NL2009615C2

NL2009615C2 - Membrane distillation system, method of starting such a system and use thereof.

Info

Publication number: NL2009615C2
Application number: NL2009615A
Authority: NL
Inventors: Hein Weijdema; Peter Wardenier; Ralph Maessen
Original assignee: Aquaver B V
Priority date: 2012-10-11
Filing date: 2012-10-11
Publication date: 2014-04-16

Description

Membrane distillation system, method of starting such a system and use thereof

FIELD OF THE INVENTION

5 The invention relates to a membrane distillation system comprising a plurality of membrane distillation modules that are pressure-wise coupled in series, such that each subsequent membrane distillation module operates at a lower pressure than a preceding membrane distillation module, each 10 of which membrane distillation modules comprises: A liquid channel with a fluid entry and a fluid exit and a membrane through which evaporated liquid may pass; and a vapor space adjacent to the liquid channel and separated therefrom through the membrane, through which 15 evaporated liquid may pass into the vapor space, which vapor space further comprises a condensation wall and a distillate exit for a distillate generated by means of condensation of the evaporated liquid.

The invention further relates to a method of the use of such 20 a membrane distillation system for water purification, for air conditioning and/or for other liquid purification applications, such as the removal of water from ethanol.

BACKGROUND OF THE INVENTION

25 The use of membrane distillation for desalination of water has already been investigated in the 1980s. EP0094543A2 discloses a membrane distillation system as defined hereabove, and discloses a series of graphs in its Figures 11 to 18, in which the volume of distillate is shown as a 30 function of temperature and underpressure. While the primary embodiment shows a single distillation module, it is clear from f.i. Fig. 2 that a plurality of membrane distillation modules may be put in series.

2

Further elaborations of said basic principles are known from WO-A 2005/089914, WO-A 2007/054311 and WO-A 2010/0127818. WO-A-2005/089914 discloses in its Fig. 2 an embodiment of a series coupling of several distillation modules. The first 5 of said distillation modules mere generates vapour, which is used as a heat source in the second distillation module for the needed evaporation from the feed liquid, and then converted into distillate. The second distillation module again generates new vapour that is used as a heat source in 10 the third distillation module and thus condensated into distillate. The vapour resulting from the third distillation module is condensated in a separate condenser module, particularly a cooler in the form of a heat exchanger.

In the embodiment of WO-A-2005/089914, a plurality of liquid 15 channels and vapor spaces is put in parallel within one distillation module, so as to increase the effective surface area. This is moreover an effective design for heat exchange; a single vapour channel is present between two liquid channels, thus minimizing heat losses to the 20 environmentIf the liquid channel is designed to be narrow, the feed liquid can easily fill the liquid channel, leading to maximation of the effective surface area.

An effective implementation providing such narrow liquid channels hereof is disclosed in WO-A 2010/0127818, in the 25 form of a weldable and stackable frame, in which the required channels within one distillation module are defined. If desired, fluid and/or vapour connections between subsequent distillation modules may be implemented into the stack of frames. Each frame may be provided with foils 30 chosen from a.o. hydrophobic membranes and condensation walls. Hence, a liquid channel is defined with a frame provided with a condensation wall foil on one side, and a hydrophobic membrane foil on the opposed side. As a result 3 hereof, the system may have a membrane distillation module and a condenser that are integrated into one physical system. Under pressure channels are moreover implemented herein for ensuring the setting of the intended 5 underpressure through the complete system.

WO-A 2007/054311 discloses furthermore an arrangement for controlling the underpressure in the series of distillation modules, and more particularly such that the full system runs at an underpressure. Thereto, an underpressure pipe 10 system is shown extending to the vapour spaces of the membrane distillation modules, a condenser module as well as the preceding heat generator. Moreover, several underpressure control means in the form of U-tubes (typically siphons) are present, i.e. in the feed line, in 15 the system's distillate exit and in the brine exit.

Moreover, a heat generator with a liquid recirculation system is proposed, rather than using the feed as the base for generating a hot vapour. A separate steam riser circuit is used, wherein steam acts as a medium for heat transfer.

20 This steam is generated in a membrane distillation process and is led to the first membrane distillation module for condensation against a heat -transfer wall in a first membrane distillation module. The condensated steam is coupled back into a recirculation line of the steam riser 25 circuit. After further heating, the recirculated water enters again the membrane distillation process for generating steam.

This steam-riser circuit with recirculated steam apparently is a solution to the technical problem of transferring 30 sufficient heat to a low pressure feed. A major disadvantage of such steam riser circuit with recirculated steam is however the added system complexity and a loss of distillate. Part of the obtained distillate has to be fed 4 back into the steam riser circuit, so as to keep its volume and flow rate constant. This distillate feed back reduces the yield.

5 SUMMARY OF THE INVENTION

It is therefore an object of the invention to provide a membrane-distillation process with a higher efficiency than with a separate steam riser circuit, which is able to run at an underpressure so as to obtain appropriate yield.

10 It is a further object to provide a membrane distillation system without separate steam-riser circuit with steam recirculation and suitable for running at underpressure.

In accordance with a first aspect of the invention, a membrane distillation process is provided wherein distillate 15 is generated from a feed by means of evaporation to vapour in a first liquid channel, which vapour is removed through a membrane and subsequently condensed in a vapour channel, wherein heat transfer occurs from the vapour channel to any subsequent liquid channel, and wherein the evaporation of 20 feed in the first liquid channel occurs upon heat transfer from a heating channel in which a vapour flow condenses, which vapour flow has been generated in a steam generator. The method in accordance with the invention comprises the steps of supplying a multi-phase feed to the steam 25 generator, which multi-phase feed comprises a liquid phase and a vapour phase as a mixture, and transferring the multiphase feed after generation and separation of the vapour flow to the first liquid channel for use as the feed.

In accordance with a second aspect of the invention, a 30 membrane distillation system is provided comprising:

Feed pretreatment means for generating a multi-phase feed comprising a liquid phase and a vapour phase; 5 A steam generator provided with a feed entry, a feed channel from which in operation evaporated feed flows to a vapour channel comprising a condensation wall, against which it is condensed, so as to transfer heat to an adjacent 5 liquid channel;

At least one membrane distillation module comprising a feed entry, a liquid channel that is further provided with a fluid exit and a membrane through which evaporated liquid may pass, in use, into a vapor space coupled to a subsequent 10 vapour channel for condensation so as to generate distillate and transfer heat to an adjacent liquid channel, and A condenser for generating of distillate from evaporated liquid from a preceding, last membrane distillation module, comprising a vapour channel for 15 receiving said evaporated liquid, a condensation wall, and a cooling channel through which, in use, a cooling liquid flows .

It has been observed by the inventors that the provision of feed having a vapour phase significantly increased system 20 performance, such as yield. It was found that the provision of a multi-phase feed may result in a distillate output that is twice the distillate output obtained when a standard, liquid feed is used. The system moreover could be operated in a stable manner. Moreover, the use of a steam riser 25 circuit with recirculation of steam is not necessary.

The invention is based on the insight that the vapour phase of the multi-phase feed will increase surface area of the feed in the feed channel of the steam generator. The vapour does not remain within the multi-phase feed, but starts to 30 flow away. This makes that significantly more evaporation occurs. The larger vapour flow results in a larger heat transfer to the first liquid channel, effectively boosting therein the evaporation. The vapour of the vapour phase thus 6 acts as a catalyst. In this context, it is relevant that the multiphase feed is a continuous flow running through the steam generator, with a predefined residence time. Acceleration of the evaporation, probably due to a surface 5 increase, but perhaps also due to the generation of convection through the evolving and growing vapour phase is herein very relevant.

Several ways may be used for generating the vapour flow, e.g. steam, in the steam generator. The temperature may be 10 further increased, the pressure may be decreased, and a sufficient volume may be present, so that the vapour phase can easily flow out of the feed. It will be understood that these manners may be used in combination. Preferably, pressure reduction is used as a primary way for generating 15 the vapour flow in the steam generator.

The feed remaining after the generation and separation of the vapour flow could be a multi-phase feed, but also a single phase feed.

The multi-phase feed with a liquid phase and a vapour phase 20 is typically a two-phase feed, though the presence or generation of any third phase is not principally excluded. More suitably, the liquid phase of the multiphase-feed is dominant. For instance, the multiphase feed may be in the form of a bubbling liquid. The extent of bubbling is 25 suitably not too high, in order to ensure a sufficiently high density of the feed.

In one embodiment, the vapour phase constitutes at least lvol% and at most 80vol% of the multi-phase feed. More preferably, the vapour phase constitutes from 3 to 50 vol%, 30 more preferably from 5 to 25 vol% of the multiphase feed. Such relatively low amounts of vapour phase turn out to be sufficient for the increase of yield, and moreover ensure an adequate operation and control of means in which the multi- 7 phase feed is generated, the steam generator, as well as any transport between both of them.

The multi-phase feed is suitably generated in a heat exchanger. It has turned out that the appearance and amount 5 of the vapour phase depends on the specified feed flow and the amount of heat transferred into the feed. The setting of the feed flow is herein relevant in relation to the size of the heat exchanger, i.e. in order to allow generation of the more voluminous vapour. However, if the feed is already 10 warm or hot as a consequence of its origin, a heat exchanger may not be needed, or may be of a design suitable for generating the multi-phase feed.

Generally, the membrane distillation process is carried out at an underpressure, wherein each subsequent distillation 15 module is operated at a lower pressure. Thereto, an underpressue is applied to at least one of the modules in the system by means of an external vacuum means, and thereafter transferred to other modules by means of pressure communication. The setting of the pressure within the 20 membrane distillation system goes by itself, in dependence of the applied temperature, and starting from the applied underpressure .

Suitably, also the multiphase feed is provided at an underpressure. This has the advantage that the boiling 25 temperature decreases. Moreover, the decreased pressure results in a greater sensitivity of the feed. It is therefore believed that the pressure decrease results in acceleration of the steam generation.

Suitably the pretreatment of the invention results in a feed 30 temperature of at least 70°C and a pressure of at most 0.5 bar. These are conditions under which the feed may be brought in a multiphase form, particularly a two-phase form. It will be apparent to the skilled person that optimum 8 temperature and pressure for the feed depend on a number of variables, among which the feed flow magnitude, the concentration of the feed solution (and therewith its boiling temperature).

5 The steam generator may be embodied as a module with a membrane through which evaporated feed may pass into a vapor space coupled to the vapour channel. Such a membrane is deemed beneficial to maximize the available surface area. It will be understood that the membrane in the heat-transfer 10 module does not need to be identical with respect to the membrane in the one or more distillation modules. For instance, pore size may be different. The distillate in the heating channel coupled to the steam generator is suitably added to the distillate output. Alternatively, this 15 distillate may be recycled to the feed, for increasing system robustness. The membranes are typically hydrophobic. This provision of the steam generator as a module has the advantage that it may be assembled with the membrane distillation modules - at least one, typically between 2 and 20 8 - and the condenser module into a physically integrated and compact block. Such a block also allows a good maintenance of the heat.

Another advantage of the invention, is the absence of a need for pre-filling the system for an appropriate start-up. This 25 simplified start-up enables a much wider application range. In a first embodiment, the feed may be provided from a source external to the system, wherein the source provides hot water. Such a hot water source is regularly available in industrial environments, for instance as used process water. 30 Alternative hot water sources are for instance hot water springs and independently heated water, for instance through solar panels.

9

In a second embodiment, a source for the feed is the cooling water that has been warmed up during its passage through the condenser. This warmed-up cooling water is particularly a suitable source in case that the cooling water is brought to 5 an underpressure before or in the course of its passage through the condenser. Such a situation occurs in a preferred embodiment of the invention, wherein the flow of cooling liquid is controlled by means of the pressure at the cooling liquid inlet of the condenser, and the pressure 10 at the outlet of cooling liquid of the condenser. By generating an underpressure at the condenser cooling liquid outlet, cooling liquid can be sucked through the condenser from an atmospheric pressure source. The underpressure at the condenser outlet can for example be generated by using 15 the underpressure in the distillate modules, or by applying a liquid pump.

More suitably, a feed flow sensor is present for sensing a feed flow at a location prior to its pretreatment. It was found that the sensing of the feed flow in advance of the 20 pretreatment results in a more reliable sensing, due to the absence of any vapour phase. The sensed feed flow may then be used, as a key parameter, for system control. Thereto, a sensing signal is sent from the sensor to a system controller. On the basis of a control algorithm including 25 for instance system data and calibration data, the system may then be controller. Other sensors suitably in use are for instance an output sensor, such as a level sensor for sensing the level in a distillate container and/or a level sensor for sensing the level in a brine container, a 30 pressure sensor for sensing the pressure applied to the condenser and optionally a temperature sensor for sensing the temperature of the feed.

10

Alternatively, or additionally, if no such active feed control using a control algorithm is used, the feed flow sensor may be used as an indication that the system is running within the correct feed flow boundaries. A too high 5 feed flow can prevent the feed from entering the two-phase condition, a too low feed flow could give crystallization problems in the system. The indication may then present for visual inspection by an operator, i.e. with any type of display.

10 In one implementation, pressure reduction in the pretreatment module comprises a valve system rather than a separate pump. One example is such a valve system is for instance a throttle valve, or somewhat more generic, a regulating pipe restriction, a metering device, such as a 15 screw or piston or the like.

If the feed is heated with a heat exchanger as part of the pretreatment, the pressure decrease is suitably carried out prior to the said heat-exchange. It has turned out in preliminary experiments with the inventive system, that a 20 reversed order includes a risk of converting the two-phase input into a vapour rather substantially. Such a full evaporation leads to an instable system, which is undesired. Alternatively, if a hot water source is used for the feed, any risk of full evaporation may be reduced with the 25 incorporation of a buffer, such as a feed reservoir after pressure decrease.

Suitably, the pretreatment module is provided with regulating means for regulating flow rate, temperature and/or pressure of the feed. More particularly, regulating 30 means may be present for defining whether a multi-phase or a single phase feed is applied, as well as the relative rate of the vapour phase and the liquid phase. Such regulation of the flow rates of the phases allows to tune the distillate 11 output of the system, in cases where a lower output is desired.

The membrane distillation system of the invention is most suitably a physically integrated system, in the sense that 5 the steam generator module, the membrane distillation modules and the condenser are physically integrated. More preferably, use is made of a single frame that defines the various channels. The functions or condensation wall and membrane are therein defined by means of application of 10 dedicated foils. Such a modular frame defining various channels, including a liquid channel, a pressure connection, an inert gas channel, a distillate channel is for instance known from WO-A 2010/127818, which is herein included by reference .

15 Rather than a single physically integrated modular assembly, a plurality of such assemblies may be present. This is particularly feasible in the context of the invention, as the volume of supplementary components such as vacuum pumps, recirculation lines of a steam riser circuit, siphons are no 20 longer necessary. Instead, a plurality (for instance two or three or four) physically integrated modular assemblies may be stacked on top of each other. It will be understood that further components such as a pretreatment module and means for setting the underpressure may be common to a plurality 25 of such assemblies.

The means for applying an underpressure to the condenser in the present invention suitably comprise a vacuum pump as well as any connections between such vacuum pump and the condenser module. The connections may extend to both the 30 vapour channel and the cooling channel in the condenser module. Alternatives are envisagable, such as a connection to a pipe to or from the cooling channel rather than the cooling channel itself; a single connection to the condenser 12 module with an appropriate pressure equilibration connection between vapour channel and cooling channel.

More preferably, the underpressure in the condenser is further applied, directly or indirectly to a vessel for 5 collecting warmed-up cooling water. This vessel is in one implementation a brine vessel into which also the brine flows. For sake of clarity, the term 'brine' is used herein for the concentrated and non-evaporated feed after passing the distillation modules. Such an implementation has several 10 advantages.

First, the coupling of the underpressure to this vessel creates a driving force, so that any warmed-up cooling liquid has a tendency to flow into the vessel. In one further embodiment, cooling liquid is driven through the 15 condenser only the basis of a pressure difference between a cooling liquid inlet and the condenser. As a result, the cooling liquid will undergo a pressure reduction, but not so far as to the predefined underpressure. The vessel will then be at a lower pressure than the warmed up cooling liquid, 20 resulting in a specific driving force.

Secondly, the use of a single vessel for brine and cooling liquid has the advantage of requiring one vessel less, which is suitable for minimizing size requirement. Moreover, the mixing of brine and cooling liquid reduces the brine 25 concentration. This is suitable so as to improve corrosion resistance and simply pumping of the brine to atmospheric pressure .

Rather than a single distillate output, more than one output could be present, allowing different portions of the 30 distillate to be collected separately. In a single distillate output, all distillate exits in the vapour channels are typically coupled to one distillate channel leading to a single distillate collector. In a system with a 13 plurality of distillate output, more than one of such distillate channel and such distillate collector is present. Most suitably, a vapour channel has a single distillate exit to one of the distillate channels.

5 The system of the invention is suitably a small scale or medium scale system, and is for instance used for household applications for drinking water and the like. For household applications, a volume of water in drink water quality of 100 liter per day (1-10 liter per hour) may be sufficient.

10 For larger applications, a throughput of 70 liters per hour is feasible, which may well be increased up to for instance 100-150 liter per hour.

The system suitably comprises rather conventional supplementary elements, such as vessels for storage, pumps 15 for throughout of brine and distillate and filters and/or sieves for removal of particulates, biological organisms and the like.

Most suitably, the generated distillate is stored at reduced pressure, particularly a pressure lower than atmospheric 20 pressure. The advantage of storage at reduced pressure is that risk of contamination of the distillate with bacteria and/or other microbiological contamination is reduced. Furthermore, such a system is preferably provided with reservoirs at different temperatures, so as to provide hot 25 water for f.i. cooking, cold water for f.i. drinking and medium temperature water for f.i. washing, cleaning and the like. Such reservoirs with different temperatures are not merely beneficial for a user, but also, particularly in a hot and sunny environment, it tends to cost time to cool the 30 distillate to a desired temperature. Hence, means and flows may be designed so as to ensure that water of a desired temperature is generated in a sufficient quantity.

14

Thermostats for setting and controlling the desired temperature in a reservoir may be present.

BRIEF INTRODUCTION OF THE FIGURES 5 These and other aspects of the invention will be further elucidated with reference to theFigures, which are purely diagrammatical and not drawn to scale, and wherein:

Fig .1 shows diagrammatically a general architecture in accordance with the prior art as shown in W02005/089914 A1 10 Fig. 2 shows a schematical view according to one embodiment of the invention;

Fig. 3 shows a view corresponding to that of Fig. 2, but indicating the pressure operation of the system;

Fig. 4 shows a more detailed schematical view specifying 15 sensors and valves for one embodiment, and

Fig. 5 shows a more detailed schematical view specifying sensors and valves for an alternative embodiment.

DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS 20 The Figures are not drawn to scale and are intended purely for illustrative purposes. Equal reference numerals in different figures refer to equal or corresponding parts.

Fig .1 shows diagrammatically a general architecture in accordance with the prior art as shown in W02005/089914 A1. 25 As shown herein, the membrane distillation system 100 comprises a vapor generator module 40, a first membrane distillation module 14, a second membrane distillation module 16 and a separate condenser 42 in the form of a heat exchanger, particularly so as to preheat the feed. As is 30 indicated in the Fig. 4 and 5, the said modules 40, 14, 16, 42 are suitably physically integrated in a modular assembly 10. Cross-connections for pressure, distillate and connections between vapour channel and vapour spaces as well 15 as between the liquid channels may be implemented herein. This integration is deemed beneficial so as to keep heat within the unit and to reduce pressure leakages as much as possible. Rather than a heat transfer module 40 suitable 5 for integration into the modular system, any other heat transfer means could be used for the provision of heat in the form of condensable vapour, particularly steam.

Liquid, i.e. particularly an aqueous solution or a fluid mixture, enters the system via a liquid line 7. It is 10 optionally preheated in a heat exchanger 34, but still at atmospheric pressure. Thereafter, it enters the steam generator module 40 at the fluid entry 8. Here the fluid runs in a liquid channel 12 and evaporates under the influence of the available heat, and subsequently leaves 15 this vapor generator module 40 at the fluid exit 9 as a concentrated fluid. The fluid is thereafter led via a liquid connection 19 to the first membrane distillation module 14, which it enters at the fluid entry 8, runs through in liquid channel 12 and leaves at the fluid exit 9 as a further 20 concentrated fluid. In order to ensure that distillation occurs, the pressure in the first membrane distillation module 14 is lower than that in the vapor generator module 40. Subsequently, the fluid is led through a liquid connection 19 to the second membrane distillation module 16, 25 which it enters at the fluid entry 8, passes through liquid channel 12 and leaves through the fluid exit 9 as an even further concentrated fluid. This fluid is also known as brine and removed via brine exit 39. The brine is in fact present at atmospheric pressure, rather than at an 30 underpressure.

Vapor is generated by means of distillation of the fluid. The vapor enters a vapor space 23 that is separated from the liquid channel 12 by means of substantially fluid- 16 impermeable membranes 20. The substantially fluid-impermeable membranes 20 are particularly hydrophobic membranes. Evidently, if the fluid is non-aqueous but rather an organic liquid, the fluid-impermeable membranes will be 5 chosen to be impermeable for said organic fluid. The generated vapor is led from the vapor space 23 to the vapour chamber of a subsequent module - in casu the first distillation module 14 - via vapour connection 29 and arrives in the vapour channel 21. The vapour channel 21 is 10 provided with at least one condensation wall 24. The vapour will condensate at this condensation wall 24 and be converted into distillate. Simultaneously, heat generated in the condensation process is transferred to the liquid channel 12, which is located adjacent to the condensation 15 wall 24. In the present embodiment, the vapour channel 21 is bound by two condensation walls 24 on opposite sides. While being advantageous, this is not strictly necessary.

Liquid evaporating from the liquid channel 12 in the first membrane distillation module 14 enters the vapor space 20 23 through said hydrophobic membranes 20, and flows through vapour connection 29 into the vapour channel 21 of the second membrane distillation module 16. Liquid evaporating from the liquid channel 12 in the last membrane distillation module - in this embodiment the second membrane distillation 25 module 16 - enters the vapor space 23 through hydrophobic membranes 20, and flows through vapour connection 29 into the condenser unit 42. It is therein converted into liquid and thereafter brought to a desired pressure (typically a higher pressure) by means of pump 38 (typically a vacuum 30 pump). Instead of being led away as a separate liquid stream, the condensate from the condenser 42 may be added to a distillate collector. Distillate is collected in a distillate collector 54, from which it is pumped to a higher 17 pressure using a vacuum pump 36. The distillate collector 54 is coupled to the distillate exits 52 of the first and second membrane distillation modules 12, 14 via a (distillate) connection 53.

5 It is observed for sake of clarity, that the number of fluid channels 12 in parallel within one module 40, 14, 16 may be specified on the basis of the intended distillate volume. While the number of fluid channels 12 is the same in each module 40, 14, 16 of the present embodiment, this is not 10 necessary. While the present embodiment shows a design wherein the vapour space 23 and the vapour channel 21 are mutually coupled through an external vapour connection 29, this is not necessary. Alternative embodiments are envisageable wherein the vapour space 23 and the vapour 15 channel 21 are merged into a "vapour channel space". In such case, the vapour channel space is suitably bounded on one side by a membrane 20 and on the opposite side by a condensation wall 24.

Fig. 2 and 3 show the general architecture in accordance 20 with one embodiment of the present invention. Fig. 2 shows schematically the flows of liquid and vapour. Fig. 3 shows schematically the pressures in the system. For sake of clarity, details within the modules 40, 14, 16 are not shown, but are suitably corresponding to those shown in 25 Figure 1. As shown in Fig 2, the system comprises a steam generator module 40, distillation modules 14, 16 and a condenser 42. All these modules are suitably physically integrated into a single assembly. The drawn lines 7, 19, 39, 47, 49 indicate substantially liquid flows. The liquid 30 feed 7 goes through the modules 40, 14, 16 and liquid connections 19. It is finally converted into brine 39. The cooling liquid 47 passes the condenser 42 and is obtained as warmed up cooling liquid 49. This warmed up cooling liquid 18 49 is suitably divided into a first stream 49a that is merged with the brine 39, and a second stream 49b for other purposes, for instance use as a feed 7.

The dotted line 52, 53 indicate distillate flows. In this 5 example architecture, the distillate flow 52 from the first distillation module 14 is merged with the distillate flow 53 from the second distillation module 16 and the condenser to arrive at a distillate collector 54. However, as shown in Fig. 4-5, the distillate flow (pipe) 52 may be integrated 10 into the modular assembly, such that merely a single distillate exit 53 is present.

Furthermore vapour lines 107, 29 are shown. In accordance with the present invention, the feed 7 is pretreated in a pretreatment module 134 to obtain a multi-phase feed, i.e. a 15 two-phase feed comprising a feed vapour 107 and a liquid feed 7. The feed vapour 107 and the liquid feed 7 are indicated separately in this Figure 2 for sake of clarity, but may physically be provided in a single pipe.

The architecture shown in Fig. 3 corresponds to that of 20 Fig.2. For sake of clarity, the distillate channels 52, 53 are omitted. Fig. 3 intends to represent the pressure balance in one embodiment according to the invention. Particularly, the system 100 operates at underpressure. The pressure is defined with a limited number of pumps 35, 38.

25 The pressures within the system 10 will be set during use. The pressure build up is controlled through a vacuum pump 38. This pump sets an underpressure F which is communicated through the system via lines 101-104. Line 101 communicates the pressure to the condenser 42, and particularly to the 30 vapour channel 29 therein. Line 102 indicates the clamping vacuum (Dutch: klemvacuüm) of the system. This line 102 is a branch of the main line 101, wherein vacuum pressure is brought between the individual modules for clamping them 19 together. Line 103 communicates the pressure from the condenser 42 to a brine collector vessel 37. A further pump 35 is coupled thereto as an output valve. A similar pump, not shown, will be coupled a distillate collector vessel.

5 Line 104 communicates the pressure from the condenser 42 to other modules 40, 14, 16. This communications do not imply that the underpressure is identical everywhere in the system 100. An actual pressure is obtained as a dynamic equilibrium on the basis of temperature, actual amount of vapour in 10 dependence of flow rate and evaporation rate plus condensation rate.

The membrane distillation processes resulting in evaporation of feed 7, 19 result in a pressure difference between each module 40, 14, 16. The pressure E at the entrance of the 15 second distillation module 16 is thus higher than the pressure F in the brine collector vessel 37. The pressure D at the entrance of the first distillation module 14 is again higher than the pressure E. The pressure C at the entrance of the steam generator module 40 is again higher. For 20 instance, the pressure C is 0.4 bar, pressure D is 0.3 bar, pressure E is 0.2 bar and pressure F is 0.1 bar. In accordance with the invention, the feed is pretreated in a pretreatment module, so as to obtain a two-phase feed 7, 107. During this pretreatment, the feed is suitably reduced 25 in pressure from pressure B to pressure C. Pressure B is for instance 0.7 bar. This pressure B is also available at the warmed up cooling liquid 49, notwithstanding the communicated low pressure F. In fact, atmospheric pressure A may exist at the inlet 47 of cooling liquid. The cooling 30 liquid is then driven through the condenser on the basis of the existing pressure difference, in which process the pressure is significantly lowered relative to the inlet pressure A.

20

In the shown implementation, a throttle valve VI is present , which lowers the Pressure B to a predefined maximum, for instance between 650 and 900 mbar, suitably in the range of 750-800 mbar. This maximum setting of the Pressure B reduces 5 a risk of damage to any foils in the condenser, more particularly any polymer foils in the condenser that are used as a condensation wall. This damaging is a risk, since the unexpected pressure differences over the foils may arise in the course of starting up and/or in case of system 10 interruptions or failures. It will be understood that the predefined maximum may depend on the foil type in use. Furthermore, if the condensation wall were made of steel, aluminium, or a heat-conducting ceramic, the provision of a predefined maximum is not deemed necessary.

15 Hence, the system of the shown embodiment of the present invention may be operated with a minimum number of pumps 35, 38. Surprisingly, the stability in the system can be properly controlled, and a high distillate output may be obtained. This high distillate output is deemed due to the 20 combination of the underpressure in the system together with the provision of a two-phase feed 7, 107 that more effectively results in the creation of a vapour flow of sufficient magnitude through vapour connection 29 to the condensation wall in the first membrane distillation module 25 14.

Fig. 4 shows schematically a more detailed view of a system 100 according to one embodiment of the invention, with an emphasis on all valves and sensors. The shown embodiment relates to a system with a hot water vessel 201 and a 30 cooling water vessel 202 that are external to the system. Such a situation is for instance foreseen for use in industrial environments, or in combination with cooling or 21 heating facilities, such as solar panels and/or caves for water disposal.

According to the shown embodiment, the feed 7 is herein pretreated to lower its pressure by means of valve V4.

5 Heating means may be added for bringing the feed 7 to the desired temperature. The feed then passes the membrane destination assembly 10, comprising the steam generator module 40, the condenser 42 as well as a series of membrane distillation modules 14, 16, 114, 116. The number of 10 membrane distillation modules 14, 16, 114, 116 is open for design and typically ranges from 1 to 8, preferably 3 to 6. The distillate is thereafter removed via distillate channel 53 into a distillate collector vessel 54. The brine is removed via brine channel 39 to brine collector vessel 37.

15 The brine 39 is merged with warmed up cooling liquid 49 that has passed the condenser 42 and was fed into the system from cooling water vessel 202 via cooling liquid line 47. The brine collector vessel 37 and the distillate collector vessel 54 are each coupled to a pump 35, 55 for pressure 20 increase and transport. The brine is thereafter recirculated back into cooling water vessel 202 via recirculation line 205. It will be understood that alternatives are envisageable.

For an appropriate operation, a plurality of valves is 25 provided. Valve V0 is a manual valve added for inspection purposes, in case of any leakage of vacuum (so that the desired underpressure is not reached). With this valve V0, on may find out easily, whether the leakage occurs in the assembly 10 or is related to the vacuum pump 38.

30 Valve VI is a protection valve. It is defined so as to set a maximum to a pressure difference over the condenser 42. Therewith, polymer foils in the condenser 42 acting as condensation walls between a vapour channel and a cooling 22 channel are protected, so as to prevent tearing, aging and the like. Valve VI is for instance embodied as a restriction device.

Valve V2 is a further protection device for the event of any 5 current interruption. The valve V2 prevents inflow of brine into the condenser via vacuum line 103, when for instance pump 35 does not work and hence an overflow of the brine collector vessel 37 occurs. In such case of current interruption, valve V2 will close automatically, therewith 10 preventing any overflow of the brine collector vessel 37. This valve V2 is arranged in the line for the warmed up cooling liquid, since the cooling liquid flow tends to be larger than the brine flow. Evidently, a similar valve may be arranged in the brine line 39, if necessary for the 15 prevention of any overflow. A further valve may be arranged so as to prevent, at least substantially, the backwards flow of warmed up cooling liquid after turning the apparatus off. Valve V3 serves a similar function for the feed line 7.

Valve V4 is a device for setting the underpressure in the 20 feed line 7 and therewith creating a two-phase feed 7 + 107. Suitably, this valve V4 is implemented as a throttle valve, but alternatives such as a tap or valve are not excluded.

The setting of valve V4 is suitably controlled through a controller (not shown), on the basis of the sensor signals 25 obtained. Alternatively, use may be made of a manual onetime setting, so that the system always reaches the twophase state if sufficient heat is available. The setting of this valve is not in need of further change after its initial setting. A reset of this valve is envisaged for the event 30 that the system suffers from scaling or fouling, affecting the total feed inflow, and/or when less or more heat is available, and the system settings need to be different.

23

The flow sensor F is in a highly preferred implementation arranged upwards from the means for providing an underpressure, such as valve V4. If the flow sensor were placed downwards from the valve V4, vapour bubbles tend to 5 make the sensing more complex or could result in an inappropriate sensing result. The latter is caused in that the creation of steam in the feed flow accelerates the mixture. Hence, a mass or volume measurement is no longer representative.

10 Valves V5 and V6 are used for preventing backwards flow due to the pressure difference, particularly after turning off the apparatus .

Fig. 5 shows a schematical view of another embodiment of the system 100 of the invention. According to this system, the 15 part 49a of the warmed up cooling liquid 49 is recirculated into the feed 7. A further part 49b of the warmed-up cooling liquid 49 is combined with the brine 39 to the brine collector vessel 37. In this embodiment, the warmed up cooling liquid 49 is pretreated by means of valve V4 and a 20 heat exchanger 34 to become a two-phase feed 7+107. The heat exchanger 34 is provided with a separate heating liquid inlet 191 and a heating liquid outlet 192. The heat exchanger 34 has a suitable total surface for heat transfer into the feed flow. If the total surface area is too low, it 25 turns out difficult, if not impossible to generate a multiphase feed. If the total surface is too high, the effectiveness of the steam generator 40, and therewith the system performance is reduced.

Suitably the heat exchanger is connected to the steam 30 generator with any pipe, such that the multi-phase feed can be transported in a stable manner, i.e. without reconversion into a liquid feed. Such stable transport is suitably achieved with a line of sufficient diameter, preferably 24 isolated and without sudden curves that have an impact on flow. In a preferred embodiment, the heat exchanger 34 is designed for an updraft feedflow. Herein the heat exchanger is installed in a vertical manner, at least substantially, 5 such that the feed entry point is lower than the multiphase feed exit point. Preferably, such feed entry point is at or near the bottom, whereas the feed exit point is at or near the top. It is believed that the updraft flow has a positive effect on creation of the multiphase feed mixture, in that 10 gravity counteracts the pressure gradient in the heat exchanger feed flow.

This configuration suitably includes two further valves. Valve V7 is a protection device so as to prevent backwards flow of warmed-up cooling liquid 49a after turning off the 15 system, and/or in case of any current interruption.

Valve V8 is a device with which the flow rate ratio between the flows 49a and 49b can be set. This device is suitably controlled by a system controller on the basis of the sensor measurements in the course of operation. Evidently, a manual 20 control may be used alternatively, wherein corrections are likely to be made only subsequent to an operation run.

Fig. 4 and 5 moreover both indicate sensors in the system, more particularly a flow sensor F, a temperature sensor T, a pressure sensor P, level sensors L and a salinity sensor S. 25 These sensors allow investigation of appropriate product quality and control of system stability and operation.

Fig. 5 furthermore shows post treatment means. Herein, the distilled water is treated to obtain potable water. A carbondioxide vessel 53 is present, from which carbondioxide 30 may be inserted in the system using valves V9, V10.

Furthermore, a marble filter 151 and a UV lamp 152 are provided so as to obtain water that meets all quality standards. It will be understood that the shown post 25 treatment is merely an example and may be left out or replaced with alternative post treatments. It is furthermore indicated that additional filters and check valves may be present in the system, which are known per se and have been 5 left out for sake of clarity.

It is observed that the above mentioned valves are suitable for use for protection and control of the system, and are claimed as separate features of the present invention.

In preliminary experiments with a system as shown in Fig 5, 10 a cooling liquid input of 15 liter per minute was used at atmospheric pressure. After passing the condenser, 20% thereof was recirculated to become feed 7. This feed was heated to 70 °C and its pressure was lowered to approximately 0.3 bar. As a result, 0,8 liter per minute of distillate was 15 obtained. The system pressure applied through the vacuum pump was 75 mbar. A further increase of the distillate output to 70 liter per hour (1,2 liter per minute) was obtained by means of optimization of the temperature and underpressure of the two-phase feed 7+107. Use was made of 20 both potable water and sea water for test purposes, which led to virtually identical results with respect to stability and product output.

While all of the Figures 2-5 show embodiments wherein the cooling liquid is driven through the condenser 42 on the 25 basis of a pressure difference, this is a preferred feature that is not considered essential for the operation of the present invention. Alternatively, use could be made of a closed system with cooling liquid, and/or a separate pump could be added so that the cooling liquid is pushed or 30 sucked through the condenser actively, rather than passively on the basis of an existing pressure difference.

Furthermore, while the embodiments show that the cooling liquid and the brine are merged to end up in the brine 26 collector vessel, this is not deemed necessary. Two separate streams could be used alternatively. Moreover, while the distillate of any distillation module and the condenser is shown to be guided to a single distillate collector, two 5 separate distillate collectors may be applied.

Example 1

Experiments were carried out with a system comprising a steam-riser circuit as specified in W02007/054411 and a system of the invention. Both systems were provided with 10 four membrane distillation modules, a condenser module.

Either a steam-riser module or a steam generator module was present. Both systems used the same heat-exchanger for the pretreatment, using a boiler for heating. In the reference system, this heat exchanger was used to provide heat into 15 the water of the steam riser circuit. The water was returned into the steam-riser circuit upon condensation in the heating channel. Non-evaporated feed in the steam riser was returned to the heat exchanger. In the system of the invention, the heat exchanger was used to heat up the feed, 20 which was split in the steam generator into a feed and a vapour flow. The distillate of the heating channel was added to the distillate. The modules were assembled in a physically integrated block. The individual modules were of identical design. It is observed that the reference system 25 is an optimized system, that as such is not shown in W02007/054411.

Conditions in subsequent modules with boiler temperature of 80 °C. The pressures and the temperatures in the membrane distillation modules were measured at the entry of the 30 vapour space following said module. The temperature and pressure of the 4th membrane distillation module were those of the vapour entering the condenser module.The pressure in the feed was measured at the feed entry. The pressure in the 27 steam raiser or steam generator were measured in the heating channel. The temperatures of the feed and in the steam raiser were measured on the basis of the liquid rather than on the basis of a vapour flow. In the steam raiser both 5 input and output temperature were measured.

The reference system used 2,1 liters/minute of feed and 18,6 liters/minute of hot water in the steam riser circuit. The multi-phase feed flow was 2.1 liters/minute.

parameter reference system system according to the invention

input 8 0°C 7 9°C

boiler temperature

thermal 13,4 kW 13,8 kW

power put into the system

electrical 400W 307W

power distillate 53 liter 69 liter output per hour relative 40 vol% 55 vol% conversion of feed vacuum 64 mbar 71 mbar pressure applied via pump cooling 24,9 liter/minute 23,5 liter/minute liquid 10 Table 1 - performance of two systems 28 reference system system according to the invention P Γι' P Hr

feed n. a. 30 °C 2 93 mbar 7 0.1 °C

(estimate)

steam n.a. 79.2 °C n.a. 78.8 °C

raiser/generator input

steam raiser 260 68.9 °C 289 mbar 70.1 °C

/generator , mbar output

1st membrane 202 61.6 °C n.a. 65.1 °C

distillation mbar module

2nd membrane Ï6Ö 56.2 °C n.a. 60.1 °C

distillation mbar module

3rd membrane IÏ9 50.5 °C n.a. 56.1 °C

distillation mbar module

4th membrane 71 mbar 4 0.3 °C 8 6 mbar 4 4.3 °C

distillation module

Table 2 - conditions (P,T) in modules within the systems reference system of system the

invention T T

1st membrane 7.3 °C 5.0 °C

distillation module 29

2nd membrane 5.4 °C 5.0 °C

distillation module

3rd membrane 5.7 °C 4.0 °C

distillation module

4th membrane 10.2 °C 11.8 °C

distillation module

Table 3 - temperature and pressure changes in a distillation module relative to a preceding module

Table 1 shows that the effective distillate production in 5 the system of the invention was significantly higher than that of the reference system, with highly similar input conditions. A further relevant advantage of the system of the invention is that the system's vacuum pressure was increased. This is highly relevant, since it reduces energy 10 consumption in the vacuum pump, and simplifies the pumping of distillate and brine to atmospheric pressures. This is illustrated in the resulting decrease in electric power consumption with approximately 25%.

Table 2 shows the pressures and temperatures for the 15 different modules. It is apparent that the temperatures in the system of the invention are higher in each module. The pressure in the last module is also significantly higher. Rather than simplifying pumping and lowering energy consumption, this higher pressures and temperatures could be 20 exploited by adding a further distillation module, or optimizing the design in another manner, so as to increase the yield. These results surprisingly indicate that the use of a dedicated and large steam raiser flow does not turn out beneficial for the heat transfer. The preheating of the 30 feed, and use thereof as a source of steam and as a feed turns out to be better.

Table 3 shows the temperature changes for the distillation modules. This demonstrates even more clearly the 5 beneificial effect of the present invention. The decrease in temperature over from the steam raiser/generator to the first distillation module has decreased with 2.3 °C. The decrease in temperature over the following distillation modules is again reduced in the invention relative to the 10 reference system. Apparently, the evaporation process in these subsequent modules is still more efficient in the invention than in the reference system. The inventors believe this the result of a two-phase feed in such further modules, leading to a more efficient evaporation process.

15 Merely the decrease over the fourth module is surprisingly high, which may be an artefact of the prototype and be optimized further. The reduced temperature decrease implies a more efficient heat transfer.

Example 2 20 Experiments were carried out with the system of the invention in that the pretreatment conditions to the feed were varied. The heat exchanger was set to a temperature in the range of 75-85°C, for instance 80 °C. Thereafter, the feed flow was varied. When increasing the feed flow from 2.1 25 liter/minute, for instance to 3 liter/minute, the amount of vapour in the two-phase feed mixture was reduced, up to a limit wherein a one-phase feed was obtained. The distillate production decreased to 40 liters per hour for a one-phase feed.In short, the invention uses a two-phase feed for use 30 as a heating source and a feed source. The two-phase feed accelerates and therewith increases the steam generation and the heat transfer to the first distillation module. A primarily liquid feed is transferred from the steam 31 generator into the first membrane distillation module to act as feed.

Claims

1. Membrane distillation process in which distillate is generated from a feed by evaporation to vapor in a first liquid channel, which vapor is removed through a membrane and then condensed in a vapor channel, wherein heat transfer takes place from the vapor channel to a subsequent liquid channel and wherein the evaporation of feed in the first liquid channel takes place as a result of heat transfer from a heating channel in which a vapor stream condenses, which vapor stream has been created in a steam generator, which method further comprises the steps of:

2. A membrane distillation process according to claim 1, further comprising the step of repeatedly, depending on the number of distillation modules used, transferring non-vaporized feed from the previous membrane distillation module to a subsequent membrane distillation module, and forming distillate from vapor flowing to a the next vapor channel has passed, with which heat is also transferred to a neighboring liquid channel, and wherein the distillate of the last membrane distillation module is formed in a vapor channel of a condenser module against a cooling liquid that flows into a cooling channel of the condenser module.

The membrane distillation process of claim 2, wherein the condensed vapor stream in the heating channel is added to the distillate.

The membrane distillation process according to any of the preceding claims, wherein the multi-phase feed is supplied in the form of a bubbling liquid.

A membrane distillation process according to any one of the preceding claims, wherein the vapor phase constitutes at least 1 vol% and at most about 80 vol% of the multiphase feed. 35

The membrane distillation process according to claim 5, wherein the vapor phase comprises between 2 and 50 vol% of the multi-phase feed, more preferably between 5 and 25 vol%.

7. A membrane distillation process according to any one of the preceding claims, wherein the multi-phase feed is provided by heating a feed stream in a heat exchanger for conversion to the multi-phase feed.

A membrane distillation process according to claim 7, wherein the multi-phase feed is heated to a feed temperature of at least 60 ° C, more preferably at least 70 ° C. 10

The membrane distillation process according to any of the preceding claims, wherein a feed stream is measured prior to providing the multi-phase feed.

10. A membrane distillation process according to claim 9, wherein the measured signal is sent to a system controller to use the measured supply current for the control of the system.

10. The provision of a multi-phase feed comprising a liquid phase and a vapor phase which are mixed together to form a mixture and which stands on a base; Supplying a multi-phase feed to the steam generator; Generating and separating the vapor stream from the mixture of the multi-phase feed, and

A membrane distillation process according to any one of the preceding claims, wherein the multi-phase feed is regulated in terms of flow rate, temperature and / or pressure. 20

A membrane distillation process according to any one of the preceding claims, in particular claim 11, wherein the provision of the multi-phase feed is regulated to determine whether a multi-phase feed or a single-phase feed is used.

The membrane distillation process according to any of the preceding claims, wherein the vapor stream is formed in the steam generator by pressure reduction.

14. A membrane distillation process according to claim 1, further comprising the step of applying an underpressure to at least one of the modules of the system, which underpressure is further directed to other modules through a pressure connection.

A membrane distillation process according to any one of the preceding claims, wherein the cooling liquid is driven by the condenser by means of a pressure difference between an input of the cooling liquid and the output of the condenser. 35

15. Transferring the multi-phase feed after the formation and separation of the vapor stream to the first liquid channel for use as a feed.

A membrane distillation process according to any one of the preceding claims, wherein non-evaporated and concentrated feed is transferred to a low pressure brine reservoir, and furthermore at least a portion of the cooling liquid is transferred to the brine reservoir after it is passed through the cooling channel of the condenser has gone. 5

A membrane distillation process according to any one of the preceding claims, wherein at least a portion of the heated coolant that has passed through the condenser is used as a source for the feed.

The membrane distillation process of claim 17, wherein the heated coolant is first brought to a lower pressure and then heated to a predetermined feed temperature.

A membrane distillation process according to any of claims 16-18, wherein the feed stream 15 is controlled with a control means, wherein a stream of heated coolant in a waste reservoir is determined and wherein the waste reservoir is kept at a lower pressure than the heated coolant.

20. A membrane distillation system comprising at least one membrane distillation module and a condenser, and further: Food pre-processing means for forming a multi-phase feed comprising a liquid phase and a vapor phase, which multi-phase feed is supplied at a reduced pressure; a steam generator provided with a feed inlet, a feed channel from which in operation evaporated feed flows to a vapor channel with a condensation wall, against which the evaporated feed is condensed, in order to transfer heat to an adjacent liquid channel; at least one membrane distillation module comprising a feed inlet, a liquid channel which is further provided with a liquid outlet and a membrane 30, through which membrane in operation evaporated feed can pass to a vapor space which is coupled to a following vapor channel for condensation, to form distillate and transferring heat to an adjacent liquid channel, and a condenser for forming evaporate from evaporated liquid from a preceding, last membrane distillation module, which condenser comprises a vapor channel for receiving said evaporated liquid, a condensation wall and a cooling channel, through which coolant flows during operation.

21. A membrane distillation system according to claim 20, wherein the pretreatment means comprise a heat exchanger.

22. A membrane distillation system according to claim 20 or 21, further comprising a feed flow sensor for measuring a feed flow prior to pressure reduction, and a system control that operates in response to measurement signals from said feed flow sensor.

The membrane distillation system of claim 22, further comprising a sensor for measuring a system yield.

A membrane distillation system according to any of claims 20 to 22, further comprising circulation means for transporting the heated coolant after it has passed through the condenser, so that at least a portion of the warmed coolant is used as the source of the feed.