KR950000446B1 - Apparatus for making soybean malt for soybean paste - Google Patents

Abstract

a separator (2) for removing grits and impurities in the raw material, a washing machine (3) for washing the raw material with water, a dipping tank (7) for regularly receiving the a washed raw material through a pump (6) to be dipped for 4 hrs. to be supplied to a continuous steam-cure machine (8), which boils the supplied raw material with steam at over 95 deg.C, a coolig machine (10) for slowly cooling the boiled material at 40 deg.C, a sowing machine (11) for seeding germs in the raw material, a molding machine of (12) for molding fermented soybeans in a mold form (14), a cutting machine (15) for cutting the molded soybeans to a fixed size when discharged.

Description

Meju Manufacturing Equipment

1 is an installation state diagram of a line system for showing an embodiment of the present invention

2 is a front view of the thickening apparatus of the present invention.

3 is a state diagram of the installation of meju molding apparatus of the present invention

4 is a side view of the main portion of the meju shaping apparatus of the present invention;

5 is a state diagram of the submerged tank in the present invention

6 is a front view of a storage device for storing meju of the present invention.

Figure 7 (a)-(d) is an embodiment of molding the meju of the present invention

* Explanation of symbols for the main parts of the drawings

1: air feeder 2: picker

2a: slope 3: washing machine

3a: pipe 4, 7a: screw

5: water tank 6: underwater transfer pump

7: submerged tank 8: continuous steam

9, 19: belt conveyor 10: air conditioner

11: spawn seeding device 12: meju molding device

13: transfer screw conveyor 14: forming mold

15: meju cutting device 16: hole forming shaft

17: Meju 18: Meju storage device

30: horizontal hole 31: horizontal hole

32: vertical hole

The present invention relates to a meju production apparatus manufactured using soybeans.

Soybean (hereinafter referred to as raw material) is added to remove stones and foreign substances from the crusher, and then washed and immersed in the immersion tank for 4 hours or longer, and steamed for 20-25 minutes with steam heat of 95 ℃ or higher in a continuous steamer. The present invention relates to a meju manufacturing apparatus which is formed through a rolling process, a drying process, and a fermentation process after molding a meju punched by a meso forming apparatus while transferring the seed spawn from the seed seeding apparatus by cooling to 40 ° C. at.

The meju, which is produced and sold in the past, forms a domestic handmade industry, which is cooked in a pot, cooked, and then put in the mold in a mold to form meju, and then stored for about a day and the meju is dried and cracked. Will be stored as a medal.

However, this method is not capable of mass production and has an unsanitary flaw, especially during winter. This is because the raw material is deteriorated when the temperature is high, such as summer.

As a result, consumers had the inconvenience that they only had to store their soy sauce only in the spring when Meju was supplied.

In addition, the invention patent application No. 91-2044, filed by the applicant of the present application, the preparation time for molding and the drying and rolling fermentation time after molding the meju is long, the production amount is reduced, and the raw material is filled into the rectangle or circle inside Therefore, the fermentation was not able to reach the center portion and had a defect that it did not taste.

Therefore, the present invention has been made to solve the above-mentioned conventional drawbacks, and an object of the present invention is to automatically mold meju without supplying manpower until after molding.

Still another object of the present invention is to provide production equipment that enables production and sales of meju regardless of season, and provides a device for molding meju by supplying raw materials to enable mass production at low cost.

Still another object of the present invention is to provide a method and apparatus for manufacturing a new meju, and to produce meju that tastes like a conventional meju in a short time.

Another object of the present invention is to form a hole in the horizontal and vertical and transverse directions and parallel to the meju so as to shorten the drying and curling and drying and fermentation process time as possible.

The present invention made as described above is a choice of excavator to remove the stones and foreign matter by supplying the raw material, a washing machine for washing the raw material selected by the selection razor with water, the raw material washed in the washing machine in an underwater transfer pump After immersed for 4 hours or more, the beheading tank supplies a certain amount to the continuous steaming machine with a screw, and the continuous steaming machine steamed by the steam supplied by the raw material supplied from the submerging tank evenly spread and controlled at a temperature of 95 ° C. or more. With a cooler which is installed in conjunction with the belt conveyor to cool the steamed raw material at 40 ℃, seed seeding device for seeding a certain amount of seed material to the raw material supplied from the cooler, and seed seeding seeded by the seed seeding device Meju mixed with raw materials to be transported, and then meju is automatically molded by meju mold And the device type, and to Meju cutting device for cutting to a predetermined size when the Meju molded in the molding apparatus Meju discharged, so that the walk while allowing a certain constant temperature, and humidity are maintained for the shaped Meju curling and drying and fermentation.

In addition, it is easy to empire (molding) by making holes in the meju by mixing the transverse, vertical, transverse directions or the above directions.

Hereinafter will be described in detail with reference to the accompanying drawings an embodiment of the present invention.

1 is an installation state diagram of a line system for showing an embodiment of the present invention, the air feeder (1) for automatically conveying the input raw material, and the transferred raw material is light by the rear flies and heavy stones are lower inclined surface When the washing machine 3 is supplied to the washing machine 3 by the dropping machine 2 to fall to (2a), water is injected from the pipe 3a, the raw material is submerged and supplied to one side by the screw 4, and the light material is continuously supplied. At the same time, the heavy stones are made to be drilled to the bottom of the screw 14 so that the raw material does not fall out, and the raw material is washed.

In addition, the raw material supplied to the water tank (5) is supplied to the submersion tank (7) together with water by the submersible transfer pump (6) to one side of the continuous steam (8) and the belt cooler (9) 10) connected to the seeding device 11 and meju molding device 12 and configured to transfer the completed meju (17) to the imperial chamber by the meju cutting device (15) for cutting the meju to a certain size will be.

At this time, the seed seeding apparatus 11 is carried out by the AC motor 22 on the belt conveyor 23 which transfers the fuel discharged | emitted from the air conditioner 9, and the raw material conveyed on the said belt conveyor 23. It is configured to seed 2,000-1 / 3,000 seed (Bacillius Subtillis).

2 is a front view of the continuous steamer and the air conditioner of the present invention, the hopper (8a) for receiving the raw material supplied from the screw (7a) of the submerged tank (7) is installed, the inside of the raw material is maintained at a constant temperature of 95 ℃ or more during the movement Continuously steamer 8 consisting of a hopper (8b) for discharging the raw material to the opposite side and a belt conveyor (19) having a belt conveyor 19 for continuous steaming, and a belt conveyor for moving the raw material discharged from the continuous steamer (8) 9) has a hopper (10a) receiving the raw material from one side and connected to the roller (10b) is connected to the motor (M) by the belt 21 at the lower end to the net belt 20, the auxiliary roller (10c) After supporting with), a cooler 10 is formed of a duct 44 for discharging the heat of the inside by connecting the belt M to one side with a motor M1 and a fan.

3 and 4 show the installation state and the main part side view of the meju molding apparatus of the present invention, while the raw material is crushed while stirring with the seed material at the bottom of the hopper 12a receiving the seed material seeded from the seed seeding device 11. A hole forming shaft for drilling holes in the casting mold 14 and the meju 17 to be discharged in a form for forming the meju 17 at the distal end of the conveying screw conveyor 13 and the conveying screw conveyor 13 ( A meju shaping apparatus 12 composed of 16) is constituted.

5 is a state diagram of the immersion tank in the present invention for storing the raw material supplied with the water by the submerged transfer pump (6) is made of a plurality of tanks integrally soaked for at least 4 hours and discharge the raw material to the lower side It consists of a submerged tank (7) consisting of a screw (7) for making and a valve (7b) for draining water.

6 is a front view of the meju storage device of the present invention to store the meju (17) cut to a certain size by the meju cutting device (15), and to install a conventional basket 26 on the multi-stage support (25) Lay the straw (28) on the bottom of the basket (26) to cover the net (27) to place the meju (17) and at the same time attaching the wheel 29 to the bottom to constitute a meju storage device 18 to be movable as a truck do.

At this time, the meju storage device 18 is moved during the rolling and drying process of the meju 17, it is supplied to go through the fermentation process in the imperial chamber.

7 (a)-(d) are the molding states of the meju formed by the present invention, and are transverse holes in the transverse (C) direction to the meju 17 by the hole forming shaft 16 of the meju forming apparatus 12. The 30 is molded to facilitate empire and to form a uniform empire as a whole.

At this time, the meso (17) can penetrate the horizontal hole (31) in the horizontal (A) direction, can also penetrate the vertical hole (32) in the vertical (B) direction, parallel to the horizontal (A) or vertical (B) It can be penetrated. Here, the holes 30, 31 and 32 of the meju 17 can be freely adjusted in size, shape and number.

The present invention composed of such a configuration is to supply the raw material for molding meju to be suitable for mass production by providing a meso iron of stable quality to look at in detail by the process,

First, the process of removing foreign substances from the raw materials or washing them.

When the cultivated raw material is supplied and fed to the sharpener (2) with an air feeder (1), smaller and heavier stones than the raw material are filtered out and fall to the lower inclined surface (2a). When the water is supplied to the washing machine 3 and the water is discharged from the upper pipe 2a toward the settling excavator 2, the raw material to be supplied is supplied to the water tank 5 by the screw 4, at which time the washing machine 3 is supplied to the washing machine 3. As the water overflows, the light foreign matter floats on the water and is removed to the outside by the water of the pipe (3a) sprayed to the outside along with the water overflowing the mill washing machine (3) and the raw material is transferred to the plate under the screw (4). Since heavy stones are removed through the holes, only pure raw materials are supplied to the water tank (5), and the rice and water are automatically transferred to the water immersion tank (7) by the underwater transfer pump (6). After filling the raw material 4 After immersion for more than a time, the valve 7b is opened to drain the water, and then automatically supplied to the hopper 8a by the screw 7a to be spread to a certain thickness on the belt conveyor 19.

That is, the raw material is supplied to the selection sharpener (2) by the air transfer machine (1) to remove the heavier weight and lighter material than the raw material, and in the washing machine (3) to wash light weight and smaller than the raw material evenly to the screw (4) At the same time, it starts to stir and wash, and is supplied to the water tank (5) and continuously transferred to the submersion tank (7) with water, so that all stones or foreign substances mixed in the raw materials are removed and supplied in a clean state.

Second, steaming and cooling of raw materials.

The belt conveyor 19 is rotated by a normal sprocket and steam is supplied to the continuous steamer 8 to maintain the inside at a constant temperature of 95 ° C or more.

At this time, the internal temperature of the continuous steamer (8) is maintained at a constant temperature by automatic detection and steam is discharged to the outside by both ducts (8b), by applying power to the motor (M) of the air conditioner (10) By rotating the roller 10b by the belt 21, the net belt 20 is rotated while being supported by the auxiliary roller 10c, and the motor M1 is rotated to exhaust the duct 36 by the internal shock. The raw material continuously supplied from the hopper 8a passes for 20-25 minutes at a steam temperature of 95 ° C. or higher in the belt conveyor 19 of the continuous steamer 8 by allowing it to cool to 40 ° C. which is the best temperature for ripening. It is completed, and is supplied to the cooler 10 by the belt conveyor (9), in which the steam is rotated inside the raw material evenly cooked, then rises and is discharged.

On the other hand, the raw material passed through the continuous steamer (8) is discharged to the duct 36 by the fan (9b) of the motor (M1) is cooled to 40 ℃ and transferred to the next process, the conveyor 19 is not sag It is conveyed continuously without rotation.

Here, if the raw material contains bran, the meju (17) containing the bran has no fear of re-fermentation or decay when stored in the air by complete uniform fermentation, and there is no harmful odor or taste when soaking soy sauce or miso. It will have a fragrance.

Bran is used by mixing 0.5% (W / W-%) of the raw material in soybean steaming.

TABLE 1 General Ingredients of Bran. unit %

Third, seed seeding process of raw materials.

The raw material is supplied to the belt conveyor 23 so that 1 / 2,000-1 / 3,000 seeds (Bacillius Subtillis) are continuously seeded while power is supplied to the AC motor 22 of the seed seeding device 11 during rotation. It supplies to the hopper 12a.

At this time, the spawn (Bacillus subtilis) is to isolate the strains that produce flavors of soy sauce and miso by examining the protein degradation ability and flavor-generating characteristics of each microorganism to prepare Bacillus subtilis bacteria contained in straw.

Fourth, raw material crushing and meju molding process.

While transferring the raw material seeded to the hopper 12a is transferred to the transfer screw conveyor 13, the seed is mixed with the raw material and crushed at a crushing rate of about 25-30% to be continuously transferred.

In this way, the raw materials mixed with the spawn as the crushed are continuously supplied in the shape of rectangles while the horizontal hole 30 is drilled in the horizontal (C) direction by the hole forming shaft 16 in the mold 14.

At this time, the internal structure of the raw material is destroyed in the shredding process, so that the growth of the bacterium is better, so that the enzyme can be easily penetrated, and the action of the enzyme proceeds rapidly, so that the decomposition of the raw material component occurs quickly.

When inoculating useful strains and adjusting temperature and humidity, the shape of meju should be as small as possible to increase the surface area. Meju bacteria are aerobic fungi and bacteria, so make holes in order to have as much contact surface with air as possible. It is molded into a process product and rounded at the corners to reduce the NH ₃ -N (ammonia nitrogen) content to improve the value of the product.

Fifth, cutting process of Meju.

The raw material continuously supplied while being punched by the mold 14 is cut to a certain size in a portion of the belt conveyor 24 to complete the meju 17.

Sixth, the rolling, drying and imperial process of Meju.

The meju 17 cut to a certain size by the meso cutting device 15 is laid with a straw 28 and a net 27 in the basket 26 of the meju storage device 18.

At this time, using the wheel (29) of the meju storage device 18 to move to the rolling, while maintaining the temperature of 50% or less humidity and 50-60 ℃ constant inverting the meju (17) sometimes stored for 48 hours Make sure you have about 18% water.

Meju (17), which maintains about 18% of the moisture in the outer part, moves the meju storage device (18) to a drying chamber and stores it for 48 hours at a humidity of 30% or less and a temperature of 50-60 ° C. At this time, it prevents cracking after rolling and drying and prevents abnormal fermentation due to excessive moisture on the surface.

After drying, the meju molding apparatus 18 is moved, and the meju 17 in the basket 26 is placed in an imperial chamber (fermentation chamber) and stored for 10 days while maintaining a constant temperature of not less than 80% and 50-60 ° C. Completed.

At this time, the imperial process multiplies the bacterium to generate a large amount of protease and starch reinforcing element, and prevents the occurrence of odor or odor to prevent contamination of various germs, thereby reducing the loss of raw material components.

In addition, as shown in FIG. 7, the present invention increases the surface area by drilling holes 30 in the meso 17 in the lateral (C) direction, thereby increasing the contact surface with air. By fermenting by contact with air, it prevents natural bacteria from growing and improves the value of goods and shortens empire time.

At this time, the hole drilled in the meju 17 is the horizontal hole 31 in the horizontal (A) direction, the vertical hole 32 in the vertical (B) direction and the hole 31 parallel to the horizontal (A) and vertical (B) direction ) 32, and the size and shape of the holes 30, 31, 32 can be drilled in various forms such as date, cross, triangle, pentagon, etc. in order to have a lot of contact with air in addition to the square applied to the present invention. I can give it.

As described above, the present invention automatically washes and immerses raw materials, and then, continuously steams and cools the seeds to seed seeds, stirs and crushes them, and cuts and cuts the perforated meju. However, it takes about 15 days to produce meju, so it can shorten the production time of meju, and it is possible to supply meju all season with the same taste and aroma as conventional meju without propagating natural bacteria.

Claims (1)

A scouring machine (2) for removing raw stones and foreign substances, a washing machine (3) for washing the raw material supplied from the scouring machine (2), and a continuous steamer after immersion in the beheading tank (8). After the seedlings are seeded into the cooler 10, the seedling seeding device 11 for seeding the seed material on the raw material supplied from the cold-cooler 10, and after the seeding seeding, the conveying screw conveyor 13, while crushing the molding die 14 In the meju shaping device 12 for shaping the meju 17, a hole forming shaft 16 for forming a hole in the meju 17 into the shaping mold 14 of the meju shaping device 12 is formed. Meju manufacturing apparatus, characterized in that.