolymer used for forming a hard coat layer by irradiation with ultraviolet rays or radiation. It may contain a hydroxyl group. In the case where the coating composition has a hydroxyl group in the molecule of the ultraviolet- or radiation-curable resin, since the ultraviolet- or radiation-curable resin has the function of a compatibilizing agent, it may not contain a compatibilizing agent. That is, the equivalent of this ultraviolet- or radiation-curable resin-based compatibility agent. X. This coating composition 'may contain such a compatibilizer even if it has a hydroxyl group in the molecule of ultraviolet or radiation curable resin. The feature of this invention is the formula, which uses a compound having a hydroxyl group & (meth) propanyl as an essential component. We believe that this compound can function as a compatibilizer for ultraviolet or radiation curable resins and conductive polymers 312 / Invention Specification (Supplement) / 92-03 / 91137460 10 200302258. Thereby, the agglomeration property of the conductive polymer can be improved, and an antistatic hard coat film having uniformity and excellent visibility without fogging (cloudiness) or coloration can be obtained. However, when the ultraviolet or radiation curable resin itself has a hydroxyl group, although it can achieve the purpose by itself, it is also possible to use ultraviolet or radiation curable resin with this compound (that is, a miscibility agent) to further improve the conductivity. Of agglomerated polymers. In addition, the conductive polymer in the coating composition is substantially any of polyether, a polymer containing a level 4 ammonium salt group, a polymer containing a sulfonic acid, or a polymer of a charge-shifting polymer of a polymer. One. The conductive polymer is preferably a polymer containing a level 4 ammonium salt group, and more preferably a (meth) acrylate copolymer containing a level 4 ammonium salt group. Polymers containing a level 4 ammonium salt are readily available and have good electrical conductivity. The molecular weight of the conductive polymer in the coating composition is preferably 2 X 104 to 50 X 104. If the molecular weight is smaller than this range, there is a high risk of exudation at a high temperature. If the molecular weight is larger than this range, a large amount of the compound needs to be used in order to obtain the necessary conductivity, and therefore the hardness of the film is relatively reduced. The proportion of the conductive polymer to the solid matter at the time of hardening of the coating composition is preferably from 10 to 4% by weight. As ultraviolet or radiation curable resins, oligomers are usually used. If the ultraviolet- or radiation-curable resin is an oligomer, the reaction is fast, and it can impart a certain degree of flexibility to the formed film, and can prevent the adhesiveness to the carrier and cracking of the film. However, in the present invention, the use of an oligomer is not necessary, and we believe that a conductive polymer can take its place. 11 312 / Description of the Invention (Supplement) / 92-03 / 91137460 200302258 The compatibilizing agent is preferably a monomer polymerized or hardened by ultraviolet or radiation or an oligomer having a molecular weight of 1 X 1 Q 3 or less. This monomer or oligomer may be the same as or different from the ultraviolet or radiation curable resin used in the coating composition. The proportion of the compatibilizing agent or its equivalent with respect to the solid matter at the time of curing of the coating composition is preferably 5% by weight or more. This equivalent refers to an ultraviolet- or radiation-curable resin having a hydroxyl group in the molecule. The necessary amount of the compatibilizing agent or its equivalent varies depending on the type of the ultraviolet or radiation-curable resin or conductive polymer used, and it is not necessary to be constant. When the content is more than 5% by weight, aggregation is extremely small, and when the content is less than 5% by weight, the aggregation becomes significant in many cases. In order to improve the cohesiveness of the conductive polymer to form a uniform and well-recognizable film, it is generally appropriate to make the film solid matter 20% by weight or less. The present invention is also an anti-charge hard coating film, which has a coating composition coated on at least one side of a thermoplastic resin film with the coating composition of any of the above and is hardened by irradiation with ultraviolet rays or radiation to form electrical conduction Hard coating. The so-called ultraviolet light refers to electricity fei with a wavelength in the range of 1 to 390 nm; the wave "so stomach radiation" refers to three kinds of alpha rays, dotted lines, that is, 7 lines, and particle induction with the same degree of energy. Radioactive or cosmic rays. This anti-charge hard coating film is colorless, transparent, and non-fogging. It is suitable for protectors of electronic information display surfaces such as c R τ and liquid crystal displays. Furthermore, because it can withstand harsh environments, it is also It can be used as a protective film for information displays under harsh environmental conditions such as cabins, places for storing chemicals, outdoor cars in summer, etc. 12 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258. The plastic resin film is preferably triethylfluorene-based cellulose. Among the thermoplastic resin films, especially the triethylfluorene-based cellulose film can exhibit the effects of the present invention most prominently. [Embodiment] Hereinafter, an ultraviolet or radiation curable resin is referred to as a "curable resin". The hardening resin used in the present invention is not particularly limited as long as it is a resin having at least three (meth) acrylfluorene groups and hardened by ultraviolet rays or radiation, and may be appropriately obtained from an acrylic resin (including methacrylic acid). Resin), urethane acrylate, polyester acrylate and epoxy acrylate. The hardening resin used in the present invention may be one kind or a mixture of two or more kinds. In addition, in the case of two or more kinds, it may be one having a hydroxyl group and one having no hydroxyl group. mixture. As a typical example, the following can be exemplified. However, in addition, books published in general (such as UV · EB Handbook (raw materials), 1985, Polymer Journal (shares), photosensitive material List_up, 1996, text extended edition ) Can also be used. The following compounds are called (meth) acrylates. It contains both acrylate and methacrylate, and the structural formula is expressed by acrylate. (a) Trimethylolpropane tri (meth) acrylate (as shown below) CH2OCOCH = CH2 CH3CH2-C-CH2 OCOCH = ch2 ch2ococh = ch2 13 312 / Invention Specification (Supplement) / 92-03 / 9113 7460 200302258 (b) Trimethylolpropane tetra (meth) acrylate (as shown below)
Ol2〇COCH=CH2 CH2OCOCH=CH2Ol2〇COCH = CH2 CH2OCOCH = CH2
C2H5—C— CH2OCH2—C 一CjHs » I ch2ococh=ch2 ch2cx:och=ch2 (c )四(甲基)丙烯酸季戊四醇酯(如下式) ch2ococh=ch2 CH2 = CHCOOCHz - C-CH2OCOCH =ch2 ch2ococh=ch2 (d )六(甲基)丙烯酸二季戊四醇酯(如下式) CH2〇COCH=CH2 CH2 = CHCOOCH2-C-CH2〇CH2一c-ch2ococh-ch2 CH2OCOCH=CH2 ch2ococh=ch2 (e )三(甲基)丙嫌酸環氧乙院改質隣酸酯(如下式) CH2 =CHCOOCH2CH2〇x CH2 = CHCOOCH2CH2O-P=ο CH2 = CHCOOCHjCHzO7 (f)三(甲基)丙烯酸季戊四醇酯(如下式) ch2ococh= ch2 hoch2 - c 一 ch2ococh= ch2 CH2OCOCH=CH2 (g)單羥基五(甲基)丙烯酸二季戊四醇酯(如下式)C2H5—C— CH2OCH2—C—CjHs »I ch2ococh = ch2 ch2cx: och = ch2 (c) Pentaerythritol tetra (meth) acrylate (as shown below) ch2ococh = ch2 CH2 = CHCOOCHz-C-CH2OCOCH = ch2 ch2ococh = ch2 ( d) Dipentaerythritol hexa (meth) acrylate (as shown below) CH2〇COCH = CH2 CH2 = CHCOOCH2-C-CH2〇CH2-c-ch2ococh-ch2 CH2OCOCH = CH2 ch2ococh = ch2 (e) tri (methyl) propane CH2 = CHCOOCH2CH2〇x CH2 = CHCOOCH2CH2O-P = ο CH2 = CHCOOCHjCHzO7 (f) Pentaerythritol tri (meth) acrylate (as shown below) ch2ococh = ch2 hoch2- c a ch2ococh = ch2 CH2OCOCH = CH2 (g) dipentaerythritol monohydroxypenta (meth) acrylate (as shown below)
CH2〇COCH=CH2 CH2〇COCH = CH2 CH2=CHC00CH2~C-CH20CH2 --C-CH2OH ch2ococh=ch2 ch2〇coch=ch2 312/發明說明書(補件)/92-03/91137460 200302258 (h)二(甲基)丙燒酸表氯醇改質甘油酯(如下式)CH2〇COCH = CH2 CH2〇COCH = CH2 CH2 = CHC00CH2 ~ C-CH20CH2 --C-CH2OH ch2ococh = ch2 ch2〇coch = ch2 312 / Specification of the Invention (Supplement) / 92-03 / 91137460 200302258 (h) Two ( (Methyl) Epichlorohydrin Modified Glyceryl Propionate (as shown below)
CH2〇CH2CHCH2〇COCH = CH2 OHCH2〇CH2CHCH2〇COCH = CH2 OH
CH OCH2CH CH20 COCH = CH2 I OH CH2OCH2CHCH2OCOCH = CH2CH OCH2CH CH20 COCH = CH2 I OH CH2OCH2CHCH2OCOCH = CH2
II
OH (i )三(甲基)丙烯酸表氯醇改質三羥甲基丙烷酯(如下 式)OH (i) tri (meth) acrylic epichlorohydrin modified trimethylolpropane (as shown below)
OHOH
I CH2OCH2CH - CH2OCOCH=CH2 CH3CH2 ~ C - CHz〇CH2CHCH2OCOCH = ch2I CH2OCH2CH-CH2OCOCH = CH2 CH3CH2 ~ C-CHz〇CH2CHCH2OCOCH = ch2
I OH CH2OCH2CHCH2OCOCH= ch2I OH CH2OCH2CHCH2OCOCH = ch2
OH 作爲異氰酸酯系者有: (j)參(丙烯醯氧基乙基)異氰酸酯(如下式) 0OH as the isocyanate series are: (j) ginseng (propenyloxyethyl) isocyanate (the following formula) 0
II CH J = CHCOOCHaCHi^N n^CH2CH2〇COCH = CH2 〇^CxsN/C^0 CH2CH2〇COCH = CH2 可舉出:經由多元醇與多元竣酸及/或其酸酐與(甲基) 丙烯酸進行酯化而得到之聚酯(甲基)丙燏酸酯;經由多元 醇、多元異氰酸及含有氫氧基之(甲基)丙烯酸酯進行反應 得到之聚胺基甲酸酯(甲基)丙烯酸醋。 15 312/發明說明書(補件)/92-03/91137460 200302258 上述具有(甲基)丙烯醯基3個以上之硬化型樹脂之中, 於使用未具有氫氧基的化合物時,必須得倂用如下述所示 般的具有氫氧基及(甲基)丙烯醯基的化合物。於硬化型樹 脂具有3個以上的(甲基)丙烯醯基並且進一步具有氫氧基 的情況,可僅使用此等化合物與導電性聚合物即可作成爲 塗料。即使於該情況下,若倂用相溶化劑,則於相溶性方 面考量,有益於塗料的安定化,並可防止導電性聚合物的 凝集。 由於此等化合物中任一者皆可經由紫外線或放射線之照 射而進行反應作成3維構造,故可作成硬塗層被膜的構造 成分。因而,其使用量,以作成爲對於塗料組成物之硬化 時的固體物質爲5 0〜8 0重量%爲佳。於以紫外線進行硬化 反應時,光聚合引發劑(以下稱爲「引發劑」)是必要的, 可使用二苯酮系引發劑、二酮系引發劑、苯乙酮系引發劑、 安息香系引發劑、二苯并硫哌喃系引發劑、醌系引發劑等 之任何的公知之引發劑。通常,引發劑係以對於硬化型樹 脂之1〜1Q重量%而使用。 另一方面,於經由放射線進行硬化反應時,引發劑並不 須要。 本發明中所用之導電性聚合物,可用於對硬塗層賦予防 止帶電性能之目的,可列舉例如下述般的化合物: 作爲聚醚,可使用:聚烯烴氧化物、聚醚酯醯胺、烯烴 氧化物-環氧氯丙烷共聚物、甲氧基聚烷撐葡糖(甲基)丙 烯酸酯共聚物等,作爲烯烴以含有乙烯、丙烯、或此等的 16 312/發明說明書(補件)/92-03/91137460 200302258 雙方爲佳。 作爲含有4級銨鹽基之聚合物,作爲含有4級銨鹽基之 聚合物,只要是含有4級銨鹽基(而以含有4級銨鹽更佳) 之聚合物之任意者皆可。所謂4級銨鹽,爲4級銨與酸或 鹵素等的鹽,作爲酸,主要以磺酸、鹽酸等之幽素酸爲佳。 關於含有4級銨鹽基之聚合物,倂同代表性的構造式(式 中,1、m、η分別表示適當的整數)例示如下: (1 )含有 4級銨鹽基之(甲基)丙烯酸酯共聚物(於由苯 乙烯、丙烯腈、丁二烯、氯乙烯及此等的混合物所構成之 聚合物的一部份以具有4級銨鹽基的(甲基)丙烯酸酯進行 共聚和所成之化合物)II CH J = CHCOOCHaCHi ^ N n ^ CH2CH2〇COCH = CH2 〇 ^ CxsN / C ^ 0 CH2CH2〇COCH = CH2 Examples: Polyesters and polybasic acids and / or their anhydrides and (meth) acrylic acid esters Polyester (meth) propionate obtained by chemical conversion; polyurethane (meth) acrylic acid obtained by reacting a polyol, a polyisocyanate, and a (meth) acrylate containing a hydroxyl group vinegar. 15 312 / Description of the Invention (Supplement) / 92-03 / 91137460 200302258 Among the above-mentioned hardening resins having 3 or more (meth) acrylfluorenyl groups, it is necessary to use them when using compounds without a hydroxyl group. A compound having a hydroxyl group and a (meth) acrylfluorenyl group as shown below. In the case where the hardening resin has three or more (meth) acrylfluorene groups and further has a hydroxyl group, these compounds and a conductive polymer can be used as a coating material. Even in this case, if a compatibilizing agent is used, the compatibility is considered in terms of compatibility, which is beneficial to the stabilization of the coating material and prevents the aggregation of the conductive polymer. Since any of these compounds can react to form a three-dimensional structure through irradiation with ultraviolet rays or radiation, it can be used as a structural component of a hard coat film. Therefore, the amount used is preferably 50 to 80% by weight as a solid matter when the coating composition is hardened. A photopolymerization initiator (hereinafter referred to as an "initiator") is necessary when the curing reaction is performed with ultraviolet rays. A benzophenone-based initiator, a diketone-based initiator, an acetophenone-based initiator, or a benzoin-based initiator may be used. Any of the well-known initiators, such as an initiator, a dibenzothiopiran-based initiator, and a quinone-based initiator. Generally, the initiator is used in an amount of 1 to 1% by weight based on the hardening resin. On the other hand, when a hardening reaction is performed via radiation, an initiator is not necessary. The conductive polymer used in the present invention can be used for the purpose of imparting antistatic properties to a hard coat layer, and examples thereof include the following compounds: As the polyether, polyolefin oxide, polyetheresteramide, Olefins-epoxychloropropane copolymers, methoxypolyalkylene glucosyl (meth) acrylate copolymers, etc., as olefins containing ethylene, propylene, or the like 16 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 Both parties are better. As the polymer containing a level 4 ammonium salt group, as the polymer containing a level 4 ammonium salt group, any polymer may be used as long as it is a polymer containing a level 4 ammonium salt group (preferably containing a level 4 ammonium salt). The fourth-order ammonium salt is a salt of the fourth-order ammonium with an acid or a halogen. The acid is mainly an acid such as sulfonic acid or hydrochloric acid. Regarding polymers containing a level 4 ammonium salt, the representative structural formulas (wherein, m and η each represent an appropriate integer) are exemplified as follows: (1) (Methyl) containing a level 4 ammonium salt Acrylate copolymer (a part of a polymer composed of styrene, acrylonitrile, butadiene, vinyl chloride, and mixtures thereof is copolymerized with (meth) acrylate having a level 4 ammonium salt and The compound formed)
(2 )含有 4級銨鹽基之順丁烯二烯醯抱亞胺共聚物(於 由苯乙烯、丙烯腈、丁二烯、氯乙烯及此等的混合物所構 成之聚合物的一部份以具有4級銨鹽基的順丁烯二烯亞胺 進行共聚和所成之化合物) 312/發明說明書(補件)/92-03/91137460 (CH-OH)m (CH2"CH2)j(2) Part of a polymer of cis-butadiene-embedded imine containing a 4th ammonium salt group (in a polymer composed of styrene, acrylonitrile, butadiene, vinyl chloride, and mixtures thereof) Compounds copolymerized with butadiene dieneimine having a 4th level ammonium salt group) 312 / Inventory (Supplement) / 92-03 / 91137460 (CH-OH) m (CH2 " CH2) j
17 200302258 (3 )含有 4級銨鹽基之甲基丙烯醯亞胺共聚物(於θ 13 酸酯、甲基丙烯酸酯、與甲基丙烯醯亞胺之共聚物的一 口 份具有4級銨鹽棊的化合物) ch3 (CH2-C)|— C00CH3 (CH'j^ H2 广17 200302258 (3) One portion of methacrylic acid imide copolymer containing quaternary ammonium salt (in θ 13 acid ester, methacrylate, and methacrylic acid imine copolymer)棊 compounds) ch3 (CH2-C) | — C00CH3 (CH'j ^ H2
CHrCH2- CH3 (4)含有4級錢鹽基之碳化甜菜驗(carbobetaine)接 枝共聚物(於聚乙烯或聚丙烯上鍵結著4級銨鹽之碳化甜 菜鹼之接枝結合成的化合物) •(CH2-CH2)i (CH-C〇.CH2^ II ο ίδ 〇0 H2-N^H2-COO)hr-^ CH, ch2cock 作爲含有磺酸之聚合物,以含有磺酸或磺酸鹽的形式之 聚合物爲佳,可列舉例如:聚苯乙烯磺酸鈉、或其與丙烯 腈、丁二烯及此等之混合物的共聚物。 於此等導電性聚合物之中,以聚醚、含有4級銨鹽基之 聚合物、含有磺酸之聚合物爲佳’而以含有4級銨鹽基之 312/發明說明書(補件)/92-03/91137460 18 200302258 聚合物更佳,其中尤以含有4級銨鹽基之(甲基)丙烯酸酯 共聚物,其導電性高,且有多種市售品,基礎聚合物的種 類亦多,可容易選擇與硬化型樹脂的親和性高者,故爲特 佳。 導電性聚合物的平均重量分子量,以用膠透層析術 (GPC, GEL PERMEATION CHROMATOGRAPHY)之以聚苯乙 烯爲標準所求出者爲 2X104〜5〇X1〇4爲佳,而以 2X 1〇4〜3 0 X 1 0 4更佳。於分子量過小的情況,造膜性低且容 易發生封閉(b 1 〇 c k i ng ),於分子量過大的情況,與硬化 型樹脂的相溶性變差,會成爲不均一的塗料,且在溶劑的 揮散過程中,會產生甚多凝集物。 導電性聚合物的含有量,以相對於硬塗層用塗料之硬化 時的固體物質的比例爲1 〇〜4 0重量%爲佳,導電性聚合物 的含有量若過少,則無法充分引發對於表面之水分子的吸 附,致無法發揮防止帶電性能。另一方面,若此含有量過 多,則由於相對地硬化型樹脂的比例會降低,致硬塗層性 (耐擦傷性)會顯著地降低。又,藉由使用此範圍的量,可 賦予硬塗層適度的柔軟性與耐衝擊性,並可提高密著性。 硬化型樹脂與導電性聚合物,由於極性差異大,故如上 述般相溶性差,將此等與溶劑一起作成塗料,於塗佈到薄 膜上之乾燥過程中,導電性聚合物會凝集成爲凝集物。作 爲具有用以防止導電性聚合物彼此間的凝集之賦予其與硬 化型樹脂間的親和性的作用者,可倂用具有氫氧基與(甲 基)丙烯醯基的相溶化劑或其相當物。 19 312/發明說明書(補件)/92-03/91137460 200302258 具有這樣的作用之相溶化劑,可例示如下: (a )有1個氫氧基、1個(甲基)丙烯醯基的化合物: (甲基)丙烯酸2 -經乙酉旨(ch2 = chc〇〇ch2ch2〇h)、(甲基) 丙嫌酸2 -羥丙酉旨(ch2 = chc〇〇ch2ch〇hch3)、(甲基)丙烯 酸4 -羥丁酉旨(ch2 = chc〇〇ch2ch2ch2ch2〇h)、(甲基)丙嫌 酸2 -羥基-3 _酚氧基丙酯(如下式) ch2 = chco och2chch2o-^CHrCH2- CH3 (4) Carbobetaine graft copolymer containing 4 grade money base (compound formed by grafting of carbobetaine grade 4 ammonium salt with polyethylene or polypropylene) • (CH2-CH2) i (CH-C〇.CH2 ^ II ο δδ〇0 H2-N ^ H2-COO) hr- ^ CH, ch2cock As a sulfonic acid-containing polymer, containing sulfonic acid or sulfonate The polymer is preferably in the form of, for example, sodium polystyrene sulfonate, or a copolymer thereof with acrylonitrile, butadiene, and a mixture thereof. Among these conductive polymers, polyether, a polymer containing a level 4 ammonium group, and a polymer containing a sulfonic acid are preferred, and 312 / Invention Specification (Supplement) containing a level 4 ammonium group / 92-03 / 91137460 18 200302258 Polymers are better, of which (meth) acrylate copolymers containing a level 4 ammonium salt group are highly conductive, and there are a variety of commercially available products, as well as the types of base polymers. There are many, it is easy to select the one with high affinity with the hardening resin, so it is particularly good. The average weight molecular weight of the conductive polymer is preferably 2X104 ~ 50X104, and 2X104, which is determined by polystyrene as a standard by GPC (GEL PERMEATION CHROMATOGRAPHY). 4 ~ 3 0 X 1 0 4 is more preferable. When the molecular weight is too small, the film forming property is low and blocking is likely to occur (b 1 0cki ng). When the molecular weight is too large, the compatibility with the hardening resin is poor, and it will become a non-uniform coating, and it will disperse in the solvent. During the process, many agglomerates are produced. The content of the conductive polymer is preferably 10 to 40% by weight with respect to the solid matter at the time of hardening of the coating material for the hard coat layer. If the content of the conductive polymer is too small, it may not be sufficiently caused. The adsorption of water molecules on the surface makes it impossible to exert the charging prevention performance. On the other hand, if the content is too large, the ratio of the relatively hardening resin will decrease, and the hard coat property (scratch resistance) will be significantly reduced. In addition, by using an amount in this range, moderate softness and impact resistance can be imparted to the hard coat layer, and adhesion can be improved. Hardened resins and conductive polymers have poor polarities as described above, so they are poorly compatible as described above, and they are used together with solvents to make coatings. During the drying process of coating onto films, the conductive polymers will aggregate to form agglomerates. Thing. As a function of preventing the aggregation of conductive polymers and imparting an affinity to the hardening resin, a miscible agent having a hydroxyl group and a (meth) acryl group may be used. Thing. 19 312 / Explanation of the invention (Supplement) / 92-03 / 91137460 200302258 The miscibility agent having such an effect can be exemplified as follows: (a) A compound having one hydroxyl group and one (meth) acryl group : (Meth) acrylic acid 2-via ethyl acetate (ch2 = chc00ch2ch2h0), (meth) propionic acid 2-hydroxypropionamine (ch2 = chc00ch2ch0hch3), (methyl) 4-Hydroxybutyl acrylate (ch2 = chc〇ch2ch2ch2ch2〇h), (meth) propionic acid 2-hydroxy-3 _phenoloxypropyl ester (as shown below) ch2 = chco och2chch2o- ^
OH (甲基)丙烯酸環氧乙烷改質酞酸酯(如下式) j^N^COOCii2CH2OH k^COOCH2CH2OCOCH = CH2 (甲基)丙烯酸聚丙二醇酯(ch2 = chc〇(〇ch2chch3)12 〇Η ); (b )有1個氫氧基、2個(甲基)丙烯醯基的化合物: 二(甲基)丙烯酸甘t由酉旨(CH2 = CHCOOCH2CHOHCH2OCO ch = ch2 )、二(甲基)丙烯酸環氧乙烷改質磷酸酯(如下式) 0OH (meth) acrylic acid modified ethylene phthalate (as shown below) j ^ N ^ COOCii2CH2OH k ^ COOCH2CH2OCOCH = CH2 (meth) acrylic polypropylene glycol (ch2 = chc〇 (〇ch2chch3) 12 〇Η) ; (B) a compound having one hydroxyl group and two (meth) acrylfluorenyl groups: di (meth) acrylic acid and glyceryl di (meth) acrylate (CH2 = CHCOOCH2CHOHCH2OCO ch = ch2), di (meth) acrylic acid ring Oxyethylene modified phosphate (as shown below) 0
CH2 = CHC00CH2CH20\ IICH2 = CHC00CH2CH20 \ II
/P-OH CH2 = CHC00CH2CH20〆 (c )有2個氫氧基、1個(甲基)丙矯釀基的化合物: (甲基)丙烯酸環氧乙烷改質磷酸酯(如下式) 0/ P-OH CH2 = CHC00CH2CH20〆 (c) A compound having 2 hydroxyl groups and 1 (meth) acrylic acid group: (meth) acrylic acid ethylene oxide modified phosphate (as shown below) 0
CH2 = CHC00CH2CH20 — P—OHCH2 = CHC00CH2CH20 — P—OH
II
OH 312/發明說明書(補件)/92-03/91137460 20 200302258 (甲基)丙儲酸甘-$由酉旨(ch2 = chc〇〇ch2ch〇hch2〇h) (d )有2個氫氧基、2個(甲基)丙烯醯基的化合物: 二(甲基)丙烯酸表氯醇改質 1 , 6 -己二醇酯 (ch2 = chc〇〇ch2ch〇hch2〇(ch2) 6〇ch2ch〇hch2〇c〇ch = c Η 2 )、二(甲基)丙烯酸表氯醇改質二乙二醇酯 (ch2 = chc〇〇ch2ch〇hch2〇(ch2ch2〇)2ch2ch〇hch2〇c〇ch =C Η 2 )、二(甲基)丙烯酸表氯醇改質酞酸酯(如下式) ΟΗOH 312 / Invention Specification (Supplement) / 92-03 / 91137460 20 200302258 (Methyl) Propionate-$ Yu Zhi (ch2 = chc〇〇ch2ch〇hch2〇h) (d) There are 2 hydroxides Compounds with 2 (meth) acryl groups: Epichlorohydrin di (meth) acrylate modified 1,6-hexanediol ester (ch2 = chc〇〇ch2ch〇hch2〇 (ch2) 6〇ch2ch〇 hch2〇c〇ch = c Η 2), epichlorohydrin modified di (meth) acrylate diethylene glycol ester (ch2 = chc〇〇ch2ch〇hch2〇 (ch2ch2〇) 2ch2ch〇hch2〇c〇ch = C Η 2), epichlorohydrin modified with di (meth) acrylate phthalate (as shown below) 〇Η
I ^YCOOCH2CHCH2OCOCH=CH2 ^^CCK3CH2CHCH2OCOCH=CH2I ^ YCOOCH2CHCH2OCOCH = CH2 ^^ CCK3CH2CHCH2OCOCH = CH2
OH 二(甲基)丙烯酸表氯醇改質丙二醇酯(C Η 2 = C Η C〇〇CH2CH〇HCH2〇CHCH3CH2〇CH2CH〇HCH2〇C〇CH = CH2)、新 戊二醇二縮水甘油基醚二(甲基)丙烯酸酯(ch2 = chc〇〇 ch2ch〇hch2〇ch2c (ch3) 2ch2〇ch2ch〇hch2〇c〇ch = ch2) 吾等認爲:此等化合物,經由其(甲基)丙烯醯基,可與 硬化型樹脂的(甲基)丙烯醯基親和,經由其氫氧基,可與 導電性聚合物的醚鍵或離子性基親和,而可防止雙方之單 獨進行凝集。由這樣的觀點考量,以分子形狀爲直鏈狀、 且在分子的末端具有氫氧基的化合物爲佳,尤以分子中具 有多個氫氧基者爲特佳。太大的分子其移動性差難以追隨 硬化型樹脂與導電性聚合物的雙方之形狀變化,故作爲相 溶化劑的效果差。因此,以用膠透層析術(G P C )之以聚苯 21 312/發明說明書(補件)/92-03/91137460 200302258 乙烯爲標準所求出之平均重量分子量 佳。又,於塗料中之溶劑揮散時直到揮 解狀態係重要的。又,易於購得且成本 重要的要素。由此等諸觀點考量,以( 乙酯、(甲基)丙烯酸4 -羥丁酯爲特佳。 又,亦可在不使用相溶化劑之下,單 上的硬化型樹脂(相溶化劑的相當物), 硬化型樹脂倂用。然而,作爲硬化型樹 的相溶化劑之作用,由於其構造的複雜 會太大。因而,即使於以此等作爲硬化3 亦以倂用具有1個或2個的直鏈狀的(E 溶化劑爲佳。 上述相溶化劑或其相當物,以相對於 硬化時的固體物質的比例爲 5重量%以 量則相溶性增高凝集物減少,惟,硬化 降低,故其上限約爲3 Q重量%。當然, 樹脂、導電性聚合物及相溶化劑的種類 可經由實驗容易地作決定。 本發明之塗料組成物,爲了更進一步 改變本發明的效果的範圍內,亦可含有 氧化防止劑、紫外線吸收劑、光安定劑 又,爲了對塗佈層賦予防眩光性,在不 之範圍內,亦可添加氧化矽粒子或丙烯 胺基甲酸酯樹脂等之樹脂粒等,之有機 312/發明說明補件)/92-03/91137460 爲 1X103以下爲 散完了爲止須爲溶 低廉,亦爲實用上 甲基)丙烯酸 2 -羥 獨使用具有3個以 亦可將其與其他的 脂與導電性聚合物 度之故所以作用不 !樹脂使用的情況, 3基)丙烯醯基的相 前述塗料組成物之 上爲佳。使用愈多 後的被膜的硬度會 此量可依於硬化型 、與所期望的性能 改良其性能,在不 消泡劑、平滑劑、 、聚合抑制劑等。 改變本發明的效果 酸樹脂、矽樹脂、 或無機的微粒子。 22 200302258 本發明之塗料組成物,可經由混合上述成分,將其溶解 於溶劑中而製成。若塗佈後有溶劑殘存著,則硬化反應會 變慢,交聯密度減小,難以得到充分的硬化被膜。因而, 溶劑黏度高、沸點高者皆不適用。由此觀點考量,作爲溶 劑,以一般的低分子醇類爲佳,具體而言,以乙醇、丙醇、 丁醇爲佳。塗料組成物中的固體物質的比例,通常宜爲 1〇〜7〇Mi% 。 本發明之防止帶電硬塗層薄膜,可由將上述塗料組成物 塗佈於熱可塑性樹脂薄膜上得到。使用於本發明之防止帶 電硬塗層薄膜之熱可塑性樹脂薄膜,以透明的片狀或薄膜 狀者爲佳,可列舉例如:聚酯薄膜、聚乙烯薄膜、聚丙烯 薄膜、賽璐玢薄膜、二乙醯基纖維素薄膜、三乙醯基纖維 素薄膜、丁酸乙醯纖維素薄膜、聚氯乙烯薄膜、聚偏氯乙 烯薄膜、聚乙烯醇薄膜、聚乙烯基醇薄膜、聚苯乙烯薄膜、 聚碳酸酯薄膜、聚甲基戊基薄膜、聚砸薄膜、聚醚酮薄膜、 聚醚硕薄膜、聚醚醯亞胺薄膜、聚醯亞胺薄膜、氟樹脂薄 膜、尼龍薄膜、丙烯酸薄膜、聚環戊二烯薄膜等之聚環烯 烴薄膜等,於本發明中,尤以不具有光學異向性爲特徵而 廣爲實用於液晶顯示器之偏光板的構材之三乙醯基纖維素 薄膜(TAC薄膜)爲佳。TAC薄膜,通常係以溶液塑造法來 製膜,故平面性差且透明性高,因此,欲形成不會有因於 凝集等之缺點之均一的塗佈層是非常困難的。於本發明, 於在這樣的高透明性的熱可塑性樹脂薄膜上形成均一的硬 塗層之時,可特別發揮其效用。 23 312/發明說明書(補件)/92-03/91137460 200302258 本發明之硬塗層,可於將上述塗料組成物用適當的塗佈 裝置塗佈於熱可塑性樹脂薄膜上之後,藉由以紫外線或放 射線照射而形成。欲得到交聯密度高的被膜,以儘可能將 溶劑除去後再以紫外線或放射線照射爲佳。作爲塗佈裝 置,可使用微凹板塗佈機、凹板塗佈機、麥亞棒式塗佈機、 壓模塗佈機等公知的塗佈裝置。塗佈時的塗料組成物的黏 度、濃度,可依於所使用的塗佈裝置而調整爲適當的値。 硬化後的硬塗層的膜厚通常宜爲1〜2Q//m,而以2~lQ//m 爲佳。膜厚若較厚,雖防止帶電的效果較大,但透明性會 降低或於硬塗層薄膜上容易發生捲曲情形。 本發明之硬塗層薄膜,由於特別是用以使用於高透明性 的顯示器中,硬塗層薄膜的混濁度(h a z e v a 1 u e )(依據 J I S K 7 1 0 5測定)以未滿2 · 5 %爲佳,尤以未滿1 ·◦ %爲特 佳。又,就兼顧高透明性與防止帶電性能的觀點考量,硬 塗層的表面電阻係數(依據JIS Κ6911)以未滿1.QX1012 Ω爲佳,尤以未滿ι·〇χΐο1:ιΩ爲特佳。 下面,經由實施例就本發明加以例證,惟,此等並非用 以限制本發明者。又,有關同一化合物,若未特別說明, 係使用同一的製品。又,實施例中的「份」及^ %」若未 另加說明,係分別表示「重量份」及「重量%」。 【實施方式】 (實施例1 ) 實施例 1 ~ 6,係硬化型樹脂爲四甲基丙烯酸季戊四醇 酯,導電性聚合物爲含有4級銨鹽基之甲基丙烯酸酯共聚 24 312/發明說明書(補件)/92-03/91137460 200302258 物之時,就作爲使其等相溶化之相溶化劑之甲基丙烯酸2 -羥乙酯的量之對於本發明之課題有怎麼樣的影響加以查 察。 在7 5 μ m的聚酯薄膜(A _ 4 3 0 0,東洋紡績公司製)的一 面上,將下述塗料組成物1以棒式塗佈機進行塗佈,用6 0 t的熱風機將稀釋溶劑蒸發之後,以UV光照射,得到防 止帶電硬塗層薄膜。此時的塗佈層的厚度爲5 // m。 (塗料組成物1 ) 硬化型樹脂:四丙烯酸季戊四醇酯(新中村化學工業公司 製,NK-酯 A-TMMT) 46.5 份 導電性聚合物:艾力孔德P Q - 5 0 B (綜硏化學公司製,含有 4級銨鹽基之(甲基)丙烯酸酯共聚物,分子量:3 X 1 0 4、 甲醇溶液、固體物質5 0 % ) 6 0 · 0份 相溶化劑:丙烯酸2 _羥乙酯(共榮社油脂公司製,萊特酯 H〇A, 分子量 :116) 2〇· ◦份 引發劑:伊爾加秋1 8 4 (汽巴嘉基公司製) 3 . 5份 溶劑:乙醇 7 0 · 0份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 (比克化學公司製) 對總液體〇 · 〇 5份 塗料組成物,係於溶劑乙醇中,於攪拌下將其他的化合 物依序添加,於常溫下溶解直到成爲均一狀態而製成。 (實施例2 ) 除了將實施例 1中之四丙烯酸季戊四醇酯改用 56.5 份,丙烯酸2 -羥乙酯改用1 0份之外,係以與實施例1同 25 312/發明說明書(補件)/92-03/91137460 200302258 樣的作法,製得防止帶電硬塗層薄膜。 (實施例3 ) 除了將實施例 1中之四丙烯酸季戊四醇酯改用 60.5 份,丙烯酸2 -羥乙酯改用6份之外,係以與實施例1同 樣的作法,製得防止帶電硬塗層薄膜。 (實施例4 ) 除了將實施例 1中之四丙烯酸季戊四醇酯改用 61.5 份,丙烯酸2 _羥乙酯改用5份之外,係以與實施例1同 樣的作法,製得防止帶電硬塗層薄膜。 (實施例5 ) 本實施例係使用其他的相溶化劑。 除了將作爲相溶化劑之丙烯酸 2 -羥乙酯改爲使用丙烯 酸羥丁酯2 0份之外,係以與實施例1同樣的作法,製得 防止帶電硬塗層薄膜。 (實施例6 ) 此實施例,爲使用高分子量者作爲導電性聚合物的例子。 除了將塗料組成物1改用下述塗料組成物3之外,係以 與實施例1同樣的作法,製得防止帶電硬塗層薄膜。 (塗料組成物3 ) 硬化型樹脂:四丙烯酸季戊四醇酯 4 6 . 5份 導電性聚合物:沙夫托瑪S T 3 6 0 0 (三菱化學公司製,含有 4級銨鹽基之(甲基)丙烯酸酯共聚物,分子量:1 0 X 1 0 4、 甲基溶纖劑-甲醇溶液、固體物質3 5 % ) 6 0 . 0份 相溶化劑:丙烯酸2 -羥乙酯 2 0 . 0份 312/發明說明書(補件)/92-03/91137460 26 200302258 引發齊!J :伊爾加秋1 8 4 3 . 5份 溶劑:乙醇 6 0 · 0份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 〇 · 〇 5份 (實施例7 ) 實施例7與實施例8,係與實施例4同爲使導電性聚合 物的配合量作變化時的例子。 除了將塗料組成物1改用下述塗料組成物4之外,係以 與實施例1同樣的作法,製得防止帶電硬塗層薄膜。係以 使導電性聚合物與硬化型樹脂的合計固體物質量成爲 7 6 · 5份的方式作比較。 (塗料組成物4 ) 硬化型樹脂:四丙烯酸季戊四醇酯 6 6 . 5份 導電性聚合物:艾力孔德P Q - 5 ◦ B 2 0 · 0份 相溶化劑:丙烯酸2 -羥乙酯 5 · 0份 引發劑:伊爾加秋1 8 4 3 · 5份 溶劑:乙醇 7 0 · 0份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 〇 . 〇 5份 (實施例8 ) 除了將塗料組成物 4 中之四丙烯酸季戊四醇酯改用 3 6 · 5份,艾力孔德P Q - 5 0 B改用8 0 · 0份之外,係以與實 施例1同樣的作法,製得防止帶電硬塗層薄膜。 27 312/發明說明書(補件)/92-03/91137460 200302258 (實施例9 ) 此例子,係使用多官能基丙烯酸酯作爲相溶化劑的例子。 係將實施例1所使用的塗料組成物1中之相溶化劑丙烯酸 2 -羥乙酯2 0份改用五丙烯酸季戊四醇單羥酯2 0份代替, 以其作成爲塗料組成物 5,與實施例 1同樣地調製塗料 後,製作成防止帶電硬塗層薄膜。 五丙烯酸季戊四醇單羥酯,分子量爲5 2 4,係使用沙多 瑪公司的 S R - 3 9 9。 (實施例1〇) 此例,作爲硬化型樹脂係單獨使用具有氫氧基之化合 物,爲兼用作爲相溶化劑的例子。因而,未另外配合相溶 化齊!J。 除了使用下述塗料組成物6之外,係與實施例1同樣地 調製塗料後,製作成防止帶電硬塗層薄膜。 (塗料組成物6 ) 硬化型樹脂兼相溶化劑:三丙烯酸季戊四醇酯(新中村 化學工業公司製,NK -酯A-TMM-3,分子量:298) 6 6 · 5 份 6 0 .〇份 3 · 5份 7 〇 · 〇 份 0.05 28 導電性聚合物:艾力孔德P Q - 5 0 B 引發劑:伊爾加秋1 8 4 溶劑:乙醇 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 312/發明說明書(補件)/92-03/91137460 200302258 (實施例1 1 ) 除了使用三乙醯基纖維素薄膜作爲透明塑膠薄膜之外, 與實施例1同樣地調製塗料後,製作成防止帶電硬塗層薄 膜。 (比較例1 ) 此爲完全不使用相溶化劑的情況之例子。 除了使用下述塗料組成物7以外,與實施例1同樣地調 製塗料後,製作成防止帶電硬塗層薄膜。 (塗料組成物7 ) 硬化型樹脂:四丙烯酸季戊四醇酯 6 6 . 5份 導電性聚合物:艾力孔德P Q - 5 0 B 6 0 · 0份 引發劑:伊爾加秋1 8 4 3 · 5份 溶劑:乙醇 7 0 · 0份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 Q · 0 5份 (比較例2 ) 本比較例爲使用低分子量的陽離子性界面活性劑(艾雷 剛 T 0 F - 5 ◦ 1 _ C N (日本油脂公司製))代替導電性聚合物的 例子。 除了使用下述塗料組成物8之外,係與實施例1同樣地 調製塗料後,製作成硬塗層薄膜。 (塗料組成物8 ) 硬化型樹脂:四丙烯酸季戊四醇酯 4 6 . 5份 導電性聚合物:艾雷剛T ◦ F - 5 Q 1 - C N (日本油脂公司製) 29 312/發明說明書(補件)/92-03/91137460 200302258 20.0 相溶化劑:丙烯酸2 -羥乙酯 2 0 . 0份 引發劑:伊爾加秋184 3 · 5份 溶劑:乙醇 7 0 . 0份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 〇 . 〇 5份 (比較例3 ) 本比較例係使用經由超微粒的銻摻雜之氧化錫作爲導電 劑的例子。 除了使用下述塗料組成物9之外,係與實施例1同樣地 調製塗料後,製作成防止帶電硬塗層薄膜。 (塗料組成物9 ) 硬化型樹脂:四丙烯酸季戊四醇酯 4 6 . 5份 導電劑:經摻雜銻的S η 0 2 (體積平均粒徑0 . 0 9 5 // m ) 2 0 · 0 份 相溶化劑:丙烯酸2 -羥乙酯 2 0 · 0份 引發劑:伊爾加秋1 8 4 3 · 5份 溶劑:乙醇 7 〇 · Q份 添加劑:矽氧烷系界面活性劑:B Y K - 3 0 0 對總液體 0 · Q 5份 就實施例1〜1 1及比較例1〜3所得之塗料組成物及防止 帶電硬塗層薄膜進行下述的評價。 (1 )塗料組成物中之導電性聚合物或硬化型樹脂的凝集 性 30 312/發明說明書(補件)/92-03/91137460 200302258 •於塗料調製後以網眼爲2 0 " m的尼龍網過濾。於網上可 確認有樹脂凝集的情況,以「有」表示,認定爲「不良」。 (2 )塗佈品的透明性 透明性係與藉由可見光透過性之混濁(h a z e )程度,與高 精細高量度畫面的明晰性有大的關連。因此,對薄膜使用 東洋精機公司製的混濁度劑(h a z e m e t e r )依據 J工S K 7 1 Ο 5測定混濁度及透過度。透明性係以混濁度爲基準而 作評價。混濁度若未滿1 .◦ %係認定爲「特別良好」,1 · 〇 % 以上至2 · 0 %未滿爲「良好」,2 . 0 %以上則認定爲「不良」。 (3 )塗佈品的外觀均一性 通過薄膜觀察背光,觀察存在於塗佈層的凝集物之有 無,由於經由目視辨認可感覺有異物感者爲 1 5 0 // m以 上,就於5 0 ◦ c τη2中之大小爲1 5 ◦// m以上的凝集物之個數 加以計算。凝集物的個數,於5 Q ◦ c m2中爲未滿5個認定 爲「特佳」,5個以上2 0個未滿爲「佳」,2 0個以上爲「不 良」。 (4 )防止帶電性 使用三菱化學公司製高電阻率計(Hiresta-UP),測定 薄膜的表面電阻率(Ω ),以表面電阻率爲基準進行防止帶 電性的評價。表面電阻率爲未滿1 . Q X 1 〇 1 1 Ω者認定爲「特 佳」,1.0X1011 以上 1·0Χ1012Ω 未滿爲「佳」,1.QX1012 Ω以上爲「不良」。 (5 )鉛筆硬度(硬塗層性) 使用東洋精機(股)製鉛筆硬度試驗器,依據J I s K 5 4 0 0 31 312/發明說明書(補件)/92-03/91137460 200302258 測定薄膜的鉛筆硬度。鉛筆硬度爲「Η」者認定爲^佳」, 爲ΗΒ者認定爲「不良」。 (6 )防止帶電效果的持續性 將硬塗層薄膜於9 0 °C的乾燥機內放置2 5 0小時後,於 硬塗層表面會顯現油狀物,可確認出此導電劑的滲出的情 況作爲「有」,無法確認的情況作爲「無」。於「有」的情 況係認定爲「不良」。 將評價結果示如下述表1。 32 312/發明說明書(補件)/92-03/91137460 200302258 表1 塗料中的 樹脂凝集性 塗佈品的透明性 塗佈品的 外觀均一性 (個/500cm2) 防止帶電性 (Ω/Π) 鉛筆硬度 防止帶電效果 的持續性 霧度(%) 透過率 (%) 實施例1 Μ 0.80% 92.0 1 5 X1010 Η 無 實施例2 Μ 川\ 0.80% 92.0 7 5 X1010 Η Μ J \ w 實施例3 無 0.80% 92.0 7 5 ΧΙΟ10 Η 並 y > 實施例4 無 0.80% 92.0 7 5 ΧΙΟ10 Η Ατττ 1111 ~ 實施例5 Μ «Μ 0.80% 92.0 1 5 ΧΙΟ10 Η Μ j \ w 實施例6 無 0.80% 92.0 1 3 xlO10 Η 迦 j \\\ 實施例7 並 J \ \\ 0.80% 92.0 0 5 Χ1011 2Η 並 j \ \\ 實施例8 Μ 0.80% 92.0 3 1 ΧΙΟ10 Η j \\\ 實施例9 Μ j \\\ 1.60% 91.9 11 3 ΧΙΟ10 Η Μ 實施例10 並 1.30% 92.0 7 7 ΧΙΟ10 Η 無 實施例11 無 0.20% 92.3 6 5 ΧΙΟ10 Η Μ j\\\ 比較例1 有甚多 2.80% 91.9 124 5 ΧΙΟ10 Η 姐 比較例2 並 •Μ 1.80% 92.0 15 2 ΧΙΟ11 Η 有 比較例3 Μ J » ΝΝ 5.00% 84.0 1 3 ΧΙΟ8 2Η Μ j 33 312/發明說明書(補件)/92-03/91137460 200302258 於表1中,可知:與完全未含有相溶化劑的比較例1相 比較,含有相溶化劑的實施例1〜5,塗料中的凝集物、塗 佈品的外觀均一性、透明性(混濁)皆極爲優異。又,作爲 導電劑係使用低分子界面活性劑之比較例2與實施例1〜5 相比較,經由使用本發明之導電性聚合物,即使於高溫長 時間下,於防止帶電效果之持續上可見到有極爲顯著的效 果。並可知:於硬化型樹脂爲四丙烯酸季戊四醇酯、導電 性聚合物爲含有4級銨鹽基之丙烯酸酯共聚物、相溶化劑 爲丙烯酸羥乙酯的情況,及於含有被膜固體物質的5 %以上 之相溶化劑的情況,可顯著地改善凝集性。又,可知:導 電性聚合物之對於硬化型樹脂的使用量有著特定的適當之 範圍。於此例的情況,1 ◦〜4 0 %的配合量係適當的。並可知: 若在此範圍內’以塗料組成物塗佈來形成硬塗層,則可得 到於高透明性、防止帶電性、均一性、耐擦傷性、耐藥品 性皆優異之硬塗層薄膜。 312/發明說明書(補件)/92-03/91137460OH di (meth) acrylic epichlorohydrin modified propylene glycol (C Η 2 = C Η C〇CH2CH〇HCH2〇CHCH3CH2〇CH2CH〇HCH2〇C〇CH = CH2), neopentyl glycol diglycidyl ether Di (meth) acrylates (ch2 = chc〇ch2ch〇hch20ch2c (ch3) 2ch2〇ch2ch〇hch20c = ch2) We believe that these compounds pass through their (meth) acrylic acid The group can be compatible with the (meth) acryl group of the hardening resin, and through its hydroxyl group, it can be compatible with the ether bond or ionic group of the conductive polymer, and can prevent the two sides from aggregating separately. From such a viewpoint, a compound having a linear molecular shape and a hydroxyl group at the terminal of the molecule is preferred, and a compound having multiple hydroxyl groups in the molecule is particularly preferred. Molecules that are too large have poor mobility and cannot follow the shape change of both the curable resin and the conductive polymer, so they are ineffective as compatibilizers. Therefore, the average weight molecular weight determined by gel permeation chromatography (G P C) based on polystyrene 21 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 ethylene is good. In addition, it is important to dissolve the solvent in the coating material until the volatilized state. In addition, it is an element that is easy to purchase and cost important. From this point of view, (ethyl ester and 4-hydroxybutyl (meth) acrylate are particularly preferred. It is also possible to use a hardening resin (compatibility of the compatibilizer) without using a compatibilizer. (Equivalent), hardened resin is used. However, the role as a compatibilizer of hardened tree will be too complicated due to its complicated structure. Therefore, even if it is used as hardening 3, 1 or Two linear (E-solubilizers are preferred. The above-mentioned compatibilizers or their equivalents increase the compatibility with the solid matter at the time of curing by 5% by weight. The amount of aggregates decreases, but the curing It is lowered, so its upper limit is about 3 Q% by weight. Of course, the types of resin, conductive polymer, and compatibilizer can be easily determined through experiments. In order to further change the effects of the present invention, the coating composition of the present invention Within the range, an oxidation inhibitor, an ultraviolet absorber, and a light stabilizer may be contained. In order to impart anti-glare properties to the coating layer, silicon oxide particles or acryl urethane resin may be added to the extent that it is not within the range. Tree Organic etc., organic 312 / inventory supplements) / 92-03 / 91137460 is 1X103 or less, it must be cheap until it is finished, and it is also practically methacrylic acid) 2-hydroxy acrylic acid can be used alone with 3 The reason why it does not work with other lipids and conductive polymers! In the case of resins, it is preferred that the 3) acrylic-acrylic acid-based phase is on top of the aforementioned coating composition. After using more, the hardness of the film will be improved depending on the hardening type and the desired performance, without antifoaming agents, smoothing agents, polymerization inhibitors, etc. The effect of the present invention is changed. Acid resin, silicone resin, or inorganic fine particles. 22 200302258 The coating composition of the present invention can be prepared by mixing the above components and dissolving them in a solvent. If a solvent remains after coating, the curing reaction will be slowed, the crosslinking density will be reduced, and it will be difficult to obtain a sufficient cured film. Therefore, those with high solvent viscosity and high boiling point are not suitable. From this viewpoint, as the solvent, general low-molecular-weight alcohols are preferred, and specifically, ethanol, propanol, and butanol are preferred. The proportion of solid matter in the coating composition is usually preferably 10 to 70 Mi%. The anti-charge hard coating film of the present invention can be obtained by coating the above-mentioned coating composition on a thermoplastic resin film. The thermoplastic resin film used in the anti-static hard coat film of the present invention is preferably a transparent sheet or film. Examples include polyester film, polyethylene film, polypropylene film, celluloid film, Diacetyl cellulose film, triethyl cellulose film, ethyl butyrate cellulose film, polyvinyl chloride film, polyvinylidene chloride film, polyvinyl alcohol film, polyvinyl alcohol film, polystyrene film , Polycarbonate film, Polymethylpentyl film, Poly film, Polyether ketone film, Polyether master film, Polyetherimide film, Polyimide film, Fluorine resin film, Nylon film, Acrylic film, Polycycloolefin films such as polycyclopentadiene films, etc. In the present invention, triethylfluorinated cellulose films, which are widely used as a material for a polarizing plate of a liquid crystal display, are particularly characterized as having no optical anisotropy. (TAC film) is preferred. The TAC film is usually formed by a solution molding method, so it has poor planarity and high transparency. Therefore, it is very difficult to form a uniform coating layer without defects such as aggregation. In the present invention, when a uniform hard coat layer is formed on such a highly transparent thermoplastic resin film, it is particularly effective. 23 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 The hard coating layer of the present invention can be applied to a thermoplastic resin film by applying the coating composition to a thermoplastic resin film using a suitable coating device, and then applying ultraviolet rays. Or formed by radiation. In order to obtain a coating having a high crosslinking density, it is preferable to remove the solvent as much as possible and then irradiate it with ultraviolet rays or radiation. As the coating device, a known coating device such as a micro gravure coater, a gravure coater, a Maya bar coater, and a die coater can be used. The viscosity and concentration of the coating composition at the time of coating can be adjusted to a suitable level depending on the coating apparatus used. The film thickness of the hard coating after hardening is usually 1 ~ 2Q // m, and preferably 2 ~ 1Q // m. If the film thickness is thicker, the effect of preventing charging is greater, but the transparency will be lowered or the hard-coated film tends to curl. Since the hard coating film of the present invention is used in a display with high transparency, the haze of the hard coating film (measured according to JISK 7 105) is less than 2.5%. Better, especially less than 1 · ◦%. From the viewpoint of considering both high transparency and charging prevention performance, the surface resistivity (based on JIS 6911) of the hard coating layer is preferably less than 1.QX1012 Ω, and particularly preferably less than ι · 〇χΐο1: ιΩ. . The present invention is exemplified below by way of examples, but these are not intended to limit the present inventors. In addition, the same compounds are used unless otherwise specified. In addition, "parts" and "%" in the examples are "weight parts" and "% by weight" respectively unless otherwise specified. [Embodiment] (Example 1) In Examples 1 to 6, the hardening resin is pentaerythritol tetramethacrylate, and the conductive polymer is a methacrylate copolymer containing a 4th ammonium salt group. (Supplement) / 92-03 / 91137460 200302258 When the amount of 2-hydroxyethyl methacrylate, which is a compatibilizing agent, is examined, it will be examined how it affects the subject of the present invention. . On one side of a 75 μm polyester film (A_430), manufactured by Toyobo Corporation, the following coating composition 1 was applied with a bar coater, and a 60 t hot air blower was applied. After diluting the diluent solvent, it was irradiated with UV light to obtain an antistatic hard coat film. The thickness of the coating layer at this time was 5 // m. (Coating composition 1) Hardening resin: pentaerythritol tetraacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd., NK-ester A-TMMT) 46.5 parts conductive polymer: Aleksand PQ-5 0 B (Meth) acrylate copolymer containing 4th level ammonium salt, molecular weight: 3 X 1 0 4, methanol solution, solid matter 50%) 6 0 · 0 parts compatibilizer: 2-hydroxyethyl acrylate (Manufactured by Kyoeisha Oil Co., Ltd., Lite ester HOA, molecular weight: 116) 2 ·· ◦ initiator: Irgaqiu 1 8 4 (manufactured by Ciba Geigy) 3.5 solvent: ethanol 70 0 · 0 parts of additive: Silane-based surfactant: BYK-3 0 0 (by BAK Chemical Co., Ltd.) For the total liquid, 0.05 part of the coating composition is contained in the solvent ethanol, and other compounds are mixed under stirring. They are sequentially added and dissolved at room temperature until they are in a uniform state. (Example 2) Except that pentaerythritol tetraacrylate was changed to 56.5 parts and 2-hydroxyethyl acrylate was changed to 10 parts in Example 1, it is the same as Example 1 25 312 / Invention Specification (Supplement) ) / 92-03 / 91137460 200302258, the same method is used to prepare a hard coating film to prevent electrification. (Example 3) Except that the pentaerythritol tetraacrylate in Example 1 was changed to 60.5 parts and the 2-hydroxyethyl acrylate was changed to 6 parts, the same method as in Example 1 was used to prepare an anti-charge hard coating. Layer film. (Example 4) Except that the pentaerythritol tetraacrylate in Example 1 was changed to 61.5 parts and the 5-hydroxyethyl acrylate was changed to 5 parts, the same method as in Example 1 was used to prepare a hard coating for preventing charge. Layer film. (Example 5) In this example, another miscibility agent was used. An anti-charge hard coating film was prepared in the same manner as in Example 1 except that 20 parts of hydroxyethyl acrylate was used as a compatibilizer, and 20 parts of hydroxybutyl acrylate was used. (Example 6) This example is an example in which a high molecular weight is used as the conductive polymer. Except that the coating composition 1 was changed to the following coating composition 3, the same manner as in Example 1 was used to prepare a film for preventing hard-coating from being charged. (Painting composition 3) Curing resin: Pentaerythritol tetraacrylate 46.5 parts Conductive polymer: Shaftoma ST 3 6 0 0 (Mitsubishi Chemical Co., Ltd., (meth) containing a level 4 ammonium salt Acrylate copolymer, molecular weight: 10 X 1 0 4, methyl cellosolve-methanol solution, 35% of solid matter) 60.0 parts compatibilizer: 2-hydroxyethyl acrylate 2.0 0 parts 312 / Invention Specification (Supplements) / 92-03 / 91137460 26 200302258 Initiated! J: Ilgaqiu 1 8 4 3. 5 parts Solvent: ethanol 6 0 · 0 parts Additives: Silane-based surfactant: BYK -3 0 0 to 5 parts of total liquid (Example 7) Example 7 and Example 8 are the same as Example 4 when the blending amount of the conductive polymer is changed. Except that the coating composition 1 was changed to the coating composition 4 described below, the same manner as in Example 1 was used to prepare a film for preventing a hard coat layer from being charged. The comparison is made so that the total solid mass of the conductive polymer and the curable resin becomes 7 6 · 5 parts. (Coating composition 4) Curing resin: Pentaerythritol tetraacrylate 6 6 .5 parts Conductive polymer: Alconte PQ-5 ◦ B 2 0 · 0 parts Compatibility agent: 2-hydroxyethyl acrylate 5 · 0part initiator: Ilgaqiu 1 8 4 3 · 5 parts Solvent: ethanol 7 0 · 0 parts Additive: siloxane-based surfactant: BYK-3 0 0 to total liquid 0.05 parts (Example 8) Except that the pentaerythritol tetraacrylate in coating composition 4 was changed to 36 · 5 parts, and Alcond PQ-50 B was changed to 80 · 0 parts, the same method as in Example 1 was used. , To obtain a hard coating film to prevent charging. 27 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 (Example 9) This example is an example using a polyfunctional acrylate as a compatibilizer. In the coating composition 1 used in Example 1, 20 parts of acrylic acid 2-hydroxyethyl acrylate was replaced by 20 parts of pentaerythritol pentaerythritol monohydroxy pentaacrylate, and this was used as coating composition 5 and implemented. Example 1 A coating was prepared in the same manner, and an anti-static hard coat film was produced. Pentaerythritol pentaerythritol monohydroxy ester with a molecular weight of 5 2 4 is S R-3 9 9 from Sadoma Company. (Example 10) In this example, a compound having a hydroxyl group is used alone as a curable resin system, and an example in which it is also used as a compatibilizing agent. Therefore, no additional miscibility was achieved! J. A coating was prepared in the same manner as in Example 1 except that the following coating composition 6 was used, and an anti-static hard coat film was prepared. (Coating composition 6) Hardening resin and compatibilizing agent: pentaerythritol triacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd., NK-ester A-TMM-3, molecular weight: 298) 6 6 · 5 parts 6 0.0 parts 3 5 parts 7 〇. 〇parts 0.05 28 Conductive polymer: Alicond PQ-5 0 B Initiator: Ilgaqiu 1 8 4 Solvent: Ethanol additive: Siloxane surfactant: BYK-3 0 0 For the total liquid 312 / Invention specification (Supplement) / 92-03 / 91137460 200302258 (Example 1 1) A coating was prepared in the same manner as in Example 1 except that a triethylfluorene-based cellulose film was used as the transparent plastic film. Then, a hard-coating prevention film was produced. (Comparative Example 1) This is an example of a case where no compatibilizing agent is used at all. A coating was prepared in the same manner as in Example 1 except that the following coating composition 7 was used, and a film for preventing a hard coat layer from being charged was produced. (Painting composition 7) Hardening resin: Pentaerythritol tetraacrylate 6 6 .5 parts Conductive polymer: Alicond PQ-5 0 B 6 0 · 0 parts Initiator: Irgaqiu 1 8 4 3 · 5 parts solvent: ethanol 7 0 · 0 parts additive: siloxane-based surfactant: BYK-3 0 0 for total liquid Q · 0 5 parts (comparative example 2) This comparative example uses a low molecular weight cationic interfacial activity An example of an agent (Ilegang T 0 F-5 ◦ 1 _ CN (manufactured by Nippon Oil & Fats Co., Ltd.)) instead of a conductive polymer. A hard coating film was produced after preparing a coating in the same manner as in Example 1 except that the following coating composition 8 was used. (Coating composition 8) Hardening resin: pentaerythritol tetraacrylate 46.5 parts conductive polymer: Ai Legang T ◦ F-5 Q 1-CN (manufactured by Nippon Oil & Fats Co., Ltd.) 29 312 / Invention Specification (Supplement) ) / 92-03 / 91137460 200302258 20.0 Compatibility agent: 2-hydroxyethyl acrylate 2 0. 0 parts initiator: Ilgaqiu 184 3 · 5 parts solvent: ethanol 7 0. 0 parts additive: siloxane series Surfactant: BYK-3 0 0. 05 parts of total liquid (Comparative Example 3) This Comparative Example is an example using antimony doped tin oxide via ultrafine particles as a conductive agent. A coating was prepared in the same manner as in Example 1 except that the following coating composition 9 was used, and an anti-static hard coat film was prepared. (Painting composition 9) Curing resin: Pentaerythritol tetraacrylate 46.5 parts Conductive agent: S η 0 2 doped with antimony (volume average particle diameter 0. 0 9 5 // m) 2 0 · 0 parts Compatibility agent: 2-hydroxyethyl acrylate 2 0 · 0 parts Initiator: Ilgaqiu 1 8 4 3 · 5 parts Solvent: ethanol 7 〇 · Q parts Additives: Silane-based surfactant: BYK-3 0 0 The following evaluations were performed on 5 parts of total liquid 0 · Q for the coating compositions and anti-static hard coat films obtained in Examples 1 to 11 and Comparative Examples 1 to 3. (1) Cohesiveness of conductive polymer or hardening resin in coating composition 30 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 • After the coating is prepared, the mesh is 2 0 " m Nylon mesh filter. Resin agglutination can be confirmed on the Internet. It is indicated as "Yes" and it is regarded as "Defective". (2) Transparency of the coated product Transparency is related to the degree of haze (h a z e) due to visible light transmittance, and has a great relationship with the sharpness of a high-definition, high-resolution screen. Therefore, the turbidity and transmittance of the film were measured using a turbidity agent (h a z e m e t er) manufactured by Toyo Seiki Co., Ltd. in accordance with J.K.S. K 7 1 Ο 5. Transparency was evaluated based on turbidity. If the turbidity is less than 1.◦%, it is considered to be "excellently good", if it is less than 1.0% to 2.0%, it is considered to be "good", and if it is greater than 2.0%, it is considered to be "bad". (3) The uniformity of the appearance of the coated product. Observe the backlight through a thin film and observe the presence or absence of agglomerates in the coating layer. The number of persons who recognize and feel the presence of foreign matter through visual inspection is 1 5 0 // m or more, which is 5 0 ◦ The number of aggregates in c τη2 is 1 5 ◦ // m or more. In 5 Q ◦ c m2, the number of agglomerates was considered to be “excellent” if less than five, “good” when five or more were under twenty, and “bad” when more than twenty. (4) Antistatic property Using a high resistivity meter (Hiresta-UP) manufactured by Mitsubishi Chemical Corporation, the surface resistivity (Ω) of the film was measured, and the antistatic property was evaluated based on the surface resistivity. Those with a surface resistivity of less than 1. Q X 1 〇 1 1 Ω are considered to be “excellent”, 1.0X1011 or more and 1.0 × 1012 Ω is less than “good”, and 1.QX1012 Ω or more is considered “bad”. (5) Pencil hardness (hard-coating property) The pencil hardness tester made by Toyo Seiki Co., Ltd. was used to determine the film hardness in accordance with JI s K 5 4 0 0 31 312 / Invention Specification (Supplement) / 92-03 / 91137460 200302258 Pencil hardness. Those with a pencil hardness of "Η" are considered "good", and those with a pencil hardness of "B" are considered "bad". (6) Prevent the continuity of the charging effect. After placing the hard coat film in a dryer at 90 ° C for 250 hours, an oily substance will appear on the surface of the hard coat layer. It can be confirmed that the conductive agent has exuded. The case is "Yes", and the case that cannot be confirmed is "None". In the case of "yes", it is considered as "bad". The evaluation results are shown in Table 1 below. 32 312 / Invention Manual (Supplement) / 92-03 / 91137460 200302258 Table 1 Uniformity of Appearance of Transparent Coated Products (Resin Cohesive Coatings in Coatings) (Unit / 500cm2) Anti-Charging (Ω / Π) Persistent haze (%) Transmission resistance (%) of pencil hardness preventing charging effect Example 1 Μ 0.80% 92.0 1 5 X1010 Η None Example 2 Μ 川 \ 0.80% 92.0 7 5 X1010 Η Μ J \ w Example 3 No 0.80% 92.0 7 5 χΙΟ10 Η and y > Example 4 No 0.80% 92.0 7 5 ΧΙΟ10 Η Ατττ 1111 ~ Example 5 Μ «M 0.80% 92.0 1 5 ΧΙΟ10 Η Μ j \ w Example 6 No 0.80% 92.0 1 3 xlO10 迦 j \\\ Example 7 and J \ \\ 0.80% 92.0 0 5 χ1011 2 并 j \ \\ Example 8 Μ 0.80% 92.0 3 1 ΧΙΟ10 Η j \\\ Example 9 Μ j \ \\ 1.60% 91.9 11 3 ΧΙΟ10 Η Μ Example 10 and 1.30% 92.0 7 7 ΧΙΟ10 Η No Example 11 No 0.20% 92.3 6 5 ΧΙΟ10 Η Μ j \\\ Comparative Example 1 There are 2.80% 91.9 124 5 ⅩΙΟ10 ΗComparative example 2 and M 1.80% 92.0 15 2 ΧΙΟ11 Η There is comparative example 3 Μ J »ΝΝ 5.00% 84.0 1 3 ΧΙΟ8 2 Μ j 33 312 / Description of the Invention (Supplement) / 92-03 / 91137460 200302258 In Table 1, it can be seen that compared with Comparative Example 1 which does not contain a compatibilizer at all, Examples 1 to 5 containing a compatibilizer, aggregates in the coating The uniformity of the appearance and transparency (turbidity) of the coated product are extremely excellent. In addition, Comparative Example 2 using a low-molecular-weight surfactant as the conductive agent is compared with Examples 1 to 5. By using the conductive polymer of the present invention, the effect of preventing the electrification is continuously seen even at high temperature and for a long time. To have a very significant effect. It can be seen that when the hardening resin is pentaerythritol tetraacrylate, the conductive polymer is an acrylate copolymer containing a 4th ammonium salt group, and the compatibilizing agent is hydroxyethyl acrylate, and 5% of the solid matter containing the film In the case of the above-mentioned miscible agent, the agglutination property can be remarkably improved. It was also found that the amount of the conductive polymer used in the curable resin has a specific and appropriate range. In this case, a blending amount of 1 ◦ to 40% is appropriate. It is also known that if the hard coating layer is formed by coating with a coating composition within this range, a hard coating film having excellent transparency, antistatic properties, uniformity, abrasion resistance, and chemical resistance can be obtained. . 312 / Invention Specification (Supplement) / 92-03 / 91137460
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JP2005103922A (en) * | 2003-09-30 | 2005-04-21 | Nippon Paper Industries Co Ltd | Hard coat film and its production method |
JP5074726B2 (en) * | 2006-09-07 | 2012-11-14 | リケンテクノス株式会社 | Hot wire cut film for glass |
JP5507807B2 (en) * | 2007-11-30 | 2014-05-28 | 日東電工株式会社 | Conductive water repellent member having conductive particle unevenly distributed polymer layer |
JP5507806B2 (en) * | 2007-11-30 | 2014-05-28 | 日東電工株式会社 | Conductive member having conductive material unevenly distributed polymer layer |
CN101918464A (en) * | 2008-01-07 | 2010-12-15 | 综研化学株式会社 | Resin compositions for forming hard coating layer |
JP2012072275A (en) * | 2010-09-28 | 2012-04-12 | Fujifilm Corp | Hard coat layer-forming composition, optical film, production method for optical film, polarizing plate and image display device |
US8697246B2 (en) | 2010-09-28 | 2014-04-15 | Fujifilm Corporation | Antistatic hardcoat layer-forming composition, optical film, production method of optical film, polarizing plate and image display device |
JP2012073544A (en) | 2010-09-29 | 2012-04-12 | Fujifilm Corp | Optical film having antistatic layer, antireflection film, polarizer, and image display device |
JP6218350B2 (en) * | 2011-10-27 | 2017-10-25 | 日本化成株式会社 | Antistatic hard coat resin composition and film having antistatic hard coat layer |
KR102523525B1 (en) * | 2014-10-23 | 2023-04-18 | 니폰 제온 가부시키가이샤 | Antistatic film and liquid crystal display device |
JP2021157143A (en) * | 2020-03-30 | 2021-10-07 | 日本製紙株式会社 | Hard coat film |
CN111704689B (en) * | 2020-06-29 | 2022-04-26 | 天津城建大学 | High-adhesion water-based vinylidene chloride copolymer emulsion for metal surface and preparation method thereof |
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JP3310706B2 (en) * | 1992-11-25 | 2002-08-05 | 大日本印刷株式会社 | Triacetylcellulose film having antistatic ability, polarizing plate using the film, and method for producing the same |
JPH06180859A (en) * | 1992-12-11 | 1994-06-28 | Mitsubishi Rayon Co Ltd | Coating material for optical disk and optical disk excellent in scratching resistance and antistatic property |
JPH07316467A (en) * | 1994-05-27 | 1995-12-05 | Nippon Oil & Fats Co Ltd | Antistatic coating resin composition, antistatic polymer film and its production |
JP2001183528A (en) * | 1999-10-14 | 2001-07-06 | Konica Corp | Optical film and method of producing the same |
JP3570546B2 (en) * | 2000-05-29 | 2004-09-29 | 東洋紡績株式会社 | Polymer film and surface protective film using the same |
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