RU2019116336A - Расширяемый гофрированный шланг и способ его изготовления - Google Patents

Расширяемый гофрированный шланг и способ его изготовления Download PDF

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RU2019116336A
RU2019116336A RU2019116336A RU2019116336A RU2019116336A RU 2019116336 A RU2019116336 A RU 2019116336A RU 2019116336 A RU2019116336 A RU 2019116336A RU 2019116336 A RU2019116336 A RU 2019116336A RU 2019116336 A RU2019116336 A RU 2019116336A
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layer
tubular body
corrugated
reinforcement
covering
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RU2019116336A
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RU2019116336A3 (ru
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Луигино КАНЕВА
Джианмарко КАНЕВА
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Адега С.Р.Л. Юниперсонале
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Publication of RU2019116336A3 publication Critical patent/RU2019116336A3/ru

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/18Pleated or corrugated hoses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/08Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
    • B29C63/10Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/08Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
    • B29C63/10Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
    • B29C63/105Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles continuously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/24Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a general shape other than plane
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
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    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/05Interconnection of layers the layers not being connected over the whole surface, e.g. discontinuous connection or patterned connection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/11Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
    • F16L11/112Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements embedded in the wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/11Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
    • F16L11/115Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements not embedded in the wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/12Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/044 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0223Vinyl resin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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    • B32LAYERED PRODUCTS
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    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
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Claims (21)

1. Расширяемый гофрированный шланг, включающий:
- первый несущий слой (1) в эластично расширяемом первом полимерном материале;
- арматуру (2), намотанную на указанный первый слой (1);
- стабилизирующий второй слой (3) в эластично расширяемом втором полимерном материале, покрывающий указанную арматуру (2) для образования единого трубчатого тела (4) с указанным первым слоем (1);
отличающийся тем, что указанное единое трубчатое тело (4)выполнено гофрированным, при этом дополнительно имеется покрывающий третий слой (5), расположенный на указанном втором слое (3) с возможностью покрытия указанного гофрированного единого трубчатого тела (4).
2. Шланг по п. 1, отличающийся тем, что указанная арматура (2) имеет сетчатую, плетеную или спиральную намотку.
3. Шланг по п. 2, отличающийся тем, что указанная арматура (2) образована одинарным или двойным первым рядом нитей.
4. Шланг по любому из предыдущих пунктов, отличающийся тем, что указанное гофрированное единое трубчатое тело (4) имеет группу гребней (б), причем указанный третий покрывающий слой (5) прочно соединен с указанными гребнями (б).
5. Шланг по п. 4, отличающийся тем, что указанный третий покрывающий слой (5) имеет толщину, большую, чем указанное гофрированное трубчатое тело (4), чтобы не подвергаться гофрированию после его расширения и сжатия.
6. Способ изготовления расширяющегося гофрированного шланга (10), включающий этапы, на которых:
a) изготавливают первый слой (1) в эластично расширяемом первом полимерном материале;
b) размещают арматуру (2) на указанном внутреннем слое (1);
c) размещают стабилизирующий второй слой (3) в эластично расширяемом втором полимерном материале, чтобы покрыть указанную арматуру (2), и образуют единое трубчатое тело (4) с указанным первым слоем (1);
d) наносят третий покрывающий слой (5) поверх указанного второго слоя (3) для покрытия указанного единого тела (4);
отличающийся тем, что он включает этап (е), на котором гофрируют указанное единое трубчатое тело (4).
7. Способ по п. 6, отличающийся тем, что указанный этап (е) гофрирования выполняют непосредственно перед указанным этапом d) нанесения указанного третьего слоя (5).
8. Способ по п. 6 или 7, отличающийся тем, что указанный этап е) гофрирования содержит этап е'), на котором наносят неэластичную нитевидную пластиковую обмотку, имеющую заданный шаг, на указанный первый внутренний слой (1).
9. Способ по п. 6, отличающийся тем, что указанный этап а) изготовления указанного первого слоя (1) содержит этап а'), на котором экструдируют указанный первый полимерный материал вблизи головки продвигающего шпинделя (101) и этап а'''), на котором перемещают указанный первый слой (1) поступательными или вращательными движениями, имеющими заданные скорость и шаг, посредством указанного шпинделя (101).
10. Способ по п. 9, отличающийся тем, что на указанном этапе е) гофрирования указанный первый слой (1) продвигается продольно с первым шагом для его первой продольной секции и со вторым шагом, меньшим первого шага, для второй продольной секции, расположенной по ходу после первой секции, вызывая радиальное расширение указанной первой секции, локально ограниченное в радиальном направлении посредством неэластичного элемента для образования указанных гребней (6) гофра.
11. Способ по п. 10, отличающийся тем, что указанный этап е) гофрирования содержит этап f), на котором охлаждают по меньшей мере указанный первый слой (1).
12. Способ по п. 11, отличающийся тем, что указанный этап f) охлаждения выполняют после указанного этапа е) нанесения указанной пластиковой нитевидной обмотки.
RU2019116336A 2016-10-28 2017-10-30 Расширяемый гофрированный шланг и способ его изготовления RU2019116336A (ru)

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IBPCT/IB2016/056531 2016-10-28
IB2016056531 2016-10-28
PCT/IB2017/056724 WO2018078597A1 (en) 2016-10-28 2017-10-30 Extensible corrugated tube and respective method for manufacturing

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RU2019116336A3 RU2019116336A3 (ru) 2021-02-01

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WO (1) WO2018078597A1 (ru)

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CN110114605B (zh) 2022-02-01
EP3596376A1 (en) 2020-01-22
EP3596376B1 (en) 2022-05-04
WO2018078597A1 (en) 2018-05-03
JP7040797B2 (ja) 2022-03-23
CN110114605A (zh) 2019-08-09
JP2019535970A (ja) 2019-12-12
US20200047439A1 (en) 2020-02-13
US11034109B2 (en) 2021-06-15
RU2019116336A3 (ru) 2021-02-01

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