RU2549939C2 - Method of automated manufacturing of energy-efficient ecologically clean multilayer light-load fire-resistant wall panels based on organic materials, energy-efficient ecologically clean multilayer light-load fire-resistant wall panel based on organic materials, technological line for automated manufacturing of energy-efficient ecologically clean multilayer light-load fire-resistant wall panels based on organic materials - Google Patents

Abstract

FIELD: construction.

SUBSTANCE: invention relates to the field of construction, particularly to high-productive automated methods for producing ecologically clean multilayer light-load fire-resistant wall panels, for example using the organic materials for filling the panels, as well as to the equipment for their production. Method of automated manufacturing of energy-efficient ecologically clean multilayer light-load fire-resistant wall panels based on organic materials, including formation of internal, heat-insulating and outer layers of wall panels with side edges. In this case, boxes made of wood boards are manufactured for wall panels, then they are filled with bulky organic materials. Tube is installed centrally to the box. At that, prior to assembling the boxes of wooden boards, fire-resistant gypsum panels are mounted on their inner surface, and boxes from their front edges are closed by front fire-resistant gypsum covers. Process line for production of wall panels based on organic materials comprises the preparatory zones. In addition, the process line includes the zone for manufacturing panels, comprising a filling area of the heat-insulating layer, finished goods warehouse and transport devices. Preparatory zones are equipped with production site of calibrated bars, processing site of the bulky organic material and site for manufacturing the wide and narrow boards made of calibrated bars. In this case, the production zone of panels includes the assembly site of boxes, and site for filing the heat-insulating layer is provided with the filling device, the case of which is designed in the form of a box with small decrease of its dimensions relative to the internal volume of the panel box. At that, the screws and guide tube for panel tube are arranged inside the case of the filling device, besides the manufacture zone of panels is equipped with the areas of fixation of heat-resistant gypsum panels.

EFFECT: increasing the productivity of the technological line, simplifying the manufacture of wall panels, as well as increasing the strength and technological characteristics of the building while simplifying its construction.

19 cl, 96 dwg

Description

The invention relates to the field of construction, in particular to high-performance automated methods for the production of environmentally friendly lightweight fire-resistant multi-layer wall panels, for example using organic materials for filling the panels, as well as equipment for their production.

A well-known clay clay house on a lightweight foundation, containing a wooden frame and grillage, piles in the form of steel rods of small diameter, clay walls with straw, ceilings, attic floors and a tent roof, a layer of cement-sand screed, the interior of the house with a finishing floor while the frame and walls of the building are installed on support beams and support racks, boxes for windows and doors are installed between the support racks, removable formwork panels from waterproof plywood with a vapor barrier are fixed on the racks of future walls of the house with a film on the inside, a clay-straw mixture is laid in the formwork, which is compacted by hand tamping, layers of brushwood or wood cuts are laid between the clay-straw mixture layers, after the wall material has dried, the formwork is dismantled, the walls are covered with a film, in the boxes left in the walls of the house, door and window blocks are fixed, on the outside the house is sheathed with plastic siding or a thin board with subsequent painting, wallpaper is glued to the clay walls or a mesh is glued, on which the putty is painted or painted Wallpaper, ceilings, attic floors and a tent roof are arranged by any of the known methods; a solar panel and a solar collector are placed on the roof (see Utility Model Patent RU No. 88043, Cl. E04H 1/00, op. in 2008). The well-known house has a rather complex and laborious design, made by analogy with adobe houses, common in the last century in the south of Russia and in neighboring countries. An adobe filler of a house frame is a cheap and environmentally friendly raw material, however, the method for constructing such a house, described in the patent, does not make it possible to accelerate the construction of such houses, increase their number of floors and strength.

Known vacuum formwork with spacers or partitions, which serve to fix the formwork panels at a predetermined distance from each other and prevent the deflection of the formwork when creating a vacuum in the space between the formwork panels obtained by vacuum installations, while the formwork is fastened by pressing it against restrictive devices due to the pressure difference with the aim of further pouring the hardening solution into the interdeck space (see patent for invention RU No. 2480566, Cl. E04G 11/00, op. in 2011). The structural features of the walls constructed using the well-known formwork make it possible to use cheap pressed heaters of natural origin with their periodic evacuation for long-term use (bales of pressed straw, pressed hay, sawdust, peat, etc.). However, the formation of walls at a construction site greatly complicates the process of building buildings, as cannot provide high speed of construction and quality of walls.

A log house is known, each wall of which consists of crowns in one log, while it is composed of two log houses inserted one into the other - external and internal with a gap between them (paired log house), the gap is filled with inert or heat-insulating materials, thus forming log huts (at home) with three-layer walls with good thermal properties (see patent for utility model RU No. 66374, Cl. E04B 2/28, op. in 2006). Such a house has high heat efficiency and is designed for cold areas as a piece construction option. Its use for serially built houses is impractical, because involves the use of expensive materials and complex manual assembly.

Known wall blocks made in the form of frames filled with bales of straw and having different heights for forming the walls of the house, window sills, window sills and over-door openings (see international application WO 2012173386, Cl. E04B 2/02, op. 2012 and patents France FR 2970803, Cl. G09B 23/16, op. 2011 and FR 2950089, Cl. E04B 2/70, op. 2010). These blocks of environmentally friendly filler are designed for prefabricated non-capital low-rise buildings.

A known method of building a building, including the construction of walls from panels filled with straw and coated with wire mesh on both sides for plastering with waterproofing, the subsequent external wall cladding with plastic, ceramic tiles, etc. and the inner lining of the wallpaper (see Chinese patent CN 1168440, CL. E04B 1/12, op. in 2002). This method is intended for the construction of more capital buildings than described in previous patents. However, such houses are intended for low-rise construction, involving a large number of manual work at a construction site.

Known wall blocks made in the form of frames filled with insulating material of plant origin, for example, bales of straw, equipped with a membrane to inhibit moisture flow in one direction and sheathed on the outside with chipboards, and inside with drywall (see GB patent GB 2480853, Cl E04B 1/74, op. 2012). These blocks of environmentally friendly filler are also designed for low-rise buildings with the use of manual labor in the construction of houses.

The closest technical solutions are: a multilayer wall blank (wall panel in the formwork) for multi-storey monolithic-frame house-building, including the front layer and the insulation layer with the concrete frame of the house being poured at the construction site, while the height of the wall panel is equal to the height of the building’s floor (see patent for the invention RU No. 2415238, CL E04G 11/20, op. in 2011); automated production line for the production of multilayer wall billets (panels in formwork), including a receiving station, a storage area, a workshop for manufacturing panels in a formwork, a workshop for processing panels in a formwork, a drying and storage station for finished sets with panels in the formwork, a shipment post and several loading - reloading devices, while the workshop for the manufacture of panels in formwork includes sequentially the feed station, the tilting station and the final assembly, the filling station of the heat-insulating layer, a stacking station, wherein the feeding station and the stacking station include a centrally located elevator on the frame and longitudinally mounted movable hinged side frames with hydraulic cylinders, and the tilting station comprises a frame with a rotary tilter (see Utility Model Patent RU No. 98768, Cl. B28B 5/00, op. In 2010). These technical solutions allow you to quickly build multi-storey monolithic-frame buildings from environmentally friendly materials with factory quality facades and interior walls that do not require additional decoration. However, the rather high complexity of the construction of such buildings and the use of a large amount of concrete during their construction makes such projects expensive and time-consuming.

The present invention is aimed at solving the technical problem of increasing the productivity of a technological line, simplifying the manufacture of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, and also increasing the strength and technological characteristics of a building while simplifying its construction with a monolithic frame and multi-layer wall panels having a heat-insulating layer based on organic filler.

The solution of the technical problem is achieved by the fact that in a method for the automated production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, including the formation of the inner, heat-insulating and outer layers of wall panels with side faces, boxes are made of wooden panels for wall panels, then filled their bulk organic materials, while in the center of the box set the pipe. As bulk organic materials for filling boxes, for example, straw of rye or wheat, or oats, or barley, or rice, or buckwheat, or a bonfire of flax or hemp, or cork, or moss, or reeds, or cellulose, or wool, are used. either cotton, or waste from the pulp and paper industry, or waste from the textile industry. Boards for boxes are made either from calibrated wooden bars, from multilayer plywood, or from chipboards. Boxes are made in the form of a parallelepiped. Before assembling the boxes from wooden panels, fireproof gypsum panels are installed on their inner surface. Boxes from the ends are closed with end-resistant fire-resistant gypsum lids. Before assembling the shields for boxes, the calibrated bars are subjected to hot processing and impregnation with an antiseptic in a vacuum chamber. Bulk organic materials for filling the boxes are subjected to processing and drying.

And also because in an energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panel based on organic materials made of outer, inner heat-insulating, outer layers and side faces, the outer and inner layers and side faces are made in the form of a box consisting of wooden panels, and the heat-insulating layer consists of bulk organic materials, while a longitudinal pipe is located inside the heat-insulating layer, and the ends of the box are equipped with end caps. The box is made of boards formed by either calibrated wooden bars, or multilayer plywood, or chipboards. The inner surface of the box is equipped with fireproof gypsum panels, and the end covers of the box are made of fireproof gypsum. The panel is provided with an external decorative layer located on the outer surface of the wooden box. The wooden calibrated bars of the box are connected with a natural-based adhesive solution, and the side faces of the boards are connected by a spike connection formed by the protruding ends of the bars. The lateral faces of the shields are connected by a thorn connection, while the spikes are made either longitudinal or transverse. The lateral faces of the shields are connected by a connection in the form of inserts included in the grooves of the shields and connected by longitudinal studs. The lateral sides of the shields are connected by a nail connection. The heat-insulating layer consists, for example, of rye or wheat straw, or oats, or barley, or rice, or buckwheat, or flax or hemp bonfires, or cork material, or moss, or cellulose, or reeds, or wool, or cotton, or pulp and paper industry waste, or textile industry waste.

And also because in the production line for the production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, containing preparatory zones, a panel manufacturing zone including a heat-insulating layer filling section, a finished product warehouse and transporting devices, the preparatory zones are equipped with a calibrated manufacturing section bars, a processing site for bulk organic material and a zone for the production of wide and narrow shields from feces bricks, the panel manufacturing area includes a box assembly area, and the heat-insulating layer filling area is equipped with a filling device, the casing of which is made in the form of a box with a slight decrease in its dimensions relative to the internal volume of the panel box, and screws and a guide tube are located inside the filling device case for pipe panels. The panel manufacturing area is equipped with plasterboard mounting areas. The filling device is equipped with a panel pipe feed mechanism located in the rear zone of the filling device and made in the form of an inclined frame with movable holders, a tray for rolling the panel pipe and a panel pipe pusher coaxial with the guide pipe of the filling device. The manufacturing area of wide and narrow boards includes sequentially installed calibrated whetstone feed conveyors, glue applicators, calibrated whetstone tilters, multi-position presses with mechanisms for feeding portions of calibrated whetstones to them and rotary tables. Multi-position presses include a rotary device, slotted frames adjoining it for receiving calibrated bars with retractable crossbars for forming box teeth, and pressing elements with a punch. The box assembly section includes conveyor devices for wide boards located on the central line and conveyor devices for narrow boards located on their sides, while the end sections of conveyor devices for narrow boards are provided with redirecting elements and are parallel to the rotary roller table in the box forming zone, and conveyor devices for wide panels are equipped with a rotary tilter, and the press for final forming of the box is located in front of the filling section neniya heat-insulating layer.

The invention is illustrated by drawings. Figure 1 schematically depicts a production line for the manufacture of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, plan view. Figure 2 is the same in isometry. Figure 3 - plot filling heat-insulating layer (straw section), in isometric. Figure 4 is a plot of the formation of wide shields, in isometry. Figure 5 is the same, applicator, in isometry. Figure 6 is the same, bottom view, in isometry. In Fig.7 - the mechanism for supplying a portion of calibrated rails to a multi-position press, in isometry. On Fig - the same, at the time of formation of the future shield, in isometry. In Fig.9 - the same, at the moment of pushing the rails to the press, in isometry. Figure 10 - the same, at the time of compression of the rails in the longitudinal direction, in isometry. 11 is the same drive in isometry. On Fig - the same, driven sprockets. In Fig.13 is the same, the end portion of the mechanism for feeding a portion of calibrated rails to the press. On Fig - the same, the mechanism of longitudinal compression of the rails in the shields. On Fig - the same before feeding the rails to the press, bottom view. On Fig - the same, after passing the rails to the press, bottom view. On Fig - press upon receipt of a portion of calibrated rails. On Fig - the same, before longitudinal compression. In Fig.19 - the same when the rails on the press, top view. In Fig.20 - the same, before transverse compression. In Fig.21 - the same after transverse compression. On Fig - the same before transverse compression, bottom view. On Fig - the same, after transverse compression, bottom view. On Fig - before unloading the glued shield from the press. On Fig - the same, after unloading the glued shield from the press. On Fig - the same, during the rotation of the glued shield on the turntable. On Fig - drive press. In Fig.28 - unpacking of gypsum panels. In Fig.29 - the same drive vertical movement of the traverse with suction cups. On Fig - plot mounting gypsum panels to boards. On Fig - the same drive horizontal movement of the traverse with suction cups. On Fig - the same mechanism for fixing gypsum panels to shields. In Fig.33 - stacker finished wide boards, live rolls in the lower position. On Fig - the same roller table in the upper position. On Fig - the same, the grips are apart. On Fig - the same, the grips are closed on the penultimate shield, the roller table with the lower shield is lowered. In Fig.37 - the same, the roller table retracts the lower shield to the tilter. On Fig - the same, bottom view. On Fig - plot assembly boxes. In Fig.40 - the same, roller conveyor receiving. On Fig - the same, tilter, shield summed up to the tilter. On Fig - the same shield inside the tilter. On Fig - the same tilter at the beginning of the turn. On Fig - the same tilter at the end of the turn. On Fig - the same, the tilter is rotated 180 °. On Fig - the same inverted shield is displayed from the tilter. On Fig - the same crane. On Fig - the same, the drive of the crane. On Fig - the same, the filing of a wide shield in the assembly area of the boxes. In Fig. 50 - the same, before turning the narrow shields. On Fig - the same, narrow shields at the time of rotation. On Fig - the same, the swivel device of narrow shields. On Fig - the same, formed the side parts of the box. On Fig - the same, at the time of lowering the upper shield. On Fig - the same, the box is assembled. On Fig - the same, the mechanisms of the formation of the box. On Fig - the same mechanism for clamping the box. On Fig - the same, before removing the assembled box. On Fig - the same mechanism of movement of the box. On Fig shows a press of finished boxes, at the time of filing the box. On Fig - the same, at the time of compression of the box. On Fig - the same, with the finished box. On Fig - the same mechanism of compression box. On Fig - the same, the front part of the press before relieving stress from the box. On Fig - the same, after removing the voltage from the box. On Fig - plot filling thermal insulation layer. On Fig - the same, before feeding the box. On Fig - the same, after filling the box. On Fig - the same, before trimming the filler. On Fig - the same, after trimming the filler. On Fig - the same, after the complete manufacture of the panel. On Fig - the same, the feed mechanism of the pipe panel. On Fig - the same box in cross section when filling. On Fig - finished panel in isometry. On Fig - the same, bottom view. On Fig - the same, in section. In Fig.77 - the construction of the building, pouring the foundation with reinforcement under the columns of the reinforced concrete monolithic frame of the building. On Fig - the same, with flooded columns. On Fig - the same installation of panels on the first floor. On Fig - the same, the formation of the cornice of the second floor. On Fig - the same, the installation of window sills of the first floor and bolt reinforcement of the second floor. On Fig - the same, with the overlap of the second floor. On Fig - the same installation of fittings under the columns on the second floor. On Fig - the same, with the overlapping of the third floor and reinforced concrete columns. On Fig - the same view from the outside. On Fig - the same, the first floor with exterior decorative trim panels for stone blocks. On Fig - the same, the whole building is decorated with stone blocks. On Fig - the same, with a brick finish. On Fig - nagging connection of the shields of the box. On Fig - the same, complete. On Fig - spike connection of the shields of the box with longitudinal spikes. In Fig. 92, the same assembly. On Fig - stud connection with the shields of the box with transverse spikes. In Fig. 94, the same assembly. On Fig - connection of the shields of the box in the form of inserts included in the grooves of the panels and connected by longitudinal studs. On Fig is the same, the collection.

A method for the automated production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials can be implemented using the processing line shown in figures 1-73. Such a line (see Fig. 1) includes preparatory zones: section 1 for manufacturing calibrated bars 2, zone 3 for manufacturing wide boards 4 and narrow boards 5, a warehouse 6 for bales 7 of bulk organic material, for example, straw 8, section 9 for processing bulk organic material , for example, straw 8. In zone 3 there is a line 10 for forming wide panels 4, a warehouse 11 for wide fire-resistant gypsum panels 12, a section 13 for attaching panels 12 to panels 4, a warehouse 14 for finished wide panels 4, a line 15 for forming narrow panels 5, warehouse 16 narrow fire resistant gypsum board th 17, section 18 of the fastening of the panels 17 to the shields 5, a warehouse 19 of finished narrow shields 5.

Zone 22 for the production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels 23 includes a section 24 for assembling boxes 25, a press 26, a section 27 for filling the heat-insulating layer 28 of the panel 23 with bulk organic material, for example, straw 8 and a warehouse 29 for finished products. All zones and sections of the processing line are connected by transporting devices. The filling section 27 of the heat-insulating layer 28 has a screw conveyor 30 of straw 8 of the receiving hopper 31 mounted on the bed 32 and is equipped with a filling device 33 located on one side of the hopper 31 in its lower part (see Figs. 66-73). The metal case 34 of the device 33 is made in the form of a box, copying the shape of the box 25 of the panel 23. The case 34 has a slight decrease in external dimensions relative to the internal volume of the box 25 of the panel 23 for unhindered entry into the box 25. Inside the case 34 of the filling device 33 there are screw 35 for straw 8 and a metal guide pipe 36 for passing the cardboard pipe 37 of the panel 23. The mechanism 38 for feeding pipes 37 of the panel 23 is located on the opposite side of the hopper 31 relative to the device 33 and is made in the form of an inclined frame 39 with cam-type movable holders 40, a tray 41 for rolling pipes 37 of the panel 23 and a pusher 42 of the pipe 37 of the panel 23, coaxial with the guide pipe 36 of the filling device 33. The tray 41 is located coaxially with the rear end of the metal guide pipe 36 mounted between the drives 43 of the screws 35 . In the end zone of the device 33 is a cutting stand 44 with circular saws 45 and 46 for cutting straw 8. Circular saws 45 and 46 are made with the possibility of horizontal movement transverse to the feed boxes 25. On the frame 47 of the device 33 are located ayusche-discharge conveyor 48 and the guide rollers 49 to 25. The ducts 50 Material cardboard tubes 37 located near its feed mechanism 38.

Figures 2 and 4 show the line 10 for forming wide shields 4 of zone 3 and includes sequentially installed ones: a conveyor feeding calibrated bars 2, an applicator 52, a calibrator 53, a tilter 53 of calibrated bars 2, a multi-position press 54 with a mechanism 55 for supplying portions of calibrated bars 2 and a rotary table 56 for removal of the finished panels 4. The line 15 for the formation of narrow boards 5 of zone 3 includes sequentially installed: feeding calibrated bars 2 conveyor 57, glue application 58, tilter 59 calibrated bars 2, many positioning a press 60 with feed mechanism 55 thereto portions of grooved bars 2. Before mechanism 55 is portioned conveyor 61. During the transfer press 60 is a turntable 62 for removal of finished boards 5. Lines 10 and 15 are similarly perform similar functions. But they form products of different widths. The calibrated bars 2 supplied to the lines 10 and 15 of zone 3 differ in length.

The applicator 52 or 58 (see FIGS. 5 and 6) includes crane paths 63 located above the end portion of the conveyor 51 or 57 to move the container 64 with glue, in the lower zone of which there is a fan roller 65 connected to the drive 66. On the frame 67 containers 64 are located wheels 68 for linear movement of containers 64, associated with a linear actuator 69. The applicator 52 or 58 is equipped with a cable layer 70, clamps 71 for the bars 2, connected to the pneumatic cylinders 72 through the rod 73. The drive 74 of the conveyor 51 or 57 is connected via a belt 75 with drive shaft 76 and is equipped with a tension roller 77 and a supporting roller 78. In the spaces between the belts 79 of the conveyor 51 or 57 in the end zone are the belts 80 of the accelerated conveyor 81, designed to remove the bars 2 with adhesive applied to them to the tilter 53 or 59. Tilter 53 or 59 has a shaft 83 mounted on the frame 82 with a drive 84 and disk hooks 85 for flipping the bars 2 by 90 °.

The mechanism 55 for supplying a portion of calibrated bars 2 to the multi-position press 54 or 60 (see Figs. 7-16) includes a pusher 88 movable in the vertical and horizontal plane mounted on the carriage 89, which has the ability to horizontally move relative to the rail 90 of the tunnel frame 91 by means of a drive 92 with sprockets 93, driven sprockets 94, chain transmission 95 with tension supports 96 and screws 97. For vertical movement, the pusher 88 is equipped with pneumatic cylinders 98. At the rear of the mechanism 55 is located movable to the vertical On the same plane, the latch 99 with the pneumatic cylinder 100 and the trays 101 with the pneumatic cylinders 102.

On Fig-27 shows a multi-press 54 and 60. They have the same design, only designed for the manufacture of panels of different widths. Both multi-position presses include a rotary device in the form of a core 104 and adjoining double slotted frame 105 for receiving calibrated bars 2, having retractable bolts 106 for forming teeth 107 of shields 4 or 5, as well as pressing elements with a punch 108 and hydraulic cylinders 109. Retractable bolts 106 are equipped with hydraulic cylinders 110 and guides 111. In the loading zone of the frame 105, slide gates 112 with pneumatic cylinders 113 are located. In the unloading zone of the multi-position press 54 or 60 there is a mechanism 115 for tightening the finished panel 4 or 5 of the frame 105 (see Fig.24-27). The mechanism 115 is located on the frame 116, one end of which rests on the supporting bearing 117 of the frame 104 of the rotary press 54 or 60, and the other end rests on the U-shaped frame 118 located in front of the rotary table 56 or 62. On the frame 116 is movable in horizontal the plane, the carriage 119 with a stop 121 movable in a vertical plane relative to the linear guide 120 to remove (tighten) the shields 4 or 5. The stop 121 has a drive in the form of pneumatic cylinders 122. The carriage 119 has a drive 123 with drive sprockets 124 and driven sprockets 125, s yazannymi chain drive 126 and tensioning support 127 with screws 128. The rotary tables 56 or 62 are positioned on the frame 129 with support-turning mechanism 130. In this case, the frame 131 slewing mechanism 130 is positioned a roller table 132.

Sections 13 and 18 have a similar design, which is presented in Fig.28-32. To undo the gypsum panels 12 or 17, a crane 135 is used, to convey the gypsum panels 12 or 17 to the area of their fastening to the shields 4 or 5, a conveyor 136 and a crane manipulator 137 are used. For feeding the shields 4 or 5 to the zone of fastening of the gypsum panels 12 or 17, a roller conveyor 138 is designed with rollers 140 mounted on the frame 139 and drive 141. The crane 135 includes crane tracks 143 located on racks 142 with a carriage 144 movable in a horizontal plane. The carriage 144 is equipped with a cable layer 145 and wheels 146 with drives 147. On the carriage 144 by the traverse 148 is movably mounted with the possibility of vertical movement along the guides 149 by means of hydraulic cylinders 150, the synchronizing shaft 151 and the cable layer 152. The traverse 148 is equipped with suction cups 153. The guides 149 have gear tracks 154 for interacting with gears 155 connected to the synchronizing shaft 151. On the other sides of the guides 149, support rollers 156 are located. Racks 142 have stops 157 in the area of the crane tracks 143.

The crane 137 for supplying gypsum panels to the roller table 138 with shields 4 or 5 has a similar construction as the crane 135. The crane 137 includes crane tracks 143 located on racks 153 with a movable horizontal carriage 144. The carriage 144 is provided cable layer 145 and wheels 146 with drives 147. A cross beam 148 is movably mounted on the carriage 144 with the possibility of vertical movement along the guides 149 by means of hydraulic cylinders 150, a synchronizing shaft 151 and a cable layer 152. The beam 148 is equipped with a suction cup 153. The rails 149 have gear tracks 154 for interacting with gears 155 connected to the synchronizing shaft 151. Supporting rollers 156 are located on the other sides of the rails 146. The racks 159 are located in the overload zone of the panels 12 or 17 on the shields 4 or 5, delivered by the rolling table 138 , and have stops 157 in the area of the crane paths 143. The traverse 148 of the manipulator crane 137, in contrast to the manipulator crane 135, is additionally equipped with pneumatic hammers 160 equipped with magazines 161 with nails for nailing gypsum panels 12 or 17 to 4 silt shields and 5. The mechanism 115 is designed to feed the shields 4 or 5 to the roller conveyor 138. The stacker 162, located behind sections 13 or 18, is designed to form stacks of shields 4 or 5 with the gypsum panels 12 or 17 nailed to them and feed to the roller conveyor 163.

Section 24 of the assembly of boxes 25 includes central conveying devices for wide boards 4 located on the central line and transporting devices for narrow boards 5 located on their sides. Section 24 includes a conveyor roller 166 including drive rollers 168 with a drive 169 and a chain located on the frame 167 170 and gravity rollers 171. The rollgun 166 is designed to feed wide shields 4 with gypsum panels 12 stuffed on them to the wider plate 172 4. The stacker 172 is shown in Figs. 33-38 and consists of a frame 173 with installed and it can be moved in a vertical plane by means of hydraulic cylinders 174 of the conveyor 175 with a drive 176. And also on the frame 173 there are hinged sides 177 with holders 178 of the stack 179 of the shields 4, hydraulic cylinders 180 and pivoting levers 181. The stacker 172 is designed for piece separation shields 4 from the stack 179 and their supply to the rotary tilter 182. The rotary tilter 182 is shown in Figs. 41-46. It includes a fixed frame 183, associated supports 184, on which a shaft 185 for turning the movable frame 186 of the tilter 182 with the drive 187 is mounted. Two rows of rollers 188 are located on the movable frame 186, the gap between which is equal to the thickness of the wide shield 4. At the ends of the frame 186 gate valves 189 with linear electromechanical pushers 190 are located. On both sides of the rotary tilter 182 are located the pair feed roller tables 193 of the narrow boards 5, the output ends connected to the paired rafters 194 of the narrow boards 5. The racks 194 are intended for I synchronously feed the shields 5 of the 195 stacks one at a time to the redirecting elements, including paired redirecting live rolls 196.

The rotary tilter 182 is designed to alternately feed the shields 4 to the conveyor 197 or to rotate the shields 4 by 180 ° for their capture by the traverse 198 of the manipulator crane 199. That is, every second shield 4 must be rotated 180 °. The crane 199 is shown in Fig. 47. It is designed to capture the inverted shields 4 and feed them into the formation zone of the duct 25. The crane 199 includes crane tracks 201 located on the supports 200 along the conveyor 197, designed for horizontal movement of the carriage 202 along them using wheels 203 with actuators 204 and a cable layer 205 The traverse 198, mounted on the carriage 202 with the possibility of vertical movement by means of hydraulic cylinders 150, the synchronizing shaft 151 and the cable layer 152, is similar in design and function to the traverse 148 and is equipped with suction cups 153. The carriage 202 s an four guide 206 disposed in the glasses 207. For the vertical movement of traverses 198 are gear racks 208 with gears 209 and pressure rollers 210.

The pair redirecting roller tables 196 are provided with transverse rollers 212 for longitudinal transportation of the shields 5 and longitudinally located short rollers 213 located in the spaces between the rollers 212, designed to move the shields 5 to the rotary roller tables 214. The pair rotary roller tables 214 are located in the formation zone of the box 25 and are equipped with hydraulic cylinders 215 of rotation of the conveyor rolls 214. In a place intended to stop the shield 4 when forming the box 25, there are paired rotary stops 216 of the shield 4 with pneumatic cylinders 217. At the ends of the frames 218 of the live rolls 214 are paired rotary clamps 221 of the shields 5 with hydraulic cylinders 222. In the areas adjacent to the conveyor 197, the frames 218 of the live rolls 214 are provided with drive locks 223 for lateral displacement of the shields 5. The frames 218 of the live rolls 214 are equipped with receiving rollers 224 and suction cups 225 for the capture of the shields 5. In Figs.

The end section of the conveyor 197 is designed to transfer the formed boxes 25 to the press 26, intended for the final molding of the boxes 25. Figs 60-65 show the press 26. It includes a base 228 with a three-dimensional frame 229. The side punches 230 are mounted on rails 231 mounted on the sides of the volumetric frame 229 by means of supporting rollers 232 and a beam 233 connected to the hydraulic cylinder 234 of horizontal movement of the punches 230. At the ends of the beam 233 are adjustable stops 235. In the upper horizontal zone 236 of the volumetric frame 229 are installed hydraulic cylinders of the vertical punch 237 with the possibility of its movement along the guides 238 located in the cups 239. In the areas of the longitudinal joints of the punches 230 and 237, there are longitudinal lamps 240 on the punches 230 for drying the teeth 107 of the shields 4 and 5. In the back of the press 26 there are slide the shutter 241 with pneumatic cylinders 242. The press 26 is located in front of the filling section 27 of the heat-insulating layer 28 of the panel 23 with bulk organic material and is connected with it through a feed conveyor 245 and a redirect conveyor 246. The box conveyor 247, located at the receiving end near the redirecting conveyor 246, is designed to feed the finished products (panels 23) to the crane 248 of stacking panels 23. The crane 248 includes crane tracks 249, a movable carriage 250 and a crosshead 251 with suction cups 252. The redirecting the conveyor 246 has a feed belt 253 and transverse belts 254, mounted with the possibility of vertical movement relative to the frame 255 by means of hydraulic cylinders 256. Along the feed belt 253 paired guide rollers 257 are installed for feeding to robov zone 25 filling the thermally insulating layer 28.

Using the above-described production line, designed for the fully automated production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels 23 based on organic materials, it is possible to produce different wall panels. Their main feature is layering, the use of light natural cheap components, including agricultural waste, the woodworking industry, as well as high energy efficiency and the possibility of use in multi-storey monolithic-frame housing construction. On Fig-76 shows an example of a wall panel 23, consisting of a duct 25 assembled from wide panels 4 and narrow panels 5. Boards 4 and 5 can be made of calibrated bars 2, plywood, chipboard, OSB, and other similar materials . But the above option is preferable, because Shields 4 and 5 from calibrated bars 2 glued with environmentally friendly glue on a natural basis have not only a beautiful appearance that does not require additional decoration, but also do not emit any harmful substances. To improve the thermal insulation of the panels 23 and reduce their fire hazard can be used fire-resistant gypsum panels 12 and 17, stuffed in the manufacture of panels 4 and 5 on their inner surface. The finished panels 23 have end-resistant fire-resistant gypsum covers 260 with holes for a cardboard tube 37. As a filler for the panel 23, which is a heat-insulating layer 28, various cheap natural materials can be used, for example, rye or wheat straw, or oats, or barley, or rice or buckwheat, or a bonfire of flax or hemp, or cork material, or moss, or reeds, or cellulose, or wool, or cotton, or waste from the pulp and paper industry, or waste from the textile industry and others materials (i.e., the most accessible in each particular locality) materials. It is possible that foam glass, wood concrete, pumice, expanded vermiculite and even sheep wool waste can be used.

Such a panel 23 has the following properties: box 25, made of perfectly calibrated and processed bars 2 with a hardened surface, has a decorative look and weather-resistant surface of a certain color, which does not require additional finishing. The thermal insulation properties of the layer 28 provide the function of heat and noise insulation with a very small weight not only of the layer 28, but of the entire wall panel 23, and the panel 23 itself is a natural limiter of the future monolithic frame of the building located in the pipes 37 during the construction of buildings. The use of fire-resistant gypsum panels 12 and 17, as well as fire-resistant gypsum covers 260 increases the fire resistance and fire safety of the panels 23.

On Fig.7888 shows examples of the construction of buildings using wall panels 23, the foundation 262, vertical reinforcement 263 to obtain columns 264, cornices 265, interpanel lintels 266, window sills 267, transom reinforcement 268, which allows the formation of ceilings 269 with crossbars 270 and erect subsequent floors. On Fig shows an example of the construction of a wall of panels 23 with windows 271 and batteries 272. On Fig depicts the appearance of this wall in an embodiment of the panels 23 completely of calibrated bars 2. On Fig presents an embodiment of the use of panels 23 with an external decorative finishing 273 under stone blocks for the first floor of the building, and on Fig - the whole building. On Fig shows a variant of decoration 274 of the building under a brick.

On Fig-96 presents options for connecting shields 4 and 5 to each other. The nailed connection (Figs. 89 and 90) involves the implementation of shields 4 and 5 in the connection zones cut off at 45 °, while on one cut surface 276, dowels 277 are made, and on the mating surface - holes (not shown) under the dowels 277. The longitudinal-stud connection is shown in FIGS. 91 and 92. On the mating surface of the mating surface of the shields 4 and 5, longitudinal spikes 278 are made so that the troughs coincide with the protrusions of the opposite shield. The transverse stud connection shown in FIGS. 93 and 94 includes transverse spikes 279 made on the mating surface of the shields 4 and 5 cut at an angle of 45 ° so that the troughs coincide with the protrusions of the opposite shield. The connection in FIGS. 95 and 96 involves the use of angular disk shapes of inserts 280 inserted into grooves 281. Moreover, all inserts 280 are pulled together with a stud 282 with a threaded connection 283.

A method for the automated production of energy-efficient environmentally friendly multi-layer lightweight wall panels based on organic materials can be implemented using the above-described production line. An example of a wall panel 23 shown in Figs. 74-76 and manufactured using such a processing line is the most optimal option, acceptable for many regions of Russia. When processing straw 8 with superheated steam, it is disinfected, sucrose evaporates, as a result, a light, durable, environmentally friendly, bulk dried filler is obtained for the heat-insulating layer 28 of panel 23. With the additional fireproof impregnation of straw 8 with modern antiseptic agents, the life of the panel 23 is further increased. The preliminary deep impregnation of calibrated wooden blocks with 2 fire-fighting preparations such as flame retardants and the use of ment for the inner cavity of gypsum wallboard panels 23, 12 and 17.

This method provides for the formation of a section 24 of the inner and outer layers of the panel 23 with side faces in the form of a box 25 in the form of a parallelepiped from wooden panels 4 and 5, made in zone 3. The heat-insulating layer 28 of the panel 23 is formed on the section 27, filling the inner cavity of the box 25 around the cardboard tube 37 volumetric organic material. As bulk organic materials for filling boxes, for example, straw of rye or wheat, or oats, or barley, or rice, or buckwheat is used. You can use flax or hemp fire, or cork material, as well as moss, cellulose, reeds, wool, cotton, pulp and paper industry waste, textile industry waste and many other cheap natural materials of mainly organic origin, which are usually sent to different regions landfills. Or they use this material in an absolutely unproductive way: for example, straw stacks left after harvesting in the field are sometimes partially sent to farms as bedding for livestock, and for the most part these stacks are simply burned in the spring, polluting the atmosphere with combustion products.

Calibrated wooden bars 2 for shields 4 and 5 are manufactured in section 1: after preliminary hot processing, they are subjected to antiseptic impregnation in a vacuum chamber with modern environmentally friendly means. Wide boards 4 are made on the line 10 of zone 3, and narrow boards 5 are made on the line 15 of zone 3. The conveyor 51 of line 10 continuously feeds calibrated bars 2 to the applicator 52, which moves along the crane paths 63, due to the rotation of the fan roller 65 the glue from the container 64 is evenly distributed on the outer surface of the bars 2. Due to the portioned operation of the clamps 71, the bars 2 accumulate in the area of the installation 52, forming a continuous plane of adjacent bars 2, ensuring the application of glue on only one surface of each Ruska 2. The latch 71 with an equal time interval that is a multiple of the step of the batch conveyor 61, is wrung out, passing one bar 2 onto the belts 80 of the accelerated discharge conveyor 81. The accelerated conveyor 81 eliminates unloading of the bars near the end of the conveyor 51. The bars 2 fed to the tilter 53, they are captured by disk hooks 85, which are turned 90 ° one bar 2 and sent to the batch conveyor 61. The angular movement of the bars 2 on the tilter 53 is synchronized with the movement of the accelerated conveyor 81, so the bars 2 falling on the conveyor Ep 61, tightly pressed against each other by the side on which the adhesive is applied.

The batch conveyor 61 accumulates on its surface such a quantity of bars 2, which in length will be equal to the longitudinal size of the shield 4, and then sends the accumulated portion to the pusher 88 of the carriage 89. The pusher 88 in the raised position passes the portion of the bars 2 forward towards the multi-position press 54, which pressed against the latch 99 of the mechanism 55. The latch 99 and the pusher 88 synchronously fall down, while the pusher 88, starting a longitudinal movement, captures a portion of the bars 2 and pushes them into the slot formed by the frame 105. Before at the moment of the portion of the bars on the press 54, the slide gate 112 is lowered, passing the bars 2. After loading the press, the slide gate 112 rises and serves as a stop when pressing the bars 2. For the final formation of the shield 4, the retractable crossbars 106 are driven, each pushing them horizontally the second block 2 by its thickness to form the teeth 107 of the shield 4 - the basis of the future stud connection of the box 25. And then the punch 108 tightly presses the bars 2 in the longitudinal direction to each other, finally forming shield 4. The angular movement of the press 54 is synchronized with the operation of the mechanism 55. To obtain a new portion of the bars 2, the press 54 is rotated several degrees, bringing the next frame 105 to the mechanism 55. While the press 54 is rotated until the first frame 105 is aligned with the frame 131 of the turntable 56, the bolts 106 and the punch 108 fire several times, fixing the result obtained during pressing. When the next frame 105 of the press 54 reaches the rotary table 56, the mechanism 115 pulls the shield 4 onto the roller table 132 of the rotary table 56. The rotary table rotates until the roller table 132 aligns with the roller table 138 and transfers the shield 4 to the roller table 138, which is designed to transport finished (glued ) shields 4 to the section 13 of the fastening of the gypsum panels 12. The manufacture of narrow shields 5, designed on the side walls of the box 25, is carried out in a similar way.

Before assembling the boxes 25 from wooden boards 4 and 5, gypsum panels 12 or 17 are installed on their inner surface in sections 13 and 18. Figs. 28-32 show how the gypsum panels 12 are fastened to the panels 4. The crane 135 of panels 12 captures one panel 12 by suction cups 153 and transfers it to the conveyor 136, and the crane 137 transfers each panel 12 to the shield 4, which is already connected by rollers 140 to the panel mounting area 12. The pneumatic hammer 160 of the crane 137 with nails from the magazine 161 is nailed panel 12 to the shield 4.

The operation of the assembly section 24 of the boxes 25 is shown in detail in FIGS. 49-59. The stacks 179 of the shields 4 formed by the stacker 162 are fed, for example, by means of a loader to the feed roller 166. The stacker 172 is designed to feed the shields 4 with the gypsum panels 12 fixed to them one by one to the rotary tilter 182. The tilter 182 captures the shields 4 by two rows of counter-rotating rollers 188. For the free passage of the shields 4 between the rollers 188 in the end zones of the tilter 182, the slide gate 189 opens. Every second shield 4 of the tilter 182 is turned 180 ° so that when assembling the boxes 25 the shield 4 is oriented it is plated with gypsum panel 12 inside the box 25, while the remaining panels 4 pass through the tilter 182 not turned upside down to the conveyor 197. Similar in design features, the pair lines for feeding narrow boards 5 work on both sides of the line of movement of the wide boards 4. Boards 5 fed to the redirecting the live rolls 196 are placed on both sides of the non-inverted shield 4. Then the paired rotary live rolls 214 of the shields 5 are rotated 90 until the teeth 107 of the shields 4 and the troughs of the shields coincide 5. At this time, the inverted shield 4 using the crane 1 99 are fed into the upper zone above the inverted shield 4 and the shields 5 attached to its sides to its teeth 107 with the depressions on the shields 5. In the lower position of the beam 198, the inverted shield 4 fits snugly against the side shields 5, forming a box 25.

For the final formation of the box 25, it is directed to the conveyor 245 of the press 26. Using the side punches 230 and the vertical punch 237, the box 25 receives a compression force from all sides, and at this time its ends are heated using lamps 240, for example, UHF. Under the influence of UHF, the glue dries very quickly and a completely prepared box 25 is fed by a conveyor 245 to the filling zone of the boxes 25 with bulk organic materials, for example, straw 8 to section 27. Volumetric organic materials to fill the boxes 25 are processed and dried in section 9. Straw 8 can be processed superheated steam, at the same time it is disinfected, sucrose evaporates, resulting in a light, durable, environmentally friendly, bulk dried filler for the heat-insulating layer 28 of panel 23. With an additional oh fireproof straw impregnated 8 modern antiseptic life of panel 23 is further increased.

Filling the box 25 is as follows. Box 25 with the help of a redirecting conveyor 246 and a receiving-discharge conveyor 48 runs into the metal casing 34 of the device 33. In the casing 34 there is already a cardboard pipe 37, fed by the mechanism 38 to the metal guide pipe 36 located inside the casing 34 so that the end part of the cardboard pipe 37 protruded outside the pipe 36. While the box 25 runs into the housing 34, the screws 35 continuously operate, feeding straw 8. The straw 8 grabs the end of the cardboard pipe 3 and is moved by the support created by the screws 35. 7 and holds it during the reverse movement of the filled box 25. The box 25 is stopped in the zone of operation of the circular saws 45 and 46, which cut the remaining straw 8 at the end of the box 25 with a transverse movement in a horizontal plane. Then the filled box 25 is fed by means of upward belts 254 of the conveyor 246 in the area of the formation of stacks to the crane 248, where previously box 25 from the ends are closed with end caps 260.

An important element of the implementation of the claimed method and the operation of the technological line for the manufacture of panels 23 is the rhythm of operation of all devices, which consists in synchronizing the movement of the shapes of the bars 2, panels 4 and 5, duct 25, panel 23 and all transporting and overturning devices during the process. Such synchronization makes it possible to significantly increase the productivity of the production line, eliminates the downtime of its basic mechanisms. All processes for manufacturing the panel 23 do not require much time for manipulations, and if necessary, the number of devices that require more time to work than the other elements of the line is doubled and tripled, such as the number of frames 105 of the multi-position press 54.

A feature of this method is that it allows you to get very cheap, durable and lightweight energy-efficient environmentally friendly multi-layer lightweight wall panels 23 based on organic materials in any zone of Russia and in other countries. Moreover, these panels 23, designed for multi-storey cast-in-place concrete frame housing construction, can be used for the construction of both single-storey houses and small cottages. Wall panels 23 do not require additional decoration during the construction of buildings. Of these panels 23, buildings with decorative finishes are built: external, having a weather-resistant surface, and internal of environmentally friendly natural material of a certain color with a beautiful structure and pattern.

The examples of the construction of monolithic-frame buildings using wall panels 23 shown in Figs. 78-88 reflect the construction process and various advantages of building products made using this technical solution. When erecting such buildings, it is planned to form a foundation 262 with embedded elements (not shown in the drawing) for the vertical installation of reinforcement 263 for pouring columns 264 under the pipes 37 of the panels 23 and mounting brackets (not shown in the drawing) for mounting the supports of the panels 23. Panels 23 having the height of the floor of the house being formed, with the help of a crane, is lowered vertically onto the columns 264 of the foundation 262 so that they fall into the pipes 37. The distances between the panels 23 are determined by the dimensions of the future windows 271. At the same time, the panels 23 set the vertical But with the help of fixing structures (not shown in the figure). The vertical dimensions of the reinforcement 263 exceed the vertical dimensions of the panel 23 so that the free ends of the reinforcement 263 serve as guides for forming columns 264 and installing panels 23 of the subsequent floor. Columns 264 together with the foundation 262, ceilings 269, beams 270 form a strong reinforced concrete frame of the building. Depending on the design of the building, different designs of prefabricated windows 271 are used, for example, with window sills 267, consisting of several elements laid in openings between panels 23 with subsequent sealing of joints. The inner and outer surfaces of the walls, which are prefabricated with a decorative surface of the panel 23, do not require additional decoration and plastering.

Due to the above properties of this method, you can vary the appearance of the building, the number of floors, the location and execution of windows, as well as the internal layout, while maintaining the advantages of a monolithic-frame technology when using panels 23 of factory manufacture. This invention allows you to quickly build cheap eco-friendly buildings that have a decorative appearance, which do not require insulation and sound insulation, as well as additional internal and external finishing work. Significantly reducing the weight of the panels 23 simplifies the installation process of the building, and the cheapening of all components of the panels 23 allows you to build low-cost and convenient for living and operating low-rise and high-rise buildings. All stages of transportation of lightweight panels 23 from the production line to the construction site with their installation and installation of the building are greatly simplified, because the movement of such light construction products does not require increased energy consumption and can improve the security of their tilting.

Thus, the technical result achieved using the claimed invention is to increase the productivity of the technological line, simplify the manufacture of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, and also to increase the strength and technological characteristics of the building while simplifying its construction with a monolithic frame and multilayer wall panels having an insulating layer based on organic fill la.

Claims (19)

1. A method for the automated production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, including the formation of the inner, heat-insulating and outer layers of wall panels with side faces, characterized in that for the wall panels they make boxes of wooden panels, then fill them with volumetric organic in this case, a pipe is installed in the center of the box, and before assembling the boxes from wooden panels to their inner overhnost install fire-resistant gypsum board and boxes with the ends closed end fireproof plaster covers. 2. The method according to p. 1, characterized in that as bulk organic materials for filling boxes use, for example, rye or wheat, or oats, or barley, or rice, or buckwheat, or a flax or hemp fire, or cork material or moss, or reeds, or cellulose, or wool, or cotton, or waste from the pulp and paper industry, or waste from the textile industry. 3. The method according to p. 1, characterized in that the shields for boxes are made of either calibrated wooden bars, or of multilayer plywood, or of particle boards. 4. The method according to p. 1, characterized in that the box is made in the form of a parallelepiped. 5. The method according to PP. 1 and 3, characterized in that before assembling the shields for boxes, the calibrated bars are subjected to hot processing and impregnation with an antiseptic in a vacuum chamber. 6. The method according to p. 1, characterized in that the bulk organic materials for filling the boxes are subjected to processing and drying. 7. Energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panel based on organic materials, made of inner heat-insulating and outer layers and side faces, characterized in that the inner and outer layers and side faces are made in the form of a box consisting of wooden panels, and the inner heat-insulating the layer consists of bulk organic materials, while a longitudinal pipe is located inside the heat-insulating layer, and the ends of the box are equipped with end caps, and the friction surface is provided with fireproof box gypsum panels, and the end caps are made of fire-resistant boxes gypsum. 8. The panel according to claim 7, characterized in that the box is made of boards formed by either calibrated wooden bars, or multilayer plywood, or chipboards. 9. The panel according to claim 7, characterized in that it is provided with an outer decorative layer located on the outer surface of the wooden box. 10. The panel for PP. 7 and 8, characterized in that the calibrated wooden bars of the box are connected with a natural-based adhesive solution, and the side faces of the boards are connected by a spike connection formed by the protruding ends of the bars. 11. The panel according to claim 7, characterized in that the side faces of the shields are connected by a spike connection, while the spikes are made either longitudinal or transverse. 12. The panel according to claim 7, characterized in that the side faces of the panels are connected by a connection in the form of inserts included in the grooves of the panels and connected by longitudinal studs. 13. The panel according to claim 7, characterized in that the side faces of the shields are connected by a screw connection. 14. The panel according to claim 7, characterized in that the heat-insulating layer consists, for example, of rye or wheat straw, or oats, or barley, or rice, or buckwheat, or flax or hemp fires, or cork material, or moss, or cellulose, or reeds, or wool, or cotton, or waste from the pulp and paper industry, or waste from the textile industry. 15. Technological line for the production of energy-efficient environmentally friendly multi-layer lightweight fire-resistant wall panels based on organic materials, containing preparatory zones, a panel manufacturing area, including a heat-insulating layer filling section, a finished product warehouse and transporting devices, characterized in that the preparatory zones are equipped with a calibrated manufacturing section bars, the processing area of bulk organic material and the manufacturing area of wide and narrow boards of calibrated bars, the panel manufacturing area includes a box assembly section, and the heat-insulating layer filling section is provided with a filling device, the casing of which is made in the form of a box with a slight decrease in its dimensions relative to the internal volume of the panel box, and screws and a guide are located inside the casing of the panel a pipe for a panel pipe, wherein the panel manufacturing area is provided with fastening sections for fire-resistant gypsum panels. 16. The line according to p. 15, characterized in that the filling device is equipped with a panel pipe feed mechanism located in the rear zone of the filling device and made in the form of an inclined frame with movable holders, a tray for rolling the panel pipe and a panel pipe pusher coaxial with the guide pipe filling device. 17. The line according to p. 15, characterized in that the manufacturing area of wide and narrow boards includes sequentially installed feeding calibrated bars conveyors, applicators, calibrators of calibrated bars, multi-position presses with mechanisms for feeding portions of calibrated bars to them and rotary tables. 18. The line according to p. 15, characterized in that the multi-position presses include a rotary device, slotted frames adjacent to it for receiving calibrated bars with retractable crossbars for forming box teeth and pressing elements with a punch. 19. The line according to p. 15, characterized in that the assembly section of the boxes includes transporting devices for wide boards located on the central line and transporting devices for narrow boards located on their sides, while the end sections of the transporting devices for narrow boards are provided with redirecting elements and located parallel to the rotary roller table in the formation zone of the box, and conveying devices for wide panels are equipped with a rotary tilter, and the press for final molding the robe is located in front of the heat-insulating layer filling area.

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