RU2435805C1 - Adhesive composition - Google Patents

Abstract

FIELD: chemistry.

SUBSTANCE: adhesive composition contains polychloroprene rubber nairit DP, butylphenol formaldehyde resin 101 K, water, zinc oxide, magnesium oxide and an organic solvent which is a mixture of ethylacetate and nefras. The composition also contains 23 KNTS grade polycaproamide fibre ground beforehand, with the following ratio of components in pts.wt: polychloroprene rubber nairit DP - 90.0, butylphenol formaldehyde resin 101 K - 90.0, water - 3.0, zinc oxide - 5.0, magnesium oxide - 11.0, said organic solvent - 800.0, ground 23 KNTS grade polycaproamide fibre - 1.0-5.0.

EFFECT: invention increases strength when gluing together vulcanised rubber.

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Description

The invention relates to adhesive compositions based on chloroprene rubber and can be used in the rubber industry for bonding vulcanized rubbers based on various rubbers to each other.

Known adhesive composition comprising chloroprene rubber, thiuram, zinc oxide, as a resin, the product of the joint condensation of phenol acetaldehyde and acetanaphthene and solvent (USSR Author's Certificate No. 1579920, class C09J 111/00; publ. 23.07.90). As a solvent, a mixture of ethyl acetate and gasoline is used.

However, this adhesive composition does not provide a sufficiently high strength when bonding products from vulcanized rubber.

A known adhesive composition comprising polychloroprene rubber, epoxy resin, low molecular weight butadiene nitrile rubber, tertiary amine, solvent (USSR Author's Certificate No. 685673, class C08L 11/00; publ. 15.09.79).

However, this adhesive composition has low strength when bonding rubber products based on various rubbers.

Known adhesive composition comprising polychloroprene rubber, butylphenol formaldehyde resin, a copolymer of styrene and piperylene, rosin esterified with glycerol; pine rosin, diphenylguanidine, 2,2-dibenzothiazoldisulfide, zinc oxide, magnesium oxide, organic solvent (Pat. 2028358, Russia, MKI ⁶ C09J 111/00; publ. 09.02.95).

However, the specified adhesive composition, although it has a similar composition, is intended for bonding products from ferrites.

Closest to the invention in technical essence is adhesive 88CA (TU 381051760-89), which includes (parts by weight): polychloroprene rubber Nairit DP - 90.0, butylphenol formaldehyde resin 101K - 90.0, zinc oxide - 5, 0, magnesium oxide - 11.0, water - 3.0, organic solvent - 800.0. A mixture of nefras and ethyl acetate in a percentage ratio of 50:50 is used as an organic solvent.

However, the specified adhesive composition (although it is widely used because of its low cost) does not provide a sufficiently high strength when bonding vulcanized rubber (the achieved shear strength when bonding vulcanized rubber based on polyisoprene rubber (SKI-3) does not exceed 0.43 MPa )

Objective: the development of the composition of the adhesive composition having increased strength when bonding vulcanized rubber to each other.

The technical result is to increase the strength when bonding vulcanized rubber to each other.

The technical result is achieved by the fact that the adhesive composition including polychloroprene rubber Nairit DP, butylphenol-formaldehyde resin 101K, water, zinc oxide, magnesium oxide, an organic solvent, which is a mixture of ethyl acetate and nefras, and it additionally contains pre-chopped polycaproamide fiber brand 23 KNTS in the following ratio of components, parts by weight: polychloroprene rubber Nairit DP - 90.0, butylphenol formaldehyde resin 101K - 90.0, water - 3.0, zinc oxide - 5.0, magnesium oxide - 11, 0, the indicated organic solvent is 800.0, the crushed polycaproamide fiber of grade 23 KNTS is 1.0-5.0.

Polychloroprene rubber Nairit DP (TU-6-01-1319-85) is the main film-forming in adhesive adhesives.

Butylphenol formaldehyde resin 101K (TU-60004691277193-97).

Vulcanizing group: zinc oxide (zinc white GOST 202-84), magnesium oxide (burnt magnesia GOST 844-79) were previously used in adhesive compositions (Kardashov D.A., Petrova A.V. Polymer adhesives. M: Chemistry, 1983 )

Organic solvent: a mixture of ethyl acetate (GOST 8981-78) and nefras (GOST 3840167109-92).

Crushed polycaproamide fiber grade 23 KNTS - 187 Tex - 1-3 mm in size is obtained by passing through an extruder.

When using crushed polycaproamide fiber grade 23 KNTS in the adhesive composition, the adhesive properties of the adhesive composition significantly increase. This is due to increased cohesive strength of the adhesive film. In addition, an increase in the adhesion strength of glue with rubber occurs due to the effect of "mechanical jamming" of crushed polycaproamide fibers in an array of bonded vulcanized rubbers.

This explains the increase in strength when bonding vulcanized rubber to each other.

The adhesive composition is prepared as follows. First, the rubber mixture 31С-1-ДП is prepared - a mixture of Nairite DP, magnesium oxide, zinc oxide (ЕТР 8857-91) in a rubber mixer for 10 minutes, while the temperature of the mixer gradually rises (as the components of the mixture are introduced) from 50 ° C to 85 ° C. After unloading the mixture at a temperature of 105 ° C, it is paged for 5 minutes. Then the heated rubber mixture with a part of the solvent (about 0.1 part of the total amount of solvent) is loaded into the glue mixer. The remaining amount of solvent, along with other ingredients of the adhesive composition, with butylphenol formaldehyde resin, water, and chopped polycaproamide fiber of grade 23 KNTS are loaded in portions into the glue mixer as the rubber mixture swells. The total adhesive mixing time is 4.5-5 hours, while the introduction of crushed polycaproamide fiber grade 23 KNTS can be carried out after preparation of the adhesive composition based on the remaining components.

An example of the preparation of the adhesive composition. Into a glue mixer containing 88CA nairite glue prepared in a known manner (TU 381051760-89), including Nairit DP polychloroprene rubber, 101K butylphenol formaldehyde resin, zinc oxide, magnesium oxide, water and the indicated organic solvent, the calculated amount of crushed polycapro microfibre is introduced and mix the contents for 5-10 minutes until a homogeneous mass.

Get the adhesive composition 1-3, the compositions of which are shown in table 1. The glue is a light gray liquid. The glue is technological, it is well applied to the surface of rubber. Various contents of crushed polycaproamide fiber of grade 23 KNTS were investigated (Table 2).

The stated limits of crushed polycaproamide fiber grade 23 KNTS 1,0-5,0 due to the fact that with an increase or decrease in these dosages, the adhesive strength during bonding decreases.

Comparative tests of the strength properties of adhesive compositions for all variants of the claimed composition and prototype when bonding vulcanized rubber based on polyisoprene rubber (SKI-3), nitrile butadiene rubber (SKN-18M) and chloroprene rubber (Neoprene AS) are given in table 2. For comparative tests, 3 variants of the compositions were prepared (according to the method described in the example) and the composition according to the prototype presented in table 1. The proposed compositions were tested for adhesive shear strength, achieved when kept under a load of 2 kg, at room temperature (20 ° C) within 24 hours.

Shear adhesion was determined using an MPC-250 tensile testing machine (RTM 1.2.126-88). The technology for bonding samples is as follows. One-time application of the prepared glue on the prepared surface, drying of the adhesive film at room temperature (20 ° C) for 1-2 minutes, after which the adhesive surfaces were tightly pressed.

As can be seen from table 2, the proposed adhesive compositions provide an increase in the strength properties of adhesive joints in comparison with the prototype. So the shear strength of the adhesive joint when bonding vulcanized rubber based on Neoprene AC prototype is 0.75 MPa, and using the proposed modifier 1.20 MPa.

Thus, as can be seen from Table 2, when crushed polycaproamide fiber grade 23 KNTS is used in the proposed adhesive composition, the strength during bonding of vulcanized rubber products based on various rubbers increases due to the participation of this modifier in improving the adhesive properties of the adhesive.

Table 1 Component The content of components in the composition, parts by weight one 2 3 prototype Polychloroprene rubber Nairit DP 90.0 90.0 90.0 90.0 Butylphenol formaldehyde resin 101K 90.0 90.0 90.0 90.0 Water 3.0 3.0 3.0 3.0 Zinc oxide 5,0 5,0 5,0 5,0 Magnesium oxide 11.0 11.0 11.0 11.0 Organic solvent (a mixture of ethyl acetate and nefras in a percentage of 50:50) 800,0 800,0 800,0 800,0 Crushed polycaproamide fiber grade 23 KNTS 1,0 3.0 5,0

table 2 Substrate Type Shear Strength, MPa Metric for composition Prototype 88CA one 2 3 SKI-3 0.69 0.70 0.75 0.43 SKN-18M 0.68 0.64 0.63 0.61 Neoprene speaker 1.20 0.83 0.81 0.75

It has been established that the reason for the increase in adhesive performance of adhesive compositions is the increase in the cohesive strength of the adhesive film when introduced into the composition of the modifier, as well as the partial penetration of the crushed fibers into the surface layers of rubbers.

The technical and economic effect obtained from the use of the adhesive composition lies in the fact that its application can significantly improve the quality of fastening of vulcanized rubber products based on various rubbers, and improve the technological parameters of the bonding process.

Claims (1)

Adhesive composition including polychloroprene rubber Nairit DP, butylphenol formaldehyde resin 101 K, water, zinc oxide, magnesium oxide, an organic solvent, which is a mixture of ethyl acetate and nefras, characterized in that it additionally contains a pre-ground polycaproamide fiber brand 23 KNTS in the following ratio wt.h .:
Polychloroprene rubber Nairit DP 90.0 Butylphenol formaldehyde resin 101 K 90.0 Water 3.0 Zinc oxide 5,0 Magnesium oxide 11.0 Specified Organic Solvent 800,0 Crushed polycaproamide fiber grade 23 KNTS 1.0-5.0