KR970008077B1 - Method for producing artificial stones - Google Patents

Method for producing artificial stones Download PDF

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Publication number
KR970008077B1
KR970008077B1 KR1019940022914A KR19940022914A KR970008077B1 KR 970008077 B1 KR970008077 B1 KR 970008077B1 KR 1019940022914 A KR1019940022914 A KR 1019940022914A KR 19940022914 A KR19940022914 A KR 19940022914A KR 970008077 B1 KR970008077 B1 KR 970008077B1
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KR
South Korea
Prior art keywords
mold
stone
frp mold
frp
mixture
Prior art date
Application number
KR1019940022914A
Other languages
Korean (ko)
Other versions
KR960010568A (en
Inventor
송준호
Original Assignee
송준호
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Publication date
Application filed by 송준호 filed Critical 송준호
Priority to KR1019940022914A priority Critical patent/KR970008077B1/en
Publication of KR960010568A publication Critical patent/KR960010568A/en
Application granted granted Critical
Publication of KR970008077B1 publication Critical patent/KR970008077B1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/007—Plant with two or more identical shaping or moulding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/247—Controlling the humidity during curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

A method for preparing artificial stone comprising the step attaching plural metal cases(2) to a base(1) at constant intervals and then connecting them to a boiler(5) using a hose(6), the step fixing the FRP mold(3) having the same uneven surface as natural stone into said metal cases(2), the step inserting the mixture of 20% cement, 15% stone powder, 60% shell and 5% AEG into the FRP mold(3), and the step drying, curing and demolding the mixture is disclosed. Thereby, it is possible to obtain the light and strong product and to solve the contamination due to shell.

Description

인조석의 제조방법Manufacturing method of artificial stone

제 1 도는 본 발명의 제조장치도,1 is a manufacturing apparatus of the present invention,

제 2 도는 본 발명의 제조형틀의 단면도,2 is a cross-sectional view of the manufacturing mold of the present invention,

제 3 도는 본 발명의 제조단면도,3 is a cross-sectional view of the manufacturing of the present invention,

제 4 도는 본 발명의 제품탈리도,4 is a product leaving degree of the present invention,

제 5 도는 본 발명에 의하여 제조된 제품사시도.5 is a perspective view of the product produced according to the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 기대2 : 금속틀1: expectation 2: metal frame

3 : FRP형틀 3A : 요철면3: FRP mold 3A: uneven surface

4 : 핀5 : 보일러4: pin 5: boiler

6 : 호스7 : 철망6: hose 7: wire mesh

8 : 배합물8: Formulation

본 발명은 주로 건물 내벽등에 부착하여 장식하는 인조석의 제조방법에 관한 것으로서, 사용가치없이 공해물로 취급되는 굴,조개껍질의 주제로 하여 자연석과 동일한 요철표면으로 되고, 무게가 매우 가벼운 인조석을 짧은 시간내에 다량으로 제조할 수 있도록 한데 있다.The present invention relates to a method of manufacturing artificial stone, which is mainly attached to the interior wall of the building, and has the same uneven surface as natural stone with the theme of oyster and clam shell that are treated as pollutants without value, and has a very light weight. It can be produced in large quantities in time.

종래에도 고갈되어가는 자연석의 채취금지로 인한 자연석에 대처하기 위하여 모래나 돌가루등을 주제로하여 자연석과 동일한 요철표면과 형으로 제조하여서 된 인조석이 공지되어 있으나, 이는 무게가 무거워 운반 및 작업능률이 떨어지게 될 뿐만 아니라, 건물벽면에 많은 하중이 걸리게 되어 건물의 침하 및 벽면이 쉽게 균열되게 되는문제가 따르게 되고, 또한 반죽한 원료를 형틀에 부어 자연건조에 의하여 건조시켜 제품화하게 되므로 대량 생산이 되지 못하여 제품가격이 고가로 되는 결점이 있었다.In order to cope with natural stones due to the prohibition of depletion of natural stones, artificial stones made of the same uneven surface and shape as natural stones are known on the subject of sand or stone powder, but they are heavy and transport efficiency Not only does this fall, but a lot of load is applied to the wall of the building, so that the settlement of the building and the wall is easily cracked, and also the kneaded raw material is poured into a mold and dried by natural drying to be mass-produced. There was a drawback that the product price was high.

본 발명은 상기와 같은 문제점을 해결하기 위하여 금속틀의 내에 표면을 자연석의 모양과 같이 형성한 FRP형틀을 고정하여 금속틀은 보일러와 연결하고, 상기의 FRP형틀에는 시멘트, 석분을 분쇄한 굴, 조개껍질 및 에이제(AEG)를 혼합한 혼합물을 담고 혼합물의 속에서 철사나 철망을 매입한 후 금속틀내에 고압의 증기를 유입하여 속성으로 건조, 경화시켜 가볍고 강도가 강한 인조석을 대량으로 생산하여 널리 보급시킬 수 있도록 한 인조석의 제조방법을 발명하게 된 것인데, 본 발명을 상세히 설명하면 다음과 같다.In order to solve the above problems, the metal frame is connected to a boiler by fixing an FRP mold formed on the surface of the metal mold in the shape of a natural stone, and the oyster crushed cement and stone powder in the FRP mold. It contains a mixture of clam shells and AEG, and purchases wire or wire mesh in the mixture, injects high-pressure steam into the metal frame, and dries and hardens them to produce large amounts of light and strong artificial stone. It is to be invented a method of manufacturing artificial stone to be widely spread, the present invention will be described in detail as follows.

기대(1)에 여러개의 금속틀(2)을 일정한 간격으로 핀(4)으로 유착하여 보일러(5)와 호스(6)로 연결하고, 금속틀(2)의 내에는 표면이 자연석과 같이 요철면(3A)으로 형성한 FRP형틀(3)을 고정하여, 상기 FRP형틀(3)에는 시멘트 20%, 석분 15%, 굴, 조개껍질 60%, 에이제 5%를 배합하여 배합물(8)을 FRP형틀(3)에 담아 철망(7)을 매입하여 금속틀(2)내에 고압의 증기를 순환시켜 속성 건조, 경화하여 탈형하여 완제품으로 한다.A plurality of metal frames 2 are attached to the base 1 with pins 4 at regular intervals and connected by a boiler 5 and a hose 6, and the inside of the metal frames 2 has irregularities like natural stones. The FRP mold 3 formed of cotton 3A is fixed, and 20% cement, 15% stone flour, 15% oyster, 60% shellfish, and 5% aze are mixed with the FRP mold 3 to form the blend 8. The wire mesh 7 is embedded in the FRP mold 3, the high pressure steam is circulated in the metal mold 2, and the product is dried, hardened and demolded to obtain a finished product.

미설명부호 9는 제조된 인조석이다.Reference numeral 9 is a manufactured artificial stone.

이와 같이 본 발명은 일정한 간격으로 여러개 설치한 금속형틀(2) 내에 FRP형틀(3)을 고정하여 상기 FRP형틀(3)내에 배합물(8)을 제 3 도와 같이 담아 증기열에 의하여 속성으로 건조, 경화시켜 제조하게 되므로 대량 생산이 가능하고, FRP형틀(3)에 경화된 제품은 제 4 도와 같이 핀(4)을 축점으로 회전시켜 탈형시키면 되므로 신속 용이하게 탈형시킬 수 있고, 또한, 굴, 조개껍질을 주제로 하고 배합물(8)의 내에는 철망(9)을 매입하여 제조하게 되므로 무게가 매우 가벼우면서도 강도가 강한 제품을 얻을 수 있음과 아울러 굴, 조개껍질로 인한 공해문제를 해소시킬 수 있는 효과가 있다.As described above, the present invention fixes the FRP mold 3 in a plurality of metal molds 2 installed at regular intervals, so that the compound 8 is contained in the FRP mold 3 as a third degree and dried and hardened by the heat of steam. Since it can be manufactured by mass production, mass production is possible, and the product hardened in the FRP mold 3 can be demoulded quickly and easily by rotating the pin 4 at an axial point as shown in FIG. With the main theme of the formulation (8) in the wire mesh (9) is purchased by manufacturing the product is very light weight and strong strength, and also can solve the pollution problems caused by oysters, shells There is.

Claims (1)

기대(1)에 여러개의 금속틀(2)을 일정한 간격으로 핀(4)으로 유착하여 보일러(5)와 호스(6)로 연결하고, 금속틀(2)의 내에는 표면이 자연석과 같이 요철면(3A)으로 형성한 FRP형틀(3)을 고정하여, 상기 FRP형틀(3)에는 시멘트 20%, 석분 15%, 굴, 조개껍질 60%, 에이제 5%를 배합하여 배합물(8)을 FRP형틀(3)에 담아 철망(7)을 매입하여 금속틀(2)내에 고압의 증기를 순환시켜 속성 건조, 경화하여 탈형함을 특징으로 하는 인조석의 제조방법.A plurality of metal frames 2 are attached to the base 1 with pins 4 at regular intervals and connected by a boiler 5 and a hose 6, and the inside of the metal frames 2 has irregularities like natural stones. The FRP mold 3 formed of cotton 3A is fixed, and 20% cement, 15% stone flour, 15% oyster, 60% shellfish, and 5% aze are mixed with the FRP mold 3 to form the blend 8. A method of manufacturing artificial stone, characterized by embedding a wire mesh (7) in an FRP mold (3), circulating high-pressure steam in the metal mold (2), and drying and hardening the mold to demold.
KR1019940022914A 1994-09-08 1994-09-08 Method for producing artificial stones KR970008077B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019940022914A KR970008077B1 (en) 1994-09-08 1994-09-08 Method for producing artificial stones

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019940022914A KR970008077B1 (en) 1994-09-08 1994-09-08 Method for producing artificial stones

Publications (2)

Publication Number Publication Date
KR960010568A KR960010568A (en) 1996-04-20
KR970008077B1 true KR970008077B1 (en) 1997-05-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100270939B1 (en) * 1998-03-17 2000-12-01 허원태 Artificial marble made from waste wood and waste fishes and shell and method for manufacturing the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101996662B1 (en) * 2016-12-29 2019-07-08 코닝 인코포레이티드 Composition for etching glass and method for fabricating anti-glare glass

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100270939B1 (en) * 1998-03-17 2000-12-01 허원태 Artificial marble made from waste wood and waste fishes and shell and method for manufacturing the same

Also Published As

Publication number Publication date
KR960010568A (en) 1996-04-20

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