RU2740807C1 - Method for production of boiled sausage product based on vegetable components - Google Patents

Abstract

FIELD: food industry.SUBSTANCE: invention relates to food industry, in particular, to production of a sausage boiled product based on vegetable components. Method provides for preparation of meat raw materials, including semi-fat trimmed pork and mechanically deboned poultry meat, fatback or fatback cuts, its grinding, salting and aging, formulation of formula in a cutter with addition of wheat bran and carrageenan, pre-hydrated in rose hips infusion, raw chicken eggs and nutmeg, stuffing of farce into shell and molding of loaves, their frying, cooking and cooling of the ready product. Quantitative ratio of initial components of sausage boiled product is selected.EFFECT: higher food and biological value of product, wider range of cooked sausages.1 cl, 3 tbl

Description

The invention relates to the food industry, in particular to the production of cooked sausages, and is intended for use in meat processing plants.

There is a known method for the production of boiled sausage, which provides for grinding meat raw materials (a set of raw materials for minced sausage of boiled amateur pork of the highest grade (GOST 23670-79), kg per 100 kg: trimmed low-fat pork - 75; back fat - 25), preparation of brine with the addition into water of sodium chloride, sodium nitrite, spices, preparation of a binder component (emulsion), consisting of water and a mixture of fat-and-oil phospholipid product and powder from cereal malt, with a ratio of phospholipid concentrates - ethyl alcohol (1: 3) ÷ (1: 7) , mix the minced meat, brine and binder, stand for ripening, cut, prepare the minced meat, squirt, knit loaves, fry, boil and cool [Patent RU No. 2379977, IPC A23L 1/317, A23L 1/314, publ. 21.01.2010].

Its disadvantages are that the product has less water-holding property, thereby reducing the proportion of bound water, which subsequently reduces the yield of the finished product.

Also, one of the analogues is boiled sausage, which consists of horse meat, a protein-fat emulsion in an amount of 10-15% of the mass of the main raw material, into which a biologically active additive is introduced in an amount of 8-9% of the mass of BFA. The biologically active additive is obtained by soaking wheat grains in a solution of sodium selenite with a concentration of 0.03-0.04%, germination, separation of sprouts and grinding [Patent RU No. 2464790, IPC A22C 11/00, A23L 1/317, publ. 10/27/2012].

The disadvantage of this method is the use of specific raw meat - horse meat, as well as the implementation of the method requires a lot of labor.

The closest in technical solution, taken as a prototype, is a method for the production of boiled sausage, containing in its composition 1 grade beef, trimmed semi-fat pork, mechanically deboned poultry meat, cedar cake, flax flour, nitrite-curing mixture, spices. At the stage of preparation of minced meat, cedar cake is added to the recipe after preliminary hydration in a ratio of 1: 2 in an amount of 15 wt.%, As well as flaxseed flour after preliminary hydration in a ratio of 1: 4 in an amount of 10 wt.% [Patent RU No. 2611843 IPC А23L 13 / 60, publ. 12.10.2015].

The disadvantage of this method is the low biological value of the product, due to the high content of fat and low protein content.

The object of the present invention is to develop a fortified and balanced product.

The technical result is an increase in the nutritional and biological value of the product, an expansion of the range of cooked sausages.

The technical result is achieved by the fact that the method for the production of a cooked sausage product based on vegetable components consists in the preparation of raw meat, including trimmed semi-fat pork and mechanically deboned poultry meat, its grinding, preliminary hydration of the vegetable component, formulation in a cutter, stuffing the minced meat into the casing and forming loaves, boiling them, cooling the finished product, while lard or lard trimmings are additionally used as meat raw materials, meat raw materials are salted and left for ripening before cutting, when cutting, raw chicken eggs and nutmeg are additionally introduced, wheat is used as a plant component bran and carrageenan hydrated in rosehip infusion, and before cooking the loaves are fried, with the following ratio of the components of the cooked sausage product, mass parts:

Pork trimmed semi-fat 50 Fat or lard trim fifteen Mechanically deboned poultry meat 35 Wheat bran 3 Carrageenan 3 Rosehip infusion nine Raw chicken eggs 3 Nitrite curing mixture 2.1 Allspice 0.085 Nutmeg 0.03 Water / ice 20

The use of wheat bran and carrageenan, pre-hydrated in rosehip infusion, provides an increase in product yield - due to water retention during hydration, and fortification of boiled sausage products due to the extraction of vitamins into rosehip infusion during its preparation.

Wheat bran contains vitamins A, E, as well as groups B: B ₁ , B ₂ , B ₆ , micro and macro elements: potassium, calcium, magnesium, phosphorus, sodium, copper, iodine, useful fatty acids: Omega-3 , Omega-6, pantothenic. The main biological value of wheat bran is dietary fiber, which regulates the work of the gastrointestinal tract, removes cholesterol, and lowers blood sugar.

Rosehip infusion contains a large amount of ascorbic acid or vitamin C, vitamins B and B ₁ , K, P and carotene, which have a positive effect on the immunity and redox properties of the body.

Carrageenan is a thickener, which is responsible for the preservation of the structure of the product and acts as a regulator of the viscosity of the mixture; stabilizer - forms the required texture and consistency of the product; gelling agent - acts as a gelling agent; humectant - thanks to it, the product does not lose moisture.

The organoleptic characteristics of a cooked sausage product based on plant components are presented in Table 1.

Table 1

Indicator name According to the claimed method
"Khutorskaya" By prototype Appearance loaves with a clean, dry surface. Straight or curved loaves from 10 to 50 cm in length. Casing without damage, spots, tightly attached to the minced meat loaves with a clean, dry surface, no damage to the casing, stains, slips, beef overflows Consistency elastic, dense homogeneous elastic Taste and smell typical for this type of product, without foreign aftertaste with the aroma of spices and wheat bran, moderately salty characteristic of this type of product, the aroma of boiled sausage is pleasant with a hint of pine nuts. Colour light pink and pink, typical for this type of product pink, typical for this type of product

Physicochemical and functional and technological parameters of a cooked sausage product based on vegetable components are presented in Table 2.

table 2

Index According to the claimed method Doctoral
GOST 23670-2019 Mass fraction of fat,% no more 16 20 Mass fraction of protein,% no more 13 12 Mass fraction of carbohydrates, g thirty - Mass fraction of salt,% no more 2.2 2.1 Mass fraction of sodium nitrite,% no more 0.005 0.006 Mass fraction of vitamin C, mg 350 - Energy value, kcal 268 228

The method for the production of cooked sausage products is carried out as follows.

For the preparation of boiled sausage products, meat of mechanical deboning of birds (MMOP) 35 kg, pork trimmed semi-fat 50 kg, bacon or lard trimming 15 kg are used.

Before salting, meat raw materials (MMOP, trimmed semi-fat pork, lard or lard trimmings) are grinded on a top with a grid hole diameter of 16-22 mm. The crushed meat raw materials are salted with a nitrino-curing mixture - 2.1 kg and sent for ripening within 8-10 hours.

Wheat bran 3 kg and carrageenan 3 kg are pre-hydrated with 9 kg rosehip infusion in a weight ratio. bran: carrageenan: infusion (1: 1: 3), at a temperature of 12-18 ° C. To prepare the rosehip infusion, 1.2 kg dried rosehip berries are poured with 12 kg water, the temperature of which is 90-100 ° C and left for 12 hours. Then the infusion is filtered and used for hydration.

Minced meat is made up in a cutter with the sequential addition of water or ice to the raw meat in an amount of 20 kg, raw chicken eggs - 3 kg, wheat bran and carrageenan, pre-hydrated in rosehip infusion; allspice - 0.085 kg; nutmeg - 0.03 kg. Duration of cutting is 5-7 minutes, temperature of minced meat is 10-12 ° С.

The resulting minced meat is stuffed into a natural casing and transferred to the sediment for 2-4 hours at a temperature of 4-6 ° C. After settling, the sausage is roasted, which lasts from 30 to 80 minutes (depending on the size of the loaf). At the beginning of frying, the temperature is maintained at 50-60 ^° C, increasing to 90-100 ^° C.

Immediately after frying, the loaves are boiled with steam or circulating humid air at a temperature of 75-80 ° C and a relative air humidity of 90-100% until a temperature of 71 ± 1 ° C is reached in the center of the loaf. The finished product is cooled until the temperature in the center of the loaf reaches 0-15 ° C.

The cooked sausage product obtained in this way is characterized by increased nutritional value, biologically valuable composition due to enrichment with dietary fiber and ascorbic acid, high content of minerals and vitamins, as well as pronounced taste characteristics, with a note of wheat bread.

Table 3 shows the recipe for cooked sausage products based on vegetable components.

Table 3

Components of the cooked sausage product Quantity, kg Pork trimmed semi-fat 50 Fat or lard trim fifteen Mechanically deboned poultry meat 35 Wheat bran 3 Carrageenan 3 Rosehip infusion nine Raw chicken eggs 3 Nitrite curing mixture 2.1 Allspice 0.085 Nutmeg 0.03 Water / ice 20

Thus, a method for the production of a cooked sausage product based on vegetable components, which consists in the preparation of meat raw materials, including trimmed semi-fat pork and mechanically deboned poultry meat, bacon or fat trimming, grinding, salting and ripening, making a recipe in a cutter with added wheat bran and carrageenan, pre-hydrated in rosehip infusion, raw chicken eggs and nutmeg, stuffing the minced meat into the casing and shaping the loaves, roasting and cooking them, cooling the finished product, with the declared ratio of the components of the cooked sausage product, allows you to increase the nutritional and biological value of the product, as well as to expand the range of cooked sausage products.

Claims (2)

A method for the production of a cooked sausage product based on vegetable components, which consists in the preparation of meat raw materials, including trimmed semi-fat pork and mechanically deboned poultry meat, its grinding, preliminary hydration of the vegetable component, formulation in a cutter, stuffing of minced meat into a casing and molding of loaves, their cooking, cooling the finished product, characterized in that lard or lard trimmings are additionally used as meat raw materials, meat raw materials are salted and left for ripening before chopping, raw chicken eggs and nutmeg are additionally introduced during cutting, wheat bran and carrageenan are used as plant components, hydrated in rosehip infusion, and before cooking the loaves are fried, with the following ratio of the initial components of the cooked sausage product, parts by weight: Pork trimmed semi-fat 50 Fat or lard trim fifteen Mechanically deboned poultry meat 35 Wheat bran 3 Carrageenan 3 Rosehip infusion nine Raw chicken eggs 3 Nitrite curing mixture 2.1 Allspice 0.085 Nutmeg 0.03 Water / ice 20