RU2009130807A - VACUUM INSULATION PANEL AND METHOD FOR ITS MANUFACTURE - Google Patents

VACUUM INSULATION PANEL AND METHOD FOR ITS MANUFACTURE Download PDF

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Publication number
RU2009130807A
RU2009130807A RU2009130807/03A RU2009130807A RU2009130807A RU 2009130807 A RU2009130807 A RU 2009130807A RU 2009130807/03 A RU2009130807/03 A RU 2009130807/03A RU 2009130807 A RU2009130807 A RU 2009130807A RU 2009130807 A RU2009130807 A RU 2009130807A
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Russia
Prior art keywords
walls
vacuum insulation
insulation panel
panel according
chambers
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RU2009130807/03A
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Russian (ru)
Inventor
Герд НИМЕЛЛЕР (PL)
Герд НИМЕЛЛЕР
Original Assignee
Дзе Уолл Аг (Ch)
Дзе Уолл Аг
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Priority claimed from DE202007000542U external-priority patent/DE202007000542U1/en
Application filed by Дзе Уолл Аг (Ch), Дзе Уолл Аг filed Critical Дзе Уолл Аг (Ch)
Publication of RU2009130807A publication Critical patent/RU2009130807A/en

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/06—Arrangements using an air layer or vacuum
    • F16L59/065—Arrangements using an air layer or vacuum using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/60—In a particular environment
    • B32B2309/68—Vacuum
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/242—Slab shaped vacuum insulation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49616—Structural member making
    • Y10T29/49623—Static structure, e.g., a building component
    • Y10T29/49629—Panel

Abstract

1. Вакуумная изоляционная панель (1) с сердцевиной (5) с изолирующими полостями, а также покрывными слоями (11), герметично закрывающими сердцевину (5) от внешней среды, отличающаяся тем, что полости сердцевины (5) образованы газонепроницаемо герметизированными друг от друга камерами (3), которые вместе со своими стенками (4) или перегородками проходят от одного покрывного слоя (11) до другого покрывного слоя (11) и образованы из стенок (4) или перегородок и покрывных слоев (11). ! 2. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) образуют сотовую структуру. ! 3. Вакуумная изоляционная панель по п.2, отличающаяся тем, что сотовая структура является четырехугольной, шестиугольной или восьмиугольной, содержит круглые формы или является упорядоченной или неупорядоченной. ! 4. Вакуумная изоляционная панель по п.1, отличающаяся тем, что каждый покрывной слой (11) выполнен из газонепроницаемого материала или покрыт газонепроницаемым материалом. ! 5. Вакуумная изоляционная панель по п.1, отличающаяся тем, что каждый покрывной слой (11) содержит слой или лист (12) из, в частности, армированной эпоксидной, меламиновой или феноловой смолы или тому подобного в непосредственном контакте со стенками (4) или перегородками камер (3). ! 6. Вакуумная изоляционная панель по п.5, отличающаяся тем, что армирование покрывного слоя (11) содержит стекловолокнистый материал, крафт-бумагу или сизаль, или тому подобное. ! 7. Вакуумная изоляционная панель по п.1, отличающаяся тем, ! что на отвернутой от стенок (4) или перегородок камер (3) стороне каждого покрывного слоя (11) предусмотрен защитный слой (13). ! 8. Вакуумная изоляцион� 1. Vacuum insulation panel (1) with a core (5) with insulating cavities, as well as cover layers (11), hermetically closing the core (5) from the environment, characterized in that the cavity of the core (5) is formed by gas-tight sealed from each other cameras (3), which, together with their walls (4) or partitions, pass from one covering layer (11) to another covering layer (11) and are formed from walls (4) or partitions and covering layers (11). ! 2. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) form a honeycomb structure. ! 3. The vacuum insulation panel according to claim 2, characterized in that the honeycomb structure is quadrangular, hexagonal or octagonal, contains circular shapes or is ordered or disordered. ! 4. A vacuum insulation panel according to claim 1, characterized in that each coating layer (11) is made of a gas-tight material or coated with a gas-tight material. ! 5. Vacuum insulation panel according to claim 1, characterized in that each coating layer (11) contains a layer or sheet (12) of, in particular, reinforced epoxy, melamine or phenolic resin or the like in direct contact with the walls (4) or chamber partitions (3). ! 6. Vacuum insulation panel according to claim 5, characterized in that the reinforcement of the coating layer (11) contains fiberglass material, kraft paper or sisal, or the like. ! 7. The vacuum insulation panel according to claim 1, characterized in that! that on the side of each coating layer (11), turned away from the walls (4) or the walls of the chambers (3), a protective layer (13) is provided. ! 8. Vacuum insulation

Claims (20)

1. Вакуумная изоляционная панель (1) с сердцевиной (5) с изолирующими полостями, а также покрывными слоями (11), герметично закрывающими сердцевину (5) от внешней среды, отличающаяся тем, что полости сердцевины (5) образованы газонепроницаемо герметизированными друг от друга камерами (3), которые вместе со своими стенками (4) или перегородками проходят от одного покрывного слоя (11) до другого покрывного слоя (11) и образованы из стенок (4) или перегородок и покрывных слоев (11).1. Vacuum insulation panel (1) with a core (5) with insulating cavities, as well as cover layers (11), hermetically closing the core (5) from the environment, characterized in that the cavity of the core (5) is formed by gas-tight sealed from each other cameras (3), which, together with their walls (4) or partitions, pass from one covering layer (11) to another covering layer (11) and are formed from walls (4) or partitions and covering layers (11). 2. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) образуют сотовую структуру.2. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) form a honeycomb structure. 3. Вакуумная изоляционная панель по п.2, отличающаяся тем, что сотовая структура является четырехугольной, шестиугольной или восьмиугольной, содержит круглые формы или является упорядоченной или неупорядоченной.3. The vacuum insulation panel according to claim 2, characterized in that the honeycomb structure is quadrangular, hexagonal or octagonal, contains circular shapes or is ordered or disordered. 4. Вакуумная изоляционная панель по п.1, отличающаяся тем, что каждый покрывной слой (11) выполнен из газонепроницаемого материала или покрыт газонепроницаемым материалом.4. A vacuum insulation panel according to claim 1, characterized in that each coating layer (11) is made of a gas-tight material or coated with a gas-tight material. 5. Вакуумная изоляционная панель по п.1, отличающаяся тем, что каждый покрывной слой (11) содержит слой или лист (12) из, в частности, армированной эпоксидной, меламиновой или феноловой смолы или тому подобного в непосредственном контакте со стенками (4) или перегородками камер (3).5. Vacuum insulation panel according to claim 1, characterized in that each coating layer (11) contains a layer or sheet (12) of, in particular, reinforced epoxy, melamine or phenolic resin or the like in direct contact with the walls (4) or chamber partitions (3). 6. Вакуумная изоляционная панель по п.5, отличающаяся тем, что армирование покрывного слоя (11) содержит стекловолокнистый материал, крафт-бумагу или сизаль, или тому подобное.6. A vacuum insulating panel according to claim 5, characterized in that the reinforcing of the coating layer (11) contains fiberglass material, kraft paper or sisal, or the like. 7. Вакуумная изоляционная панель по п.1, отличающаяся тем,7. The vacuum insulation panel according to claim 1, characterized in that что на отвернутой от стенок (4) или перегородок камер (3) стороне каждого покрывного слоя (11) предусмотрен защитный слой (13).that on the side of each coating layer (11), turned away from the walls (4) or the walls of the chambers (3), a protective layer (13) is provided. 8. Вакуумная изоляционная панель по п.7, отличающаяся тем, что защитный слой (13) содержит зеркальную фольгу с высокими барьерными свойствами или алюминиевую фольгу (14), или алюминиевое покрытие с высокими барьерными свойствами, или тому подобное.8. A vacuum insulation panel according to claim 7, characterized in that the protective layer (13) contains a mirror foil with high barrier properties or aluminum foil (14), or an aluminum coating with high barrier properties, or the like. 9. Вакуумная изоляционная панель по п.1, отличающаяся тем, что каждый покрывной слой (11) имеет толщину более чем около 0,5 мм, предпочтительно более чем около 1 мм и особенно предпочтительно около 1 мм.9. A vacuum insulation panel according to claim 1, characterized in that each coating layer (11) has a thickness of more than about 0.5 mm, preferably more than about 1 mm, and particularly preferably about 1 mm. 10. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) выполнены из газонепроницаемого материала или покрыты газонепроницаемым материалом.10. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) are made of a gas-tight material or covered with a gas-tight material. 11. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) содержат бумагу или целлюлозу, и/или что стенки (4) или перегородки камер (3) покрыты меламиновой смолой, феноловой смолой или производным меламиновой и феноловой смолы, и/или что стенки (4) или перегородки камер (3) содержат крафт-бумагу или бумаголит, в частности, с армированием.11. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or walls of the chambers (3) contain paper or cellulose, and / or that the walls (4) or walls of the chambers (3) are coated with melamine resin, phenol resin, or a derivative of melamine and phenolic resin, and / or that the walls (4) or the walls of the chambers (3) contain kraft paper or paperboard, in particular with reinforcement. 12. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) содержат металлическую фольгу или имеют напыленный металлический слой.12. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) contain metal foil or have a sprayed metal layer. 13. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) имеют на один кубический метр коэффициент теплопроводности менее чем около 0,3 Вт/м·к, предпочтительным образом менее чем около 0,2 Вт/м·к, и особенно предпочтительно менее чем около 0,1 Вт/м·к.13. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) have one cubic meter of thermal conductivity less than about 0.3 W / m · k, preferably less than about 0, 2 W / m · k, and particularly preferably less than about 0.1 W / m · k. 14. Вакуумная изоляционная панель по п.1, отличающаяся тем, что стенки (4) или перегородки камер (3) имеют толщину, равную около 0,5 мм.14. The vacuum insulation panel according to claim 1, characterized in that the walls (4) or the walls of the chambers (3) have a thickness of about 0.5 mm. 15. Вакуумная изоляционная панель по п.1, отличающаяся тем, что в камерах (3) находится вакуум около 98%.15. The vacuum insulation panel according to claim 1, characterized in that in the chambers (3) there is a vacuum of about 98%. 16. Вакуумная изоляционная панель по п.1, отличающаяся тем, что в камерах (3) находится теплоизолирующий газ, такой как, например, аргон или другой инертный газ, или соответствующая газовая смесь.16. The vacuum insulation panel according to claim 1, characterized in that in the chambers (3) there is a heat insulating gas, such as, for example, argon or another inert gas, or a corresponding gas mixture. 17. Вакуумная изоляционная панель по п.1, отличающаяся тем, что свободные края (15) сердцевины (5) между покрывными слоями (11) запечатаны искусственной смолой или тому подобным.17. The vacuum insulation panel according to claim 1, characterized in that the free edges (15) of the core (5) between the coating layers (11) are sealed with artificial resin or the like. 18. Способ изготовления вакуумной изоляционной панели по одному из предыдущих пунктов, отличающийся тем, что18. A method of manufacturing a vacuum insulation panel according to one of the preceding paragraphs, characterized in that а) сначала изготавливают листы (7), которые в поперечном сечении имеют форму и расположение примыкающих друг к другу стенок (4) полукамер (3), при этом длина листов (7) значительно превышает высоту стенок (4) камер (3),a) first produce sheets (7), which in cross section have the shape and location of adjacent to each other walls (4) of the half-chambers (3), while the length of the sheets (7) significantly exceeds the height of the walls (4) of the chambers (3), b) затем изготавливают составную структуру (9), при этом на первый такой лист (7) накладывают другой такой лист (7) с образованием целых камер (3),b) then make a composite structure (9), while on the first such sheet (7) impose another such sheet (7) with the formation of whole chambers (3), c) после чего листы (7) в местах (8) их соприкосновения прочно и газонепроницаемо соединяют друг с другом,c) after which the sheets (7) in places (8) of their contact are firmly and gas tightly connected to each other, d) затем на самый верхний лист (7) составной структуры (9) накладывают другие листы (7) в соответствии с этапом b) и прочно и газонепроницаемо соединяют с самым верхним листом (7) составной структуры (9) в соответствии с этапом c),d) then, other sheets (7) are superimposed on the uppermost sheet (7) of the composite structure (9) in accordance with step b) and firmly and gas tightly connected to the uppermost sheet (7) of the composite structure (9) in accordance with step c) , e) после чего составную структуру (9) разрезают поперек листов (7) на ячеистые панели (17) желаемой толщины в соответствии с выбранной высотой камер, иe) after which the composite structure (9) is cut across the sheets (7) into the mesh panels (17) of the desired thickness in accordance with the selected height of the chambers, and f) затем ячеистые панели (17) прочно и газонепроницаемо соединяют открытыми сторонами камер (3) с покрывными слоями (11).f) then the cellular panels (17) are firmly and gas tightly connected by the open sides of the chambers (3) to the coating layers (11). 19. Способ по п.18, отличающийся тем, что покрывные слои (11) соединяют друг за другом с соответствующей ячеистой панелью (17), причем соединение второго покрывного слоя (11) со сборной конструкцией, состоящей из ячеистой панели (17) и первого покрывного слоя (11), осуществляют при пониженном давлении, в вакууме или в газовой среде с газом, который предусмотрен в качестве наполнителя для камер (3).19. The method according to p. 18, characterized in that the coating layers (11) are connected one after another with the corresponding mesh panel (17), and the connection of the second coating layer (11) with a prefabricated structure consisting of a mesh panel (17) and the first the coating layer (11) is carried out under reduced pressure, in vacuum or in a gaseous medium with gas, which is provided as a filler for the chambers (3). 20. Способ по п.18, отличающийся тем, что покрывные слои соединяют одновременно с соответствующей ячеистой панелью (17), причем соединение покрывных слоев (11) с ячеистой панелью (17) осуществляют при пониженном давлении, в вакууме или в газовой среде с газом, который предусмотрен в качестве наполнителя для камер (3). 20. The method according to p. 18, characterized in that the coating layers are connected simultaneously with the corresponding mesh panel (17), and the connection of the coating layers (11) with the mesh panel (17) is carried out under reduced pressure, in vacuum or in a gas medium with gas , which is provided as a filler for cameras (3).
RU2009130807/03A 2007-01-13 2008-03-13 VACUUM INSULATION PANEL AND METHOD FOR ITS MANUFACTURE RU2009130807A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE202007000542.3 2007-01-13
DE202007000542U DE202007000542U1 (en) 2006-09-01 2007-01-13 Thermal and acoustic insulation panel has a regular pattern of evacuated chambers between its outer walls
DE102007035851A DE102007035851A1 (en) 2007-01-13 2007-07-31 Thermal and acoustic insulation panel has a regular pattern of evacuated chambers between its outer walls
DE102007035851.4 2007-07-31

Publications (1)

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RU2009130807A true RU2009130807A (en) 2011-02-20

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US (1) US20100095622A1 (en)
EP (1) EP2126233A1 (en)
CA (1) CA2674479A1 (en)
DE (1) DE102007035851A1 (en)
RU (1) RU2009130807A (en)
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WO2008141689A1 (en) 2008-11-27
CA2674479A1 (en) 2008-11-27

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