SG11201811820SA - A method of making a composite structure - Google Patents

A method of making a composite structure

Info

Publication number
SG11201811820SA
SG11201811820SA SG11201811820SA SG11201811820SA SG11201811820SA SG 11201811820S A SG11201811820S A SG 11201811820SA SG 11201811820S A SG11201811820S A SG 11201811820SA SG 11201811820S A SG11201811820S A SG 11201811820SA SG 11201811820S A SG11201811820S A SG 11201811820SA
Authority
SG
Singapore
Prior art keywords
london
canterbury
court
fergusson
international
Prior art date
Application number
SG11201811820SA
Inventor
Alexander Douglas Fergusson
Alexander George Newman
Adam Paul Leon Mayall
Teodor Boykov Balev
Jonathan Philip Casey
Tong Wang
Guisto Marc-Antoine Lormel Di
Original Assignee
Fergussons Advanced Composite Tech Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fergussons Advanced Composite Tech Limited filed Critical Fergussons Advanced Composite Tech Limited
Publication of SG11201811820SA publication Critical patent/SG11201811820SA/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/08—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B29K2509/08—Glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/776—Walls, e.g. building panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0076—Curing, vulcanising, cross-linking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/024—Honeycomb
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/028—Hollow fillers; Syntactic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/08—Reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/30—Fillers, e.g. particles, powders, beads, flakes, spheres, chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/38—Meshes, lattices or nets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Composite Materials (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Moulding By Coating Moulds (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Prostheses (AREA)
  • Sealing Material Composition (AREA)

Abstract

INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization 11M1111101110101011111 OH 1101011101111111111111111111111100111110 ill OEN International Bureau .. .... ..Yejd (10) International Publication Number (43) International Publication Date ..... ...r .....1 WO 2016/198883 Al 15 December 2016 (15.12.2016) WIPO I PCT (51) International Patent Classification: Court, 1-3 Brixton Road, London Greater London SW9 B32B 5/02 (2006.01) B32B 3/12 (2006.01) 6DE (GB). DI GUISTO, Marc-Antoine Lormel; Fergus- B32B 37/16 (2006.01) E04C 2/36 (2006.01) son's Advanced Composite Technology Ltd, Canterbury Court, 1-3 Brixton Road, London Greater London SW9 (21) International Application Number: 6DE (GB). PCT/GB2016/051717 (74) Agent: ALDRIDGE, Christopher; Mohun Intellectual (22) International Filing Date: Property Limited, 13/14 Park Place, Leeds West Yorkshire 10 June 2016 (10.06.2016) LS1 2SJ (GB). (25) Filing Language: English (81) Designated States (unless otherwise indicated, for every (26) Publication Language: English kind of national protection available): AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, (30) Priority Data: BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM, 1510065.4 10 June 2015 (10.06.2015) GB DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, (71) Applicant: FERGUSSON'S ADVANCED COMPOS- HN, HR, HU, ID, IL, IN, IR, IS, JP, KE, KG, KN, KP, KR, ITE TECHNOLOGY LIMITED [GB/GB]; Canterbury KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, MG, Court, 1-3 Brixton Road, London Greater London SW9 MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, OM, 6DE (GB). PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, (72) Inventors: FERGUSSON, Alexander Douglas; Fergus- TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW. son's Advanced Composite Technology Ltd, Canterbury Court, 1-3 Brixton Road, London Greater London SW9 (84) Designated States (unless otherwise indicated, for every — 6DE (GB). NEWMAN, Alexander George; Fergusson's kind of regional protection available): ARIPO (BW, GH, _ GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, Advanced Composite Technology Ltd, Canterbury Court, TZ, UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, 1-3 Brixton Road, London Greater London SW9 6DE = MAYALL, Adam Paul Leon; Fergusson's Ad- TJ, TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, (GB). vaned Composite Technology Ltd, Canterbury Court, 1-3 DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, Brixton Road, London Greater London SW9 6DE (GB). LV, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, _ BALEV, Teodor Boykov; Fergusson's Advanced Compos- — GW, KM, ML, MR, NE, SN, TD, TG). — ite Technology Ltd, Canterbury Court, 1-3 Brixton Road, London Greater London SW9 6DE (GB). CASEY, Published: — Jonathan Philip; Fergusson's Advanced Composite Tech- - with international search report (Art. 21(3)) — nology Ltd, Canterbury Court, 1-3 Brixton Road, London _ Greater London SW9 6DE (GB). WANG, Tong; Fergus- son's Advanced Composite Technology Ltd, Canterbury = = = = = = 1-1 M GC GC GC C:r 1-1 (54) Title: A METHOD OF MAKING A COMPOSITE STRUCTURE --.... 1-1 (57) : The present invention relates to a method of making a composite sandwich structure. The method comprises the steps C of: providing a base lay-up on a surface, wherein the base lay-up comprises a first reinforcement material layer; providing a core lay - el er on to the base lay-up, wherein the core layer comprises an open cellular structure and wherein the open cellular structure is at least 0 partially filled with unbound particles; providing a top lay-up on top of the core layer, wherein the top lay-up comprises a second re- inforcement material layer; sealing the arrangement within a hermetically sealed enclosure; introducing matrix material into the ar- rangement via the at least one conduit through a pressure differential; and curing the matrix material.
SG11201811820SA 2015-06-10 2016-06-10 A method of making a composite structure SG11201811820SA (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1510065.4A GB2539228B (en) 2015-06-10 2015-06-10 A method of making a composite structure
PCT/GB2016/051717 WO2016198883A1 (en) 2015-06-10 2016-06-10 A method of making a composite structure

Publications (1)

Publication Number Publication Date
SG11201811820SA true SG11201811820SA (en) 2019-01-30

Family

ID=53785237

Family Applications (1)

Application Number Title Priority Date Filing Date
SG11201811820SA SG11201811820SA (en) 2015-06-10 2016-06-10 A method of making a composite structure

Country Status (18)

Country Link
US (1) US11059244B2 (en)
EP (1) EP3307533B1 (en)
JP (1) JP6862002B2 (en)
KR (1) KR102510311B1 (en)
CN (1) CN107872998A (en)
AU (1) AU2016276134B2 (en)
BR (1) BR112017026442B1 (en)
CA (1) CA3026978C (en)
DK (1) DK3307533T3 (en)
ES (1) ES2929530T3 (en)
GB (1) GB2539228B (en)
HR (1) HRP20221321T1 (en)
MX (1) MX2017015966A (en)
PL (1) PL3307533T3 (en)
PT (1) PT3307533T (en)
SG (1) SG11201811820SA (en)
TW (1) TWI753858B (en)
WO (1) WO2016198883A1 (en)

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CN109648890B (en) * 2018-12-25 2020-12-29 中国航空工业集团公司基础技术研究院 Preparation method of self-supporting semi-impregnated self-adhesive non-buckling pre-set fabric
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Also Published As

Publication number Publication date
GB201510065D0 (en) 2015-07-22
JP2018518402A (en) 2018-07-12
US20180147799A1 (en) 2018-05-31
DK3307533T3 (en) 2022-11-07
WO2016198883A1 (en) 2016-12-15
PL3307533T3 (en) 2022-11-28
ES2929530T3 (en) 2022-11-30
EP3307533A1 (en) 2018-04-18
TWI753858B (en) 2022-02-01
MX2017015966A (en) 2018-07-06
EP3307533B1 (en) 2022-08-03
KR102510311B1 (en) 2023-03-14
PT3307533T (en) 2022-11-03
HRP20221321T1 (en) 2022-12-23
AU2016276134A1 (en) 2018-01-18
TW201707947A (en) 2017-03-01
BR112017026442B1 (en) 2022-01-18
CA3026978A1 (en) 2016-12-15
GB2539228B (en) 2017-07-26
BR112017026442A2 (en) 2018-08-14
CA3026978C (en) 2021-06-01
JP6862002B2 (en) 2021-04-21
US11059244B2 (en) 2021-07-13
KR20180037175A (en) 2018-04-11
CN107872998A (en) 2018-04-03
AU2016276134B2 (en) 2020-10-22
GB2539228A (en) 2016-12-14

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