RU207990U1 - Smokehouse - Google Patents

Abstract

The utility model relates to smoking plants and can be used for hot and cold smoking of food products. The smoker contains a stainless steel body containing side walls, a door, a bottom and a lid. The smokehouse contains smokehouse controls, and under the bottom there is a horizontal smoke generator in the form of a pipe and an annular shade located around the pipe. The smoke generator is connected to the interior of the smokehouse body by means of an opening in the smokehouse body. Vertical cassettes with stainless steel teeth are alternately suspended from the inner side of the lid and retractable brackets with vertical rods for food product placement through electrical insulators. The voltage to form an electrostatic voltage is supplied through an electric coil, which is part of the controls of the smoker. Cassettes with teeth contain stainless steel plates located parallel to each other with triangular teeth located on them, which are connected by vertical spokes. 6 w.p. f-ly, 4 ill.

Description

The utility model relates to smoking installations and can be used for hot and cold smoking of food products.

Various variants of smokehouses for both hot and cold smoking are known from the prior art.

For example, from the source RU 111985 U1, published on 01/10/2012, a universal smoking and drying installation is known, containing a heat-insulated and partitioned chamber with loaded carts with the processed product, channels formed by partitions for the circulation of the coolant, a smoke generator located in front of the entrance to the installation and in the channels for the circulation of the coolant, the coolant heaters, including the exhaust and delivery fans, a ventilation unit. The exhaust and blower fans are not connected with each other by a pipeline, the coolant heaters installed in the channels are located in their upper part and behind them are temperature measurement sensors, in front of the exhaust fan there are sensors for controlling the relative humidity of the coolant.

The disadvantage of this device is a rather long smoking process, which leads to a deterioration in the quality of the resulting product.

Also known from the prior art is the source RU 9122 U1, published 02.16.1999, industrial equipment for a smokehouse is known, containing a chamber made with heat-insulating walls and a door, in the roof of which there is a branch pipe for introducing a smoke-air mixture and a gate for removing the spent smoke-air mixture, a fan, nozzles for supplying smoke to the chamber, electric heaters sequentially installed under the roof of the chamber in its upper part, a water injection nozzle, a frame for placing the processed product inside the chamber, made in the form of a rectangular parallelepiped. The door is installed at the end of the side wall of the chamber, and inside the chamber, when the door is locked, has the shape of a rectangular parallelepiped with a larger volume under the electric heaters than the outer overall volume of the frame. The nozzle is installed with the possibility of injecting water onto the fan or electric heaters, the ratio of the outer overall volume of the chamber V to the outer overall volume of the frame V is selected in the range 2.6 <V / v <3, the ratio of the height H of the chamber to the height h of the frame is selected in the range 1.45 <H / h 1.7, the ratio of the depth L of the chamber to the depth 1 of the frame is selected in the range 1.2 <L / l <1.4, and the ratio of the width S of the chamber to the width S of the frame is selected in the range 1.25 <S / s <1.45.

The disadvantage of this equipment is the constant formation of condensation, which leads to a deterioration in the quality of the resulting product. Another disadvantage of the known equipment is a rather long smoking process, which also leads to a deterioration in the quality characteristics of the final product. Also, the disadvantages of the known equipment include the unstable operation of the installation.

Thus, the objective of the claimed utility model is to eliminate the disadvantages of the prior art.

The technical result to be achieved by the claimed utility model is the implementation of the smoking process without a compressor for supplying smoke, eliminating the formation of condensate, ensuring the stable operation of the installation, and reducing the time until the final finished product is obtained.

This technical result is fully achieved by the set of features of the claimed utility model declared in the independent claim.

The smokehouse contains a stainless steel body containing side walls, a door, a bottom and a lid. The smokehouse contains controls for the smokehouse, and under the bottom, as one of the possible options, there is a horizontal smoke generator in the form of a pipe and an annular shade located around the pipe. The smoke generator is connected to the inner space of the smokehouse body by means of a hole in the smokehouse body and, optionally, by a bend of the smoke generator pipe. Vertical cassettes with stainless steel teeth are alternately suspended from the inside of the lid, and sliding brackets with vertical rods for placing food products through electrical insulators. The voltage for generating electrostatic voltage is supplied through an electrical coil included in the controls of the smokehouse. Toothed cassettes contain parallel, one above the other stainless steel plates with triangular teeth located on them, which are connected by vertical spokes.

The smoker's controls are located in a box located on one of the side walls of the smoker's body.

A grease tray is installed at the bottom of the smokehouse under sliding brackets with vertical bars.

In the vertical rods with the same pitch, holes are made for placing skewers for food products.

The smoke generator is covered with a protective cover.

Two cassettes with teeth are located vertically along the walls of the body, and their plates contain triangular teeth on one side, which is directed towards the retractable brackets with vertical rods, and one cassette with teeth is located between the retractable brackets with vertical rods.

The distance between cassettes with tines and retractable brackets with vertical bars is the same.

Further, the claimed invention is illustrated in more detail by drawings, in which:

FIG. 1 - the declared smoker in a detailed design.

FIG. 2 - declared smokehouse.

FIG. 3 - a fragment of the middle section of the teeth.

FIG. 4 - a fragment of the side section of the teeth.

The claimed smokehouse contains a body consisting of three side walls (1), a door (4) attached to one of the side walls (1), a bottom (2) and a lid (3). All elements of the body are made of sheet stainless steel and are interconnected by connecting elements (rivets, bolted connection), ensuring tightness at the connection points. Around the perimeter of the door (4) there is a seal designed to seal the door (4) to the rest of the body when it is closed.

An opening (5) is made in the bottom (2) of the housing in the middle part, intended for the exit of the cylindrical pipe of the horizontal smoke generator. The horizontal smoke generator is a cylindrical pipe located horizontally under the bottom (2) of the body from one of the side walls (1), on which there is also a round hole (6) in the lower part for placing a wood-burning horizontal smoke generator, to the middle part of the bottom (2), where the smoke generator passes into a pipe bent at a right angle, providing the passage of smoke from the smoke generator into the inner space of the body. Around the cylindrical pipe of the smoke generator, there is an annular ten, which ensures uniform heating of the firewood placed in the smoke generator to a temperature sufficient for smoldering firewood or wood chips with the release of smoke (without carrying out the combustion process), 4 holes are made in the cover (3) to provide air access and smoke draft ... A protective casing (7) is installed under the bottom (2) of the body, designed to protect the smoke generator from the ingress of foreign objects and to protect the smoke generator itself.

Inside the body of the smokehouse, above the bottom (2), a heating ten is installed, designed for cooking with the "hot smoking" function. In addition, inside the body, at a distance from each other and parallel to each other and at a distance from the walls, there are retractable brackets (8) (hangers) with vertical rods (9) placed on them, which are suspended on insulators to the lid (3) of the smokehouse body and designed to accommodate skewer rods with placed food products (fish, meat). In this case, the lower ends of the rods (9) are located at a distance from the bottom (2) of the smokehouse body. Vertical cassettes (10) with teeth (11) are attached to the housing cover (3), and cassettes (10) with unidirectional teeth (11) are located in the spaces between the side walls (1) and retractable brackets with vertical rods and parallel to them. Fig. 4), and a cassette (10) with bidirectional teeth (11) is located in the space between the two retractable brackets with vertical rods. In this case, the retractable brackets with vertical rods from the cassette with teeth are located so that the distance between adjacent elements is the same.

Each cassette consists of stainless steel toothed strips arranged horizontally on top of each other with triangular teeth to the side along the entire height of the interior of the smokehouse body, which are connected by vertical knitting needles. In cassettes that are located along the side walls, the strips have triangular teeth in one direction (see Fig. 4), and in the cassette, which is located between the retractable brackets, in the middle of the smokehouse, has triangular teeth in two opposite horizontal sides (see Fig. 3).

On one of the side walls (1) there is a box (12) with control equipment (not shown in the figure), which is closed by a removable cover (13). On the box (12) there are control elements (not shown in the figure), which provide turning on / off of the smoke generator tens, turning on / off the cold / hot smoking mode, and turning on / off the smokehouse itself, as well as a cable that connects the smokehouse to the mains.

Inside the box (12) there is an electric coil (automobile) B116-02 - 1 pc. (providing electrostatics (high voltage of about 20,000 volts), high-voltage CL-01-12 diodes - 3 pcs., 800 W dimer-2 pcs., 1.5 MKF 155 × 400 film capacitor - 1 pc., C535V-50 resistor, thermostat capillary 110 g Coil (automotive) is a high-voltage pulse step-up transformer (simplified Rumkorf coil), which is used to convert low voltage to high voltage.

The voltage is supplied to the smokehouse as follows: the "plus" cable is connected to the retractable brackets, and the "minus" cable is connected to the body and cassettes with teeth.

A removable grease tray is installed at the bottom of the smokehouse under the lower ends of the vertical rods.

The use of a smokehouse is carried out as follows:

On the vertical rods of the retractable brackets skewers with a raw food product are placed, the retractable brackets are pushed between the cassettes with teeth into the space of the smokehouse body, the door is hermetically closed. Small wood chips or wood chips, suitable in size, are placed in the pipe of the smoke generator. Using the controls, the shades of the smoke generator are turned on, and the wood is heated and smoke is emitted. After that, the hot mode is selected (the ten located above the bottom is turned on) or cold smoking and the smokehouse itself is turned on - voltage is applied to the body (-) and to the retractable brackets (+), providing an electrostatic effect. Electrostatic voltage is created between the teeth and the product placed on the retractable brackets and the smoke escaping from the hole in the bottom of the smokehouse body is attracted to the product and is almost completely absorbed into it. This principle of smoking provides a high smoking rate (time reduction by 10 times), which allows you to preserve the juiciness of the product. The horizontal smoke generator with a tenon provides safe automatic smoke emission, since nothing needs to be ignited, it ignites and keeps the wood smoldering automatically, with the help of a dimer and a ring heating element, silent. This design ensures the operation of the smoke generator without any compressors, allows you to get smoke without condensation, which allows you to get a juicy product, smoked and cooked-smoked without sourness.

Thus, in the declared smokehouse, the smoking process is carried out without a compressor for supplying smoke, there is no condensation formation and stable operation of the installation is ensured, while reducing the time until the final finished product is obtained.

The claimed utility model is new, since the totality of its essential features is not known from the prior art, and, accordingly, meets the "novelty" condition of patentability.

The claimed utility model meets the "industrial applicability" condition of patentability, since it can be used in industry.

Although the present utility model has been disclosed with reference to preferred embodiments thereof, this is not intended to limit the present utility model, those skilled in the art may modify and implement the present utility model without departing from the spirit and scope of the utility model, therefore , the scope of protection of this utility model must be governed by the scope specified in the claims of the utility model.

Claims (7)

1. Smokehouse, including a stainless steel body with side walls, a door, a bottom and a lid, characterized in that it contains controls for the smokehouse and a horizontal smoke generator in the form of a pipe and an annular shade located around the pipe, while the smoke generator is connected to the interior of the body smokehouse with the help of a hole in the smokehouse body, and vertical cassettes with stainless steel teeth are alternately suspended from the body cover from its inner side, and sliding brackets with vertical rods for placing food product through electrical insulators, and the cassettes with teeth contain plates of stainless steel with triangular teeth located on them, which are connected by vertical spokes, in addition, voltage for the formation of electrostatic voltage in the smoker is supplied through an electric coil, which is part of the smoker's controls. 2. The smokehouse according to claim 1, characterized in that the controls for the smokehouse are located in a box located on one of the side walls of the smokehouse body. 3. Smokehouse according to claim 1, characterized in that a grease tray is installed at the bottom of the smokehouse under retractable brackets with vertical rods. 4. Smokehouse according to claim 1, characterized in that holes are made in the vertical rods with the same pitch. 5. Smokehouse according to claim 1, characterized in that the smoke generator is closed by a protective casing. 6. Smokehouse according to claim 1, characterized in that two cassettes with teeth are located vertically along the walls of the body, and their plates contain triangular teeth from the side directed towards the retractable brackets with vertical rods, and one cassette with teeth is located between the retractable brackets with vertical bars. 7. Smokehouse according to claim 1, characterized in that the distance between the cassettes with teeth and retractable brackets with vertical rods is the same.

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