RU2558219C1 - Production line for germination and introduction into combined feed of germinated grain - Google Patents

Abstract

FIELD: agriculture.

SUBSTANCE: invention relates to agriculture and can be used in production of combined feed. The production line is made near the ventilation pipe of the boiler plant, the fan performance is 40-50% of the performance of the smoke sucker of the ventilation pipe of the boiler plant. Under the lower conveyor transporter for germination of grain the hopper of a conveyor dryer is mounted. The sluice valve of the crusher with its lower part is connected to the hopper using the pipe. In the lower part of the hopper a spiral conveyor is formed. The spiral conveyor is made with the ability to load the hopper of the car. The car is intended for transportation of the germinated dried crushed grains from the production line to the premises where the pigs are managed. The car is equipped with a screw for loading the hopper with the germinated dried crushed grain. The unloading pipe of the screw metering unit is connected to the hopper-mixer. An agitator is mounted in the hopper-mixer. The agitator consists of a shaft with blades formed on it, on the edges of the blades the vanes are made. The vanes on the blades are formed so that during rotation of the agitator the combined feed mass and the germinated dried crushed grain is moved from the periphery to the centre of the hopper-mixer.

EFFECT: use of the invention enables to improve the quality of the finished product.

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Description

The technological line for germinating and introducing germinated grain into mixed feed is related to agriculture and is intended to increase the efficiency of introducing germinated grain into mixed feed used as green dressing for fattening pigs, sows, boars, weaners and poultry.

Known lock apparatus of periodic action [Ermolaeva G.A. Technology and equipment for the production of beer and soft drinks / G.A. Ermolaeva, R.A. Kolchev. - M .: 2000, S. 93-94.], Which is a cylindrical vessel with a conical bottom, bubbler rings, pipes, grids.

The disadvantage of the lock apparatus is the impossibility of daily germination of a new portion of malt (portioning work).

Known continuous drying apparatus [RU 2371651 C2, F26B17 / 04 (2006.01), 10.27.2009], consisting of a loading hopper and an unloading hopper, a closed scraper mesh belt conveyor, driving and driven drums, gas distribution box, fans.

The disadvantage of the drying installation is the inability to turn the material and low productivity, because on the conveyor the material to be dried lies in a thin layer.

Known conveyor multi-zone dryer for drying bulk and low-flowing materials [RU 2176059 C2, 7 F26B17 / 04, 20.11.2001], consisting of a conveyor, discharge and suction ducts, plates, perforated bottom.

The disadvantages of the multi-zone dryer are the high metal consumption for the manufacture of injection and suction channels; not all of the conveyor surface is used for work. During drying, there is no possibility of tedding the material.

A known drying unit [RU 102771 U1, F26B3 / 30 (2006.01), 03/10/2011], consisting of belt conveyors, a drive mechanism, a spreader, shielding shields, a drying agent may leak between shielding shields and conveyor branches in this installation.

The disadvantages of the drying installation are the lack of spreaders over the three lower conveyors.

Known tape dryer for bulk cargo [RU 2276761 C1, F26B17 / 04 (2006.01), 05/20/2006]. It consists of a drying chamber, loading and unloading devices, air heater, branches of a flexible tape, plow ejectors and two inclined grooves.

The disadvantages of the considered tape dryer is the uneven distribution of the material along the width of the flexible tape, uneven drying along the height of the layer of material on the tape, the absence of a tedding process.

The closest analogue is the production line for preparing for feeding sprouted grain [RU 2493697 C1, A01K 5/02 (2006.01), 09/27/2013], consisting of bins, a loading screw, a conveyor for germinating grain, a conveyor dryer, ducts, fans, a boiler room installation, inclined pipeline, crusher, lock gate, screw batcher.

The disadvantages of the production line for preparing for feeding sprouted grain are the need to install the entire production line in each room for keeping animals. This will lead to the need to lay additional pipelines from the boiler installation to conveyor dryers located in each room. The use of production lines that are small in productivity to prepare for feeding sprouted grain located in each room for keeping animals will lead to an increase in the total energy consumption of the process of germination and preparation for feeding sprouted grain in a livestock complex. This production line does not have a sufficiently uniform distribution of germinated grain in the feed.

The objective of the invention is to ensure daily germination of grain through the use of a conveyor, long-term storage of sprouted grain by drying it with subsequent cooling, to ensure drying of sprouted grain using the exhaust gases of the boiler plant, ensuring the lowest energy costs, as well as reducing the total energy consumption of the process of germination and preparation feeding sprouted grain, reducing the total length of the ducts from the exhaust pipe of the boiler plant to the production line, increased the productivity of the production line for germinating and introducing sprouted grain into feed, by mounting the production line in a separate room and increasing the overall dimensions of the conveyor for germinating grain and a conveyor dryer, transporting the sprouted grain from a room with an established production line to the premises for keeping pigs, increasing the uniformity of distribution of germinated grain in compound feed by grinding dried sprouted grain and mixing it with compound feed in the bunker-mixer with the help of a mixer.

The essence of the invention lies in the fact that for the implementation of this task, a technological line is proposed for germinating and introducing sprouted grain into feed, consisting of series-connected parts: bins, loading auger, conveyor for germinating grain, a conveyor dryer, ducts, fans, exhaust pipe of a boiler plant , crushers, airlock, screw batcher, hopper-mixer, mixer, cars equipped with screws, spiral conveyor, cable and washer conveyor, e electric motor with gearbox, windows, hopper, dispenser, feeders.

At the same time, the production line is made next to the exhaust pipe of the boiler installation, the fan capacity is 40-50% of the capacity of the smoke exhaust of the exhaust pipe of the boiler installation, the hopper is designed to soak the grain, for example, in a solution of potassium permanganate. A loading auger is installed at the bottom of the hopper. The loading auger is designed to feed grain into the conveyor for grain germination [RU 2444881 C1, A01C 1/02 (2006.01), A01G 31/04 (2006.01), 03/20/2012]. A hopper of a conveyor dryer is installed under the lower conveyor conveyor for grain germination [RU 2479809 C1, F26B 17/04 (2006.01), 04/20/2013]. The conveyor dryer is designed to work on the exhaust gases of the boiler plant.

In the lower part of the conveyor dryer, the perforated conveyor is configured to load the germinated dried grain into the crusher [RU 2493918 C1, V02C 13/02 (2006.01), 09/27/2013]. The bottom gate of the crusher is connected via a pipe to the hopper, in the lower part of which a spiral conveyor is made for loading the hopper of a car designed to transport germinated dried and crushed grain to the premises for keeping pigs. Moreover, the specified car is equipped with a screw for loading the germinated dried and crushed grain into the hopper intended for it. At the bottom of the hopper is a spiral conveyor. The spiral conveyor is connected to the top of the screw hopper hopper [RU 2494351 C1, G01F 13/00 (2006.01), 09/27/2013], on top of the screw hopper hopper is made with a lid. The lid is necessary to ensure that dusting of the germinated dried crushed grain is eliminated.

An unloading nozzle is installed in the lower part of the casing of the screw metering unit. The discharge nozzle of the screw feeder is connected to the hopper-mixer.

In addition, the production line also includes a vehicle for the transportation of animal feed, equipped with a screw for loading the animal feed into the hopper intended for it, and then feeding it through a spiral conveyor to the mixer hopper. At the same time, a spiral conveyor is installed in the lower part of the hopper containing the sprouted dried and ground grain to load the screw batcher with this grain, which feeds the grain into the mixer hopper.

The bunker-mixer is made in the form of a truncated cone with a large base at the top. In addition, for the batching process of the mixture of dry feed and sprouted dried and crushed grain in the lower part of the hopper-mixer is installed with the possibility of opening and closing by means of an electromagnetic valve damper. The electromagnetic valve is made on the body of the hopper-mixer. Moreover, in the bunker-mixer there is a mixer made in the shape of a cone and consisting of a shaft with blades, at the edges of which blades are installed. Moreover, the blades are designed to carry out the transfer of mass of feed and sprouted dried and ground grain from the periphery to the center of the bunker-mixer. The mixer is designed to mix dry feed and sprouted dried and ground grain to create a homogeneous mass. The mixer is made to rotate from the gear motor. The spiral conveyor is connected to the hopper mixer. A cable-washer conveyor is fixed to the lower part of the mixer hopper. To drive the cable and washer conveyor, an electric motor with a gearbox is provided.

Windows are made in the cable-washer conveyor to provide the mixture from dry feed and sprouted dried crushed grain to the hopper [RU 2434381 C2, A01K 5/02, 11/27/2011.]. The hopper is fixed to the bottom of the cable and washer conveyor above the feeder. The proposed production line for germinating and introducing sprouted grain into compound feed due to the distinguishing features provides a solution to the problem, ensuring daily germination of grain, long-term storage of sprouted grain, reducing the total energy consumption of the germination process and preparing for feeding sprouted grain, reducing the total length of ducts from the boiler exhaust pipe installation to the production line, increasing the productivity of the production line for germination and introduction feed germinated grain by mounting the processing line in a separate room and increasing the overall dimensions of the conveyor for germinating grain and a conveyor dryer, transporting germinated grain from a room with an installed production line to the premises for pigs, increasing the uniformity of distribution of germinated grain in the feed by grinding the dried germinated grain and mixing it with feed in the bunker-mixer using a mixer.

The principle of operation of the production line for germination and introduction into the feed of germinated grain will be clear from the following description and the accompanying drawings.

In FIG. 1 shows a general view of a processing line for germinating and introducing germinated grain into feed. In FIG. 2 shows a mixer hopper with a mixer.

A production line for germinating and introducing sprouted grain into feed (Fig. 1) consists of a hopper 1, a loading screw 2. Moreover, a conveyor for germinating grain 3 is installed under the loading screw 2 [RU 2444881 C1, А01С 1/02 (2006.01), A01G 31/04 (2006.01), 03.20.2012]. Under the conveyor 4 is a hopper 5 of the conveyor dryer 6.

The exhaust pipe 7 of the boiler installation is connected to a conveyor dryer 6 [RU 2479809 C1, F26B 17/04 (2006.01), 04/20/2013] for using the exhaust gases as a drying agent. In this case, the boiler installation is made with the possibility of working on natural gas. The air duct 8 with a fan 9 is made from the exhaust pipe 7 of the boiler installation to the conveyor dryer 6. The fan 10 is made to supply atmospheric air to the lower conveyor 11 of the conveyor dryer 6.

The lower conveyor 11 of the conveyor dryer 6 is configured to load into the hopper 12 of the crusher 13. The lock gate 14 of the lower part is connected via the pipe 15 to the hopper 16.

In the lower part of the hopper 16, a spiral conveyor 17 is made. The spiral conveyor 17 is arranged to load the hopper of the vehicle 18. The vehicle 18 is designed to transport germinated dried and ground grain from the hopper 16 of the processing line to the premises for pigs. The car 18 is equipped with an auger 19 for loading the hopper 20 with sprouted dried and ground grain. Car 21 is intended for the transportation of animal feed. The car 21 is equipped with a screw 22 for loading feed into the hopper 23. At the bottom of the hopper 20 there is a spiral conveyor 24. The spiral conveyor 24 is connected to the upper part of the hopper 25 of the screw feeder 26 (Fig. 1, 2).

The casing of the screw metering device 26 is connected to the hopper-mixer 27 by means of a nozzle. A mixer 28 is installed in the mixer-hopper 27. The mixer 28 is rotatable by means of a gear motor 29.

In the bunker-mixer 27 there is a mixer 28 (Fig. 2) made in the shape of a cone and consisting of a shaft with blades 30, on the edges of which blades 31 are installed. Moreover, the blades 31 are designed to move the mass of compound feed and sprouted dried and crushed grain from the periphery to the center of the hopper-mixer 27 (Fig. 1, 2). The mixer 28 is made in the shape of a cone.

For the implementation of the dosing process in the lower part of the hopper-mixer 27 is installed with the possibility of opening and closing by means of an electromagnetic valve 32 (Fig. 2) shutter 33.

In the lower part of the hopper 23 (Fig. 1) there is a spiral conveyor 34. The spiral conveyor 34 is connected on one side to the bottom of the hopper 23, and on the opposite side to the hopper-mixer 27 (Fig. 1, 2). In the lower part of the mixer hopper 27, a cable-washer conveyor 35 is installed (Fig. 1), in which windows are made to provide a mixture of dry feed and sprouted dried and crushed grain in the hopper 36 installed above the feeders 37 [RU 2434381 C2, A01K 5/02, 11/27/2011].

To drive the cable and washer conveyor 35, an electric motor 38 with a gearbox is provided.

A technological line for germinating and introducing sprouted grain into feed is as follows. In the hopper 1 pour grain into a pre-filled solution of potassium permanganate. The grain in the hopper 1 with the solution can withstand 4-5 hours. Then the grain from the hopper 1 loading auger 2 is fed into the conveyor for germination of grain 3. After germination of the grain after 4 ... 5 days, the sprouted grain from the conveyor 4 is fed into the hopper 5 of the conveyor dryer 6. Exhaust gases from the exhaust pipe 7 of the boiler unit using the fan 9 is fed through the duct 8 to the conveyor dryer 6. Using a fan 10 serves atmospheric air to the lower conveyor 11 of the conveyor dryer 6, due to this, the germinated dried grain is cooled to atmospheric temperature.

Germinated dried grain from the bottom conveyor 11 of the conveyor dryer 6 is fed into the hopper 12 of the crusher 13. After the crushing process, the germinated dried and crushed grain through the lock gate 14 is fed via the pipe 15 to the hopper 16. From the hopper 16, the germinated dried crushed grain using a spiral conveyor 17 served in the hopper of the car 18. Car 18 transported sprouted dried and ground grain from the hopper 16 to the premises of the pigs. Screw 19 load the hopper 20 sprouted dried and ground grain. Car 21 transported feed. The feed screw 22 is loaded with feed into the hopper 23. From the hopper 20 using a spiral conveyor 24, the germinated dried and ground grain is loaded into the hopper 25 of the screw feeder 26 (Fig. 1, 2). Screw doser 26 serves germinated dried and crushed grain in the hopper mixer 27. At this time, the shutter 32 is closed. From the hopper 23 (Fig. 1), dry feed is fed using a spiral conveyor 34 (Fig. 1, 2) to the hopper-mixer 27. In the hopper-mixer 27 using a mixer 28 and a gear motor 29 mix dry feed and sprouted dried and crushed grain. After mixing in the hopper-mixer 27 receive a homogeneous mixture of dry feed and sprouted dried and ground grain. Then, the solenoid valve 32 opens the shutter 33 and, under the influence of gravitational forces, the obtained dry mixture from dry compound feed and sprouted dried and crushed grain is fed into a cable-washer conveyor 35 (Fig. 1) [RU 2434381 C2, A01K 5/02, 11/27/2011] . The cable and washer conveyor 35 is moved by an electric motor 38 with a gearbox. Through the windows in the cable and washer conveyor 35, the obtained mixture of dry compound feed and sprouted dried and crushed grain is fed to the hopper 36. Next, the mixture of dry compound feed and sprouted dried and crushed grain from the hopper 36 is fed to the feeder 37.

A technological line for germinating and introducing sprouted grain into feed feed provides daily germination of grain through the use of a conveyor, long-term storage of sprouted grain due to its drying and subsequent cooling, provides drying of sprouted grain using the exhaust gases of a boiler plant, with the lowest energy costs, as well as reducing the total energy consumption of the process of germination and preparation for feeding sprouted grain, reducing the total length of the ducts from the chimney installation to the production line, increasing the productivity of the production line of germination and introducing sprouted grain into feed, by mounting the production line in a separate room and increasing the overall dimensions of the conveyor for germinating grain and a conveyor dryer, transporting the sprouted grain from a room with an established production line to the content rooms pigs, increasing the uniformity of the distribution of germinated grain in the feed by grinding sprouted dried grain and mixing it with feed in the bunker-mixer using a mixer.

Information sources

1. Ermolaeva G.A. Technology and equipment for the production of beer and soft drinks / G.A. Ermolaeva, R.L. Kolchev. - M .: 2000, p. 93.

2. RU 2371651 C2, F26B 17/04 (2006.01). Drying installation of continuous action / Khisaev I.L., Nagimov A.Kh., Nabiev T.S., Halikon S.V. - 2007133967/06, claimed on September 11, 2007; Publ. 10/27/2009.

3. RU 2176059 C2, 7 F26B 17/04. Multi-zone conveyor dryer for drying bulk and low-flowing materials / E.M, Zimin, A.V. Orekhov, M.S. Volkhonov, B.C. Krutoy, S.A. Polozov - 2000100202/06, Claimed 10.01.2000; Publ. 11/20/2001.

4. RU 102771 U1, F26B 3/30 (2006.01). Dryer / V.M. Popov, V.A. Afonkina, A.A. Kechkin - 2010140666/03, Claimed 04/10/2010; Publ. 03/10/2011.

5. RU 2276761 C1, F26B 17/04 (2006.01). Belt dryer for bulk cargo / Yu.D. Tarasov - 2004130992/06, Declared October 21, 2004; Publ. 05/20/2006.

6. RU 2493697 C1, A01K 5/02 (2006.01). Technological line for preparing for feeding sprouted grain / S.A. Bulavin, Yu.V. Saenko, A.Yu. Nosulenko, S.V. Saenko, V.A. Nemykin - 2012102292/13, Declared January 23, 2012; Publ. 09/27/2013.

Additional sources of information

7. RU 2444881 C1, A01C 1/02 (2006.01), AOJU 31/04 (2006.01). Conveyor for germination of grain / S.A. Bulavin, Yu.V. Saenko, L.V. Golovin, T.V. Saenko-2010141227/21, Stated 07/10/2010; Publ. dated March 20, 2012.

8. RU 2494351 C1, G01F 13/00 (2006.01). The batcher of the germinated dried crushed grain / S.A. Bulanin, Yu.V. Saenko, A.N. Makarenko, V.N. Saenko, A.Yu. Nosulenko, V.A. Nemykin - 2012103882/28, Declared March 2, 2012; Publ. 09/27/2013.

9. RU 2493918 C1, B02C 13/02 (2006.01). Crusher of germinated dried grain / S.A. Bulavin, Yu.V. Saenko, A.N. Makarenko, V.N. Saenko, A.Yu. Nosulenko, V.A. Nemykin, E.G. Fedorchuk - 2012111904, Stated on March 29, 2012; Publ. 09/27/2013.

10. RU 2479809 C1, F26B 17/04 (2006.01). Technological line for the germination of grain, its processing and preparation for feeding / S.A. Bulavin, Yu.V. Saenko, A.Yu. Nosulenko - 2011145636, Declared November 9, 2011; Publ. 04/20/2013.

11. RU 2434381 C2, A01K 5/02. Technological line for the preparation and distribution of wet feed / S.A. Bulavin, Yu.V. Saenko, A.V. Golovin, S.V. Saenko - 2009142626/12, Stated November 18, 2009; Publ. 11/27/2011.

Claims (1)

A production line for germinating and introducing sprouted grain into feed, consisting of a loading auger, a conveyor for germinating grain, the production line being made next to the exhaust pipe of the boiler plant, a hopper of a conveyor dryer is installed under the bottom conveyor of the conveyor for germinating grain, and a conveyor dryer is made with the possibility work on the exhaust gases of the boiler installation, in the lower part of the conveyor dryer, the perforated conveyor is made with the possibility of loading germinated about the dried grain into the crusher, the crusher lock gate with the bottom part is connected to the hopper by the pipe, in the lower part of which there is a spiral conveyor for loading the hopper of the car, intended for transporting germinated dried and crushed grain to the premises for pigs, and the specified car is equipped with a screw for loading sprouted dried and crushed grain into the hopper intended for it, in addition, the vehicle also includes fodder carts equipped with a screw for loading feed into the hopper intended for it, followed by feeding by means of a spiral conveyor into the mixer hopper, while a spiral conveyor is installed in the lower part of the hopper containing sprouted dried and ground grain for loading the screw of the screw feeder with this grain grain in the hopper-mixer, and in the hopper-mixer mounted mixer, made in the form of a cone and consisting of a shaft with blades, at the edges of which are installed blades, and the blades are designed to move the mass of feed and sprouted dried and crushed grain from the periphery to the center of the bunker-mixer, in addition, for the batching process of a mixture of dry feed and sprouted dried and crushed grain in the lower part of the bunker-mixer is installed with the possibility of opening and closing with a solenoid valve, the shutter, and also in the lower part of the mixer hopper, a cable-washer conveyor is installed, in which windows for ensure the spilling of the mixture of dry feed and sprouted dried and crushed grain in the hopper, mounted above the feeders.

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