KR950000474B1 - Color change fabric - Google Patents

Color change fabric Download PDF

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Publication number
KR950000474B1
KR950000474B1 KR1019930010969A KR930010969A KR950000474B1 KR 950000474 B1 KR950000474 B1 KR 950000474B1 KR 1019930010969 A KR1019930010969 A KR 1019930010969A KR 930010969 A KR930010969 A KR 930010969A KR 950000474 B1 KR950000474 B1 KR 950000474B1
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South Korea
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yarn
fiber
shrinkage
color
weft
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KR1019930010969A
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Korean (ko)
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KR950000951A (en
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안병훈
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주식회사 코오롱
하기주
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/32Side-by-side structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The complex spinning fiber having the surface area of fiber of over 7900 cm2/g and the shrinkage percentage of 8.5% and constisting of polyamide and polyester to have 60 denier/36 filament is used as a covering yarn. A high shrinkage yarn of copolyester having the dry shrinkage percentage of 15% (reached by dry heating polyester having the boiling shrinkage percentage of 12% for 15 min. at 180 deg.C) is used as core yarn. A covering and core yarn is plaited threads and used as weft and wrap yarn. A weft and wrap yarn is woven to a plain weave. A plain weave is dyed for 50 at 130 deg.C and is dipped in 1.5% solution of KONION OP-10 as a suction agent and heated for 15 sec. at 175 deg.C with a pin tenter.

Description

흡수변색성포지Absorption discoloration paper

제 1 도는 광반사에 대한 설명도1 is an explanatory diagram of light reflection

본 발명은 물을 흡수하였을때 색상변화가 커서 건조상태와 흡수상태의 식별을 쉽게 할 수 있는 흡수변색성 초극세포지에 관한 것이다.The present invention relates to an absorbing discolorable supercell paper that can easily distinguish between a dry state and an absorbed state when a color change is large when water is absorbed.

종래의 병원이나 집단시설의 침대포지등은 그 소재가 대부분 흡수성이 뛰어난 면으로 되어 있고 대부분이 무색의 흰색이거나 엷은 색상의 유색으로 되어 있다.Bedclothes of conventional hospitals and group facilities are mostly absorbent cotton, most of which are colorless white or pale colored.

이러한 포지는 물을 포함한 각종의 오염물질이 닿을 경우 흰색은 흰색으로 유색은 유색으로서 색상의 변화가 크게 나지 않으므로서 물을 포함하고 있는 환자들의 각종 배설물이나 오물질이 닿더라도 오물부착의 식별이 쉽지가 않아 일일이 만져보고 확인해야 하는 불편이 있었다.Such forge is white when it is contaminated with various contaminants including water, and the color is colored, so the color does not change significantly. There was no inconvenience to touch and check one by one.

또한 종래의 면포지는 소재의 특성상 세균등의 미생물이나 곰팡이류의 번식이 쉬울뿐만 아니라, 이들로 인하여 면포지자체도 쉽게 상하게 되는 문제점이 있었다.In addition, the conventional cotton noodle is not only easy to breed microorganisms such as bacteria and fungi due to the characteristics of the material, there was a problem that the cotton noodle itself is easily damaged.

또 면포지는 분진(粉塵)발생이 쉬울뿐만 아니라 물흡수시 건조성이 불량하여 비위생적인 특성을 많이 안고 있다.In addition, cotton cloth is not only easy to generate dust, but also has poor dryness when absorbing water, and thus has many unsanitary characteristics.

따라서 본 발명은 병원이나 집단시설에도 사용되고 있는 침대씨트용등의 면포지의 결점을 보완한 것으로서 이하 상세히 설명하면 다음과 같다.Therefore, the present invention as a complement to the shortcomings of the cotton cloth, such as bed sheets that are also used in hospitals and group facilities as follows.

일반적으로 원단의 색상은 그 소재가 갖고 있는 고유색상에 의해 결정이 되지만 합섬소재는 아래식(Ⅰ)과 같이 섬유의 굵기가 가늘수록 실제의 고유색상에 비해 겉보기 색농도가 감소하게 되는 현상이 있으므로 극히 가는 합섬원사를 사용할수록 염색된 합섬이 가지고 있는 고유색상의 채도보다도 겉보기색상은 더욱 연하게 되며 그 차는 점점 크게 된다.In general, the color of the fabric is determined by the intrinsic color of the material, but the synthetic fiber has a phenomenon that the apparent color concentration decreases as the fiber thickness becomes thinner, as shown in Equation (Ⅰ) below. The more ultra-thin synthetic yarn is used, the apparent color becomes softer than the intrinsic color saturation of dyed synthetic fibers, and the difference becomes larger.

아 래Below

Sa=K…………………………………………………………………… (Ⅰ)Sa = K … … … … … … … … … … … … … … … … … … … … … … … … … … (Ⅰ)

여기서, Sa : 합성섬유 a의 겉보기색농도Where Sa: apparent color of synthetic fiber a

Da : 합성섬유 a의 섬도Da: fineness of synthetic fiber a

k : 겉보기색상수k: apparent color constant

또한 제 1 도와 같이 물체의 광반사는 광(光)굴절율이 적을수록 백색을 띄게 되는 표면정반사광이 줄어들게 되고 반면에 착색으로 나타나는 투과광이나 내부반사광은 증가하게 되어 진하게 보이게 되며 그 정도는 표(1)에서 보는 바와 같이 합성섬유의 대부분이 광굴절율이 높아 겉보기색상이 엷게 보이며 특히 폴리에스터섬유가 가장 엷게 보여지며, 반면에 물은 표면정반사율이 극히 낮으므로서 다른 물체에 접촉되어 있을 경우 물체의 색상은 매우 짙게 나타나게 되는 각각의 광특성을 가지고 있다.Also, as in the first diagram, the light reflection of an object decreases the surface specular light that becomes white as the light refractive index decreases, while the transmitted light or internal reflection light that appears as coloring increases and appears darker. As shown in), most of the synthetic fibers have a high optical refractive index, which makes the apparent color appear thinner, especially polyester fiber, which is the thinnest. On the other hand, water has an extremely low surface reflectivity and is in contact with other objects. Colors have individual light properties that appear very dark.

[표 1] 물체의 굴절율(n∥) 및 표면정반사율(R)TABLE 1 Refractive index of object (n ∥) and surface specular reflectance (R)

다시말해, 합섬원사중에서 극세사를 사용하면 염색시의 고유색상에 비해 육안으로 보이는 겉보기색농도는 극히 연한 상태로 보이지만 이 섬유가 물과 접촉하였을때는 물이 이들 섬유의 표면을 둘러 싸게 되므로서 광굴절은 물의 굴절율의 영향을 받게 되므로 표면정반사율이 극히 낮고 내부반사광이나 투과광등의 착색광이 상대적으로 높아져서 진하게 보이게 된다.In other words, when microfiber is used among synthetic yarns, the apparent color concentration visible to the naked eye appears extremely light compared to the intrinsic color at the time of dyeing, but when the fiber comes into contact with water, the water is wrapped around the surface of these fibers, thus refraction. Is affected by the refractive index of water, so the surface reflectance is extremely low and the colored light such as internal reflection light and transmitted light is relatively high, making it appear dark.

또한 물과의 접촉전후의 포지색상차를 높히기 위해서는 구성섬유가 가능한 벌키(BULKY)하여 가급적 공기를 많이 함유한 상태가 되어야만 건조한 상태에서의 색상은 아주 엷게 보이게 된다.In addition, in order to increase the color difference between the before and after contact with water, the constituent fibers are bulky (BULKY) as possible and contain as much air as possible, the color in the dry state will appear very thin.

따라서 본 발명에서는 벌키성 및 색상변화에 민감한 소재인 초극세사 원사를 사용하게 되는데 1g당의 섬유표면적이 5000㎠ 이상인 합성섬유이면 어느것이나 가능하며 더욱 좋기로는 폴리에스터와 폴리아마이드로 구성된 방사상의 단면을 가진 복합방사에 의한 것은 둥근단면을 가진 다른 섬유에 비해 동일섬도에서의 섬유표면적이 분할후 이형단면이 형성되므로 상대적으로 높을 뿐만 아니라 두성분의 염착량이 다르거나 염색기법에 있어도 한쪽의 성분에는 염색이 덜되게 하거나 서로 다른 색상으로 염색할 수도 있으므로 더욱 효과적이라 할 수 있다.Therefore, in the present invention, a microfiber yarn, which is a material sensitive to bulkiness and color change, may be any synthetic fiber having a fiber surface area of 5000 cm 2 or more per g, and more preferably, having a radial cross section composed of polyester and polyamide. Composite spinning is not only relatively high because the fiber surface area at the same fineness is formed after splitting than other fibers with round cross-section, but the dyeing of one component is less dyeing even if the dyeing amount of the two components is different or dyeing technique is used. It can also be more effective because it can be dyed in different colors.

이외에도 일반적인 방사방법에 의한 극세사를 사용하거나 추출형 복합방사섬유를 사용할 수가 있으나 어느 것이나 삼유표면적이 5000㎠/g 이상이 되어야 하며 이보다 적으면 물과 접촉시의 변색성이 낮게 되며, 또한 본 발명에서는 이들 극세사를 고수축사와 혼섬을 하여 사용소재가 이수축혼섬형상의 벌키한 상태가 되게 하므로서 겉보기염착성을 극히 낮도록 하였다.In addition, microfiber yarn or extractive composite fiber may be used by a general spinning method, but any one of the three oils must have a surface area of 5000 cm 2 / g or more, and if less than this, the color change upon contact with water is low. These microfibers were mixed with high shrink yarns so that the materials used were in the bulky state of the diaxial blending islands, and the apparent dyeing was extremely low.

본 발명에 사용한 고수축사는 통상의 폴리에스터중합공정시 적극적인 고수축화가 가능하도록 디메틸이소프탈레이트등의 특정의 화합물을 공중합시켜 제조한 것으로서 비등수수축처리(100℃ 열수×15분 처리)와 건열수축처리(180℃×15분 처리)에 의한 열수축율의 합이 최종가공지상에서 18%에서 32%를 만족하는 고수축사이다.The high shrinkage yarn used in the present invention was produced by copolymerizing a specific compound such as dimethyl isophthalate to enable active high shrinkage in a normal polyester polymerization process, and boiling heat shrinkage treatment (100 ° C. hot water x 15 minutes treatment) and dry heat shrinkage It is a high shrinkage yarn in which the sum of the heat shrinkage rates by the treatment (180 占 폚 x 15 minutes treatment) satisfies 18% to 32% on the final processed paper.

만일 수축율이 18% 미만일 경우 벌키성향상의 효과가 없고 32% 초과시 공중합물의 다량첨가로 절사가 다발하여 제조하기 어렵다.If the shrinkage is less than 18%, there is no effect of improving the bulkiness, and if it exceeds 32%, it is difficult to manufacture due to a large amount of cuts due to the addition of a large amount of copolymer.

이 고수축사를 상기의 극세사와 공기난류방법으로 합사하거나 혹은 120T/M에서 800T/M의 꼬임을 부여하여 합연사의 형태로 사용할 수가 있다. 또 극세사와 고수축사의 혼섬비율은 극세사가 60중량% 이상이 되어야 하며 이렇게 하므로서 벌키성향상에 의한 겉보기염착량 감소효과외에도 포지의 기밀성을 높힘과 아울러 포지의 표면촉감을 부드럽게 할 수 있다.The high shrink yarn can be spliced together with the microfiber yarn by the air turbulence method, or twisted 120T / M to 800T / M can be used in the form of twisted yarn. In addition, the blending ratio of microfiber yarns and high shrinkage yarns should be 60% by weight or more, thereby increasing the air tightness of the paper and softening the surface feel of the paper as well as reducing the apparent dyeing effect due to the bulkiness.

본 발명에서는 벌키성이 2.5㎤/g에서 3.5㎤/g을 만족해야 한다.In the present invention, the bulkiness should satisfy 2.5 cm 3 / g to 3.5 cm 3 / g.

또한 이러한 이수축극세사소재를 경사 및 위사의 전부로 사용하거나 경사 또는 위사의 한쪽에 사용하여야 하며 한쪽 방향으로만 사용시는 이수축 극세사소재가 다른 소재에 비해 적어도 60중량% 이상이 되도록 사용하여야 한다. 만일 60중량% 미만일 경우는 색상차이유발효과가 적어진다.In addition, these microshrink microfiber materials should be used as all of warp and weft yarns or on one side of warp or weft yarns, and when used only in one direction, they should be used so that the bishrink microfiber materials should be at least 60% by weight or more than other materials. If less than 60% by weight, the color difference induced effect is less.

본 발명에 의한 포지의 변색특성은 측색데이터가 아래의 식(Ⅱ)중에서 적어도 두가지 이상을 만족하는 흡수변색특성을 가져야 한다.The discoloration characteristic of the forge according to the present invention should have absorption discoloration characteristics in which the colorimetric data satisfies at least two or more of the following formula (II).

(1) ΔL≥25(1) ΔL≥25

(2)ΔA≥25 ………………………………………………………………… (Ⅱ)(2)? A? … … … … … … … … … … … … … … … … … … … … … … … … (Ⅱ)

(3) ΔB≥25(3) ΔB≥25

여기서, ΔL : 물과의 접촉전후의 명도변화차이,Where ΔL is the difference in brightness change before and after contact with water,

ΔA : 물과의 접촉전후의 홍록(紅綠)색의 변화차이,ΔA: The difference in change of red-green color before and after contact with water,

ΔB : 물과의 접촉전후의 황청(黃靑)색의 변화차이,ΔB: The difference in the color of the cyan color before and after contact with water,

만일 이를 만족하지 못할 경우는 수분흡수전후의 색상차이가 적어 본 발명의 목적을 달성할 수가 없다.If this is not satisfactory, the color difference before and after water absorption is small and the object of the present invention cannot be achieved.

따라서 본 발명의 포지는 물이 주체로 되어 있는 오물이 포지에 묻어 있는지의 여부를 직접 만져보지 않더라도 육안으로 쉽게 관찰할 수가 있다.Therefore, the forge of the present invention can be easily observed with the naked eye without directly touching whether or not the dirt mainly composed of water is buried in the forge.

또한 본 발명의 포지는 초극세합성섬유 필라멘트사로 된 것이므로 면방적사소재로 된 것에 비하여 포지자체의 분진발생이 없으며 속건성을 갖는다.In addition, since the forge of the present invention is made of ultra-fine synthetic fiber filament yarn, there is no dust generation of the forge itself compared to the cotton spun yarn material and has quick drying property.

원사의 벌키성의 평가는 합사된 원사를 비등수에 15분 처리후 180℃의 건열로 5분간 열처리를 하여 자연 건조시킨 원사를 JIS 1079와 1018의 방법으로 측정하여 산출하였다.Evaluation of the bulkiness of the yarn was calculated by measuring the spun yarn in boiling water for 15 minutes and then heat-processing the yarn for 5 minutes with 180 ° C. dry heat by JIS 1079 and 1018.

[실시예 1]Example 1

섬유표면적이 7900㎠/g 이상이며, 폴리아마이드와 폴리에스테르성분으로 구성된 60데니어 36필라멘트의 방사상의 단면을 가지며, 비등수축율이 8.5%인 분할가능형 초극세복합방사섬유(섬유A)를 피복사로 하고, 또한 열처리에 의해 고수축화가 가능하도록 폴리에스터로서 비등수축율이 12%이고 비등수처리한 것을 다시 180℃에서 15분간 건열처리하여 얻어진 건열수축율이 15%인 고수축사 40데니어 24필라멘트(섬유B)를 심사로 하여 통상의 공기교략방법으로 합사(섬유C)시켜 경사 및 위사로 사용하여 경사 및 위사밀도가 140본/인치 및 76본/인치로 평직으로 제직하고 분할공정등 일련의 가공공정을 거친 다음에 각 색상별 염색을 위해 아래와 같은 염료를 사용하여 130℃에서 50분간 염색을 행하고 흡수가공제로서 KONION OP-10(한국폴리올제) 1.5% 수용액에 침지후 핀텐터로서 175℃에서 15초간 열처리하였다.The fiber surface area is 7900cm2 / g or more, and has a radial cross section of 60 denier 36 filaments composed of polyamide and polyester component, and the cover yarn is made of a split type ultra-fine composite fiber (fiber A) having a boiling shrinkage of 8.5%. In addition, a high shrinkage yarn 40 denier 24 filament (fiber B) having a boiling shrinkage of 12% as a polyester and a heat treatment of boiling water was further heat-treated at 180 ° C. for 15 minutes to achieve high shrinkage by heat treatment. After screening, weaving (fiber C) by normal air cutting method and using it as warp and weft yarn. Weaving and weaving density is 140 weave / inch and 76 weave / inch. Dye for 50 minutes at 130 ℃ using the following dyes for dyeing each color. After immersing in 1.5% aqueous solution of KONION OP-10 (made by Korea Polyol) as an absorbent As the emitter was subjected to heat treatment at 175 ℃ 15 seconds.

색상별 사용염료Dye by Color

[실시예 2]Example 2

경사를 폴리에스테르 75데니어 72필라멘트 가연사를 사용하고 위사는 실시예 1의 섬유C를 사용하여 경사 및 위사의 밀도가 150본/인치 및 90본/인치의 평직으로 제직한 다음 후가공공정조건은 실시예 1과 동일하게 하였다.After the warp yarns were made of polyester 75 denier 72 filament twisted yarns, the weft yarns were fabricated with a fiber C of Example 1, and the warp and weft density were woven into 150 weaves / inch and 90 weaves / inch of plain weave. It carried out similarly to Example 1.

[실시예 3]Example 3

위사를 폴리에스테르 75데니어 72필라멘트 가연사를 사용하고 경사는 실시예 1의 섬유C를 사용하여 경사 및 위사의 밀도가 140본/인치 및 93본/인치의 평직으로 제직한 다음 후가공공정조건은 실시예 1과 동일하게 하였다.The weft yarn is made of polyester 75 denier 72 filament twisted yarn, and the warp yarn is made of the fiber C of Example 1, and the density of the warp yarn and weft yarn is woven into 140 weaves / inch and 93 wefts / inch, and then the post-processing process is carried out. It carried out similarly to Example 1.

[실시예 4]Example 4

실시예 1의 혼섬방법에 있어서 섬유A 대신에 표면적이 5027㎠/g인 폴리에스테르 140데니어 432필라멘트사를 사용하여 섬유B와의 혼섬을 실시예 1과 동일한 방법으로 행하고 이것을 경사 및 위사로 사용하여 밀도를 각각 120본/인치 및 60본/인치의 평직으로 제직하고 일련의 정련공정을 거친 다음 감량가공을 23%로 한후 염료로서 KAYALON POLYESTER BLUE T-S 0.8%(owf)(일본국화약제)를 사용하여 130℃에서 50분간 염색을 행하고 후공정조건은 실시예 1과 동일하게 하였다.In the blending method of Example 1, blending with fiber B was carried out in the same manner as in Example 1, using a polyester 140 denier 432 filament yarn having a surface area of 5027 cm 2 / g instead of fiber A, and using this as a warp and weft density. Weaved into 120 weaves / inch and 60 weaves / inch, and after a series of refining processes, reduced weight to 23%, and then using KAYALON POLYESTER BLUE TS 0.8% (owf) as a dye. Staining was carried out at 50 ° C. for 50 minutes, and post-process conditions were the same as in Example 1.

[비교예 1]Comparative Example 1

경사 및 위사를 면 40'S를 사용하여 밀도를 80본/인치 및 78본/인치의 평직으로 제직하고 일련의 정련공정을 거쳐 반응성염료인 PROCION BLUE H-EGN을 사용하여 염색 및 건조처리를 하였다.The warp and weft yarns were woven with 40'S cotton using 80's / inch and 78's / inch plain weave, and after a series of refining processes, they were dyed and dried using PROCION BLUE H-EGN, a reactive dye.

[비교예 2]Comparative Example 2

실시예 1의 섬유A를 단사 그대로 경사 및 위사로 155본/인치 및 88본 인치의 평직으로 제직한다음 후가공공정조건은 실시예 1과 동일하게 하였다.The fiber A of Example 1 was woven into 155 weaves / inch and 88 weaves of plain weave as warp and weft as it is single yarn, and the post-processing conditions were the same as in Example 1.

[비교예 3]Comparative Example 3

경사 및 위사를 폴리에스터 75데니어 72필라멘트 가연사를 사용하여 밀도를 각각 150본/인치 및 93본/인치의 평직으로 제직한 다음 염료로서 KAYALON POLYESTER BLUE T-S 0.8%(owf)(일본화약제)를 사용하여 130℃에서 50분간 염색을 행하고 후공정조건은 실시예 1과 동일하게 하였다.Weaving warp and weft yarns using polyester 75 denier 72 filament false twisted yarn to 150 weaves / inch and 93 weaves / inch of plain weave, respectively, and then dye KAYALON POLYESTER BLUE TS 0.8% (owf) as a dye. The dyeing was carried out at 130 ° C. for 50 minutes, and the post process conditions were the same as in Example 1.

이상과 같은 실시예와 비교예에 의해서 제조된 각 포지의 특성을 비교하면 표 2와 같다.Comparing the characteristics of each of the forge produced by the above Examples and Comparative Examples are shown in Table 2.

[표 2]TABLE 2

Claims (3)

염색된 합성섬유 포지로서, 경,위사의 전부 또는 일부가 다음 조건을 만족하는 혼섬사로 되어 있음을 특징으로 하는 흡수변색성포지.A dyed synthetic fiber cloth, wherein the absorbent color change paper, characterized in that all or part of the light, weft yarn is a blended yarn that satisfies the following conditions. 다 음next 가) 혼섬사의 구성 ; 표면적이 5,000㎠/g 이상인 합성섬유 극세필라멘트사와, 비등수축율(비등수축율+건열수축율)이 18%∼32%인 고수축성 합성섬유 필라멘트사A) composition of blended yarn; Synthetic fiber filament yarn with a surface area of 5,000 cm2 / g or more and high shrinkage synthetic fiber filament yarn with boiling shrinkage (boiling shrinkage rate + dry heat shrinkage rate) of 18% to 32% 나) 혼섬사의 혼섬비율 ; 극세필라멘트사의 혼섬비율이 60중량% 이상B) the blending ratio of blended yarns; The blending ratio of micro filament yarn is 60% by weight or more 제 1 항에 있어서, 합성섬유 극세필라멘트사는 분할형 복합섬유를 분할처리하여서 된 것임을 특징으로 하는 흡수변색성포지.The absorbent discolorable cloth according to claim 1, wherein the synthetic fiber microfilament yarn is obtained by dividing the split composite fiber. 제 1 항에 있어서, 혼섬사는 공기교략시킨 것임을 특징으로 하는 흡수변색성포지.The absorbing discolorable paper according to claim 1, wherein the blended yarn is air-crossed.
KR1019930010969A 1993-06-16 1993-06-16 Color change fabric KR950000474B1 (en)

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