CN217531848U - Pressing and ironing device for SBS waterproof coiled material production - Google Patents
Pressing and ironing device for SBS waterproof coiled material production Download PDFInfo
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- CN217531848U CN217531848U CN202221543143.3U CN202221543143U CN217531848U CN 217531848 U CN217531848 U CN 217531848U CN 202221543143 U CN202221543143 U CN 202221543143U CN 217531848 U CN217531848 U CN 217531848U
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- pressing
- roller
- ironing
- support frame
- pressing roller
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- 238000003825 pressing Methods 0.000 title claims abstract description 128
- 238000010409 ironing Methods 0.000 title claims abstract description 86
- 239000000463 material Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000004078 waterproofing Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 239000012528 membrane Substances 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 6
- 239000000919 ceramic Substances 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 229910001018 Cast iron Inorganic materials 0.000 claims description 4
- 238000002955 isolation Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 18
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 18
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a pressing and ironing device for SBS waterproof coiled material production, belonging to the SBS waterproof coiled material production technical field, comprising a support frame, wherein the support frame is provided with a pressing and ironing mechanism; the pressing mechanism comprises an upper pressing roller, a lower pressing roller, an upper rear pressing roller and a lower rear pressing roller which are rotationally arranged on the support frame and distributed up and down, a waterproof coiled material is arranged between the upper pressing roller and the lower pressing roller, the outer sides of the waterproof coiled material on the upper pressing roller and the upper rear pressing roller are respectively provided with a material blocking shoulder with the thickness of 1.3mm in an outward extending mode, heating plates are embedded into the upper pressing roller and the lower pressing roller, and a heat-conducting and electricity-insulating ceramic sleeve is arranged between each heating plate and each of the upper pressing roller and the lower pressing roller; the utility model discloses a set up and press the mechanism, not only can flatten waterproofing membrane, can also carry out high temperature and flatten, set up in the outside simultaneously and keep off the material shoulder and prevent to warp, and then guarantee the waterproofing membrane's after flattening thickness and width.
Description
Technical Field
The utility model relates to a SBS waterproofing membrane production technical field, concretely relates to press and iron device for SBS waterproofing membrane production.
Background
The SBS waterproof coiled material is a reinforced carrier which is skillfully mixed with SBS (Styrene-Butadiene-Styrene) rubber modified asphalt waterproof and high in quality. The SBS waterproof coiled material is a curled sheet waterproof coiled material which is prepared by taking asphalt with styrene-butadiene-styrene (SBS) thermoplastic elastomer as a modifier as a dipping and coating material and covering the upper surface with a polyethylene film, fine sand, a mineral sheet (particle) material or an isolation material such as an aluminum foil, a copper foil and the like.
The waterproof roll material tends to be a finished product after undergoing the edge cutting and edge pressing process. According to different purposes, subsequent process treatment is carried out, wherein waterproof rolls for underground engineering and underground water proofing in houses are packaged and directly sold, and waterproof rolls for surface use are also available, the waterproof rolls need to be flattened and printed for the second time, and the thickness of the waterproof rolls is 1.5mm.
However, in the existing flattening process, flattening is performed only through a common compression roller, only certain repairing effects are provided for raised corners or folds, slight deformation of prints at defective places can be caused, and the width can be changed after flattening is performed on areas with large deformation, so that a new structure which can enable the flattening effect of the SBS waterproof coiled material to be better, the thickness of the flattened coiled material to be more uniform and the width of the flattened coiled material to be consistent is needed.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a press and press device for SBS waterproofing membrane production can make the waterproofing membrane thickness after pressing and pressing even more, the width also keeps unanimous.
In order to achieve the purpose, the utility model provides a pressing and ironing device for SBS waterproof coiled material production, which comprises a support frame, wherein a pressing and ironing mechanism is arranged on the support frame; the pressing mechanism comprises an upper pressing roller, a lower pressing roller, an upper back pressing roller and a lower back pressing roller which are arranged on the support frame in a rotating mode and distributed up and down, the upper pressing roller is provided with a waterproof coiled material between the lower pressing rollers, the upper pressing roller is provided with a heating plate in an embedded mode, and the heating plate is provided with a heat conduction and electricity isolation ceramic sleeve between the upper pressing roller and the lower pressing roller.
Furthermore, the middle parts of the upper pressing and ironing roller and the lower pressing and ironing roller are fixedly provided with a first mandrel through a first connecting plate, and the first mandrel is rotatably arranged on the supporting frame through a bearing;
the middle parts of the upper rear pressing roller and the rear pressing roller are fixedly provided with second mandrels through second connecting plates, and the second mandrels are rotatably arranged on the supporting frame through bearings.
Further, the distance between the upper pressing and ironing roller and the lower pressing and ironing roller is 1.5mm, and the distance between the upper rear pressing roller and the lower rear pressing roller is 1.5mm.
Furthermore, first gears which are matched with each other are connected between the two first mandrels, a first rotating motor is arranged above the first gears and on the supporting frame, and a first driving gear which is matched with the first gears is arranged on an output shaft of the first rotating motor; and second gears matched with each other are connected between the two second mandrels, a second rotating motor is arranged above the second gears and on the support frame, and a second driving gear matched with the second gears is arranged on an output shaft of the second rotating motor.
Furthermore, the heating plates are connected with wires, the first mandrels are connected with conductive slip rings, the wires of the upper pressing rollers are connected with a power supply through the conductive slip rings above, and the wires of the lower pressing rollers are connected with the power supply through the conductive slip rings below.
Furthermore, the upper pressing and ironing roller and the lower pressing and ironing roller are both made of cast iron, and the cylindricity error of the lower pressing and ironing roller and the upper pressing and ironing roller is 0.5mm.
Furthermore, 4 bearings are arranged between each first mandrel and each second mandrel and the support frame.
The utility model discloses an above-mentioned technical scheme's beneficial effect as follows:
the utility model can flatten the waterproof coiled material through the pressing mechanism, so that the folds and the deformed places in the waterproof coiled material become flat, and the thickness and the width of the waterproof coiled material are ensured to be consistent and consistent with the production standard;
the first step is to flatten the waterproof coiled material by an upper pressing and ironing roller and a lower pressing and ironing roller, the heating plate is electrified and heated during flattening, the upper pressing and ironing roller and the lower pressing and ironing roller are both heated to a certain state, so that the waterproof coiled material has certain thermoplasticity, and the waterproof coiled material is pressed by the upper pressing and ironing roller and the lower pressing and ironing roller to be in a finished product state with the thickness of 1.5mm and the width of certain width; the second step is to reduce the shape of the product through an upper back press roller and a lower back press roller, so as to prevent the product from generating additional deformation due to higher temperature and influencing the product quality;
the upper pressing and ironing roller and the upper rear pressing roller are respectively provided with a material blocking shoulder with the thickness of 1.3mm, so that the width of the waterproof coiled material can be ensured, and the upper rear pressing roller and the lower rear pressing roller are prevented from generating excessive deformation when being pressed;
the upper pressing and ironing roller and the lower pressing and ironing roller are made of cast iron materials and have good thermal conductivity;
go up the pressing roller, press down the interval between the pressing roller and be 1.5mm, keep off the material thickness of shoulder and be 1.3mm, can prevent effectively that back compression roller, down from producing extra contact and friction when back compression roller rotates.
Drawings
Fig. 1 is an assembly structure diagram of the pressing and ironing device for the production of SBS waterproof coiled material of the present invention;
FIG. 2 isbase:Sub>A schematic sectional view of the A-A of the pressing and ironing device for SBS waterproof coiled material production of the present invention;
fig. 3 is a schematic transmission diagram of a second rotating motor in the pressing and ironing device for producing the SBS waterproof coiled material;
fig. 4 is a schematic view of the connection between the first mandrel and the support frame in the pressing and ironing device for producing the SBS waterproof roll of the present invention;
reference numerals:
1. a support frame; 2. an upper pressing and ironing roller; 3. pressing down the ironing roller; 4. pressing a rear roller; 5. pressing a rear roller; 6. waterproof coiled materials; 7. a material blocking shoulder; 8. heating the plate; 9. a first mandrel; 10. a first connecting plate; 11. a second mandrel; 12. a second connecting plate; 13. a first gear; 14. a first drive gear; 15. a second gear; 16. a second driving gear; 17. a first rotating electric machine; 18. a wire; 19. a conductive slip ring; 20. a second rotating motor; 21. a bearing; 22. and (3) a ceramic sleeve.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 4 of the embodiments of the present invention. It is to be understood that the embodiments described are some, not all embodiments of the invention. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
As shown in fig. 1-4: a pressing and ironing device for SBS waterproof coiled material production comprises a support frame, wherein a pressing and ironing mechanism is arranged on the support frame; the pressing and ironing mechanism comprises an upper pressing and ironing roller, a lower pressing and ironing roller, an upper rear pressing roller and a lower rear pressing roller which are arranged on the support frame in a rotating mode and distributed up and down, a waterproof coiled material is arranged between the upper pressing and ironing roller and the lower pressing and ironing roller, the upper pressing and ironing roller and the upper rear pressing roller are located, the outer side of the waterproof coiled material extends outwards and is provided with a material blocking shoulder with the thickness of 1.3mm, and a heating plate is embedded into the upper pressing and ironing roller and the lower pressing and ironing roller.
Specifically, as shown in fig. 1 to 4, in order to solve the problems that the existing waterproof roll 6 is poor in cold flattening effect and can generate a certain width deformation, a pressing and ironing device for producing an SBS waterproof roll should be provided with a corresponding structure for hot flattening, and comprises a support frame 1, wherein a pressing and ironing mechanism is arranged on the support frame 1; the pressing and ironing mechanism comprises an upper pressing and ironing roller 2, a lower pressing and ironing roller 3, an upper rear pressing roller 4 and a lower rear pressing roller 5 which are rotatably arranged on a support frame 1 and distributed up and down, a waterproof coiled material 6 is arranged between the upper pressing and ironing roller 2 and the lower pressing and ironing roller 3, a material blocking shoulder 7 with the thickness of 1.3mm is arranged on the upper pressing and ironing roller 2 and the upper rear pressing roller 4 and positioned outside the waterproof coiled material 6 in an extending manner, a heating plate 8 is embedded in the upper pressing and ironing roller 2 and the lower pressing and ironing roller 3, a heat-conducting and electricity-insulating ceramic sleeve 22 is further arranged between the heating plate 8 and the upper pressing and ironing roller 2 and the lower pressing and ironing roller 3, the middle parts of the upper pressing and ironing roller 2 and the lower pressing and ironing roller 3 are fixedly provided with a first mandrel 9 through a first connecting plate 10, and the first mandrel 9 is rotatably arranged on the support frame 1 through a bearing 21; the upper back press roll 4 and the middle part of the back press roll are both fixedly provided with a second mandrel 11 through a second connecting plate 12, the second mandrel 11 is rotatably arranged on the support frame 1 through a bearing 21, the heating plate 8 is connected with a lead 18, two first mandrels 9 are both connected with a conductive slip ring 19, the lead 18 of the upper press roll 2 is connected with a power supply through the conductive slip ring 19 above, the lead 18 of the lower press roll 3 is connected with the power supply through the conductive slip ring 19 below, and each first mandrel 9, each second mandrel 11 and the support frame 1 are both provided with 4 bearings 21, obviously, the first mandrel 9 is made of a heat-resistant material due to higher contact temperature, and the upper press roll 2 and the lower press roll 3 on the first mandrel 9 are firstly contacted with the waterproof roll 6 which can be deformed, so the diameter of the first mandrel 9 is slightly larger than that of the second mandrel 11.
According to the utility model discloses an embodiment, as shown in fig. 1-2, in order to satisfy the waterproofing membrane 6 production demand of current 1.5mm thickness, should set up interval between last back compression roller 4, the lower back compression roller 5 for rated interval, go up press the ironing roller 2 with interval between the press the ironing roller 3 down is 1.5mm, go up back compression roller 4 with interval between the lower back compression roller 5 is 1.5mm, go up press the ironing roller 2 with press the ironing roller 3 down and be the cast iron material, just press the ironing roller 3 down with the cylindricity error of going up press the ironing roller 2 is 0.5mm, and it is very obvious, all should be provided with corresponding cylindricity error on last press the ironing roller 2, press the ironing roller 3 down, last back compression roller 4, the lower back compression roller 5 to especially in keeping off material shoulder 7 departments, can prevent effectively that the contact of production leads to the striking when rotating.
According to an embodiment of the present invention, as shown in fig. 1-3, in order to rotate the upper back press roll 4, the lower back press roll 5, the upper press ironing roll 2, and the lower press ironing roll 3, a corresponding rotation relationship and a power structure should be set, a first gear 13 matching with each other is connected between two first mandrels 9, a first rotating motor 17 is disposed above the first gear 13 and on the support frame 1, and a first driving gear 14 matching with the first gear 13 is disposed on an output shaft of the first rotating motor 17; be connected with second gear 15 of mutually supporting between two second dabber 11, the top second gear 15 top just is located be provided with second rotation motor 20 on the support frame 1, be provided with on the output shaft of second rotation motor 20 with second gear 15 matched with second driving gear 16, it is very obvious, first gear 13 and second gear 15 all should be two, install respectively on two first dabbers 9 and two second dabbers 11, the connected mode between gear and the dabber can pass through the key-type connection, also can be for the welding, all can satisfy the user demand, go up back compression roller 4 and last press roller 2, lower back compression roller 5 and the direction of rotation of pressing roller 3 down should be unanimous, make waterproofing membrane 6 pass through smoothly.
The utility model discloses a use method: 8 circular telegrams of hot plate, first rotation motor 17 and second rotation motor 20 start, place waterproofing membrane 6 at last press roller 2, press down between the roller 3, waterproofing membrane 6 is pressed and is pressed simultaneously the fender material shoulder 7 of both sides compress tightly waterproofing membrane 6's width, prevent that width direction from warping, press to accomplish the back through last back compression roller 4, down back compression roller 5 carry out the secondary and flatten, can cool off simultaneously, prevent secondary deformation.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (7)
1. A press and press device for SBS waterproofing membrane production, its characterized in that: the ironing machine comprises a support frame (1), wherein a pressing and ironing mechanism is arranged on the support frame (1);
the pressing and ironing mechanism comprises an upper pressing and ironing roller (2), a lower pressing and ironing roller (3), an upper back pressing roller (4) and a lower back pressing roller (5) which are arranged on a support frame (1) in an up-down distribution mode, the upper pressing and ironing roller (2) and a waterproof coiled material (6) are arranged between the lower pressing and ironing roller (3), the upper pressing and ironing roller (2) and the upper back pressing roller (4) are located, a material blocking shoulder (7) with the thickness of 1.3mm is arranged on the outer side of the waterproof coiled material (6) in an outwards extending mode, the upper pressing and ironing roller (2) and a heating plate (8) are embedded into the lower pressing and ironing roller (3), the heating plate (8) and the upper pressing and ironing roller (2) and a ceramic sleeve (22) with heat conduction and electricity isolation are arranged between the lower pressing roller (3).
2. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 1, wherein: the middle parts of the upper pressing and ironing roller (2) and the lower pressing and ironing roller (3) are fixedly provided with a first mandrel (9) through a first connecting plate (10), and the first mandrel (9) is rotatably arranged on the support frame (1) through a bearing (21);
go up back compression roller (4) with the middle part of back compression roller is all through second connecting plate (12) fixed second dabber (11) of being provided with, second dabber (11) rotate through bearing (21) and set up on support frame (1).
3. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 1, wherein: the distance between the upper pressing and ironing roller (2) and the lower pressing and ironing roller (3) is 1.5mm, and the distance between the upper rear pressing roller (4) and the lower rear pressing roller (5) is 1.5mm.
4. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 2, wherein: first gears (13) which are matched with each other are connected between the two first mandrels (9), a first rotating motor (17) is arranged above the first gears (13) and on the support frame (1), and a first driving gear (14) which is matched with the first gears (13) is arranged on an output shaft of the first rotating motor (17);
and a second gear (15) which is matched with each other is connected between the two second mandrels (11), a second rotating motor (20) is arranged above the second gear (15) and on the support frame (1), and a second driving gear (16) matched with the second gear (15) is arranged on an output shaft of the second rotating motor (20).
5. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 2, wherein: the heating plate (8) is connected with wires (18), the first mandrels (9) are connected with conductive slip rings (19), the wires (18) of the upper pressing ironing roller (2) are connected with a power supply through the conductive slip rings (19) on the upper portion, and the wires (18) of the lower pressing ironing roller (3) are connected with the power supply through the conductive slip rings (19) on the lower portion.
6. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 1, wherein: go up press roller (2) with press roller (3) down and be cast iron material, just press roller (3) down with the cylindricity error of going up press roller (2) is 0.5mm.
7. Pressing and ironing device for the production of SBS waterproof rolls as claimed in claim 2 or 4, wherein: each first mandrel (9), each second mandrel (11) and support frame (1) between all be provided with 4 bearings (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221543143.3U CN217531848U (en) | 2022-06-20 | 2022-06-20 | Pressing and ironing device for SBS waterproof coiled material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221543143.3U CN217531848U (en) | 2022-06-20 | 2022-06-20 | Pressing and ironing device for SBS waterproof coiled material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217531848U true CN217531848U (en) | 2022-10-04 |
Family
ID=83418885
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221543143.3U Active CN217531848U (en) | 2022-06-20 | 2022-06-20 | Pressing and ironing device for SBS waterproof coiled material production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217531848U (en) |
-
2022
- 2022-06-20 CN CN202221543143.3U patent/CN217531848U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A pressing and ironing device for SBS waterproof roll production Granted publication date: 20221004 Pledgee: China Construction Bank Corporation Jingzhou Branch Pledgor: Jingzhou Pingan waterproof material Co.,Ltd. Registration number: Y2024980016109 |