SE1550080A1 - Grout preparation and administration - Google Patents
Grout preparation and administrationInfo
- Publication number
- SE1550080A1 SE1550080A1 SE1550080A SE1550080A SE1550080A1 SE 1550080 A1 SE1550080 A1 SE 1550080A1 SE 1550080 A SE1550080 A SE 1550080A SE 1550080 A SE1550080 A SE 1550080A SE 1550080 A1 SE1550080 A1 SE 1550080A1
- Authority
- SE
- Sweden
- Prior art keywords
- grout
- agitator
- mixer
- weighing
- mixers
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/832—Flow control by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/002—Mixing systems, i.e. flow charts or diagrams; Making slurries; Involving methodical aspects; Involving pretreatment of ingredients; Involving packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/002—Mixing systems, i.e. flow charts or diagrams; Making slurries; Involving methodical aspects; Involving pretreatment of ingredients; Involving packaging
- B28C9/004—Making slurries, e.g. with discharging means for injecting in a well or projecting against a wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/28—Mixing cement, mortar, clay, plaster or concrete ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Description
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mixers may be used that all supply their prepared grout mix to one or more associated agi-
tators and all mixers and agitators must be equipped With their own semi-automatic control
system controlling preparation of grout mix of a specific batch.
SUMMARY
It is a general object of the present technology to provide an improved solution to the above
discussed problems and shortcomings of conventional grout mix preparation and admini-
stration in association with rock/soil grouting.
In particular it is an object of the technology to suggest an improved method of preparing and
administering grout mix for injection into multiple or large diameter boreholes in rock or soil.
It is another object of the technology to suggest an improved apparatus for preparing and
administering grout mix for injection into multiple or large diameter boreholes in rock or soil.
These and other objects are met by the technology as defined by the accompanying claims.
The technology generally relates to grouting, namely the injection of cementitious and/or non-
cementitious grouts into an open end of injection and sealing pipes introduced into pre-drilled
boreholes formed in rock/soil. Grout is prepared at site and is prepared and administered into
the boreholes in a quantity required by the circumstances.
In a first aspect of the technology, there is provided an improved method of preparing and
administering grout for injection into multiple or large diameter boreholes formed in rock/soil
Whereby a batch of grout having a predetermined composition is prepared by controlled
addition of predetermined quantities of ingredients from a respective supply to several mixers
for mixing therein. A prepared grout quantity is detected by positive Weighing of the grout
prepared in a mixer and prepared grout is fed to an agitator from Which grout is pumped on
demand to injection equipment for injection into boreholes. In a basic configuration the output
of grout from the agitator and thereby of grout supplied to the injection equipment is
continuously detected by negative Weighing, i.e. Weighing of remaining grout in the agitator.
This enables calculation of a mass ?oW rate, e.g. the amount of grout withdrawn from the
agitator in a given time and thereby of the required total mixer capacity for a specific batch.
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According to another aspect of the technology there is provided an improved apparatus for
preparing and administering grout for injection into multiple or large diameter boreholes in
rock/soil and including respective supplies for grout ingredients, several rnixers for mixing
the grout ingredients therein and a load cell for positive Weighing associated with each mixer.
An agitator is also provided to Which the prepared grout is fed and from Which grout is then
pumped on demand to injection equipment for injection into the boreholes. In a basic
configuration of the apparatus load cells for negative Weighing are associated With the
agitator. A control system is also provided for individually controlling and logging the grout
preparation in each of the mixers and for administration of the prepared grout to the agitator
in amounts based on a Withdrawal of grout from the agitator, as calculated from the negative
Weighing of the amount of grout Withdrawn from the agitator.
Preferred further developments of the basic inventive idea as well as embodiments thereof are
speci?ed in the dependent subclaims.
Advantages offered by the present invention, in addition to those described above, will be
appreciated upon reading the below detailed description of embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention and its further objects and advantages will be best understood by reference to
the following description taken together with the accompanying drawings, in which:
Fig. l is an illustration of a prior art apparatus for grout preparation and administration and
a variation thereof;
Fig. 2 is a schematic illustration of a an apparatus for grout preparation and administration
in accordance with the present technology;
Fig. 3 is a schematical diagram of a grout preparation and administration control unit of the
present technology; and
Fig. 4 is a schematic ?ow diagram of a grout preparation and administration control method
according to the present technology.
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DET AILED DESCRIPTION
The present technology will be explained below with reference to exemplifying elnbodiments
of a method of preparing and administering grout for injection into boreholes in rock/soil and
an apparatus for preparing and administering such grout. The discussed and shown embodi-
ments relate to an application of the technology in particular to the injection of cementitious
grout into multiple injection pipes, such as by tunnelling work. The present technology may
be applied generally in the field of grouting and it is emphasized that all employed equipment
and components that are well known within this field are therefore not illustrated in detail in
the attached drawing figures. The described technology is equally well suited for application
to other types of environments and for other specific types of grouting work. T hus, the
drawings are included for the sole purpose of describing preferred embodiments of the present
technology and are not intended to limit the technology to details or to any specific field of
application. It shall be realized that the diselosure covers the incorporation of features related
to other applications and any combination of features disclosed herein.
ln Fig. 1 is depícted an example of a partially and schematically outlined conventional grout
preparation and administration systern/apparatus 100 With the above mentioned, presently used
type of mixer 106A and agitator 107 combination. Specifically, Fig. 1 shows in full lines a basic
prior art apparatus 100 that is controlled (control units 120A, 120B) in a semi-automatic manner
and that has one mixer 106A supplying grout to two agitators 107. Of these agitators 107 one
serves as a buffer for prepared grout and does therefore in continuous operation not add to the
capacity of the system. In such a system ingredients, such as water, additives and cement are
sequentially fed from respective supplies 104, 102, 103 and 105 to the mixer 106A in quantities
prescribed by the composition of the prepared batch and controlled by appropriate valves 113,
114, 115 and 117. The conforrnance of the prepared grout to the composition is controlled by
positive weighing (load cells 112) of the additive supply/supplies in combination with positive
weighing (load cells 110) of the mixer during and after supply and preparation. The known
systems use positive weighing (load cells ll 1) of the/each agitator 107, but the only purpose of
this weighing is to determine how much prepared grout is available to the systems. The systems
further employ magnetic inductive ?ow meters 118 to determine flow of prepared grout from
the agitators, and thereby to determine the continuous grout consumption. In the long run such a
detection provides insuf?cient accuracy for the operation control since the valves will inevitably
become fouled after some time in operation. Such fouling will have the effect that the detected
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delivered grout quantity is higher than the actual amount. The described system relies to a sig-
ni?cant part on manual input, such as a manual start of each batch or series of batches, a manual
choice of which agitator 107 to supply with prepared grout and a manual input of the ingre-
dients having been added to determine the sum of the pumped grout. The conventional system
is therefore very exposed to malfunctions due to human errors.
One further, specific problem has been noted by the supply of ingredients to the mixer, namely
that the system does not preclude tampering with the logged quantities of used ingredients,
especially the expensive additives, in the batch being prepared. Another less desirable reality in
prior art systems is that the single mixer l06A normally needs to have a large grout preparation
capacity to provide a required amount of grout to injection equipment 108 for a speci?c appli-
cation. In addition to the initially mentioned extra preparation time for each batch and the
problem of large amounts of unused grout mix, an operator must also manually switch bet-
ween the agitators 107.
In attempts to increase the capacity of such conventional systems without further increasing
the size of the mixer it is known to duplicate the described system by providing two separate
mixers l06A, 106B each supplying prepared grout to two designated agitators 107. Such a
further developed system is indicated with dash-dot lines in Fig. 1 and uses two separate con-
trol units l20A, l20B, each controlling preparation of one grout composition batch for the de-
signated mixer lO6A, 106B, with no interaction there between. Thus, each mixer and control
unit must completely finish the composition before the next batch or composition preparation
may be started manually. For the large number of parts employed in this system it requires con-
siderable manual input from at least 2-4 operators. Still it has a very limited grout capacity.
To overcome the above described disadvantages and problems associated with the known
methods and systems, the present technology suggests a novel approach for the control and
performance of a grout preparation and administration method and system intended for use in
rock/soil grouting operations. The suggested grout preparation and administration approach
brie?y involves providing a secure control of the grout preparation and mixing by combining
positive and negative weighing performed in series for one and the same grout composition and
by using several mixers controlled interactively and feeding one agitator. This will enable the
efficient, practical use of the system and thereby the preparation and supply of a signi?cantly
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increased quantity of grout, all with the use of only one operator. At the same time the proposed
improvement will provide very accurate and tamper-free logging and control of the quantities of
the used additive ingredients. By allowing thorough control of the number of grout batches that
the system requires per minute and thereby minimization of waste, the environmental effect will
further be very advantageous. The versatility of the system as regards the change of grout com-
position will also be greatly improved compared to existing solutions.
The proposed new technology for preparation and administration of grout for injection into mul-
tiple or large diameter bore-holes formed in rock/soil will ?rst be explained with reference to an
exemplifying apparatus 1 illustrated in Fig. 2. The apparatus 1 is intended for the preparation and
administration of grout G and includes respective level-controlled supplies 2-5 of grout ingredi-
ents that for a cementitious grout may comprise water, cement and additives. Reference numbers
2 and 3 represent Supplies, norrnally tanks, for additives, 4 represents a water supply and 5
represents a cement supply that is normally named a bin. Separate ?ow control valves, 15, 17 and
13, 14 are associated with each water, cement and additive supply, and through said valves water,
cement and additives are separately supplied to each mixer from the respective supplies 2-5. A
hydraulic valve and motor (not shown) are activated to convey cement from the cement bin 5 via
an ordinary screw feeder (not speci?cally denoted) and to a inanifold 16 distributing the cement to
the valve 17 associated With the respective mixer 6A-6N. The flow control valves 15, 17, 13, 14
for the water, cement and additive supplies are preferably pneumatically or electrically (magnetic
spool) controlled. Two or more mixers 6A-6N are provided for mixing the grout G ingredients
therein and the number of mixers may in this case be varied freely within reasonable numbers,
such as based on required capacity and/or available space.
This means that each mixer 6A-6N may have a considerably reduced size, enabling a great
amount of versatility as regards the ability to shorten the lead time for each batch and the possi-
bility to quickly change grout composition/forrnulation. ln practical examples that shall by no
means delimit the technology, the mixers may be provided in a cluster con?gured in pairs or in
sets of four or even six mixers each having a size of approximately 100 liters, The system further
includes a single agitator 7 to which prepared grout G is fed through valves (not speci?cally de-
noted) from selected mixers 6A-6N and from which grout is then purnped on demand to injection
equipment 8 for injection into the boreholes (not speci?eally shown). For the pumping of grout G
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from the agitator 7 is employed a grout pump of any appropriate, not speci?cally named type that
is able to provide an even flow of grout to the injection equipment S.
Conventional load cells 10 for positive weighing are associated With each mixer 6A-6N and serve
to provide control of the supplied water and cement quantities and a value of the total weight of
the prepared grout mix supplied to the agitator 7. A load cell 12 for negative weighing is associ-
ated with each additive supply 2, 3 in order to enable accurate control of the additive supply to the
mixers 6A-6N. The quantities of additives for each batch are very small and the negative weigh~
ing of withdrawn quantities will provide a very accurate result. Further load cells 11 for negative
weighing are associated With the agitator 7. A control unit 20 is provided for individually but
interactively controlling and logging the grout preparation in each of the mixers 6A, 6N and for
administration of the prepared grout G to the agitator 7 in amounts based on a Withdrawal of grout
G from the agitator 7. A mass ?ow of grout from the agitator 7 per unit of time is calculated from
the continuous negative weighing of the amount of grout Withdrawn from the agitator.
F ig. 3 illustrates very schematically the basic components and functions of an exemplary control
unit 20 being common to all mixers 6A-6N and serving to control the grout preparation apparatuis
1. The common control unit 20 separately controls the supply of ingredients of a selected grout
coinposition to one or several mixers 6A-6N, as required. It further controls the mixing operation
for and Withdrawal of grout G from all active mixers 6A-6N in accordance with the selected
compositions and based on input values from load Sensors 10, 11, 12, supply valves 13, 14, 15, 17
and the below described, calculated grout consumption based on Withdrawal of grout G from the
agitator 7. This control unit 20 provides an automatic process function by enabling control of all
mixers of the apparatus 1, which means that as soon as the ?ow of grout G from the agitator is
greater than that supplied by one mixer 6A alone, ?irther mixers 6B-6N are activated as required.
Thus, in the apparatus 1 according to this technology a number of individually but interactively
controlled mixers 6A-6N are provided and the number of activated mixers depends upon the grout
quantity required by the injection equipment 8. This quantity is represented by the mass ?ow rate
of grout G as calculated from the result of the continuous negative weighing of the agitator 7.
For providing the described functions the common control unit 20 may basically include a sensor
input evaluation means 21 receiving the detected values from all load cells 10, 11, and 12. Load
cell input values are then entered into a sensor input computing means 22 by which is also made a
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manual input 19 of a selection of grout composition or fonnulation. A process timer 24 is also
connected to the sensor input computing means 22 to provide the time data for calculating the
mass flow rate of grout from the agitator 7 based on the negative Weighing. The computing means
22 is further connected to means 23 for controlling the activation of the supply of ingredients to
the mixers 6A-6N as well as the activation of impellers (not speci?cally shown) of the mixers. An
override function may also be provided at the control unit 20 for allowing the operator to make a
manual mixer selection input 18.
It will be readily appreciated that the technology also concerns a method of preparing and ad-
ministering grout for injection into multiple or large diameter boreholes preformed in rock or
soil. Thereby a batch of grout G having a predetermined composition is prepared in a con-
ventional manner by controlled addition of predetermined quantities of ingredients, such as
water, cement and additives, from a respective supply 2-5 to two or more mixers 6A-6N for
mixing therein, A grout quantity prepared in the mixer/-s is basically detected by positive
weíghing of the grout G prepared. Prepared grout G is then fed to an agitator 7 from Which
grout is pumped on demand to the injection equipment 8 for injection into boreholes. In
particular, with specific reference to Fig. 4, the method includes the below described steps.
In a ?rst step Sl the grout preparation is started by supplying water pumped from the Water
supply 4 to one of the mixers 6A-6N and in a quantity as prescribed in the selected compo-
sition. This supply of Water is controlled by positive weíghing of the mixer in step S2, so that
the Water valve 13 eloses When the mixer load cells 10 detect a preset weight for the specific
grout composition being prepared. Then, in step S3, additives in quantities as prescribed in
the composition are supplied from the respective additive supply 2, 3, through the designated
valves 14, 15 and to the mixer. Specifically, the output quantity of one or more additives from
associated additive Supplies 2, 3 and thereby of the additive supplied to each mixer 6A-6N is
continuously detected by negative weíghing of remaining additive in the supplies/tanks during
grout preparation. This supply of additives being controlled by negative weíghing is per-
formed in step S4, so that when the weight of additive in the respective supply 2, 3 has de-
creased by a preset weight the corresponding additive valve 14, 15 closes. The additive tanks
are pressurized and the Weight of supplied additives is calculated by the loss of weight
therein, as measured With the negative weíghing of the quantity withdrawn from the additive
Supplies.
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In step S5 the impeller of the mixer is started in order to create a vortex therein preventing
that a lump is formed when cement is then supplied to the mixer in step S6. The supply of
cement to the mixer is started by the control unit 20 that activates a valve and motor causing a
feed screw to convey cement from the bin 5 to the distributor 16 and from there to the mixer,
through the cement supply valve 17. Mixing is now performed for a prescribed time, such as
for 30 seconds, in step S7. As the control unit 20 detects that preparation of grout G in a
mixer is completed the mixer weight is determined by the positive weighing of the mixer The
grout quantity that is ready to be fed to the agitator 7 is calculated by deducting from the
detected positive weight a weight of residual grout mix remaining on the walls of the mixer.
At the same instant prepared grout from the mixer 6A is fed to the agitator 7. Since the Weight
of grout remaining in the agitator 7 has been checked in step S8 by negative weighing, the
total quantity of grout available in the agitator 7 is determined by adding the calculated weight
of grout fed from the mixer to said weight detected by the negative weighing. The calcu-
lations are being made instantaneously so that there is no need to pause the mixer or agitator
before or during the feeding of grout to the agitator.
ln case the detection in step S9 indicates that the weight of the agitator 7 is too high the mixer
6A-6N is put on hold in step S10 and no pumping of grout G to the agitator 7 is started. If, on
the other hand the value of the agitator weight detected in step S11 is too low the control
system sends a signal to the appropriate valve for conveying prepared grout G to the agitator 7
in step S12. In step S13 the control unit adds the detected weight of grout removed from the
mixer 6A-6N to the weight of the agitator 7. While grout G is being pumped from the agitator
7 as requested by the grouting equipment 8 the weight of the agitator 7 is continuously
detected by negative weighing of the agitator in step S15. By this continuous negative
weighing, i.e. weighing of remaining grout in the agitator, the output quantity of grout from
the agitator and thereby of the grout supplied to the injection equipment is detected. Based on
the result of the negative weighing by the agitator load cells 11 and set in relation to time a
mass ?ow rate of the grout leaving the agitator may be calculated in step S16. Expressed
otherwise the combined positive weighing of the mixer and negative weighing of the agitator
enables calculation of the mass flow rate, e.g. the amount of grout withdrawn from the
agitator in a given time and thereby of the required total mixer capacity for a speci?c batch. In
the event that the required mass ?ow rate exceeds what may be prepared by one mixer 6A,
that is the time required for one mixer to complete the preparation of one batch, the system
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may order the activatíon, in step 17, of another one of the mixers 6B-6N to prepare grout With
the same composition. With the present technology this activation of a required ?irther mixer
or further mixers is carried out fully automatic by the control unit 20.
In summary, in the described application, by detecting the positive Weight of grout supplied
from the mixer 6A it is likewise established What quantity Was supplied to the agitator 7. By
also detecting, through the negative weighing, the quantity that has been WithdraWn from the
agitator 7, during pausing of the inixing, the average mass ?ow rate may be calculated. In the
present method the weighing in the form of negative weighing at the agitator 7 is thereby part
of the batch system as a ?ow control. From the above discussion it should be clear that the
calculated ?oW of prepared grout G from the agitator 7 is used to determine When further
mixers 6A-6N, in addition to a first one, must be activated for grout preparation. Thus, mixing
grout G of the same composition may be performed in a number of mixers 6A-6N that are
individually but interactively controlled by the common control unit 20. To these mixers is
separately supplied Water, cement and additives from a common supply 2-5, through separate
?ow control valves 13, 14, 15, 17, and the number of activated mixers depends upon the
quantity of prepared grout G required by the injection equipment 8. If the grout quantity re-
quested by the grouting is reduced the mixers that do not have to be active stop in the phase
after the supply of Water. In this phase the mixers Will start for approximately 3 seconds every
5 minutes to rinse down cement having become stuck on the edges and to maintain said
cement active/alive. When the grout requirement increases again the supply of additives and
cement etc. Will simply be continued to the now required, previously stopped mixer or mixers.
In this apparatus 1 there is only one control unit 20 having several load cells, depending upon
the number of mixers employed. The load cells are all Working in series for one and the same
grout composition, One load cell each is used for ?ow control and for additive weighing. This
means that all load cells may Work simultaneously and due to a use of several smaller mixers
the lead time for each batch may be shortened., Mixing of 100 liters Will require a mixing
time of about 30 seconds and if the quantity is increased to 200 liters the mixing time Will
With a conventional system be 60 seconds and so forth. If, in a practical example of this de-
scribed technology, it Will take 37 seconds to prepare one grout composition, the use of e.g.
six smaller mixers in the proposed configuration Will make it possible to prepare six grout
compositions in the same 37 seconds. This gives a theoretical value of 516 liters per minute.
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In practical operation the number of mixers being active Will be controlled depending upon
the mass ?ow rate, in other words upon the quantity of grout being pumped out from the
agitator. Thus, the grout preparation capacity is controlled by the output from the agitator.
The control unit 20 uses a completely new approach based on the idea that the possibility to
provide ?ow control is created by mixing positive and negative Weighíng. Such ?ow control
involves the negative Weighing of every prepared grout mix and a calculation of over time to
obtain a mass ?ow rate. Weighing of the batches mixed in each mixer is performed positively
in order to control the consumption of the ingredient materials. This provides a double control
of how much grout there is in the agitator that by its load cells governs the ?ow control. By
using this way of controlling how many mixers that must be active it will be possible with this
process to control how many batches per minute the grouting system requires. This does in
turn provide further advantages from an environmental point of view since there will be less
material waste.
In addition to those advantages offered by the present technology that have been speci?cally
mentioned above, may be emphasized that:
the configuration of the apparatus and the control functions of the method will make it
possible to manually change the grout composition during the process, such as when
grout injection into the rock is too quick, requiring a modification of the composition;
- in applications consuming large amounts of grout the mixers are operated sequentially
in a number corresponding to the actual grout consumption as calculated from the result
of the actual amount of grout Withdrawn from the agitator;
- all mixers in a cluster are controlled in series by the same grout composition as set in
the control unit;
- larger security margin through reduction of the effect of human errors;
- the technology is economically advantageous for contractor and entrepreneur since the
actual consumption is invoiced;
- the proposed technology permits faster grout injection in rock and by tunnelling Work
using fewer operators and with smaller impact on the environment. In particular the
proposed apparatus and method makes it possible to inject into large diameter boreholes
or multiple boreholes at the same time, with the mentioned reduced personnel; and
- energy consumption to operate the equipment will be reduced.
10
15
20
25
30
12
Logging must be performed on all systems within this area to secure that the contractor and
the entrepreneur may be in agreement of the actual consumption of materials. In the proposed
technology the size of the composition is known and is entered as a positive factor in the
negative Weighing of the ?ow and can therefore not be manipulated in any sense. Each batch
added to the mass ?ow detection is also logged in the system by the proper material type. This
in turn means that this technology does not require a separate flow meter or separate logging
instruments. The equipment may advantageously be operated by one single person since it
will be fully automatic, but other restrictions may demand two persons working together, such
as by tunnelling work. The apparatus will also be adapted for remote control, which means
that an operator starting the grout composition may also perform manual pumping Work, such
as the handling of hoses. Changing of the composition being prepared is performed without
Stopping the preparation and thereby contributes greatly to avoiding spillage and unnecessary
time loss. In practice the change of composition requires only two push-button maneuvers,
selecting a preset composition number and pushing enter. This changes the composition for
all mixers without delay. It is to a large extent this automation and the increased capacity that
makes it possible to pump grout to multiple or large diameter boreholes and to lower the lead
times for rock injection and tunnelling as requested.
In alternative, but not specifically illustrated embodiments of the technology Variations of the
different illustrated parts of the apparatus may be employed without departing from the scope
of the invention. An example of this is the use of varying numbers of mixers in a cluster
controlled in series by the control unit. Likewise, Varying types of containers and tanks and
various types of supply control valves, motors and pumps may be used for the supply of
ingredients of the grout mix and of prepared grout. It shall also be emphasized that although
the invention has been described and illustrated with specific reference to an application for
use with cementitious grout in connection With grouting for tunnelling operations, the
invention is in no way restricted to such applications. The basic principles of the invention
may be applied to other similar operations and processes.
The present technology has been described in connection with embodiments that are to be
regarded as illustrative examples thereof. It Will be understood by those skilled in the art that
the present technology is not limited to the disclosed embodiments but is intended to cover
13
various modi?cations and equivalent arrangernents. The present technology likewise covers
any feasible combination of features described and illustrated herein. The scope of the present
technology is de?ned by the appended claims.
Claims (13)
1. kontinuerlig detektering av uttagen kvantitet av injekteringsbruk fran agitatorn och darigenom av det injekteringsbruk som tillforts injekteringsutrustningen genom negativ vagning, dvs. vagning av kvarvarande injekteringsbruk i agitatorn; varigenom 2. berdkning mojliggors av ett massflOde, dvs. den mangd av injekteringsbruk som uttas frail agitatorn under en given tid, och darigenom av den erforderliga totala blandar- kapaciteten for en specifik sats.
2. Metod enligt krav 1, kannetecknad av att injekteringsbruk (G) med samma sammansattning blandas i ett antal av individuellt reglerade blandare (6A-6N), varvid antalet är bero- ende av den kvantitet som erfordras av injekteringsutrustningen (8), till vilka vatten, cement och tillsatser tillfors separat fran ett gemensamt forrad (2-5) genom separata flodesregleringsventiler (13, 14, 15, 17).
3. Metod enligt krav 1 eller 2, kannetecknad av att kontinuerligt under beredning av in- jekteringsbruk (G) detekteras den uttagna kvantiteten av en eller flera tillsatser fran till- horande forrhd (2, 3) av tillsatser och darigenom av de tillsatser som tillforts varje blandare (6A-6N) genom negativ vagning av kvarvarande tillsats i namnda behallare.
4. Metod enligt nagot eller ndgra av krav 1-3, kannetecknad av att det beraknade mass- flodet av berett injekteringsbruk (G) fran agitatorn (7) utnyttj as for bestamning av nar en eller flera ytterligare blandare (6A-6N), utover den forsta, maste aktiveras for beredning av injekteringsbruk. 2
5. Metod enligt nagot eller nagra av krav 1-4, kannetecknad av att baserat pa den positiva och negativa vagningen av ingredienser och pa den negativa vagningen av den uttagna kvantiteten av injekteringsbruk fran agitatorn (7), astadkoms en manipuleringssdker kontroll och registrering av de forbrukade kvantitetema av de olika ingredienserna.
6. Metod enligt nagot eller nagra av krav 1-5, kannetecknad av att vatten matas fran ett vattenforrad (4) till en blandare (6A-6N) i en kvantitet som foreskrivs i sammansattningen och som mats med den positiva matningen av blandaren, tillsatser sedan matas till blandaren i en kvantitet som foreskrivs i sammansdttningen och som mats med den negativa matningen av kvantiteten som uttas frail tillsatsforrad (2, 3), blandaren startas, cement matas till blandaren fran ett cementforrad (5) och blandaren kors under en faststdlld tid av t.ex. 30 sekunder.
7. Metod enligt nagot eller nagra av krav 1-6, kannetecknad av att ndr beredningen av injekteringsbruk (G) i en blandare (6A-6N) är avslutad fasts-tails blandarens vikt genom posi- tiv vagning av blandaren, att en kvantitet av injekteringsbruk som är fdrdig fOr matning till agitatorn (7) berdknas och att detta beredda injekteringsbruk frail blandaren matas till agitatorn, varigenom den totala kvantiteten av injekteringsbruk som star till forfogande i agitatorn faststalls genom att addera denna berdknade vikt av injekteringsbruk fran blandaren till namnda vikt som detekterats genom den negativa vagningen.
8. Metod enligt nagot eller nagra av krav 1-7, kannetecknad av att i applikationer som forbrukar stora mdngder av injekteringsbruk (G) kors blandarna (6A-6N) sekventiellt i ett antal som svarar mot den verkliga forbrukningen av injekteringsbruk, sasom den beraknats utifran resultatet av faktiskt massflode av injekteringsbruk som uttas fran agitatorn.
9. Anordning (1) for beredning och administrering av injekteringsbruk (G) for injektering i ett flertal borrhal eller borrhal med stor diameter formade i berg/mark och omfattande resp. forrad (2-5) av ingredienser i injekteringsbruk, sasom vatten, cement och tillsatser, tva eller flera blandare (6A-6N) for blandning av injekteringsbrukets ingredienser clan, en lastcell (10) for positiv vdgning associerad med varje blandare och en agitator (7) till vilken det beredda injekteringsbruket matas och fran vilken injekteringsbruk darefter pumpas efter behov till injekteringsutrustning (8) for injektering i borrhalen, kannetecknad av: - lastceller (11) for negativ vagning, vilka dr associerade med agitatorn; och 3 - ett reglersystem (20) for individuell kontroll och loggning av beredningen av inj ekteringsbruk i var och en av blandarna och for att administrera det beredda inj ekteringsbruket till agitatorn i mangder som baserats pa forbrukningen av injekteringsbruk, sasom den beraknats utifran den negativa vagningen av mangden av injekteringsbruk som ut- tagits fran agitatorn.
10. Anordning enligt krav 9, kiinnetecknad av ett antal av individuellt reglerade blandare (6A-6N), varvid detta antal är beroende av den kvantitet som erfordras av injekteringsutrustningen (8) och av separata flodesregleringsventiler (13, 14, 15, 17) associerade med varje vatten-, cement- och tillsatsforrad (2-5) genom vilka vatten, cement och tillsatser separat tillfors till varje blandare fran de respektive forraden.
11. Anordning enligt krav 9 eller 10, kannetecknad av en lastcell (12) for negativ vagning associerad med vade tillsatsfarrad (2, 3).
12. Anordning enligt nagot eller nagra av krav 9-11, kannetecknad av en gemensam reglerenhet (20) for separat reglering av tillforseln av ingredienser till, blandningsarbete for och uttag av injekteringsbruk (G) fran alla blandare (6A-6N) i enlighet med valda sammansattningar och baserat pa ingangsvarden fran lastsensorer, ventiler till forraden och berdknad forbrukning av injekteringsbruk baserad pa uttag av injekteringsbruk fran agitatorn (7). 13, Anordning enligt nagot eller nagra av krav 9-12, kannetecknad av att den gemensamma reglerenheten (20) omfattar: - utvarderingsorgan (21) for indata fran givare, vilka mottar detekterade vdrden fran alla last- celler (10, 11, 12); - beralmingsorgan (22) for indata frail givare, i vilka insignalvarden frail lastceller sedan inmatas; - en process-timer (24) som likaledes är ansluten till berakningsorganet for indata fran givare for att tillhandahalla tidsdata for beaming av massflodet av injekteringsbmk frail agitatorn (7) baserat pa den the negativa vagningen; och - reglerorgan (23) fcir reglering av aktiveringen av tillforseln av ingredienser till blandarna (6A-6N) savd1 som aktiyeringen av blandare. 120B 117
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1550080A SE1550080A1 (sv) | 2015-01-27 | 2015-01-27 | Grout preparation and administration |
PCT/SE2016/050048 WO2016122381A1 (en) | 2015-01-27 | 2016-01-26 | Grout preparation and administration |
EP16743791.2A EP3250353A4 (en) | 2015-01-27 | 2016-01-26 | Grout preparation and administration |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1550080A SE1550080A1 (sv) | 2015-01-27 | 2015-01-27 | Grout preparation and administration |
Publications (2)
Publication Number | Publication Date |
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SE538466C2 SE538466C2 (sv) | 2016-07-12 |
SE1550080A1 true SE1550080A1 (sv) | 2016-07-12 |
Family
ID=56329440
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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SE1550080A SE1550080A1 (sv) | 2015-01-27 | 2015-01-27 | Grout preparation and administration |
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EP (1) | EP3250353A4 (sv) |
SE (1) | SE1550080A1 (sv) |
WO (1) | WO2016122381A1 (sv) |
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CN108374567B (zh) * | 2018-03-13 | 2023-11-10 | 安徽国信建设集团有限公司 | 一种双液单系统气压储能注浆机及注浆工艺 |
CN108705678A (zh) * | 2018-03-23 | 2018-10-26 | 成都西易自动化系统工程有限公司 | 一种灌浆自动化生产系统 |
CN110965435A (zh) * | 2019-11-26 | 2020-04-07 | 江苏东交智控科技集团股份有限公司 | 灌浆施工设备 |
CN114130233B (zh) * | 2021-11-08 | 2023-07-11 | 中石化四机石油机械有限公司 | 固液混配连续泵送系统及其工艺方法 |
CN114984844A (zh) * | 2022-06-12 | 2022-09-02 | 安徽金岩高岭土科技有限公司 | 一种免烧砖的搅拌系统 |
CN117577792B (zh) * | 2024-01-16 | 2024-04-19 | 淄博火炬机电设备有限责任公司 | 正板栅灌浆系统 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US5775803A (en) * | 1989-08-02 | 1998-07-07 | Stewart & Stevenson Services, Inc. | Automatic cementing system with improved density control |
JP2001047428A (ja) * | 1999-08-11 | 2001-02-20 | Yorigami Maritime Construction Co Ltd | 生コンクリート製造方法及び装置 |
AT504291B1 (de) * | 2006-08-31 | 2012-10-15 | Huhhot Chi Che Euro Technic Gmbh | Anlage zur herstellung von trockenen und nassen mischungen |
US20080273415A1 (en) * | 2007-05-02 | 2008-11-06 | Jonel Engineering | Apparatus and method for producing concrete |
US9636843B2 (en) * | 2008-05-02 | 2017-05-02 | Reinhard Matye | Mobile concrete mixing plant |
WO2013101254A1 (en) * | 2011-12-29 | 2013-07-04 | Green Oilfield Environmental Services, Inc. | System and method for treating a contaminated substrate |
US9186814B2 (en) * | 2013-02-04 | 2015-11-17 | Robert W. Ober | Atmospheric storage mechanical weight batch blending plant |
US9731255B2 (en) * | 2013-05-31 | 2017-08-15 | Melvin L. Black | Feedback controlled concrete production |
-
2015
- 2015-01-27 SE SE1550080A patent/SE1550080A1/sv unknown
-
2016
- 2016-01-26 EP EP16743791.2A patent/EP3250353A4/en not_active Withdrawn
- 2016-01-26 WO PCT/SE2016/050048 patent/WO2016122381A1/en active Application Filing
Also Published As
Publication number | Publication date |
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SE538466C2 (sv) | 2016-07-12 |
WO2016122381A1 (en) | 2016-08-04 |
EP3250353A4 (en) | 2018-11-14 |
EP3250353A1 (en) | 2017-12-06 |
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