TR201811685T4 - Panel with super matt surface. - Google Patents
Panel with super matt surface. Download PDFInfo
- Publication number
- TR201811685T4 TR201811685T4 TR2018/11685T TR201811685T TR201811685T4 TR 201811685 T4 TR201811685 T4 TR 201811685T4 TR 2018/11685 T TR2018/11685 T TR 2018/11685T TR 201811685 T TR201811685 T TR 201811685T TR 201811685 T4 TR201811685 T4 TR 201811685T4
- Authority
- TR
- Turkey
- Prior art keywords
- varnish
- layer
- panel
- cover
- carrier plate
- Prior art date
Links
- 239000002966 varnish Substances 0.000 claims abstract description 193
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000000576 coating method Methods 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 35
- 239000011888 foil Substances 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000010030 laminating Methods 0.000 claims description 9
- 238000010894 electron beam technology Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000001227 electron beam curing Methods 0.000 claims description 3
- 239000004922 lacquer Substances 0.000 claims description 2
- 238000005192 partition Methods 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 abstract description 10
- 238000005510 radiation hardening Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 152
- 239000012943 hotmelt Substances 0.000 description 13
- 239000000123 paper Substances 0.000 description 9
- 239000003292 glue Substances 0.000 description 8
- 238000001723 curing Methods 0.000 description 7
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- 229920002689 polyvinyl acetate Polymers 0.000 description 7
- 230000005855 radiation Effects 0.000 description 7
- 150000002118 epoxides Chemical class 0.000 description 6
- 239000002114 nanocomposite Substances 0.000 description 6
- 239000011118 polyvinyl acetate Substances 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 5
- 239000010431 corundum Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 229910052724 xenon Inorganic materials 0.000 description 4
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 230000004224 protection Effects 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005021 gait Effects 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000006552 photochemical reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000033458 reproduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/02—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a matt or rough surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F1/00—Designs or pictures characterised by special or unusual light effects
- B44F1/02—Designs or pictures characterised by special or unusual light effects produced by reflected light, e.g. matt surfaces, lustrous surfaces
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
- E04F15/082—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0209—Multistage baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/068—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using ionising radiations (gamma, X, electrons)
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Abstract
Buluş, bir panelin üretilmesine yönelik bir yöntem ve aynı zamanda bu tür bir panel ile ilgilidir, burada, yöntem, aşağıdaki adımları içerir: Bir taşıyıcı plakasının (2) hazırlanması, bir dekorun, taşıyıcı plakasının (2) bir üst tarafı üzerine kaplanması, dekorun, bir veya daha fazla vernik tabakasını içeren bir vernik yapısı (7) ile örtülerek kapatılması, burada, dış örtü vernik tabakası (10), birinci olarak VUV ışığı ile kısmen polimerize edilir, böylece, bir mikro kıvrımlanma (14) meydana gelir ve akabinde, bir elektron ışınımı sertleştirmesi yardımıyla, vernik yapısının (7) tamamen polimerizasyonu uygulanır. (Şekil 2)The invention relates to a method of producing a panel, as well as to a panel of this type, wherein the method comprises the steps of: preparing a carrier plate (2), coating a decor on an upper side of the carrier plate (2), covering with a varnish structure (7) comprising one or more varnish layers, wherein the outer cover varnish layer (10) is first partially polymerized with VUV light, so that a micro-crimp (14) occurs. With the help of electron radiation hardening, the complete polymerization of the varnish structure (7) is applied. (Figure 2)
Description
TARIFNAME SÜPER MAT YÜZEYE SAHIP PANEL Bulus, özellikle bir zemin kaplamasina yönelik bir panelin üretilmesine yönelik bir yöntem ve ayni zamanda bu tür bir panel ile ilgilidir. Önceki teknikten, özellikle zemin kaplamasi seklinde kullanilan paneller bilinir. Bunlar, üst tarafi üzerinde bir dekor ile donatilan bir tasiyici plakaya sahiptir. Dekor, tercihen, bir bitirme folyosu üzerinde yer alir. Bitirme folyosu, bu durumda, yeniden, tercihen lamine edilmis tasiyici plakasi üzerine yerlestirilir. Bitirme folyosu, bu uygulamada, genel olarak, reçinelenmis veya tutkallanmis bir kagittir. Reçine veya tutkal uygulamasi öncesinde veya sonrasinda, folyo üzerine basinç uygulanabilir. Iyi bir interlaminar dayanikliliga sahip olmalarindan dolayi, zemin uygulamalarina yönelik olarak bitirme folyolari kullanilir. Hiçbir interlaminar dayanikliliga sahip olmayan dekoratif tasiyici malzemeler, zemin uygulamalarina yönelik olarak uygun degildir. Çevresel etkilere karsi korumaya yönelik olarak bir mühürleme tasarlanir, bu, örnegin bir veya daha fazla saydam tabakalardan olusan bir vernik yapisindan meydana gelir. Bu kapsamda, özellikle sertlestirilebilen vernik lar kullanima girer. Bunlar, isil isinlama teknikleri, UV isinlamasi veya elektron isinlamasi vasitasiyla sertlestirilirler. Bu sekilde kaplanan vernik tabakalari, kural olarak, az veya çok parildayan bir yüzeye neden olur. tabakasinin strüktürize edilmesine ragmen, esas olarak parildayan yüzey imajinin mevcut olmaya devam ettigi bilinir. DESCRIPTION PANEL WITH SUPER MATTE SURFACE In particular, the invention is a method for producing a panel for a floor covering. method and also relates to such a panel. Panels used in the form of floor coverings are known from the prior art. These, It has a carrier plate on its upper side, which is decorated with a decor. decor, preferably, located on a finishing foil. The finishing foil is then reused, preferably It is placed on the laminated carrier plate. Finishing foil, in this application, In general, it is a resinized or glued paper. Resin or glue application Before or after pressure can be applied to the foil. a good interlaminar finishing for floor applications due to their durability foils are used. Decorative carrier with no interlaminar strength The materials are not suitable for floor applications. environmental effects a seal is designed to protect against It consists of a varnish structure consisting of transparent layers. In this context, especially hardenable varnishes are used. These are heat irradiation techniques, UV They are hardened by irradiation or electron irradiation. covered in this varnish layers, as a rule, result in a more or less shimmering surface. Although the layer is structured, mainly the shimmering surface image known to continue to exist.
Mat bir yüzey imajini üretmeye yönelik olarak, önceki teknikte, mikro partiküllerinin farkli büyüklüge ve konsantrasyona sahip oldugu vernik lar kullanilir ve böylece kaba bir yüzey elde edilir. Bu tür vernik lar, bununla birlikte, bunlarin optik imaji açisindan ve ayni zamanda bunlarin, seffaflik, asinma ve çizilme dayanikliligi, dokunsal geri besleme vesaire gibi diger özellikleri açisindan yetersizdir. bilinen polimetilmetakrilatin (kisaca PMMA) rafine edilmesine yönelik bir yöntem açiklanir. Burada, nanokompozit vernik olarak isimlendirilen sey önerilir, bu, SiOxnanopartiküllerini, en az, yüksek aglanabilir bir baglama ajanini ve en az bir reaktif seyrelticisini içerir, burada, kaplanan nanokompozit vernik, uygulama akabinde, birinci olarak, asiri sekilde kisa dalgali olan UV isigi ile sadece yüzeyde sertlestirilir ve fotokimyasal mikro kivrimlanmaya maruz birakilir ve vernigin geri kalani, akabinde, uzun dalgali UV isigina sahip ikinci bir UV lambasi ile sertlestirilir. In the prior art, microparticles are used to produce a matte surface image. varnishes of different sizes and concentrations are used and thus a surface is obtained. These types of varnishes, however, are important in terms of their optical image and at the same time, their transparency, abrasion and scratch resistance, tactile back it is insufficient in terms of other features such as feeding and so on. a method for refining known polymethylmethacrylate (PMMA for short) is explained. Here, what is called nanocomposite varnish is recommended, it is SiOxnanoparticles, at least one highly lubricated binding agent, and at least one reagent diluent, wherein the coated nanocomposite varnish is applied to the first As a result, it is hardened only on the surface by ultrashort wave UV light and is subjected to photochemical microfolding and the remainder of the varnish is then cured by a second UV lamp with long-wave UV light.
EP 2418019 A1 'den, UV vernik tabakalarinin parsiyel olarak matlastirilmasina yönelik bir yöntem bilinir, burada, bir tasiyici substrat üzerine bir UV vernik tabakasi uygulanir ve bu, akabinde, bir Excimer Lazer ile isleme tabi tutulur, burada, Excimer Lazer, Excimer Lazere yönelik olarak geçirgen ve Excimer Lazere yönelik olarak geçirgen olmayan alanlara sahip olan bir sablonun içinde yerlestirilir ve UV vernik tabakasi, sablon içinden, Excimer Lazer ile parsiyel olarak aydinlatilir. burada, bir vernik tabakasi, birinci olarak, monokromatik isinim vasitasiyla, 172 nm alaninda kismen sertlestirilir ve geri kalan tabaka, bir sonraki adimda, Vakumlu UV isinimi yardimiyla sertlestirilir. bilinir, burada, bir tasiyici tabakasinin üstüne bir ek dekor tabakasi kaplanir. sahip bir medyum ile üç boyutlu bir yapi ile kaplanmasi bilinir, burada, akiskan kabiliyete sahip medyumun, uygulanmasi, gravürlenmis bir kaplama silindiri vasitasiyla asagidaki sekilde gerçeklestirilir. Önceki teknikte zemin paneline yönelik olarak kullanilan. optik olarak mat bir imaj sunan vernik lar, iyi seffaflik, yüksek asinma ve çizilme direnci, üstün kimyasal madde direnci ve UV direnci, iyi islenebilme ve tatmin edici dokunsal geri besleme gibi özellik kombinasyonlari açisindan yeterli degildir. From EP 2418019 A1 for partial matting of UV varnish layers a method is known, in which a layer of UV varnish is applied on a carrier substrate and this is then treated with an Excimer Laser, where, the Excimer Laser, Permeable for Excimer Laser and permeable for Excimer Laser placed in a template with non-existent areas and the UV varnish layer, It is partially illuminated by Excimer Laser through the template. where, a layer of varnish is first deposited at 172 nm, via monochromatic radiation. is partially cured in the area and the remaining layer is applied in the next step, Vacuum UV. hardened with the help of heat. is known, wherein an additional decorative layer is coated on top of a carrier layer. is known to be coated with a three-dimensional structure with a medium having The application of the medium capable of is performed in the following manner. Used for floor panel in the prior art. an optically matte image varnishes that offer good transparency, high abrasion and scratch resistance, superior chemical substance property such as resistance and UV resistance, good machinability and satisfactory tactile feedback combinations are not sufficient.
Bu nedenle, bulus, özellikle bir zemin kaplamasina yönelik olarak, optimal olarak mat bir optik yüzey imajini ve ayni zamanda yüksek bir asinma ve çizilme dayanikliligini, iyi bir kimyasal direnç kabiliyetini ve ayni zamanda tatmin edici bir dokunsal geri beslemeyi kombinasyon halinde sunan matlastirilan bir yüzeyi temin eden, gelistirilmis bir paneli ve bunun üretilmesine yönelik bir yöntemi saglamayi teknik amaç olarak temel alir. Therefore, the invention is optimally matte, particularly for a floor covering. an optical surface image as well as a high wear and scratch resistance, good a chemical resistance ability and at the same time a satisfactory tactile feedback enhanced, providing a mattified surface that provides the feed in combination as the technical objective to provide a panel and a method for producing it. is based.
Bu amaç, bulusa göre, patent istem 1'in özelliklerine sahip bir yöntem ve ayni zamanda patent istem 4'ün özelliklerine sahip bir panel tarafindan yerine getirilir. Bulusun avantajli tasarimlari, alt istemlerden elde edilir. According to the invention, this object is a method having the features of patent claim 1 and at the same time implemented by a panel having the features of patent claim 4. find it advantageous designs are derived from sub-claims.
Bulus, bir tasiyici plakasina sahip, bunun üst tarafinda bir dekorun kaplandigi veya uygulandigi sekilde bir panel saglama düsüncesini temel alir. Panel, üst tarafinin mühürlenmesine yönelik olarak, bir veya daha fazla vernik tabakasindan olusan bir vernik yapisina sahiptir. Mat yüzey optigini saglamaya yönelik olarak, sertlesebilen bir vernigin kullanilmasi öngörülür, bu, birinci olarak çok yüksek enerjili bir isik ile, özellikle, vakumlu ultraviyole dalga uzunlugu alani olarak belirtilen dalga uzunluguna sahip sekilde isinlanir ve vernigin çok ince yüzey tabakasi, bu sayede en azindan kismen polimerize edilir ve bu sayede sertlestirilir. Yüksek foton enerjisi nedeniyle, isik, sadece, bir tabaka içine, yaklasik 100 nm tabaka kalinliginda nüfuz eder ve sertlesmeyi baslatir. Bu islem esnasinda, en üstteki vernik tabakasinda büzülme süreçleri ortaya çikar, bunlar, söz konusu fotokimyasal mikro kivrimlanmaya neden olur. Ayni zamanda örtü vernik tabakasi olarak isimlendirilen en distaki vernik tabakasinin yüzeyinde, böylece bir mikro kivrimlanma meydana gelir. Çok kisa dalgali UV isigi (ultraviyole spektrum araligindaki isik) ile isinlama esnasinda, bundan kaynakli olarak, diger türlü henüz sertlesmemis geri kalan örtü vernik tabakasi malzemesi üzerinde yüzen sekilde, mikro kivrimlanmaya sahip bir cilt olusur. Geri kalan bu örtü vernik tabakasi malzemesini sertlestirmek üzere ve ayni zamanda, halihazirda çok kisa dalgali UV isigi ile polimerize edilmis en üstteki tabakanin tamamen sertlesmesini ve de gerektiginde vernik yapisinin diger vernik tabakalarina ulasmak üzere, vernik yapisinin vernik tabakalarinin tamamen sertlestirilmesine yönelik olarak, elektron isinimi ile müteakip bir islem gerçeklestirilir. Çok kisa dalgali UV isigi altinda, özellikle, 200 nm'den daha küçük dalga uzunluguna sahip isik anlasilir. 200 nm'den daha küçük dalga uzunluguna sahip UV isigi, ayni zamanda, VUV isigi veya VUV isinimi olarak isimlendirilir, burada, VUV, Vakuum-Ultra-Violett'e yönelik kisaltmadir. The invention has a carrier plate, on the top of which a decor is covered or It is based on the idea of providing a panel as implemented. panel, top a coating consisting of one or more layers of varnish for sealing It has varnish. To provide matte surface optics, a hardenable it is envisaged to use varnish, which is firstly with a very high energy light, specifically to the wavelength specified as the vacuum ultraviolet wavelength range. and the very thin surface layer of the varnish, thereby at least partially polymerized and thereby hardened. Because of its high photon energy, light, it only penetrates into a layer at a layer thickness of about 100 nm and prevents curing. starts it. During this process, shrinkage processes occur in the uppermost varnish layer. out, these cause said photochemical microfolding. At the same time on the surface of the outermost varnish layer, called the cover varnish layer, thus a microfolding occurs. Very short wave UV light (ultraviolet during irradiation with light in the spectrum floating on the remaining cover varnish layer material, which has not yet cured, a skin with microfolds is formed. This remaining layer of varnish very short-wave UV light to harden the material and at the same time complete hardening of the top layer polymerized with varnish structure to reach the other varnish layers of the varnish structure. for the complete hardening of the layers, followed by electron radiation. a transaction is performed. Under very short-wave UV light, especially at greater than 200 nm light with a small wavelength is understood. wavelength less than 200 nm. UV light, also called VUV light or VUV radiation, where, VUV is the abbreviation for Vacuum-Ultra-Violett.
Sasirtici bir sekilde, diger vernik yüzeylerinden farkli olarak, bu sekilde olusturulan bir örtü vernik tabakasinin bu tür bir yüzeyinin, DIN 51130'a göre R10'un kayma önleyici bir kademesine sahip oldugu ortaya çikar. Bu, diger türlü, yukarida belirtilen norma göre hiçbir kayma önleyiciye sahip olmayan vemik yüzeylerine yönelik olarak tamamen atipiktir. Bu sekilde elde edilen matlastirilmis yüzey, ayrica, iyilestirilmis bir asinma ve çizilme dayanikliligina sahiptir. Bu, tatmin edici bir dokunsal geri besleme sunar. Vernik yapisinin altinda yer alan dekorun seffafligi ve algilanabilirligi sinirli degildir. Surprisingly, unlike other varnish surfaces, a such a surface of the overlay varnish layer must have anti-slip properties of R10 according to DIN 51130. turns out to have a rank. This, otherwise, is in accordance with the above-mentioned norm. completely for vemic surfaces with no anti-slip it is atypical. The mattified surface thus obtained also provides an improved wear and tear. It has scratch resistance. This offers satisfactory tactile feedback. Varnish The transparency and perceptibility of the decor under the structure is not limited.
Vernik yapisinin örtü vernik tabakasinin ve ayni zamanda diger vernik tabakalarinin, elektron isinimi sertlesmesi nedeniyle tamamen sertlesmesinden dolayi, yüzeysel mikro strüktürlesmeye ragmen, tamamen kapali bir vernik tabakasi yapisi ortaya çikar, böylece, kirlenmeye, neme ve diger akiskanlara karsi iyi bir koruma mevcut olur. Buna ek olarak, yüzey, vernigin çiplak el ile temasindan kaynaklanan parmak izlerinin, özellikle yari isik gözlemesi esnasinda görülebilir kilinmasina yönelik olarak, düsük bir egilime sahip olur. Üretim esnasinda, yüzeyleri yaglanma içeren hiçbir panel meydana gelmez. Ayrica, yüzey, kullanim esnasinda, hiçbir parlama egilimi göstermez veya bu çok az olur. Velhasili, böylece, özellikle bir zemin kaplamasina yönelik bir panel saglanir, bu, üstün bir optik imaj sunar ve buna ek olarak, kimyasal dayaniklilik, kayma direnci ve asinma açisindan, çok iyi mekanik özelliklere sahiptir. The cover varnish layer of the varnish structure and also the other varnish layers, superficial, since it hardens completely due to electron radiation hardening. despite microstructuring, a completely closed varnish layer structure emerges, this provides good protection against contamination, moisture and other fluids. This in addition, the surface is susceptible to fingerprints, a low light, especially for making it visible during half-light monitoring. has a tendency. During production, no panels with lubricated surfaces occur. does not come. In addition, the surface shows no tendency to shine during use or it will be very little. Thus, a panel for a floor covering in particular provided, this offers a superior optical image and in addition, chemical resistance, slip It has very good mechanical properties in terms of resistance and abrasion.
Buna ek olarak, vernik yapisinin altinda yer alan dekor üzerinde, optik imaj hilesi olmadan, optimal bir seffaflik saglanir. In addition, optical image trickery on the decor under the varnish structure. without, an optimal transparency is ensured.
Kullanilan vemik yapisinin vernikleri, tercihen, hacimce saydam ve seffaf olan tüm verniklerdir. Özellikle, bulusa göre, özellikle bir zemin kaplamasina yönelik olarak, asagidaki adimlari içeren sekilde, bir panelin üretilmesine yönelik bir yöntem saglanir Bir tasiyici plakasinin hazirlanmasi, bir dekorun, tasiyici plakasinin üst tarafi üzerine kaplanmasi, dekorun, bir veya daha fazla vernik tabakalarini içeren bir vernik yapisi ile örtülmesi, burada, vernik yapisinin bir dis örtü vemik tabakasi, birinci olarak, çok kisa dalgali isik, özellikle VUV dalga uzunlugu araligindaki isik ile kismen polimerize edilir, böylece, bir mikro kivrimlanma ortaya çikar ve akabinde, bir elektron isinim sertlestirmesi yardimiyla, vemik yapisinin tamamen polimerizasyonu ve sertlesmesi uygulanir. VUV dalga uzunlugu araligi, 200 nm'den daha küçük dalga uzunluguna sahip UV isigini Böylece, özellikle bir zemin kaplamasina yönelik bir panel elde edilir, bu, asagidakileri ihtiva eder: Üst tarafinda, bir veya daha çok vernik tabakalarindan olusan bir vernik yapisi tarafindan örtülen bir dekor ile donatilan bir tasiyici plakasi, burada, vernik yapisi, dis tarafinda bir mikro kivrimlanmaya sahip olan bir dis örtü vernik tabakasi içerir. Mikro kivrimlanma, fotokimyasal bir reaksiyon vasitasiyla olusturulur. The varnishes of the vemic structure used are preferably all transparent and transparent in volume. are varnishes. In particular, according to the invention, especially for a floor covering, the following A method for producing a panel is provided, including the steps A carrier preparing the plate, covering a decor on the upper side of the carrier plate, covering the decor with a varnish structure comprising one or more layers of varnish, where, an outer cover vemic layer of the varnish structure, firstly, very short-wave light, Partially polymerized by light, especially in the VUV wavelength range, so that a microfolding occurs and subsequently, an electron radiation hardening With its help, complete polymerization and hardening of the vemic structure is carried out. VUV The wavelength range includes UV light with wavelength less than 200 nm. Thus, a panel is obtained specifically for a floor covering, which includes Contains: A varnish on its upper side, consisting of one or more layers of varnish a carrier plate equipped with a decor covered by its structure, here, varnish an outer cover varnish layer whose structure has a microfold on the outer side includes. Microfolding is created through a photochemical reaction.
Bulusa göre, örtü vernik tabakasinin, mikro kivrimlanmaya ek olarak, strüktürlenme derinliklerinin (ahsap gözenekleri, ahsap reprodüksiyonlari esnasinda budak delikleri, tas imitasyonlari esnasinda damarlar vesaire) olusumu altinda strüktürlenmesi öngörülür, böylece, strüktürlenme derinlikleri, içinde mikro kivrimlanmanin olustugu veya olusturuldugu, en az, örtü vernik tabakasinin bir malzeme tabakasini bölümlere ayirir. Bulusa göre, en az bir örtü vernik tabakasinin, mikro kivrimlanmaya ek olarak, strüktürleme derinlikleri formunda, en az, örtü vernik tabakasinin, içinde mikro kivrimlanmanin olustugu bir dis malzeme tabakasini bölümlere ayiran sekilde bir derin strüktürlemeye sahip oldugu bir panel elde edilir. Bu tür bir strüktürleme, fotokimyasal katlanma vasitasiyla üretilen yüzey strüktürlenmesinden farkli olarak, burada derin strüktürleme olarak isimlendirilir. Bu strüktürleme, karsilik gelen sekilde, derin strüktürleme olarak isimlendirilir. Örtü vernik tabakasi, bulusa göre, örtü vernik tabakasinin dis tarafinin karsisinda uzanan bir iç tarafinda, yüzeysel olarak kapali, sertlestirilmis bir malzeme tabakasinin olusturulacagi sekilde kaplanir ve sertlestirilir. Bu sayede, yüksek çizilme dayanikliligina ve asinma dayanikliligina yönelik ve ayni zamanda neme karsi bir korumaya sahip, kapali bir dis yüzeyin olusturulmasi güvence altina alinir. Çok kisa dalgali isik, özellikle bir Excimer Lazerin, özellikle de bir Xenon Excimer Lazerin VUV isigi ile kismi polimerizasyon, mikro kivrimlanmanin yüksekliginin, yaklasik olarak 100 nm büyüklük sirasinda uzandigi sekilde uygulanir. Bu sayede, bir yandan iyi kayma direncine kosutlanan ve diger yandan çok tatmin edici sekilde malzemenin sicak dokunsal geri beslemesini sunan mikro kivrimlanma elde edilir. According to the invention, in addition to microfolding, the structuring of the cover varnish layer depths (wood pores, knotholes during wood reproductions, structuring under the formation of veins etc. during stone imitations is envisaged so that the depths of structure are formed in which microfolding occurs. or partitions at least one layer of material of the overlay varnish layer, from which it is formed separates. According to the invention, at least one layer of cover varnish, in addition to microfolding, in the form of structured depths, at least, the cover varnish layer, inside the micro a deep layer in a way that divides a layer of outer material where folding occurs A panel with structure is obtained. This type of structuring, photochemical Unlike the surface structure produced by folding, here the deep is called structuring. This structuring, correspondingly, deep is called structuring. The cover varnish layer is opposite the outer side of the cover varnish layer according to the invention. a layer of hardened material, superficially closed, on an inside extending It is coated and hardened as it will be formed. In this way, high scratch resistance and abrasion resistance, as well as against moisture. The creation of a protected, closed outer surface is ensured. Very short wave light, especially an Excimer Laser, especially a Xenon Excimer Partial polymerization with the VUV light of the laser, It is applied as it extends around the order of 100 nm in size. In this way, a conditional on good skid resistance on the one hand, and very satisfactory on the other. microfolding is achieved, which offers warm tactile feedback of the material.
Panelin gelistirilmis bir korumasini saglamak üzere, bir düzenleme formunda, vernik yapisinin, dis örtü vernik tabakasina ek olarak, dekorun kaplanmasina yönelik bir zemin vernik tabakasi formunda en az bir diger vernik tabakasina sahip olmasi öngörülür. Bu, tercihen, korindon içerikli bir vernik ile 60 g/m2 ila 100 g/m2 'lik bir uygulama oraninda olusturulur. Bu sayede, yeterli bir sertlik ve asinma dayanikliligina Bulusun ileri bir olusumunda, zemin vernik tabakasi veya zemin vernik tabakasi ve örtü vernik tabakasi arasinda uygulanan ve dogrudan örtü vernik tabakasina sinirlanan bir ara vernik tabakasi, parildayan sekilde uygulanir. Bu tür bir uygulama formu esnasinda, vernik yapisi, ek olarak, en az bir diger vernik tabakasina sahiptir, bu, dogrudan örtü vernik tabakasina sinirlanir ve parildayan vernik tabakasi seklinde olusturulur. To provide an improved protection of the panel, in an arrangement form, varnish structure, in addition to the outer cover varnish layer, is a coating for the decor. have at least one other varnish layer in the form of a floor varnish layer foreseen. This is preferably a coating of 60 g/m2 to 100 g/m2 with a corundum-containing varnish. generated at the rate of application. In this way, it has sufficient hardness and wear resistance. In a further embodiment of the invention, the floor varnish layer or the floor varnish layer and the cover a coating applied between the varnish layer and confined directly to the cover varnish layer. The intermediate layer of varnish is applied in a shimmering fashion. This type of application form During this, the varnish structure additionally has at least one other layer of varnish, which is directly confined to the overlay varnish layer and form a shimmering varnish layer. is created.
Bu sayede, uygun sekilde seçilen dekor ile, bir tas optigi, aldatici sekilde gerçek olarak imite edilmeye imkan verir. In this way, with properly chosen decor, a stone optic can be deceptively real. It allows for imitation.
Bulusa göre olmayan bir düzenleme formunda, strüktürleme derinlikleri, bir vernik tabakasinin parçasinin, parildayan yüzeye sahip sekilde belirgin kilindigi veya belirgin kilindiklari veya kaldiklari sekilde uygulanirlar. Buna yönelik olarak, bir düzenleme formunda, örtü vernik tabakasi önünde en az bir diger vernik tabakasi uygulanir, bu, dogrudan örtü vernik tabakasina sinirlanir ve parildayan bir yüzeye sahip en az bir diger vernik tabakasi olusturulur ve dis örtü vernik tabakasi, mikro kivrimlanmanin olusumuna ek olarak, strüktürleme derinliklerinin saglanmasi altinda strüktüre edilir, böylece, strüktürleme derinliklerinin en az birkaçi, parildayan sekilde olusturulan en az bir diger vernik tabakasini kismen belirginlestirir. Parildayan sekilde olusturulan diger vernik tabakasinda, bu, özellikle bir zemin vernik tabakasi veya bir ara vernik tabakasi olabilir. In a non-inventive form of arrangement, the structural depths part of the layer is prominently clinched or prominent, with a shimmering surface. they are applied as they are locked or left. To this end, a regulation form, at least one other layer of varnish is applied in front of the cover varnish layer, this is confines directly to the overlay varnish layer, and at least one with a shimmering surface the other varnish layer is formed and the outer cover varnish layer is In addition to its formation, it is structured under the provision of restructuring depths, thus, at least a few of the structuring depths are partially accentuates another layer of varnish. The other created in the shining way in the varnish layer, this is in particular a floor varnish layer or an intermediate varnish layer it could be.
Alternatif veya ek olarak, bu malzeme tabakasini bölümlere ayiran strüktürleme derinliklerini, elektron isinimi sertlestirmesi öncesinde elde etmek üzere, örtü vernik tabakasinin isinlanmasi esnasinda olusturulan, mikro kivrimlanmaya sahip, en azindan kismen polimerize edilmis örtü vernik tabakasinin malzeme tabakasi strüktüre edilebilir. Alternatively or additionally, the structuralization that divides this material layer into sections cover varnish to achieve depths before electron light curing. at least with microfolds, formed during the irradiation of the The material layer of the partially polymerized overlay varnish layer can be structured.
Strüktürleme derinliklerinin, sadece, VUV isinimi vasitasiyla daha polimerize edilmemis, örtü vernik tabakasinin geri kalan malzemesine kadar ulasmasi durumunda, bu durumda, bunun içinde daha polimerize edilmemis örtü vernik tabakasinin belirgin alanlarinin, elektron isinimi sertlestirmesi esnasinda hiçbir mikro kivrimlanmanin ortaya çikmamasi nedeniyle, parildayan alanlar, örtü vernik tabakasinin malzemesinden dahi olusturulabilir. Structuring depths are only more polymerized by VUV radiation. undetected, in case the coating reaches the remaining material of the varnish layer, in this case, there is a significant layer of cover varnish that has not yet polymerized in it. of the fields, no microfolding occurs during electron beam hardening. because the shimmering areas are not exposed, the overlay varnish layer It can even be created from the material.
Tasiyici plakasi, bir zemin kaplamasina uygun olarak, buna yönelik uygun bir maddeden olusan plakalarin her biri olabilir. Bununla birlikte, özellikle tercih edilenler, düsük sisme egilimine ve düsük termal genlesmeye sahip yüksek kaliteli maddelerdir. Özellikle tercihli olan tasiyici plakalari, örnegin kartonpiyer plakalar, elyafli alçi plakalari, elyafli çimento plakalari, sunta plakalar veya ayni zamanda magnezyum oksit plakalari gibi mineral malzemeden olusanlardir. Ayni zamanda, örnegin yüksek yogunluklu elyaf plakalari (HDF) formundaki gibi, ahsap kompozit maddelerin kullanimi da mümkündür. The carrier plate, in accordance with a floor covering, is fitted with a suitable can be any of the plates composed of matter. However, particularly preferred They are high quality materials with low swelling tendency and low thermal expansion. Particularly preferred carrier plates, for example plaster boards, fibrous plaster boards, fiber cement boards, chipboard boards or also magnesium oxide They are composed of mineral material such as plates. At the same time, high use of wood composite materials, such as in the form of density fiber boards (HDF) it is also possible.
Dekor, bir düzenleme formunda, tasiyici plakasinin üst tarafi üzerine, bastirilmis bir bitirme folyosu vasitasiyla yerlestirilir. Bitirme folyosu, temel olarak, renkli sekilde, arzu edilen renkler ile basilmis olan bir beyaz kagit içerebilir. Ayni sekilde, bitirme folyosu, bununla birlikte, hacim içinde boyanabilir ve gerektiginde ek olarak renkli sekilde basilabilir. The decor is in an arrangement form, a pressed on the upper side of the carrier plate. inserted through the finishing foil. Finishing foil, basically, in color, as desired It may contain a sheet of white paper that has been printed with the colors specified. Likewise, the finishing foil, however, it can be painted in volume and additionally colored as required. printable.
Dekor, ayni zamanda, diger türlü basilmis veya diger sekilde grafik olarak tasarlanmis bir folyo yardimiyla da yerlestirilebilir. Genellestirilmis olarak, ayni zamanda bir dekor kagidi da olabilen bir bitirme folyosundan bahsedilir. Décor is also otherwise printed or otherwise graphically designed. It can also be placed with the help of a foil. Generally speaking, it is also a decor a finishing foil which can also be paper is mentioned.
Bitirme folyosunun uygulanmasi, tercihen, lamine etme vasitasiyla gerçeklesir, burada, lamine etme esnasinda, sertlestiriciye veya bir poliüretan sicak eriyigine sahip bir polivinilasetat tutkali (PVAc tutkali), özellikle bir reaktif poliüretan sicak eriyigi veya bir epoksit sicak eriyigi kullanilir. The application of the finishing foil preferably takes place by means of lamination, where when laminating, a hardener or a polyurethane hot melt polyvinylacetate glue (PVAc glue), especially a reactive polyurethane hot melt or a epoxide hot melt is used.
Tercihli bir düzenleme formunda, tasiyici plakasinin alt tarafi üzerine, ek olarak, bir ayak sesi izolasyon tabakasi uygulanir, bu, ayni sekilde, tercihen, sertlestiriciye sahip bir polivinilasetat tutkalinin, bir poliüretan sicak eriyiginin veya bir epoksit sicak eriyiginin kullanilmasi suretiyle lamine etme vasitasiyla uygulanir. Bu sayede, panele yönelik olarak ayak sesi izolasyonu iyilestirilir. Kaplama esnasinda, bir ayak sesi izolasyon sisteminin özel sekilde yerlestirilmesinden tasarruf edilebilir veya panel üzerine ek olarak uygulanan ayak sesi izole edici tabaka vasitasiyla iyilestirilen bir ayak sesi izolasyonu elde edilebilir. In a preferred form of embodiment, on the underside of the carrier plate, in addition, a foot sound insulation layer is applied, it is also preferably with stiffener a polyvinylacetate glue, a polyurethane hot melt or an epoxide hot melt. It is applied by laminating using the melt. In this way, the panel Foot sound isolation is improved for During the coating, a footstep can be saved from the special placement of the isolation system or the panel a foot that is improved by the additional foot sound isolating layer applied on it. sound insulation can be achieved.
Bulus, asagida, sekillerin referans alinmasi suretiyle daha detayli olarak açiklanir. The invention is explained in more detail below with reference to the figures.
Sekil1 Mat yüzey optigine sahip bir zemin panelinin üretilmesine yönelik bir yönteme yönelik sematik bir akis diyagramini; Sekil 2 Bir zemin panelinin sematik bir kesit gösterimini; ve Sekil 3 Bir zemin panelinin üretilmesine yönelik bir cihazin sematik bir gösterimini gösterir. Figure1 is a method for producing a floor panel with matt surface optics. a sematic flow diagram for the method; Figure 2 A sematic sectional representation of a floor panel; and Figure 3 A schematic representation of a device for producing a floor panel. displays the display.
Sekil 1'de, sematik olarak, bir zemin kaplamasina yönelik bir panelin üretilmesine yönelik bir yöntemin (100) yürüme diyagrami gösterilir. Birinci olarak, gerektiginde, halihazirda, ön cephe kenarlarinda oluk ve dil frezeleri ile donatilan bir tasiyici plakasi hazirlanir (110). Figure 1 schematically illustrates the production of a panel for a floor covering. A gait diagram of a method 100 for First, when necessary, a carrier plate currently equipped with groove and tongue milling cutters on the front edges is prepared (110).
Tasiyici plakasinin bir üst tarafi üzerine bir dekor kaplanir (120). Gösterilen düzenleme formunda, dekor, bir bitirme folyosunun yardimi ile kaplanir. Bitirme folyosu, önceden emprenye edilen bir kagittan olusan bir folyodur. Buna yönelik olarak, örnegin basilmis bitirme folyosu hazirlanir (130), bu, özellikle, basilmis bir dekor kagidi bazli olarak üretilir. Bu baglamda, tasiyici plakasinin malzemesi üzerine lamine etme mümkün oldugu sürece, arzu edilen herhangi bir dekor kagidi ve arzu edilen herhangi bir baskilama tercih edilebilir. Basilmis dekor kagidi veya genel olarak bitirme folyosu, tasiyici plakasinin üst tarafi üzerine lamine edilir (140). Bu baglamda, tercihen, bir reaktif polivinilasetat tutkali, bir poliüretan sicak eriyigi veya bir epoksit sicak eriyigi kullanima girer. Tasiyici plakasinin dekor ile donatilan üst tarafina koruma olarak, bu, dekor ile donatilan tasiyici plakasi, bir vernik yapisi ile mühürlenir (150). Birinci olarak, bitirme folyosu üzerine, korindon içerikli bir zemin vernik tabakasi, tercihen 60 g/m2 ila 100 g/m2 uygulama oraninda kaplanir. Bitirme folyosunun düzgünlügüne bagli olarak, önceden bir astarin uygulanmasi gerekli olabilir. A decor is coated 120 on an upper side of the carrier plate. Edit shown in its form, the decor is covered with the help of a finishing foil. Finishing foil, pre It is a foil consisting of an impregnated paper. To this end, for example, Finishing foil is prepared (130), which, in particular, is based on a printed decor paper. is produced. In this context, lamination on the material of the carrier plate is possible. any decor paper desired and any desired printing is preferable. Printed decor paper or finishing foil in general, It is laminated onto the upper side of the carrier plate (140). In this context, preferably a reactive polyvinylacetate glue, a polyurethane hot melt, or an epoxide hot melt comes into use. As a protection to the upper part of the carrier plate, which is equipped with decor, this The carrier plate, equipped with the decor, is sealed 150 with a varnish structure. Firstly, a layer of floor varnish containing corundum, preferably 60 g/m2, on the finishing foil It is coated at an application rate of 100 g/m2. Depending on the smoothness of the finishing foil, it may be necessary to apply a primer beforehand.
Burada örneksel olarak birinin gösterildigi asagidaki adimlarda, zemin örtü tabakasi (170) üzerine, hiçbir, bir veya birçok ara vernik tabakalari kaplanir. Tercihen, korindon içerikli ara vernik tabakalari, ile 60 g/m2 ila 100 g/m2 'lik bir uygulama oraninda kaplanirlar. Zemin vernik tabakasi ve ayni zamanda ara vernik tabakalari, bununla birlikte özellikle en üstteki ara vernik tabakasi, tercihen parildayan tabaka olarak tasarlanir. In the following steps, one of which is shown here as an example, is the ground cover layer. On 170, no, one or more intermediate layers of varnish are coated. Preferably, corundum Intermediate layers of varnish with content, at an application rate of 60 g/m2 to 100 g/m2 they are covered. The floor varnish layer as well as the intermediate varnish layers, with this especially as the uppermost intermediate varnish layer, preferably the shimmering layer. is designed.
Vernik yapisinin en distaki tabakasi olarak, son olarak, bir örtü vernik tabakasi kaplanir (180). Buna yönelik olarak, birinci olarak, bir nanokompozit vernik , 5 g/m2 ve 20 g/m2 arasinda bir oranda kaplanir (190). Nanokompozit vernik , tercihen bir akrilat verniktir, bu, nanopartikül, tercihen SiOX nanopartikülleri içerir. Nanopartiküllerin çapi, tercihen 300 nm'in altinda olur. Finally, a cover coat of varnish is coated as the outermost layer of the varnish structure. (180). To this end, firstly, a nanocomposite varnish, 5 g/m2 and 20 g/m2 It is covered at a ratio of 190 to 190. The nanocomposite varnish is preferably an acrylate varnish, this includes nanoparticle, preferably SiOX nanoparticles. Diameter of nanoparticles, preferably It happens below 300 nm.
Uygulanan nanokompozit vernik , akabinde, tercihen vakumlu ultraviyole spektrum araligindaki çok kisa dalgali ultraviyole isigi ile isinlanir (200). Bu sayede, örtü vernik tabakasinin kismi polimerizasyonu icra edilir, bu da ayni zamanda, fotokimyasal bir mikro kivrimlanmaya neden olur. Polimerizasyon esnasinda ortaya çikan büzülme efektlerinden dolayi, böylece, örtü vernik tabakasinin en distaki yüzeyi, düzensiz sekilde strüktüre olur. Bu strüktürlenme, mikro kivrimlanma olarak isimlendirilir. Örnegin bir Xenon Excimer Lazer tarafindan üretilen VUV isigi ile isinlama esnasinda, yaklasik 100 nm tabaka kalinligina sahip örtü vernik tabakasinin en üstteki malzeme tabakasi kismen polimerize edilir. Böylece, üzerinde, daha polimerize edilmemis örtü vernik tabakasinin geri kalaninin yüzdügü sekilde bir tür cilt meydana gelir. The applied nanocomposite varnish is then preferably vacuum ultraviolet spectrum It is irradiated with very short-wave ultraviolet light in the range (200). In this way, the cover varnish partial polymerization of the layer is carried out, which is also a photochemical causes micro-friction. Shrinkage during polymerization effects, so that the outermost surface of the overlay varnish layer is uneven it gets structured. This structuring is called microfolding. For example, during irradiation with VUV light produced by a Xenon Excimer Laser, The uppermost material of the overlay varnish layer with a layer thickness of about 100 nm layer is partially polymerized. Thus, on it, the non-polymerized cover a kind of skin is formed as the rest of the varnish layer floats.
Akabinde, örtü vernik tabakasini ve gerektiginde, daha hiç veya tamamen polimerize edilmemis diger vernik yapisinin vernik tabakalarini sertlestirmek üzere, elektron isinimli bir isinlama icra edilir (210). Bu yöntem adimi esnasinda, kismi polimerizasyon vasitasiyla VUV isinlamasi altinda olusturulan mikro kivrimlanma muhafaza edilmeye devam eder. Çift baglanma dönüsümündeki yüksek verim ve VUV isigi ile isinimlanma esnasinda radikallerin ek olarak jenerasyonu nedeniyle, klasik UV sertlestirmesine kiyaslandiginda, özellikle yüksek bir aglanma derecesi elde edilir. Bu sayede, distaki, mikro kivrimlanmayi olusturan örtü vernik tabakasinin dis malzeme tabakasinin sertlesmesinin önemli bir oranda yükseltilmesi elde edilir. Bu, akabinde elektron isini sertlestirmesinin yürütülmesi vasitasiyla daha da ileri sekilde yükseltilir. Subsequently, the cover layer of varnish and, if necessary, more or completely polymerized to harden the varnish layers of the other untreated varnish structure, an electron called radiation is performed (210). During this method step, partial microfolding formed under VUV irradiation via polymerization continues to be preserved. High efficiency and VUV in double bond conversion Due to the additional generation of radicals during heating with light, classical UV Compared to hardening, a particularly high degree of weeping is achieved. This In this way, the outer material of the outer cover varnish layer, which forms the microfold, A significant increase in the hardening of the layer is achieved. This was subsequently is further enhanced by conducting electron beam hardening.
Vernik yapisinin üretilmesi akabinde, tercihen, bir ayak sesi izole edici tabaka kaplanir (220). Birinci olarak, ayak sesi izole edici tabaka hazirlanir (230). Ayak sesi izole edici tabaka, tasiyici plakasinin bir alt tarafi üzerinde lamine edilir (240). Bu, tercihen, bir reaktif polivinilasetat tutkali ile veya alternatif olarak bir poliüretan sicak eriyigi veya bir epoksit sicak eriyigi ile gerçeklestirilir. Ayak sesi izole edici tabakanin kalinligi ve düzgünlügü, panelin planlanan kaplama yerindeki ihtiyaçlara uygun sekilde seçilir. After producing the varnish structure, preferably a foot sound insulating layer is coated. (220). First, the foot sound isolating layer is prepared (230). Foot sound isolator the sheet is laminated (240) on an underside of the carrier plate. This is preferably a with reactive polyvinylacetate glue or alternatively a polyurethane hot melt or a It is realized with epoxide hot melt. The thickness of the foot sound isolating layer and the smoothness of the panel is selected in accordance with the needs of the planned coating place.
Son olarak, dekor ve vernik yapisi ile donatilan tasiyici plakasi müteakip islemeye tabi tutulur (250), burada tasiyici plakasi, gerektiginde, parçalara bölünür ve/veya oluk ve dil, ön kenarlarinda frezelenir. Finally, the carrier plate, which is equipped with a decor and varnish structure, is subject to subsequent processing. held (250), wherein the carrier plate, if necessary, is divided into segments and/or the groove and the tongue is milled at its leading edge.
Mevcut noktaya kadar açiklanan yöntem, sadece, örneksel olarak ve sematik olarak hafifçe basitlestirilmis bir düzenleme formunu temsil eder. Bulusa göre yöntemde, ek olarak, örtü tabakasi derin strüktüre edilir, burada, dekor tabakasinin iç tarafinda, yüzeysel olarak kapali, sertlesmis bir malzeme tabakasi olusturulur. The method described up to the present point can only be used exemplary and schematically. represents a slightly simplified form of editing. In the method according to the invention, additional As a consequence, the cover layer is deeply structured, where, on the inside of the decorative layer, a superficially closed layer of hardened material is formed.
Bireysel olarak gösterilen yöntem adimlari, özellikle zemin vernik tabakasinin ve ara vernik tabakalarinin kaplanmasi olarak, birçok alt adimlara bölünebilir. Bu baglamda, kaplama yaninda kurutma ve kismi sertlestirme adimlari da, örnegin yumusak UV isinimina sahip bir isinlama vasitasiyla veya termik polimerizasyon vasitasiyla icra edilebilir. Individually illustrated method steps, in particular the floor varnish layer and the intermediate As the coating of varnish layers, it can be divided into several sub-steps. In this context, Besides coating, drying and partial curing steps are also used, for example soft UV by irradiation or by thermal polymerization can be done.
Buna ek olarak, bireysel yöntem adimlari, ayni zamanda, farkli sira dizini halinde de yürütülebilir. Örnegin, ayak sesi izolasyonunun lamine edilmesi, ayni zamanda sonlandirici yöntem adimi olarak da yürütülebilir. Ayni sekilde, panelin ön cephe yüzey alanlari içinde oluk ve dil yapi parçalarinin frezelenmesi, ayak sesi izolasyonun lamine edilmesi öncesinde de yapilabilir. In addition, the individual method steps are also indexed in different order. executable. For example, laminating foot sound insulation can also It can also be executed as a terminating method step. Likewise, the front surface of the panel milling of groove and tongue components in areas of foot sound insulation laminated It can be done before it is done.
Sekil 2'de, üretilen bir panel (1) boyunca bir enine kesitin bir kesimi sematik olarak gösterilir. Bireysel tabakalar sadece sematik olarak gösterilir ve bunlarin iç yapisi ve ayni zamanda bunlarin kalinlik oranlari açisindan, birbirlerine göreceli olarak, gerçege uygun ölçeklendirilmemis sekilde gösterilir. In Figure 2, a section of a cross-section through a fabricated panel (1) is schematically represented. is displayed. The individual layers are only shown schematically and their internal structure and at the same time, in terms of their thickness ratios, relative to each other, real displayed not properly scaled.
Panel (1), ana yapi bileseni olarak bir tasiyici plakasini (2) içerir. Bu, örnegin, bir mineral maddeden olusan bir plaka, örnegin bir alçi kompozit madde, bu durumda örnegin bir kartonpiyer tabakasi veya elyafli alçi tabakasi olabilir. Örnegin yüksek yogunluklu bir elyaf plakasi (HDF) gibi, diger mineral maddeler veya ahsap maddeler de dikkate alinir. Tasiyici plakasinin (2) alt tarafinda (4), bir ayak sesi izole edici tabaka (5) lamine edilir. Lamine etme, tercihen, bir sertlestirici içeren bir polivinilasetat tutkali veya bir poliüretan sicak eriyigi veya bir epoksit sicak eriyigi ile gerçeklestirilir. The panel (1) includes a carrier plate (2) as the main structural component. This is, for example, a a plate of mineral material, for example a gypsum composite material, in this case For example, it can be a plasterboard layer or a fibrous plaster layer. for example high other mineral or wood materials, such as a density fiber board (HDF) is also taken into account. On the underside (4) of the carrier plate (2), a foot sound isolating layer (5) laminated. Laminating, preferably a polyvinylacetate glue containing a hardener or with a polyurethane hot melt or an epoxide hot melt.
Tasiyici plakasinin (2) bir üst tarafi (3) üzerinde bir dekor yerlestirilir. Gösterilen düzenleme formunda, buna yönelik olarak, tercihen bir kagit malzemesinden meydana gelen, basilmis bir bitirme folyosu (6) uygulanir. Bitirme folyosu (6), tasiyici plakasinin (2) üst tarafi (3) üzerindedir, tercihen lamine edilmistir. Buna yönelik olarak, bir reaktif polivinil asetat tutkali, bir poliüretan sicak eriyigi veya ayni zamanda bir epoksit sicak eriyigi de kullanilabilir. A decor is placed on an upper side (3) of the carrier plate (2). shown in the form of arrangement, it preferably consists of a paper material. A printed finishing foil (6) is applied. The finishing foil (6) is attached to the carrier plate. (2) is on its upper side (3), preferably laminated. For this, a reagent polyvinyl acetate glue, a polyurethane hot melt or also an epoxide hot melt melt can also be used.
Bitirme folyosunun (6) ve tasiyici plakasinin (2) üst tarafinin (3) korunmasina yönelik olarak, bitirme folyosu (6) üzerine bir vernik yapisi (7) uygulanir. Gösterilen düzenleme formunda, vernik yapisi (7), birinci olarak bir zemin vernik tabakasi (8), bunun üzerine kaplanan bir ara vernik tabakasi (9) ve bir dis örtü vernik tabakasi (10) içerir. Korindon içerikli zemin vernik tabakasi (6) bir saydam vernik tir, bu, 60 g/m2 ila 100 g/m2 uygulama orani saglanacak sekilde kaplanir. Ayni zamanda, bunun üstünde olusturulan korindon içerikli ara vernik tabakasi (9) da, tercihen 60 g/m2 ila 100 g/mz'lik bir uygulama oranina sahiptir. Ara vernik tabakasi (9), tercihen, ara vernik tabakasinin (9) bir üst tarafinin (11) parildayan sekilde olusturuldugu tarzda tasarlanir. Ayni zamanda, ara vernik tabakasinin vernigi de saydam, seffaf bir verniktir. Örtü vernik tabakasi (10), ara vernik tabakasinin (9) üst tarafi (11) üzerine kaplanir. Örtü vernik tabakasi (10), bir üst tarafinda (12), bir mikro kivrimlanmaya (14) sahip bir dis, ince malzeme tabakasina (13) sahiptir. Distaki ince malzeme tabakasi içindeki mikro kivrimlanma (14), uygulanan örtü vernik tabakasinin (10) bir kismi polimerizasyonu vasitasiyla, asiri kisa dalgali UV isiginin, vakumlu ultraviyole dalga uzunlugu araliginda, diger bir deyisle isik ile bir isinlamanin olusturulmasi esnasinda tasarlanir, bunun dalga uzunlugu, 200 nm'den daha küçüktür. Buna yönelik olarak, 172 nmllik bir dalga uzunluguna sahip bir Xenon Excimer Lazerin isinimi, özellikle uygundur. Mikro kivrimlanma, VUV isigi ile isinlama tarafindan tetiklenen kismi polimerizasyon esnasinda ortaya çikan büzülme isleminden kaynaklanir. VUV isiniminin veya VUV isiginin düsük bir nüfuz derinligi nedeniyle, distaki ince malzeme tabakasi (13), yaklasik 100 nm'lik bir malzeme tabakasi kalinligindan 15'ine sahiptir. Örtü vernik tabakasinin (10) geri kalan malzemesi (16), elektron isini sertlestirmesi vasitasiyla tamamen sertlestirilir ve aglanir. Elektron isinlamasi ile bu sekilde yüklendirme nedeniyle, ayni zamanda, örtü vernik tabakasinin (10) distaki ince malzeme tabakasi (13) ve de zemin vernik tabakasi (8) ve ara vernik tabakasi (9) da tamamen sertlesir. Böylece, vernik yapisinin (7) bütün tabakalari tamamen sertlesir. Bu sayede, bitirme folyosunun (6) veya tasiyici plakasinin (2) üst tarafinin (3) tamamen mühürlenmesi elde edilir. Üretilen panel (1), mevcut durumda, mat bir optik strüktüre ve buna ek olarak tatmin edici bir dokunsal geri beslemeye sahiptir. Elektron isini sertlestirmesi esnasinda muhafaza edilen sekilde kalan, fotokimyasal olarak üretilen mikro kivrimlanma (14), buna ek olarak, panelin, R10'un DIN 51130'a göre bir kayma direncine sahip olmasina neden olur Üretim esnasinda, yaglanma gösteren hiçbir panel meydana gelmez. Panel yüzeyinin asiri düsük parlama derecesi, ayni zamanda, korumasiz bir el ayasi ile yüzeye dokunulmasi esnasinda muhafaza edilen sekilde kalir. Yüzey, parmak izlerini optik olarak yansitmaya egilimli degildir. Ayni sekilde, parildamaya yönelik egilim, mevcut degildir. Örtü vernik tabakasinin yüzeysel olarak, evvela, yaklasik olarak sabit bir vernik tabakasi kalinliginda kaplandigi sekil 2'de açiklanan düzenleme formundan farkli olarak, ayni zamanda, vernik tabakasinin strüktürlenmis bir uygulamasi da mümkündür, böylece, halihazirda, birinci sertlesme adiminin uygulanmasi öncesinde, örtü vernik tabakasinin farkli vernik tabakasi kalinliklari mevcut olur. Bu baglamda, bir derin strüktürlenmeye yönelik olarak kaba strüktürlerin gerçeklesmesi mümkün olur. For protecting the top side (3) of the finishing foil (6) and the carrier plate (2) As a result, a varnish structure (7) is applied on the finishing foil (6). Edit shown In its form, the varnish structure (7) is first formed by a floor varnish layer (8), upon which an intermediate varnish layer (9) coated and an outer cover varnish layer (10). Corundum The ground varnish layer (6) containing the content is a clear varnish, it is 60 g/m2 to 100 g/m2 It is coated in such a way that the application rate will be provided. At the same time, above The intermediate varnish layer (9) containing corundum formed is also preferably 60 g/m2 to 100 g/mz. It has an application rate. The intermediate varnish layer (9) is preferably the intermediate varnish layer. (9) is designed in such a way that an upper side (11) is formed as shining. Same At the same time, the varnish of the intermediate varnish layer is also a transparent, transparent varnish. The cover varnish layer (10) is coated on the upper side (11) of the intermediate varnish layer (9). The cover varnish layer (10) has a microfold (14) on one of its upper side (12). the tooth has a thin material layer (13). In the thin material layer on the outside microfold (14), part of the applied cover varnish layer (10) Through the polymerization of ultra-short-wave UV light, vacuum ultraviolet-wave in the range of its length, i.e. during the creation of a beam by light designed, its wavelength is less than 200 nm. To this end, 172 The radiation of a Xenon Excimer Laser with a wavelength of 10 nm suitable. Microfolding, the portion triggered by irradiation with VUV light It is caused by the shrinkage process that occurs during polymerization. VUV Due to a low penetration depth of radiation or VUV light, the outer thin material layer 13 has 15 of a material layer thickness of about 100 nm. The remaining material 16 of the overlay layer 10 is hardened by electron beam. through which it is completely hardened and weeped. In this way, by electron irradiation due to the loading, also the thin outer layer of the overlay varnish layer (10) material layer (13) and floor varnish layer (8) and intermediate varnish layer (9) completely hardened. Thus, all layers of the varnish structure (7) are completely hardened. This This ensures that the top side (3) of the finishing foil (6) or the carrier plate (2) is completely seal is achieved. The produced panel (1) currently has a matte optical structure and, in addition, a satisfactory It has tactile feedback. During electron beam hardening photochemically produced microfolding (14), which remains in a conserved shape in addition, the panel has a slip resistance of R10 according to DIN 51130 During production, no oiling panel occurs. Panel the extremely low degree of glare of its surface, also with an unprotected palm of the hand. it stays in the shape that is retained while the surface is touched. surface, fingerprints it is not prone to reflection optically. Likewise, the tendency to shine not available. Superficially of the overlay varnish layer, first of all, an approximately fixed varnish layer thickness differs from the arrangement form described in figure 2 Additionally, there is also a structured application of the varnish layer. possible, so that already before the first curing step is carried out, The cover varnish layer has different varnish layer thicknesses. In this context, a rough structures for deep construction are possible.
Bu, örnegin, strüktürlenmis bir vernik kaplama silindiri ile, örtü verniginin uygulanmasi vasitasiyla gerçeklestirilebilir. This is, for example, the application of overlay varnish with a structured lacquer coating roller. can be performed through
Ahsap gözenekleri veya parlama efekti gösteren diger strüktürler gibi strüktürlenme derinlikleri içinde, derin strüktürlenme nedeniyle ortaya çikan derin alanlarda, bir mat- parildayan -yüzey strüktürünün üretilmesi gerektiginde, geri kalan yüzey, yine de bir mat yüzey imajina sahiptir, böylece, avantajli olarak, en azindan dogrudan örtü vernik tabakasina sinirlanan ara vernik tabakasi veya zemin vernik tabakasi, hiçbir ara vernik tabakasinin bulunmadigi durumda, parildayan vernik tabakalari olarak tasarlanir. Structuring, such as wood pores or other structures with a glowing effect in the deep areas caused by deep structure, a mat- When the shining-surface structure needs to be produced, the remaining surface is still a it has a matte surface image, thus, advantageously, at least directly covering varnish intermediate varnish layer or floor varnish limited to the floor varnish, no intermediate varnish In the absence of a layer of gloss, it is designed as layers of shimmering varnish.
Alternatif veya ek olarak, bir derin strüktürleme, strüktürlenmis bir silindir vasitasiyla, henüz bitmis sekilde sertlestirilmemis örtü vernik tabakasi içine ince strüktürlerin preslenmesi vasitasiyla gerçeklestirilebilir. Alternatively or additionally, a deep restructuring, by means of a structured cylinder, thin structures into the not yet finished hardened cover varnish layer. can be done by pressing.
Her halükarda, derin strüktürleme, bunlarin strüktürlerinin, mikro kivrimlanma nedeniyle, mikro strüktürlenmenin strüktür derinliklerinden daha büyük olan strüktür derinliklerine sahip oldugu sekilde düzenlenir. In any case, deep restructuring, their structures, microfolding structure that is larger than the structure depths of microstructuring arranged in such a way that it has depth.
Derin strüktürleme, tercihen, VUV sertlestirme adimi ve elektron isini sertlestirme adimi arasinda icra edilir. Bu sayede, basit bir sekilde, mikro kivrimlanma tabakasinin, tamamen kapanmamasi durumu elde edilebilir. Böylece, akabindeki elektron isini sertlesmesi esnasinda, derin strüktürlenmis alanda, yüksek parlaklikta kesitler meydana gelir. Buna ragmen, yüzeyin genel imaji mattir ve sadece belirli bakis açilari altinda, küçük alanlarda, bir parlama efekti gözlenebilir. Bundan dolayi, uygun sekilde seçilen grafik baskili dekorda, tas yüzeyleri, aldatici sekilde, gerçek olarak imite edilebilirler. Deep structuring, preferably VUV curing step and electron beam curing is performed between the names. In this way, in a simple way, the microfolding layer, not completely closed condition can be obtained. Thus, the subsequent electron heat high gloss sections in the deeply structured area during curing it occurs. However, the overall image of the surface is opaque and only certain viewing angles Below, in small areas, a glowing effect can be observed. Therefore, appropriately in the selected graphic printed decor, the stone surfaces are deceptively imitated as real. they can be.
Sekil 3'te, sematik olarak, mat bir yüzey rafinasyonuna sahip bir panelin (1) üretilmesine yönelik bir cihaz (300) gösterilir. Cihaz (300), üretim yolu seklinde tasarlanir. Birinci olarak, bir tasiyici plakasi (2) hazirlanir. Bir dekor istasyonunda (310), dekor, tasiyici plakasinin (2) üst tarafi (3) üzerine yerlestirilir. Gösterilen düzenleme formunda, bu, lamine etme istasyonu olarak olusturulur, burada, bir bitirme folyosu (6), tercihen basilmis bir dekor kagidi, tasiyici plakasinin (2) üst tarafi (3) üzerine lamine edilir. Alternatif olarak, tasiyici plakasinin (2), bunun üst tarafina dogrudan bastirilmasi mümkündür. Akabinde, bir birinci vernikleme istasyonunda (320), bir vernik kaplama cihazi (330) ile, zemin vernik i kaplanir. Vernigin uygulanmasi, uygun olan her bir formda, örnegin bir silindir veya benzeri vasitasiyla gerçeklestirilebilir. Istege bagli olarak, birinci sertlestirme cihazinda (340), zemin vernik tabakasinin kismi polimerizasyonu, kurutmasi veya benzeri uygulanabilir. Ikinci bir vernikleme istasyonunda (350), benzer sekilde, ara vernik tabakasi kaplanabilir. Ikinci vernikleme istasyonu da ayni sekilde, bir vernik kaplama cihazini (360) ve de istege bagli olarak ikinci bir sertlestirme cihazini (370), örnegin bir UV isik kaynagini veya benzerini içerir. Figure 3 shows, semantically, a panel (1) with a matte surface refining. A device 300 for generating The device 300 is in the form of a production path. is designed. First, a carrier plate (2) is prepared. At a decor station (310), the decor is placed on the upper side (3) of the carrier plate (2). Edit shown in its form, it is formed as a laminating station, where a finishing foil (6), preferably a printed decor paper, laminated onto the upper side (3) of the carrier plate (2) is done. Alternatively, press the carrier plate (2) directly on the top of it. possible. Subsequently, at a first varnishing station 320, a varnish coating With the device (330), the floor varnish is coated. The application of the varnish should be done with each appropriate in form, for example by means of a cylinder or the like. Optional Finally, in the first hardening device 340, part of the floor varnish layer polymerization, drying or the like can be applied. a second varnish At station 350, an intermediate layer of varnish can likewise be coated. Second varnishing station can also be equipped with a varnish coating device 360 and optionally. a second curing device 370, for example a UV light source or the like.
Bir örtü vernik kaplama cihazi (400), örtü vernik tabakasinin uygulanmasina yönelik bir vernik kaplama cihazini (410) ve ayni zamanda, örtü vernik tabakasinin en üstteki malzeme tabakasinin kismen polimerlestirilmesine ve mikro kivrimlanmanin olusumuna yönelik olarak, örnegin bir Xenon Excimer Lazer gibi bir VUV isik kaynagini (420) içerir. Akabindeki elektron isini sertlestirmesine yönelik olarak, bir elektron isini cihazi (430) öngörülür. A cover varnish coating device 400 is a cover for applying the cover varnish layer. the varnish coating device 410 as well as the topmost layer of the overlay varnish layer. partial polymerization of the material layer and For example, use a VUV light source such as a Xenon Excimer Laser. (420) includes. In order to subsequently harden the electron beam, it device 430 is provided.
Gösterilen düzenleme formunda, elektron isini sertlestirmesi akabinde, bir ayak sesi izolasyonu Iaminasyon istasyonunda (440), tasiyici plakasinin (2) alt tarafi üzerinde, bir ayak sesi izole edici tabaka (5) lamine edilir. Akabinde, kural olarak, bir müteakip isleme istasyonunda (450), tasiyici plakasinin bölümlere ayrilmasi gerçeklestirilir ve/veya oluk ve dil, tasiyici plakasi veya plaka kesiti içine yerlestirilir, tercihen frezelenir. Sonuç olarak, bir veya daha fazla üretilmis panel (1) mevcut olur Uzman kisilere yönelik olarak açikça görülecegi gibi, burada sadece büyük ölçüde basitlestirilmis bir üretim düzenegi açiklanir ve bireysel ara isleme ve rafinaj istasyonlari ve adimlari açiklanmaz. In the embodiment form shown, after hardening the electron beam, a footstep In the lamination station (440), on the underside of the carrier plate (2), a The foot sound insulating layer (5) is laminated. Subsequently, as a rule, a subsequent In the processing station 450, the segmentation of the carrier plate is performed. and/or the groove and tongue are inserted into the carrier plate or plate section, preferably milled. As a result, one or more manufactured panels (1) are available. As will be evident to the skilled person, here it is only largely A simplified production setup is described and individual intermediate processing and refining stations and steps are not disclosed.
Referans Numaralari Listesi Tasiyici plakasi Üst taraf (tasiyici plakasi) Alt taraf (tasiyici plakasi) Ayak sesi izole edici tabaka Bitirme folyosu Vernik yapisi CX)\lCDCJî-I>CJJI\J-` Zemin vernik tabakasi Ara vernik tabakasi Örtü vernik tabakasi Üst taraf (ara vernik tabakasi (9)) Üst taraf (örtü vernik tabakasi) Malzeme tabakasi Mikro kivrimlanma Malzeme kalinligi Geri kalan malzeme (örtü vernik tabakasi) 100 Bir panelin üretilmesine yönelik yöntem 110 Bir tasiyici plakasinin hazirlanmasi Dekorun, tasiyici plakasi üzerine kaplanmasi Bastirilmis bir bitirme folyosunun hazirlanmasi Bitirme folyosunun lamine edilmesi Vernik yapisinin kaplanmasi Zemin vernik tabakasinin kaplanmasi Ara vernik tabakasinin kaplanmasi Örtü vernik tabakasinin olusturulmasi Nanokompozit vernigin uygulanmasi VUV isigi ile isinlama Elektron isini sertlestirmesi Ayak sesini izole edici tabakanin uygulanmasi Ayak sesi izole edici tabakanin hazirlanmasi Bunun lamine edilmesi Müteakip islemeler (oluk ve dilin bölümlere ayrilmasi ve/veya frezelenmesi) Bir panelin üretilmesine yönelik cihaz (üretim yolu) Dekor düzenegi Birinci vernikleme istasyonu Vernik kaplama cihazi Sertlestirme cihazi Ikinci vernikleme istasyonu Vernik kaplama cihazi Sertlestirme cihazi Örtü vernik tabakasi kaplama cihazi Vernik kaplama cihazi VUV isik kaynagi Elektron isinim cihazi Ayak sesi izolasyonu lamine etme cihazi Müteakip isleme istasyonu Reference Numbers List carrier plate Top side (carrier plate) Underside (carrier plate) Foot sound isolating layer Finishing foil varnish texture CX)\lCDCJî-I>CJJI\J-` floor varnish layer Intermediate layer of varnish Covering varnish layer Top side (intermediate layer of varnish (9)) Top side (cover varnish layer) material layer Microfolding Material thickness Remaining material (covering varnish layer) 100 Method for producing a panel 110 Preparing a carrier plate Overlaying the decor on the carrier plate Preparation of a pressed finishing foil Laminating the finishing foil Coating the varnish structure Coating the floor varnish layer Coating the intermediate layer of varnish Creating the cover varnish layer Application of nanocomposite varnish Irradiation with VUV light Electron heat hardening Application of the foot sound isolating layer Preparation of the foot sound isolating layer Laminating it Subsequent machining (sectioning and/or milling of the groove and tongue) Device for manufacturing a panel (manufacturing path) decor assembly First varnishing station varnish coating device hardening device second varnishing station varnish coating device hardening device Overlay varnish coating device varnish coating device VUV light source electron nomenclature device Foot sound insulation laminating device Subsequent processing station
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EP13187605.4A EP2857221B1 (en) | 2013-10-07 | 2013-10-07 | Panel with super-matt surface |
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PT3323628T (en) | 2014-02-25 | 2022-08-19 | Akzenta Paneele Profile Gmbh | Method for producing decorative panels |
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US11745475B2 (en) | 2016-08-19 | 2023-09-05 | Wilsonart Llc | Surfacing materials and method of manufacture |
US11504955B2 (en) | 2016-08-19 | 2022-11-22 | Wilsonart Llc | Decorative laminate with matte finish and method of manufacture |
EP4303021A3 (en) * | 2017-06-13 | 2024-03-13 | Hymmen GmbH Maschinen- und Anlagenbau | Method and device for producing a structured surface |
IT201800010863A1 (en) | 2018-12-06 | 2020-06-06 | Ind Chimica Adriatica S P A In Sigla Ica S P A | MECHANICAL REFLECTION AND RADIATION SYSTEM FOR THE CROSS-LINKING OF UV CURED PAINTS. |
DE102019203755A1 (en) * | 2019-03-19 | 2020-09-24 | Hymmen GmbH Maschinen- und Anlagenbau | Process for producing a workpiece surface and workpiece surface, for example for a furniture surface |
DE102019206431A1 (en) | 2019-05-03 | 2020-11-05 | Hymmen GmbH Maschinen- und Anlagenbau | Method for producing a structure on a surface |
DE102019124309A1 (en) * | 2019-09-10 | 2021-03-11 | Ist Metz Gmbh | Apparatus and method for producing matting-modulated polymer layers |
CN111267535A (en) * | 2020-01-20 | 2020-06-12 | 烟台博源科技材料股份有限公司 | Preparation method of novel packaging material with frosted effect |
JP2021115701A (en) * | 2020-01-22 | 2021-08-10 | 凸版印刷株式会社 | Decorative sheet, decorative laminate and method for producing decorative sheet |
US20230041625A1 (en) * | 2020-01-22 | 2023-02-09 | Toppan Inc. | Decorative sheet, decorative plate, and method for producing decorative sheet |
JP7044982B2 (en) * | 2020-03-03 | 2022-03-31 | 凸版印刷株式会社 | Manufacturing method of decorative sheet, decorative board and decorative sheet |
JP7215558B2 (en) * | 2020-03-03 | 2023-01-31 | 凸版印刷株式会社 | Decorative sheet and board |
JP7272501B2 (en) * | 2020-03-03 | 2023-05-12 | 凸版印刷株式会社 | Decorative sheet and board |
CN112170141B (en) * | 2020-11-02 | 2023-11-28 | 广东博硕涂装技术有限公司 | Curing method of UV skin paint on surface of plate |
PL439497A1 (en) * | 2021-11-15 | 2023-05-22 | Schattdecor Spółka Z Ograniczoną Odpowiedzialnością | Method of producing a matt multi-layer surface with increased haptic effect and a multi-layer surface |
CN114347584B (en) * | 2022-01-19 | 2022-07-29 | 广东达益新材料有限公司 | Decorative plate with electron beam hardening surface treatment layer and manufacturing method thereof |
JP7359275B1 (en) * | 2022-09-30 | 2023-10-11 | 大日本印刷株式会社 | Decorative sheets and decorative materials |
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PL2218520T3 (en) | 2004-10-05 | 2013-11-29 | Fritz Egger Gmbh & Co Og | Method and device for producing a structured surface |
DE102007019871A1 (en) * | 2007-04-25 | 2008-10-09 | Theodor Hymmen Holding Gmbh | Method and device for producing a thin three-dimensionally structured surface on plate-shaped materials |
DE102008024149B4 (en) * | 2008-05-19 | 2011-06-22 | Institut für Oberflächenmodifizierung e.V., 04318 | Device for determining the folding kinetics and the folding speed of radiation-curable paints and lacquers during the process of photochemical microfiltration initiated by short-wave monochromatic excimer UV radiation |
DE102009044802B4 (en) | 2009-11-30 | 2017-11-23 | Hymmen GmbH Maschinen- und Anlagenbau | Method and device for producing a three-dimensional surface structure on a workpiece |
EP2598561A1 (en) | 2010-07-29 | 2013-06-05 | Evonik Röhm GmbH | Process for scratch- and abrasion-resistant coating and physical matting of plastics substrates, more particularly polymethyl methacrylate, with nanocomposite coating material |
AT510217B1 (en) * | 2010-08-13 | 2013-12-15 | Hueck Folien Gmbh | PROCESS FOR PARTIAL MATTING OF UV VARNISH LAYERS |
DE102011001807B4 (en) * | 2011-04-05 | 2024-02-08 | Guido Schulte | Floor panel and method for producing same |
EP2627722B1 (en) * | 2010-10-14 | 2016-05-04 | Tarkett GDL | Surface covering comprising a varnish layer |
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2013
- 2013-10-07 TR TR2018/11685T patent/TR201811685T4/en unknown
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EP2857221B1 (en) | 2018-05-16 |
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