KR20230162286A - method for make coffee seasoned laver - Google Patents
method for make coffee seasoned laver Download PDFInfo
- Publication number
- KR20230162286A KR20230162286A KR1020220061971A KR20220061971A KR20230162286A KR 20230162286 A KR20230162286 A KR 20230162286A KR 1020220061971 A KR1020220061971 A KR 1020220061971A KR 20220061971 A KR20220061971 A KR 20220061971A KR 20230162286 A KR20230162286 A KR 20230162286A
- Authority
- KR
- South Korea
- Prior art keywords
- seaweed
- dried
- coffee powder
- coffee
- seasoned
- Prior art date
Links
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F5/00—Coffee; Coffee substitutes; Preparations thereof
- A23F5/24—Extraction of coffee; Coffee extracts; Making instant coffee
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/10—Fish meal or powder; Granules, agglomerates or flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/212—Starch; Modified starch; Starch derivatives, e.g. esters or ethers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
- A23P20/18—Apparatus or processes for coating with liquid or semi-liquid products by spray-coating, fluidised-bed coating or coating by casting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/50—Polysaccharides, gums
- A23V2250/51—Polysaccharide
- A23V2250/5118—Starch
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Dispersion Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Edible Seaweed (AREA)
Abstract
본 발명은 조미김 제조방법에 있어서, 김 양식장에서 채취해 온 물김을 수조에 넣고 깨끗한 물을 넣어 기계장치로 세척해서 이물질 등을 제거하는 물김 세정단계(S100); 상기 물김 세정단계를 거친 김 원초를 자연 건조함으로써 건조된 형태의 마른 김을 제조하는 마른김 제조단계(S200); 상기 마른김 제조단계를 거친 김 원초를 적외선 또는 가열기 등을 이용하여 상기 마른 김 내부에 존재하는 수분을 제거함으로써 건조김을 제조하는 김 1차 건조단계(S300); 상기 김 1차 건조단계를 거친 김의 표면에 커피분말액을 기계장치를 이용하여 상기 건조 김에 골고루 분사 도포 하되, 상기 김에 도포된 커피 분말은 건조되었을 때, 건조 김 100중량부에 대하여 커피 분말 3 ~ 5중량부가 되도록 하고, 상기 커피분말액이 건조 김 표면에 분사되면 건조 김이 커피분말액에 포함된 수분에 의해 조직이 부풀어 오르면서 김 조직속으로 스며들지만, 김이 다시 건조되면 후속 공정이나 소비자가 섭취할 때 김 조직에서 탈리될 수 있으므로, 이러한 탈리를 최소화 시키기 위하여 커피분말액에 점성이 높은 전분을 커피분말액 100중량부에 대하여 5 ~ 10중량부가 혼합된 것을 도포하는 커피분말액 도포단계(S400); 상기 커피분말액이 도포된 김에 커피분말액에 포함된 수분에 의해 김이 젖어 있으므로 상기 김을 기계장치에 의한 가열된 공기로 70 ~ 90℃의 온도 범위에서 습도(RH) 15% 이하로 건조함으로써, 마른 김 내부에 존재하는 수분을 제거하는 김 2차 건조단계(S500); 상기 김 2차 건조단계를 거친 김을 250 ~ 270℃의 온도 범위에서 3 ~ 4초 동안 가열함으로써 구이 김을 제조하는 김 1차 구이단계(S600); 상기 김 1찬 구이단계를 거친 김에 풍미를 증진시킬 수 있도록 식물성 기름을 도포하는 기름 도포단계(S700); 상기 기름이 도포된 구이 김에 소금을 포함하는 첨가물과 건조멸치, 건조새우 및 건조야채를 포함하는 건조 플레이크를 첨가하고 혼합하여 맛을 더하는 조미단계(S800); 상기 조미된 구이 김에 열원을 가하여 구움으로써 조미 김을 제조하는 단계로서, 조미된 구이 김을 기름의 발연점 이하의 온도인 170 내지 190℃의 온도 범위에서 8 ~ 10초 동안 가열하여 구움으로써 조미 김을 제조하는 김 2차 구이단계(S900); 상기 김 2차 구이단계를 거친 조미김을 일정한 단위로 절단한 후 포장하여 상품화하는 포장단계(S1000);를 포함하여 이루어진 것을 특징으로 하는 커피 조미김 제조방법에 관한 것이다.The present invention relates to a method for producing seasoned seaweed, which includes a water washing step (S100) of putting water collected from a seaweed farm into a water tank, adding clean water, and washing it with a mechanical device to remove foreign substances, etc.; A dried seaweed production step (S200) of producing dried seaweed in a dried form by naturally drying the seaweed raw material that has undergone the water washing step; A first drying step (S300) of producing dried seaweed by removing the moisture present inside the dried seaweed using infrared rays or a heater, etc. from the raw seaweed that has gone through the dried seaweed manufacturing step; The coffee powder solution is evenly sprayed and applied to the dried seaweed using a mechanical device on the surface of the seaweed that has gone through the first drying stage. When the coffee powder applied to the seaweed is dried, 3 coffee powders are applied to 100 parts by weight of dried seaweed. ~ 5 parts by weight, and when the coffee powder liquid is sprayed on the surface of the dried seaweed, the dried seaweed swells due to the moisture contained in the coffee powder liquid and penetrates into the seaweed tissue, but when the seaweed dries again, it is not used in the subsequent process or Since it may be detached from the seaweed tissue when consumed by consumers, in order to minimize this detachment, a coffee powder solution is applied in which 5 to 10 parts by weight of highly viscous starch is mixed with the coffee powder solution in an amount of 5 to 10 parts by weight per 100 parts by weight of the coffee powder solution. Step (S400); Since the steam to which the coffee powder liquid is applied is wet by the moisture contained in the coffee powder liquid, the steam is dried with heated air by a mechanical device at a temperature range of 70 to 90 ° C. with a humidity (RH) of 15% or less. , secondary drying step (S500) of removing moisture present inside dried seaweed; A first roasting step (S600) of producing roasted laver by heating the laver that has undergone the secondary drying step for 3 to 4 seconds in a temperature range of 250 to 270 ° C.; An oil application step (S700) of applying vegetable oil to the seaweed that has undergone the first roasting step to enhance the flavor; A seasoning step (S800) of adding and mixing additives including salt and dried flakes including dried anchovies, dried shrimp, and dried vegetables to the oil-coated grilled seaweed to add flavor (S800); A step of producing seasoned seaweed by applying a heat source to the seasoned roasted seaweed and baking it, by heating and baking the seasoned roasted seaweed for 8 to 10 seconds in a temperature range of 170 to 190 ° C., which is a temperature below the smoke point of oil. The second roasting step (S900) of producing seaweed; It relates to a method of manufacturing coffee seasoned seaweed, which includes a packaging step (S1000) of cutting the seasoned seaweed that has gone through the secondary roasting step into regular units and packaging it to commercialize it.
Description
본 발명은 조미김 제조방법에 관한 것으로, 더욱 상세하게는 조미김에 커피 성분을 첨가한 커피 조미김 제조방법에 관한 것이다.The present invention relates to a method of manufacturing seasoned seaweed, and more specifically, to a method of manufacturing coffee seasoned seaweed by adding coffee ingredients to seasoned seaweed.
본 발명은 김에 커피 성분을 첨가하여 김을 섭취하면서 커피 성분과 향도 함께 섭취하여 김의 건강에 유익한 효능과 커피의 유익한 효능을 동시에 얻을 수 있도록 한다. 김의 건강에 유익한 효능을 살펴보면 아래와 같다. The present invention adds coffee ingredients to seaweed, so that while consuming seaweed, the coffee ingredients and aroma are also consumed, so that the health beneficial effects of seaweed and the beneficial effects of coffee can be obtained at the same time. The health benefits of seaweed are as follows.
김은 김속에 속한 해조류의 일종으로, 우리나라를 중심으로 하여 일본과 중국 바닷속 바위에서 이끼처럼 자랍니다. 그렇게 자란 것을 채취하여 종이를 만들듯 펴 널어 말린 것이 마른김이다. 요즘 김은 주로 양식을 통해 생산된다. Seaweed is a type of seaweed belonging to the seaweed genus. It grows like moss on rocks under the seas of Japan and China, mainly in Korea. Dried seaweed is collected from what has grown in that way and spread out to dry as if making paper. Nowadays, seaweed is mainly produced through farming.
영어권에서 김은 ‘드라이드 레이버(dried laver)’나 ‘씨위드(seeweed)’라고 부른다.‘씨위드’라는 이름을 풀면 ‘바다 잡초’ 쯤인데, 서구인들에게 있어서 김은 먹을 수 없는 해초였던 것이다. 물론, ‘씨위드’는 바다에서 자라는 해초류를 모두 일컫는 말이지만, 김 역시 ‘씨위드’라고 부르는 것에서 알 수 있는 것은 김을 특별하게 취급할 필요가 없는 그렇고 그런 잡초라고 여긴다는 것이다. In English-speaking countries, seaweed is called ‘dried laver’ or ‘seeweed.’ The name ‘seaweed’ can be translated as ‘sea weed,’ but to Westerners, seaweed is an inedible seaweed. Of course, ‘seaweed’ refers to all seaweeds that grow in the sea, but what we can see from the fact that seaweed is also called ‘seaweed’ is that seaweed is considered an ordinary weed that does not need to be treated specially.
하지만 근래 들어 상당한 변화가 일어났다. 영미권에서는 불과 10여 년 전만 해도 마른김을 한국인이나 일본인들이 먹는 이상한 먹거리쯤으로 여기며 ‘검은 종이(black paper)’라고 부르는 사람이 많았지만, 이제는 웬만한 식료품점에서 쉽게 볼 수 있게 되었다. 영미권에서는 기름장을 발라 구운 ‘조미김’을 ‘씨위드 스낵(seeweed snack)’이라고 부르며, 이름 그대로 스낵처럼 먹곤 합니다. 뿐만 아니라, 해조류에 풍부하게 들어 있는 건강에 좋은 성분을 추출하여 다양한 건강식품도 만들어 팔고 있다. However, significant changes have occurred in recent years. In the English-speaking world, just 10 years ago, many people thought dried seaweed was a strange food eaten by Koreans or Japanese and called it ‘black paper’, but now it can be easily found in most grocery stores. In English-speaking countries, ‘seasoned seaweed’ baked with oil is called ‘seeweed snack’ and, as the name suggests, it is eaten like a snack. In addition, they extract the healthy ingredients found in abundance in seaweed and make and sell various health foods.
김이 이렇게 세계적으로 유명한 식품이 된 것은 아래와 같은 효능이 입증되었기 때문이다.The reason seaweed has become such a world-famous food is because the following effects have been proven.
김은 식물성 식품 중 매우 좋은 단백질 공급원이다. 단백질 공급원이라면 대개 동물성 식품을 생각하고, 식물성 식품이라면 콩류나 견과류를 떠올린다. 그런데 동일한 중량의 마른김에 들어 있는 단백질의 양이 콩에 들어 있는 단백질의 양의 두 배에 해당하고, 달걀에 들어 있는 단백질의 양 보다 약 세 배에 해당한다.Seaweed is a very good source of protein among plant foods. When it comes to protein sources, we usually think of animal foods, and when it comes to plant-based foods, we think of beans and nuts. However, the amount of protein contained in the same weight of dried seaweed is twice that of soybeans and about three times that of eggs.
김은 아미노산이 풍부하다. 단백질은 소화 과정에서 아미노산으로 분해되어 흡수되는데, 단백질 함량이 보여주는 것처럼 김에는 아미노산이 풍부하게 들어 있다. 김에는 섬유질도 풍부하게 들어 있고, 섬유질은 인체의 콜레스테롤 조절과 장 건강에 유익한 것으로 알려져 있다.Seaweed is rich in amino acids. Protein is broken down into amino acids during digestion and absorbed, and as the protein content shows, seaweed is rich in amino acids. Seaweed is also rich in fiber, and fiber is known to be beneficial for the body's cholesterol control and intestinal health.
해조류인 김에는 칼슘, 칼륨, 철분, 아연, 망간, 구리, 요오드 등 각종 미네랄이 풍부하게 들어 있다. 김에는 비타민A, C, B1, B2 등 다양한 비타민이 풍부하게 들어 있다.Seaweed, a seaweed, is rich in various minerals such as calcium, potassium, iron, zinc, manganese, copper, and iodine. Seaweed is rich in various vitamins, including vitamins A, C, B1, and B2.
김에는 항산화 성분이 다량 들어 있다. 항산화 성분은 우리 몸에서 산화 스트레스로 인한 세포 변종과 노화에 대응하는 등 다양한 방식으로 건강에 유익하다고 알려져 있다.Seaweed contains a lot of antioxidants. Antioxidants are known to be beneficial to our health in a variety of ways, including counteracting cell transformation and aging caused by oxidative stress in our bodies.
커피는 제2형(성인형) 당뇨병의 위험을 낮춘다는 것이다. 특히 당뇨병 전(前) 단계에 있는 사람에게 이롭다. ‘영양학 리뷰’(Nutrition Reviews)지엔 커피를 하루에 한 잔 마실 때마다 제2형 당뇨병 발생 위험이 6% 감소한다는 논문이 실렸다. 이는 커피에 든 각종 항산화ㆍ항염증 성분 등 파이토케미컬과 인슐린에 대한 감수성을 높이는 성분 등 덕분으로 추정된다. 카페인이 든 일반 커피는 물론 디카페인 커피를 즐기는 사람에서도 당뇨병 위험 감소 효과는 나타났다. Coffee lowers the risk of type 2 (adult) diabetes. It is especially beneficial for people in the pre-diabetes stage. A paper was published in ‘Nutrition Reviews’ showing that for every cup of coffee consumed a day, the risk of developing type 2 diabetes decreases by 6%. This is believed to be due to the phytochemicals in coffee, such as various antioxidant and anti-inflammatory ingredients, and ingredients that increase sensitivity to insulin. The effect of reducing the risk of diabetes was found not only in regular coffee with caffeine but also in people who enjoy decaffeinated coffee.
커피는 심장 건강을 돕는다는 것이다. 커피를 하루 한 잔 이상 마시면 심부전 위험을 60%나 줄일 수 있다는 논문이 실렸다. 커피가 심장병 진단을 받지 않은 사람에게도 이롭다는 연구결과도 있다. 하루 최대 3잔의 커피를 마시는 사람에게서 뇌졸중, 심혈관 질환으로 인한 사망과 모든 원인으로 인한 사망의 위험이 낮아졌다는 것이다.Coffee is said to help heart health. A paper was published showing that drinking more than one cup of coffee a day can reduce the risk of heart failure by 60%. Some studies have shown that coffee is beneficial even for people who have not been diagnosed with heart disease. People who drink up to three cups of coffee a day have a lower risk of death from stroke, cardiovascular disease, and all causes.
커피는 뇌 건강을 증진 시킨다. 연구에 의하면 정기적인 카페인 섭취가 뇌를 보호했다. ‘알츠하이머병 저널’엔 65~84세 노인 대상 연구에서 매일 커피를 한두 잔 마신 노인은 커피를 전혀 마시지 않거나 거의 마시지 않는 사람보다 경도 인지 장애의 비율이 낮았다고 발표했고, 커피가 파킨슨병 예방을 돕는다는 연구결과도 나왔다.Coffee promotes brain health. Studies have shown that regular caffeine consumption protects the brain. The 'Journal of Alzheimer's Disease' reported that in a study on seniors aged 65 to 84, those who drank one or two cups of coffee every day had a lower rate of mild cognitive impairment than those who did not drink coffee at all or rarely, and that coffee helps prevent Parkinson's disease. Research results were also published.
커피는 섭취하면 기분이 좋아진다는 것이다. 미국 하버드대학 의학의 연구에 따르면 커피를 마시면 우울증 위험이 거의 1/3로 감소한다. 우울증 경감 효과는 커피의 항염증 특성과 관련이 있는 것으로 알려졌다. 커피에 든 일부 항우울 성분이 신체의 염증 수준을 낮춰 우울증을 완화한다는 것이다. 커피엔 장내 유익균의 먹이가 되는 파이토케미컬도 들어 있다. 장내 유익균은 뇌에 작용해 기분을 좋게 하는 다른 화합물을 생성할 수 있다.Coffee is said to make you feel better when consumed. According to a study by Harvard University Medical School in the United States, drinking coffee reduces the risk of depression by almost one-third. It is known that the depression-relieving effect is related to coffee's anti-inflammatory properties. Some antidepressant properties in coffee reduce the level of inflammation in the body, thereby alleviating depression. Coffee also contains phytochemicals that serve as food for beneficial bacteria in the intestines. Good bacteria in the gut can produce other mood-boosting compounds that act on the brain.
커피는 운동 능력을 높여 준다. 운동 전에 커피를 마시면 혈액 순환, 지구력, 근력이 좋아지고 통증이 감소한다는 논문이 있다다. 운동하기 30분 전에 커피를 마시면 특히 지방 연소를 촉진할 수 있다는 연구결과도 있다.Coffee increases athletic performance. There is a paper that says drinking coffee before exercise improves blood circulation, endurance, and muscle strength, and reduces pain. Research has shown that drinking coffee 30 minutes before exercising can especially promote fat burning.
이와 같이 김과 커피는 인체의 건강을 증진시키는데 매우 유익한 음식이고, 이러한 유익한 효능 때문에 김에 커피 성분을 첨가하려는 시도가 있었지만, 커피의 효능에만 촛점을 맞추고 식감은 무시하는 경우가 많았다.Likewise, seaweed and coffee are very beneficial foods for improving the health of the human body, and because of these beneficial effects, attempts were made to add coffee ingredients to seaweed, but they often focused only on the efficacy of coffee and ignored the texture.
음식은 음식이 내포하고 있는 영양성분도 중요하지만, 사람이 그 음식을 씹어서 섭취할 때 식감과 향도 매우 중요하다. 동일한 영양성분을 내포하고 있어도 식감이 좋지 않으면 잘 먹지 않게 된다.When it comes to food, the nutrients it contains are important, but when a person chews the food and consumes it, the texture and aroma are also very important. Even if it contains the same nutrients, if the texture is not good, you will not eat it well.
최근의 김 가공은 대부분 기업화 되어 있는데, 식감이 좋지 않으면 소비자의 선택을 받지 못하게 되어 시장에서 경쟁력을 상실하게 된다. 즉 김에 커피성분을 첨가하면서 식감을 높이는 것도 매우 중요한데, 지금까지 개발된 커피성분이 함유된 김은 그것을 충족시키지 못하였다.Most of the recent seaweed processing is commercialized, but if the texture is not good, it will not be chosen by consumers and will lose its competitiveness in the market. In other words, it is very important to increase the texture by adding coffee ingredients to seaweed, and the seaweed containing coffee ingredients developed so far has not been able to satisfy this goal.
본 발명은 전술한 바와 같은 문제점을 해결하기 위한 것으로, 조미김을 제조하면서 커피 성분을 조미김에 첨가하되 조미김을 씹을 때 커피 성분의 원재료인 커피분말도 씹히게 하여 조미김의 식감을 높이고 조미김의 제조과정이나 제조가 끝난 후 커피 분말이 조미김에서 탈리되지 않도록 하는 커피 조미김 제조방법을 제공하고자 한다.The present invention is intended to solve the problems described above. While manufacturing seasoned seaweed, coffee ingredients are added to the seasoned seaweed, but when the seasoned seaweed is chewed, the coffee powder, which is the raw material of the coffee ingredient, is also chewed to improve the texture of the seasoned seaweed and to improve the seasoned seaweed. The aim is to provide a method for manufacturing coffee seasoned seaweed that prevents coffee powder from being separated from the seasoned seaweed during the manufacturing process or after the manufacturing process is completed.
본 발명은 상기의 목적을 달성하기 위하여 조미김 제조방법에 있어서, 김 양식장에서 채취해 온 물김을 수조에 넣고 깨끗한 물을 넣어 기계장치로 세척해서 이물질 등을 제거하는 물김 세정단계(S100); 상기 물김 세정단계를 거친 김 원초를 자연 건조함으로써 건조된 형태의 마른 김을 제조하는 마른김 제조단계(S200); 상기 마른김 제조단계를 거친 김 원초를 적외선 또는 가열기 등을 이용하여 상기 마른 김 내부에 존재하는 수분을 제거함으로써 건조김을 제조하는 김 1차 건조단계(S300); 상기 김 1차 건조단계를 거친 김의 표면에 생두 가공공정을 거친 커피분말을 물을 혼합하여 기계장치를 이용하여 상기 건조 김에 골고루 분사 도포 하되, 상기 김에 도포된 커피 분말은 건조되었을 때, 건조 김 100중량부에 대하여 커피 분말 3 ~ 5중량부가 되도록 하고, 상기 커피분말액이 건조 김 표면에 분사되면 건조 김이 커피분말액에 포함된 수분에 의해 조직이 부풀어 오르면서 김 조직속으로 스며들지만, 김이 다시 건조되면 후속 공정이나 소비자가 섭취할 때 김 조직에서 탈리될 수 있으므로, 이러한 탈리를 최소화 시키기 위하여 커피분말액에 점성이 높은 전분을 커피분말액 100중량부에 대하여 5 ~ 10중량부가 혼합된 것을 도포하는 커피분말액 도포단계(S400); 상기 커피분말액이 도포된 김에 커피분말액에 포함된 수분에 의해 김이 젖어 있으므로 상기 김을 기계장치에 의한 가열된 공기로 70 ~ 90℃의 온도 범위에서 습도(RH) 15% 이하로 건조함으로써, 마른 김 내부에 존재하는 수분을 제거하는 김 2차 건조단계(S500); 상기 김 2차 건조단계를 거친 김을 250 ~ 270℃의 온도 범위에서 3 ~ 4초 동안 가열함으로써 구이 김을 제조하는 김 1차 구이단계(S600); 상기 김 1찬 구이단계를 거친 김에 풍미를 증진시킬 수 있도록 식물성 기름을 도포하는 기름 도포단계(S700); 상기 기름이 도포된 구이 김에 소금을 포함하는 첨가물과 건조멸치, 건조새우 및 건조야채를 포함하는 건조 플레이크를 첨가하고 혼합하여 맛을 더하는 조미단계(S800); 상기 조미된 구이 김에 열원을 가하여 구움으로써 조미 김을 제조하는 단계로서, 조미된 구이 김을 기름의 발연점 이하의 온도인 170 내지 190℃의 온도 범위에서 8 ~ 10초 동안 가열하여 구움으로써 조미 김을 제조하는 김 2차 구이단계(S900); 상기 김 2차 구이단계를 거친 조미김을 일정한 단위로 절단한 후 포장하여 상품화하는 포장단계(S1000);를 포함하여 이루어진 것을 특징으로 하는 커피 조미김 제조방법을 제공한다.In order to achieve the above object, the present invention provides a method for producing seasoned seaweed, which includes a water washing step (S100) of putting water from a seaweed farm into a water tank, adding clean water, and washing it with a mechanical device to remove foreign substances, etc.; A dried seaweed production step (S200) of producing dried seaweed in a dried form by naturally drying the seaweed raw material that has undergone the water washing step; A first drying step (S300) of producing dried seaweed by removing the moisture present inside the dried seaweed using infrared rays or a heater, etc. from the raw seaweed that has gone through the dried seaweed manufacturing step; Coffee powder that has gone through the green bean processing process is mixed with water on the surface of the laver that has gone through the first drying step, and sprayed and applied evenly to the dried laver using a mechanical device. When the coffee powder applied to the laver is dried, it is dried. The amount of coffee powder is 3 to 5 parts by weight per 100 parts by weight, and when the coffee powder liquid is sprayed on the surface of dried seaweed, the dried seaweed swells due to the moisture contained in the coffee powder liquid and penetrates into the seaweed tissue. If the seaweed is dried again, it may be detached from the seaweed tissue during subsequent processes or when consumed by consumers. To minimize this detachment, 5 to 10 parts by weight of highly viscous starch is mixed with the coffee powder solution for 100 parts by weight of the coffee powder solution. A coffee powder liquid application step (S400); Since the steam to which the coffee powder liquid is applied is wet by the moisture contained in the coffee powder liquid, the steam is dried with heated air by a mechanical device at a temperature range of 70 to 90 ° C. with a humidity (RH) of 15% or less. , secondary drying step (S500) of removing moisture present inside dried seaweed; A first roasting step (S600) of producing roasted laver by heating the laver that has undergone the secondary drying step for 3 to 4 seconds in a temperature range of 250 to 270 ° C.; An oil application step (S700) of applying vegetable oil to the seaweed that has undergone the first roasting step to enhance the flavor; A seasoning step (S800) of adding and mixing additives including salt and dried flakes including dried anchovies, dried shrimp, and dried vegetables to the oil-coated grilled seaweed to add flavor (S800); A step of producing seasoned seaweed by applying a heat source to the seasoned roasted seaweed and baking it, by heating and baking the seasoned roasted seaweed for 8 to 10 seconds in a temperature range of 170 to 190 ° C., which is a temperature below the smoke point of oil. The second roasting step (S900) of producing seaweed; A packaging step (S1000) of cutting the seasoned seaweed that has gone through the secondary roasting step into regular units and then packaging and commercializing the seasoned seaweed is provided.
본 발명에 따르면, 조미김에 커피 성분이 첨가되어 있어서 조미김을 섭취하면 김에 유익한 성분과 커피의 유익한 성분을 함께 얻을 수 있다. 또한 커피 성분의 원재료인 커피분말의 입자 크기를 50 ~ 100㎛ 로 하여 조미김을 씹을 때 커피 분말이 씹히도록 하여 식감도 향상사키고, 커피 분말에 점성이 높은 감자 전분을 첨가하여 커피 분말이 제조과정이나 섭취할 때 조미김에서 탈리되지 않고, 당분이 상대적으로 낮은 감자 전분이어서 조미김의 고유 식감 변화도 최소화 시킬 수 있다.According to the present invention, coffee components are added to seasoned seaweed, so when seasoned seaweed is consumed, beneficial ingredients of seaweed and beneficial ingredients of coffee can be obtained together. In addition, the particle size of the coffee powder, which is the raw material of the coffee ingredient, is set to 50 ~ 100㎛, so that the coffee powder can be chewed when chewing the seasoned seaweed, improving the texture, and the coffee powder is manufactured by adding highly viscous potato starch to the coffee powder. It does not detach from the seasoned seaweed during processing or consumption, and since it is potato starch with a relatively low sugar content, changes in the inherent texture of the seasoned seaweed can be minimized.
도 1은 본 발명에 따른 커피 조미김 제조방법의 제조공정도이다.Figure 1 is a manufacturing process diagram of the coffee seasoned seaweed manufacturing method according to the present invention.
첨부된 도면을 참조하여 본 발명을 상세히 설명하면 다음과 같다.The present invention will be described in detail with reference to the attached drawings as follows.
도 1에 도시된 바와 같이, 물김세정단계에서 부터 포장단계 까지 커피 조미김의 제조방법을 설명한다.As shown in Figure 1, the manufacturing method of seasoned coffee seaweed from the water washing step to the packaging step is explained.
- 물김 세정단계 - (S100)- Moisture cleaning step - (S100)
김 양식장에서 채취해 온 물김을 김 제조공장의 수조에 넣고 깨끗한 물을 넣어 기계장치로 세척해서 이물질 등을 제거한다.The seaweed collected from the seaweed farm is placed in a water tank at the seaweed manufacturing plant, filled with clean water, and washed with a mechanical device to remove foreign substances.
- 마른 김 제조단계 - (S200)- Dried seaweed manufacturing stage - (S200)
상기 물김세정간계를 거친 김 원초를 자연 건조함으로써 건조된 형태의 마른 김을 제조할 수 있다. 상기 물김 세정 단계를 거친 김의 원초를 15 내지 20℃의 온도의 그늘에서 20 내지 40시간 동안 건조함으로써 마른 김을 제조할 수 있다.Dried seaweed in a dried form can be manufactured by naturally drying the raw seaweed that has gone through the water-washing process. Dried seaweed can be produced by drying the raw seaweed that has gone through the water washing step in the shade at a temperature of 15 to 20°C for 20 to 40 hours.
- 김 1차 건조단계 - (S300)- Seaweed 1st drying stage - (S300)
김 1차 건조단계에서는 상기 마른 김 제조단계를 거친 김 원초를 적외선 또는 가열기 등을 이용하여 상기 마른 김 내부에 존재하는 수분을 제거함으로써 건조 김을 제조할 수 있는데, 마른 김을 200 내지 220℃의 온도 범위에서 건조함으로써, 마른 김 내부에 존재하는 수분을 제거한다.In the first drying step of the seaweed, dried seaweed can be manufactured by removing the moisture present inside the dried seaweed using infrared rays or a heater, etc. from the raw seaweed that has gone through the dried seaweed manufacturing step. By drying within a temperature range, the moisture present inside the dried seaweed is removed.
200 이하 온도에서는 수분이 충분히 제거되지 않을 수 있고, 220℃를 초과하여 건조하는 마른 김의 표면이 과도한 열에 의해 김 형상이 변형되는 문제가 발생할 수 있으므로, 김 건조는 200 ~ 220℃의 온도 범위에서 수행하는 것이 바람직하다.At temperatures below 200°C, moisture may not be sufficiently removed, and the surface of dried seaweed dried above 220°C may have a problem where the shape of the seaweed is deformed due to excessive heat. Therefore, drying seaweed should be done in the temperature range of 200 to 220°C. It is desirable to carry out
- 커피 분말액 도포단계 - (S400)- Coffee powder liquid application step - (S400)
커피분말액 도포단계는 커피분말을 물에 희석시켜 1차 건조된 김에 분사시켜 도포하는 단계인데, 커피분말을 만들기 위해서는 먼저 생두를 가공하는 과정을 거쳐야 한다. 커피 생두에서 커피 분말을 제조하는 과정은 다음과 같다.The coffee powder application step is to dilute the coffee powder in water and spray it on the first dried seaweed. To make coffee powder, you must first go through the process of processing green coffee beans. The process of producing coffee powder from green coffee beans is as follows.
생두에서 결점두와 이물질을 골라내는 생두 선별 공정, 상기 생두를 볶을 로스터기의 드럼을 210℃ 내지 220℃로 예열하는 로스터기 예열 공정, 상기 생두 선별 공정에서 선별된 생두를 예열된 로스터기의 드럼 내에 투입하고 60 ~ 70분 동안 볶아 원두를 만드는 생두 볶음 공정, 상기 생두 볶음 공정 후, 원두를 12℃ 내지 15℃의 온도로 1차 냉각한 후, 3 ~ 4시간 동안 저온숙성시키는 원두 냉각 및 저온숙성 공정, 상기 원두 냉각 및 저온숙성 공정 후 1차 냉각된 원두를 -25℃ 내지 -30℃의 냉동고에 넣고 급속으로 2차 냉동시키는 원두 급속 냉동 공정, 상기 원두 급속 냉 동 공정 후 급속 냉동된 원두를 50 ~ 100㎛ 입자 크기로 분쇄하는 원두 분쇄 공정, 상기 원두 분쇄 공정을 거친 커피 분말 100중량부에 100℃로 끓였다 20 ~ 25℃로 냉각시킨 물을 100중량부를 첨가하여 교반시켜 커피분말액을 만드는 공정으로 이루어진다.A green bean sorting process to select defective beans and foreign substances from the green coffee beans, a roaster preheating process to preheat the drum of the roaster for roasting the green beans to 210°C to 220°C, and the green beans selected in the green bean sorting process are placed in the preheated drum of the roaster. A green bean roasting process of making coffee beans by placing them in the coffee beans and roasting them for 60 to 70 minutes. After the green bean roasting process, the coffee beans are first cooled to a temperature of 12°C to 15°C, and then the coffee beans are aged at a low temperature for 3 to 4 hours. Maturation process, coffee bean quick-freezing process of placing the primary cooled coffee beans in a freezer at -25°C to -30°C and rapid secondary freezing after the coffee bean cooling and low-temperature aging process, coffee beans quickly frozen after the coffee bean quick-freezing process A coffee bean grinding process of grinding to a particle size of 50 ~ 100㎛, 100 parts by weight of coffee powder that has undergone the coffee bean grinding process is boiled at 100 ℃, 100 parts by weight of water cooled to 20 ~ 25 ℃ is added and stirred to obtain a coffee powder solution. It consists of a manufacturing process.
여기서 커피분말의 입자 크기가 작을 수록 김에 도포된 후 김 조직속으로 잘 스며들어 후속 공정이나 소비자가 섭취할 때 커피 분말이 김 조직에서 잘 분리되지 않지만, 입자 크기가 50㎛ 이하에서는 김을 씹어도 김 조직내에 스며든 커피 분말을 씹는 느낌이 적어서 식감이 떨어진다. 김을 씹을 때 커피 분말이 씹히는 느낌이 들지 않아도 커피의 향이 저하되지 않으므로 커피의 효능을 충분히 얻을 수 있으나, 씹히는 느낌이 들지 않으면 커피 김이라는 느낌이 저하되어 커피 김이라는 신뢰를 줄 수 없어 김의 상품성이 크게 떨어진다.Here, the smaller the particle size of the coffee powder, the better it penetrates into the seaweed tissue after being applied to the seaweed, making it difficult for the coffee powder to be separated from the seaweed tissue during subsequent processes or when consumed by consumers. However, if the particle size is less than 50㎛, it is possible to chew the seaweed. There is little feeling of chewing the coffee powder that has seeped into the seaweed tissue, so the texture is poor. Even if you do not feel the coffee powder being chewed when you chew the seaweed, you can fully enjoy the benefits of coffee because the aroma of the coffee does not deteriorate. However, if you do not feel the chewing sensation of the coffee powder, the feeling that it is coffee seaweed is reduced and you cannot trust that it is coffee seaweed, which reduces the marketability of seaweed. This falls significantly.
커피분말의 입자 크기가 100㎛ 이상이면 씹히는 식감은 좋으나 김의 표면에 분사되어 도포 되더라도 입자가 커서 김의 조직으로 잘 스며들지 않아, 김을 건조한 후 이루어지는 후속 공정이나 소비자가 김을 섭취할 때 김의 조직에서 자중에 의해 쉽게 탈리 된다. 커피분말이 탈리되면 먼지처럼 흩날릴 수 있어서 김의 상품성에 악영향을 미치고, 김의 조직에서 커피분말이 줄어들게 되므로 커피 김에서 커피의 식감이나 향이 감소할 수 밖에 없다.If the particle size of the coffee powder is 100㎛ or more, it has a good chewy texture, but even if it is sprayed and applied to the surface of the seaweed, the particles are large and do not penetrate well into the structure of the seaweed. Therefore, the seaweed is damaged in the subsequent process after drying the seaweed or when the consumer consumes the seaweed. It is easily separated from the tissue by its own weight. When the coffee powder is detached, it can scatter like dust, which has a negative impact on the marketability of the seaweed. As the coffee powder is reduced in the structure of the seaweed, the texture and aroma of the coffee in the coffee seaweed inevitably decreases.
커피분말액이 건조 김 표면에 분사되면 건조 김이 커피분말액에 포함된 수분에 의해 조직이 부풀어 오르면서 김 조직속으로 스며들지만, 김이 다시 건조되면 후속 공정이나 소비자가 섭취할 때 김 조직에서 탈리될 수 있으므로, 이러한 탈리를 최소화 시키기 위하여 커피분말액에 점성이 높은 전분을 커피분말액 100중량부에 대하여 5 ~ 10중량부를 혼합한다.When coffee powder liquid is sprayed on the surface of dried seaweed, the dry seaweed swells due to moisture contained in the coffee powder liquid and seeps into the seaweed tissue. However, when the seaweed dries again, it is absorbed into the seaweed tissue during subsequent processes or when consumed by consumers. Since detachment may occur, 5 to 10 parts by weight of highly viscous starch is mixed with the coffee powder solution in an amount of 5 to 10 parts by weight based on 100 parts by weight of the coffee powder solution in order to minimize this detachment.
전분은 감자 전분을 사용한다. 고구마 전분이나 옥수수 전분을 사용할 수도 있지만, 고구마 전분과 옥수수 전분은 감자 전분 보다 당분이 많아 김 고유의 맛을 단맛으로 변질시키므로 당분이 상대적으로 적은 감자 전분을 사용한다.The starch used is potato starch. Sweet potato starch or corn starch can be used, but sweet potato starch and corn starch contain more sugar than potato starch, which changes the inherent taste of seaweed to a sweet taste, so potato starch, which has relatively less sugar, is used.
이와 같이, 전분이 혼합된 커피분말액은 김 표면에 분사하여 도포되면 김의 조직속으로 스며들어 전분의 점성에 의해 후술하는 건조 과정에서 김의 조직과 결합력이 강해여 커피 분말이 김의 조직에서 쉽게 탈리되지 않게 된다. 또한 전분에 의해 커피분말이 전분에 피복된 형태로 감싸여져 있으므로 커피 향이 휘발되지 않고 있다가 김을 섭취할 때 김 조직이 부숴지면서 피복층이 벗겨져 커피 향이 발산된다.In this way, when the coffee powder solution mixed with starch is sprayed and applied to the surface of seaweed, it penetrates into the seaweed tissue and has a strong binding force with the seaweed tissue during the drying process described later due to the viscosity of the starch, so that the coffee powder is separated from the seaweed tissue. It does not come off easily. In addition, because the coffee powder is wrapped in starch and coated with starch, the coffee aroma does not volatilize. When seaweed is consumed, the seaweed tissue is broken and the coating layer is peeled off, releasing the coffee aroma.
커피 김을 씹을 때 감자 전분의 식감이 느껴지면 커피 김의 고유 맛이 변질되므로 감자 전분이 씹히는 맛을 거의 느낄 수 없도록 감자 전분의 입자 크기를 20㎛ 이하로 한다.If you feel the texture of potato starch when chewing coffee laver, the original taste of the coffee laver is deteriorated, so the particle size of potato starch is set to 20㎛ or less so that you can hardly feel the chewy taste of potato starch.
상기 전체 공정을 거친 커피분말액을 상기 1차 건조 단계를 거친 김에 기계장치를 이용하여 표면에 골고루 분사하되, 커피분말액이 건조되었을 때 건조 김 100중량부에 대하여 커피분말이 3 ~ 5중량부 포함되도록 한다.The coffee powder liquid that has gone through the entire process is sprayed evenly on the surface using a mechanical device while the coffee powder liquid has gone through the first drying step. When the coffee powder liquid is dried, 3 to 5 parts by weight of coffee powder is applied to 100 parts by weight of dried laver. Make sure it is included.
- 김 2차 건조단계 - (S500)- Seaweed 2nd drying stage - (S500)
김 2차 건조단계에서는 상기 커피분말액 도포 단계에서, 커피분말액에 포함된 수분에 의해 김이 젖어 있으므로 상기 김을 기계장치에 의한 가열된 공기로 70 ~ 90℃의 온도 범위에서 습도(RH) 15% 이하로 건조함으로써, 마른 김 내부에 존재하는 수분을 제거한다. 김 1차 건조단계와 같이 높은 온도로 건조하면 건조시간을 단축되지만, 커피분말이 고온에서 20초 이상 노출되면 성질이 변하여 커피의 식감과 향기 저하된다. 후술하는 김 구이 공정에서도 상대적으로 고열이 가해지지만 이때도 가열 시간은 짧다.In the second drying step of the steam, in the coffee powder application step, the steam is wet by the moisture contained in the coffee powder liquid, so the steam is heated with air by a mechanical device and humidity (RH) in the temperature range of 70 to 90 ° C. By drying to 15% or less, the moisture present inside the dried seaweed is removed. Drying at a high temperature, such as in the first drying stage, shortens the drying time, but if the coffee powder is exposed to high temperatures for more than 20 seconds, its properties change and the texture and aroma of the coffee deteriorate. Relatively high heat is applied in the seaweed roasting process described later, but the heating time is also short.
- 1차 구이단계 - (S600)- 1st roasting stage - (S600)
1차 구이 단계는 건조 김에 열원을 가하여 구움으로써 구이 김을 제조하는 단계이다.The first roasting step is a step of producing roasted seaweed by applying a heat source to dried seaweed and baking it.
1차 구이 단계는 건조 김을 250 내지 270℃의 온도 범위에서 3 ~ 4초 동안 가열함으로써 구이 김을 제조할수 있는데, 1차 구이 단계를 거침으로써 상기 구이 김은 색상이 청록색으로 변하게 되고, 구이 과정에서 건조 김에 남아있는 수분도 제거된다.In the first roasting step, roasted seaweed can be produced by heating dried seaweed at a temperature range of 250 to 270°C for 3 to 4 seconds. By going through the first roasting stage, the color of the roasted seaweed changes to blue-green, and the roasting process The moisture remaining in the dried seaweed is also removed.
상기 1차 구이 단계에서는 조미가 되어 있지 않은 건조 김을 250 ~ 270℃의 온도 범위로 가열함으로써 상기 건조 김을 구울 수 있는데, 상기와 같이 조미가 되어 있지 않은 건조 김을 고온에서 가열한 후, 추후 공정에서 기름을 도포하며, 소금을 포함하는 첨가물과 건조멸치, 건조새우, 건조야채 등과 같은 건조 플레이크를 첨가하여 조미한 후 발연점 이하의 저온에서 다시 한번 구워서 조미 김을 제조함으로써, 벤조피렌과 같은 유해성분의 생성을 방지할 수 있고, 고온에서의 기름의 변성에 의한 불쾌한 냄새의 발생을 방지할 수 있다.In the first roasting step, the dried seaweed can be baked by heating the unseasoned dried seaweed to a temperature range of 250 to 270 ° C. After heating the unseasoned dried seaweed at a high temperature as described above, later In the process, oil is applied, seasoned by adding salt-containing additives and dried flakes such as dried anchovies, dried shrimp, dried vegetables, etc., and then baked again at a low temperature below the smoke point to produce seasoned seaweed, removing harmful substances such as benzopyrene. It can prevent the formation of ingredients and prevent the generation of unpleasant odors due to denaturation of oil at high temperatures.
- 기름 도포 단계 - (S700)- Oil application step - (S700)
기름 도포 단계에서는 상기 구이 김에 기름을 도포함으로써 제조되는 조미 김의 풍미를 증진시킬 수 있는데, 상기 기름으로는 참기름, 들기름, 콩기름, 올리브유, 대두유, 옥배유, 옥수수유, 포도씨유, 해바라기씨 유, 카놀라유, 홍화씨유 및 면실유로 이루어진 군에서 선택된 어느 하나 이상의 식물성 기름이 사용될 수 있다.In the oil application step, the flavor of the seasoned seaweed manufactured by applying oil to the roasted seaweed can be improved. The oil includes sesame oil, perilla oil, soybean oil, olive oil, soybean oil, corn oil, corn oil, grape seed oil, sunflower seed oil, and canola oil. , any one or more vegetable oils selected from the group consisting of safflower seed oil and cottonseed oil may be used.
- 조미 단계 - (S800)- Seasoning stage - (S800)
조미 단계는 상기 기름이 도포된 구이 김에 소금을 포함하는 첨가물과 건조 멸치, 건조새우 및 건조야채를 포함하는 건조 플레이크를 첨가하고 혼합하여 조미하는 단계이다.The seasoning step is a step of adding and mixing additives containing salt and dry flakes containing dried anchovies, dried shrimp, and dried vegetables to the oil-coated grilled seaweed and seasoning them.
상기 조미 단계에서는 기름이 도포된 구이 김 100 중량부에 대하 여 소금 1.0 ~ 2.0 중량부를 도포함으로써 상기 구이 김에 짠맛을 가미할 수 있고, 건조멸치, 건조새우 및 건 조야채를 포함하는 건조 플레이크 2 ~ 4 중량부를 첨가함으로써 구이 김에 맛과 영양을 증진시켜 소비자의 기호도를 배가시킬 수 있다.In the seasoning step, salty taste can be added to the grilled seaweed by applying 1.0 to 2.0 parts by weight of salt per 100 parts by weight of oil-coated grilled seaweed, and dried flakes containing dried anchovies, dried shrimp and dried vegetables 2 ~ By adding 4 parts by weight, the taste and nutrition of grilled seaweed can be improved and consumer preference can be doubled.
상기 상기와 같이 조미 김에 이용되는 첨가물의 구성은 다양하게 변형되어 첨가될 수 있고, 상기 첨가물의 구성 은 당해 기술분야에서 통상의 지식을 가진 자에게는 공지의 기술이다.As described above, the composition of the additives used in seasoned seaweed can be added in various modifications, and the composition of the additives is known to those skilled in the art.
- 2차 구이단계 - (S900)- 2nd roasting stage - (S900)
2차 구이 단계는 상기 조미된 구이 김에 열원을 가하여 구움으로써 조미 김을 제조하는 단계이다. 상기 2차 구이 단계에서는 조미된 구이 김을 기름의 발연점 이하의 온도인 170 내지 190℃의 온도 범위에서 8 ~ 10초 동안 가열하여 구움으로써 조미 김을 제조할 수 있는데, 본 발명은 상기와 같이 저온에서의 2차 구이 단계를 거침으로써, 벤조피렌과 같은 유해성분이 생성되지 않고, 고온에서의 기름의 변성에 의한 불쾌한 냄새 의 발생을 방지하여 고소한 풍미를 보이는 조미 김을 제조할 수 있다.The second roasting step is a step of producing seasoned seaweed by applying a heat source to the seasoned roasted seaweed and baking it. In the second roasting step, seasoned seaweed can be produced by heating and baking the seasoned roasted seaweed for 8 to 10 seconds at a temperature range of 170 to 190°C, which is a temperature below the smoke point of oil. The present invention is as described above. By going through a secondary roasting step at a low temperature, it is possible to produce seasoned seaweed with a savory flavor by preventing the formation of harmful components such as benzopyrene and preventing unpleasant odors due to denaturation of oil at high temperatures.
일반적으로 조미 김을 제조할 때 사용되는 공지된 기름의 발연점으로, 콩기름은 약 210℃이고, 이외에 조미 김을 제조할 때 일반적으로 사용되는 기름들의 발연점도 약 220℃ 정도인데, 조 미 김을 제조하는 경우에 기름이 도포된 김을 발연점 이상으로 가열하는 경우에는 기름 성분의 변성에 의한 벤조피렌과 같은 발암물질이나 트랜스지방, 활성산소, 과산화물과 같은 인체에 해로운 성분이 생성될 수 있다.The smoke point of the known oils generally used in producing seasoned seaweed is about 210°C for soybean oil, and the smoke point of oils commonly used in making seasoned seaweed is about 220°C. In the case of manufacturing, if the oil-coated seaweed is heated above the smoke point, carcinogens such as benzopyrene or components harmful to the human body such as trans fat, active oxygen, and peroxide may be generated due to denaturation of the oil component.
따라서 본 발명에서는 조미 김을 조미하기 전에 250 ~ 270℃의 온도 범위에서 1차로 가열하고, 기름을 도포하며, 소금을 포함하는 첨가물과 건조멸치, 건조새우, 건조야채 등과 같은 건조 플레이크를 첨가하여 조미한 후 발연점 이하의 온도인 170 ~ 190℃의 온도에서 다 시 한번 가열하여 조미 김을 제조함으로써, 기름 성분의 변성에 의한 벤조피렌과 같은 발암물질이나 트랜스지방, 활성산소, 과산화물과 같은 인체에 해로운 성분이 생성되는 것을 방지할 수 있고, 조미 김의 향과 풍미를 증진시킬 수 있다.Therefore, in the present invention, before seasoning the seasoned seaweed, it is first heated at a temperature range of 250 to 270°C, oil is applied, and additives containing salt and dried flakes such as dried anchovies, dried shrimp, and dried vegetables are added for seasoning. By making seasoned seaweed by heating it again at a temperature of 170 ~ 190℃, which is below the smoke point, carcinogens such as benzopyrene, trans fat, active oxygen, and peroxides harmful to the human body due to denaturation of oil components are removed. It can prevent the formation of ingredients and improve the aroma and flavor of seasoned seaweed.
- 포장단계 - (S1000)- Packaging stage - (S1000)
포장 단계는 상기 조미 김을 일정한 단위로 절단한 후 포장하여 상품화하는 단계이다. 상기 포장 단계에서 조미 김을 절단하고 포장하여 상품화하는 구성은 제조자 또는 수요자의 목적 에 따라 다양하게 변형될 수 있다.The packaging step is a step in which the seasoned seaweed is cut into certain units and then packaged to commercialize the product. The configuration of cutting, packaging, and commercializing the seasoned seaweed in the packaging step can be modified in various ways depending on the purpose of the manufacturer or consumer.
< 실시예 1 ><Example 1>
김 원초를 준비한 후 염분 6% 및 온도 45℃의 정제된 염수에서 세척한 후 탈수하였고, 22℃ 온도의 그늘 에서 25시간 동안 건조함으로써 마른 김을 제조하였다. 여기에 커피분말액을 건조 김 표면에 골고루 분사하여 전체중량의 3중량%를 도포하였다. 상기 커피분말액이 도포된 김을 70 ~ 90℃ 건조한 후, 다시 상기 마른 김을 220℃의 온도에서 건조한 후 270℃의 온도에서 가열함으로써 구이 김을 제조하였다. 그 다음으로, 상기 구이 김에 기름을 도포한 후 소금을 뿌린 후, 건조멸치, 건조새우 및 건조야채 를 포함하는 건조 플레이크를 첨가하여 조미하였고, 상기 기름, 소금 및 건조 플레이크가 도포된 구이 김을 180 ℃의 온도에서 구움으로써 커피 조미김을 제조하였다.After preparing raw seaweed, it was washed in purified brine with a salinity of 6% and a temperature of 45°C, dehydrated, and dried in the shade at a temperature of 22°C for 25 hours to prepare dried seaweed. Here, the coffee powder solution was sprayed evenly on the surface of the dried laver and applied at 3% by weight of the total weight. Roasted seaweed was prepared by drying the seaweed to which the coffee powder solution was applied at 70 to 90°C, drying the dried seaweed again at a temperature of 220°C, and then heating it at a temperature of 270°C. Next, oil was applied to the grilled seaweed, salt was sprinkled on it, and dried flakes including dried anchovies, dried shrimp, and dried vegetables were added and seasoned, and the grilled seaweed coated with the oil, salt, and dried flakes was stirred at 180 degrees Celsius. Coffee seasoned seaweed was prepared by baking at a temperature of ℃.
< 실시예 2 ><Example 2>
실시예 1과 동일한 방법으로 조미 김을 제조하였는데, 실시예 2에서는 커피분말액을 김 전체중량의 4중량%을 도포하여 제조하였다.Seasoned seaweed was prepared in the same manner as in Example 1, but in Example 2, 4% by weight of the total weight of the seaweed was applied with coffee powder solution.
< 실시예 3 ><Example 3>
실시예 1과 동일한 방법으로 조미 김을 제조하였는데, 실시예 3에서는 커피분말액은 김 전체중량이 5중량%을 도포하여 제조하였다.Seasoned seaweed was prepared in the same manner as in Example 1. In Example 3, the coffee powder solution was prepared by applying 5% by weight of the total weight of the seaweed.
< 관능 평가 ><Sensory evaluation>
상기와 같이 실시예 1, 2, 3 에 따라 제조된 커피 조미김과 시중에 판매되는 유명브랜드의 일반적인 조미김을 무작위로 선택하여 풍미, 맛, 식감 등에 대해 관능평가를 실시하였으며, 그 결과를 아래 [표 1]에 나타내었다. 관능시험은 일반 소비자 100명을 대 상으로 실시하였고, 점수 및 평가기준은 5점 채점법을 이용하였다.Coffee seasoned seaweed prepared according to Examples 1, 2, and 3 as described above and general seasoned seaweed from famous brands sold on the market were randomly selected and sensory evaluation was conducted on flavor, taste, texture, etc., and the results are presented below. It is shown in [Table 1]. The sensory test was conducted on 100 general consumers, and a 5-point scoring method was used for scores and evaluation criteria.
아래 표 1은 풍미, 맛, 식감을 비교하여 표기한 것인데, "5는 매우 좋다. 4는 좋다. 3은 보통이다. 2는 별로다. 1은 나쁘다." 로 평가하게 한 다음 그 평균값을 구하였다.Table 1 below compares flavor, taste, and texture: "5 is very good. 4 is good. 3 is average. 2 is not good. 1 is bad." After evaluating, the average value was calculated.
상기 표 1와 같이 본 발명에 따른 커피 조미김은 일반적인 조미김에 비해 풍미, 맛, 식감 및 종합적인 기호도에서 상대적으로 우수함을 알 수 있고, 각각의 실시예에 따라 기호도에 약간의 차이는 있으나 평균 4.6 정도를 나타내었고, 커피분말액의 차이에 따라 풍미나 맛은 차이가 없었으나 심각에서는 차이가 있음을 알 수 있다. 즉 커피분말액이 조미 김 중량이 4중량% 일 때 가장 식감이 좋았고, 그 보다 낮거가 높으면 식감이 오히려 저하됨을 알 수 있다. 따라서 식감을 높이기 위해서는 조미 김에 전체 중량의 0.4중량%의 커피분말액이 포함되는 것이 가장 바람직하다.As shown in Table 1 above, it can be seen that the coffee seasoned seaweed according to the present invention is relatively superior in flavor, taste, texture, and overall preference compared to general seasoned seaweed. There is a slight difference in preference depending on each example, but the average is 4.6. The degree was indicated, and although there was no difference in flavor or taste depending on the difference in coffee powder liquid, it can be seen that there was a difference in severity. In other words, it can be seen that the coffee powder liquid had the best texture when the seasoned seaweed weight was 4% by weight, and if it was lower or higher than that, the texture actually deteriorated. Therefore, in order to increase the texture, it is most desirable for the seasoned seaweed to contain 0.4% by weight of coffee powder solution of the total weight.
S100 : 물김 세정단계
S200 : 마른김 제조단계
S300 : 김 1차 건조단계
S400 : 커피분말액 도포단계
S500 : 김 2차 건조단계
S600 : 김 1차 구이단계
S700 : 기름 도포단계
S800 : 조미단계
S900 : 김 2차 구이단계
S1000 : 포장단계S100: Moisture cleaning step
S200: Dried seaweed manufacturing stage
S300: First drying stage of seaweed
S400: Coffee powder application step
S500: Seaweed 2nd drying stage
S600: First roasting stage of seaweed
S700: Oil application step
S800: Seasoning stage
S900: Second roasting stage of seaweed
S1000: Packaging stage
Claims (3)
김 양식장에서 채취해 온 물김을 수조에 넣고 깨끗한 물을 넣어 기계장치로 세척해서 이물질 등을 제거하는 물김 세정단계(S100);
상기 물김 세정단계를 거친 김 원초를 자연 건조함으로써 건조된 형태의 마른 김을 제조하는 마른김 제조단계(S200);
상기 마른김 제조단계를 거친 김 원초를 적외선 또는 가열기 등을 이용하여 상기 마른 김 내부에 존재하는 수분을 제거함으로써 건조김을 제조하는 김 1차 건조단계(S300);
상기 김 1차 건조단계를 거친 김의 표면에 커피분말액을 기계장치를 이용하여 상기 건조 김에 골고루 분사 도포 하되, 상기 김에 도포된 커피분말액은 건조되었을 때, 건조 김 100중량부에 대하여 커피분말 3 ~ 5중량부가 되도록 하고, 상기 커피분말액이 건조 김 표면에 분사되면 건조 김이 커피분말액에 포함된 수분에 의해 조직이 부풀어 오르면서 김 조직속으로 스며들지만, 김이 다시 건조되면 후속 공정이나 소비자가 섭취할 때 김 조직에서 탈리될 수 있으므로, 이러한 탈리를 최소화 시키기 위하여 커피분말액에 점성이 높은 전분을 커피분말액 100중량부에 대하여 5 ~ 10중량부가 혼합된 것을 도포하는 커피분말액 도포단계(S400);
상기 커피분말액이 도포된 김에 커피분말액에 포함된 수분에 의해 김이 젖어 있으므로 상기 김을 기계장치에 의한 가열된 공기로 70 ~ 90℃의 온도 범위에서 습도(RH) 15% 이하로 건조함으로써, 마른 김 내부에 존재하는 수분을 제거하는 김 2차 건조단계(S500);
상기 김 2차 건조단계를 거친 김을 250 ~ 270℃의 온도 범위에서 3 ~ 4초 동안 가열함으로써 구이 김을 제조하는 김 1차 구이단계(S600);
상기 김 1찬 구이단계를 거친 김에 풍미를 증진시킬 수 있도록 식물성 기름을 도포하는 기름 도포단계(S700);
상기 기름이 도포된 구이 김에 소금을 포함하는 첨가물과 건조멸치, 건조새우 및 건조야채를 포함하는 건조 플레이크를 첨가하고 혼합하여 맛을 더하는 조미단계(S800);
상기 조미된 구이 김에 열원을 가하여 구움으로써 조미 김을 제조하는 단계로서, 조미된 구이 김을 기름의 발연점 이하의 온도인 170 내지 190℃의 온도 범위에서 8 ~ 10초 동안 가열하여 구움으로써 조미 김을 제조하는 김 2차 구이단계(S900);
상기 김 2차 구이단계를 거친 조미김을 일정한 단위로 절단한 후 포장하여 상품화하는 포장단계(S1000);를
포함하여 이루어진 것을 특징으로 하는 커피 조미김 제조방법.In the method of manufacturing seasoned seaweed,
A seaweed cleaning step (S100) in which the seaweed collected from the seaweed farm is placed in a water tank, filled with clean water, and washed with a mechanical device to remove foreign substances, etc.;
A dried seaweed production step (S200) of producing dried seaweed in a dried form by naturally drying the seaweed raw material that has undergone the water washing step;
A first drying step (S300) of producing dried seaweed by removing the moisture present inside the dried seaweed using infrared rays or a heater, etc. from the raw seaweed that has gone through the dried seaweed manufacturing step;
The coffee powder solution is evenly sprayed and applied to the dried seaweed using a mechanical device on the surface of the seaweed that has gone through the first drying stage. When the coffee powder solution applied to the seaweed is dried, the coffee powder solution is applied to the dried seaweed based on 100 parts by weight of the dried seaweed. It is set to 3 to 5 parts by weight, and when the coffee powder solution is sprayed on the surface of the dried seaweed, the dry seaweed swells due to the moisture contained in the coffee powder liquid and penetrates into the seaweed tissue, but when the seaweed dries again, the subsequent process However, since it may be detached from the seaweed tissue when consumed by consumers, in order to minimize such detachment, a coffee powder solution is applied in which 5 to 10 parts by weight of highly viscous starch is mixed with the coffee powder solution per 100 parts by weight of the coffee powder solution. Application step (S400);
Since the steam to which the coffee powder liquid is applied is wet by the moisture contained in the coffee powder liquid, the steam is dried with heated air by a mechanical device at a temperature range of 70 to 90 ° C. with a humidity (RH) of 15% or less. , secondary drying step (S500) of removing moisture present inside dried seaweed;
A first roasting step (S600) of producing roasted laver by heating the laver that has undergone the secondary drying step for 3 to 4 seconds in a temperature range of 250 to 270 ° C.;
An oil application step (S700) of applying vegetable oil to the seaweed that has undergone the first roasting step to enhance the flavor;
A seasoning step (S800) of adding and mixing additives including salt and dried flakes including dried anchovies, dried shrimp, and dried vegetables to the oil-coated grilled seaweed to add flavor (S800);
A step of producing seasoned seaweed by applying a heat source to the seasoned roasted seaweed and baking it, by heating and baking the seasoned roasted seaweed for 8 to 10 seconds in a temperature range of 170 to 190 ° C., which is a temperature below the smoke point of oil. The second roasting step (S900) of producing seaweed;
A packaging step (S1000) of cutting the seasoned seaweed that has gone through the secondary roasting step into certain units and then packaging and commercializing it;
A method for manufacturing coffee seasoned seaweed, comprising:
커피분말액에 첨가되는 전분은
당분이 고구마 전분이나 옥수수 전분 보다 적어서 김 고유의 맛을 단맛으로 변질시키지 않도록 하는 감자 전부인 것을 특징으로 하느 커피 조미김 제조방법.According to paragraph 1,
Starch added to coffee powder solution is
A method of producing coffee-seasoned seaweed, characterized in that it is made entirely of potatoes, as the sugar content is less than that of sweet potato starch or corn starch, so that the inherent taste of seaweed does not change to sweetness.
상기 커피분말액은 입자 크기를 50 ~ 100㎛ 로 하여 김을 섭취할 때 씹히는 맛을 느낄 수 있도록 하여 식감을 높이는 것을 특징으로 하는 커피 조미김 제조방법.According to paragraph 1,
A method of producing coffee seasoned seaweed, characterized in that the coffee powder solution has a particle size of 50 to 100㎛ to increase the texture by allowing a chewy taste to be felt when consuming the seaweed.
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Citations (4)
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KR20020024985A (en) | 2000-09-27 | 2002-04-03 | 장덕호 | Ginseng Red Ginseng Laver Making |
KR101177078B1 (en) | 2009-10-29 | 2012-08-24 | (주)에스엘푸드 | The seasoning dried laver making method |
KR20150008285A (en) | 2013-07-12 | 2015-01-22 | 두양산업 주식회사 | Method for regenerating catalyst for producing alkylene derivative |
KR102378818B1 (en) | 2021-07-30 | 2022-03-25 | 김형태 | Manufacturing method of seasoned laver and seasoned laver manufactured by the same |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020024985A (en) | 2000-09-27 | 2002-04-03 | 장덕호 | Ginseng Red Ginseng Laver Making |
KR101177078B1 (en) | 2009-10-29 | 2012-08-24 | (주)에스엘푸드 | The seasoning dried laver making method |
KR20150008285A (en) | 2013-07-12 | 2015-01-22 | 두양산업 주식회사 | Method for regenerating catalyst for producing alkylene derivative |
KR102378818B1 (en) | 2021-07-30 | 2022-03-25 | 김형태 | Manufacturing method of seasoned laver and seasoned laver manufactured by the same |
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