TR201816143A2 - PRODUCTION METHOD OF LIQUID ORGANIC FERTILIZER WITH SHEEP WOOL - Google Patents
PRODUCTION METHOD OF LIQUID ORGANIC FERTILIZER WITH SHEEP WOOL Download PDFInfo
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- TR201816143A2 TR201816143A2 TR2018/16143A TR201816143A TR201816143A2 TR 201816143 A2 TR201816143 A2 TR 201816143A2 TR 2018/16143 A TR2018/16143 A TR 2018/16143A TR 201816143 A TR201816143 A TR 201816143A TR 201816143 A2 TR201816143 A2 TR 201816143A2
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- organic fertilizer
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- wool
- sheepwool
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- 239000007788 liquid Substances 0.000 title claims abstract description 44
- 239000011492 sheep wool Substances 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000003895 organic fertilizer Substances 0.000 title claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 235000015097 nutrients Nutrition 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000005416 organic matter Substances 0.000 claims abstract description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- 210000002268 wool Anatomy 0.000 claims description 19
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- 210000003746 feather Anatomy 0.000 claims description 9
- 241000287828 Gallus gallus Species 0.000 claims description 8
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- 239000002699 waste material Substances 0.000 claims description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 102000004169 proteins and genes Human genes 0.000 claims description 6
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- 239000000126 substance Substances 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 241001465754 Metazoa Species 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 239000006227 byproduct Substances 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000011572 manganese Substances 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- 241000283690 Bos taurus Species 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 241000283707 Capra Species 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010828 animal waste Substances 0.000 claims description 2
- 210000000988 bone and bone Anatomy 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 210000003608 fece Anatomy 0.000 claims description 2
- 210000004209 hair Anatomy 0.000 claims description 2
- 239000010871 livestock manure Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 235000013379 molasses Nutrition 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 claims description 2
- 235000013330 chicken meat Nutrition 0.000 claims 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims 1
- CMFBGFRHPQTELQ-JQIJEIRASA-N Pulvinic acid Chemical compound C=1C=CC=CC=1/C(C(=O)O)=C(C=1O)\OC(=O)C=1C1=CC=CC=C1 CMFBGFRHPQTELQ-JQIJEIRASA-N 0.000 claims 1
- PNNCWTXUWKENPE-UHFFFAOYSA-N [N].NC(N)=O Chemical compound [N].NC(N)=O PNNCWTXUWKENPE-UHFFFAOYSA-N 0.000 claims 1
- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 claims 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 claims 1
- 238000001704 evaporation Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 239000011591 potassium Substances 0.000 claims 1
- 229910052700 potassium Inorganic materials 0.000 claims 1
- 238000010008 shearing Methods 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 239000011573 trace mineral Substances 0.000 claims 1
- 235000013619 trace mineral Nutrition 0.000 claims 1
- 239000003337 fertilizer Substances 0.000 abstract description 22
- 230000002262 irrigation Effects 0.000 abstract description 5
- 238000003973 irrigation Methods 0.000 abstract description 5
- 239000007787 solid Substances 0.000 description 6
- 244000005700 microbiome Species 0.000 description 5
- 235000018102 proteins Nutrition 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 235000001014 amino acid Nutrition 0.000 description 4
- 150000001413 amino acids Chemical class 0.000 description 4
- 230000004720 fertilization Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 102000011782 Keratins Human genes 0.000 description 2
- 108010076876 Keratins Proteins 0.000 description 2
- XUJNEKJLAYXESH-REOHCLBHSA-N L-Cysteine Chemical compound SC[C@H](N)C(O)=O XUJNEKJLAYXESH-REOHCLBHSA-N 0.000 description 2
- 108091005804 Peptidases Proteins 0.000 description 2
- 235000018417 cysteine Nutrition 0.000 description 2
- XUJNEKJLAYXESH-UHFFFAOYSA-N cysteine Natural products SCC(N)C(O)=O XUJNEKJLAYXESH-UHFFFAOYSA-N 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 1
- 239000004166 Lanolin Substances 0.000 description 1
- 102000035195 Peptidases Human genes 0.000 description 1
- -1 Polyethylene Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
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- 238000013467 fragmentation Methods 0.000 description 1
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- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 229910003480 inorganic solid Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003621 irrigation water Substances 0.000 description 1
- 229940039717 lanolin Drugs 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 229930182817 methionine Natural products 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 210000004798 organs belonging to the digestive system Anatomy 0.000 description 1
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- 230000008092 positive effect Effects 0.000 description 1
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Abstract
Buluş, koyunyününden bitkilerin ihtiyacı olan besin maddelerinin tamamına yakınını içeren sıvı organik gübre üretimi ile ilgilidir. Buluş, bitki besin maddesi ve organik madde miktarı bakımından zengin koyunyününün içerdiği besin maddelerinin bitkinin alabileceği forma dönüştürülmesi, tarım sektöründe damlama sulama sitemlerinde ve yaprak gübresi olarak kullanılabilmesi için su içerisinde çözülerek organik madde kaynaklı sıvı gübre üretim yöntemidir.The invention relates to the production of liquid organic fertilizers containing almost all of the nutrients needed by plants from sheep wool. The invention is a method of producing liquid fertilizer from organic matter by dissolving in water to convert the nutrients contained in sheep wool rich in plant nutrient and organic matter amount into the form that the plant can take, for use in drip irrigation systems and as foliar fertilizer in the agricultural sector.
Description
TARIFNAME KOYUNYÜNÜ IÇERIKLI sivi ORGANIK GÜBRE ÜRETIM YÖNTEMI Bulus, koyunyününden bitkilerin ihtiyaci olan besin maddelerinin tamamina yakinini içeren sivi organik gübre üretimi ile ilgilidir. DESCRIPTION LIQUID ORGANIC FERTILIZER PRODUCTION METHOD The invention contains almost all the nutrients needed by the plants from sheepwool. It is related to the production of liquid organic fertilizers.
Bulus, bitki besin maddesi ve organik madde miktari bakimindan zengin koyunyününün içerdigi besin maddelerinin bitkinin alabilecegi forma dönüstürülmesi, tarim sektöründe damlama sulama sitemlerinde ve yaprak gübresi olarak kullanilabilmesi için su içerisinde çözülerek organik madde kaynakli sivi gübre üretim yöntemidir. The invention is based on sheep wool, which is rich in plant nutrients and organic matter. transforming the nutrients it contains into a form that the plant can take, in drip irrigation systems and in water to be used as foliar fertilizer. It is a liquid fertilizer production method originating from organic matter by dissolving.
Teknigin bilinen durumunda tarim sektöründe kullanimda olan çesitli kati ve sivi gübreler bulunmaktadir. Bu gübreler, farkli kimyasal veya organik maddelerin bir araya getirilmesiyle olusturulmaktadir. Bilinen teknikte koyunyünü ve tavuk tüyünden sivi gübre üretimi bulunmamaktadir. Various solid and liquid fertilizers used in the agricultural sector in the state of the art are available. These fertilizers are made by combining different chemical or organic substances. is created. Production of liquid fertilizer from sheep wool and chicken feathers in the known technique does not exist.
Koyunyünü, genellikle tekstil sektöründe yün iplik üretimi için kullanilmaktadir. Fakat koyunlardan elde edilen yünlerin tamami iplik yapimina uygun degildir. Bu yüzden kalinligi veya renginden dolayi kalitesi düsük yünlerin bir kismi çiftçinin elinde kalmakta, bir kismi da yün yikama veya tarama tesislerinden atik olarak çöplüklere gitmekte ya da kati organik gübre üretiminde kullanilmaktadir. Sheep wool is generally used for the production of wool yarn in the textile industry. But Not all wool obtained from sheep is suitable for yarn production. Hence the thickness Some of the low quality wool due to its color or color remains in the hands of the farmer, and some of it remains in the hands of the farmers. wool goes to landfills as waste from washing or combing facilities or solid organic fertilizer used in production.
Bu bulus sayesinde, koyunyününün degersiz olan kisimlari yeni bir deger kazanmakta, pratik ve kolay uygulanabilir sivi formu sayesinde daha fazla uygulama alani bulmaktadir.Thanks to this invention, the worthless parts of the sheep's wool gain a new value, and it finds more application areas thanks to its easily applicable liquid form.
Bulusumuz verimliligi artirmis, meyve ve sebzelerin renk, form ve lezzetinde gözle görülür olumlu etki göstermistir. Bunun yaninda, bitkilerin gübreleme maliyetini düsürerek tarim sektörüne avantaj saglamaktadir. Our invention has increased productivity and is visible in the color, form and flavor of fruits and vegetables. showed a positive effect. Besides, by reducing the fertilization cost of the plants, provides an advantage to the industry.
Bu bulus sayesinde, koyunyünü kaynakli sivi organik gübre, damlama sulama sistemlerinde su ile birlikte topraga aktarilabilmektedir. Bu sayede, tarim üreticisine kolay uygulama imkâni saglarken gübrelemede besin kaybini da azaltmaktadir. Ayrica, sivi formdaki zengin içerikli organik yün gübresi sayesinde topraksiz tarim uygulamasi yapilan tesislerde de organik ürünler üretmek mümkün olacaktir.Thanks to this invention, liquid organic fertilizer originating from sheepwool can be used in drip irrigation systems. It can be transferred to the soil along with the water. In this way, easy application opportunity to the agricultural producer. It also reduces nutrient loss in fertilization. In addition, rich content in liquid form Organic wool fertilizer can also be used in plants where soilless agriculture is practiced. products will be possible.
Koyunyününden ve tavuk tüyünden elde ettigimiz organik sivi gübre, topraktaki mikroorganizma hareketini hizlandiracak ve topragin su tutma kapasitesini yükselterek bitkilerin veriinliligini artirirken sulama maliyetini de düsürecektir. The organic liquid fertilizer we obtain from sheep wool and chicken feathers will accelerate the movement of microorganisms and increase the water holding capacity of the soil. It will decrease the cost of irrigation while increasing the productivity of the plants.
Gelistirilen yöntein ile elde edilen sivi gübre, içerdigi yüksek organik inadde, humik ve fulvik asit miktari ile iyi bir toprak düzenleyicidir. Azot (N), Fosfor (P, Kükürt (803) gibi bitkiler için hayati önem tasiyan temel elementlerin yaninda Kalsiyum (CaO), Magnezyum (MgO), Demir (Fe), Bakir (Cu), Mangan (Mn), Çinko (Zn), Bor (B) gibi yine bitki sagligi için önemli mikro elementleri içermektedir. Bütün bu temel element ve iz elementlerin haricinde içerdigi aminoasitler ile tarimda üretim verimliligini artirmistir. The liquid fertilizer obtained with the developed method, contains high organic matter, humic and fulvic It is a good soil conditioner with its acid content. Nitrogen (N), Phosphorus (P, Sulfur Besides the essential elements that are vital for plants such as (803), Calcium (CaO), Again, such as Magnesium (MgO), Iron (Fe), Copper (Cu), Manganese (Mn), Zinc (Zn), Boron (B) It contains important micro elements for plant health. All these essential elements and traces Apart from the elements, it has increased the production efficiency in agriculture with the amino acids it contains.
Bulusun Yapisi ve Üretim Yöntemi Su Sekildedir: Bulus konusu olan ürünlerin hammaddesi: . Canli koyunlardan kirkilmis ve islem görmemis ham koyunyünü, yün yikama tesislerinde elenmesi sirasinda kullanilmaz hale gelen atik yünler, yün tarama tesislerinde tarama esnasinda ortaya çikan degersiz temiz yünler, ahirda koyunyününe yapismis diski ve idrar kalintilari, bitki artiklari gibi organik maddelerin karisimindan ve yünün dogal yapisinda bulunan lanolinden olusmaktadir. Koyunyününün dogal yapisi üç katmandan olusmaktadir ve yapitasini besin degeri yüksek proteinler olusturmaktadir. Son katman olan keratin; sistein ve amino asidinden olusmaktadir.The Structure and Production Method of the Invention is as follows: Raw material of the products subject to the invention: . Sheared from live sheep and unprocessed raw sheep's wool, wool washing waste wool, which has become unusable during screening in its facilities, the worthless clean wools that come out during combing in the from a mixture of organic materials such as stuck stool and urine residues, plant residues. and lanolin, which is in the natural structure of wool. natural sheepskin Its structure consists of three layers and its structure consists of proteins with high nutritional value. forms. Keratin, the last layer; It consists of cysteine and amino acid.
Amino asitler içerisinde sadece sistein ve metionin kükürt içermekte ve yün litindeki keratin katmaninin kalinligi, olusturdugumuz sivi organik gübrenin içerdigi kükürt miktarini belirlemektedir. Kis aylarinin soguk geçtigi ve yaz-kis sicaklik farkinin yüksek oldugu iklime sahip bölgelerde yetisen koyunyünlerinden elde edilen gübrede kükürt orani kesimhanelerinde atik veya yan ürün olarak çikan tavuk tüylerinden olusmaktadir.Among the amino acids, only cysteine and methionine contain sulfur and wool lit the thickness of the keratin layer, the sulfur contained in the liquid organic fertilizer we create determines the amount. The winter months are cold and the summer-winter temperature difference is high. Sulfur ratio in manure obtained from sheep's wool grown in regions with climate It consists of chicken feathers that come out as waste or by-product in slaughterhouses.
Koyunyününden sivi organik gübre üretim yöntemi: Bitkilerin insanlar veya hayvanlar gibi özellikli sindirim organlari yoktur. Bu yüzden bitkinin beslenebilmesi için besin maddeleri genellikle mikroorganizmalar tarafindan ön isleme tabi Mikroorganizmalar tarafindan üretilen enzimlerden olan proteazlar, protein içerikli bitkisel ve hayvansal kalintilari parçalar, bitkilerin alabilecegi forma dönüstürür ve böylece besin döngüsü saglanmis olur. Liquid organic fertilizer production method from sheep wool: Plants do not have specialized digestive organs like humans or animals. That's why the plant Nutrients are usually pre-processed by microorganisms in order to be fed. Proteases, one of the enzymes produced by microorganisms, breaks down animal remains, transforms them into forms that plants can take, and thus food cycle is achieved.
Koyunyünü, bitkiler için gerekli olan önemli besin maddeleri bakimindan zengin bir dogal üründür. Koyunyününde bulunan protein, dogada mikroorganizinalar tarafinda parçalanabilir; fakat mikroorganizmalarin ürettigi enzimlerin çalisabilmesi için gerekli sicaklik ve nem gibi ortam sartlari sürekli saglanmadigi için bu islem 4-5 yil gibi bir zaman alabilir. Sheepwool is a natural product rich in important nutrients required for plants. is the product. The protein found in sheep wool can be broken down by microorganisms in nature; but the necessary temperature and humidity for the enzymes produced by the microorganisms to work. This process may take 4-5 years as the environmental conditions are not constantly met.
Bulusumuz, gübre üretim tesisi olan fabrika ortaminda uygun sartlarin saglanmasiyla dogadaki çözünme süresinden çok daha kisa bir sürede koyunyününde bulunan proteinlerin ve proteinlerin yapitasi olan aminoasitlerin parçalanmasiyla hacimce küçük, yogun sivi organik gübre üretilmesini saglamaktadir. Our invention is achieved by providing suitable conditions in the factory environment, which is a fertilizer production facility. Proteins and proteins found in sheep's wool in a much shorter time than the dissolution time in nature. Small in volume, dense liquid organic matter by the breakdown of amino acids, which are the building blocks of proteins. provides fertilizer production.
Koyunyünü ve tavuk tüyü, su içerisinde, enzimler yardimi ile parçalanarak çözülebilir.Sheep wool and chicken feathers can be dissolved in water by breaking them down with the help of enzymes.
Böylelikle yün veya tüydeki organik madde ve bitki besin elementleri suya geçerek çesitli yogunluklarda homojen sivi gübre elde edilir. En az %30'u su içeren koyunyünü, tavuk tüyü, boynuz, tirnak gibi hayvansal kaynakli atiklar/yan ürünler ve su karisimina proteaz enziinler eklenerek uygun sicakliklarda bekletilir. Yeteri kadar çözünine saglandiktan sonra, yüksek devirli karistirici/parçalayici biçaklar ile parçalanma/çözünme hizlandirilir. Thus, organic matter and plant nutrients in wool or feathers pass into the water and cause various homogeneous liquid fertilizer is obtained in densities. Sheep wool, chicken feathers containing at least 30% water, animal-derived waste/by-products such as horns, nails, and protease enzymes into the water mix added and kept at suitable temperatures. After sufficient solubilization has been achieved, high The fragmentation/dissolution is accelerated with the rotary mixer/shredder blades.
Filtrelerden geçirilen, homojen çözelti içerisinde askida kalan çözünmemis inorganik maddeler, filtreler yardimi ile arindirilarak dolum tankina alinir. Farkli ebatlarda polietilen sise ve bidonlara doldurularak kullanima hazir hale getirilir. Undissolved inorganic suspended in homogeneous solution passed through filters The substances are purified with the help of filters and taken to the filling tank. Polyethylene in different sizes It is filled into bottles and cans and made ready for use.
Imalat süresi ve maliyeti bakimindan enzimler ile proteini parçalama yöntemine (suda çözülebilirligine) göre daha avantajli olan ikinci yöntem, yün veya tüyü Sodyum Hidroksit (NaOH) ve/Veya Potasyum Hidroksit (KOH) ile parçalayarak çözme yöntemidir. In terms of production time and cost, enzymes and protein degradation method (in water) The second method, which is more advantageous than the solubility of wool or feather, is sodium hydroxide. (NaOH) and/or Potassium Hydroxide (KOH).
Farkli ortam sartlarinda ve yogunluklarda yaptigimiz çalismalar sonucunda gelistirdigimiz yöntem su sekilde islemektedir; Koyunyünü, çözelti tanklarinda, içerdigi iyonlardan arindirilmis saf su ile hazirlanan %3-15 yogunlukta Sodyum hidroksit (NaOH) ve/veya %3-15 yogunlukta Potasyum hidroksit (KOH) çözeltisine %30-60 oraninda eklenerek 4-6 saat bekletilir. As a result of our studies in different environmental conditions and intensities, we have developed The method works like this; Sheepwool is obtained from the ions it contains in solution tanks. Sodium hydroxide (NaOH) at a concentration of 3-15% prepared with purified purified water and/or 3-15% It is added to the potassium hydroxide (KOH) solution at a density of 30-60% for 4-6 hours. is held.
Motorunun devir hizi ayarlanabilir karistirici/parçalayici ile 200 devirden baslanarak kademeli olarak `1500 devir/dakika hizina kadar çikarak iki saat boyunca karistirilir ve toplam 24 saat olana kadar bekletilir. 24 saat sonunda tekrardan yüksek devirde 2 saat boyunca karistirilarak olusturulan sivi içerisinde askida kalan veya dibe çöken partiküller mikronize edilir. The motor's speed can be adjusted with a mixer/shredder, starting from 200 rpm and gradually. It is mixed for two hours at a speed of up to `1500 rpm and a total of 24 hours. wait until it happens. After 24 hours, it is stirred again at high speed for 2 hours. Particles suspended or settled in the liquid formed are micronized.
Bu islem sonrasinda elde edilen homojen sivi, tamburlu veya ters yikamali hidrosiklonlu fîltrelerden geçirilerek ikinci bir tanka aktarilir. Ikinci tankta ters köselere yerlestirilmis ve ters yönlerde hareket saglayan yüksek devirli iki karistirici ile 2 saat boyunca tekrardan karistirilir ve içerisinde kalan partiküller yeniden mikronize edilir. The homogeneous liquid obtained after this process can be mixed with drum or backwash hydrocyclone. It is passed through filters and transferred to a second tank. placed in opposite corners in the second tank and It is repeated for 2 hours with two high-speed mixers that move in opposite directions. It is mixed and the remaining particles are micronized again.
Son islem olarak, basinçli pompa ile 120 mikron ve 60 mikronluk iki ayri filtreden pes pese geçirilerek yogun çözelti içerisinde Çözünmeden askida kalan veya dibe çöken kum tanecikleri gibi inorganik maddelerden tamamen arindirilir. As a final process, it is filtered one after the other through two separate 120 micron and 60 micron filters with a pressure pump. Sand suspended or settled to the bottom without dissolving in a dense solution It is completely purified from inorganic substances such as particles.
Elde edilen yogun kivamdaki sivi arindirma isleminden sonra siseleme tankina alinir. Son olarak ihtiyaca göre farkli bölgelerdeki toprak yapilarina uygun PH degerlerini yakalayabilmek için Fosforik asit ilave edilerek istenilen PH degerine ulasilabilir. Ilave edilecek fosforik asit ayni zainanda gübre hammaddesidir ve bitki için Önemli besin elementlerinden birisi olan fosforu içermektedir. Istenilen PH degeri de ayarlandiktan sonra plastik sise ve/veya bidonlara doldurularak sevkiyata hazir hale getirilir. The concentrated liquid obtained is taken into the bottling tank after the purification process. End PH values suitable for soil structures in different regions according to the need. The desired PH value can be reached by adding phosphoric acid in order to catch the water. Additional The phosphoric acid to be produced is also a fertilizer raw material and an important nutrient for the plant. It contains phosphorus, which is one of the elements. After setting the desired PH value It is filled in plastic bottles and/or drums and made ready for shipment.
Birinci ve ikinci filtreleme esnasinda çikan kati madde, elekli separatörlerde sikilarak sivi kismi yeniden üretim tankina alinir, inorganik olan kati kisini tesisten tahliye edilir.The solid matter that comes out during the first and second filtration is squeezed out in sieve separators and liquid. part of it is taken to the regeneration tank, the inorganic solid is discharged from the facility.
Bahsedilen bu sistem sürekli tekrarlanarak tesisteki üretim döngüsü kesintisiz olarak devam Kullanilacak Sodyum hidroksit (NaOH) ve Potasyum Hidroksit (KOH) çözeltisinin yogunlugu ortam sicakligina göre degismektedir. Çözücülük etkisini ve olusacak sivi gübrenin yogunlugunu artirmak veya olusumu hizlandirmak için NaOH/KOH yogunlugu artirilir veya tank içerisindeki çözeltinin sicakligi yükseltilir. This system is constantly repeated and the production cycle in the facility continues uninterrupted. Sodium hydroxide (NaOH) and Potassium Hydroxide (KOH) solution to be used its density changes according to the ambient temperature. Solvent effect and the resulting liquid NaOH/KOH concentration to increase the density of the fertilizer or accelerate the formation is increased or the temperature of the solution in the tank is increased.
Kati formda hacimce küçük çözünebilir toz üretim yöntemi; Elde edilen yogunlastirilmis sivi-gübre, içerisinde dogal gaz yakma sistemi ile 130 C0 sicakligin üzerinde isitilmis paslanmaz ve korozyona dayanikli çelik silindirli kurutma sistemine akitilir. Silindirler üzerinde ani olarak yüksek sicakliga maruz kalan yogun sivi içerisindeki su buharlasir. Production method of small volume soluble powder in solid form; The concentrated liquid-fertilizer obtained is 130 C0 with a natural gas burning system. Stainless and corrosion-resistant steel roller dryer heated above temperature transferred to the system. Condensed liquid that is suddenly exposed to high temperature on the rollers the water inside evaporates.
Silindirler üzerinde kalan kati madde, silindirin alt tarafindaki siyiricilar ile sistemin alt tarafindaki biriktirme haznesine dökülür. Elde edilen tamamen kuru kati gübre maddesi çekiçli degirmende veya bilyeli degirmende çevrilerek inikronize edilir ve çesitli grainajlarda paketlenir. Çiftçilerin kullanimina hazir hale getirilen toz formdaki organik gübre, damlama sulama sistemlerine bagli gübre tankinda çözülerek sulama suyu ile birlikte bitkiye ulastirilir.The solid matter remaining on the rollers is removed from the bottom of the system with the scrapers on the bottom of the roller. It is poured into the collection chamber on the side. Completely dry solid fertilizer obtained It is inchronized by turning in hammer mill or ball mill and in various grains. is packaged. Organic fertilizer in powder form prepared for the use of farmers, dripping It is dissolved in the fertilizer tank connected to the irrigation systems and delivered to the plant together with the irrigation water.
Ayni toz gübre ilaçlama ve yapraktan gübreleme için kullanilan sirt pompalarina veya traktör arkasina baglanarak ilaçlama ve yapraktan gübreleme için kullanilan büyük tanklarda çözülerek seralarda veya açik arazide bitkiler üzerine püskürtmek suretiyle yaprak gübresi olarak da uygulanabilir. Back pumps or tractors used for the same powder fertilizer application and foliar fertilization. in large tanks used for spraying and foliar fertilization by connecting to the back foliar fertilizer by dissolving and spraying on plants in greenhouses or open field can be applied as well.
Bu bulus sayesinde, bitki besin maddesi ve toprak düzenleyici maddeler bakimindan zengin olan koyunyünü ve tavuk tüyü, bitkinin direk alabilecegi sivi forma ve devaminda su içerisinde %100 çözünebilir toz forma dönüstürülür. Sivi form, çiftçi için pratik kullanma imkâni saglarken, toz form da uzak noktalara tasinmasinda maliyet avantaji ve %100 çözünme özelligi ile yine pratik kullanma imkâni saglamaktadir. Thanks to this invention, it is rich in plant nutrients and soil conditioners. Sheep wool and chicken feathers, which are in the form of liquid that the plant can take directly, and then water. It is converted into 100% soluble powder form. Liquid form, practical for the farmer to use While providing the opportunity, the cost advantage and 100% advantage in transporting the powder form to distant places. With its dissolution feature, it also provides practical use.
Bulus konusu sivi organik gübre, ihtiyaç duyulmasi halinde, keçi/inek gibi çesitli hayvanlarin killariyla veya gübre özelligi tasiyan boynuz, tirnak, kemik gibi hayvansal atiklar, alkol üreten suma fabrikalarinin ve seker fabrikalarinin atigi/yan ürünü olan silempe/melas ile çesitli oranlarda karistirilmaktadir. Bu sayede, besin degeri bakimindan farkli bölgelere ve bitkilere göre özel ürünler ortaya çikmaktadir.The subject of the invention is the liquid organic fertilizer, if needed, for the use of various animals such as goats/cows. animal waste, such as horns, nails, bones, with their hairs or compost, alcohol-producing silempe/molasses, which is the waste/by-product of suma factories and sugar factories, and various mixed in proportions. In this way, it can be fed to different regions and plants in terms of nutritional value. special products emerge.
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| TR2018/16143A TR201816143A2 (en) | 2018-10-30 | 2018-10-30 | PRODUCTION METHOD OF LIQUID ORGANIC FERTILIZER WITH SHEEP WOOL |
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