KR20230025549A - Automatic system for processing fruit and vegetable - Google Patents

Automatic system for processing fruit and vegetable Download PDF

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KR20230025549A
KR20230025549A KR1020210106534A KR20210106534A KR20230025549A KR 20230025549 A KR20230025549 A KR 20230025549A KR 1020210106534 A KR1020210106534 A KR 1020210106534A KR 20210106534 A KR20210106534 A KR 20210106534A KR 20230025549 A KR20230025549 A KR 20230025549A
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agricultural products
washing
unit
machine
drying
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KR1020210106534A
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Korean (ko)
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이문규
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주식회사 위더스서플라이
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/005—Preserving by heating
    • A23B7/0053—Preserving by heating by direct or indirect contact with heating gases or liquids
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/02—Dehydrating; Subsequent reconstitution
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/005—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for dry-cleaning
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B08B1/008—
    • B08B1/02—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/003—Cleaning involving contact with foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/106—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by boiling the liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22—Safety devices specially adapted for cutting machines
    • B26D7/225—Safety devices specially adapted for cutting machines for food slicers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The present invention provides an automatic system for processing fruits and vegetables, which automates the processing of agricultural products such as vegetables and fruits to promote convenience and speed of work and provide efficient commercialization after harvesting various agricultural products, comprising: a washing processor which includes a washing chamber accommodating agricultural products to be processed therein, and washes the agricultural products by spraying and dipping processes within the washing chamber; a cutting processor in which the washed agricultural products are input and which cuts the agricultural products into slices; a steaming processor which accommodates the sliced agricultural products in a spread state in a sieve, generates superheated steam therein, and heat-processes the agricultural products for a set time; a drying processor which includes a drying room accommodating the agricultural products and maintaining a temperature of 30 to 60℃, and dries the agricultural products by supplying hot air into the drying room and operating dehumidification and ventilation; a sorting processor which consists of a first sorter that first sorts the size of the agricultural products by vibrating and moving the same from the drying processor, and a second sorter that secondly sorts the agricultural products by determining the color of the agricultural products that have passed through the first sorter; and a raw material transfer unit which puts the agricultural products on an upper part and places the agricultural products in an overall work process section from the washing processor to the sorting processor for transfer and supply of the agricultural products, wherein the raw material transfer unit includes a bypass transfer unit configured to form a transfer path for transferring the agricultural products from the washing processor to the drying processor to bypass the cutting processor and the steaming processor.

Description

과일 채소류 가공용 자동화 시스템{AUTOMATIC SYSTEM FOR PROCESSING FRUIT AND VEGETABLE}Automatic system for processing fruits and vegetables {AUTOMATIC SYSTEM FOR PROCESSING FRUIT AND VEGETABLE}

본 발명은 과일 채소류 가공용 자동화 시스템에 관한 것으로, 더욱 상세하게는 채소류나 과일류 등과 같은 농산물의 가공을 자동화하여 작업의 편의성 및 신속한 작업성을 도모하면서 다양한 농산물을 수확한 후 효율적으로 상품화하는 것이 가능한 과일 채소류 가공용 자동화 시스템에 관한 것이다.The present invention relates to an automated system for processing fruit and vegetables, and more particularly, to automate the processing of agricultural products such as vegetables and fruits, thereby promoting convenience and speedy workability while harvesting various agricultural products and efficiently commercializing them. It relates to an automated system for processing fruits and vegetables.

일반적으로 과일류나 채소류, 곡류 등과 같은 다양한 종류의 농산물은 농가에서 수확한 상태 그대로 섭취하거나 장기간 보관이 어려움에 따라 농산물의 부가가치를 높여 농가소득을 올리면서 간편한 섭취 및 장기간 보관할 수 있도록 농산물을 전처리 가공하여 출하하게 된다.In general, various types of agricultural products, such as fruits, vegetables, and grains, are consumed as they are harvested from farms or are difficult to store for a long period of time. will be shipped

이러한 농산물의 전처리 가공에는 기본적으로 수확한 농산물의 세척 및 건조, 선별 작업 등의 가공 작업순서대로 진행하며, 작업순서에 따라 농산물을 이동시키면서 순차적으로 가공하고 있다.In the pretreatment and processing of these agricultural products, basically, the harvested agricultural products are washed, dried, and sorted in the order of processing operations, and the agricultural products are processed sequentially while moving them according to the work order.

이때 농산물은 주로 농가에서 생산하여 수요자에게 공급하게 되고, 최근 농산물을 이용한 다양한 식품개발의 수요가 계속해서 증대하고 있으며, 다양한 농산물의 공급물량을 안정적이면서 대량으로 생산할 수 있는 농산물 가공에 대한 기술개발이 요구되고 있는 실정이다.At this time, agricultural products are mainly produced by farmers and supplied to consumers, and recently, the demand for various food development using agricultural products continues to increase, and the development of agricultural processing technology that can stably and mass-produce the supply of various agricultural products is necessary. It is currently being demanded.

상기와 같은 농산물 가공 기술로서는 대한민국 등록특허 제10-1828024호, 농산물 가공 장치(등록일 : 2018년 02월 05일)가 대표적이며, 상기 농산물 가공 장치는 농산물이 수용되는 수용 공간이 마련된 수용부와, 상기 수용 공간에 가열된 수증기를 제공하는 증숙부와, 상기 수용 공간에 설치되고 상기 농산물을 지지하는 복수의 채반을 포함하고, 상기 증숙부에는 상기 수증기에 해당하는 스팀을 생성하는 스팀 생성기와, 상기 스팀이 냉각되어 생긴 물이 상측의 채반으로부터 하측의 채반으로 낙하되는 것을 방지하기 위해 각 채반의 아랫면에 대면 설치되는 밑판과, 상기 밑판에 형성되고 연결관을 통해 상기 스팀 생성기에 연결된 스팀 홀이 마련되며, 상기 스팀이 출력되는 상기 스팀 홀이 형성된 상기 밑판은 각 채반마다 마련되며, 상기 밑판은 단면이 'V'형으로 형성되고, 상측의 채반으로부터 낙하된 물이 상기 스팀 홀로 유입되도록 상기 스팀 홀은 상기 밑판에서 움푹 파인 골에 형성되며, 상기 스팀 홀로 유입된 물은 상기 스팀 생성기와 상기 스팀 홀 사이에 마련된 상기 연결관을 거쳐 상기 스팀 생성기에서 다시 스팀으로 변하게 구성함에 따라 증숙 및 건조, 로스팅, 분쇄 과정을 거쳐 장기간 보관 및 섭취가 용이한 형태의 농산물을 가공할 수 있다.Republic of Korea Patent No. 10-1828024, agricultural product processing device (registration date: February 05, 2018) is representative of the agricultural product processing technology as described above, and the agricultural product processing device includes a receiving unit provided with an accommodation space for accommodating agricultural products, A steaming unit providing heated steam to the accommodating space, and a plurality of trays installed in the accommodating space and supporting the agricultural products, and a steam generator generating steam corresponding to the steam in the steaming unit; In order to prevent water generated by cooling the steam from falling from the upper tray to the lower tray, a bottom plate installed facing the lower surface of each tray and a steam hole formed on the bottom plate and connected to the steam generator through a connecting pipe are provided. The bottom plate having the steam hole through which the steam is output is provided for each tray, and the bottom plate is formed in a 'V' shape in cross section, and the steam hole allows water dropped from the top tray to flow into the steam hole. is formed in a hollow valley in the bottom plate, and the water introduced into the steam hole is changed back to steam in the steam generator through the connection pipe provided between the steam generator and the steam hole, so that steaming, drying, roasting, Through the grinding process, it is possible to process agricultural products in a form that is easy to store and consume for a long time.

그러나, 상기 농산물 가공 장치는 농산물에 대한 증숙과정과 건조과정을 하나의 장치로부터 포괄적으로 진행하기 때문에 각 공정에서의 구분된 가공특징이 제대로 발휘되기 어려우며, 매번 증숙공정에서 건조공정으로 전환하는 작업과정에서 시간이 지체되고 작업효율이 떨어진다는 문제가 있었다.However, since the agricultural product processing device comprehensively proceeds the steaming and drying processes of agricultural products from one device, it is difficult to properly demonstrate the distinct processing characteristics in each process, and the work process of converting from the steaming process to the drying process every time There was a problem that time was delayed and work efficiency was reduced.

또한, 상기 농산물 가공장치의 경우에는 증숙 또는 건조 과정 이외에 농산물의 세척 및 절단, 선별 등의 작업들이 모두 수작업으로 이루어지거나 특정 장치(세척기나 선별기 등)를 통해 서로 구분된 공정별로 작업이 진행되기 때문에 많은 작업인력이 투입되며, 각 공정으로의 농산물 이동 및 공급 작업으로 작업시간이 많이 소요되고, 농산물 가공에 생산성이 현저히 떨어진다는 문제가 있었다.In addition, in the case of the agricultural product processing device, in addition to the steaming or drying process, all operations such as washing, cutting, and sorting of agricultural products are performed manually, or the work is performed for each separate process through a specific device (washer or sorter, etc.) There was a problem that a lot of manpower was input, a lot of work time was required due to the movement and supply of agricultural products to each process, and productivity was significantly reduced in processing agricultural products.

대한민국 등록특허 제10-1828024호, 농산물 가공 장치 (등록일 : 2018년 02월 05일)Republic of Korea Patent Registration No. 10-1828024, agricultural products processing device (registration date: February 05, 2018)

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로서, 농산물의 세척공정에서부터 선별공정까지 농산물 가공 작업의 전반적인 공정을 일괄적으로 진행할 수 있게 구성하므로, 작업공정을 자동화하면서 각 공정의 작업 기능성을 증진시키고, 농산물 가공에 생산성을 극대화할 수 있는 과일 채소류 가공용 자동화 시스템을 제공한다.The present invention is intended to solve the above problems, and is configured so that the entire process of processing agricultural products from the washing process to the sorting process of agricultural products can be carried out in one batch, so while automating the work process, the work functionality of each process is improved and , provides an automated system for processing fruits and vegetables that can maximize productivity in processing agricultural products.

일실시예로서, 과일 채소류 가공용 자동화 시스템은 내부에 가공대상인 농산물을 수용하는 세척챔버를 포함하며, 상기 세척챔버 내 분사 및 담금 작업에 의해 농산물을 세척하는 세척가공기; 세척상태의 농산물을 투입하여 슬라이스 형태로 절단하는 절단가공기; 슬라이스 절단된 농산물을 체반 내 펼침 상태로 담아 수용하고, 내부에 과열증기를 발생시켜 설정시간 동안 열처리하는 증숙가공기; 내부에 농산물을 수용하되 30~60℃의 온도를 유지하는 건조실을 포함하고, 상기 건조실 내 열풍을 공급하면서 제습 및 환기 구동하여 농산물을 건조하는 건조가공기; 상기 건조가공기로부터 공급된 농산물을 이동시키면서 진동분리하여 농산물의 크기를 1차 선별하는 제1선별기와, 상기 제1선별기를 거친 농산물의 색채를 판별하여 2차 선별하는 제2선별기를 포함하는 선별가공기; 및 상부에 농산물을 거치하고 상기 세척가공기에서부터 상기 선별가공기까지의 전반적인 작업공정구간에 배치하여 농산물을 이송 공급하는 원료이송유닛;을 포함하고, 상기 원료이송유닛에는 상기 절단가공기 및 상기 증숙가공기를 바이패스하도록 상기 세척가공기에서 상기 건조가공기를 향한 이송경로를 형성하여 농산물을 이송가능하게 구성하는 바이패스이송부를 포함하여 이루어지되, 상기 세척가공기는 외부로부터 진입한 농산물의 이물질을 제거하는 진동세척부와, 상기 진동세척부를 거친 농산물을 세척챔버 내 수용한 후 세척수로 침지 및 분사 접촉시키는 세정세척부와, 상기 세정세척부를 거친 농산물에 고압의 에어를 분사하여 세척수와 함께 남은 이물질을 제거하는 에어세척부를 포함하고, 상기 세척가공기의 세정세척부에는 세척수에 의해 침지 및 분사 세척된 농산물을 향해 전해수를 분사하여 살균처리하는 살균세척유닛을 포함하여 이루어지며, 상기 건조가공기는 상기 건조실 내 농산물을 이송시키는 건조이송유닛과, 열풍을 생성시키도록 히터가 장착된 송풍기를 포함하되 상기 송풍기의 열풍을 상기 건조실 내 공급하는 송풍덕트 및 상기 건조실 내 공기를 흡입하여 상기 송풍기에 흡입공기를 순환 공급하는 순환덕트를 포함하는 공조유닛을 포함하며, 상기 절단가공기는 농산물 절단을 위해 커터날을 회전구동하는 커팅유닛과, 상기 커팅유닛의 커터날을 향해 농산물의 투입경로를 안내하는 커팅가이드유닛을 포함하고, 상기 커팅가이드유닛은 농산물의 유형 및 크기에 따라 서로 다른 직경의 투입경로로 설정 적용하게 구성하는 투입로전환수단을 포함한다.As one embodiment, an automated system for processing fruits and vegetables includes a washing chamber for accommodating agricultural products to be processed therein, and a washing machine for washing agricultural products by spraying and soaking in the washing chamber; A cutting machine that cuts agricultural products in a washed state into slices; A steaming machine that accommodates sliced agricultural products in an unfolded state in a sieve and heat-treats them for a set time by generating superheated steam inside; A drying processor that includes a drying chamber accommodating agricultural products therein but maintaining a temperature of 30 to 60° C., and drying agricultural products by driving dehumidification and ventilation while supplying hot air in the drying chamber; A sorting machine comprising a first sorter for first sorting the size of agricultural products by vibration separation while moving the agricultural products supplied from the drying processor, and a second sorter for secondarily sorting the agricultural products by discriminating the color of the agricultural products that have passed through the first sorter ; And a raw material transfer unit for transferring and supplying agricultural products by placing agricultural products on the upper portion and disposing them in the overall work process section from the washing machine to the sorting machine, wherein the raw material transfer unit includes the cutting machine and the steaming machine. It includes a bypass transfer unit configured to transfer agricultural products by forming a transfer path from the washing machine to the drying machine so as to pass, and the washing machine includes a vibration washing unit for removing foreign substances from agricultural products entered from the outside and , A cleaning and washing unit for accommodating the agricultural products that have passed through the vibration cleaning unit in the washing chamber, immersing and spraying them in washing water, and an air cleaning unit for spraying high-pressure air to the agricultural products that have passed through the washing and washing unit to remove foreign substances remaining along with the washing water. The washing and washing unit of the washing machine includes a sterilization and washing unit for sterilization by spraying electrolytic water toward the agricultural products that have been immersed and spray-washed by the washing water, and the drying machine is a drying unit that transfers the agricultural products in the drying chamber. A transfer unit and a blower equipped with a heater to generate hot air, including a blowing duct for supplying hot air from the blower into the drying chamber and a circulation duct for circulating and supplying suction air to the blower by sucking air in the drying chamber. The cutting machine includes a cutting unit for rotationally driving a cutter blade to cut agricultural products, and a cutting guide unit for guiding an input path of agricultural products toward the cutter blades of the cutting unit, wherein the cutting guide The unit includes an input path conversion means configured to set and apply input paths of different diameters according to the type and size of agricultural products.

과일 채소류 가공용 자동화 시스템의 상기 선별가공기를 거친 농산물을 수용하여 회전 교반하되 농산물 간에 접촉 및 연마면과의 접촉으로 농산물을 후처리하는 광택가공기를 더 포함한다.Further comprising a polishing machine for receiving and rotating the agricultural products that have passed through the sorting processor of the automated system for processing fruit and vegetables, but post-processing the agricultural products by contact between the agricultural products and contact with the polishing surface.

과일 채소류 가공용 자동화 시스템의 상기 세정세척부는 세척챔버에 대응하여 복수개의 세척노즐이 배치되며, 상기 세척노즐은 제공되는 세척수를 방울형태로 비산시키는 미스트 유닛을 더 포함한다.The washing and washing unit of the automated fruit and vegetable processing system has a plurality of washing nozzles disposed corresponding to the washing chamber, and the washing nozzles further include a mist unit for scattering the provided washing water in the form of droplets.

본 발명에 따른 과일 채소류 가공용 자동화 시스템에 의하면 농산물 가공을 위한 일련의 공정을 일괄적으로 진행할 수 있는 가공 시스템을 구현하여 수확 농산물의 출하 전 전반적인 공정을 자동화하여 작업인력을 최소화하며 가공작업의 신속성과 함께 제품의 생산성을 향상시키고, 출하 농산물의 고품질화를 도모할 수 있는 효과를 갖는다.According to the automated system for processing fruits and vegetables according to the present invention, a processing system capable of performing a series of processes for processing agricultural products in batches is implemented, thereby automating the entire process before shipment of harvested agricultural products, thereby minimizing the number of workers and improving the speed and efficiency of processing operations. Together, it has the effect of improving the productivity of products and promoting the high quality of agricultural products to be shipped.

또한, 본 발명에 따른 과일 채소류 가공용 자동화 시스템은 다양한 품종의 농산물에 따라 복합적인 작업공정을 선택적으로 진행할 수 있게 구성하므로, 농산물의 가공 범위를 확장하면서 가공 시스템의 범용성을 구현할 수 있는 효과를 갖는다.In addition, since the automated system for processing fruit and vegetables according to the present invention is configured to selectively proceed with complex work processes according to agricultural products of various varieties, it has an effect of realizing versatility of the processing system while expanding the processing range of agricultural products.

도 1은 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템을 개략적으로 나타내는 평면도이다.
도 2는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 세척가공기 중 세정세척부를 개략적으로 나타내는 구성도이다.
도 3은 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 절단가공기를 개략적으로 나타내는 구성도이다.
도 4는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 증숙가공기를 개략적으로 나타내는 구성도이다.
도 5는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 건조가공기를 개략적으로 나타내는 구성도이다.
도 6은 본 발명의 다른 실시예에 따른 과일 채소류 가공용 자동화 시스템의 건조가공기를 개략적으로 나타내는 구성도이다.1 is a plan view schematically showing an automated system for processing fruits and vegetables according to an embodiment of the present invention.
Figure 2 is a configuration diagram schematically showing the cleaning and washing unit of the cleaning machine of the automated system for processing fruit and vegetables according to an embodiment of the present invention.
3 is a block diagram schematically showing a cutting machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention.
4 is a block diagram schematically showing a steaming machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention.
5 is a block diagram schematically showing a drying machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention.
6 is a block diagram schematically showing a drying machine of an automated system for processing fruits and vegetables according to another embodiment of the present invention.

이하 설명되는 본 발명은 다양한 변환을 가할 수 있고, 여러 가지 실시 예를 가질 수 있는 바, 특정 실시 예들을 도면에 예시하고 상세한 설명에서 상세하게 설명하고자 한다.The present invention described below may apply various transformations and may have various embodiments, and specific embodiments are illustrated in the drawings and described in detail in the detailed description.

그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.However, it should be understood that this is not intended to limit the present invention to specific embodiments, and includes all transformations, equivalents, and substitutes included in the spirit and scope of the present invention. In describing the present invention, if it is determined that a detailed description of related known technologies may obscure the gist of the present invention, the detailed description will be omitted.

본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.Terms used in this application are only used to describe specific embodiments, and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly dictates otherwise. In this application, the terms "include" or "have" are intended to designate that there is a feature, number, step, operation, component, part, or combination thereof described in the specification, but one or more other features It should be understood that the presence or addition of numbers, steps, operations, components, parts, or combinations thereof is not precluded.

또한 제1, 제2 등의 용어는 다양한 구성요소들을 구분하여 설명하기 위해 사용될 수 있지만, 상기 구성 요소들은 상기 용어들에 의해 한정되어서는 안 된다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다.In addition, terms such as first and second may be used to classify and describe various components, but the components should not be limited by the terms. These terms are only used for the purpose of distinguishing one component from another.

도 1은 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템을 개략적으로 나타내는 평면도이다. 도 2는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 세척가공기 중 세정세척부를 개략적으로 나타내는 구성도이다. 도 3은 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 절단가공기를 개략적으로 나타내는 구성도이다. 도 4는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 증숙가공기를 개략적으로 나타내는 구성도이다. 도 5는 본 발명의 일실시예에 따른 과일 채소류 가공용 자동화 시스템의 건조가공기를 개략적으로 나타내는 구성도이다. 도 6은 본 발명의 다른 실시예에 따른 과일 채소류 가공용 자동화 시스템의 건조가공기를 개략적으로 나타내는 구성도이다.1 is a plan view schematically showing an automated system for processing fruits and vegetables according to an embodiment of the present invention. Figure 2 is a configuration diagram schematically showing the cleaning and washing unit of the cleaning machine of the automated system for processing fruit and vegetables according to an embodiment of the present invention. 3 is a block diagram schematically showing a cutting machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention. 4 is a block diagram schematically showing a steaming machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention. 5 is a block diagram schematically showing a drying machine of an automated system for processing fruits and vegetables according to an embodiment of the present invention. 6 is a block diagram schematically showing a drying machine of an automated system for processing fruits and vegetables according to another embodiment of the present invention.

도 1 내지 도 6을 참조하면, 본 발명은 내부에 가공대상인 농산물을 수용하는 세척챔버를 포함하며, 상기 세척챔버 내 분사 및 담금 작업에 의해 농산물을 세척하는 세척가공기와; 세척상태의 농산물을 투입하여 슬라이스 형태로 절단하는 절단가공기와; 슬라이스 절단된 농산물을 체반 내 펼침 상태로 담아 수용하고, 내부에 과열증기를 발생시켜 설정시간 동안 열 처리하는 증숙가공기와; 내부에 농산물을 수용하되 30~60℃의 온도를 유지하는 건조실을 포함하고, 상기 건조실 내 열풍을 공급하면서 제습 및 환기 구동하여 농산물을 건조하는 건조가공기와; 상기 건조가공기로부터 공급된 농산물을 이동시키면서 진동분리하여 농산물의 크기를 1차 선별하는 제1선별기와, 상기 제1선별기를 거친 농산물의 색채를 판별하여 2차 선별하는 제2선별기를 구성하는 선별가공기와; 상부에 농산물을 거치하고 상기 세척가공기에서부터 상기 선별가공기까지의 전반적인 작업공정구간에 배치하여 농산물을 이송 공급하는 원료이송유닛;을 포함하고, 상기 원료이송유닛에는 상기 절단가공기 및 상기 증숙가공기를 바이패스하도록 상기 세척가공기에서 상기 건조가공기를 향한 이송경로를 형성하여 농산물을 이송가능하게 구성하는 바이패스이송부를 포함하는 과일 채소류 가공용 자동화 시스템을 포함한다.1 to 6, the present invention includes a washing chamber for accommodating agricultural products to be processed therein, and a washing processor for washing agricultural products by spraying and dipping in the washing chamber; A cutting machine for cutting agricultural products in a washed state into slices; A steaming processor that accommodates sliced agricultural products in an unfolded state in a sieve and generates superheated steam inside to heat-treat for a set time; A drying machine that includes a drying chamber accommodating agricultural products therein but maintaining a temperature of 30 to 60° C., and drying agricultural products by driving dehumidification and ventilation while supplying hot air in the drying chamber; A sorting machine constituting a first sorter for first sorting the size of agricultural products by vibration separation while moving the agricultural products supplied from the drying processor, and a second sorter for secondarily sorting the agricultural products by discriminating the color of the agricultural products that have passed through the first sorter. and; A raw material transfer unit for transporting and supplying agricultural products by placing agricultural products on the upper part and disposing them in the overall work process section from the washing machine to the sorting machine, and the cutting machine and the steaming machine are bypassed in the raw material transferring unit. It includes an automated system for processing fruits and vegetables including a bypass transfer unit configured to transfer agricultural products by forming a transfer path from the washing machine to the drying machine so as to be.

도 1을 참조하면, 과일 채소류 가공용 자동화 시스템은 세척가공기(100), 절단가공기(200), 증숙가공기(300), 건조가공기(400), 선별가공기(500) 및 원료이송유닛(600)을 포함한다.Referring to FIG. 1, the automated system for processing fruits and vegetables includes a washing machine 100, a cutting machine 200, a steaming machine 300, a drying machine 400, a sorting machine 500, and a raw material transfer unit 600. do.

세척가공기(100)는 농산물 가공을 위한 가장 기본적인 초기공정으로서, 유체(세척수나 공기 등)를 사용하여 수확 후 농산물에 잔류하는 다양한 이물질을 제거하는 기능을 수행한다.The washing machine 100 is the most basic initial process for processing agricultural products, and performs a function of removing various foreign substances remaining in agricultural products after harvest using a fluid (washing water, air, etc.).

세척가공기(100)는 내부에 가공대상인 농산물을 수용하는 세척챔버(121)를 포함하고, 세척챔버(121) 내 분사 및 담금작업에 의해 농산물을 세척하도록 구성한다.The washing machine 100 includes a washing chamber 121 for accommodating agricultural products to be processed therein, and is configured to wash agricultural products by spraying and soaking in the washing chamber 121.

세척가공기(100)에는 이물질 제거를 위한 서로 다른 세척유형이 단계적으로 적용될 수 있는 구조로 형성될 수 있으며, 세척가공기(100)는 진동세척부(110), 세정세척부(120) 및 에어세척부(130)를 포함한다.The washing machine 100 may be formed in a structure in which different washing types for removing foreign substances can be applied in stages, and the washing machine 100 includes a vibration washing unit 110, a washing washing unit 120, and an air washing unit. (130).

진동세척부(110)는 외부로부터 진입한 농산물을 수용한 채 진동을 가하기 위한 바이브레이터(미도시)를 포함하며, 농산물의 흔들림 접촉에 의해 이물질을 제거하도록 구성한다.The vibration washing unit 110 includes a vibrator (not shown) for applying vibration while receiving agricultural products entered from the outside, and is configured to remove foreign substances by shaking contact of agricultural products.

세정세척부(120)는 진동세척부(110)를 거친 농산물을 세척수를 이용해 세정작업하는 세척단계로서, 세척챔버(121) 내 농산물을 수용한 후 세척수로 이물질을 씻어낼 수 있게 접촉시킨다.The washing washing unit 120 is a washing step in which the agricultural products that have passed through the vibrating washing unit 110 are washed using washing water.

세척챔버(121)는 외면이 전체적으로 메쉬망 형태를 이루게 구성하여 세척수의 유출입이 자유롭게 이뤄지도록 구성한다.The outer surface of the washing chamber 121 is configured to have a mesh net shape as a whole so that the washing water flows freely.

세정세척부(120)에서는 농산물이 수용된 세척챔버(121)를 세척수로 침지 접촉시켜 세척한다.In the washing washing unit 120, the washing chamber 121 accommodating agricultural products is immersed in washing water and washed.

즉, 세정세척부(120)는 일정량의 세척수가 담긴 세척수조(123)에 적어도 하나 이상의 세척챔버(121)가 배치되고, 세척챔버(121) 내 농산물을 수용한 채 세척수와 접촉시키므로, 농산물에 오염된 이물질을 제거한다.That is, in the washing and washing unit 120, at least one washing chamber 121 is disposed in the washing tank 123 containing a certain amount of washing water, and the agricultural products in the washing chamber 121 are accommodated and contacted with the washing water, so that agricultural products Remove contaminated foreign matter.

도 2를 참조하면, 세정세척부(120)의 세척챔버(121)는 세척수조(123)에 대응하여 상하수직으로 왕복운동가능한 세척구동수단(125)을 포함하며, 세척챔버(121)는 세척수에 농산물이 반복적으로 접촉할 수 있도록 구성된다.Referring to FIG. 2 , the washing chamber 121 of the washing/cleaning unit 120 includes a washing driving means 125 capable of vertically reciprocating up and down corresponding to the washing water tank 123, and the washing chamber 121 includes washing water It is configured so that agricultural products can repeatedly come into contact with it.

또한, 세정세척부(120)에서는 농산물에 대응하여 고압의 세척수를 분사 접촉시켜 세척한다.In addition, in the washing washing unit 120, high-pressure washing water is sprayed and contacted to correspond to agricultural products.

즉, 세정세척부(120)는 세척챔버(121)에 대응하여 복수 개의 세척노즐을 배치하고, 세척챔버(121) 내 농산물을 수용한 채 세척수를 분사 접촉시키므로, 농산물에 오염된 이물질을 제거한다.That is, the washing washing unit 120 arranges a plurality of washing nozzles corresponding to the washing chamber 121, and sprays and contacts the washing water while accommodating the agricultural products in the washing chamber 121, thereby removing foreign substances contaminated with the agricultural products. .

상기 세척노즐은 제공된 세척수를 방울형태로 비산시키는 미스트 유닛(미도시)을 포함할 수 있다.The washing nozzle may include a mist unit (not shown) for scattering the provided washing water in the form of droplets.

본발명의 일실시예에서 미스트 유닛은 세척수를 미세한 방울형태로 비산시켜 농산물과 접촉되는 세척수의 표면적을 넓혀 세척 효율을 높여줄 수 있다.In one embodiment of the present invention, the mist unit scatters the washing water in the form of fine droplets to increase the washing efficiency by expanding the surface area of the washing water in contact with agricultural products.

세정세척부(120)는 세척수의 침지 접촉방식 및 분사 접촉방식 중 선택적으로 적용하여 구성하는 것도 가능하고, 침지 접촉방식 및 분사 접촉방식을 모두 일괄 적용하여 복합적으로 구성하는 것도 가능하다.The washing/cleaning unit 120 can be configured by selectively applying either the immersion contact method or the spray contact method of washing water, or can be configured in a complex manner by collectively applying both the immersion contact method and the spray contact method.

또한, 세정세척부(120)에는 세척수에 의해 침지 및 분사 세척된 농산물을 향해 전해수를 분사하여 살균처리하는 살균세척유닛(127)을 구성하는 것도 가능하다.In addition, it is also possible to construct a sterilization and washing unit 127 in the washing and washing unit 120 that sterilizes by spraying electrolyzed water toward the agricultural products that have been immersed and spray-washed by the washing water.

살균세척유닛(127)은 세정세척부(120)와 에어세척부(130)의 사이에 배치되어 세정세척부(120)의 세척수에 따른 세정작업과 에어세척부(130)의 에어 세척작업 사이에 농산물에 대한 살균처리작업이 이루어진다.The sterilization and washing unit 127 is disposed between the washing and washing unit 120 and the air washing unit 130, and between the cleaning operation according to the washing water of the washing unit 120 and the air cleaning operation of the air washing unit 130 Sterilization of agricultural products is carried out.

살균세척유닛(127)은 농산물에 전해수를 분사하는 것에 의해 살균처리와 함께 세척처리를 보조하는 역할을 한다.The sterilization and washing unit 127 serves to assist in sterilization and washing treatment by spraying electrolyzed water on agricultural products.

본발명의 일실시예에서 살균세척유닛(127)은 전해수를 방울형태로 비산시키는 미스트 유닛(미도시)을 더 포함할 수 있다.In one embodiment of the present invention, the sterilization and washing unit 127 may further include a mist unit (not shown) for scattering electrolyzed water in droplets.

본발명의 일실시예에서 전해수는 염도 80~150ppm으로 조성하여 농산물의 저장 유통 중 삼투현상에 따른 품질저하를 방지하는 것이 바람직하다.In one embodiment of the present invention, the electrolyzed water is preferably formed with a salinity of 80 to 150 ppm to prevent quality deterioration due to osmosis during storage and distribution of agricultural products.

또한, 살균세척유닛(127)의 전해수에는 이산화염소(ClO2) 0.1%를 갖는 살균수를 300~500배 희석하여 적용하여 농산물 세척시 살균효율을 보다 향상시킬 수도 있다.In addition, sterilizing water having 0.1% of chlorine dioxide (ClO 2 ) may be diluted 300 to 500 times and applied to the electrolyzed water of the sterilization and washing unit 127 to further improve sterilization efficiency when washing agricultural products.

에어세척부(130)는 세정세척부(120)를 거친 농산물에 고압의 에어를 분사하여 세척수와 함께 남은 이물질을 제거한다.The air washing unit 130 sprays high-pressure air on the agricultural products that have passed through the washing and washing unit 120 to remove foreign substances remaining along with the washing water.

에어세척부(130)는 원료이송유닛(600)을 향해 펼침 상태로 공급하면서 고압의 에어를 분사할 수 있게 복수 개의 에어노즐을 구성한다.The air cleaning unit 130 configures a plurality of air nozzles to spray high-pressure air while supplying the raw material transfer unit 600 in an expanded state.

본발명의 일실시예에서 에어세척부(130)는 분사되는 에어의 압력을 조절하는 압력 조절 유닛(미도시)을 더 포함할 수 있다.In one embodiment of the present invention, the air cleaning unit 130 may further include a pressure control unit (not shown) for adjusting the pressure of the injected air.

에어세척부(130)의 압력 조절 유닛은 각기 다른 농산물의 단단함에 따라 분사되는 에어의 압력을 조절하여 과도한 압력에 의해 농산물의 표면에 흠집 발생 및 파손 등에 의해 상품성이 떨어지는 것을 방지할 수 있다.The pressure control unit of the air washing unit 130 adjusts the pressure of the air injected according to the hardness of each agricultural product to prevent deterioration in marketability due to scratches and damage to the surface of the agricultural products due to excessive pressure.

절단가공기(200)는 세척가공기(100)를 거친 세척상태의 농산물을 투입하여 슬라이스 형태로 절단가공할 수 있게 구성한다.The cutting machine 200 is configured to cut and process in a slice form by inputting agricultural products in a washed state that have passed through the washing machine 100.

도 3을 참조하면, 절단가공기(200)는 농산물 절단을 위해 복수의 커터날(215)을 회전구동하는 커팅유닛(210) 및 커팅유닛(210)의 커터날(215)을 향해 농산물의 투입경로(221)를 안내하는 커팅가이드유닛(220)을 포함한다.Referring to FIG. 3, the cutting machine 200 rotates and drives a plurality of cutter blades 215 to cut agricultural products, and the cutting unit 210 feeds the agricultural products toward the cutter blades 215 of the cutting unit 210. It includes a cutting guide unit 220 for guiding the 221.

커팅가이드유닛(220)에는 농산물을 유입시킬 수 있는 투입경로(221) 즉 투입로를 복수 개 포함한다.The cutting guide unit 220 includes a plurality of input paths 221 that can introduce agricultural products.

커팅가이드유닛(220)은 외부 전기적인 신호를 입력받아 회전구동할 수 있게 투입로전환수단(225)을 포함한다.The cutting guide unit 220 includes an input path switching means 225 to rotate by receiving an external electrical signal.

즉, 투입로전환수단(225)은 커팅가이드유닛(220)을 회전방향으로 회동시키되 농산물의 유형 및 크기에 따라 서로 다른 직경을 갖는 복수 개의 투입경로(221) 중에서 가공대상인 농산물에 맞는 투입경로(221)로 설정 적용할 수 있게 구성한다.That is, the input path switching means 225 rotates the cutting guide unit 220 in the rotational direction, but among a plurality of input paths 221 having different diameters according to the type and size of the agricultural products, the input path suitable for the agricultural product to be processed ( 221) to configure settings to be applied.

증숙가공기(300)는 절단가공기(200)에서 슬라이스 절단된 농산물을 체반(350) 내 펼침 상태로 담기게 수용하고, 증기로 가온하여 열처리한다.The steaming processor 300 accommodates the sliced agricultural products in the cutting machine 200 in an unfolded state in the sieve 350, heats them with steam, and heat-treats them.

도 4를 참조하면, 증숙가공기(300)는 복수의 체반(350)이 다층구조로 배치되게 수용하며 외부로부터 밀폐된 증숙챔버(310)를 포함하고, 증숙챔버(310)의 내부에 증기를 발생시켜 설정시간 동안 증숙상태를 유지할 수 있는 증기발생기(320)를 포함한다.Referring to FIG. 4, the steaming machine 300 accommodates a plurality of sieve trays 350 arranged in a multi-layered structure, includes a steaming chamber 310 sealed from the outside, and generates steam inside the steaming chamber 310. and a steam generator 320 capable of maintaining a steamed state for a set time.

본 발명에 일실시예에서 증숙가공기(300)에는 농산물이 담긴 체반(350)에 진동을 생성시킬 수 있게 증숙진동수단(미도시)을 구성할 수 있어 외부로부터 공급된 농산물을 고르게 펼쳐 증숙효율을 향상시키는 것이 가능하다.In one embodiment of the present invention, the steaming processor 300 can configure a steaming vibration means (not shown) to generate vibration in the sieve 350 containing the agricultural products, thereby evenly spreading the agricultural products supplied from the outside to increase the steaming efficiency. it is possible to improve

증기발생기(320)에는 증기의 이동경로를 형성하되, 다층구조로 배치된 체반(350) 하부에 대응하여 증기를 분출시킬 수 있도록 안내하는 분출가이드로(325)를 형성한다.In the steam generator 320, a steam movement path is formed, and an ejection guide 325 is formed to guide steam ejection corresponding to the lower portion of the sieve 350 arranged in a multi-layered structure.

증기발생기(320)의 증기온도는 150~250℃이며, 증숙가공기(300)의 구동시간과 동일하게 외부로부터 전달되는 전기적 신호에 의해 제어하되 농산물 유형별 설정입력된 온도와 시간을 반영하여 탄력적으로 구동한다.The steam temperature of the steam generator 320 is 150 to 250 ° C, and is controlled by an electrical signal transmitted from the outside in the same way as the driving time of the steaming machine 300, but is flexibly driven by reflecting the set input temperature and time for each agricultural product type. do.

건조가공기(400)는 농산물 내 수분을 제거하기 위해 농산물을 일정시간 수용상태로 유지하면서 건조환경을 조성하여 건조한다.The drying processor 400 creates a drying environment while maintaining the agricultural products in an accommodation state for a certain period of time in order to remove moisture in the agricultural products and dries them.

건조가공기(400)는 내부에 농산물을 수용가능한 건조실(405)을 포함하고, 건조실(405) 내 열풍을 공급하면서 제습 및 환기 구동하여 농산물을 건조할 수 있게 구성한다.The drying processor 400 includes a drying chamber 405 capable of accommodating agricultural products therein, and is configured to dry agricultural products by driving dehumidification and ventilation while supplying hot air in the drying chamber 405.

도 5를 참조하면, 건조가공기(400)는 건조실(405) 내 농산물을 이송시키는 건조이송유닛(410)과, 열풍을 생성시키도록 히터가 장착된 송풍기(421)를 포함하되 송풍기(421)의 열풍을 건조실(405) 내 공급하는 송풍덕트(423) 및 건조실(405) 내 공기를 흡입하여 송풍기(421)에 흡입공기를 순환 공급하는 순환덕트(425)를 포함하는 공조유닛(420)을 포함한다.5, the drying machine 400 includes a drying transfer unit 410 for transporting agricultural products in a drying chamber 405 and a blower 421 equipped with a heater to generate hot air, but the blower 421 An air conditioning unit 420 including a ventilation duct 423 for supplying hot air into the drying chamber 405 and a circulation duct 425 for circulating and supplying suction air to the blower 421 by sucking air in the drying chamber 405 do.

건조이송유닛(410)은 상부에 위치한 농산물을 향해 열풍공급이 가능한 메쉬망 구조로 구성하고, 건조실(405) 내 농산물을 전방 직선방향으로 이동시키도록 컨베이어형으로 구성한다.The dry transfer unit 410 has a mesh network structure capable of supplying hot air toward the agricultural products located at the top, and is configured in a conveyor type to move the agricultural products in the drying chamber 405 in a straight forward direction.

건조이송유닛(410)은 금속 메쉬망(411)과 함께 섬유 메쉬망(413)이 상하 이중구조로 형성하되, 금속 메쉬망(411)과 섬유 메쉬망(413) 간에 서로 미세한 간격(10~30㎜)을 두고 형성하므로 열풍에 의한 집중건조를 도모할 수 있는 열풍건조층을 조성할 수도 있다.In the dry transfer unit 410, the fiber mesh network 413 together with the metal mesh network 411 is formed in a dual structure up and down, but a fine distance (10 to 30 mm), it is possible to form a hot air drying layer capable of intensive drying by hot air.

본발명의 일실시예에서 섬유 메쉬망(413)에는 상면에 농산물이 걸림 접촉될 수 있게 돌기부(414)를 형성하므로, 농산물의 이동중 움직임을 방지할 수 있게 구성하는 것이 바람직하다.In one embodiment of the present invention, since protrusions 414 are formed on the upper surface of the fiber mesh network 413 so that agricultural products can be caught, it is preferable to prevent movement of agricultural products during movement.

건조가공기(400)에서 농산물이 투입되는 일단에는 원료이송유닛(600)으로부터 공급된 농산물을 분산투입시키는 분배유닛(430)을 구성한다.One end of the input of agricultural products in the drying processor 400 constitutes a distribution unit 430 for distributing and inputting agricultural products supplied from the raw material transfer unit 600.

즉 분배유닛(430)에서는 원료이송유닛(600)으로부터 공급된 농산물을 복수의 라인을 갖는 건조이송유닛(410)에 고르게 분산시킨다.That is, in the distribution unit 430, the agricultural products supplied from the raw material transfer unit 600 are evenly distributed in the dry transfer unit 410 having a plurality of lines.

도 6을 참조하면, 본발명의 다른 실시예에 따른 건조가공기(400)의 건조이송유닛(410)은 열풍공급이 가능하게 메쉬망 구조를 갖는 원통챔버(415)를 구성하되 건조실(405) 내 농산물을 전방 회전방향으로 이동시키도록 원통챔버형으로 구성할 수도 있다.Referring to FIG. 6, the dry transfer unit 410 of the drying machine 400 according to another embodiment of the present invention configures a cylindrical chamber 415 having a mesh network structure to supply hot air, but in the drying chamber 405 It may also be configured in a cylindrical chamber type to move agricultural products in the forward rotation direction.

원통챔버(415)는 건조실(405) 내부에 위치하여 회전구동가능하게 구성한다.The cylindrical chamber 415 is located inside the drying chamber 405 and configured to be rotatably driven.

원통챔버(415)에는 내주면을 따라 형성된 구조로서, 내부에 투입된 농산물을 교반 이동시킬 수 있게 교반플레이트(416)를 형성하므로, 농산물을 골고루 건조시켜 건조효율을 증진하면서 전방을 향한 농산물의 원활한 이동성을 도모할 수 있다.Cylindrical chamber 415 has a structure formed along the inner circumferential surface, and a stirring plate 416 is formed so that agricultural products put into the inside can be stirred and moved, so that agricultural products are evenly dried to improve drying efficiency and smooth movement of agricultural products forward. can help

본 발명에 일실시예에서, 교반플레이트(416)에도 원통챔버(415)와 동일하게 메쉬망 구조로 형성하므로, 건조 열풍의 원활한 통기성을 도모하는 것이 가능하다.In one embodiment of the present invention, since the agitation plate 416 is also formed in the same mesh structure as the cylindrical chamber 415, it is possible to promote smooth ventilation of the dry hot air.

건조가공기(400)의 공조유닛(420)에서는 건조실(405)의 온도를 30~60℃로 유지시킨다.In the air conditioning unit 420 of the drying machine 400, the temperature of the drying chamber 405 is maintained at 30 to 60°C.

즉, 건조가공기(400)에는 건조실(405) 내 온도센서 및 습도센서를 더 포함하여 온도 및 습도를 감지하고, 해당 감지정보를 이용하여 공조유닛(420)의 동작을 자동 제어할 수 있다.That is, the drying machine 400 may further include a temperature sensor and a humidity sensor in the drying chamber 405 to detect temperature and humidity, and automatically control the operation of the air conditioning unit 420 using the corresponding sensing information.

선별가공기(500)는 건조가공기(400)로부터 공급된 농산물을 크기 및 색채 등에 따라 선별하기 위한 구성으로서, 제1선별기(510) 및 제2선별기(520)를 포함한다.The sorting processor 500 is a configuration for sorting agricultural products supplied from the drying processor 400 according to size and color, and includes a first sorter 510 and a second sorter 520.

제1선별기(510)는 농산물을 이동시키면서 진동분리하여 농산물의 크기를 선별토록 1차 선별한다.The first sorter 510 vibrates and separates the agricultural products while moving them, and first sorts them to sort the size of the agricultural products.

본발명에 일실시예에서 제1선별기(510)에는 다층구조의 선별스크린(미도시)을 포함하되 서로 다른 크기의 선별공을 형성하며, 선별스크린에서 선별 낙하됨에 따라 스크린별 선별된 구분된 경로로 이동시키게 구성한다.In one embodiment of the present invention, the first sorter 510 includes a multi-layered sorting screen (not shown), but forms sorting holes of different sizes, and separate paths separated by screen as they are sorted and dropped from the sorting screen. configured to move to

제1선별기(510)에서는 선별스크린별로 진동을 발생시키기 위한 진동발생유닛을 포함한다.The first sorter 510 includes a vibration generating unit for generating vibration for each sorting screen.

제2선별기(520)는 제1선별기(510)를 거친 농산물의 색채를 판별하여 2차 선별할 수 있게 구성하므로 농산물의 양품과 불량을 선별처리한다.The second sorter 520 is configured to discriminate the color of agricultural products that have passed through the first sorter 510 and perform secondary sorting, so that good products and bad products are sorted out.

제2선별기(520)에서는 농산물 판별을 위하여 색채를 촬영하는 비젼카메라(521)를 포함하고, 비젼카메라(521)의 정보에 따라 농산물의 양품 여부를 판별하도록 색채판별수단(523)을 포함하며, 색채판별수단(523)으로부터 정보를 수신하여 구동하되 농산물의 양품 여부에 따라 구분된 에어분사량으로 에어를 분사하는 선별분사유닛(525)을 구성한다.The second sorter 520 includes a vision camera 521 for photographing colors to determine agricultural products, and a color discrimination means 523 to determine whether agricultural products are good or not according to the information of the vision camera 521, A sorting spraying unit 525 configured to receive information from the color discriminating means 523 is driven and sprays air with an air sprayed amount classified according to whether agricultural products are good or not.

또한, 선별가공기(500)를 거친 농산물에 대하여 선택적으로 광택작업을 위한 후처리할 수 있는 광택가공기(700)를 더 포함할 수도 있다.In addition, a polishing machine 700 capable of selectively post-processing for polishing of agricultural products that have passed through the sorting machine 500 may be further included.

광택가공기(700)는 선별가공기(500)를 거친 농산물을 수용하여 회전 교반하는 교반챔버(710)를 포함하고, 교반챔버(710)의 내면에 가죽소재로 형성된 연마면을 포함하며, 교반챔버(710)의 회전구동으로 농산물 간에 접촉 및 연마면과의 접촉으로 농산물을 광택 처리하게 구성한다.The polishing machine 700 includes a stirring chamber 710 for receiving and rotating agricultural products that have passed through the sorting machine 500, and includes a polishing surface formed of a leather material on the inner surface of the stirring chamber 710, and the stirring chamber ( 710) is configured to polish the agricultural products by contact between agricultural products and contact with the polishing surface by the rotary drive.

원료이송유닛(600)은 세척가공기(100)에서부터 선별가공기(500)까지의 전반적인 작업공정구간에 배치하여 농산물을 이송 공급한다.The raw material transfer unit 600 is disposed in the entire working process section from the washing machine 100 to the sorting machine 500 to transfer and supply agricultural products.

원료이송유닛(600)은 상부에 농산물을 거치한 상태로 이송시키기 위한 컨베이어 구조로 형성될 수 있다. 즉, 원료이송유닛(600)은 본 발명의 전반적인 구성들(예를 들면, 세척가공기(100), 절단가공기(200), 증숙가공기(300), 건조가공기(400), 선별가공기(500) 등)의 전방 또는 후방에 배치하고, 개별적인 컨베이어 형태의 구동구조를 이루되 복수 개의 롤러 및 구동모터, 이송벨트를 포함할 수 있다. The raw material transport unit 600 may be formed as a conveyor structure for transporting agricultural products in a state of being mounted thereon. That is, the raw material transfer unit 600 includes the overall components of the present invention (eg, the washing machine 100, the cutting machine 200, the steaming machine 300, the drying machine 400, the sorting machine 500, etc. ), and may include a plurality of rollers, a drive motor, and a conveyor belt while forming a driving structure in the form of an individual conveyor.

원료이송유닛(600)에는 절단가공기(200) 및 증숙가공기(300)를 우회하도록 세척가공기(100)에서 건조가공기(400)를 향한 이송경로를 형성하여 농산물을 이송가능하게 구성하는 바이패스이송부(610)를 구성한다.In the raw material transfer unit 600, a bypass transfer unit configured to transfer agricultural products by forming a transfer path from the washing machine 100 to the drying machine 400 so as to bypass the cutting machine 200 and the steaming machine 300 ( 610).

바이패스이송부(610)는 농산물 중 절단 및 증숙 작업단계가 필요하지 않는 농산물에 대해 절단 및 증숙 작업단계를 생략하고 바로 건조 작업단계로 이송시킬 수 있는 구성으로서, 세척가공기(100)와 절단가공기(200)의 사이에 배치된 원료이송유닛(600)에서 증숙가공기(300)와 건조가공기(400)의 사이 배치된 원료이송유닛(600)까지 연장 형성된다.The bypass transfer unit 610 is a configuration that can skip the cutting and steaming operation steps for agricultural products that do not require cutting and steaming operations among agricultural products and directly transfer them to the drying operation step, and the washing machine 100 and the cutting machine ( 200) extending from the raw material transfer unit 600 disposed between the steaming machine 300 and the drying machine 400 to the raw material transferring unit 600 disposed between the steaming machine 300 and the drying machine 400.

바이패스이송부(610)에는 세척가공기(100)와 절단가공기(200)의 사이에 배치된 원료이송유닛(600)과의 접촉지점인 일단에 농산물의 이송경로를 전환할 수 있는 경로전환수단(620)을 구성한다.The bypass transfer unit 610 has a path switching unit 620 that can switch the transfer path of agricultural products at one end, which is a contact point with the raw material transfer unit 600 disposed between the washing machine 100 and the cutting machine 200. ) constitutes

경로전환수단(620)은 직각방향으로 회전운동하면서 바이패스이송부(610)를 향한 이송경로 또는 절단가공기(200)를 향한 이송경로를 개폐 설정할 수 있게 구동된다.The path switching means 620 is driven to open and close the transfer path toward the bypass transfer unit 610 or the transfer path toward the cutting machine 200 while rotating in a right angle direction.

즉 상기와 같이 구성되는 본 발명에 따른 과일 채소류 가공용 자동화 시스템에 의하면, 농산물 가공을 위한 일련의 작업공정을 일괄적으로 진행할 수 있는 가공 시스템을 구현하므로, 수확 농산물의 출하 전 전반적인 공정을 자동화하여 작업인력을 최소화하며 가공작업의 신속성과 함께 제품의 생산성을 향상시키고, 출하 농산물의 고품질화를 도모하는 것이 가능하다.That is, according to the automated system for processing fruits and vegetables according to the present invention configured as described above, since a processing system capable of collectively proceeding with a series of work processes for processing agricultural products is implemented, the overall process before shipment of harvested agricultural products is automated. It is possible to minimize manpower, speed up processing work, improve product productivity, and promote high quality of agricultural products.

뿐만 아니라 본 발명은 다양한 품종의 농산물에 따라 복합적인 작업공정을 선택적으로 진행할 수 있게 구성하므로, 농산물의 가공 범위를 확장하면서 가공 시스템의 범용성을 구현하는 것이 가능하다.In addition, since the present invention is configured to selectively proceed with complex work processes according to various types of agricultural products, it is possible to implement versatility of the processing system while expanding the processing range of agricultural products.

한편, 본 도면에 개시된 실시예는 이해를 돕기 위해 특정 예를 제시한 것에 지나지 않으며, 본 발명의 범위를 한정하고자 하는 것은 아니다. 여기에 개시된 실시예 이외에도 본 발명의 기술적 사상에 바탕을 둔 다른 변형예들이 실시 가능하다는 것은, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게는 자명한 것이다.On the other hand, the embodiments disclosed in the drawings are only presented as specific examples to aid understanding, and are not intended to limit the scope of the present invention. It is obvious to those skilled in the art that other modified examples based on the technical idea of the present invention can be implemented in addition to the embodiments disclosed herein.

100...세척가공기 110...진동세척부
120...세정세척부 121...세척챔버
123...세척수조 125...세척구동수단
127...살균세척유닛 130...에어세척부
200...절단가공기 210...커팅유닛
215...커터날 220...커팅가이드유닛
221...투입경로 225...투입로전환수단
300...증숙가공기 310...증숙챔버
320...증숙발생기 325...분출가이드로
400...건조가공기 405...건조실
410...건조이송유닛 411...금속 메쉬망
413...섬유 메쉬망 414...돌기부
415...원통챔버 416...교반플레이트
420...공조유닛 421...송풍기
423...송풍덕트 425...순환덕트
430...분배유닛 500...선별가공기
510...제1선별기 520...제2선별기
521...비젼카메라 523...색채판별수단
525...선별분사유닛 600...원료이송유닛
610...비이패스이송부 620...경로전환수단
700...광택가공기 710...교반챔버100 ... cleaning machine 110 ... vibration cleaning unit
120 ... Washing unit 121 ... Washing chamber
123 ... washing tank 125 ... washing drive means
127 ... sterilization and washing unit 130 ... air cleaning unit
200 ... cutter 210 ... cutting unit
215 ... cutter blade 220 ... cutting guide unit
221 ... Input path 225 ... Input path conversion means
300 ... steaming machine 310 ... steaming chamber
320 ... Steaming generator 325 ... Jetting guide
400 ... drying machine 405 ... drying room
410 ... dry transfer unit 411 ... metal mesh net
413 ... fiber mesh network 414 ... projections
415 ... cylindrical chamber 416 ... stirring plate
420 ... air conditioning unit 421 ... blower
423 ... ventilation duct 425 ... circulation duct
430 ... distribution unit 500 ... sorting machine
510 ... first sorter 520 ... second sorter
521 ... vision camera 523 ... color discrimination means
525 ... Separating injection unit 600 ... Raw material transfer unit
610 ... bypass transfer unit 620 ... path switching means
700 ... polishing machine 710 ... stirring chamber

Claims (3)

내부에 가공대상인 농산물을 수용하는 세척챔버를 포함하며, 상기 세척챔버 내 분사 및 담금 작업에 의해 농산물을 세척하는 세척가공기;
세척상태의 농산물을 투입하여 슬라이스 형태로 절단하는 절단가공기;
슬라이스 절단된 농산물을 체반 내 펼침 상태로 담아 수용하고, 내부에 과열증기를 발생시켜 설정시간 동안 열처리하는 증숙가공기;
내부에 농산물을 수용하되 30~60℃의 온도를 유지하는 건조실을 포함하고, 상기 건조실 내 열풍을 공급하면서 제습 및 환기 구동하여 농산물을 건조하는 건조가공기;
상기 건조가공기로부터 공급된 농산물을 이동시키면서 진동분리하여 농산물의 크기를 1차 선별하는 제1선별기와, 상기 제1선별기를 거친 농산물의 색채를 판별하여 2차 선별하는 제2선별기를 포함하는 선별가공기; 및
상부에 농산물을 거치하고 상기 세척가공기에서부터 상기 선별가공기까지의 전반적인 작업공정구간에 배치하여 농산물을 이송 공급하는 원료이송유닛;을 포함하고,
상기 원료이송유닛에는 상기 절단가공기 및 상기 증숙가공기를 바이패스하도록 상기 세척가공기에서 상기 건조가공기를 향한 이송경로를 형성하여 농산물을 이송가능하게 구성하는 바이패스이송부를 포함하여 이루어지되, 상기 세척가공기는 외부로부터 진입한 농산물의 이물질을 제거하는 진동세척부와, 상기 진동세척부를 거친 농산물을 세척챔버 내 수용한 후 세척수로 침지 및 분사 접촉시키는 세정세척부와, 상기 세정세척부를 거친 농산물에 고압의 에어를 분사하여 세척수와 함께 남은 이물질을 제거하는 에어세척부를 포함하고,
상기 세척가공기의 세정세척부에는 세척수에 의해 침지 및 분사 세척된 농산물을 향해 전해수를 분사하여 살균처리하는 살균세척유닛을 포함하여 이루어지며,
상기 건조가공기는 상기 건조실 내 농산물을 이송시키는 건조이송유닛과, 열풍을 생성시키도록 히터가 장착된 송풍기를 포함하되 상기 송풍기의 열풍을 상기 건조실 내 공급하는 송풍덕트 및 상기 건조실 내 공기를 흡입하여 상기 송풍기에 흡입공기를 순환 공급하는 순환덕트를 포함하는 공조유닛을 포함하며,
상기 절단가공기는 농산물 절단을 위해 커터날을 회전구동하는 커팅유닛과, 상기 커팅유닛의 커터날을 향해 농산물의 투입경로를 안내하는 커팅가이드유닛을 포함하고,
상기 커팅가이드유닛은 농산물의 유형 및 크기에 따라 서로 다른 직경의 투입경로로 설정 적용하게 구성하는 투입로전환수단을 포함하는 과일 채소류 가공용 자동화 시스템.A washing machine that includes a washing chamber accommodating agricultural products to be processed therein, and cleans the agricultural products by spraying and soaking in the washing chamber;
A cutting machine that cuts agricultural products in a washed state into slices;
A steaming machine that accommodates sliced agricultural products in an unfolded state in a sieve and heat-treats them for a set time by generating superheated steam inside;
A drying processor that includes a drying chamber accommodating agricultural products therein but maintaining a temperature of 30 to 60° C., and drying agricultural products by driving dehumidification and ventilation while supplying hot air in the drying chamber;
A sorting machine comprising a first sorter for first sorting the size of agricultural products by vibration separation while moving the agricultural products supplied from the drying processor, and a second sorter for secondarily sorting the agricultural products by discriminating the color of the agricultural products that have passed through the first sorter ; and
Including; a raw material transfer unit for transporting and supplying agricultural products by placing agricultural products on the upper part and placing them in the overall work process section from the washing machine to the sorting machine,
The raw material transfer unit includes a bypass transfer unit configured to transfer agricultural products by forming a transfer path from the washing machine to the drying machine so as to bypass the cutting machine and the steaming machine, and the washing machine A vibration washing unit that removes foreign substances from agricultural products entering from the outside, a washing and washing unit that accommodates the agricultural products that have passed through the vibration cleaning unit in a washing chamber, and then immerses and sprays them with washing water, and a high-pressure air to the agricultural products that have passed through the washing and washing unit Including an air washing unit that removes foreign substances remaining along with the washing water by spraying,
The cleaning and washing unit of the washing machine includes a sterilization and washing unit that sterilizes by spraying electrolytic water toward agricultural products that have been immersed and spray-washed by washing water,
The drying machine includes a drying transfer unit for transporting agricultural products in the drying chamber, and a blower equipped with a heater to generate hot air, but a blowing duct for supplying hot air from the blower into the drying chamber and sucking air in the drying chamber. An air conditioning unit including a circulation duct for circulating and supplying intake air to the blower,
The cutting machine includes a cutting unit for rotationally driving a cutter blade to cut agricultural products, and a cutting guide unit for guiding an input path of agricultural products toward the cutter blade of the cutting unit,
The cutting guide unit is an automated system for processing fruits and vegetables including an input path conversion means configured to set and apply input paths of different diameters according to the type and size of agricultural products. 제1항에 있어서,
상기 선별가공기를 거친 농산물을 수용하여 회전 교반하되 농산물 간에 접촉 및 연마면과의 접촉으로 농산물을 후처리하는 광택가공기를 더 포함하는 과일 채소류 가공용 자동화 시스템.According to claim 1,
An automated system for processing fruits and vegetables further comprising a polishing machine for receiving and rotating the agricultural products that have passed through the sorting processor and post-processing the agricultural products by contact between the agricultural products and contact with the polishing surface. 제1항에 있어서,
상기 세정세척부는 세척챔버에 대응하여 복수개의 세척노즐이 배치되며, 상기 세척노즐은 제공되는 세척수를 방울형태로 비산시키는 미스트 유닛을 더 포함하는 과일 채소류 가공용 자동화 시스템.According to claim 1,
The washing and washing part is disposed with a plurality of washing nozzles corresponding to the washing chamber, and the washing nozzles further include a mist unit for scattering the provided washing water in the form of drops.
KR1020210106534A 2021-08-12 2021-08-12 Automatic system for processing fruit and vegetable KR20230025549A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101828024B1 (en) 2015-08-03 2018-02-12 선문대학교 산학협력단 Device for processing agricultural products

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101828024B1 (en) 2015-08-03 2018-02-12 선문대학교 산학협력단 Device for processing agricultural products

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