KR910003516Y1 - Heating roller for laminating - Google Patents
Heating roller for laminating Download PDFInfo
- Publication number
- KR910003516Y1 KR910003516Y1 KR2019880021872U KR880021872U KR910003516Y1 KR 910003516 Y1 KR910003516 Y1 KR 910003516Y1 KR 2019880021872 U KR2019880021872 U KR 2019880021872U KR 880021872 U KR880021872 U KR 880021872U KR 910003516 Y1 KR910003516 Y1 KR 910003516Y1
- Authority
- KR
- South Korea
- Prior art keywords
- heating
- roll
- rolls
- laminating
- compression
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
내용 없음.No content.
Description
제 1 도는 본 고안의 일부절제 사시도.1 is a partial ablation perspective view of the present invention.
제 2 도는 제 1 도의 일부 단면도.2 is a partial cross-sectional view of FIG.
제 3 도는 본 고안의 압축롤 사시도.3 is a perspective view of the compression roll of the present invention.
제 4 도는 본 고안의 전체 측면도.4 is an overall side view of the present invention.
제 5 도는 종래 가열롤의 EKS면도.5 is an EKS side view of a conventional heating roll.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
6,6a : 제 1 의 가열롤 7,7a,15,15a : 롤축6,6a: 1st heating roll 7,7a, 15,15a: roll shaft
8,8a : 베어링 9,11 : 실리콘막8,8a: bearing 9,11: silicon film
10 : 전열선 12 : 전원단자10: heating wire 12: power supply terminal
13 : 브러시 14, 14a : 압축롤13: brush 14, 14a: compression roll
본 고안은 라미네이팅시 연속작업과 한장 한장씩 단동작업을 겸용할 수 있도록 구성한 라미네이터의 히터장치에 관한 것이다.The present invention relates to a laminator's heater device configured to combine both continuous work and single acting work one by one during laminating.
좀더 자세히 설명하면 라미네이터의 제 1, 제 2 의 가열롤의 외주연에 직접 권회한 전열선에서 발생되는 열을 직접 라미네이팅 재료의 상하로부터 가열되게 하고, 압출록은 제 1, 제 2의 가열롤에서 라미네이팅 재료가 알맞게 가열 용착되지 않은 것은 다시 가열 용착시키면서 상기 재료전체가 광택을 갖는 경질의 라미네이팅 제품이 되어서 나오게 되며 이때 압착롤의 무늬모양에 따라 다양한 표면처리를 할 수 있는 라미네이터의 히터장치에 관한 것이다.In more detail, the heat generated from the heating wire wound directly on the outer circumference of the first and second heating rolls of the laminator is directly heated from above and below the laminating material, and the extrusion lock is laminated on the first and second heating rolls. The material is not heat-welded properly, while the heat-welding again, the whole material comes out as a hard laminating product having a gloss, and at this time, it relates to a heater device of a laminator capable of various surface treatments according to the pattern of the pressing roll.
종래의 라미네이터의 히터장치는 제 5 도와 같이 쇠파이프(1)의 외주연에 실리콘(2)를 피복하고 쇠파이프(1)내부에는 히터봉(4)을 내장한 가열롤(5)을 메탈(3)으로 회전케한 것이었다. 이는 히터봉(4)의 열을 쇠파이프(1) 외주연에 피복된 실리콘(2)에 전달되게 하여 라미넥스하였던 것이므로 가열롤(5)이 일정한 온도를 얻으려면 쇠파이프(1) 내부에 내장시킨 히터봉(4)을 높은 온도로 유지시키게 됨에 따라 열손실이 많고 주변기기가 불필요한 고열을 받게 되며 또 라미네이터를 사용하기 위해서는 가열롤(5)의 예열시간(8분 내지 14분 정도)이 소요되며 전력의 낭비가 심하고, 히터의 수명이 짧게 되는 문제점이 있었다.The heater device of the conventional laminator, as shown in the fifth diagram, covers the outer periphery of the iron pipe 1 with the silicon 2 and the inside of the iron pipe 1 is a heating roll 5 having a heater rod 4 therein. 3) was rotated. This is because the heat of the heater rod 4 is transferred to the silicon 2 coated on the outer circumference of the iron pipe 1 so that the heating roll 5 is laminated inside the iron pipe 1 to obtain a constant temperature. As the heating rod 4 is maintained at a high temperature, there is a lot of heat loss and the peripheral device receives unnecessary high heat, and in order to use the laminator, it takes a preheating time (about 8 to 14 minutes) of the heating roll 5. There was a problem that the waste of power is severe, the life of the heater is shortened.
본 고안은 상기와 같은 제반문제점을 해소하고자 안출된 것으로 첨부도면에 의해서 설명하면 다음과 같다.The present invention has been devised to solve the above-mentioned problems and described by the accompanying drawings as follows.
첨부도면에 있어서, 6, 6a는 롤축(7, 7a)의 양단을 베어링(8)으로 지지케한 제 1 의 가열롤인데, (6)(6a)의 롤축(7,7a) 외주연에는 1차 실리콘(9)으로 피복한 후 그 위에 전열선(10)을 권회한 다음, 그 위에 다시 2차 실리콘막(11)을 피복하여 가열롤을 형성한 것이다.In the accompanying drawings, 6 and 6a are first heating rolls which support both ends of the roll shafts 7 and 7a with the bearing 8, and on the outer periphery of the roll shafts 7 and 7a of (6) and 6a. After coating with the primary silicon 9, the heating wire 10 is wound thereon, and the secondary silicon film 11 is again coated thereon to form a heating roll.
12는 전열선(10)과 접속된 전원단자인데, 이 전원단자(12)의 외주연에는 브러시(13)을 장착하여 전열선(10)에 저류를 공급하도록 한 것이다.12 is a power supply terminal connected to the heating wire 10, the brush 13 is attached to the outer periphery of the power supply terminal 12 to supply the storage to the heating wire (10).
14, 14a는 압축롤인데, 롤축(15), (15a)의 양단을 베어링(8a)으로 지지케하였으며 압축롤(14), (14a)의 외주연에는 여러 가지 모양을 가진 무늬(16)을 형성시킬 수도 있다.14 and 14a are compression rolls. Both ends of the roll shafts 15 and 15a are supported by bearings 8a, and the outer edges of the compression rolls 14 and 14a have patterns 16 having various shapes. It may be formed.
18, 18a는 제 2 의 가열롤러서, 이 제 2의 가열롤(18, 18a)은 제 1의 가열롤(6, 6a)과 동일한 구조로 되어 있으므로 그 설명은 생략한다.18 and 18a are 2nd heating rollers, and since this 2nd heating rolls 18 and 18a have the same structure as the 1st heating rolls 6 and 6a, the description is abbreviate | omitted.
19는 제 1의 가열롤(6a)이 제 2 의 가열롤(18a) 및 압축롤(14a)의 롤축(7a)(15a) 일단에 설치한 치차인데, 상기 제 1 의 가열롤(6a) 및 제 2 의 가열롤(18a)의 롤축(7a)에 설치한 치차(19)는 모터의 치차(22)와 맞물려서 돌아가며 압축롤(14a)의 롤축(15a)과 제 2의 가열롤(18a)의 롤축(7a)에 설치한 치차(19)는 공회전기어(23)과 맞물려 압축롤(14a)을 회전시킨다.19 is a tooth in which the first heating roll 6a is provided at one end of the second heating roll 18a and the roll shafts 7a and 15a of the compression roll 14a, and the first heating roll 6a and The gear 19 provided on the roll shaft 7a of the second heating roll 18a rotates in engagement with the gear 22 of the motor and rotates between the roll shaft 15a of the compression roll 14a and the second heating roll 18a. The gear 19 provided on the roll shaft 7a meshes with the idle gear 23 to rotate the compression roll 14a.
이와같이 구성된 본 고안의 작용효과를 설명하면 다음과 같다.Referring to the effect of the present invention configured as described above are as follows.
먼저 라미네이팅을 하기 위하여 전원을 투입시키면 제 1 의 가열롤(6, 6a) 및 제 2 의 가열롤(18, 18a)의 양단에 고정시킨 전원단자(12)의 브러시(13)를 통하여 롤축(7, 7a) 외주연에 피복된 실리콘막(9), (11)내의 전열선(10)에 전류가 흘러 발열하게 되고 이열이 직접 실리콘막(11)의 표면을 가열하면서 라미네이팅하는 것이므로 열의 손실이 없고 열의 전도시간이 짧으며 라미네이터의 히터를 고온도로 가열할 필요가 없으므로 히터의 수명이 길어지며 전원 투입후 40초 내지는 1분내에 라미네이팅할 수 있어 작업지체시간이 거의 없으므로 생산성이 향상된다.First, when the power is turned on for laminating, the roll shaft 7 is moved through the brush 13 of the power supply terminal 12 fixed to both ends of the first heating rolls 6 and 6a and the second heating rolls 18 and 18a. , 7a) Since the electric current flows through the heating wires 10 in the silicon films 9 and 11 coated on the outer periphery, and this heat directly laminates the surface of the silicon film 11, there is no loss of heat. Since the conduction time is short and the heater of the laminator does not need to be heated to a high temperature, the life of the heater is long and the lamination can be performed within 40 seconds or 1 minute after the power is turned on.
또한 종래의 가열롤(5)의 예열시간(예컨대 8분 내지 14분 정도)에 비하여 본 고안은 예열시간(40초 내지 1분 정도)이 짧게 되어 전력소비를 줄일 수 있다. 본 고안은 제 1, 제 2의 가열롤(6, 6a, 18, 18a)가 일정한 온도로 되었을 때 라미네이팅재료(이하 재료라 약칭함)를 제 1의 가열롤(6, 6a) 사이에 집어 넣으면, 재료는 제 1, 제 2의 가열롤(6, 6a, 18, 18a)의 실리콘막(11)의 표면에서 직접 열을 받게 되므로 가열 용착되며 완전하게 용착되지 않은 부분은 압축롤(14, 14a)에서 완전히 용착되면서 압축롤(14, 14a)의 무늬(16)의 무늬모양에 따라 다양하게 표면처리(무광, 다이아몬드형, 서릿발형등)되어 미려하고, 내구성이 강하며 광택을 갖는 경질의 박판상 라미네이트 제품이 형성되는 것이다.In addition, compared to the preheating time (for example, 8 minutes to 14 minutes) of the conventional heating roll 5, the present invention can shorten the preheating time (about 40 seconds to 1 minute), thereby reducing power consumption. When the first and second heating rolls 6, 6a, 18 and 18a are brought to a constant temperature, the present invention puts the laminating material (hereinafter referred to as material) between the first heating rolls 6 and 6a. Since the material is directly heated on the surface of the silicon film 11 of the first and second heating rolls 6, 6a, 18, and 18a, the material is heat-welded and the parts that are not completely welded are the compression rolls 14 and 14a. ) Is completely welded on the surface of the compression roll 14, 14a according to the pattern of the pattern (16) of various surface treatment (matte, diamond type, frosted foot, etc.) and beautiful, durable, glossy, hard plate-like Laminate products are formed.
상술한 바와 같이 본 고안은 제 1, 제 2 의 가열롤(6, 6a, 18, 18a)의 실리콘막(11)의 표면에서 직접 열을 발생하게 되므로 예열시간이 짧고 고열을 발생시킬 필요가 없어서 주변기기에 대한 고열의 간섭을 극소화 할 수 있으며 또한 압축롤(14, 14a)의 무늬 모양에 따라 압축롤을 교체하여 사용할수 있으므로 여러 가지 무늬모양으로 라미네이팅 할 수 있고 양질의 라미네이팅 제품을 연속적으로 신속하게 할수 있는 효과등이 있다.As described above, since the present invention generates heat directly on the surface of the silicon film 11 of the first and second heating rolls 6, 6a, 18, and 18a, the preheating time is short and there is no need to generate high heat. It can minimize the high temperature interference on peripheral devices and can also use the compression rolls according to the pattern shape of the compression rolls (14, 14a), so that they can be laminated in various patterns and high quality laminating products are continuously and quickly. There are effects that can be done.
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Application Number | Priority Date | Filing Date | Title |
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KR2019880021872U KR910003516Y1 (en) | 1988-12-29 | 1988-12-29 | Heating roller for laminating |
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KR2019880021872U KR910003516Y1 (en) | 1988-12-29 | 1988-12-29 | Heating roller for laminating |
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KR900011841U KR900011841U (en) | 1990-07-02 |
KR910003516Y1 true KR910003516Y1 (en) | 1991-05-31 |
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KR2019880021872U KR910003516Y1 (en) | 1988-12-29 | 1988-12-29 | Heating roller for laminating |
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KR101245704B1 (en) * | 2010-12-08 | 2013-03-25 | 주식회사 포스코 | EDGE HEATER APPARATUS PREVENTING Mg STRIP EDGE PORTION FROM CARCKING |
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