SG11201811402SA - Processes for high severity fluid catalytic cracking systems - Google Patents

Processes for high severity fluid catalytic cracking systems

Info

Publication number
SG11201811402SA
SG11201811402SA SG11201811402SA SG11201811402SA SG11201811402SA SG 11201811402S A SG11201811402S A SG 11201811402SA SG 11201811402S A SG11201811402S A SG 11201811402SA SG 11201811402S A SG11201811402S A SG 11201811402SA SG 11201811402S A SG11201811402S A SG 11201811402SA
Authority
SG
Singapore
Prior art keywords
dhahran
international
oil company
catalyst
gas condensate
Prior art date
Application number
SG11201811402SA
Inventor
Mansour Ali Al-Herz
Nathan Hould
Ahmed Al-Asseel
Wala Algozeeb
Musaed Al-Ghrami
Original Assignee
Saudi Arabian Oil Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saudi Arabian Oil Co filed Critical Saudi Arabian Oil Co
Publication of SG11201811402SA publication Critical patent/SG11201811402SA/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C4/00Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
    • C07C4/02Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
    • C07C4/06Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04Oxides
    • C10G11/05Crystalline alumino-silicates, e.g. molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/085Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/088Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/80Mixtures of different zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/61310-100 m2/g
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/80Mixtures of different zeolites
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/20C2-C4 olefins

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property 111111H111011111111111111111111111111111011011110110111110111111111111111011111 Organization International Bureau (10) International Publication Number (43) International Publication Date ......0\"\"1 WO 2017/223310 Al 28 December 2017 (28.12.2017) WIP0 I PCT (51) International Patent Classification: di Arabian Oil Company, Post Office Box 5000, Dhahran, ClOG 11/05 (2006.01) B01J 29/40 (2006.01) 31311 (SA). AL-GHRAMI, Musaed; c/o Saudi Arabian ClOG 11/18 (2006.01) Oil Company, Post Office Box 5000, Dhahran, 31311 (SA). (21) International Application Number: (74) Agent: MOLLOY, Matthew A. et al.; Dinsmore & Shohl PCT/US2017/038740 LLP, One South Main Street, Fifth Third Center - Suite 1300, Dayton, Ohio 45402 (US). (22) International Filing Date: 22 June 2017 (22.06.2017) (81) Designated States (unless otherwise indicated, for every (25) Filing Language: English kind of national protection available): AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, BZ, (26) Publication Language: English CA, CH, CL, CN, CO, CR, CU, CZ, DE, DJ, DK, DM, DO, (30) Priority Data: DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, 15/190,327 23 June 2016 (23.06.2016) US HR, HU, ID, IL, IN, IR, IS, JO, JP, KE, KG, KH, KN, KP, KR, KW, KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, (71) Applicant: SAUDI ARABIAN OIL COMPANY MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, [SA/SA]; Post Office Box 5000, Dhahran, 31311 (SA). OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, (71) Applicant (for AG only): ARAMCO SERVICES COM- TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW. PANY [US/US]; 9009 West Loop South, Houston, Texas 77096 (US). (84) Designated States (unless otherwise indicated, for every kind of regional protection available): ARIPO (BW, GH, (72) Inventors: AL-HERZ, Mansour Ali; c/o Saudi Arabi- GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, TZ, an Oil Company, Post Office Box 5000, Dhahran, 31311 = UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, TJ, (SA). HOULD, Nathan; c/o Saudi Arabian Oil Company, TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK, = Post Office Box 5000, Dhahran, 31311 (SA). AL-ASSEEL, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV, Ahmed; c/o Saudi Arabian Oil Company, Post OfficeBox —MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, = 5000, Dhahran, 31311 (SA). ALGOZEEB, Wala; c/o Sau- = = (54) Title: = = = 11O >\ = AM I PROCESSES FOR HIGH SEVERITY FLUID CATALYTIC CRACKING SYSTEMS V120 (57) : Embodiments of methods for converting gas condensate into a product stream com- prising propylene comprise feeding gas condensate at a top region of a downflow high severity flu- idized catalytic cracking reactor (HSFCC), where the gas condensate comprises: at least 50% by weight paraffms, and less than 0.1 % by weight olefms. The method further comprises feeding catalyst to the 110 top region of the downflow HSFCC reactor in an amount characterized by a catalyst to gas condensate e weight ratio of about 5:1 to about 40:1, where the catalyst comprises nano-ZSM-5 zeolite catalyst hav- ing an average particle diameter from 0.01 to 0.2 p.m, a Si/A1 molar ratio from 20 to 40, and a surface = 105 100--,_ = = = 50 = = 11 area of at least 20 cm 2 /g. The method further comprises cracking the gas condensate in the presence of the catalyst at a reaction temperature of about 500° C to about 700° C to produce the product stream comprising propylene. © 107 140 11 M M ei ei IN 1-1 FIG. 0 ei r 160 1 O [Continued on next page] WO 2017/223310 Al MIDEDIMOHNIIMMEMODIMOINOMMUMEHOIMIE TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, KM, ML, MR, NE, SN, TD, TG). Published: — with international search report (Art. 21(3))
SG11201811402SA 2016-06-23 2017-06-22 Processes for high severity fluid catalytic cracking systems SG11201811402SA (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US15/190,327 US9981888B2 (en) 2016-06-23 2016-06-23 Processes for high severity fluid catalytic cracking systems
PCT/US2017/038740 WO2017223310A1 (en) 2016-06-23 2017-06-22 Processes for high severity fluid catalytic cracking systems

Publications (1)

Publication Number Publication Date
SG11201811402SA true SG11201811402SA (en) 2019-01-30

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SG10201912689PA SG10201912689PA (en) 2016-06-23 2017-06-22 Processes for high severity fluid catalytic cracking systems
SG11201811402SA SG11201811402SA (en) 2016-06-23 2017-06-22 Processes for high severity fluid catalytic cracking systems

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Country Status (7)

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US (2) US9981888B2 (en)
EP (1) EP3475393B1 (en)
JP (1) JP6959269B2 (en)
KR (1) KR102431019B1 (en)
CN (1) CN109415635B (en)
SG (2) SG10201912689PA (en)
WO (1) WO2017223310A1 (en)

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