KR20200075365A - Manufacturing apparatus and manufacturing methos for liquid fertilizer - Google Patents

Manufacturing apparatus and manufacturing methos for liquid fertilizer Download PDF

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KR20200075365A
KR20200075365A KR1020180163966A KR20180163966A KR20200075365A KR 20200075365 A KR20200075365 A KR 20200075365A KR 1020180163966 A KR1020180163966 A KR 1020180163966A KR 20180163966 A KR20180163966 A KR 20180163966A KR 20200075365 A KR20200075365 A KR 20200075365A
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fermentation
fish
products
liquid fertilizer
fermentation device
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KR102131540B1 (en
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김문희
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김문희
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • C05F1/02Apparatus for the manufacture
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00Other organic fertilisers
    • C05F11/08Organic fertilisers containing added bacterial cultures, mycelia or the like
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/50Treatments combining two or more different biological or biochemical treatments, e.g. anaerobic and aerobic treatment or vermicomposting and aerobic treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • C05F17/979Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being gaseous
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/20Liquid fertilisers
    • C05G5/23Solutions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Biotechnology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

The present invention relates to an apparatus for preparing a liquid fertilizer and a method for preparing a liquid fertilizer by using the same, which uses an ultrasonic extraction method to prepare a liquid fertilizer with the addition of amino acids extracted from Sargassum horneri (Turner) C. Agardh, so as to utilize non-edible algae, which has become a new contaminant, thereby increasing the enlargement and yield of fruits, and which also uses a two-stage fermentation device to shorten a fermentation period and thus increase fermentation efficiency while reducing the consumption of EM active liquid. Accordingly, the present invention is configured to include: a culture tank for preparing EM active liquid by adding aged seawater; a foreign material dropper for removing impurities mixed in the received fish by-products; a sorter for selecting fish by-products discharged from the foreign material dropper according to quality standards; a grinder for pulverizing the fish by-products input from the sorter; a first fermentation device for primarily fermenting the pulverized fish by-products; a transfer pump for transferring the fermented product discharged from the first fermentation device; a second fermentation device including an impeller with a pH sensor for fermenting the mixture transferred by the transfer pump; a reservoir installed at an upper portion of the second fermentation device for storing an amino acid solution of Sargassum horneri (Turner) C. Agardh; a supply pipe configured to connect the second fermentation device and the reservoir for transferring the amino acid solution of Sargassum horneri (Turner) C. Agardh; a filter for removing solids from the fermentation broth discharged from the second fermentation device; and a packaging machine for packaging liquid fertilizer discharged from the filter.

Description

액상비료 제조장치 및 이를 사용한 액상비료 제조방법{MANUFACTURING APPARATUS AND MANUFACTURING METHOS FOR LIQUID FERTILIZER}Liquid fertilizer manufacturing apparatus and liquid fertilizer manufacturing method using the same{MANUFACTURING APPARATUS AND MANUFACTURING METHOS FOR LIQUID FERTILIZER}

이 발명은 초음파추출법을 이용하여 괭생이모자반으로부터 추출한 아미노산을 첨가하여 액상비료를 제조함으로써 새로운 오염요인이 되고 있는 비식용해조류를 활용하여 과실의 비대, 수확량을 증대시킬 수 있으며, 2단 발효장치를 사용함으로써 EM활성액 소모량을 절감하면서 발효기간을 단축시켜 발효효율을 증대할 수 있는, 액상비료 제조장치 및 이를 사용한 액상비료 제조방법에 관한 것이다.This invention can increase the fatness and yield of fruits by using non-edible algae, which is a new contaminant, by adding liquid extracted by adding amino acids extracted from hoejaengjaban using ultrasonic extraction method. It relates to a liquid fertilizer manufacturing apparatus and a liquid fertilizer manufacturing method using the same, which can increase the fermentation efficiency by shortening the fermentation period while reducing consumption of the EM active liquid by use.

과실의 품질은 환경, 재배기술 및 영양 상태에 따라 달라지는데, 이들 요인은 독립적으로 작용하기보다는 상호작용을 함으로써 과실 내 영양성분의 조성에 영향을 주고 나아가서는 과실의 품질에 영향을 주게 된다. 이 중 과실의 비대 정도와 수확량, 착색 및 당도는 과실의 가격을 결정하는 중요한 품질지표이다. 특히, 과실의 당도는 재배토양의 토양화학 상태, 비료의 시비량, 시비방법 및 시비 시기 등에 좌우된다.The quality of the fruit depends on the environment, cultivation technology and nutritional status. These factors affect the composition of nutrients in the fruit by interacting rather than acting independently, and further affect the quality of the fruit. Among them, the degree of fruit fatness, yield, coloration, and sugar content are important quality indicators that determine the price of the fruit. In particular, the sugar content of the fruit depends on the soil chemical condition of the cultivated soil, fertilizer amount, fertilization method and fertilization time.

기존 비료를 제조하기 위하여 이용되어 온 아미노산 추출방법은 강산, 고온에서 산분해법으로 제조하는 아미노산의 폐기물로서 잔류 염산 및 중금속의 유입으로 토양 산성화는 물론 작물에 약해를 유발할 수 있다. The amino acid extraction method, which has been used to manufacture conventional fertilizers, is a waste of amino acids produced by acid decomposition at strong acids and high temperatures, and may induce soil acidification and crop damage by introducing residual hydrochloric acid and heavy metals.

EM(Effective Microoganism)은 유용한(Effective) 미생물(Microorganisms)의의 약자로 자연계에 존재하는 많은 미생물중에서 사람에게 유익한 미생물 수십종을 조합, 배양한 것이다. 일반적으로 효모, 유산균 및 광합성 세균이 EM을 구성하고 있는 주요 균종이며 이 밖에 방선균, 사상균, 고초균 등이 존재한다. 이들 균들간의 복잡한 공존공영관계가 만들어 내는 발효 생성물의 항산화력이 EM의 효과라고 말할 수 있다. EM은 발효를 촉진하는 유용미생물의 복합체이다. 따라서 이 성질을 잘 이용하여 토양을 개량하고 농작물의 성장을 도울 수가 있으며, 이러한 특성을 가진 EM은 농업뿐 아니라 환경, 축산, 일상생활의 모든분야에 활용이 가능하다.EM (Effective Microoganism) is an abbreviation of Effective Microorganisms. It is a combination of and cultured dozens of microorganisms beneficial to humans among many microorganisms existing in nature. In general, yeast, lactic acid bacteria, and photosynthetic bacteria are the main species constituting EM, and in addition, actinomycetes, filamentous fungi, and archaea are present. It can be said that the effect of EM is the antioxidant power of the fermentation product created by the complex coexistence of these bacteria. EM is a complex of useful microorganisms that promote fermentation. Therefore, by using this property well, it is possible to improve soil and help grow crops. EM with this characteristic can be used not only in agriculture, but also in all areas of the environment, livestock, and daily life.

최근 몇 년간에 걸쳐 해안가에 괭생이모자반, 구멍갈파래 등 비식용 해조류들이 다량 발생하여 연안 경관을 훼손할 뿐만 아니라 선박 스크류에 감겨 조업과 항해에 지장을 초래하고 양식장 그물 등에 달라붙어 시설물 파손과 양식물 유실 등의 피해를 주고 있다. 이를 해결하기 위하여 비식용 해조류를 수거하고 운반하는데 많은 노동력이 투입했지만, 수거한 비식용 해조류의 적합한 소비방안이 확보되지 않아 보관과정에서 악취가 발생하는 2차적인 문제가 발생하여 해안지역의 일부 농민들만이 소규모로 이용하고 있는 실정이다.In recent years, a large number of non-edible seaweeds such as hoe-hats, sea bream, etc. have been generated on the coast to damage the coastal landscape, as well as wind up on the ship's screws, causing damage to fishing and fishing, and attaching to the fish farm nets, causing damage to facilities and farming. It is causing damage such as loss. To solve this problem, a lot of labor was put into collecting and transporting non-edible seaweeds, but due to the inability to secure suitable consumption measures for the collected non-edible seaweeds, a secondary problem that caused odors during storage occurred and some farmers in coastal areas Only the people are using it on a small scale.

등록실용신안공보 등록번호 20-0137056Utility Model Registration No. 20-0137056

이 발명은 상기한 문제점을 해결하기 위한 것으로서, 초음파추출법을 이용하여 괭생이모자반으로부터 추출한 아미노산을 첨가하여 액상비료를 제조함으로써 새로운 오염요인이 되고 있는 비식용해조류를 활용할 수 있는, 액상비료 제조장치 및 이를 사용한 액상비료 제조방법을 제공하는 데 있다.The present invention is to solve the above problems, by adding an amino acid extracted from hoesaengjaban using ultrasonic extraction method to produce a liquid fertilizer, a liquid fertilizer manufacturing apparatus that can utilize a non-edible algae which is a new contamination factor and It is to provide a liquid fertilizer manufacturing method using the same.

이 발명의 다른 목적은, 2단 발효장치를 사용함으로써 EM활성액 소모량을 절감하면서 발효기간을 단축시켜 발효효율을 증대할 수 있는, 액상비료 제조장치 및 이를 사용한 액상비료 제조방법을 제공하는 데 있다.Another object of the present invention is to provide a liquid fertilizer manufacturing apparatus and a liquid fertilizer manufacturing method using the same, which can increase fermentation efficiency by shortening the fermentation period while reducing the consumption of EM active liquid by using a two-stage fermentation apparatus.

상기한 목적을 달성하기 위한 수단으로서 이 발명의 구성은, 숙성 해수를 첨가하여 EM활성액을 제조하는 배양조와, 입고된 생선부산물에 섞여있는 불순물을 제거하는 이물질탈락기와, 상기한 이물질탈락기에서 배출된 생선부산물을 품질규격에 따라 선별하는 선별기와, 상기한 선별기로부터 투입되는 생선부산물을 분쇄하는 분쇄기와, 상기한 분쇄된 생선부산물을 1차 발효하는 제1 발효장치와, 상기한 제1 발효장치에서 배출되는 발효물을 이송하는 이송펌프와, pH 감지기가 구비된 임펠러를 포함하며 상기한 이송펌프로 이송된 혼합물을 발효하는 제2 발효장치와, 상기한 제2 발효장치 상부에 설치되며 괭생이모자반 아미노산 용액을 저장하는 저장조와, 상기한 제2 발효장치와 저장조를 연결하며 괭생이모자반 아미노산 용액을 이송하는 공급관과, 상기한 제2 발효장치에서 배출되는 발효액의 고형물을 제거하기 위한 여과기와, 상기한 여과기에서 배출되는 액상비료를 포장하는 포장기를 포함하여 이루어지면 바람직하다.As a means for achieving the above object, the configuration of the present invention includes a culture tank for preparing EM active liquid by adding aged seawater, a debris eliminator to remove impurities mixed with fish byproducts, and discharged from the debris eliminator described above. A sorting machine for sorting fish by-products according to quality standards, a grinder for crushing fish by-products input from the above-mentioned sorting machine, a first fermentation device for primary fermentation of the crushed fish by-products, and the first fermentation device described above A second fermentation device for fermenting the mixture transferred to the above-described transfer pump, including a transfer pump for transporting the fermentation product discharged from the impeller equipped with a pH sensor, and the second fermentation device installed above, A storage tank for storing the amino acid solution of the mother and child, a supply pipe for connecting the above-described second fermentation device and the storage tank and transferring the amino acid solution of the hoejajangjaban, and a filter for removing solids of the fermentation liquid discharged from the second fermentation device, It is preferable to include a packaging machine for packaging the liquid fertilizer discharged from the filter.

이 발명의 구성은, 상기한 제1 발효장치는, 상기한 분쇄된 생선부산물을 담는 크기의 트레이와, 상기한 트레이 상부에 설치되며 표면에 복수의 돌기가 형성되어 있으며 생선부산물을 얇고 균일하게 펴는 롤러와, 상기한 트레이 상부에 설치되어 EM활성액을 미세입자로 분무하는 노즐과, 상기한 트레이 내부에 담긴 혼합물의 발효를 촉진하는 적외선 조명을 포함하여 이루어지면 바람직하다.In the configuration of the present invention, the first fermentation apparatus is a tray sized to contain the pulverized fish by-product, and is installed on the tray, and a plurality of protrusions are formed on the surface to spread fish by-products thinly and uniformly. It is preferable to include a roller, a nozzle installed on the tray above to spray the EM active liquid with fine particles, and infrared illumination to promote fermentation of the mixture contained in the tray.

이 발명의 구성은, 상기한 제2 발효장치는, 드럼본체와, 상기한 드럼본체에 삽입설치되며 pH 감지기가 구비된 임펠러와, 상기한 드럼본체 상부에 설치되며 상기한 공급관이 삽입될 수 있는 홀이 형성되어 있는 커버 플레이트와, 상기한 드럼본체에 공기를 공급하기 위한 흡기 덕트와, 상기한 흡기 덕트로 공급되는 공기를 건조시키기 위한 저온제습 건조기와, 상기한 드럼본체로부터 공기를 배출하기 위한 배기 덕트와, 상기한 배기 덕트로부터 배출되는 가스의 분진을 제거하기 위한 집진설비를 포함하여 이루어지면 바람직하다.In the configuration of the present invention, the second fermentation device is installed in the drum body, the drum body and the impeller equipped with a pH sensor, the drum body is installed on the upper part and the above supply pipe can be inserted A cover plate having a hole, an intake duct for supplying air to the drum body, a low-temperature dehumidifying dryer for drying air supplied to the intake duct, and for discharging air from the drum body It is preferable to include an exhaust duct and a dust collecting facility for removing dust from the gas discharged from the exhaust duct.

상기한 목적을 달성하기 위한 수단으로서 이 발명의 제조방법의 구성은, EM 원액 100 리터, 당밀 100 리터, 숙성 해수 5톤을 혼합하여 EM활성액을 제조하는 단계와, 괭생이모자반을 초음파 처리하여 괭생이모자반 아미노산 분말을 제조하는 단계와, 입고된 생선부산물을 이물질탈락기에 투입하여 350rpm 회전속도로 30~35분 동안 이물질을 제거하는 단계와, 상기한 이물질탈락기에서 배출된 생선부산물을 색상과 냄새규격에 따라 선별하는 단계와, 상기한 선별된 생선부산물을 분쇄기로 투입하여 분쇄하는 단계와, 상기한 분쇄된 생선부산물을 롤러를 이용하여 트레이에 도포하는 단계와, 노즐을 이용하여 상기한 도포된 생선부산물에 EM활성액을 미세입자로 분무하는 단계와, 상기한 생선부산물과 EM활성액이 균일하게 혼합되도록 롤러로 다지는 단계와, 상기한 다지기가 완료되면 2~50㎛ 파장 범위의 적외선을 조사하여 20~25분 동안 1차 발효하는 단계와, 상기한 1차 발효물을 이송펌프를 이용하여 제2 발효장치로 이송하는 단계와, 상기한 제2 발효장치에서 40~60℃에서 2~3시간 동안 2차 발효하는 단계와, 괭생이모자반 수용액을 투입하여 상기한 2차 발효물의 pH를 조절하는 단계와, 상기한 발효조의 pH가 안정화되면 상기한 2차 발효물을 여과하여 액상비료를 추출하는 단계와, 상기한 액상비료를 포장하는 단계를 포함하여 이루어지면 바람직하다.As a means for achieving the above object, the composition of the manufacturing method of the present invention comprises the steps of preparing EM active liquid by mixing 100 liters of EM stock solution, 100 liters of molasses, and 5 tons of mature seawater, The step of preparing the amino acid powder of raw imitation ban, the step of removing the foreign matter for 30~35 minutes at a rotation speed of 350 rpm by putting the fish by-products put into the foreign matter eliminator, and the color and smell of the fish by-products discharged from the foreign matter eliminator. The step of sorting according to the standard, the step of crushing by introducing the selected fish by-product into a grinder, the step of applying the above-mentioned pulverized fish by-product to a tray using a roller, and applying the above-described coating using a nozzle The step of spraying the EM by-product with fine particles in fish by-products, the step of compacting with a roller so that the above-mentioned fish by-products and EM-activation solution are uniformly mixed, and when the above compaction is completed, irradiate infrared rays in the wavelength range of 2-50 μm. The primary fermentation for ~25 minutes, the primary fermentation product is transferred to the second fermentation device using a transfer pump, and the second fermentation device is for 2 to 3 hours at 40-60°C. The second fermentation step, the step of adjusting the pH of the above-mentioned secondary fermentation product by adding an aqueous solution of hoesan imijaban, and when the pH of the above-mentioned fermentation tank is stabilized, filtering the above-mentioned secondary fermentation product to extract liquid fertilizer And, it is preferable to include the step of packaging the liquid fertilizer described above.

이 발명의 제조방법의 구성은, 상기한 EM활성액을 제조하는 단계는, 용암해수 100 중량부 기준으로, 스코리아 5~10 중량부를 투입하여 45~60℃에서 12시간 동안 숙성하고, 염분 농도 0.85~0.90%로 탈염된 숙성 해수를 사용하면 바람직하다.The composition of the manufacturing method of the present invention, the step of preparing the above-mentioned EM active liquid, based on 100 parts by weight of lava seawater, and 5-10 parts by weight of Korea is added, aged at 45-60° C. for 12 hours, and the salt concentration is 0.85~ It is preferable to use aged seawater desalted to 0.90%.

이 발명의 제조방법의 구성은, 상기한 괭생이모자반 아미노산 분말을 제조하는 단계는, 괭생이모자반을 분쇄기로 분쇄하는 단계와, 상기한 분쇄된 괭생이모자반 20g당 70% 에탄올 1L를 가하여 15~20분 동안 40~50kHz 주파수의 초음파를 처리하여 추출하는 단계와, 상기한 추출이 완료되면 상온으로 식힌 후 감압 여과하는 단계와, 상기한 감압 여과하여 얻은 여과액을 건조하는 단계를 포함하여 이루어지면 바람직하다. The composition of the manufacturing method of the present invention comprises the steps of preparing the amino acid powder of the above-mentioned hoejajangjaban, crushing the hoejaejajangban with a grinder, and adding 1L of 70% ethanol per 20g of the crushed hoejajangjaban to 15~ If the extraction comprises the steps of treating and extracting the ultrasonic waves at a frequency of 40-50 kHz for 20 minutes, cooling to room temperature after the above extraction is completed, and drying the filtrate obtained by filtering under reduced pressure. desirable.

이 발명의 제조방법의 구성은, 상기한 pH를 조절하는 단계는, 20% 괭생이모자반 수용액을 사용하며, 2차 발효물의 pH가 7.5가 될때까지 적가하면 바람직하다.The composition of the production method of the present invention, the step of adjusting the above-described pH, 20% hoesaengjaban aqueous solution is used, it is preferable to drop the secondary fermentation until the pH is 7.5.

이 발명으로 제조된 액상비료는 실제 농업에 적용될 수 있으며, 초음파추출법을 이용하여 괭생이모자반으로부터 추출한 아미노산을 첨가하여 액상비료를 제조함으로써 새로운 오염요인이 되고 있는 비식용해조류를 활용하여 과실의 비대, 수확량을 증대시킬 수 있으며, 2단 발효장치를 사용함으로써 EM활성액 소모량을 절감하면서 발효기간을 단축시켜 발효효율을 증대할 수 있다.The liquid fertilizer produced by the present invention can be applied to actual farming, and by using the amino acid extracted from hoesaengjaban using the ultrasonic extraction method, the liquid fertilizer is produced to utilize the non-edible algae, which is a new contaminant, to increase the number of fruits. The yield can be increased, and by using a two-stage fermentation device, the consumption of EM active liquid can be reduced while the fermentation period can be shortened to increase fermentation efficiency.

도 1은 이 발명에 따른 액상비료 제조장치의 구성도이다.
도 2는 이 발명에 따른 제1 발효장치의 구성도이다.
도 3은 이 발명에 따른 제2 발효장치의 구성도이다.
도 4는 이 발명에 따른 액상비료 제조방법의 흐름도이다.
1 is a block diagram of a liquid fertilizer manufacturing apparatus according to the present invention.
2 is a block diagram of a first fermentation apparatus according to the present invention.
3 is a configuration diagram of a second fermentation apparatus according to the present invention.
4 is a flow chart of a method for manufacturing a liquid fertilizer according to the present invention.

이하, 이 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 이 발명을 용이하게 실시할 수 있을 정도로 상세히 설명하기 위하여, 이 발명의 바람직한 실시예를 첨부된 도면을 참조로 하여 상세히 설명하기로 한다. 이 발명의 목적, 작용, 효과를 포함하여 기타 다른 목적들, 그리고 동작상의 이점들이 바람직한 실시예의 설명에 의해 보다 명확해질 것이다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings in order to describe in detail that a person skilled in the art to which the present invention pertains can easily implement the present invention. Other objects, including operational objects, effects, effects, and operational advantages will be more apparent from the description of the preferred embodiment.

참고로, 여기에서 개시되는 실시예는 여러가지 실시가능한 예중에서 당업자의 이해를 돕기 위하여 가장 바람직한 실시예를 선정하여 제시한 것일 뿐, 이 발명의 기술적 사상이 반드시 제시된 실시예에만 의해서 한정되거나 제한되는 것은 아니고, 이 발명의 기술적 사상을 벗어나지 않는 범위내에서 균등물 내지 대체물들을 포함하는 다양한 변화와 부가 및 변경이 가능하다.For reference, the embodiments disclosed herein are only selected and presented as the most preferred embodiments to help those skilled in the art from among various practical examples, and the technical spirit of the present invention is limited or limited only by the presented embodiments. No, various changes, additions, and modifications including equivalents or substitutes are possible without departing from the technical spirit of the present invention.

또한, 명세서 및 청구범위에 사용된 용어나 단어의 표현은, 발명자가 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 정의된 것으로서, 통상적이거나 사전적인 의미로만 한정해서 해석되어서는 아니되며, 이 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 일예로서, 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한 복수의 표현을 포함하며, 방향에 관한 표현은 설명상의 편의를 위하여 도면상에 표현된 위치를 기준으로 설정하며, "연결된다"거나 "접속된다"라는 표현은 직접적인 연결 또는 접속뿐만이 아니라 중간에 다른 구성요소를 매개로 하는 연결 또는 접속을 포함한다.In addition, the terms or words used in the specification and claims are defined on the principle that the inventor can appropriately define the concept of terms in order to best describe his or her invention. It should not be interpreted as being limited only to a dictionary meaning, but should be interpreted as a meaning and a concept consistent with the technical idea of the present invention. As an example, a singular expression includes a plurality of expressions unless the context clearly indicates otherwise, and a direction expression is set based on a location expressed on the drawing for convenience of explanation, and is “connected” or “connected” The expression “includes” includes not only direct connection or connection, but also connection or connection through other components in the middle.

도 1은 이 발명에 따른 액상비료 제조장치의 구성도이고, 도 2는 이 발명에 따른 제1 발효장치의 구성도이고, 도 3은 이 발명에 따른 제2 발효장치의 구성도이다.1 is a configuration diagram of a liquid fertilizer manufacturing apparatus according to the present invention, FIG. 2 is a configuration diagram of a first fermentation apparatus according to the present invention, and FIG. 3 is a configuration diagram of a second fermentation apparatus according to the present invention.

도 1 내지 도 3에 도시된 것과 같이, 이 발명에 따른 액상비료 제조장치의 구성은, 숙성 해수를 첨가하여 EM활성액을 제조하는 배양조(1)와, 입고된 생선부산물에 섞여있는 불순물을 제거하는 이물질탈락기(2)와, 상기한 이물질탈락기에서 배출된 생선부산물을 품질규격에 따라 선별하는 선별기(3)와, 상기한 선별기로부터 투입되는 생선부산물을 분쇄하는 분쇄기(4)와, 상기한 분쇄된 생선부산물을 1차 발효하는 제1 발효장치(5)와, 상기한 제1 발효장치에서 배출되는 발효물을 이송하는 이송펌프(6)와, pH 감지기가 구비된 임펠러를 포함하며 상기한 이송펌프로 이송된 혼합물을 발효하는 제2 발효장치(7)와, 상기한 제2 발효장치 상부에 설치되며 괭생이모자반 아미노산 용액을 저장하는 저장조(8)와, 상기한 제2 발효장치와 저장조를 연결하며 괭생이모자반 아미노산 용액을 이송하는 공급관(9)과, 상기한 제2 발효장치에서 배출되는 발효액의 고형물을 제거하기 위한 여과기(10)와, 상기한 여과기에서 배출되는 액상비료를 포장하는 포장기(11)를 포함하여 이루어지면 바람직하다.1 to 3, the composition of the liquid fertilizer production apparatus according to the present invention is to remove the impurities mixed in the fish tank by-product and the culture tank (1) for producing EM active liquid by adding aged seawater A foreign substance eliminator (2), a sorter (3) for sorting fish by-products discharged from the foreign substance eliminator according to quality standards, and a grinder (4) for crushing fish by-products inputted from the sorter, and It includes a first fermentation device (5) for primary fermentation of a crushed fish by-product, a transfer pump (6) for transferring the fermentation product discharged from the first fermentation device, and an impeller equipped with a pH sensor. A second fermentation apparatus (7) for fermenting the mixture transferred to one transfer pump, a storage tank (8) installed above the second fermentation apparatus and storing an amino acid solution of hoesanjapan, and the second fermentation apparatus described above A supply pipe (9) for connecting the storage tank and transferring the amino acid solution of the hoejaengjabanban, a filter (10) for removing solids of the fermentation liquid discharged from the second fermentation apparatus, and a liquid fertilizer discharged from the filter It is preferable to include a packaging machine (11).

상기한 제1 발효장치(5)는, 상기한 분쇄된 생선부산물을 담는 크기의 트레이(50)와, 상기한 트레이 상부에 설치되며 표면에 복수의 돌기가 형성되어 있으며 생선부산물을 얇고 균일하게 펴는 롤러(51)와, 상기한 트레이 상부에 설치되어 EM활성액을 미세입자로 분무하는 노즐(52)과, 상기한 트레이 내부에 담긴 혼합물의 발효를 촉진하는 적외선 조명(53)을 포함하여 이루어진다.The first fermentation device 5, the tray 50 of the size containing the above-mentioned pulverized fish by-products, and is installed on the above tray, a plurality of protrusions are formed on the surface, and the fish by-products are thinly and uniformly stretched It comprises a roller (51), a nozzle (52) installed on the top of the tray to spray the EM active liquid as fine particles, and an infrared light (53) to promote fermentation of the mixture contained in the tray.

상기한 적외선 조명(53)은, 적외선영역의 빛을 발광하는 복수의 적외선 발광 다이오드(LED)를 포함하고 밀키 글래스를 사용하여 적외선 빛을 분산시킨다. 분산된 적외선은 열침투가 깊으며 넓은 범위로 발산이 가능하기 때문에 발효 촉진의 목적으로 적합하다.The above-described infrared light 53 includes a plurality of infrared light emitting diodes (LEDs) that emit light in the infrared region and disperses infrared light using milky glass. Dispersed infrared light is suitable for the purpose of promoting fermentation because it has a deep thermal penetration and can radiate in a wide range.

상기한 제2 발효장치(7)는, 드럼본체(70)와, 상기한 드럼본체에 삽입설치되며 pH 감지기(711)가 구비된 임펠러(71)와, 상기한 드럼본체 상부에 설치되며 상기한 공급관이 삽입될 수 있는 홀이 형성되어 있는 커버 플레이트(72)와, 상기한 드럼본체에 공기를 공급하기 위한 흡기 덕트(73)와, 상기한 흡기 덕트로 공급되는 공기를 건조시키기 위한 저온제습 건조기(74)와, 상기한 드럼본체로부터 공기를 배출하기 위한 배기 덕트(75)와, 상기한 배기 덕트로부터 배출되는 가스의 분진을 제거하기 위한 집진설비(76)를 포함하여 이루어진다.The above-described second fermentation apparatus 7 is installed on the drum body 70, the drum body, the impeller 71 provided with a pH sensor 711, and the drum body, and is installed above A cover plate 72 having a hole through which a supply pipe can be inserted, an intake duct 73 for supplying air to the drum body described above, and a low temperature dehumidifying dryer for drying air supplied to the intake duct described above It comprises 74, an exhaust duct 75 for discharging air from the drum body, and a dust collecting facility 76 for removing dust from the gas discharged from the exhaust duct.

상기한 드럼본체(70)는, 회전동력을 발생시키기 위하여 별도의 모터부(도시되지 않음)와 연결될 수 있다.The drum body 70 may be connected to a separate motor unit (not shown) to generate rotational power.

도 4는 이 발명에 따른 액상비료 제조방법의 흐름도이다.4 is a flowchart of a method for manufacturing a liquid fertilizer according to the present invention.

도 4에 도시된 것과 같이, 이 발명에 따른 액상비료 제조방법의 구성은, EM 원액 100 리터, 당밀 100 리터, 숙성 해수 5톤을 혼합하여 EM활성액을 제조하는 단계(S10)와, 괭생이모자반을 초음파 처리하여 괭생이모자반 아미노산 분말을 제조하는 단계(S20)와, 입고된 생선부산물을 이물질탈락기에 투입하여 350rpm 회전속도로 30~35분 동안 이물질을 제거하는 단계(S30)와, 상기한 이물질탈락기에서 배출된 생선부산물을 색상과 냄새규격에 따라 선별하는 단계(S40)와, 상기한 선별된 생선부산물을 분쇄기로 투입하여 분쇄하는 단계(S50)와, 상기한 분쇄된 생선부산물을 롤러를 이용하여 트레이에 도포하는 단계(S60)와, 노즐을 이용하여 상기한 도포된 생선부산물에 EM활성액을 미세입자로 분무하는 단계(S70)와, 상기한 생선부산물과 EM활성액이 균일하게 혼합되도록 롤러로 다지는 단계(S80)와, 상기한 다지기가 완료되면 2~50㎛ 파장 범위의 적외선을 조사하여 20~25분 동안 1차 발효하는 단계(S90)와, 상기한 1차 발효물을 이송펌프를 이용하여 제2 발효장치로 이송하는 단계(S100)와, 상기한 제2 발효장치에서 40~60℃에서 2~3시간 동안 2차 발효하는 단계(S110)와, 괭생이모자반 수용액을 투입하여 상기한 2차 발효물의 pH를 조절하는 단계(S120)와, 상기한 발효조의 pH가 안정화되면 상기한 2차 발효물을 여과하여 액상비료를 추출하는 단계(S130)와, 상기한 액상비료를 포장하는 단계(S140)를 포함하여 이루어진다.As shown in Figure 4, the composition of the liquid fertilizer manufacturing method according to the present invention, a step of preparing EM active liquid by mixing 100 liters of EM stock solution, 100 liters of molasses, and 5 tons of aged seawater (S10), (S20) to prepare the amino acid powder of hoesaengjabanban by ultrasonic treatment, and the step of removing foreign substances for 30 to 35 minutes at a rotation speed of 350 rpm by putting the fish byproducts put into the foreign matter elimination machine (S30). The step of separating the fish by-products discharged from the eliminator according to color and odor standards (S40), and the step of introducing the above-mentioned selected fish by-products into a grinder (S50), and rolling the above-mentioned crushed fish by-products into rollers. Using the step of applying to the tray (S60), and spraying the EM active liquid as fine particles onto the coated fish by-products using a nozzle (S70), and the above-mentioned fish by-products and EM active liquid to be uniformly mixed roller Compacting with (S80), and when the above-mentioned compacting is completed, the primary fermentation is performed for 20 to 25 minutes by irradiating infrared rays having a wavelength range of 2 to 50 μm (S90), and the transfer pump is transferred to the primary fermentation product. Transfer to the second fermentation apparatus by using (S100), and the second fermentation for 2 to 3 hours at 40 ~ 60 ℃ in the above-described second fermentation apparatus (S110) and, by introducing the aqueous solution of hoesaengjapan Adjusting the pH of one secondary fermentation (S120), and extracting the liquid fertilizer by filtering the secondary fermentation product when the pH of the fermentation tank is stabilized (S130), and packaging the liquid fertilizer It comprises a step (S140).

상기한 EM활성액을 제조하는 단계는, 용암해수 100 중량부 기준으로, 스코리아 5~10 중량부를 투입하여 45~60℃에서 12시간 동안 숙성하고, 염분 농도 0.85~0.90%로 탈염된 숙성 해수를 사용한다.The step of preparing the above-mentioned EM active liquid, based on 100 parts by weight of lava seawater, is added 5-10 parts by weight of Korea, aged at 45-60° C. for 12 hours, and using denatured seawater with a salt concentration of 0.85 to 0.90%. do.

상기한 스코리아는 다공질로 구성되어 화산성 퇴적암류 및 이들의 부서진 화산사, 화산재 그리고 화산탄이 혼합되어 이루어진 자원이다. 숙성 해수 제조에 필요한 스코리아의 양은 100g/L로 적게 사용되며 재사용이 가능하다.The above-mentioned Skorea is a resource composed of a mixture of porous volcanic sedimentary rocks and their broken volcanic sand, volcanic ash and volcanic coal. The amount of Korea required for the production of aged seawater is less than 100g/L and can be reused.

상기한 숙성 해수에는 용암해수 및 심층수보다 필수미네랄 뿐만 아니라, 철, 망간, 아연, 몰리브덴 등 일반 유용미네랄 성분들도 다량 함유되어 있다.The aged seawater described above contains not only essential minerals than lava seawater and deep water, but also contains a large amount of general useful mineral components such as iron, manganese, zinc, and molybdenum.

상기한 괭생이모자반 아미노산 분말을 제조하는 단계는, 괭생이모자반을 분쇄기로 분쇄하는 단계와, 상기한 분쇄된 괭생이모자반 20g당 70% 에탄올 1L를 가하여 15~20분 동안 40~50kHz 주파수의 초음파를 처리하여 추출하는 단계와, 상기한 추출이 완료되면 상온으로 식힌 후 감압 여과하는 단계와, 상기한 감압 여과하여 얻은 여과액을 건조하는 단계를 포함하여 이루어진다.The step of preparing the amino acid powder of the above-mentioned hoejaengjaban is a step of pulverizing the hoejaejajangban with a grinder, and 1L of 70% ethanol per 20g of the above-described crushed hoejajangjaban is applied at a frequency of 40-50kHz for 15-20 minutes. It comprises a step of extracting by treating, and after the extraction is complete, cooling to room temperature, and then filtering under reduced pressure, and drying the filtrate obtained by filtering under reduced pressure.

상기한 괭생이모자반은 모자반과의 해조류로 국내외 동아시아지역에 폭넓게 분포한다. 해조류에는 다량의 미네랄성분과 오옥신 및 사이토키닌과 같은 식물 생장촉진호르몬 물질이 함유되어 있다.The above-mentioned hoesaengjaban is a marine algae with a mother-of-pearl and is widely distributed in domestic and overseas East Asian regions. Seaweed contains a large amount of minerals and plant growth-promoting hormones such as auxin and cytokinin.

상기한 pH를 조절하는 단계(S90)는, 20% 괭생이모자반 수용액의 공급량에 따라 실시간으로 pH 감지기(711)를 통하여 pH를 확인하며, 안정화된 pH가 7.5가 될때까지 작동한다. 상기한 20% 괭생이모자반 수용액을 과량 적가하여 pH 7.5를 초과하는 강알칼리성 액상비료를 제조하여 시비할 경우 재배지의 토양 및 수질의 pH를 급격히 변화시켜 환경오염을 야기할 수 있다.In the step (S90) of adjusting the above-described pH, the pH is checked through the pH sensor 711 in real time according to the supply amount of the aqueous solution of 20% Hoesengjabanban, and it is operated until the stabilized pH becomes 7.5. When fertilizing by preparing a strong alkaline liquid fertilizer having a pH exceeding 7.5 by adding the above 20% hoesin amethyst aqueous solution excessively, it may cause environmental pollution by rapidly changing the pH of the soil and water quality of the plantation.

이렇게 pH를 조절함으로써 발효물의 숙성기간을 단축시키고 품질을 저하시킬 수 있는 유해균 번식가능성이나 악취 발생가능성을 제거할 수 있다By adjusting the pH in this way, the fermentation period of the fermentation product can be shortened and the possibility of propagation of harmful bacteria or odors that can degrade the quality can be removed.

(실험예 1)(Experimental Example 1)

상기한 괭생이모자반의 아미노산 추출방법에서 최적의 초음파 처리 조건을 확인하기 위하여 수율 및 아미노태 질소 측정 시험을 수행하였다. Yield and amino nitrogen measurement tests were performed in order to confirm the optimum sonication conditions in the amino acid extraction method of the above-mentioned Hoeseng amoeba.

먼저, 분쇄한 괭생이모자반 5g에 70% 에탄올 1L를 가하여 초음파 처리 장치(Mars X, CEM Co., USA)로 각각의 조건에 따라 추출하였다. 감압여과 후 추출액을 45℃ 이하에서 감압 농축하여 물을 제거한 후 분액깔때기에 옮겨 에테르를 가하여 지방층을 제거하고 분액받은 물층을 45℃ 이하에서 건조하여 용매를 완전히 제거하여 괭생이모자반 분말을 얻었다.First, 1 g of 70% ethanol was added to 5 g of crushed hoejajangjaban, and extracted according to each condition with an ultrasonic treatment device (Mars X, CEM Co., USA). After filtration under reduced pressure, the extract was concentrated under reduced pressure at 45° C. or lower to remove water, and then transferred to a separatory funnel to remove the fat layer by adding ether, and the separated aqueous layer was dried at 45° C. or lower to completely remove the solvent to obtain a hoejapanjaban powder.

수율(%)은 (수득한 괭생이모자반 분말의 중량)/(추출에 사용된 괭생이모자반 중량)×100으로 계산하였다.The yield (%) was calculated as (weight of the obtained hoejapanjaban powder)/(weight of the hoejajangjapan used for extraction)×100.

아미노태 질소는 적정법(Formol 적정법)으로 시험하였으며 방법은 다음과 같다. 수득한 괭생이모자반 분말 2 g에 증류수 100 ml을 가한 다음 0.1 N 수산화나트륨 용액을 가하여 pH를 8.4로 조정한 후 중성 포르말린 용액 20 ml을 가하고 다시 0.1N 수산화나트륨 용액으로 pH 8.4가 될 때까지 적정하고 다음 식에 따라 아미노태 질소 함량을 구하였다.Amino nitrogen was tested by titration (Formol titration) and the method is as follows. After adding 100 ml of distilled water to 2 g of the obtained hoesin azaban powder, 0.1 N sodium hydroxide solution was added to adjust the pH to 8.4, 20 ml of neutral formalin solution was added, and titration was again performed with 0.1 N sodium hydroxide solution until pH 8.4. Then, the amino nitrogen content was obtained according to the following equation.

아미노태 질소(%) = ((A-B)*1.4*F)/S*100Amino nitrogen (%) = ((A-B)*1.4*F)/S*100

A : 0.1 N NaOH 용액의 적정량(ml)A: A proper amount of 0.1 N NaOH solution (ml)

B : 0.1 N NaOH 용액의 공시험 적정량(ml)B: blank amount of 0.1 N NaOH solution (ml)

F : 0.1 N NaOH 용액의 역가F: Titer of 0.1 N NaOH solution

S : 시료량(g)S: Sample amount (g)

그 결과를 하기 표 1에 나타내었다.The results are shown in Table 1 below.

실시예1Example 1 실시예2Example 2 비교예1Comparative Example 1 비교예2Comparative Example 2 초음파 주파수
(kHz)
Ultrasonic frequency
(kHz)
4040 5050 3030 6060
수율(%)yield(%) 17.217.2 17.017.0 17.217.2 11.511.5 아미노태 질소
(mg%)
Amino nitrogen
(mg%)
1002.0±0.31002.0±0.3 997.1±9.9997.1±9.9 811.0±3.4811.0±3.4 984.0±2.4984.0±2.4

상기한 결과와 같이, 비교예 1의 경우 아미노태 질소 함량이 가장 낮았으며, 이는 초음파 세기가 강한 대신 정밀도가 약하기 때문인 것으로 판단된다. 비교예 2의 경우 수득한 분말의 수율이 가장 낮았으며, 이는 초음파의 세기가 약하기 때문인 것으로 판단된다. 반면에 실시예 1과 실시예 2는 수율과 아미노태 질소 함량 모두 우수한 결과를 나타냈다. 따라서 이 발명의 초음파 처리 조건으로 괭생이모자반에서 아미노산을 추출하는 것이 바람직하다.As in the above results, in the case of Comparative Example 1, the amino nitrogen content was the lowest, which is judged to be because the ultrasonic intensity is strong, but the precision is weak. In the case of Comparative Example 2, the yield of the obtained powder was the lowest, which is judged to be because the strength of ultrasonic waves was weak. On the other hand, Example 1 and Example 2 showed excellent results in both yield and amino nitrogen content. Therefore, it is preferable to extract amino acids from the hoejajangjaban under the conditions of ultrasonic treatment of the present invention.

(실험예 2)(Experimental Example 2)

상기한 제조방법으로 제조한 액상비료의 약효를 확인하기 위하여 액상비료(실시예 1, 실시예 2, 비교예 3, 비교예 4, 시중제품 1)를 준비하고, 이를 시비하여 상추를 재배하고 4주 동안 생육상태를 관찰하였다. 그 결과를 하기 표 2에 나타내었다.Prepare liquid fertilizers (Example 1, Example 2, Comparative Example 3, Comparative Example 4, Commercial Product 1) to confirm the medicinal effect of the liquid fertilizer prepared by the above-described manufacturing method, and fertilize them to grow lettuce and 4 Growth status was observed for a week. The results are shown in Table 2 below.

실시예1Example 1 실시예2Example 2 비교예3Comparative Example 3 비교예4Comparative Example 4 시중제품1Commercial Products 1 괭생이모자반 수용액
첨가유무
Aqueous solution
Addition or not
×× --
발효
방법
Fermentation
Way
1차Primary ×× --
2차Secondary -- 생체중(g)Live weight (g) 1주1 week 12.112.1 11.811.8 10.110.1 10.410.4 9.09.0 2주2 weeks 45.245.2 45.145.1 35.135.1 37.437.4 22.022.0 3주3 weeks 86.786.7 82.482.4 75.975.9 72.072.0 50.950.9 4주4 weeks 132.2132.2 128.8128.8 97.197.1 94.194.1 80.480.4

상기한 결과와 같이, 괭생이모자반 수용액을 첨가하고 1차 발효단계와 2차 발효단계를 모두 실시하여 제조한 실시예 1과 실시예 2의 경우 상추의 크기와 생체중 모두 가장 높은 값을 나타냈다. 반면에 괭생이모자반 수용액만 첨가하지 않은 비교예 3와, 1차 발효단계만 생략한 비교예 4의 경우 상추의 크기는 실시예와 비슷했지만 옆의 두께가 얇아 생체중이 실시예 보다 낮은 값을 나타냈다. 특별한 첨가물을 넣지 않은 시중제품 1의 경우 상추의 크기와 생체중 모두 가장 낮은 값을 나타냈다. 따라서 이 발명으로 제조한 액상비료는 발효기간을 단축하면서도 작물의 발근 및 생장을 촉진할 수 있다.As shown in the above results, in the case of Example 1 and Example 2, which were prepared by adding the aqueous solution of hoesaengjabanban and performing both the first fermentation step and the second fermentation step, the size of lettuce and the highest in vivo weight were the highest. On the other hand, in Comparative Example 3, in which only the aqueous solution of hoesaengjaban was not added, and in Comparative Example 4 in which only the first fermentation step was omitted, the size of lettuce was similar to that of the example, but the thickness of the side was thin, indicating a lower weight than the example. . In the case of the commercial product 1 without special additives, both the size of the lettuce and the weight in the body showed the lowest value. Therefore, the liquid fertilizer produced by this invention can shorten the fermentation period and promote the rooting and growth of crops.

1: 배양조 2: 이물질탈락기
3: 선별기 4: 분쇄기
5: 제1 발효장치 50: 트레이
51: 롤러 52: 노즐
53: 적외선 조명 6: 이송펌프
7: 제2 발효장치 70: 드럼본체
71: 임펠러 711: pH 감지기
72: 커버 플레이트 73: 흡기 덕트
74: 저온제습 건조기 75: 배기 덕트
76: 집진설비 8: 저장조
9: 공급관 10: 여과기
11: 포장기
1: Culture tank 2: Foreign material eliminator
3: sorter 4: grinder
5: first fermentation device 50: tray
51: roller 52: nozzle
53: infrared light 6: transfer pump
7: Second fermentation device 70: Drum body
71: impeller 711: pH detector
72: cover plate 73: intake duct
74: low temperature dehumidifying dryer 75: exhaust duct
76: dust collection facility 8: storage tank
9: Supply pipe 10: Filter
11: Packing machine

Claims (7)

숙성 해수를 첨가하여 EM활성액을 제조하는 배양조와,
입고된 생선부산물에 섞여있는 불순물을 제거하는 이물질탈락기와,
상기한 이물질탈락기에서 배출된 생선부산물을 품질규격에 따라 선별하는 선별기와,
상기한 선별기로부터 투입되는 생선부산물을 분쇄하는 분쇄기와,
상기한 분쇄된 생선부산물을 1차 발효하는 제1 발효장치와,
상기한 제1 발효장치에서 배출되는 발효물을 이송하는 이송펌프와,
pH 감지기가 구비된 임펠러를 포함하며 상기한 이송펌프로 이송된 혼합물을 발효하는 제2 발효장치와,
상기한 제2 발효장치 상부에 설치되며 괭생이모자반 아미노산 용액을 저장하는 저장조와,
상기한 제2 발효장치와 저장조를 연결하며 괭생이모자반 아미노산 용액을 이송하는 공급관과,
상기한 제2 발효장치에서 배출되는 발효액의 고형물을 제거하기 위한 여과기와,
상기한 여과기에서 배출되는 액상비료를 포장하는 포장기를 포함하는 것을 특징으로 하는 액상비료 제조장치.
A culture tank for producing EM active liquid by adding aged seawater,
A foreign substance eliminator that removes impurities mixed with the fish by-products,
A sorting machine for sorting fish by-products discharged from the foreign substance eliminator according to quality standards,
Crusher for crushing fish by-products input from the above-mentioned sorting machine,
A first fermentation device for primary fermentation of the crushed fish by-products,
Transfer pump for transferring the fermentation product discharged from the first fermentation device,
A second fermentation apparatus including an impeller equipped with a pH sensor and fermenting the mixture transferred to the above-described transfer pump,
Is installed on the second fermentation device and the storage tank for storing the amino acid solution of hoesaengjapan,
Supply pipe for connecting the above-described second fermentation device and the storage tank and transferring the amino acid solution of the hoejajangjapan,
Filter for removing the solids of the fermentation broth discharged from the second fermentation apparatus,
Liquid fertilizer manufacturing apparatus comprising a packaging machine for packaging the liquid fertilizer discharged from the filter.
제 1항에 있어서,
상기한 제1 발효장치는,
상기한 분쇄된 생선부산물을 담는 크기의 트레이와,
상기한 트레이 상부에 설치되며 표면에 복수의 돌기가 형성되어 있으며 생선부산물을 얇고 균일하게 펴는 롤러와,
상기한 트레이 상부에 설치되어 EM활성액을 미세입자로 분무하는 노즐과,
상기한 트레이 내부에 담긴 혼합물의 발효를 촉진하는 적외선 조명을 포함하는 것을 특징으로 하는 액상비료 제조장치.
According to claim 1,
The first fermentation device described above,
A tray sized to contain the crushed fish by-products,
It is installed on the upper tray and a plurality of protrusions are formed on the surface, and a roller that spreads fish by-products thinly and uniformly,
A nozzle that is installed on the tray above to spray the EM active liquid as fine particles,
Liquid fertilizer manufacturing apparatus comprising an infrared light for promoting the fermentation of the mixture contained in the tray.
제 1항에 있어서,
상기한 제2 발효장치는,
드럼본체와,
상기한 드럼본체에 삽입설치되며 pH 감지기가 구비된 임펠러와,
상기한 드럼본체 상부에 설치되며 상기한 공급관이 삽입될 수 있는 홀이 형성되어 있는 커버 플레이트와,
상기한 드럼본체에 공기를 공급하기 위한 흡기 덕트와,
상기한 흡기 덕트로 공급되는 공기를 건조시키기 위한 저온제습 건조기와,
상기한 드럼본체로부터 공기를 배출하기 위한 배기 덕트와,
상기한 배기 덕트로부터 배출되는 가스의 분진을 제거하기 위한 집진설비를 포함하는 것을 특징으로 하는 액상비료 제조장치.
According to claim 1,
The second fermentation device described above,
The drum body,
The impeller installed in the drum body and equipped with a pH sensor,
And the cover plate is installed on the upper drum body and a hole through which the supply pipe can be inserted,
An intake duct for supplying air to the drum body,
Low temperature dehumidifying dryer for drying the air supplied to the intake duct described above,
An exhaust duct for discharging air from the drum body,
Liquid fertilizer manufacturing apparatus comprising a dust collecting facility for removing the dust of the gas discharged from the exhaust duct.
EM 원액 100 리터, 당밀 100 리터, 숙성 해수 5톤을 혼합하여 EM활성액을 제조하는 단계와,
괭생이모자반을 초음파 처리하여 괭생이모자반 아미노산 분말을 제조하는 단계와,
입고된 생선부산물을 이물질탈락기에 투입하여 350rpm 회전속도로 30~35분 동안 이물질을 제거하는 단계와,
상기한 이물질탈락기에서 배출된 생선부산물을 색상과 냄새규격에 따라 선별하는 단계와,
상기한 선별된 생선부산물을 분쇄기로 투입하여 분쇄하는 단계와,
상기한 분쇄된 생선부산물을 롤러를 이용하여 트레이에 도포하는 단계와,
노즐을 이용하여 상기한 도포된 생선부산물에 EM활성액을 미세입자로 분무하는 단계와,
상기한 생선부산물과 EM활성액이 균일하게 혼합되도록 롤러로 다지는 단계와,
상기한 다지기가 완료되면 2~50㎛ 파장 범위의 적외선을 조사하여 20~25분 동안 1차 발효하는 단계와,
상기한 1차 발효물을 이송펌프를 이용하여 제2 발효장치로 이송하는 단계와,
상기한 제2 발효장치에서 40~60℃에서 2~3시간 동안 2차 발효하는 단계와,
괭생이모자반 수용액을 투입하여 상기한 2차 발효물의 pH를 조절하는 단계와,
상기한 발효조의 pH가 안정화되면 상기한 2차 발효물을 여과하여 액상비료를 추출하는 단계와,
상기한 액상비료를 포장하는 단계를 포함하는 것을 특징으로 하는 액상비료 제조방법.
Preparing EM active liquid by mixing 100 liters of EM stock solution, 100 liters of molasses, and 5 tons of aged seawater;
Preparing a amino acid powder of hoejaengjaban by ultrasonic treatment of hoejajangjaban,
Removing the foreign substances for 30 to 35 minutes at a rotation speed of 350 rpm by putting the received fish by-products into the foreign substance eliminator;
Separating fish by-products discharged from the foreign substance eliminator according to color and odor standards;
And the step of crushing by introducing the selected fish by-products into a grinder,
Applying the crushed fish by-products to the tray using a roller;
Spraying the above-mentioned coated fish by-products with EM active liquid as fine particles using a nozzle;
Compacting with a roller to uniformly mix the above-mentioned fish by-product and EM active liquid,
When the above-mentioned chopper is completed, the primary fermentation is performed for 20 to 25 minutes by irradiating infrared rays having a wavelength range of 2 to 50 μm,
Transferring the primary fermentation product to the second fermentation device using a transfer pump;
Second fermentation for 2 to 3 hours at 40 ~ 60 ℃ in the above-described second fermentation apparatus,
Adjusting the pH of the above-mentioned secondary fermentation product by adding an aqueous solution of hoesaeng azamoban,
When the pH of the fermentation tank is stabilized, filtering the secondary fermentation product to extract liquid fertilizer,
Liquid fertilizer manufacturing method comprising the step of packaging the liquid fertilizer.
제 4항에 있어서,
상기한 EM활성액을 제조하는 단계는,
용암해수 100 중량부 기준으로, 스코리아 5~10 중량부를 투입하여 45~60℃에서 12시간 동안 숙성하고, 염분 농도 0.85~0.90%로 탈염된 숙성 해수를 사용하는 것을 특징으로 하는 액상비료 제조방법.
The method of claim 4,
Preparing the above-mentioned EM active liquid,
Liquid fertilizer manufacturing method, characterized in that using 5-10 parts by weight of Korea, aged at 45-60°C for 12 hours based on 100 parts by weight of lava seawater, and using aged seawater desalted to a salt concentration of 0.85 to 0.90%.
제 4항에 있어서,
상기한 괭생이모자반 아미노산 분말을 제조하는 단계는,
괭생이모자반을 분쇄기로 분쇄하는 단계와,
상기한 분쇄된 괭생이모자반 20g당 70% 에탄올 1L를 가하여 15~20분 동안 40~50kHz 주파수의 초음파를 처리하여 추출하는 단계와,
상기한 추출이 완료되면 상온으로 식힌 후 감압 여과하는 단계와,
상기한 감압 여과하여 얻은 여과액을 건조하는 단계를 포함하는 것을 특징으로 하는 액상비료 제조방법.
The method of claim 4,
The step of preparing the above-mentioned amino acid powder of hoesaengjapan,
The step of crushing the hoesaengjaban with a grinder,
Adding 1L of 70% ethanol per 20g of the above-ground crushed hoejajangjaban and extracting by treating with ultrasonic waves at a frequency of 40-50kHz for 15-20 minutes;
After the above extraction is completed, after cooling to room temperature and filtering under reduced pressure,
And drying the filtrate obtained by filtration under reduced pressure.
제 4항에 있어서,
상기한 pH를 조절하는 단계는,
20% 괭생이모자반 수용액을 사용하며, 2차 발효물의 pH가 7.5가 될때까지 적가하는 것을 특징으로 하는 액상비료 제조방법.
The method of claim 4,
Adjusting the above-described pH,
A method of manufacturing a liquid fertilizer characterized by using a 20% hoesaengjaban aqueous solution and dropping it until the pH of the secondary fermentation reaches 7.5.
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