KR960004932Y1 - Torch control device of an automatic fillet welding machine - Google Patents

Torch control device of an automatic fillet welding machine Download PDF

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Publication number
KR960004932Y1
KR960004932Y1 KR2019940002398U KR19940002398U KR960004932Y1 KR 960004932 Y1 KR960004932 Y1 KR 960004932Y1 KR 2019940002398 U KR2019940002398 U KR 2019940002398U KR 19940002398 U KR19940002398 U KR 19940002398U KR 960004932 Y1 KR960004932 Y1 KR 960004932Y1
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South Korea
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torch
welding
bracket
carriage
screw
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KR2019940002398U
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Korean (ko)
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KR950024649U (en
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김정섭
이동주
권혁준
이재국
정수원
박동환
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현대중공업 주식회사
김정국
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/282Electrode holders not supplying shielding means to the electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/127Means for tracking lines during arc welding or cutting
    • B23K9/1272Geometry oriented, e.g. beam optical trading
    • B23K9/1278Using mechanical means

Abstract

내용없음.None.

Description

자동 필렛 용접장치의 토치 조정장치Torch adjuster of automatic fillet welding device

제1도는 본 고안의 사시도.1 is a perspective view of the present invention.

제2도는 본 고안의 용접진행 평면도.2 is a welding progress plan of the present invention.

제3도는 본 고안의 용접진행 평면도.3 is a welding progress plan of the present invention.

제4도는 본 고안의 배면도.4 is a rear view of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1, 1' : 토치간격 스크류 2 : 토치케리지봉1, 1 ': torch spacing screw 2: torch carriage rod

3, 3' : 토치상하스크류 4, 4' : 토치좌우조절스크류3, 3 ': torch upper and lower screw 4, 4': torch left and right adjustment screw

5 : 브라켓 5a : 요철부5: bracket 5a: irregularities

5b : 토치홀딩클램프 6 : 브라켓5b: torch holding clamp 6: bracket

6a, 6b : 요철부 7, 7' : 용접선 추적용 가이드롤러6a, 6b: uneven portion 7, 7 ': guide roller for welding seam tracking

10 : 브라켓 A : 토치암10: bracket A: torch arm

C : 우측용접케리지 C' : 좌측용접케리지C: Right welding carriage C ': Left welding carriage

T : 선행초치 T' : 후행토치T: Leading edge T ': trailing torch

H : 간격H: spacing

본 고안은 다전극 필렛 자동용접을 위한 용접장치 구성에 있어서 토치조종장치에 관한 것이다.The present invention relates to a torch control device in the construction of a welding device for multi-electrode fillet automatic welding.

자동 용접장치란 소모식 전극봉(와이어)를 연속적으로 공급시키는 방식을 채용하는 서브머지드 아크용접(SAW), 가스메탈아크용접(GMAW) 기법을 총칭하는 것으로 주로 조선 선박 제조공정에서 소단위 블록을 제작하기 위하여 주판(PLATE)위에 론지(앵글,T-바,플레이트바 등)을 조립하여 주판과 론지사이에 형성되는 필렛용 접조인트(WELD SEAM LINE)부 즉 접합부에 양면동시 필렛용접을 자동으로 하기 위한 전용자동용접장치로서 작업장내 컨베이어라인 위에 피용접물(주판,론지)을 놓고 자동 용접장치를 구동시켜 피용접물위에 위치시켜 자주식 용접케리지를 이동시켜 피용접물의 용접선과 일치시키고 용접선 추적용 가이드롤러를 필렛용접 대상물에 셋팅시켜 용접토치의 최적용접조건(거리,각도,위치)를 맞추고 용접기와 피용접물간을 접지시켜 자주식 용접케리지에 장착된 운전반의 해당 스위치를 작동하면 자주식 용접케리지가 피용접물의 용접선을 추적 주행하면서 용접을 연속적으로 진행한다.The automatic welding device is a generic term for the submerged arc welding (SAW) and gas metal arc welding (GMAW) techniques, which adopts the method of continuously supplying the consumed electrodes (wires). Assemble the long paper (angle, T-bar, plate bar, etc.) on the plate to automatically fillet welds on both sides at the same time as the weld seam line, or joints, formed between the plate and the long paper. As a dedicated automatic welding device for welding, place welded object (abacus, long paper) on the conveyor line in the workplace, and operate the automatic welding device to be located on the welded object to move the self-propelled welding carriage to match the weld line of the welded object, Set to the fillet welding object to match the optimum welding condition (distance, angle, position) of the welding torch, and ground the welder and the workpiece to be welded. When the corresponding switch on the operating panel mounted on the ridge is activated, the self-propelled welding carriage continues the welding while tracking the welding line of the welded object.

용접이 진행되는 동안 토치의 아크포인트(용접중심점)가 불규칙적인 용접선 이탈이 발생되여 용접불량을 초래하는 것이다.During welding, the torch's arc point (or welding center point) causes irregular welding line deviation, causing welding failure.

이와 같은 문제점의 요인으로는 기계구조의 정도상의 문제점, 가이드롤러 방식의 용접선 추적성의 한계, 용접와이어의 직선 송급성 변화, 피용접물이 가공정도 오차 및 아크의 불안정 등이 있다.Factors such as mechanical structure, problems in the accuracy of the mechanical structure, the limitation of the traceability of the weld line of the guide roller method, the change in the linear feedability of the welded wire, the accuracy of the processing of the welded object and the arc instability.

본 고안은 양호한 용접품질의 제품을 얻기 위해 용접중에도 토치의 아크포인트 위치수정이 가능하게 토치암에 착설된 토치케리지봉에 랙과 피니언 방식의 조절스크류로서 토치의 간격을 조정하고 토치상하조절스크류와 토치좌우조절스크류로서 아크포인트를 피용접물의 용접선의 필요위치에 X축,Y축을 조정하며, 더욱 정밀하게 아크포인트를 설정하기 위하여 조-오 방식의 맞물림 브라켓으로 용접진행 길이방향과 측면방향의 각을 조정하여 요구하는 아크포인트를 제공할 수 있게 하였으며 용접선 추적용 가이드롤러와 2개의 토치간의 간격을 최적의 용접을 실시하기 위하여 용접선 추적용 가이드롤러와 선행토치간의 간격과 선행토치와 후행토치간의 간격을 80∼120㎜로 조정하고 우측용접케리지의 후행토치와 좌측용접케리지의 용접선 추적용 가이드롤러간의 간격을 40 ∼60㎜로 조정함으로 최상의 용접을 실시할 수 있게 하였다.The present invention is to adjust the distance of the torch as a rack and pinion type adjusting screw on the torch carriage rod installed on the torch arm to enable the position of the arc point of the torch during welding in order to obtain a good welding quality product. As the torch left and right adjustment screw, the arc point is adjusted to the required position of the welding line of the welded object, and the jaw-o type engagement bracket is used to adjust the arc point more precisely. It is possible to provide the required arc point by adjusting the distance between the guide roller for welding seam tracking and the torch and the distance between the leading torch and trailing torch in order to achieve optimal welding. To 80 ~ 120㎜ and use for tracking the trailing torch of right welding carriage and welding line of left welding carriage. The interval between de roller to be able to carry out welding by best adjusted to 40 ~60㎜.

이하 고안의 요지를 첨부도면에 연계시켜 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

랙과 피니언 방식의 토치간격조절스크류(1,1')를 토치케리지봉(2)에 착설하여 토치암(A)에 연결시키고 슬라이더와 스크류방식의 토치상하조절스크류(3)(3')와 토치좌우조절스크류(4)(4')로 X축, Y축을 조정하며, 조-오방식의 요철부(5a)가 브라켓(6)의 요철부(6a)와 맞물려 형성되고 선단에 토치홀딩램프(5b)가 형성된 브라켓(5)으로서 용접진행측면방향 각을 조정하고, 요철부(6b)가 토치상하조절스크류(3)(3')의 양측면에 설치된 브라켓(10)의 요철부와 맞물려 형성된 브라켓(6)으로 용접진행길이방향 각을 조정하게 하여 우측용접케리지(C)와 좌측용접케리지(C')의 용접선추적용 가이드롤러(7)(7')와 선행토치(T)와의 간격(H), 선행토치(T)와, 후행토치(T')와의 간격(H)을 80∼120㎜의 범위와 우측용접케리지(C)의 후행토치(T')와 좌측용접케리지(C')의 용접선추적용 가이드롤러(7')의 간격(H)을 40∼60㎜의 범위로 조정하게한 구조이다.A rack and pinion type torch spacing adjusting screw (1,1 ') is installed on the torch carriage rod (2), connected to the torch arm (A), and a slider and screw type torch up and down adjusting screw (3) (3') and Torch left and right adjustment screw (4) (4 ') adjusts the X and Y axes, and the roughness-corrugated recess 5a is formed in engagement with the recess 6a of the bracket 6, and the torch holding lamp is at the tip. (5b) is a bracket (5) formed to adjust the welding progress side direction angle, and the uneven portion (6b) is formed in engagement with the uneven portion of the bracket (10) provided on both sides of the torch up and down adjustment screw (3) (3 '). The distance between the guide rollers (7) (7 ') for welding line tracking of the right welding carriage (C) and the left welding carriage (C') and the preceding torch (T) by adjusting the welding progress length angle with the bracket (6). H), the distance H between the leading torch T and the trailing torch T 'in the range of 80 to 120 mm and the trailing torch T' and the left welding carriage C 'of the right welding carriage C. Guide roll for welding seam tracking It is the structure which adjusted the space | interval H of the claw 7 'to 40-60 mm.

미설명부호(8)은 주판이며 (9)는 론지이다.Unexplained numeral 8 is the abacus and 9 is the long paper.

이와 같이 된 본 고안은 용접작업을 실시하기전이나 용접작업 진행중에 아크포인트(용접중심점)가 불규칙하여 용접선을 이탈하거나 맞지 않을 때 선행토치(T)와 후행토치(T')의 간격이 틀릴 경우에는 토치케리지봉(2)에 착설된 토치간격조절스크류(1)(1')를 조정하여 토치간의 간격을 정확하게 맞추고 그리고 토치의 X축(좌,우), Y축(상,하)이 불량일 경우에는 토치좌우조절스크류(4)(4')와 토치상하조절스크류(3)(3')로서 토치의 X, Y축을 조정하며 그리고 토치의 선단용접각이 불량일 경우에는 용접진행방향의 측면각은 토치홀딩클램프(5b)가 형성된 브라켓(5)의 요철부(5a)와 브라켓(6)의 요철부(6a)가 상호 조-오 방식으로 맞물려 있어 중앙부 볼트를 풀어 맞물려 있는 요철부(5a), (6a) 즉 나사산을 브라켓(5)을 잡고 상부, 또는 하부로 조정하여 측면각을 조정하고 볼팅하여 고정시키고 브라켓(6)의 요철부(6b)와 토치상하조절스크류(3)(3')의 양측면에 설치된 브라켓(10)의 요철부가 상호 조-오 방식으로 맞물려 있어 상기 측면각 조정시와 동일하게 용접진행 길이방향의 각을 조정할 수 있는 것이다.The present invention has been made in the case where the gap between the leading torch (T) and the trailing torch (T ') is incorrect when the arc point (welding center point) is irregular or deviates from the welding line before or during the welding work. Adjust the torch spacing adjusting screw (1) (1 ') installed on the torch carriage rod (2) to precisely adjust the spacing between the torch and the X axis (left, right) and Y axis (up, down) of the torch are defective. In the case of torch left and right adjusting screw (4) (4 ') and torch up and down adjusting screw (3) (3'), adjust the torch's X, Y axis, and if the torch's tip welding angle is bad, The side angle is the uneven portion 5a of the bracket 5 on which the torch holding clamp 5b is formed and the uneven portion 6a of the bracket 6 are interlocked with each other in a co-orthogonal manner to unscrew the central bolt to engage the uneven portion ( 5a), (6a), that is, adjust the lateral angle by holding the bracket (5) and adjusting it to the top or the bottom. And uneven portion 6b of the bracket 6 and the uneven portions of the bracket 10 installed on both sides of the torch up and down adjusting screws 3, 3 'are mutually co-orthogonal to each other. In the same way as in the welding progress longitudinal angle can be adjusted.

즉, 브라켓(6)의 요철부(6a)는 브라켓(5)의 요철부(5a)와 맞물려 측면각을 조정하고 브라켓(6)의 요철부(6b)는 토치상하조절스크류(3)(3')의 양측에 설치된 브라켓(10)의 요철부와 조-오 방식으로 맞물려 길이 방향각을 조정할 수 있게 한 것이다.That is, the uneven part 6a of the bracket 6 is engaged with the uneven part 5a of the bracket 5 to adjust the side angle, and the uneven part 6b of the bracket 6 has the torch up / down adjusting screw 3 (3). ') Is engaged with the uneven portion of the bracket 10 installed on both sides in a jaw-oh manner to adjust the longitudinal angle.

상기한 다기능의 조절스크류와 브라켓으로 토치를 조정함으로 어떠한 상황에서도 용접토치의 아크포인트를 손쉽고 정확하게 조정할 수 있으며 또한 최적의 용접품질을 용접하기 위해서는 용접선추적용 가이드롤러(7)(7')와 선행토치(T), 그리고 선행토치(T)와 후행토치(T')의 간격(H)을 80~120mm의 범위를 유지하고 우측용접케리지(C)의 후행토치(T')와 좌측용접케리지(C')의 용접선 추적용 가이드롤러(7') 간격(H')을 40∼60㎜의 범위를 유지하게 함으로서 피용접물의 양호한 용접을 가능케한 것이다.By adjusting the torch with the above-mentioned multifunctional adjusting screw and bracket, the arc point of the welding torch can be easily and accurately adjusted under any circumstances, and in order to weld the optimum welding quality, the guide roller for welding line tracking (7) (7 ') and the preceding The torch (T) and the distance (H) between the leading torch (T) and the trailing torch (T ') are maintained within the range of 80 to 120 mm, and the trailing torch (T') and the left welding carriage (C) of the right welding carriage (C) By maintaining the distance H 'of the guide roller 7' for welding seam tracking of C ') in the range of 40-60 mm, favorable welding of a to-be-welded object is attained.

그러므로 본 고안은 용접실시전이나 용접 진행중에 발생할수 있는 아크포인트의 변화에 대응하여 다각적 다기능의 토치조정장치로서 최단시간에 작업자가 손쉽고 안전하게 조정하여 자동용접을 실시하게 하였으며 토치 상호간의 적정한 간격을 유지함으로 최상의 피용접물의 용접을 자동으로 실시함으로 작업공수를 절감케한 효과가 있는 것이다.Therefore, the present invention is a multi-functional multi-function torch adjusting device that responds to the change of arc point that can occur before welding or during welding, allowing the operator to easily and safely adjust and perform automatic welding in the shortest time. Therefore, the welding work of the best to be welded is automatically performed, thereby reducing the labor.

Claims (2)

랙과 피니언방식의 토치간격조절스크류(1)(1')를 토치케리지봉(2)에 착설하여 토치암(A)에 연결시키고 슬라이더와 스크류방식의 토치상하조절스크류(3)(3')와 토치좌우조절스크류(4)(4')로 X, Y축을 조정하며, 조-오방식의 요철부(5a)가 브라켓(6)의 요철부(6a)와 맞물려 형성되고 선단에 토치홀딩클램프(5b)가 형성된 브라켓(5)로서 용접진행측면방향 각을 조정하고, 요철부(5b)가 토치상하조절스크류(3)(3')의 양측면에 설치된 브라켓(10)의 요철부와 맞물려 형성된 브라켓(6)으로 용접진행길이방향 각을 조정하게 한 것을 특징으로 하는 자동필렛 용접장치의 토치조정장치.Torch spacing adjusting screw (1) (1 ') of rack and pinion type is installed on torch carriage rod (2) and connected to torch arm (A). Torch adjusting screw (3) (3') of slider and screw type And torch left and right adjusting screws (4) (4 ') to adjust the X and Y axes, and the roughness-corrugated recess 5a is formed in engagement with the recess 6a of the bracket 6 and the torch holding clamp (5b) is a bracket (5) formed to adjust the welding advancing side direction angle, and the concave-convex portion (5b) is formed in engagement with the concave-convex portion of the bracket 10 provided on both sides of the torch upper and lower adjustment screw (3) (3 ') A torch adjusting device for an automatic fillet welding device, characterized in that the bracket (6) adjusts the welding progress length direction angle. 제1항에 있어서, 우측용접케리지(C)와 좌측용접케리지(C')의 용접선추적용 가이드롤러(7)(7')와 선행토치(T)와의 간격(H), 선행토치(T)와 후행토치(T')와의 간격(H)을 80∼120㎜의 범위와 우측용접케리지(C)의 후행토치(T')와 좌측용접케리지(C')의 용접선 추적용 가이드롤러(7')의 간격(H')을 40∼60㎜의 범위로 조정하게 한 것을 특징으로 하는 자동필렛 용접장치의 토치조정장치.The welding line tracking guide rollers (7) (7 ') of the right welding carriage (C) and the left welding carriage (C'), and the interval (H) between the leading torch (T) and the leading torch (T). And a distance (H) between the trailing torch (T ') and the guide roller (7') for tracking the weld line between the trailing torch (T ') and the left welding (C') of the right welding carriage (C). A torch adjusting device for an automatic fillet welding device, characterized in that the gap H 'is adjusted to a range of 40 to 60 mm.
KR2019940002398U 1994-02-08 1994-02-08 Torch control device of an automatic fillet welding machine KR960004932Y1 (en)

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KR2019940002398U KR960004932Y1 (en) 1994-02-08 1994-02-08 Torch control device of an automatic fillet welding machine

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Application Number Priority Date Filing Date Title
KR2019940002398U KR960004932Y1 (en) 1994-02-08 1994-02-08 Torch control device of an automatic fillet welding machine

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KR960004932Y1 true KR960004932Y1 (en) 1996-06-17

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